GE Power

Major Overhaul
Longblock
Complete engine solution for major overhauls

Product description Core return policy Applicable units

Depending on maintenance schedule a Replaced engine needs to be returned to
Jenbacher* unit needs a Major Overhaul get deposit refunded. Core criteria: Type 2** Type 4**
at 60,000/80,000 operating hours. With • All core returns need to be announced
the Jenbacher exchange engine program, prior to shipment
GE offers flexible and dependable solutions Type 3** Type 6**
for your maintenance needs. All options • On time return shipment
ensure that several parts are thoroughly ** Limitation for older generations
• Core must be returned fully assembled
checked and parts subject to regular wear
• No credit issued if engine is incomplete,
and tear are replaced according to valid
excessively damaged, cracked, welded,
maintenance instructions.
corroded, mechanical machined or has
non genuine parts installed
Product details
• Warranty
• Full engine test run with protocol
• Updated spare parts book
• Updated wiring diagram and software
• Optional: maintenance book, user manual

Customer benefits
Upfront delivery of a preassembled and
complete refurbished exchange engine INSTALL

ensures cost savings with reduced plant

downtime. This solution combined with UPGRADE MONITOR

upgrades to the newest technology is the

fastest route to better performance for a
second life.

REPAIR CONTRACT

MATERIAL
TRAIN

FIELD SERVICE PREDICT

*Indicates a Trademark of the General Electric Company

GE Power

Longblock type 3
Version D
The extended scope of a major overhaul

The following components are completely • Water pump (only available for • Spark plugs
refurbished: J316 and J320) • Temperature sensors
• Cam follower • Brackets for engine lifting device • Thermocouples
• Actuator and throttle valve, including cable • Transport frame • Turbocharger incl. insulation***
• Crankcase with covers • Vibration damper with protection
• Crankshaft The following components are new:
• Amot inserts
• Connecting rods • Intercooler
• Painting
• Cylinder heads • Camshaft
• Testrun, including power and efficiency
• Gasmixer (only available if no • Cylinder liners measurement
TecJet**** is installed) • Exhaust gas manifold, including insulation • Updated spare parts book and wiring
• Geardrive • Ignition (ignition box and ignition rail) diagram
• Mixture intake manifold • Knocking sensors, including cables
• Turbocharger incl. insulation*** • Main bearings and con rod bearings Optional:
• Oil cooler, including pipes and oil • Oil filter • Blow-By-System
pressure regulation valve (only • Pickups, including cables • TecJet****
available for J312 and J316) • Pistons
• Oil sump • Piston cooling nozzles Not included:

• Oil pump • Pressure transducer for air mixture •G

 askets and sealing elements for onsite
connection
• Starter motor
• Turbobypass, including cable (if existent)
• Valve control (rockers, push rods) and
control covers
***If customer’s engine is equipped with ABB turbocharger, ABB
turbocharger (refurbished) will be used for major overhaul. All other
installed turbocharger brands will be replaced by the respective
new turbocharger.

****Indicates a Trademark of Woodward Inc.

GE’s Distributed Power global service

network provides life cycle support
for more than 48,000 gas engines
delivered worldwide to help you meet
your business challenges and success
metrics – anywhere and anytime. Symbol picture
Backed by our service providers in
more than 100 countries, our service
network connects with you locally for
rapid response to your service needs.
GE Power’s Distributed Power business is a unit of the General Electric Company. The GE brand and logo are trademarks of the General
Find your local support online: Electric Company. © 2018 General Electric Company. Information provided is subject to change without notice. All values are design or
www.gepower.com/distributedpower typical values when measured under laboratory conditions.