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CD30/35 MANUAL & Start Guide: For Use On PPM Electromagnetic Equipment VF Advance VF Premier Mini VF VFX Magnatron
CD30/35 MANUAL & Start Guide: For Use On PPM Electromagnetic Equipment VF Advance VF Premier Mini VF VFX Magnatron
Rev 5
Print Date 4/30/2013
CD30/35 MANUAL
&
START GUIDE
FOR USE ON
PPM ELECTROMAGNETIC EQUIPMENT
VF Advance
VF Premier
Mini VF
VFX
Magnatron
P/N SM1222
Rev 5
Print Date 4/30/2013
Webpage: www.ppmtech.com
Email: Parts.na@ppmtech.com
PPM Technologies reserves the right to alter at any time, without notice and without liability or other
obligations on its part, materials, equipment specifications, and models. PPM Technologies also reserves
the right to discontinue the manufacture of models, parts, and components thereof.
P/N SM1222
Rev 5
Print Date 4/30/2013
Table of Contents
1. Summary
1.1. Controller Specifications
1.2. Application
1.3. Safety Instructions
2. Wiring
2.1. Power (incoming to controller/outing to coil)
2.2. Feedback Sensor
2.3. System control wiring
2.3.1. Enable Unit
2.3.2. External Set Point (C038~ESP)
2.3.3. Status Relay (C040~r.b.)
2.3.4. 2nd Set Point (C038~2.)
2.4. Recommended Method for Installing a Frequency Controller
3. CD30/35 Important Menu Settings
3.1. Basic Display Navigation
3.2. C210, C143, C117, C127 (Save & Hide Settings)
3.3. C038 (Function Settings)
3.4. C040 (Service Settings)
3.5. C051 (Feedback sensor position)
4. Step by Step Setup Procedure
4.1. Wire CD30/35
4.2. Set CD30/35 Menu Settings for PPM equipment
4.3. Set Sensor Position using CD51
4.4. Run Automatic Frequency Search (AFS)
4.5. Set Operating Characteristics (A, P)
4.6. Save User Settings & Hide Menus
5. Main Fault Messages
6. Troubleshooting
7. Special Applications
7.1. Master/Slave Control
7.2. Single Controller for Multiple Magnet Coils
1 – SUMMARY
The CD30 with software version “L” or higher is compatible with both Wright LT
conveyors and PPM VF & Magnatron conveyors. The main changes from the DMT include:
• The CD30/35 runs about half as quiet (10dbA less) as the DMT
• All settings are made by using the touch-panel and display (similar to a VFD touch-
panel) that is incorporated into the front panel of the CD30
• The CD30/35 does not come standard with a door potentiometer
• The CD30/35 does come with a local disconnect switch mounted onto the door
• The CD30/35 works as a replacement for both the DMT & MagII controllers, and will be
phased in PPM’s new standard controller for all applications for the above legacy
controllers.
1.2 – APPLICATIONS
The CD30/35 has been tested & validated to work on the following equipment:
• VF Advance & Mini at 1200cpm (20hz) to 1450cpm (24.2hz)
• VF Premier & VFX at 750cpm (12.5hz) to 1200cpm (20hz)
• Magnatron at 1500cpm (25hz) to 2100cpm (35hz)
NOTE: CD30/35 will virtually work at any speed from 5hz to 60hz on all equipment, with or
without a feedback sensor. The above equipment speed ranges are just guidelines for our
typical equipment.
There are two sizes of CD30/35 Controller, a 10A & a 15A controller. The controller required is
base on the rules below regarding the application & product density:
• Use the CD30 (10A controller) if:
o Product density is 20lb/ft^3 or less
• Use the CD35 (15A controller) if:
o Product density is greater than 20lb/ft^3, or
o The conveyor is being fed by a hopper
P/N SM1222
Rev 5
Print Date 4/30/2013
2 – WIRING
Use Diagram as reference for all connections in section 2
(Consult the CD30 manual for more detail)
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Rev 5
Print Date 4/30/2013
3.
P/N SM1222
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Print Date 4/30/2013
NOTE: During initial setup if the controller’s on/off signal isn’t wired yet or is but isn’t being
sent, you must set –En = 1 (under menu C040) or place a jumper between contacts 5 & 6.
This will allow you to operate and run the controller without a run signal coming from a main
panel.
The readout will show the frequency as the controller searches, when all three lines to the left
of the frequency stop blinking the controller has found the resonant frequency and will revert to
the normal run root menu.
NOTE: If the controller has a difficult time finding the resonant frequency, the following items
may help:
• Try increasing the set point (A) a small amount (by 5 or 10)
• If you know about what the resonant frequency is, try narrowing the frequency range
AFS can search (menu C040, parameters L & H)
• Reduce power limit (P)
P/N SM1222
Rev 5
Print Date 4/30/2013
NOTE: With the above menus hidden, all the operator can do is adjust the amplitude (A) from
the root menu. If the customer more operator adjustment, the above menus can be left
unhidden. When they are hidden though there will be less chance of an untrained operator
causing a problem with the controller.
P/N SM1222
Rev 5
Print Date 4/30/2013
5 – FAULT MESSAGES
These messages show conditions that cause the controller to switch off!
To reset a fault either press the green button or go to C009, when at C009 press up arrow to
reset fault, or down arrow to reset fault and change set point (A=0)
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Rev 5
Print Date 4/30/2013
6 – TROUBLESHOOTING
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6 – TROUBLESHOOTING (continued)
P/N SM1222
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6 – TROUBLESHOOTING (continued)
P/N SM1222
Rev 5
Print Date 4/30/2013
7 – SPECIAL APPLICATIONS