BI1202-I Flex Focus Service Manual

Service Manual
Diagnostic Ultrasound System
Flex Focus 200, Flex Focus 200 Surgery, Flex Focus 300
Flex Focus 400, Flex Focus 400 Anesthesia,
Flex Focus 400 exp, Flex Focus 400 MSK,
Flex Focus 500, Flex Focus 700, Flex Focus 800
.
1 General Information
2 Service Notes
3 Checking Procedure
4 Trouble Shooting & Guides
5 Adjustment Procedure
6 Mechanical Parts
7 Preventative Maintenance
8 Theory of Operation
9 System Interconnections
.
1202 Flex Focus General Information
Section 1
GENERAL INFORMATION
CONTENTS PAGE
1 Safety Aspects ..........................................................................................................................................2

1.1 Terms and Symbols used .....................................................................................................................2
1.2 WARNINGS and CAUTIONS:...............................................................................................................3
2 System Overview ......................................................................................................................................4
2.1 System Configuration............................................................................................................................4
2.2 Modules.................................................................................................................................................7
2.3 Replaceable parts ...............................................................................................................................10
2.4 Recommended Service Stock.............................................................................................................10
3 Connectors..............................................................................................................................................11
4 Revision System .....................................................................................................................................11
5 Special Tools and Equipment................................................................................................................12
5.1 Checking Procedure (Section 3) .........................................................................................................12
5.2 Troubleshooting (Section 4) ................................................................................................................12
5.3 Adjustment Procedure (Section 5) ......................................................................................................12
5.4 Mechanical Parts (Section 6) ..............................................................................................................12
5.5 Preventative Maintenance (Section 7) ................................................................................................12
5.6 Electrical Safety Test ..........................................................................................................................12
6 Software Information..............................................................................................................................13
6.1 License Keys.......................................................................................................................................13
6.2 Table of passwords .............................................................................................................................14
6.3 Service Mode ......................................................................................................................................14
6.4 Software Structure ..............................................................................................................................16
6.5 DICOM ................................................................................................................................................19
BI1202-I 1-1
General Information 1202 Flex Focus
1 Safety Aspects
The 1202 System complies with:
 EN/IEC 60601-1 Class I and Internal powered

 EN 60601-2-37
 UL60601-1
 CSAC22.2 No.601.1.
The 1202 System is classified as follows:

 Array Input Module: Type B (Body)
 Single-element Transducer Module: Type B (Body)
1.1 Terms and Symbols used
Throughout this manual, the following terms are used to indicate a situation where safety
precautions are required:
"WARNING": Indicates a situation involving risk of injury or loss of life to personnel or

patient.
"CAUTION": Indicates a situation involving risk of damage to the instrument or other

equipment connected.
Symbol Name Description

ATTENTION Consult ACCOMPANYING User Guide (BB1946) when this sign is
encountered on the instrument, to avoid reducing its safety
Potential Terminal connected to the chassis. Should be connected to
Equalisation corresponding terminals on other equipment to eliminate potential
differences.
Protective Additional Protective Earth
Earth
Type CF CF: Isolated from earth. Maximum Patient Leakage Current under:
Normal Condition 10A, Single Fault Condition  50A
Type BF BF: Isolated from earth. Maximum Patient Leakage Current under:
Normal Condition 100A, Single Fault Condition  500A
Type BF BF, DEFIBRILLATOR-PROOF
Type B B: Maximum Patient Leakage Current under: Normal Condition

100A, Single Fault Condition  500A
IP57 SEALING Dust and immersion protected according to IEC Publication 529
Stand-by Push button for switching the scanner from stand-by to active. (The
power supply cord is the means of separation from the main power
supply.)
Off Main power supply off
On Main power supply on
Non-ionising Ultrasound Scanner emits acoustic radiation

radiation
STERILE Device is in a sterile condition
Table 1. IEC safety symbols
1-2 BI1202-I
1.2 WARNINGS and CAUTIONS:
For your own and others safety please read the following carefully:
Warnings:
 Opening the instrument can expose live parts.
 Any work done on the open instrument with power on must only be done by B-K
Medical or their authorised representatives, who are aware of the hazards
involved.
 Any repair on the 1202 must be followed by an electrical safety test to verify a
continuous safe operation of the system.
 Only the original mains cable must be used NEVER USE EXTENSION CABLES!!
 The 1202 contains a Lithium battery. Under no circumstances must this battery be
removed or replaced by the user as there is danger of explosion.
Personal Safety:
Be aware that there may be a risk of infection due to contaminated equipment,

especially puncture guides/needles and transducers. The following precautions should
be taken:
 At the hospital ask the staff to sterilise transducers and puncture guides before
receipt. Consoles must be disinfected as recommended in the User Guide before
any repair.
 When working with possible infected equipment, use gloves especially if you have
open wounds or scratches.
 Possible infected equipment must be sterilised before handed over to customers.

Follow the recommendations in the Transducer User Guide.
 Always wash your hands after working with the equipment.
 If you scratch yourself on contaminated equipment you should immediately

contact the hospital staff or see a doctor.
Cautions:
 Always use correct fuses.
 Switch off all equipment before connecting or disconnecting their interfaces.

Failure to do so could damage the equipment.
 The power supply cord is the means of connecting the 1202 from the main power
supply.
 The 1202 does not have a safety transformer. Ensure that external equipment
connected to the 1202 meets the required electrical safety standards.
BI1202-I 1-3
2 System Overview
2.1 System Configuration
Example of assembled 1202 systems
1-4 BI1202-I
A Flex Focus 1202 system consists of a scanning unit and a dock2.

The Scanning unit exists in the following main versions:
 1202-2 Flex Focus 200  1202-3 Flex Focus 700

 1202-6 Flex Focus 200 (for OEM)  1202-10 Flex Focus 800
 1202-7 Flex Focus 200 Surgery  1202-11 Flex Focus 800 (Histoscan)
 1202-12 Flex Focus 300
 1202-1 Flex Focus 400
 1202-4 Flex Focus 400 Anesthesia/exp
 1202-5 Flex Focus 400 Physio (DK only)
 1202-8 Flex Focus 400 MSK (US only)
 1202-9 Flex Focus 500
2 Further (and latest) information about available features and options can be found in the Product Data Sheet (BP0132)
BI1202-I 1-5
The Dock exists in seven versions:

Mobile Keyboard Dock UA1210 Mobile Touch Dock UA1810
Keyboard Table Dock UA1283
Keyboard Wall Dock UA1211 Touch Wall Dock UA1811
Mobile Keyboard Dock with Battery UA1214 Mobile Touch Dock with Battery UA1814
1-6 BI1202-I
2.2 Modules
Front
Touch Flat TMUX I/O Single Coreboard ETX
Model Coreboard PMC End
Screen Panel Board Board Con Assembly module
Board
1202-2 ZD0793
N/A ZN0051 ZE0825 N/A ZN1222 ZD0790 ZD0800 N/A ZE0824
1202-7 ZD0807
ZN1220 ZD0790 ZD0799

ZD0793
1202-6 N/A ZN0051 ZE0825 N/A N/A ZE0824
ZD0807
ZN1240 ZD0806 ZD0808
1202-1
1202-4 ZN1223 ZD0790 ZD0799
ZD0793
1202-5 N/A ZN0051 ZE0825 ZH0810 ZD0802 ZE0824
ZD0807
1202-8 ZN1242 ZD0806 ZD0808
1202-12
ZN1221 ZD0790 ZD0799
ZD0793
1202-9 N/A ZN0051 ZE0825 ZH0810 ZD0797 ZE0824
ZD0807
ZN1241 ZD0806 ZD0808
ZN1221 ZD0790 ZD0799

1202-3 ZD0793
NP0025 ZN0051 ZE0825 ZH0810 ZD0797 ZE0824
1202-10 ZD0807
ZN1241 ZD0806 ZD0808
ZD0793
1202-11 NP0025 ZN0051 ZE0825 ZH0810 ZN1225 ZD0805 ZD0799 ZD0797 ZE0824
ZD0807
1202 Scanning unit
Part Name Part Number Ordering Part Picture

(on the label) Number
TMUX board ZE0825 ZE0825S
I/O Module board ZD0793 / (ZD0793S has

ZD0807 expired)
ZD0807S
Single Conn. ZH0810 ZH0810S

Interconnect
Hard disk (SATA) UL0046 10-78051S-01

with SW version 4.6.6 UL0050
Hard disk (SATA) 10-78051S-02

with SW version 4.8.6
Hard disk (SATA) 10-78051S-03

with SW version
4.10.10
10-78051S-04
BI1202-I 1-7
Hard disk (SATA)

with SW version
4.10.12
Core board ZD0790 / ZD0790S /

ZD0806 ZD0806S
PMC module ZD0797 / ZD0797S /

ZD0802 ZD0802S
ETX module ZD0799 / ZD0799S /

ZD0800 / ZD0800S /
ZD0808 ZD0808S
Front End board ZE0824 ZE0824S
Flat Panel assembly ZN0051 ZN0051S
Front with touch NP0025 NP0025

screen
1-8 BI1202-I
Track Keyboard DVD Power DVI Docking Battery

Model Keyboard I/O Con
Pad Controller drive Supply Con Board Unit
UA1201 ZH0807 UL0011

UA1211 N/A NP0182 ZN0360 ZH0802 ZH0811 ZH0666 N/A
UA1283 ZH0816 UL0013
ZH0807 UL0011
UA1214 N/A NP0182 N/A ZH0802 ZH0811 ZH0666 ZN1214S
ZH0816 UL0013
UA1810
ZN9049 N/A ZH0536 N/A ZG0360 ZH0802 ZH0811 ZH0666 N/A
UA1811
UA1814 ZN9049 N/A ZH0536 N/A N/A ZH0802 ZH0811 ZH0666 ZN1214S
Docking Units
Part Name Part Number Ordering Part Picture

(on the label) Number
Keyboard NP0182 NP0182S
Keyboard Control ZH0807 / (ZH0807S has

ZH0816 expired)
ZH0816S
Power Supply ZN0360 ZN0360
(Not in
UA1214/UA1814)
I/O Connector board ZH0802 ZH0802S
DVI Connector Board ZH0811 ZH0811S
Docking board ZH0666 ZH0666S
DVD Drive (optional) UL0011 UL0011
UL0013 UL0013
Trackpad Controller ZH0536 ZH0536S
BI1202-I 1-9
2.3 Replaceable parts

Apart from a few exceptions listed below all PC Boards and modules in the scanner can be
replaced without further actions made. Any work that requires opening the 1202 must however be
followed by an electrical safety test.
Before replacing a subassembly, it is necessary to verify that the ID (revision) of the new part is
compatible with the ID of the defective part.
Item to be replaced: Type of unit Necessary action after replacement:

effected:
QB0041 Lithium battery All Set system clock + License keys
ZD0790 Core Board / All Set system clock

ZD0805 License keys
ZD0806 Serial no. programming
ZN1220 Core Board
ZN1221 Assembly
ZN1222
ZN1223
ZD0799 ETX Module All Set system clock + License keys

ZD0800
ZD0808
10-78051S-01 Hard disk All Restore Patient database, User

10-78051S-02 settings, License key, Flat Panel
10-78051S-03 calibration data
10-78051S-04
ZN0051 Flat Panel All Flat Panel calibration data
NP0025 Front with touch Flex Focus Calibrate / adjust touch screen – see
screen 700 / Flex 5.4
Focus 800
2.4 Recommended Service Stock

With an installed base of 10 units or more a complete service unit is recommended.
1-10 BI1202-I
3 Connectors
Video in Video out*
USB
DVI-I out
LAN
Audio out /DICOM
Note! Whether an input/output is active depends on the

configuration of the scanner.
If I/O board is version ZD0807: Scanner will need
additional UA1311 to supply analogue video out.
Mains input on standard unit Mains input on unit with Battery Support
Mains
input
Fuses
Mains Fuses
input
Mains
output for
Printer
4 Revision System
All PC Boards in the 1202 are described by the board name, Type number, Revision
code (ID), and PCB Version.
The name of the board indicates the function of the board, for example the Core Board.
The name of the board is changed only if the function of the board changes.
Part number | | | || | | ||| | | | | | ||| | ||| |

ZD0790 001 837 B-K Medical
Serial Number
ABCDE
ABCDEFGHIJKLMNOPQRSTUVXY
Revision level
in this case: E
BI1202-I 1-11
The Part number of the board, for example ZD0790, is the order number of the board.
The number is changed if the modification of the existing PCB is found to be too
extensive.
The serial number of the board is a unique number used for tracking purposes.
The revision code (ABCDEFGH.......) is related to the modifications made on the board.
The revision letter is marked when modifications are made. When boards are ordered
from the B-K Medical stock it is important that the serial number of the scanner is stated.
The serial number ensures that the correct revision is shipped.
The PCB version (number e.g. 3) is printed on the circuit board.
The Version and Revision code can be read electronically.
Note! Some modules (assemblies) that consist of a number of PCB’s does only have a
Part No. and a serial number but no revision. E.g. Core board assembly - ZN1221
consists of ZD0790, ZD0799 and ZD0797.
5 Special Tools and Equipment

The tools and equipment listed below does not include standard tools and commonly
used equipment.
5.1 Checking Procedure (Section 3)

 Blank CD/DVD (for testing DVD Drive) (optional)
5.2 Troubleshooting (Section 4)

Accessing BIOS (for loading new image on Hard disk drive)
 USB keyboard
5.3 Adjustment Procedure (Section 5)
 Trackball Adjustment Key QA0228 for older NP0182.
5.4 Mechanical Parts (Section 6)

 Static Control Service Kit, type 3M 8501 or similar
(when handling the static sensitive PCB’s).
 Torx keys #8, #10, #20
 2,5 mm Hex key
 Philips screwdriver
 Lump screwdriver
5.5 Preventative Maintenance (Section 7)

 Equipment necessary to perform the Preventative Maintenance is the equipment
used in the Checking Procedure and Electrical Safety Test.
5.6 Electrical Safety Test

Testers required:
 Safety Tester
 HV Tester
 Electrical Safety Test Record (Enclosed)
1-12 BI1202-I
6 Software Information
The purpose of this section is to give a brief introduction to the basic software functions, test facilities, and tools.
6.1 License Keys
The software options on the scanner are controlled by a license enabling a specific option. The
license(s) are kept in a file on the hard disk. The license combined with the Scanner Identity which
is a unique number for each scanner opens up for the option so a specific license will only work on
one scanner. The license(s) and Scanner Identity can be found under Customize - System -
License.
00-00-01-89-12-34
The scanner identification is the serial number programmed into the Core board. If replacing a Core
board in a scanner, the new Scanner Identification has been preprogrammed from the factory -
otherwise a reprogramming is necessary.
If installing a hard disk from another scanner, then the license will be inactive because the scanner
Identification does not match. In that case the licenses must be changed using the license(s) from
the first scanner which must be entered manually. When entering the license manually then the file
C:\LBK.BIN must be deleted first. Licenses cannot be entered on a system which has one or more
invalid licenses in the LBK.BIN file.
If the LBK.BIN file contains an invalid license, then all licenses will become invalid and the scanner
will behave as a Flex Focus 200 (1202-2) without any options enabled.
Note! The “Delete License” is only for demo licenses and not functional on permanent licenses.
6.1.1 Flex Focus Demo license keys for 30 Days
Demo Keys Opens for

0000-0000-0000-0001 DICOM
0000-0000-0000-0003 Picture-to-Picture
0000-0000-0000-0023 Wireless Network
0000-0000-0000-0031 Q+
0000-0000-0000-0040 FF 400
0000-0000-0000-0041 FF 400 exp
0000-0000-0000-0060 FF 500
0000-0000-0000-0070 FF 800
0000-0000-0000-0030 Quantum Technology
0000-0000-0000-0020 Vector Flow Imaging
0000-0000-0000-0015 3D Freehand
0000-0000-0000-0000 3D Professional
0000-0000-0000-000F Varian
BI1202-I 1-13
0000-0000-0000-0026 Neuro Pro (BrainLab)
6.2 Table of passwords
Purpose Username Password

Service Mode - viking
BIOS (Installing a new HD image) - BKLUNA
Password Protection / HIPAA administrator superuser
Network Configuration - nw
6.3 Service Mode

The operative system of the 1202 is Windows Embedded 2009. Windows Embedded 2009 is a
componentized version of Windows XP Professional that contains all of the features, functionality,
and familiarity of Windows XP Professional. In our case this means that all not needed software,
device drivers and other files are removed. This also means that support for non-generic USB
storage keys, USB hard disks, and USB CD/DVD drive is non-existing. The way Windows XP
Embedded is build makes is impossible to install a specific driver after the scanner has left the
factory.
In this new environment, the usual Windows Desktop has been replaced by the B-K Medical
Ultrasound application: Console. This way there is no Windows Desktop behind the application.
This is done to prevent unauthorized access.
When we want to get behind the console application, and access to Windows, we must switch to
Service Mode. In service mode, the console-based desktop is replaced by a service menu.
Service mode is activated if you want to:
 Check of Hard Disk/file system

 Access Windows Explorer
 and other service related issues
6.3.1 Enter Service Mode
1. Start up the scanner and wait for complete boot-up
2. Press ALT + X (if you do not see the below dialog then first click anywhere at the Ultrasound
image field and then press ALT + X)
3. Enter password: viking
4. The scanner will then turn OFF
5. Turn on the scanner and wait for it to boot up in service mode

(A Windows desktop will appear)
1-14 BI1202-I
6.3.2 How to set scanner to Normal (console) Mode - exit Service Mode
1. Double click on the “Start in Console Mode” icon on the desktop
2. Click on Yes
3. Click on OK
4. Double click on the “Reboot Scanner” icon on the desktop.
6.3.3 How to start console application for service use
In many cases, it is desired to run the console application from service mode to test different issues.
Double click on “Start Console” icon on desktop
When you run the console application in service mode, you can close it using ALT+x, and you can
switch to other windows/applications using the ALT+TAB key combination.
6.3.4 Right click and delete button

On the scanner keyboard, you will find that there is no “right click” and no “delete” button. In service
mode, you sometimes need these functions.
To make a mouse right-click on the scanner keyboard press + here
To make a mouse right-click on the scanner track pad double-tap in the upper right corner
BI1202-I 1-15
To delete use the right click and then choose delete in the Windows menu that appears.
6.3.5 How to start Windows Explorer
Double click on “explorer” icon on desktop
The Window Explorer is a very powerful tool, as you can get access to almost everything in
Windows using this tool.
6.3.6 How to start the Control Panel
Double click on “Control Panel” icon on desktop
The control panel can also be started from the Windows Explorer.
6.3.7 How to start the Device Manager
Double click on “Device Manager” icon on desktop
The device manager can also be started from the Windows Explorer.
6.3.8 How to shut down the scanner
Double click on “Shutdown scanner” icon on desktop
6.3.9 How to restart the scanner
Double click on “Reboot scanner” icon on desktop
6.3.10 How to delete patient-related files
Double click on “Delete Console Documentation Directory” icon on desktop
Doing this all saved images/clips will be deleted as well as the patient database will be cleared.
6.4 Software Structure

In this section the directory structure and some of the important files are described.
The hard disk has been partitioned into three partitions. These are mapped as drive letter C, Q and
S. The DVD drive has been mapped to drive letter D. Drive letter E is reserved for an optional USB
flash key.
6.4.1 Directory Structure of hard disk (C-drive)

Some of the directories and files are Microsoft Windows standard. These will not be addressed any
further here.
1-16 BI1202-I
6.4.2 CasaEngine
All hardware configuration files are located in this directory. There are two sub directories.
Pay specially notice to casaHW_config.ini as it contains info about the PMC and also monitor
backlight default adjustment
This is content of the casaHW_config.ini:
[ENGINE_HW_ID_PMC]  PMC configuration

InstalledFlag=1
BPCB_Version=2
RevisionLevel=D
[ENGINE_HW_ID_LCD_BACKLIGHT]  Monitor backlight adjustment

LCDBacklightFactoryDefault=72
BI1202-I 1-17
6.4.3 Console
This is the main software directory. There are 10 subdirectories which all require a short
presentation. In the console directory, you find the important console.ini file, which is the software
configuration file.
Bodymarks
Each of the body marks is represented by an image file. The default naming policy is
bodym_<number>.bmp (fx. Bodym_001.bmp). If you find any files which do not follow the above
rule, they are custom made. In case of file rescuing these might be needed.
CasaWare
This directory includes supporting software for the console application.
Codec\Lagarith
In this directory, you can the find the Lagarith Codec. This codec is used in the Cine clips. First time
you want to view a clip on a PC, you must install the codec. This directory is copied to the CD every
time you copy exams (depending on your configuration.)
Database
This is a very important directory, as (almost) all databases are stored here.
The main database is 1202_XXX.mdb. (Where XXX refers to the configuration of the scanner
depending on the installed licenses)
Then there is the backup of this file: 1202_XXX_backup.mdb.

PatientDB.mdb is blank copy of the patient database.
The sub directory org contains an empty 1202_XXX.mdb
Documentation
This is not used.
Report
Files needed to create a report printout are stored here.
StagingArea
This is the staging area directory. All exams that have been ordered to burn on a CD/DVD will be
here until the CD/DVD has been burned. Then this directory will be empty. If you have something in
this directory, each time the console application starts you will see a message about it.
Dicom
This directory stores both the Dicom program files as well as links to documents that are being sent
to a Dicom device.
1-18 BI1202-I
6.4.4 Directory Structure of hard disk (Q-drive)
Q-drive is used to save patient data in the Documentation folder.
6.4.5 XPE_Backup
This directory is important after software upgrade. If you make a clean installation, this directory is
not used. Inside this directory, a collection of different files can be found. These are copied from
different places on the hard disk. Here is the directory listening:
File / Directory name Comment Copied from

1202_xxx.mdb Main setup database C:\Console\Database
Console.ini Main configuration file C:\Console
Lbk.bin License File C:\
casaHW_config.ini Configuration file and C:\CasaEngine\CasaConfig
backlight default level
1202_1.icm Flat Panel factory C:\Windows\system32\spool\DRI
adjustment VERS\COLOR
PatientDB.mdb Empty Template C:\Console\Database
Viking.ini Actual configuration C:\
Bodymarks [DIR] All bodymarks C:\Console
6.5 DICOM
The scanner supports DICOM as a standard for handling examination schedules using Modality
Worklist and Modality Performed Procedure Step (MPPS), storage (PACS), and printing. DICOM
setup is done through Image  AdvancedCustomize…DICOM. The procedures for setting up
DICOM are described in chapter 4.
BI1202-I 1-19
This page is left blank intentionally
1-20 BI1202-I
1202
Electrical Safety Test Record
Equipment under test Serial no. 1202: Location:
Serial no dock:
For INSTRUCTIONS read the back of this sheet.
Test Date
Test Test Limits

Insulation Mains to Case
5 M
Resistance
Protective Console
(left earth terminal underneath the 0,2 ohm
ground keyboard)
Console
Protective (right earth terminal underneath the 0,2 ohm
ground keyboard)
Protective Transducer connector –array 0,2 ohm

ground
Protective Single module connector
(metal ring on female connector) 0,2 ohm
ground
(only on 1202-1)
Protective Metal chassis of USB
0,2 ohm
ground connectors
Earth Normal 500 A

Leakage
Earth Reverse 500 A
Leakage
Earth Normal - Single Fault Condition 1000 A
Leakage
Earth Reverse - Single Fault Condition 1000 A
Leakage
2.2 kV (DC) Scanner unit No Flash over
or
1.6 kV (AC)
Signature
1 of 2
The test complies with IEC 60601-1 regulations for medical equipment, safety class I, Type B.
Important:
High Voltage testers deliver hazardous currents. Therefore these testers should only be operated by technicians who are aware of the
hazards involved.
Disconnect transducers and accessories from the equipment under test. Test limits are valid only for the equipment itself without any
applied part(s) connected.
The complete test must always follow immediately after a repair made on the 1202 Ultrasound Scanner, and always on the fully assembled
unit.
General remarks and settings for Protective GND test:
Cables: Mains cable for scanner; clip/probe lead (Tester accessories)

Tester settings: Class=I, Type: B
Connect the scanners Main cable from IUT POWER (on Tester) to power inlet on the scanner.
Connect the clip/probe lead to the test point and keep it firmly pressed against it as the current is 25 Amps when applying this test
General remarks and settings for Leakage Current test:
Cables: Mains cable for scanner;

Tester settings: Class = I, Type: B,
Connect the mains cable for the scanner to the IUT POWER outlet (on Tester) to power inlet on the scanner
When activating the Leakage test then press the power button on the scanner and wait for it to start up and then record the Current before
closing down the scanner as normal turn off.
High Voltage Test: General remarks and settings
Tester: HV Insulation Tester

Cables: HV probe
Adaptors(optional): HV test plug for mains WJ0246 can be used if the HV Tester cannot connect directly to scanner mains input
Test Scanner unit: Connect HV tester plug for mains into socket for the scanner mains input. Insert tip of HV probe to the metal plate
at the right transducer connector slot. Start the test increasing the HV to 2.2 kV (DC) and apply this voltage for
maximum 5 sec. There must be no flash over nor breakdowns.
2 of 2
1202 Flex Focus Service Notes
Section 2
SERVICE NOTES
Service Notes
To improve the performance of the Flex Focus Ultrasound System 1202, small changes
in the hardware and firmware may be made. Information about these changes, and
other change or correction to this Service Manual will be released in the form of Service
Information’s which can be found on the support section of the B-K Website
Edition Number
If any major changes are made to the Flex Focus 1202 system and/or the Service
Manual, a new edition will be released.
Any new editions can be recognized by the edition number given in the footer.
BI1202-I 2-1
Service Notes System Flex Focus 1202
2-2 I
1202 Flex Focus Checking Procedure
Section 3
CHECKING PROCEDURE
CONTENTS PAGE
3.1. Introduction.............................................................................................................................................2
3.1.1. Necessary Equipment to Perform the Checking Procedure ...............................................................2
3.2. Basic Checks ..........................................................................................................................................2
3.2.1. Visual Inspection ................................................................................................................................2
3.2.2. Mobile Keyboard dock ........................................................................................................................2
3.2.3. Before Power Up ................................................................................................................................2
3.2.4. Power Up ............................................................................................................................................3
3.3. Functionality ...........................................................................................................................................3
3.3.1. Flat Panel Checking ...........................................................................................................................4
3.3.2. Transducer Inputs...............................................................................................................................4
3.3.3. Track Ball............................................................................................................................................4
3.3.4. Gain/TGC ...........................................................................................................................................5
3.3.5. Audio/Spectral Doppler.......................................................................................................................5
3.3.6. CFM ....................................................................................................................................................5
3.3.7. Image Storage (USB Memory Stick/DVD drive) .................................................................................6
3.3.8. Touch Screen (for Flex Focus 700 & Flex Focus 800 Only)...............................................................8
3.3.9. Battery Support (for Flex Focus with Battery Support Only)...............................................................9
BI1202-I 3-1
Checking Procedure 1202 Flex Focus
3.1. Introduction
The Checking Procedure is to verify proper operation of the main functions of the 1202
System. The procedure should be used during installation, incoming inspection, and preventive
maintenance and before and after repair. The procedure is arranged in sections and must be
followed from the beginning when performed.
Notes
If the Checking Procedure cannot be performed successfully or if there is a specific fault in the
system, refer to Section 4, TROUBLESHOOTING & GUIDES, or Section 5, ADJUSTMENT
PROCEDURE.
The Checking Procedure does not include a check of the different transducer types.
If in doubt about the functions of the 1202 you should consult the user guide
Important! Any inside repairs performed on the 1202 must be followed by an Electrical Safety Test.
3.1.1. Necessary Equipment to Perform the Checking Procedure
 USB flash key
 CD/DVD (recordable)
 Array Transducer
 Single Element Transducer (not for Flex Focus 200)
Note: If a phantom is not available the human body is a good alternative.
3.2. Basic Checks
3.2.1. Visual Inspection
Check the overall appearance of the 1202

Especially check for scratches and stains on the paint.
3.2.2. Mobile Keyboard dock
1. Check that keyboard dock can be freely rotated when the friction adjustment knob is
loosened
2. Check that the keyboard dock can be moved up/down when activating the release levers
3.2.3. Before Power Up
The 1202 System complies with the IEC 60601-1 safety regulations and as such it must be
connected to a mains outlet having a safety ground connection. Therefore: Check that the
1202 mains cable is terminated with a three-pole plug that fits a three-pole mains outlet. For
safety reasons, do not use extension cables!
3-2 BI1202-I
3.2.4. Power Up
1. Connect a transducer to the scanner
2. Switch On the 1202. (It is normal that the start-up will take approx. 1 min and 30 sec.)
3. Verify that the monitor opening layouts are shown in Fig. 3.2 -1. Note that the menu
shown (settings) depends of the transducer type and on the configuration of the scanner
as all keys are programmable
4. Check that the transducer type is displayed (top left side)
5. Check that the current date and time is displayed on the monitor (top left side)
Fig. 3.2-1. Example of default display

3.3. Functionality
This chapter will cover some of the basic functions in the scanner. You can read more about
the user interface in the user's guide, as this is not the scope of this document.
BI1202-I 3-3
3.3.1. Flat Panel Checking
1. Press alt + shift + G. The display should now show a greyscale like below
Fig. 3.3-1. Flat Panel checking screen
2. Press ctrl +  / ctrl +  to adjust the brightness of the screen up/down. The square at 1%
should not be visible whereas the 2% should be just visible
3. Leave the Flat Panel checking screen by pressing esc
Note! To reset the setting to factory default press ctrl + D (This setting has been
programmed into the system using a LCD colour analyser at the factory)
3.3.2. Transducer Inputs
1. Move the transducer connector to another array connector, and confirm that the
transducer can be identified and that you can scan with the transducer
2. If the system has a Single Input module (1202-1 systems) then connect a transducer to
this connector and verify that the transducer can be identified and that you can scan with
the transducer
3.3.3. Track Ball
The track ball should move smoothly. If it is too tight or too lose you can adjust it using
the adjusting tool QA0228 (shipped with the System)
3-4 BI1202-I
3.3.4. Gain/TGC
1. Press Freeze to start scanning.
2. Adjust the gain using the gain button B and observe the effects on the B-
image.
3. Adjust the TGC curve using the TGC Potentiometers and observe the effect on
the B-image.
3.3.5. Audio/Spectral Doppler
Note: This section is only valid for Array transducers on 1202-1
1. Press on the Doppler button D and place the sample volume over a
vessel
2. Observe that sound can be heard in the speaker and a Doppler spectrum is
shown
3. Audio Volume - Press Volume up/down and check that the volume of the
audio signal can be adjusted
4. Gain - use the gain control in the D button and adjust the gain up and
down. Observe that spectrum noise and sound changes
5. Press and hold the D button to leave Spectral Doppler
3.3.6. CFM
Note: This section is only valid for Array transducers on 1202-1
1. Press the Colour button C
2. Unfreeze and place the transducer over a vessel. Move the colour box using
the Track ball and verify flow in the colour box.
3. Gain - Increase CFM gain using gain control in the C and observe that
the colour box is filled with coloured noise dots.
4. Baseline - move the baseline up and down with the base line control.
Check that the colour scales is offset allowing measuring a larger range of
velocities in one direction.
5. Colour resolution- press the resolution control Scale up/down. Increase the
resolution and check that the number of lines in the CFM image is increased
and frame rate is decreased.
BI1202-I 3-5
3.3.7. Image Storage (USB Memory Stick/DVD drive)
1. Press Patient
2. Enter a patient ID e.g. test or leave it at NoID and click on “Start Exam”
3. Make sure that you are in Freeze mode and press

Note! The system may have been configured so that this key does not store
the image to the hard disk
4. You should now see a thumbnail with the image as being saved on the hard disk
5. Click on Documentation (right bottom of the screen)

6. Click on Advanced so that it becomes On
7. Click at Copy (If Copy is not highlighted then you must click on the thumb nail of the image
first)
8. Click on Copy to USB or CD/DVD
3-6 BI1202-I
9. Insert a blank CD/DVD into the disk drive
10. Click on Burn CD/DVD
11. Give the CD a label and click on Burn
12. Wait for the CD/DVD to be burned then the drive will eject it
13. Close the drive again
14. Press Patient
15. Click on CD/USB
BI1202-I 3-7
16. Click on the line with the date for the creation of the CD
17. Now you should see the thumbnail from the CD
18. The basic function check of the scanner has now been completed
3.3.8. Touch Screen (for Flex Focus 700 & Flex Focus 800 Only)
1. Try to touch different places on the touch screen to examine the actual effect. If the
difference is too big, perform adjustment as described in Chapter 5.
3-8 BI1202-I
3.3.9. Battery Support (for Flex Focus with Battery Support Only)
1. Make sure that there is two charged batteries in the battery compartment
2. Check that you see an icon for mains is connected and an estimated battery capacity
3. Disconnect mains and check that the system keeps running and that the icon changes
to a battery with the estimated operation time left
4. Reconnect the mains
BI1202-I 3-9
3-10 BI1202-I
1202 Flex Focus Troubleshooting & Guides
SECTION 4
TROUBLESHOOTING & GUIDES

CONTENTS PAGE
4.1. INTRODUCTION ....................................................................................................................................2
4.2. TROUBLESHOOT SPECIFIC PROBLEMS (HINTS).............................................................................2
4.2.1. TRANSDUCER OR SCANNER? ..............................................................................................................2
4.2.2. LICENSE BASED FUNCTIONS DOES NOT WORK ......................................................................................3
4.2.3. LOSS OF TIME ....................................................................................................................................3
4.2.4. IQ PACK NOT ACTIVE (ETD AND ACI NOT PRESENT) ............................................................................3
4.3. SOFTWARE GUIDES.............................................................................................................................4
4.3.1. LOG FILES .........................................................................................................................................4
4.3.1.1. How to Grab the Log Files........................................................................................................4
4.3.2. HOW TO CALIBRATE/ADJUST FLAT PANEL ...........................................................................................5
4.3.3. HOW TO CHECK DISK .........................................................................................................................5
4.3.4. HOW TO FRAGMENT DISK ...................................................................................................................6
4.3.5. EVENT VIEWER ..................................................................................................................................7
4.3.6. HOW TO SETUP DICOM.....................................................................................................................8
4.3.6.1. Host Setup................................................................................................................................8
4.3.6.2. Worklist Setup ........................................................................................................................11
4.3.6.3. MPPS Setup (1202 SW version 9302.79 and after) ...............................................................12
4.3.6.4. PACS Setup ...........................................................................................................................12
4.3.6.5. Printers Setup.........................................................................................................................14
4.3.7. DICOM TROUBLESHOOTING.............................................................................................................14
4.3.7.1. Testing errors .........................................................................................................................15
4.3.7.2. Status .....................................................................................................................................15
4.3.7.3. Ping ........................................................................................................................................17
4.3.8. HOW TO ADJUST VIDEO OUTPUT ON 1202 FLEX FOCUS.....................................................................17
4.3.9. IQPAC™: ACI & ETD SETUP DEMYSTIFIED ......................................................................................19
4.3.9.1. How to Examine if IQPAC™ is enabled .................................................................................19
4.3.9.2. Enable IQPAC™:....................................................................................................................20
4.3.9.3. Usage of IQPAC™: ................................................................................................................20
4.3.9.4. Disable IQPAC™:...................................................................................................................21
4.3.10. HIPAA (HEALTH INSURANCE PORTABILITY AND ACCOUNTABILITY ACT) ...........................................21
4.3.10.1. Enable patient privacy ............................................................................................................21
4.3.10.2. Create users ...........................................................................................................................22
4.3.11. HOW TO INSTALL AN XP EMBEDDED IMAGE ....................................................................................23
4.3.11.1. BIOS access...........................................................................................................................23
4.3.12. HOW TO DETECT KEYBOARD .........................................................................................................24
4.3.13. HOW TO RECOVER FROM A CRASHED MAIN DATABASE...................................................................26
4.3.14. HOW TO RECOVER PATIENT DATABASE FROM A CRASHED SYSTEM .................................................26
4.3.14.1. Patient Database Recovery tool .............................................................................................26
4.3.15. HOW TO CONFIGURE SCANNER TO USE AN EXTERNAL HARD DISK TO SAVE SCANS INSTEAD OF THE
INTERNAL 27
4.3.16. HOW TO CONFIGURE SCANNER TO USE A NETWORK DRIVE ............................................................28
4.3.17. HOW TO REMOVE HANGING PRINTER ICON ON THE SCREEN ...........................................................31
4.4. HARDWARE GUIDES..........................................................................................................................32
4.4.1. REPLACEABLE PARTS .......................................................................................................................32
4.4.2. HOW TO INTERPRET/TRANSLATE THE LEDS IN THE BACK OF THE SCANNER .........................................32
4.4.3. HOW TO CHANG THE CORE BOARD / CORE BOARD ASSEMBLY ............................................................33
4.4.4. HOW TO CHANG THE FLAT PANEL ASSEMBLY ZN0051.......................................................................35
BI1202-I 4-1
Troubleshooting 1202 Flex Focus
4.1. Introduction
This chapter is divided into three separate subsections. The first section describes general
troubleshooting forwarding the reader to the right guide in the two following sections Software
Guides and Hardware Guides. The troubleshooting subsections might give you, if not the
solution, then some ideas of how to troubleshoot this particular problem of yours.
To prevent injury to persons and damage to the 1202 be aware of the following:
WARNINGs:
* Opening the Keyboard dock and Power Supply can expose live parts.
* Any work done on the open instrument with power On must only be done by B-K Medical or
their authorized representatives, who are aware of the hazards involved.
* Any repair work done on the 1202 must be followed by an electrical safety test to verify a
continuous safe operation of the system.
* The Core board contains a lithium battery. The battery must only be replaced by a person
having special knowledge as described in sec. 4.2 Replaceable Parts
CAUTIONs:
* Switch Off the 1202 before connecting or disconnecting the Flex Focus to any peripheral units.
Failure to do so could damage the equipment.
* The PC Boards in the 1202 are sensitive for static discharge. Therefore, when handling PC
Boards always take steps to prevent static discharge - see chapter 1 section 5 Special Tools and
Equipment.
4.2. Troubleshoot Specific Problems (Hints)
4.2.1. Transducer or scanner?
 First of all: Try another transducer!

 Try the other Array Input Connector
 If possible, connect a single-element transducer
Radial or Vertical lines
The problem is most likely caused by the Front-end or the transducer.
Noise pattern in the B-image
A noise pattern in the far field is often caused by external noise entering the scanner through the
air or via the mains cable. To isolate the problem check/try the following:
 Connect the scanner to another mains outlet, preferably in another room. A change in the
noise pattern indicates noise on the mains.
 Check that the wall outlet has a proper grounding.
 Compare different transducer types and frequencies. External noise is often frequency
specific.
Note: Before contacting the support group in Denmark for help with noise problems it is recommended
that you try out the suggestions above. Use the image storage facility of the 1202 to save a
couple of images showing the problems. The images can be attached to an e-mail.
4-2 BI1202-I
4.2.2. License based functions does not work

First check the time and date on the scanner. If the clock has been reset the licenses will often
become nonfunctional even though they are listed as valid in the license window. If a new
license has been entered and the clock changed shortly after it may also become nonfunctional.
Go to the License window and check that all licenses entered are listed as valid.
00-00-01-89-12-34
4.2.3. Loss of time

If you remove the ETX board from the Core board, the time settings will be lost. The same is the
case, if you remove the lithium battery on the Core board.
Check the voltage lithium battery on the Core board (also check for bad contact).
4.2.4. IQ Pack not active (ETD and ACI not present)

If the IQ Pack ETD and ACI is not functioning (i.e. not present in the Image - Advanced menu)
Then check that the Flex Focus license is installed and that the PMC module is registered as
installed (Customize - System - Version)
PMC module registred

as installed
BI1202-I 4-3
4.3. Software Guides

This section is dedicated to guide the user how to solve a variety of software related issues.
4.3.1. Log Files

The log files are a collection of files which are saved when clicking Export in the Version tab
(Customize - System - Version)
There are three log file levels available in the Export dialog: Normal, Full, and Debug.
BK HQ recommend ”Full” level in
order to analyze a fault. When zipped
this level of logs can be attached to an
email.
In very few special cases the “Debug”

level can be used by SW developers
to bring light on specific scenarios.
In addition to the logs it is strongly

recommended to describe the
symptoms and the user scenario in the
field “Comment/ Description”.
4.3.1.1. How to Grab the Log Files

When reporting errors to the BK HQ providing the log files can be very helpful. The log files can
be very long therefor when submitting the log files to HQ please include the time and date for
the error if this information is available.
1. Start scanner and wait for it to get ready

2. Click on the Image tab (bottom of the screen)
3. Click Advanced (to turn it on)
4. Click Customize
5. Click System
6. Click Versions
7. Insert USB Flash Key
8. Click Export (USB Device)
9. Select Full in the dropdown menu
10. Enter fault description in the Comment / Description field and click Export.
4-4 BI1202-I
11. A folder will be created on your USB Flash Key: Logs_<Date>_<Time>. In this folder, a
number of files will be copied. Attach all these files to a mail and send to
support@bkultrasound.com.
4.3.2. How to Calibrate/Adjust Flat Panel

The Flat Panel of the scanner has been calibrated at the factory using a special LCD color
analyzer. The calibration consists of a color calibration and setting of the Backlight, both are
system specific. A non-calibrated system will in most cases give the following messages when
starting up the scanner:
Error message when the Error message when the

CasaHW_Config.ini file is missing. 1202_1.icm file is missing.
A Backup of the calibration files (1202_1.icm) are saved on the S: drive (Service partition of the
hard disk) and also on the license CD that comes with every system. ICM files for the specific
scanner can also be downloaded from the service website.
In case of poor image quality: Check that the calibration file on the S: drive matches the file
used by Windows.
4.3.3. How to Check Disk

Check disk is the program that verifies the logical integrity of a file system on Windows. When
Check Disk encounters logical inconsistencies it does not take actions to repair file system data,
but let you know that there is problem:
Errors found. CHKDSK cannot continue in read-only mode.
1. The Check Disk will run automatically in a command prompt box. You are not supposed to
enter anything. When the scandisk has completed, you see this output.
C:\Windows>C:\WINDOWS\system32\Chkdsk.exe
The type of the file system is NTFS.
Volume label is 1202 XP Embedded.
WARNING! F parameter not specified.

Running CHKDSK in read-only mode.
CHKDSK is verifying files (stage 1 of 3)...

File verification completed.
CHKDSK is verifying indexes (stage 2 of 3)...
Index verification completed.
CHKDSK is verifying security descriptors (stage 3 of 3)...
Security descriptor verification completed.
Correcting errors in the uppercase file.
15358108 KB total disk space.

4131512 KB in 6649 files.
2108 KB in 729 indexes.
0 KB in bad sectors.
85640 KB in use by the system.
65536 KB occupied by the log file.
11138848 KB available on disk.
BI1202-I 4-5
4096 bytes in each allocation unit.
3839527 total allocation units on disk.
2784712 allocation units available on disk.
2. Press any key to continue
3. Click on Yes or No depending on the outcome of the test.
Another error message could be:

Windows found problems with the file system.
Run CHKDSK with /F (fix) option to correct these.
Then you open a command prompt and run: c:\chkdsk /f c:

This will ask you to reboot so close all open applications and reboot scanner
If you run check disk again, the problem should be gone.
4.3.4. How to Fragment Disk

Analyzing and defragmenting disk volumes can help to preserve the performance and general
operation of the system. File fragmentation can negatively affect operating system speed and
performance. To maintain peak performance when using Windows XP the condition of your
disks should be analyzed on a regular basis - preferably once a year - and defragmentation
performed as needed.
Note: Prior to running Defrag, you should run a Check Disk to correct any drive errors.
Note: Please do not touch anything running this test as it may disturb the process.
Because defragmenting a disk volume can take a long time (depending on the size of the
volume, the number of files, the percentage of fragmentation, and the availability of system
resources) you should analyze volumes before defragmenting them to decide whether or not it
is worthwhile to take the time to run the defragmentation process.
How to Analyze a Disk Volume

To check for fragmented files and folders on a volume:
1. Click the volume that you want to analyze.
2. Click Analyze to begin the analysis.
3. Review the results of the analysis after it is complete by clicking View Report. If the analysis
tool recommends that the volume be defragmented follow the steps in the next section.
How to Defragment a Disk Volume

1. Click the volume that you want to defragment.
2. Click Defragment to begin the operation.
3. Review the progress of the operation in the Defragmentation Display window. Fragmented
files on the disk appear in red, contiguous files are blue, and system files are green. The
goal is to eliminate most of the red in this window.
4-6 BI1202-I
4.3.5. Event Viewer

Event Viewer is the first place to look in for information when you are troubleshooting any
problem with your computer. It is used to view events and manage them. There are three
categories of events: System, Application, and Security events.
The System Log records events related to Windows XP system components such as failure of a
driver or other system components to load during start up. Usually at start up there is a warning
message indicating that a driver or other system component failed, check Event Viewer for more
details.
The Application Log records events logged by applications, such as errors generated by certain
applications.
The Security Log records events related to system security. This helps track changes or
attempts to break system security.
1. Left click on Event Viewer and select a log to view. The log will appear in the right hand
pane.
2. If you want to look at an event, double click on it. A dialog box will open showing information
about what caused the error.
3. You can navigate from error to error in the same log by clicking the up and down arrows.
4. If you need to record an error so you can email it to technical support, click on the button
right below the down arrow. This will copy the error to the clipboard. It is now available to be
pasted into a text file, you can send to Support at B-K Medical.
5. Close the dialog box when you are done reviewing the event log.
Event Viewer displays these types of events:
Error: A significant problem, such as loss of data or loss of functionality. For example, if a
service fails to load during start-up, an error will be logged.
Warning: An event that is not necessarily significant, but may indicate a possible future problem.
For example, when disk space is low, a warning will be logged.
Information: An event that describes the successful operation of an application, driver, or

service. For example, when a network driver loads successfully, an Information event will be
logged.
BI1202-I 4-7
Success Audit: An audited security access attempt that succeeds. For example, a user's
successful attempt to log on to the system will be logged as a Success Audit event.
Failure Audit: An audited security access attempt that fails. For example, if a user tries to
access a network drive and fails, the attempt will be logged as a Failure Audit event.
Note: Event Viewer is a part of Microsoft Windows XP. Further help can be gained using the Event
Viewers built-in help.
4.3.6. How to Setup DICOM

To be able to use DICOM features on 1202 make sure that the DICOM license has been
entered. Then second try to get the Network Administrator from the hospital to fill out the
"DICOM network description" questionnaire. In the following chapters we will cover the DICOM
features on 1202 and how to setup the scanner to work in a DICOM network.
4.3.6.1. Host Setup

This is setup of the scanner.
1. Click on the DICOM tab
1202 SW version 1671 1202 SW version 9302.79 and after
2. Enter the AE Title for the scanner and then click on Apply.
3. Click on Configure Network
4. Password is nw
4-8 BI1202-I
5. Click on OK. This will open this window:
6. Right click on Local Area Connection and choose Properties
7. Select Internet Protocol (TCP/IP) and click on Properties.
BI1202-I 4-9
8. Default setting is that the scanner will obtain an IP address from the DHCP server in
the network. If you want to use a fixed IP address, click on Use the following IP
address, and fill out the fields for IP address, subnet mask and default gateway
according to the data collected from hospital.
9. Click OK until all windows are closed.
10. Finally close the Network Connections window.
4-10 BI1202-I
4.3.6.2. Worklist Setup

Note! Scanner AE Title must be present before testing can be done.
1. Click on Configure next to Worklist field.
2. Enter Name. Note, this cannot be changed later on. Enter AE Title, IP Address, and
Port Number. Select the desired value in the search filter and then click on Test.
Search filter can have these values:

This system only: The AE Title of the scanner will then be used to differentiate
Ultrasound (0008,0060)-tag must be US in the record in the worklist
Systems only:
All Systems: No filtering
3. Click on OK
4. Click on OK
BI1202-I 4-11
4.3.6.3. MPPS Setup (1202 SW version 9302.79 and after)

1. Click on Configure next to MPPS field.
Port Number. Select the desired value in the search filter and then click on Test.
3. Click on OK
4. Click on OK
4.3.6.4. PACS Setup

1. Click on Add next to PACS field.
4-12 BI1202-I
Port Number. Select the desired archiving method and then click on Test. Each
time a new PACS server is added it will be default. In case you want to modify the
default server change the Default PACS setting.
Archiving Methods are: Archiving Methods are:

Manual: You have sent the Manual: You have sent the
images manually. images manually.
Send complete If you press and hold Auto: If you press and hold
examination at end of the patient ID button the patient ID button
examination: for a couple of for a couple of
seconds, the current seconds, the current
examination will end examination will end
and all images and and all images and
clips (except 3D) will clips (except 3D) will
be sent. If you start on be sent. If you start on
a new patient, the a new patient, the
send behavior is the send behavior is the
same. same.
Auto Send Timeouts are:
Send complete Scanner will try to
examination at end of send after end of
examination: examination.
Immediately: Scanner will try to
send immediately.
5 min, 10 min, 15 min, Scanner will try to
30 min, 60 min send after the
specified time period.
BI1202-I 4-13
1202 SW version 9302.79 and after

Storage commitment (1202 SW version 9302.79 and after)
There are 3 settings for the storage commitment feature:

Storage Commitment:
Not Used: Storage commitment feature is disabled.
Use PACS Server: The PACS Server will handle the Storage commitment request.
User Storage You can specify a Storage Commitment Server using the 4 fields
Commitment Server: below. Enter Name. Note, this cannot be changed later on. Enter AE
Title, IP Address, and Port Number.
3. Click on OK
4. Click on OK
4.3.6.5. Printers Setup

1. Click on Add next to Printers field.
2. Enter Name. Note, this cannot be

changed later on. Enter AE Title,
IP Address, and Port Number.
Select Printer Type and click on
Test. Each time a new Printer is
added, it will be default. In case
you want to modify that, change
the Default Printer setting. Other
settings can be modified on
request.
3. Click on OK
4. Click on OK
4.3.7. DICOM Troubleshooting

4-14 BI1202-I
4.3.7.1. Testing errors
When you click on test the following will happen:
1. Scanner will ping target host.

2. Scanner will send out a DICOM echo to target host
If the first part fails, you may get a message like this:
Corrective actions can be:
Check that the cable between scanner

and network is OK
Check scanners IP address, netmask,

and default gateway.
Check the target host IP address.
Check that the target host will reply on

a ping. Talk with hospital IT.
When pinging is done successfully, the DICOM echo will be send towards the same
target host.
If the AE title of the scanner has not

been set, you may get this message:
The solve this, enter an AE title on the

scanner, click Apply, reboot scanner,
and then try again.
It is important that scanner is

rebooted.
If AE title is set and the DICOM echo still fails, you may get a message like this
Corrective actions can be:
Check target host AE Title and Port

Number on scanner
Check that the target host will reply on

an echo. Talk with hospital IT.
Check that the target host has granted

access to scanner. Talk with hospital
IT.
4.3.7.2. Status
BI1202-I 4-15
When DICOM is enabled and configured, you will notice this:
Green LED Everything is OK. Transferal of images was OK. The “button” will disappear.
Yellow LED Transfer is going on
Red LED Transfer failed. The “button” will stay.
If you click on DICOM…, you get a pop up with DICOM Status.
You can also click on Customize, Dicom and then Status.
This will bring up the same pop up with DICOM Status:
In left you see the device list. These are the DICOM servers/printers the scanner has
tried to send something to. You also see the status indicated by the colored LED.
If you select one of the items, you can see more details in right area. These are the
documents that are either being send or could not be sent.
Clicking on Cancel will remove the document

from the list and thus stop sending of this
document. Clicking on Cancel All will clear the
list.
In case you regret, click on No otherwise click

on Yes to delete the item.
You also have the option to test each of the DICOM servers/printers in the device list.
Clicking on Details can give an indication on what went wrong.
4-16 BI1202-I
4.3.7.3. Ping
Click on Customize, DICOM, and then Ping…
Enter a target IP address and click on OK. In case you are running with a DNS in the
network, you can also try a name.
If you have success with pinging the target, you will get this message:
A failure looks like this:
4.3.8. How to Adjust Video Output on 1202 Flex Focus.
In Flex Focus there is one analog s-video output and one digital video output. These outputs are
default disabled and if you want to use them, they must be configured and thus enabled. We will
now look upon how to configure the outputs and finally how this looks on the external hardware.
NOTE: Flex Focus 200 does not have this feature.

NOTE: The scanner must have ZD0793 mounted. Otherwise you need an external adapter
UA1311
First of all, you need to examine your external hardware to find out how the cable and how the
connector looks like. Then you must find the desired output on the scanner. Finally, you must
make sure you can make the physical connection using the appropriate cable and eventually
any adaptors.
The configuration on the scanner is quite simple and does not distinguish between the outputs.
(A good point to note here is that the console software will enable the outputs, so if you start in
BI1202-I 4-17
service mode, make sure you start console software to enable the outputs and then you are free
to close the console software as the outputs will remain enabled.) There will be the same view
on both the analog and the digital output.
It is important to know that if you do not use the video output feature in daily routine, it is better
to keep it switched off. When the video output feature is enabled, it may consume CPU/RAM
resources.
1. Click on Image tab (bottom left) so you can see the button area.
2. Click on Advanced button. A “Customize…” button will appear.
3. Click on Customize… button
4. Click on System tab
5. Click on Video I/O tab
Here you can configure and thereby enable the outputs.

At this point you have 3 options for the Video Output Mode:
I. OFF (default)
The video outputs are disabled.
II. Passive Display

This view will give you a big picture on the outputs, but what you see on the output is not
100% the same as what you see on screen. Of course the Ultra Sound image is the
same. The resolution of the video output is 1024 x 768.
There are two additional settings that can be changed.

Font Size: This is the size of the text font
Color Mode: Switch
between
B&W and
color mode
here.
III. Cloned Display
4-18 BI1202-I
This view will give you an exact copy of everything you see on the scanner monitor. The
signal on the video output is rotated 90° and it is not possible to adjust this on the
scanner side. The output will be in aspect ratio 4:5, so you need to adjust your external
equipment for that ratio. Otherwise, the image on the external equipment will be pixilated.
The resolution on the internal monitor is 1024x1280. The standard is however
1280x1024, but as we have rotated the monitor 270°, thus this difference.
6. Click Apply
7. Restart the scanner to activate the choice.
In chapter 9 you can find the different cables/combinations that you can use with this solution.
4.3.9. IQPAC™: ACI & ETD setup demystified
IQPAC™ is the name of the BK image quality package that features two new technologies,
Enhanced Tissue Definition (ETD) and Angular Compound Imaging (ACI). ETD and ACI work
independently but they have the greatest impact on image quality when used in combination.
IQPAC is a trademark of BK Medical. Read more in Sales Note no. 136
Angular Compound Imaging – ACI

Angular Compound Imaging is a result of combining images made at up to 5 different angles
into one compound image. This also reduces speckle and optimizes the ultrasound image.
Enhanced Tissue Definition – ETD

With ETD, an automatic speckle suppression algorithm continuously analyses the ultrasound
image for irregularities and adjusts the smoothness to be applied. This reduces speckle and
optimizes the ultrasound image. ETD supports all array transducers (mechanical transducers
are not supported). ETD can be set at 5 different levels ranging from subtle speckle reduction
(level 1) to strong reduction (level 5). The default level is 3, level 0 turns ETD off.
Now before we start, first point to note is that IQPAC™ is only available in the Ultra View
scanner in the 2202 scanner family and 1202 Flex Focus scanner.
4.3.9.1. How to Examine if IQPAC™ is enabled

1. Click on Customize
2. Click on License tab: The Yellow

license must be valid. (yes, even on
the Ultra View).
3. Click on System tab and Version

sub-tab: Scroll down the top area so
you see these two lines: Compound
BI1202-I 4-19
and Image Filtering. If both are enabled (Yes). If it says No, IQPAC is disabled.
4.3.9.2. Enable IQPAC™:

1. Switch to service mode Launch explorer and find this
file: c:\casaengine\casaconfig\casahw_config.ini
2. Doubleclick on the file to open it in Notepad Find this

section: [ENGINE_HW_ID_PMC]
3. Make sure it says InstalledFlag=1 (If there is a ;

before the line, remove it)
4. BPCB_Version=0 (maybe different in your scanner)
5. RevisionLevel=A (maybe different in your scanner)
6. Save and close the file
7. Switch to console mode.
4.3.9.3. Usage of IQPAC™:

First source of information should be the user’s guide. Also Sales Note no 136 can be
recommended to give a quick introduction. Finally ask your contact person about it, if more info
is needed.
IQPAC™ Enabled IQPAC™ Disabled
c:\casaengine\casaconfig\casahw_config.ini does not exist:
If you have just done a fresh software installation of the scanner following the installation guide
then your previous copy of casahw_config.ini file will be in c:\xpe_backup folder. From here you
can copy it to the correct location: c:\casaengine\casaconfig folder
If you made an upgrade and ran the User Data Transfer tool then it may be done automatically.
Finally, if you cannot find it anywhere a generic copy of the file is located in the
c:\casaengine\casaconfig folder. It is called __casahw_config.ini. You have to rename this to
casahw_config.ini and then do the change as advised above.
If still no luck, download the file from the service website and use modify it according to your
need.
4-20 BI1202-I
4.3.9.4. Disable IQPAC™:

1. Switch to service mode
2. Launch explorer and find this file: c:\casaengine\casaconfig\casahw_config.ini
3. Double-click on the file to open it in Notepad
4. Find this section: [ENGINE_HW_ID_PMC]
5. Make sure it says InstalledFlag=0
6. Save and close the file
7. Switch to Console mode.
4.3.10. HIPAA (Health Insurance Portability and Accountability Act)

The American Health Insurance Portability and Accountability Act of 1996 (HIPAA) requires
security and privacy of health information. The Privacy Rule is a US federal regulation defining
administrative steps, policies, and procedures to safeguard individuals' personal, private health
information (protected health information or PHI). The Privacy Rule is designed to empower
patients by guaranteeing them access to their medical records, giving them more control over
how their PHI is used and disclosed, and providing a clear avenue of recourse if their medical
privacy is compromised. The rule is designed to protect medical records and other personal
health information maintained by certain health care providers, hospitals, health plans, health
insurers, and health care clearinghouses.
The rule defines "protected health information" as health information that:

1. identifies an individual and
2. is maintained or exchanged electronically or in hard copy.
If the information has any components that could be used to identify a person, it would be
protected. The protection would stay with the information as long as the information is in the
hands of a covered entity or a business associate. The protections apply to individually
identifiable information in any form, electronic or non-electronic. The paper progeny of
electronic information is covered (i.e. the information would not lose its protections simply
because it is printed out of a computer), and oral communications are also covered.
4.3.10.1.Enable patient privacy
1. Start the scanner
2. Click on Setup
3. Click on the System-tab
4. Click on the Password-tab
BI1202-I 4-21
5. Mark Password Protection Enabled
6. Click on Close.
4.3.10.2.Create users
You have enabled password protection, but you must now create users to allow access.
1. Click on Login
2. Username is administrator
3. Password is superuser (This is the default password from the factory. If you reset it, the
password is blank, and you may have set it to something special.)
4. Click on OK
7. Click on Setup
8. Click on the System-tab
9. Click on the Password-tab
4-22 BI1202-I
Here you can to the user administration. Only the administrator user have rights to add new
users, remove existing users, reset the password for the existing user and enable/disable
password protection.
4.3.11. How to Install an XP Embedded Image
With each software release a new installation procedure can be downloaded from the service
webpage thus not covered here. However BIOS access which is a part of this is described
below.
4.3.11.1. BIOS access
1. Make sure that there is no CD in the Disk drive
2. Remove all extra USB devices from the Scanner (e.g. USB Flash memory).
BI1202-I 4-23
3. Connect a USB keyboard to one of the four connectors on the back of the Keyboard dock
(see drawing)
4. Turn on the scanner
5. After about 10 seconds a number of beeps will be heard - at that moment press "Delete" on
the USB keyboard once and wait for password prompt for the BIOS setup.
6. Enter the password BKLUNA (remember to turn on Caps Lock for capital letters)
7. You are now in the BIOS set-up menu
4.3.12. How to Detect Keyboard
How to examine if keyboard is being detected correctly.
1. Start scanner
2. Switch to service mode
3. Double click on Device Manager icon in top right of the

desktop
4. Expand Ports (COM & LPT)
5. Examine which USB Serial Ports you get. Usually the

keyboard is connected to COM5. If you do not have COM5
but some other COM then follow the procedure anyway but
on that COM port.
6. Right click on COM5 (or chosen)
7. Click on Properties
4-24 BI1202-I
8. Click on Details tab
9. Examine the string in the big field. It should

contain this substring: BKZH0808A.
If it does not then keyboard is not on this COM port or it's not being detected.
If you have tried all COM ports and you still cannot find the keyboard, please replace ZN0049.
If you have found the keyboard on a different COM port than COM5 follow the next procedure,
otherwise close the Device Manager and switch to Console mode.
1. Double click on Explorer
2. Find c:\console\console.ini and make a backup. Then open it in Notepad
3. Find this section:
[ControlPanel]
;;;; Index of comport control panel is connected to (usually 1 on scanner)
Comport=0
;;;; control panel type to select
;;;; "AUTO"=auto detection, ""=Viking, "NP0182"=Luna,
;;;; "NP0166"=2202-Color, "NP0181"=2202-B/W,
;;;; "NP0168"=2202UV-Color, "NP0183"=2202UV-B/W
Type=AUTO
LastDetectedComport=5
4. Modify this to:
[ControlPanel]
;;;; Index of comport control panel is connected to (usually 1 on scanner)
Comport=<the COM port number you found in the first exercise>
;;;; control panel type to select
;;;; "AUTO"=auto detection, ""=Viking, "NP0182"=Luna,
;;;; "NP0166"=2202-Color, "NP0181"=2202-B/W,
;;;; "NP0168"=2202UV-Color, "NP0183"=2202UV-B/W
Type=NP0182
;;;;LastDetectedComport=5
5. Save the file and close Notepad
6. Double click on Console and test your modification
BI1202-I 4-25
4.3.13. How to Recover from a Crashed Main Database
Console software saves different kind of information in different databases.
The main database (1202.mdb) is located in the c:\console\database directory.
Databases can crash independently. This mean that you can have a working patient database while
you main database is corrupt, so it might be helpful if you start with one database at a time.
If you start a scanner and you get an error message with either the word “database” or “jet”, the main
database has crashed. Examine the c:\console\database directory in service mode and if you find
lock-file 1202.ldb, you must delete it. You can now recover the scanner by copying an empty
database from c:\console\database\org to c:\console\database. All settings are now lost, except
DICOM settings.
Note: If you are able to start scanner and are able to make a “restore to factory” then the effect
would be the same as the above.
4.3.14. How to Recover Patient Database from a Crashed System
The patient database (PatientDB.mdb) is located in the q:\documentation directory.
If you experience problems with the archiving system, it could be a corrupt patient database. You
can recover the scanner by copying an empty database from c:\console\database to
q:\documentation. But by doing this all files in the q:\documentation directory can not be accessed
from the console software any more. The solution is this case is to copy all files to CD’s or DVD’s,
and then access them from the archiving system.
4.3.14.1.Patient Database Recovery tool
There is a slight chance for you to

recover some part of the patient
database if you have a archive CD’s. On
the latest archive CD, find the patient
database. This patient database can be
used to recover. But it must be
converted first:
1. Bring scanner to service mode.

The console application MUST
NOT be running.
2. Double Click on c:\Console\

PatientDbRecovery.exe.
3. Change the Documentation Path to Q:\Documentation
4. Click on Start.
5. Click on OK.
6. Double click on Start Console on the desktop/or

start desktop from the Scanner service menu.
7. Click on View Archive and see if you can find the patients in the record.
Only patients with scans on the hard disk will be found now. All patients you have archived and
deleted from the hard disk will not be in the recovered patient database. Finally all scans after
the time, the archive CD was created, must be copied to a CD/DVD, as they will not be
reachable from the console software.
4-26 BI1202-I
4.3.15. How to Configure Scanner to Use an External Hard Disk to Save Scans Instead of the
Internal
Many situations demand that you use an external hard disk on the scanner. The support for
external hard disk exists already. You can use the external hard disk as an extended USB Flash
key to save scans on the hard disk.
On the hard disk scans (2D / 3D / cine) are stored in this directory: Q:\documentation. This
folder also contains a patient database (PatientDB.mdb). The database is vital for the archive
system to work, as it contains information about patients that have been entered manually or
fetched from a Dicom worklist. This patient database also has the links for each of the image-
files from the documentation directory. This link is a hard link, which means that the link
consists of the partition data, directory data, and file name data. A link could look like this:
q:\documentation\20051114_142222_NoID.bmp. The database is a Microsoft Access database
and it has been password protected, so unauthorized access can be prohibited. When the
console software is running you will be able to see an additional file in the patient database:
PatientDB.ldb. This file is a lock-file for the PatientDB.mdb-file. When the console software is
running, you will not be able to copy or view the PatientDB.mdb-file, because of the lock file.
When you examine the directory in service mode you may not find this lock-file anymore, but if
you do, you can delete it if needed. Next time the console application is started, a new lock file
will then be generated.
Finally there is a backup of the PatientDB.mdb in the directory as well, but at time being it is
useless. If your PatientDB.mdb has crashed, the backup has been damaged as well. (We are
looking into this).
The standard solution when you use the external hard disk as an extended USB flash key does
not save the patient database on the hard disk. The tweak below makes it possible to save the
patient database to the external hard disk as well. More precisely this tweak will make the
q:\documentation directory almost obsolete. Here is the procedure how to get it to work. (If you
are not sure about what you are doing, please do not continue. A mistake could make the
scanner unstable.) Your external hard disk has been partitioned (NTFS) and formatted before
you plug it into the scanner. Only external hard disk types supported by the scanner will work.
1. Bring the scanner into service mode
2. Connect you external hard disk and wait for approximately 2 min.
3. Right click on My Computer and select Manage
4. Click on Disk Management
5. Examine in the right side on the

window that the external hard
disk has been found. If you do
not see the external hard disk
either it’s not working properly or
it’s not supported. Do not
continue if you do not find your
external hard disk in the window.
6. Make sure that the DVD drive

has drive letter D.
Now select your external hard

disk and make sure that it does
BI1202-I 4-27
not have any of these drive letters: A, B, C, D, E, Q or S. (E is reserved for the USB flash
key, so even if the USB flash key is not connected, we still want to keep the reservation.)
7. Exit Disk Management
8. Double click on explorer
9. Navigate to your external hard disk
10. Make a directory (fx Documentation). (You can use the root of you external hard disk, as
this will not work).
11. Navigate to the c:\console directory
12. Make a backup of the console.ini file
13. Edit the console.ini file
14. Find this section: [Paths]
15. Make a new line just below

this line: ;;;;Path for
documentation directory
16. Write this in the new blank

line:
DocumentationDirPath=<d
rive letter>:\<directory> (In
my case I wrote:
DocumentationDirPath=F:\D
ocumentation, as my
external hard disk had drive
letter F, and my directory
was called Documentation.)
17. Save console.ini
18. Start console (from service

mode)
19. Create a test patient and

save a couple of images
20. Switch back to explorer and

examine that you find the
scans and the patient database on your external hard disk.
Default behavior for console software is that it would look in the console.ini file for the
documentation paths. First it will look DocumentationDirPath, if this is not available, scanner
will not start up.
4.3.16. How to Configure Scanner to use a Network Drive
It is possible to configure scanner to use a network drive to archive examinations. There are 3 steps
in this configuration.
1. Configure Microsoft Windows-based PC

2. Configure Network
3. Configure Scanner
4-28 BI1202-I
Configure Microsoft Windows-based PC
First we need to know if the PC is member of a domain or it is a standalone PC. This is actually a
very easy task. Basic step for a Microsoft
Windows XP:
1. Click Start, Settings and then Control

Panel
2. Click on System
3. Click on Computer Name tab
First of all, note the computer name. In this

example b1016 will do.
Then note if the PC is member of domain or

workgroup. In this example the PC is
member of domain bkmed. If it was member
of a workgroup, then it would say Workgroup
here:
Configuration of Microsoft Windows-based

PC is a very big topic. Bottom-line is that we
need a shared folder on the hard drive,
where scanner can save files.
Basic step for a Microsoft Windows XP:
1. Start Explorer
2. Create a folder on your hard drive.

Make sure you have enough space.
3. Right click on the folder and select

Sharing and security…
4. Select Share this folder
5. Enter a Share name as the field will

now be available.
6. Click on Permissions as the button is

also available now.
7. Make sure the user have Change rights.
8. Click on OK to close Permission Pop up
9. Click on OK
BI1202-I 4-29
Configure Network
You can connect the Microsoft Windows-based PC and the scanner a different way. It is not the
scope of this document to cover that. The main idea is that you need to configure network for
the Microsoft Windows-based PC first. Then configure network on the scanner. This can be
done by entering Service mode, if DICOM is not available on the scanner. Just make sure the
network connection between the scanner and the PC is working.
Configure Scanner
Click on Customize, System, and then Network Drive.
Enter the UNC path in the field. The UNC path is the path to the folder you created in the first
step. So if your PC has this IP Address: 192.168.1.10 and the folder name is 2202 then you
enter this: \\192.168.1.10\2202
Now enter username and password for the user that is allowed to save files in the folder created
in the first step. If you are member of a Domain you may have to write the username like this:
Domain\username. (eg bkmed\sla, where bkmed is our domain name and sla is the username.)
If you are using a cross cable to connect the PC with the scanner, you should use the computer
name. (For instance my PC is b1016, so in this case I would use b1016\sla.)
Click on Test Connection to test the connection.
A success full test looks like this:
A failing test will keep asking for a correct set of

username/password:
4-30 BI1202-I
When you have success fully tested the connection, click on Close. (Click on Yes to save, if
asked.)
4.3.17. How to Remove Hanging Printer Icon on the Screen
If printer icon remains on screen after printing this may be due to

paused printing jobs in the print queue.
To solve this problem enter service mode of the scanner.
Click on the
printer icon in
the Windows
task bar and
click on “Open
All Active
Printers and
Faxes”:
If the printer menu

contains paused
print-jobs, then
cancel the paused
jobs as shown
below:
The print icon will no longer remain on screen.
BI1202-I 4-31
4.4. Hardware Guides

This section is dedicated to guide the user how to solve a variety of hardware related issues.
4.4.1. Replaceable parts

Apart from a few exceptions listed below all PC Boards and modules in the scanner unit can be
replaced without further actions made. Any work that requires opening the 1202 must however
be followed by an electrical safety test.
Before replacing a subassembly, it is necessary to verify that the ID (revision) of the new part is
compatible with the ID of the defective part.
Item to be replaced: Type of unit Necessary action after replacement:

effected:
QB0041 Lithium battery All Set system clock + License keys
ZD0790,ZD0805, Core Board / All Set system clock
ZD0806, Core Board License keys
ZN1220,ZN1221, Assembly Serial no. programming - see 4.4.3
ZN1222,ZN1223,
ZN1225,ZN1240,
ZN1241,ZN1242
ZD0799 ETX Module All Set system clock + License keys
ZD0800
ZD0808
10-78051S-01 Hard disk All Restore Patient database, User
10-78051S-02 settings, License key, Flat Panel
10-78051S-03 calibration data
10-78051S-04
ZN0051 Flat Panel All Flat Panel calibration data - see 4.4.4
NP0025 Front with Flex Focus Calibrate / adjust touch screen – see
touch screen 700 / Flex 5.4
Focus 800
4.4.2. How to Interpret/Translate the LEDs in the back of the scanner
Through the grid in the back on the scanner you can see some LEDs. These LEDs indicate the
actual status of the core board and voltages present on the core board. They depend on which
mode the scanner is in.
In the extreme left side, you find following LEDs:
Core board version 2 D28 D27 D26 D25

power cord removed OFF OFF OFF OFF
power cord connected OFF OFF OFF OFF
started / service mode OFF OFF OFF OFF
started / console mode OFF OFF ON ON
Core board version 3 D28 D27 D26 D25 D16 D17 D18 D15 D21 D46 D45 D19 D35
power cord removed OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
power cord connected OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
started / service mode OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF ON
started / console mode OFF OFF ON ON blink/2 OFF OFF OFF OFF blink/2 OFF OFF ON
In the right (just above the standby button) you find these 8 LEDs.
4-32 BI1202-I
D44 D7 D41 D42 D43 D34 D37 D8

12V_BUS IR 5VSB 5V 12V HDDACT AVR.13 AVR.14
power cord removed OFF OFF OFF OFF OFF OFF OFF OFF
power cord connected ON OFF ON OFF OFF OFF OFF OFF
started / service mode ON OFF ON ON ON blink/1 ON blink/2
started / console mode ON OFF ON ON ON blink/1 ON blink/2
blink/1: only when there is HDD acctivity

blink/2: with a fixed frequency
In the extreme right, you find 3 buttons:
S2 S1 S4
Hisec PGM Sys Rst AVR Rst
Pushing S1 will restart the PC. However, the screen will remain black.
Pushing S2 will program the HiSec chip and a reboot is needed
Pushing S4 will reset AVR and you will see that D37 and D8 are reset
Pushing the buttons will not fix anything, so the information is just to see if you can get a
reaction from the board or not.
4.4.3. How to Chang the Core board / Core board Assembly
The Core board has been programmed with the serial number of the scanner so if the Core
board is changed with a new one or swapped with one from another system it may be
necessarily to reprogram the Core board. For reprogramming a unique code is necessary for
each serial number this can be achieved by contacting the service department of B-K Medical.
1. Check that the Time Zone and System Clock are correct - change if necessary
2. Check the programmed serial number of the system (License ID):

Image - Advanced On - Customize - System – Version.
The license ID is the

serial number of the
system with five 0 in front
3. If the License ID has to be changed you need to go into service mode.
BI1202-I 4-33
4. Start the Board Monitor - double click on
5. Click on Board ID
6. Select Core Board as Selected Board
7.
8. If the Additional Data field already
contains a number, then write this
down so a roll back can be made if
necessary.
9. Enter the code number generating the

correct License ID
10. Click on Update Chip.
11. Close the Board Monitor
12. Start the Console Application
13. Check the

programmed serial
number of the
system (License
ID) is now correct:
(Image - Advanced
On - Customize -
System – Version)
14. Check the Licenses.
15. Close the Console Application by pressing alt + X
4-34 BI1202-I
4.4.4. How to Chang the Flat Panel Assembly ZN0051
The Flat Panel comes as a monitor kit. This kit consists of the flat panel incl. backlight inverter
board and an USB flash key. The USB flash key contains calibration data for the flat panel and
these calibration files must be transferred to the scanner where the Flat Panel is being
replaced.
1. Start up the scanner
2. Enter service mode
3. Connect the USB memory key that came together with the display
4. Select and double click on the file

run_me.bat
5. A screen like the below will appear
6. Read the value in the DOS window
7. Click on the casahw_config.ini window
8. Change the value in the line LCDBacklightFactoryDefault to the value displayed in the
DOS window
9. Close the DOS window and the Notepad window
10. When the below dialogue appears

click on Yes
11. Set the scanner to start in Console

mode
12. Restart the scanner
13. When the scanner has started up press “Ctrl” + “D” on the keyboard to auto adjust the
brightness
BI1202-I 4-35
1202 Flex Focus Adjustment Procedure
Section 5
ADJUSTMENT PROCEDURE
CONTENTS PAGE
5.1. Introduction.......................................................................................................................................2
5.2. Trackball Friction Adjustment .........................................................................................................2
5.3. Monitor brightness ...........................................................................................................................2
5.4. Touch Screen Adjustment and Calibration ....................................................................................3
BI1202-I 5-1
Adjustment Procedure 1202 Flex Focus
5.1. Introduction
All of the adjustable components in the 1202 are factory adjusted and need no further
adjustment. Do not attempt to make other adjustments than stated in this chapter.
5.2. Trackball Friction Adjustment
The trackball should move smoothly. If it is too tight or too loose it can be adjusted using the
adjusting tool (QA0228) which is delivered with the system. Turn clockwise to tighten and
counter clockwise to loosen the trackball. The trackball can be removed completely for cleaning.
+
-
5.3. Monitor brightness
The brightness of the monitor can be adjusted by pressing Ctrl + ↑ or Ctrl + ↓. To reset to
factory setup press Ctrl + D
5-2 BI1202-I
5.4. Touch Screen Adjustment and Calibration
The Touch Screen setup dialog is found under

Start – Program - UPDD – Settings
1. Select the “Hardware” menu item.
2. Click on Handling Monitor 1

desktop.
3. Make sure Monitor 1 is sat. Click on

OK.
4. Select “Firmware options”.
 Set Coarse sensitivity to “Option2 (3

- 6mm)”.
 Set “Threshold” to 38.
 Press “Force Equalisation” to

calibrate the touch sensors. It is
important that nothing is touching
the touch screen while you do this!
5. Select “Test Sensor”
BI1202-I 5-3
Verify that when nothing is touching

the screen, there are only minimal
response on the “X Wires” and “Y
Wires”.
Verify that when moving the finger

around the screen, the response on
the “X Wires” and “Y Wires” look
normal.
If any of the responses look strange,

you can try to do “Sensor
Equalisation” again.
Check for “dead wires”: move you

finger slowly from the right edge of
the screen to the left. Check that each
of the wires grow to a maximum as
you pass them. Verify that you can
activate all the wires and that no wire
has a very low maximum (indicates a
“dead wire”). Note that it is normal that the wires in the middle of the screen are somewhat more
sensitive than the wires on the edges.
For the touch sensor to operate normally, there must be at least one wire with a signal above
the “Threshold” at all times when the finger touches the screen.
Check for “dead wires” in the other direction: move your finger slowly from the top edge to the
bottom, while watching the output of the wires.
6. Click on Close to end the “Sensor

Test”
7. Click on OK to close the “Firmware

Settings”
8. Click on Click Mode.
 Select the click mode to be “Click

and drag”.
 Select “Silent touch”
9. Select the “Properties” menu item.
 Set “Low pass filter” to 0

 Set “Liftoff time” to 2
 Set “Stabilization” to 10
 Set “Averaging” to 2
 Uncheck “Use lift-off packet”
 Uncheck “Anchor mouse”
 Check “Enabled”
 Set “Mode” to “Interlock”
 Set “Release Time” to 5
5-4 BI1202-I
10. Select the “Calibration” menu item

.
 Set “Number of points” to 25.
11. Click on “Calibrate”
The calibration is done by pressing

25 points on the screen one by one.
It is important that you take a position
in front of the screen while you do
this, which matches the position that
the scanner will be used in. E.g. if the
scanner will be used standing up
directly in front of it, you should be
standing up directly in front of the
scanner while doing the calibration.
Also take care to press the points as

you would when using the scanner
normally. Don’t consciously press
above or below the points. Press as
you would normally do when trying to
hit a point on the screen.
Also be careful that only your finger

is close to the screen. Don’t let the
rest of your hand get close, as this
might interfere with the touch
sensors.
When the calibration is done, press

the button that appears in the center
in order to confirm the calibration.
12. Click on Close.
13. After a calibration has been done, it should be verified. A number of things can go wrong during
a calibration.
- The other hand was leaning on the edge of the screen.

- The hand or arm of the finger doing the calibration got too close to the screen.
- The finger clicking the screen approached the screen or lifted off the screen while moving to
the side.
- One or more finger presses might not be accurate.
BI1202-I 5-5
14. To verify the calibration, start the

touch test tool by selecting the
“Status” menu item
15. Click on “Show test grid”.
16. The test tool will open, displaying a large grid window. In the toolbar at the top, press the
expand button:
17. The grid will now fill the whole screen. To test the calibration, draw straight horizontal and
vertical lines, while trying to follow the gridlines. Move the finger in a smooth motion while
keeping an even pressure. Try to keep the hand position the same for the entire line. Only look
at the black gridlines and try to ignore the red lines while drawing. Looking at the red line tends
to make you subconsciously adjust your drawing to correct inaccuracies, that might actually be
calibration errors.
Typical result of an acceptable

calibration:
The figure shows a typical result

of an acceptable calibration.
There will always be small problems
which will have to be accepted,
because of the inaccuracy of the
touch device. E.g. in the figure one
of the calibration points seems to be
a little bit off in the top, right part of
the screen.
5-6 BI1202-I
Not acceptable calibration:
This figure shows serious

calibration errors, marked with the
letters A-D.
Not acceptable calibration:
This figure also shows serious

calibration errors, marked with
letters A-D. Errors C and D are
calibration points that are too high
and too low at the edge of the
calibration grid.
BI1202-I 5-7
Signs of a calibration error are:
 Lines that consistently divert from the gridline at a certain area of the screen.
 Lines that strangely folds back on itself in a jagged manner (e.g. B in the figure on the
previous page).
Note the following:
 A line might divert from the grid line because of the contact area between the finger and
the screen changing shape, because of a changed hand position or for some other reasons
unrelated to the calibration. If you are uncertain, redraw the line and see if the diversion is
recreated. If there is a calibration error, you will see the same diversion every time.
 For some reason the test tool does not always start a line, if you put your finger down
outside the screen and draw into the screen. If you have problems with this, start with you
finger just inside the border of the screen.
 You might have problems with gaps in the line. This might be because sliding the finger
across reduces the contact area with the screen. It might also be because you do not apply
enough pressure. Try again a few more times, starting just outside the problem area. Wait
a few seconds between each try. If the area remains dead, perform the “Test sensor” test
in step 5 to test for dead wires.
If the test shows serious calibration errors, the calibration must be redone.
5-8 BI1202-I
1202 Flex Focus Mechanical Parts
Section 6
Mechanical parts
CONTENTS PAGE
6.1. Dismantling and Reassemble Procedures.....................................................................................2

6.1.1. Remove the Front Frame ...................................................................................................................2
6.1.2. Undock the Scanner unit ....................................................................................................................3
6.1.3. Remove the Flat Panel .......................................................................................................................4
6.1.4. Remove the electronic assembly from the scanner............................................................................6
6.1.5. Removing the Hard disk .....................................................................................................................9
6.1.6. Removing the High-speed cable ......................................................................................................10
6.1.7. Removing the Core board assembly ................................................................................................13
6.1.8. Removing the I/O board ...................................................................................................................16
6.1.9. Removing the Front-end board.........................................................................................................17
6.1.10. Removing the TMUX board ..............................................................................................................19
6.1.11. Removing the cable cover ................................................................................................................20
6.1.12. Removing the keyboard (from Keyboard Dock) ...............................................................................21
6.1.13. Removing the Transducer holder (from Keyboard Dock) .................................................................23
6.1.14. Removing the Power Supply (from Keyboard Dock) ........................................................................24
6.1.15. Removing the Track Pad (from Touch Dock) ...................................................................................25
6.1.16. Removing the Battery Box from the Back-Pack (on units with Battery Support) ..............................27
6.1.17. Removing the LCD Display from the Battery Box.............................................................................29
6.1.18. Removing the Power Supply from the Battery Box ..........................................................................31
6.2. Exploded view / Part list ................................................................................................................34
6.2.1. Scanning unit....................................................................................................................................34
6.2.2. Docking Units ...................................................................................................................................36
BI1202-I 6-1
Mechanical Parts 1202 Flex Focus
6.1. Dismantling and Reassemble Procedures
6.1.1. Remove the Front Frame
1. Pull of the front frame off the scanner.
2. On units with Touch front disconnect the

USB cable to the touch control board
6-2 BI1202-II
6.1.2. Undock the Scanner unit
1. Disconnect all transducers from the scanner.
2. Release the scanning unit from 3. Hold the scanning unit while 4. Remove the scanning unit from
the dock by sliding the two releasing the safety bracket the dock
buttons aside.!! Make sure that
you at the same time hold the
scanner unit by the transducer
connectors so that it does not
fall off!!
BI1202-I 6-3
6.1.3. Remove the Flat Panel
Remove the Front Frame as described in section 6.1.1

Undock the scanner unit as described in section 6.1.2
1. Unscrew the four screws

M3x6
holding the flat panel Torx #10
2. Gently lift up the flat panel

and place it by the left side
of the scanner
6-4 BI1202-II
3. Remove the two cables

from the flat panel
connected to the Core
board
BI1202-I 6-5
6.1.4. Remove the electronic assembly from the scanner

Remove the Flat Panel as described in section 6.1.3
1. Unscrew the four screws M3x12

holding the transducer Torx #10
connector shield and
remove the shield on both
sides of the scanner unit
2. Unscrew the 8 screws and

remove the ground track on
the rear side of the scanner
unit.
M4x12
Torx #20
6-6 BI1202-II
3. Unscrew the screw going

through the PMC module
M3x20
Torx #10
4. Unscrew the five screws

going through the Front-end
board M3x17 Marked
Torx #10
+ washer M3_L6
BI1202-I 6-7
5. Unscrew the 12 screws near

the edge of the boards
M2.5x6
Torx #8
Marked
M2_5 L6
6. Gently pull up the hole

electronic assembly
7. Place the electronic

assembly as shown
6-8 BI1202-II
6.1.5. Removing the Hard disk

Remove the electronic assembly as described in section 6.1.4
1. Disconnect the power

and SATA connector
from the Core board
2. Unscrew the screw the

screw holding the PCB
where the HD is
mounted
Screw: M3x4, T10 and
nylon washer
3. Slide up the hard disk
BI1202-I 6-9
6.1.6. Removing the High-speed cable

1. Disconnect the connectors for the fans and the loudspeaker
2. Remove the white cover by removing the two screws
6-10 BI1202-II
3. Open the flat cable connector and pull out flat cable
BI1202-I 6-11
4. Unscrew the two screws on the cable connector
5. Tilt the I/O board and unscrew the two screws on the other end of the cable
6-12 BI1202-II
6.1.7. Removing the Core board assembly

1. Disconnect the connectors for the fans and the loudspeaker
2. Unplug the Power cable to the Core board (Yellow/Black wires) and the Power and data cable for the
Hard disk.
BI1202-I 6-13
3. Open the flat cable connector and pull out flat cable
6-14 BI1202-II
4. Unscrew the two screws on the connector and remove the High-speed cable cable
5. Unscrew the 5 screws holding the Core board to the Front End.
Screw: M2,5x6 washer head, T8
6. Gently disconnect the Core board from the Front-end board
BI1202-I 6-15
6.1.8. Removing the I/O board

Remove the High-speed cable as described in section 6.1.6
1. Slide the I/O board with shock absorbers from the grooves in the metal frame
1
2
2. Remove one of shock absorbers
3. Gently twist the I/O board in the metal frame to remove it
6-16 BI1202-II
6.1.9. Removing the Front-end board

Remove the Core Board assembly as described in section 6.1.7
1. Unscrew the screw holding the Fan assembly and remove the Fan assembly
Screw: M3x5 and washer ø6, T10
2. Unscrew the 2 screws holding the connector for the Single Input plug
M2,5x6 washer head, T8
BI1202-I 6-17
3. Unscrew the 6 screws holding the Front-end board
Screw: M3x20 washer head, T10
4. Pull up the Front-end board
NOTE: When reassembling note that the transducer connector must fit over the stud on the mounting
piece.
6-18 BI1202-II
6.1.10. Removing the TMUX board

Remove the Core Board assembly as described in section 6.1.7
Remove the Front-end Board as described in 6.1.9
1. Remove the metal plate by removing the two screws
Screw: 3x6 button head, T10
2. Unscrew the two screws and remove the TMXU board. When reassembling note that the transducer
connector must fit over the stud on the mounting piece.
Screw: M3x6 button head, T10
BI1202-I 6-19
6.1.11. Removing the cable cover
6-20 BI1202-II
6.1.12. Removing the keyboard (from Keyboard Dock)
1. Remove the two

release leavers by
unscrewing the four
screws
M4x12
Torx #20
2. Unscrew the 9 screws

from the bottom of the
keyboard dock
M4x8
Torx #20
BI1202-I 6-21
3. Lift up the keyboard and

slide it out from
underneath the
transducer holder
4. Tilt the keyboard so you

have access to the two
cables that has to be
disconnected
5. Carefully push the lock

at each side of the
connector and remove
the cables
6-22 BI1202-II
6.1.13. Removing the Transducer holder (from Keyboard Dock)
Remove the cable cover as described in secttion 6.1.7

underneath the dock
M4x8
Torx #20
2. Unscrew the two

screws holding the
cable relief
M3.5x12
Torx #10
3. The transducer holder

can now be lifted up
BI1202-I 6-23
6.1.14. Removing the Power Supply (from Keyboard Dock)
Remove the keyboard as described in section 6.1.12

Remove the transducer holder as described in section 6.1.13
1. Disconnect the mains input connector 2. Disconnect the output connector

keyboard dock
M4 x 14
2.5 mm hex
4. The power supply can

now be lifted up
6-24 BI1202-II
6.1.15. Removing the Track Pad (from Touch Dock)

Touch dock
M4x12
Torx #20

goose neck
M4x12
Torx #20
BI1202-I 6-25
3. Lift up the Track pad

and disconnect the two
connectors
6-26 BI1202-II
6.1.16. Removing the Battery Box from the Back-Pack (on units with Battery Support)
1. Remove the batteries

from the battery
compartment and
remove the lid by
removing the two
screws here
M4x10
Torx #10
2. Remove the Back-Pack

from the Dock and
palace it on a table

and remove the column
cover
M4x10 M4x10
Torx #20 Torx #20
BI1202-I 6-27
4. Remove the bracket

holding the Battery Box
M5x6
Torx #20
5. Slide out the Battery

Box
6. Remove the front-plate

and the LED cover
M3x5
(these are not part of
Torx #10
the ZN1214)
M3x6
Torx #10
6-28 BI1202-II
6.1.17. Removing the LCD Display from the Battery Box

Remove the battery box from the day pack according to section 6.1.16.
1. Remove the 6 screws from the lid and remove the cover.
M3x6
Torx #8
2. Release the FFC flat cable from the board and remove the 4 screws mounting the board. Do not
remove the board but just lift it in the front.
M2.5x6
Torx #8
3. Gently remove the display from the adhesive tape that it is mounted to the mounting plate with.
Without damaging the cables flip the display around and place it on top of the board.
BI1202-I 6-29
4. Remove the 2 screws from the front below the display and remove the mounting plate.
M3x6
Torx #8
5. From the side unlock the lock for the display cable and disconnect the flat cable.
6. Disconnect the two small black cables by unplugging the white connector.
6-30 BI1202-II
6.1.18. Removing the Power Supply from the Battery Box

Remove the battery box from the day pack according to section 6.1.16.
1. Remove the 6 screws from the lid.
M3x6
Torx #8
2. Remove 2 screws from the bottom.
M3x6
Torx #8
3. Unplug the fan from the board.
4. Release the FFC flat cable from the board and remove the 4 screws mounting the top board.
M2.5x6
Torx #8
BI1202-I 6-31
5. Remove the LCD display similar to section 6.1.17.
6. Remove the board by disconnecting the two connectors (1 black and 1 white in the far end
corner).
7. Unplug the USB cable and the power cable.
8. Unplug the power cable from the board.
9. Remove the 4 ground wires from the bottom on the enclosure.
6-32 BI1202-II
10. Remove the mains inlet and the wires on the back of it.
M3x6
11. Remove the power unit.
UNC 6-32x4
BI1202-I 6-33
6.2. Exploded view / Part list
6.2.1. Scanning unit
100
102
101a 101b
106
105
104
103
107
112
108
111
119 120
110
109 123 109
120
122
118
119 121
113
116
113
115
124
117
125
6-34 BI1202-II
Item Part no. Description Quantity

no.
100 1202-1 Scanning Unit Flex Focus 400
1202-2 Scanning Unit Flex Focus 200
1202-4 Scanning Unit Flex Focus 400 Anesthesia/exp
1202-7 Scanning Unit Flex Focus 200 Surgery
1202-6 Scanning Unit Flex Focus 200 (Dornier & Edap)
1202-11 Scanning Unit Flex Focus 800 (Histoscan)
101a DZ2004 Front Frame 1
101b NP0025 Front with Touch Screen 1 1202-3/10/11
101c AO1007 USB Cable for Touch Panel 1 1202-3/10/11
102 DM0295 Spring for transducer connector 10 (on each connector)
103 DZ2001 Back Cover 1
DZ2008 Back Cover for 1202-11
104 NT0243 Power button bushing + rubber part 1
105 ZN0051 Flat panel 19” 1
106 AQ1759 Back light cable 1
107 AQ1758 Video cable for Flat Panel 1
108 ZN1220 / ZN1221 / Core board assembly 1
ZN1222 / ZN1223 /
ZN1225 / ZN1240 /
ZN1241 / ZN1242
109 ZD0790 / ZD0805 / Core board 1
ZD0806
110 ZD0799 / ZD0800 / ETX module 1
ZD0806
111 ZD0797 / ZD0802 PMC module
112 QB0041 Battery 1
113 ZE0824 Front - end board 1
115 ZE0825 TMUX board 1
116 ZD0793 / ZD0807 I/O Module board 1
117 ZH0810 Single element connector
118a 10-78051S-01 Hard disk (SATA) with SW version 4.6.6 1
118a 10-78051S-02 Hard disk (SATA) with SW version 4.8.6 1
119 10-78051S-03 Hard disk (SATA) with SW version 4.10.6 1
10-78051S-04 Hard disk (SATA) with SW version 4.10.12 1
AQ1762 Hard disk data cable 1
120 AQ1761 Hard disk Power cable 1
121 AQ1756 30 pole FFC Cable (I/O - Core board) 1
122 AQ1760 High speed data cable (I/O - Core board) 1
123 AQ1763 Power cable (I/O module - Frontend/Core board) 1
124 UH0042 Fan 2
125 HP0025 Speaker 1
BI1202-I 6-35
6.2.2. Docking Units

221a
221a
221a
221a
221b
220 221a
201 202
225
208 222
224
203 230
223 250
230
231
219 229 225
251
223b
252
231b
254
253
211
212
242
241
236
235
233 234
6-36 BI1202-II
Item Part no. Description Quantity

no.
202 DZ9024 Top lock Left 1
201 DZ9071 Top lock Right 1
203 DZ9014 Dock cover 1
204 DZ9023 Lock part left side 1
205 DZ9070 Lock part right side 1
206 DL2048 Spring for lock 2
207 DA0092 Tap for lock 2
208 ZH0666 Docking board 1
209 AQ1755 Flat cable 30 pin 1
210 AQ1757 Flat cable 50 pin 1
211 ZH0802 I/O connector board 1
212 ZH0811 DVI connector board 1
213 AQ1765 Flat cable for DVI connector 1
214 DZ9072 I/O cover 1
215 AQ1768 Ground cable 1
216 OA0072 Power inlet incl. of fuse box 1
217 VF0106 Fuse 4 A slow 2
218 OA0073 Power outlet 1
219 DZ9028 Transducer holder 1
220 NP0182 Keyboard 1
221a ZN0053 Slider knobs/TGC Button kit 1 (set)
221b UD1203 Dial Button kit (4 dials) 1 (set)
222 AQ1770 / Cable for keyboard 50 pins 2
115567S
10-79893-01S Replacement kit for 2 pcs of 115567S and mechanics
223 ZH0807 Keyboard controller 1
223b ZH0816 Keyboard controller with USB connection for DVD 1
224 ZN0360 Power supply kit (incl. of AQ1753) 1
225 AQ1753 Power cable (PSU - Keyboard controller) 1
226 AQ1752 Cable (Mains inlet - PSU) 1
227 AQ1754 Power Cable (Keyboard - I/O module) 1
228 AO0487 USB cable internal (Keyboard - I/O module) 1
229 AO0477 USB cable external 1
230 UH0043 Fan 1
231 UL0011 DVD drive 0 -1
231 UL0013 DVD drive with USB connector 1
232 DZ9030 Release leaver Left side 1
233 DZ9031 Release leaver Right side 1
234 DZ9032 Friction adjustment Knob 1
235 YO0629 Washer for knob 1
236 DZ9017 Cable cover 1
237 DD0020 Column-cover 0-1
238 DZ9040 Back-pack for printer 0-1
239 AO0478 USB Cable for printer 0-1
240 AN0098 Power cable for printer 1
241 DF0203 Wheel with brake 2
242 DF0204 Wheel 2
250 ZN9049 Track Pad 1
251 ZH0536 Track Pad Control 1
252 ZG0360 Power Supply 1
253 ZN1214-S Battery Box for Battery Support Units 0-1
254 AO1009 DVD USB cable 1
254 AO0494 DVD Power cable 1
BI1202-I 6-37
6-38 BI1202-II
1202 Flex Focus Preventative Maintenance
Section 7
PREVENTATIVE MAINTENANCE
CONTENTS PAGE
7.1. Introduction..................................................................................................................................2
7.2. Necessary Equipment ..................................................................................................................2
7.3. What to do ....................................................................................................................................3
BI1202-I 7-1
Preventative Maintenance 1202 Flex Focus
7.1. Introduction
The purpose of the Preventative Maintenance is to ensure the performance and stability over the
years of use.
Note: The Preventative Maintenance should be performed once every year.
Preparation of the Preventative Maintenance is essential as it in most cases will take place at the
hospital as part of a Continuity Agreement.
The Preventative Maintenance consists of eight steps. Some of these steps refer to specific
sections in the Service Manual. If errors occur during the procedure go to
TROUBLESHOOTING, Section 4.
7.2. Necessary Equipment

The equipment, necessary for a preventative visit is divided into 3 packages.
A: Parts necessary to ensure the performance and stability of the system.

Check the Service Information (Hotlines) at Service Zone if there are any modifications or important
software updates to be done.
B: Parts necessary to meet customer’s complaints.

Before arranging the visit, check if the customer has any complaints and bring the necessary spare
parts, software and tools to solve the problem.
C: Tools and equipment necessary to perform the Preventative Maintenance.

The only equipment necessary to perform the Preventative Maintenance is the equipment used in
the Electrical Safety Test and phantoms for the Checking Procedure:
For the Checking Procedure:

Array Transducer
Single Transducer
For the Electrical Safety Test:

Testers required:
Safety tester
HV Tester
Note:
It is recommended to bring additionally the Static Control Service Kit, type 3M 8501
or similar in case one of the static sensitive PC Boards is to be removed from its location.
7-2 BI1202-I
1202 Flex Focus Preventative Maintenance
7.3. What to do
1. User Comments and Corrections

Check with the user that the system is operating satisfactorily. A number of malfunctions can be
corrected by a set-up adjustment! If an error is obvious correct it at this state.
2. Modifications
In accordance with the Service Information (Hotlines) on the Service Zone perform necessary hw/sw
modifications to ensure performance and stability of the system.
3. Inspection
• Check that the keyboard dock can be rotated and moved up/down.
• Check that the trackball moves smoothly.
• Check that the monitor can be rotated backward from a vertical position.
• In the case of a mobile dock check that the dock can move freely in all directions.
• Perform visual inspection of the scanner, dock, cables, connectors, and transducers.
Caution - Never add oil or grease to movable parts
4. Checking Procedure
To verify proper operation of the main functions, perform the CHECKING PROCEDURE, Section 3.
5. Fans
Check that the two fans inside the scanner unit and the one placed in the keyboard rotate.
6. Peripherals
This is to verify the function of the video output and the peripherals used with the 1202 system.
Make an image/print and check the quality. If necessary, adjust the peripheral using the original
instruction manual.
7. Electrical Safety Test

Verify that the system complies with IEC 60601-1 using the Electrical Safety Test, Section 1.
8. Software Maintenance
Check available HD space on the system and if necessary clean-up the system or inform the
customer to back-up patient data to free space on the HD.
9. Battery-Powered Systems
• Inspect batteries for signs of damage, including bulging, swelling, or cracks at regular
intervals, depending on how much the system is in use.
• Inspect battery-powered systems for overheating components.
• Vacuum to remove dust and lint on battery-powered systems.
• Do not use batteries that do not charge properly. Ensure that batteries are replaced at the
recommended replacement intervals. A caution will be displayed on the screen.
• Check that users follow the General Recommendations for Battery-Powered Systems
described in the Care and Cleaning guide.
BI1202-I 7-3
Preventative Maintenance 1202 Flex Focus
7-4 BI1202-I
1202 Flex Focus Theory of Operation
Section 8
THEORY OF OPERATION
CONTENTS PAGE
8.1. Introduction ............................................................................................................................................2
8.2. General Description...............................................................................................................................2
8.2.1. Ultra Sound Signal Flow ..........................................................................................................................2

8.3. The Engine..............................................................................................................................................3
8.3.1. The Core Board .......................................................................................................................................3

8.3.2. Front End .................................................................................................................................................5
8.3.3. TMUX .......................................................................................................................................................6
8.3.4. PMC Module (PCI Mezzanine Card)............................................................................................................6
8.4. Dock and Keyboard ...............................................................................................................................7
8.5. Power supply..........................................................................................................................................8
8.5.1. Battery Pack.............................................................................................................................................8

8.5.2. Voltage Distribution..................................................................................................................................8
BI1202-I 8-1
Theory of Operation 1202 Flex Focus
8.1. Introduction
This section describes the theory of operation of the Diagnostic Ultrasound System
1202. The description is divided into two separate sub-sections:
General Description
Supported by a complete block diagram, this section aims to give you an understanding of
the interaction between modules, boards, and major function blocks. It explains briefly the
main signal flow through the 1202 system.
Board Description
This section provides an overall description of each Board/Subassembly, explaining the main
function of the function blocks.
8.2. General Description

The 1202 consists of a scanning unit with display and connectors. The scanning unit must be
mounted in a dock which exists in a variety of designs: mobile cart with and without battery pack,
table, and wall mounted. All designs include keyboard or touchpad, and a power supply. The
scanning unit holds only two main boards a Front End and a Core Board. The boards are connected
directly to each other, eliminating a backplane. On the Front End a TMUX is placed to take care of
the analog input/output signals. The scanner unit also includes the Flat Panel Display with or without
touchscreen, power button, backlight inverter, two fans, and an I/O module used to establish
connection to the dock.
The ETX module (PC) on the Core Board runs on the XP embedded operating system using
Console as shell. The ETX module boots like a normal PC from the BIOS and then launches
Windows XP Embedded from the hard disk.
It is not possible to install drivers on the system why all the necessary drivers are installed when the
scanner is delivered. The hard disk drive is divided into three partitions separating the main software
(C drive) from patient data (Q drive), and service data (S drive). This will make it easier to deal with
SW problems and updates.
The Core Board interfaces to the 19” LCD display mechanically rotated 90 degrees giving more
space for menus etc.
8.2.1. Ultra Sound Signal Flow

The scanner has three connectors for applied parts. Two of the inputs are connectors to array
transducers with 192 channels accessing the scanner unit through the TMUX. It is possible to access
64 channels at the time. A multiplexer is used to control which of the elements in the transducer
array that are used to send and receive the ultra sound signals. The third connector is located
directly at the Front End board and can be used for a single element transducer. This connector can
8-2 BI1202-I
both send and receive analog ultra sound signals and control a motor in a transducer moving the
element.
The Core Board detects the type of scanning that the user demands and a digital signal is converted
to an analog signal before it is send to the FE where the high voltage ultra sound beam is created.
The beam is send to the desired transduced which is controlled by the multiplexer. 10% of the time
during a scanning session the scanner is transmitting and the remaining time the scanner is
receiving signals. When receiving the piezoelectric crystals in the transducer acts as a microphone
transforming the mechanical echoes to analog signals returning them to the FE. On the FE the signal
is amplified according to the TGC and forwarded to the Core Board where the signal is converted to
a digital signal. A variety of signal processing algorithms are applied to the signal according to the
user’s settings and the ultra sound image appears on the monitor.
8.3. The Engine
The Engine contains two main boards the Core Board and the Front End board (FE). The TMUX is
considered as a sub circuit on the FE-board. The main components on the boards will be described
in this section.
8.3.1. The Core Board

FE Board Interfaces
RT-
Ctrl TGC Analog Rcv
Ctrl
POL
12V in regulators
DBF
RT-Ctrl 1.05V, 1.2V, 1.5V,
1.8V, 2.5V, 3.3V,
Ctrl 3.3VSB, 5VSB
Beam
Sum
Ctrl Link
Ports
RTSC VECP DOP
Scan
Lines
PCI
express
S-ATA
Embedded PC HDD
I2C LAN USB2 Audio PCIe SDVO
Conn. to I/O Module Connector to I/O Module

CoreBlock.vsd
BI1202-I 8-3
The Core board consists of six major functional blocks plus a bank of local power converters
supplied with the 12 V DC from the main power supply inside the keyboard.
Embedded PC
The Embedded PC sub-system is built around a COMexpress module. The module contains an
entire PC motherboard including CPU and memory module, and interfaces to the carrier board (in
this case the Core Board) through two 220-pin connectors. Compared to the ETX form factor,
COMexpress primarily uses serial high-speed interfaces (PCI express, SATA, and SDVO) rather
than parallel busses (PCI, IDE). The COMexpress module directly provides gigabit LAN which is
brought off-board via the I/O Module. USB is not used on-board but two ports are brought off-board
via the I/O Module. One port is dedicated to the keyboard hub and the other is connected to a four-
port hub to provide 4 x USB-A connectors for the user.
Hard Disk Drive

One SATA link is used for the hard disk drive (HDD). This is a standard 2.5” computing HDD with a
capacity of 40GB or more. The HDD is located physically away from the Core Board and is
connected using standard SATA cables and connectors.
Digital Beamformer
The digital beamformer (DBF) core BPRO is based on one single FPGA supporting 64 channels.
The A/D Converter (ADC) digitizes the differential analog output from the analog channel strip to a
high-speed (420 Mbps) 10-bit serial stream.
Vector Processor
The vector processor (VECP) implements bandpass filtering, amplitude detection, and dynamic
range compression on focused scan lines from the digital beam former, delivering data to the PC
system (through the Host Interface) for geometry transformation and display. An averaging module
provides non-linear filtering of complete frames over time.
Vector Post Processor

The flow detection modules Spectral Doppler and color flow mapping are mainly implemented in an
attached Vector Post Processor (DOP).
RTSC
This subsystem consists simply of the SHARC DSP and a bank of SDRAM which is configured as
4M x 48 bit. The SDRAM runs at 90MHz, which is the core clock for the DSP. The SHARC Bus to
the Host Interface is only 32 bit wide and runs at 30MHz.
The SHARC is a floating point DSP and is used as the computation and real time control processor
for the ultrasound processor performing up to 180 MFLOPS (SIMD).
The SHARC is mainly used as a numerical processor for beam profile calculation. Beam profiles
consist of substantial amounts of data and must be calculated whenever the user changes a setting
that has to do with for example focusing, zooming, or adjusting the Doppler gate.
Besides that the SHARC translates the Shot Table and programs the Sequencer with image specific
data. It supplies Line Mode parameters and TGC curve data to be ready for the Beamformer, Front
End, and Vector Processor.
8-4 BI1202-I
8.3.2. Front End
Transmit Beamforming (TXBF FPGA)

Full 64 channels transmit beamforming. Individual control of positive and negative pulses, arbitrary
line density, coded waveforms, and phased array beamforming are supported.
TX Profile Memory
The TX Profile Memory stores delays for each of the 64 channels for each vector. A 128K x 32
memory holds 4096 vector profiles. The delay profile for each vector is uploaded to the FPGA in the
time interval between receive end and transmit start.
64 Channels TX (transmitters)
Bipolar voltage driving transmitters capable of delivering up to 150Vpp in a typical
100 transducer load. Output amplitude regulation is common to all channels.
64 Channels RX (receivers)
64 low-noise preamplifiers with 19 dB gain and 64 VGA amplifiers which handle the
-11 to +36dB TGC gain range. Each outputs a differential voltage signal that is
provided directly to the ADC in the DBF function on the Core Board. The TGC
control signal, received as a differential signal from the Core Board, is converted to a
1,0V single ended signal and filtered, before it is applied to the VGA’s.
Single Probe TX/RX

Single channel transmitter/receiver including a dualstage TGC amplifier. The TGC signal will be the
same as the one used for the array probes, setting the same gain in both VGA stages. It is scaled to
match the reduced input voltage range. The analog output signal is summed onto the array output
bus to the Core Board. The TXBF FPGA is used for waveform generation and as interface to the
Core Board control bus.
Mover Motor Control

An encoder is connected to the axis of the DC-motor which sends a known number of pulses
for every revolution, the motor makes. By counting these pulses over a fixed time period the
processor can determine the speed of the motor and if it is too slow compared with
the requested speed from the PC the pulse width is increased (and vice versa if too fast).
BI1202-I 8-5
8.3.3. TMUX
HVM
Relays
(2) Array Array
Conn Conn
Probe SPI A B
Probe Present + Req
EBUS_A EBUS_B
Relay
Relay Bank
Drivers
(96 dual relays)
(6 groups)
ID PROM
192 EBUS
5V
12V
3.3V
64:192 HVMUX +/- HVM
I2C Array Relay HVMUX TXRX DC

Ctrl Ctrl Ctrl Power
Internal FE/TMUX Interface
The TMUX board is mounted on the Front End board and holds the two connectors for array
transducers, a relay bank for switching signals to the probes, and HVMUX circuits (multiplexer). The
signal input/output from the FE-board is a 64 channel wide TXRX data path. These 64 signals and
AGND’s are located in one FE/TMUX-connector. The TXRX-signals are fanned out to the one of the
two sets of 192 signal-channels in the array transducer connectors (A and B) by the TMUX function.
The interface has been divided into a connection for array signal (the TXRX signals) and one for
control signals and power supply.
8.3.4. PMC Module (PCI Mezzanine Card)

The PMC is an optional board that can be attached to the Core Board. The purpose of the board is to
facilitate a variety of additional digital image processing such as the IQPAC™, Automatic Mode
Adjustment (AMA), and Motion Compensated Angular Compound Imaging (MACI).
8-6 BI1202-I
8.4. Dock and Keyboard

The dock contains a keyboard/trackpad, keyboard/trackpad controller, I/O connector board, DVI
connector board, and docking board.
The main blocks of the keyboard controller are shown on the block diagram below.
In general, the different functions are controlled via the USB HUB. The keyboard controller (KBDC)
has multiple task:
 Provide SPI controlled in-system programmability using AVR programmer

 Maintain communication with Windows host PC
 Provide RS232 connected boot-loader with ISP of own application firmware
 Act as and provide read/write access to ID-PROM
 Control the reset of the LEDC microcontroller
 Receive and forward keyboard LED settings (on/off) from host PC to LEDC
 Read temperature sensor and monitor/report temperature of cart
 Configure, control and supervise the fan controller
 Read and report keyboard custom key events from custom keyboard controller to host PC
 Generate audible alerts through custom keyboard controller speaker on host PC demand
 Control QWERTY keyboard enable and detect and report CAPSLOCK status
 Detect and report rotary encoder events to host PC
 Read and report keyboard TGC slider positions to host PC
 Drive a green LED associated with the KBDC status
 Provide system watchdog functionality
BI1202-I 8-7
8.5. Power supply

The power supply is a standard 12 V medical grade power supply with an output of 120 W. The input
voltage ranges from 90 to 264 VAC and the input frequency from 47 to 63 Hz. The power supply is
always powered when the scanner is connected to an outlet (stand-by mode). The Power supply is
either fitted in the keyboard/touch base on the Dock or in the Back-Pack if the system has the
Battery Support option. In the latter case the Power supply is part of the Battery Box.
8.5.1. Battery Pack
The system consists of three printed circuits boards, where the charger and switch matrix is on one
board. The DC/DC converter and the household microcontroller are on the second board, and the
LEDs with a temperature circuit is on the third board.
The Battery Box can contain up to two times two batteries. The chargers are dual smart battery
system managers and capable of controlling two smart batteries and a switch matrix for the
batteries. Therefore, the batteries must be placed in pairs and if only two batteries are installed in the
Battery Box they must be connected to the same charger.
The AVR is connected to the chargers and acts as a host monitoring the status of the batteries. Only
one charger can communicate with the AVR at the time why a multiplexer is placed in between. Both
chargers are able to generate an interrupt on the AVR in case of an urgent request.
The input voltage to the charger is delivered from the power supply and is nominal 19V +/-
5%. The output from the charger is the unregulated battery voltage or the power from the power
supply, depending on whether the power supply is powered or not. The output voltage is
controlled by the switch matrix in both chargers. The output from each charger circuit is
connected together and passed on to the DC/DC converter.
8.5.2. Voltage Distribution

Due to different power demands of the electrical components the voltage is converted to many
different levels. The purpose of this section is to give an overview of the accessible voltages on each
of the main boards.
Board Input Accessible Voltages

Core Board 12VDC 1.05VDC, 1.2VDC, 1.5VDC, 1.8VDC,
2.5VDC, 3.3VDC, 3.3VSB, and 5VSB
Front End and TMUX 12VDC ±5VDC, +11VDC, -12VDC, ±5 to ±75VDC,
+9VDC, ±95VDC, +1.2VDC, 2.5VDC,
3.3VDC
PMC 5VDC 3.3VDC, 1.25VDC, 1.2VDC, 0.9VDC, and
1.8VDC
8-8 BI1202-I
1202 Flex Focus System Interconnections
Section 9
SYSTEM INTERCONNECTIONS
CONTENTS PAGE
9.1. System interconnection diagram .........................................................................................................2
9.1.1. USB 2.0 ..............................................................................................................................................3
9.1.2. LAN.....................................................................................................................................................3
9.1.3. Video out ............................................................................................................................................3
9.1.4. DVI out................................................................................................................................................3
9.2. Adaptors ..................................................................................................................................................4
BI1202-I 9-1
System Interconnections 1202 Flex Focus
Introduction
By showing the cables between the PCB’s and external cable connections this section aims
to help you to keep track of important signals internally in the 1202 and to other equipment.
9.1. System interconnection diagram
Array HD
transducer
connectors
TMUX
Flatpanel
Single element
connector Core board
Front-end
Touch screen
I/O board
Scanner unit
Dock
Docking board DVI out
4 x USB
I/O connector Lan
board
Audio out
Video out
Power Keyboard
Keyboard
supply
controller
DVD
drive
USB
9-2 BI1202-I
1202 Flex Focus System Interconnections
Multi-pin Connections (external)
The following section describes the multi-pin connectors situated on the rear of the
1202.
9.1.1. USB 2.0

This is standard USB Type A socket - four at the back of the scanner and one at side
of the keyboard
9.1.2. LAN
This is a standard RJ45 10/100 Mbps socket.
9.1.3. Video out

The Video out is a combined connector holding both S-VHS signals and Composite
Video signals. A S-VHS connector can be connected directly whereas a composite
needs a converter
Pin Signal
7 3
1 S-Video Luminance Ground
4
2 S-Video Chrominance Ground
3 S-Video Luminance Signal
4 S-Video Chrominance Signal
2 6 5 1
5 Composite Video Signal
6 Composite Video Ground
7 No Connection
Female connector in Flex Focus
You can buy a cable with support for Phono/BNC: AO0491
This output is only enabled if you have ZD0793 mounted. For systems with ZD0807,
you need an external adapter UA1311.
9.1.4. DVI out

The DVI out is a DVI-I type that contains both Digital and analogue signals
(combined). Thus, both Digital and Analog monitors can be connected to his.
BI1202-I 9-3
System Interconnections 1202 Flex Focus
9.2. Adaptors
Here is a suggestion of adapters you could use to connect more type of cables.
Cable Connector Adapter Flex Focus
Connector
Video Out (Right
side connector)
BNC: (composite)
7-pin S-Video BNC (female) to
to Composite Phono (male)
adapter
4-pins: (S-Video) Not needed Video Out (Right
side connector)
Phono RCA: Video Out (Right

(Composite) side connector)
7-pin S-Video to Composite

Two outputs: (S-video and Video Out (Right
composite) (You will get the same side connector)
view on both outputs.)
7-pin S-Video to Composite / S-

Video
Not needed DVI

DVI:
DVI
15-pins: (VGA)
DVI to VGA adapter
DVI
HDMI: DVI to HDMI adapter
For demo purposes, it’s nice to have these adapters:
7-pin S-Video to Composite / S-Video
BNC (female) to Phono (male) adapter
DVI to VGA adapter
DVI to HDMI adapter
9-4 BI1202-I

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Service Manual

Diagnostic Ultrasound System

4 Trouble Shooting & Guides

1 Safety Aspects ..........................................................................................................................................2

 EN/IEC 60601-1 Class I and Internal powered

The 1202 System is classified as follows:

1.1 Terms and Symbols used

"WARNING": Indicates a situation involving risk of injury or loss of life to personnel or

"CAUTION": Indicates a situation involving risk of damage to the instrument or other

Symbol Name Description

Type B B: Maximum Patient Leakage Current under: Normal Condition

On Main power supply on

Non-ionising Ultrasound Scanner emits acoustic radiation

STERILE Device is in a sterile condition

Table 1. IEC safety symbols

1.2 WARNINGS and CAUTIONS:

 Opening the instrument can expose live parts.

Be aware that there may be a risk of infection due to contaminated equipment,

 Possible infected equipment must be sterilised before handed over to customers.

 Always wash your hands after working with the equipment.

 If you scratch yourself on contaminated equipment you should immediately

 Always use correct fuses.

 Switch off all equipment before connecting or disconnecting their interfaces.

2.1 System Configuration

Example of assembled 1202 systems

A Flex Focus 1202 system consists of a scanning unit and a dock2.

 1202-2 Flex Focus 200  1202-3 Flex Focus 700

The Dock exists in seven versions:

Keyboard Table Dock UA1283

Keyboard Wall Dock UA1211 Touch Wall Dock UA1811

ZN1220 ZD0790 ZD0799

ZN1221 ZD0790 ZD0799

1202 Scanning unit

Part Name Part Number Ordering Part Picture

I/O Module board ZD0793 / (ZD0793S has

Single Conn. ZH0810 ZH0810S

Hard disk (SATA) UL0046 10-78051S-01

Hard disk (SATA) 10-78051S-02

Hard disk (SATA) 10-78051S-03

Hard disk (SATA)

Core board ZD0790 / ZD0790S /

PMC module ZD0797 / ZD0797S /

ETX module ZD0799 / ZD0799S /

Front End board ZE0824 ZE0824S

Flat Panel assembly ZN0051 ZN0051S

Front with touch NP0025 NP0025

Track Keyboard DVD Power DVI Docking Battery

UA1201 ZH0807 UL0011

Part Name Part Number Ordering Part Picture

Keyboard Control ZH0807 / (ZH0807S has

I/O Connector board ZH0802 ZH0802S

DVI Connector Board ZH0811 ZH0811S

Docking board ZH0666 ZH0666S

DVD Drive (optional) UL0011 UL0011

Trackpad Controller ZH0536 ZH0536S

2.3 Replaceable parts

Item to be replaced: Type of unit Necessary action after replacement:

ZD0790 Core Board / All Set system clock

ZD0799 ETX Module All Set system clock + License keys

10-78051S-01 Hard disk All Restore Patient database, User

ZN0051 Flat Panel All Flat Panel calibration data

2.4 Recommended Service Stock

Video in Video out*

Note! Whether an input/output is active depends on the