219SBEME30518 (Gear Box Design)

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Eh ho: 15 BE rE30 SU

DATE
PAGE No

e Bsx pesigp
Explauin the ced.Horuslhg mul h speed
qea box in mlctool applicu Hon
Hachnan oals cue hazackauzed by Hhe laxge
ho. ot pindleSpeeds uidleedS oCope cnita the
Lquemtnt o macainigput ct
Di4qeatd mufeu'als CLnd_dimens'bhS
sing difaet types ot cuthilag tool badea
3 Caevneknes
pekon
The uHinySpeed is delezonihed oGec can
L Cttingcly 0the toolusedi
Gualare fvnish Cued
Eonomieu Considouionu
Qe tow Greus bax ts clussfred laut ake tha buse
Considerutlons ih he desta a daves

Helteu (reusbaves
2 Hadened a GroundGeas boX
3
Adcanuttc Teuba
Aunuul Creukbc2
Huihe
Khatt_ mounie (reu bo
Te doto 3

DEsiqn tdaive
The pouwe o be tunsmiti
The speed o drivinggeu
ipeed ot_daiven qe u veloci &du
The Cnte dislein
DATE
PAGE No-

kglaiúnlexy xm muximum loSS a eLonomic


Speed. CutHg
Thedilkexente beuweennAhe cLkce CLtHinr Speed
and he opkmimCLuHag Speed TS2nown cS h
Nass o eLonumic Cuelng5pLed
PiL the paimumpeltniuge tISK hut_could
be Subect a a losS at c givea polutin Hine

cehut Cehe CconsIdeaHja indeSlun mWH speed


ger o012
to desianing d Shepped _daive
Hlaheg gutput Speed
LOLue t oLtpub Speed
SPeer
Cttuge to achleve the Teutd lao of

Borecukp pee Steps


he ho. otslep z) slauuldbe. So eeleled
th i t (ein_be hralacnintr ho mulile 0 283
N
C Satuhuu dturpu.
sluue tha Limiuuhtbu
otgeuvnetntpuge
pruee Son?
Sion
ceometle prugatssio 1S hotonly cpplcubl.e o
geu bax bbut
u t Used
armuny ngineen hg puat
ectupmeutis dleLadusdlziuionot lzes

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DATE
PAGE Noo

Explcuun tollowth eum


1Runoqe Ruutio Kunde Lctio 2to
maxlnmu Cnd pahimu spee

t minw

sttomeitDroene SSion RHo Meomem pzoya


wSeCequee otiuSgeeds Suh
0 SuCesiveSped dt the
Gequene is a Couskeit CculLed Creomebat ipesita lk
12
z-

ehut cLee iAulesind telacudeline qr geuoy


ley.out
Kae and envelope meqwaementsii
weiadt &esticons.
locdd iug a a a th CLud Continugus
os oith pecus cnd pikes A0aeue
Keliebly Congidedrtian Sucl as eun kime bet"
ailuneS
Ayeqal R guluhny eguuhenauats
lnput Cind output inleteLces cLhd dimenslons.
Cuesallgeu tochd2o0ft di24eAeut cducHons
mulh-geetd C tha co elexim-
eud their ejec cho

elinestrucuzu fernuq. cwhut ake the &ule for


druwin SucHm dkagAum2
Taucua om ulu he maxtlnunm haof Shdtt
thut Ctn be obluined hom Auo shut 1s th Hene
snISSak 6 9ehdekpnedteute Shtt beltue en h
L1.MD AL LA MEDA
Input sha@taadutputslhattal

Raleo dsL
Daawa na o hoizoait
DrtaA n4 ints AL)Toku soctd
he o cxibul
Dtskunue cce luo untS.O tal shut
gingStrutkual hczantulunc s.cal-a
fmula du So
0.1 Ekplain athd
dzulcing
auudin4-Rugcou ayvdSpees
Spcedchaat d tag kubs
VANculune NAa
HonzCbskcl LinS a
h omax)
Dau nauax
Rongs cpieksng nSnssia
OAnd
tLRASg Shuat bttutc ust slku
he RAS acd
Just shalt s n s dh
LeuststRec
LescstRecL

Shule ild
A Qeutue
he na. shset &ashau Atuud
R he ne thSye bax
oesscn
he unS imi5.sibin euch shit
TThe xdt nge ot unsmiSsio
inaividuu otChuhalng as imsia in
SpeA mnSmisiaagup h t ieswd set
fellouisgintermutb stsqitn
TheSpihdle Speea
diuqaunt
R. he ge u SPinele sgeed
6/MD ALOtt0
DATE
PAGE No

3 henantrSpeed g lcetmeti preiaesslon tio

aut G 1peed uyL dtagatym 2 oo itte dea

Lhe Specd diapumCgituin ae ventlc une


e l e c h a c motor shuatlnd Cytd) Nerhtul lne 4aa
inpu hutt Ünkhmedicuk shatt_clindoitput shtH
AG Conleuin he na ot horontul ihe qu-ed
oculingc Spindla Speed G uRllcG elecbm
hauko Speed
the Sped diacpain qives c l Spindle SpeedS cnd
heeunge todESpigd le speed
S g ivesthe ceometnt popessldh utio
the elecdormejonDker Speed

R Explain unge Aui und tounsmisslon unge


eluked do aeu uxdesign

RangeAtio muy
min

htinSoalsslo Range i A_bunSmission 15 c


machine tM CL poue unSmssloh suatm uhich
pmyideS Conholled-eipplieecl Cppltcutioina pouwe

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whut cethe vcuiouGluo a Qs


reulehon ot 9p.eed in u multSpeed glepped
Sule Ha cduntug.e 8 geus boa
A9iadvunug.
Arth meHt Pruco Ssioh
Gqeamemc PocqneSson
Aiaxmonlc uqeeskibn
. logcukidhmic
PcoesTon

Anthmuhc DupA5in
a eusy o Cultulke
2
teis O0zla nth cnd use tn
Disad vanlge
EuthehCIMulys1s
nSilive to me veuue
. ot Suulle eakime Gex les det
lape t
(Rometnt rocression
AAVantuue J IGSutable ter Qthe 1anulyS
R. he CulcduHen 's
busedoh cullL
he Aem otthe
çeque nle
H 9lgidly delemined
DiSad VAHuge Wue A Cumplex
numau
e nd
akuclthttGhut eusy o ndeh H
culcuutGar hon muhuhu
perSua

Eshublisha the
geusbo cnd dau ecquthbntor c 4Speed
their Stuctuae
dkuqum
Zz4
DATE
PAGE No

Breulaing
Satuc lueJorhmula
PLLo4) Prid2)
S1 z 2 (2)(2)
Sta z-- 2 2 )
_

LGkucae pikuqaum

Deuotho Statuc tue dtuqsum. nezimedtake


O15 Shwt output
ngue
Shut
Shu
a) z- 2c1) 32)
PL) Pao2)
P1:2 1
1 o2 2
z PLxPz X3 6

Z 2.c) 3 ci)i
PIXD Pail2)
Pi 2 2 3
Pa-3

Stutuse pikgsum

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e)z340.2s21)
PAotO PkR)Psa3)

213

Z )24)

3au
Pa

Dautothe shes.hac ibazaung th cga pciodrd


Ckngeisata
acl2.ca).2c.ALSadAuu2h h Schemuhit
ti gesAS a taaSeR cqluuka
2 2 )24
Puac)au esLu)
PL 2 Lxxs

Ps 213
DATE
O PAGE N
nput Out pub
t Shu' Shut R 2 S hut

(D

Stuge 2

uchueidtcug nua

Q11 a km luqe nin peed geu bo2 epasenled by


Zz 3 cd) 3.c35
hisen cn aaunanct Hcux bax

7-31 3 )
PLypci) P ) L0HLA PAxR3Y3 9

PL 3
DATE
PAGE No

Iweumedicde
Tnp e
Sha t

ER

Sheue- slag-2
Oen Ele
CSicune alag&um
Kln muhc cuaMgeni

DacLL the &uy anddpeed dieugaum gear six Spee


oe bor
D 2.c0 3(2)_

The ouhct Gpeed caeL0 pnm 0a0 aphm maxloauM


Tho n caorr sh@t S2eed de u apm

alton
YmaxEL00 apm mueI6O p

KunqeRuko CRn)

O6 6
Rn mux (66
min
DATE
PAGE Ho

tueo meta pmgat Ssloy ukio t


R nRn z1
CD
(A5)

pindle dpeed cds)

9peedskp Apindle4pecdns m
Lxpaisslon Speéd
ain-
n n iOx 1 u24
nz: hL o x cluu24 ns333
L6ay_LLuU2a.

1S:13

Ray diaqoum qe gsuchuaed ozimudq 2D3c2

Tpudt Sctpuct
Shunt
shat Shutt-I

ns 693 pm

n2 R3 apm

32)
DATE
PAGE No

Layaut cgeuk boxi

Dem Fectbic

hndhe &unye uto qevmetmicpo Stlon o


plndle Speeds qor the qollouo ing dut
min z 00 pm NauxLfoo ap n otSBeps
AlGa dal a posibl lu2e dlu aum
dnqe Ruts

Rn aa

, teo ymetat QrqatSslo utio


Cz)
R L C&-1

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DATE
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3 opind le dpeed Cs):

Speed skep spindle pednsanm


pession Speed
ni min huc 100 31pm
n2 hadz oox SLL2 1L1
hz nad 100x A5u2)ns22K.34
nu LLÓ ook C.SU2)nu35LL
hs Micd 100 CGI12 ns R54

M n )ooY Ci.612 he 800

22 ea oyout diuokam ge ba iaqaa


peed chud s nut peedg sr o a chu
eude
doilinganachitCqube igh sleps The
pwe Kon o Inpue
a nSmmi Lea by belt_drive coickh speed edvsh
4.6 The aln maf Kpeed O 8 R0 gm

Z
em
n

Range Ratio
min

aeometlk ragaesilod Rabio 2


CRe) Cz) RSa0 LS9.ala 9

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DATE
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3 pinle KoeedCns) n MAN


peed sleps
pindlespced
Bpesslos4. Speed
aenmin hi to
an ox 510a n .S
nsnzi axCLSilan34
hu na o CLsse19
Msh6 5101a
Ras
ns ua.s
na- nip xci Gqola5 na u32

lg as
lagaopagasp
Asumi ia

chte famula
hedhr Stuge geu
oskpeeiseas
nxiscelecedcath
Ce eu

he suctur fmulo r gven gees bsk

valu 22X3 ae abtaln a toliau

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(Valu_Ap_copJpbndlme XX
Lith Xs
Vu CSSpond iyt X2)

2EPLLDL) PaDL) Ps lx3)


P 3 2
ie 1 XRPL 2 X3 P2 RX24

Z &uD 2 (2) 201)2

1s Chühgihlke pa Sin KL 2 X3 t
Qallaun e QndAcke paucdeae s m l cui be catuined

Z 200 202) 20u


2 2010 2u 2120

G ypeed input shuQt


ni speed o inpuct
Men peRs chRleLtm motur shaqt pm

Yeyn n i nem
ni 6

nie CQuo pa
Hentenl, 1s betweenh3&hi The exadSpeed
inputdhu44 ts

nie nsny (1AX Ral.G 3 pm-

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DATE
PAQE No

dbucluedg.CL euch eqn

213) R4ce RuD L) RIR G)


Fsr Thardsuue
e muy
detondS Hge
tmin Shyeimay
m in

ClSLR
5.15&
SRI5
Peuslule
feushle

Au Rtu) Run

fos ned shuge


feusibe
DATE
PAGE No.

RI) aCD atu (d Cu R12) 1

cusile fasiblel

min

5 215

0eLSible

CpimumSqaucture tuga.u.
cuna piug Iude t aunsmista Line Rmak

2 R3.5
LS 5 3,5
3,5
h 5 S
S. 5
d RG
5. 9 6S
g e
-5 R6.
DATE
PAGE No

Ape Stuctuas diaqaa shalun in ig ()


optimum die omum
Suhsed e Cmditt
9 Cptimum peed Ruy Dian
Hub
Sh Shuat
oupdW

htm luod

n L 5 mm
nSE uuAS mm

loglo
n e S.Sm
has t pm

Lophimum Speed Ru diaym


Diamedeh helt _pulley
Di Aia be pull o inpd shu
Dem mator Shu

nem D Di
Dem Dem

Di usa pem-

4 Dem o vmm D 6.uSa x fo 5l2b

Dpm R pics4 ynn


DATE
PAGE No

34 ineHt acgh.umc e box

Spind SPeed

Eechn

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