Pipe Conveyor System To Transport Coal From WCL Coal Mines To Koradi & Khaperkheda Tps

PIPE CONVEYOR SYSTEM TO TRANSPORT COAL FROM WCL COAL
MINES TO KORADI & KHAPERKHEDA TPS

KORADI, NAGPUR
EPC PACKAGE
M/s. MAHARASHTRA STATE POWER GENERATION CO.
OWNER
LTD.
OWNER'S CONSULTANT M/s. DEVELOPMENT CONSULTANTS PRIVATE LIMITED
EPC CONTRACTOR M/s. ISGEC HEAVY ENGINEERING LIMITED.
IN CONSORTIUM WITH M/s BEDESCHI SPA ITALY
SUB – CONTRACTOR - -
PACKAGE NAME
CLIENT DOCUMENT. NO. - REV. -
ISGEC DOC NO. ES0154-75990800-CAL-0084 REV. 00

SUB - CONTRACTOR'S
- REV. -
DWG.NO.
DESIGN CALCULATIONS – TRESTLE FOUNDATIONS FOR PIPE
DWG/DOC TITLE
CONVEYOR 1001 CCPC-01 – TYPE 63
PURPOSE FOR APPROVAL
REVISION CONTROL:
00 20.12.2018 ISSUED FOR APPORVAL SVK/JTP JTP SMR Dr.Pravin

PREPARED CHECKED APPROVED
REV.NO. DATE DESCRIPTION
BY BY BY
ISGEC HEAVY ENGINEERING LIMITED
PROJECT TITLE

DOCUMENT NO.
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ES0154-75990800-CAL-0084
0
SL.NO CONTENTS Page No
1 GENERAL
1.1 SCOPE
1.2 UNITS OF MEASUREMENTS
1.3 CODES AND REFERENCES
1.4 REFERENCE DRAWINGS & DOCUMENTS
1.5 MATERIAL PROPERTIES
1.6 PLANT SITE INFORMATION
2 DESCRIPTION OF STRUCTURE
3 ANALYSIS & DESIGN METHODOLOGY
4 LOAD CALULATIONS
5 DESIGN OF BEAMS
6 DESIGN OF COLUMNS
7 DESIGN OF PILE CAP
8 CHECK FOR PILE CAPACITY
9 CHECK FOR DEFLECTION
10 CHECK FOR CRACK WIDTH

PROJECT TITLE

DOCUMENT NO.
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1. GENERAL
1.1 SCOPE
This document covers the design of four legged RCC trestle for 38m span
through bridge gallery
1.2 UNITS OF MEASUREMENTS
Units of measurements used analysis shall be of SI Units
1.3 CODES AND REFERENCES

Project Reference Drawings/Documents
1 ES0154-75440100-DBR-0002 Design Basis Report for Structural Works
2 15C12-001-DWG-P-FS01 Flow Sheet for coal transportation system
3 ES0154-75440100-ASY-0297 Typ. C/S of conveyor galleries
Codes for Loading & Design

Code of practice for General Construction in steel -
1 IS 800 - 2007 (WSD)
Indian Standard Code of Practice
Criteria for Earthquake Resistant Design of

2 IS 1893-Part-1 & 4
Structures
3 IS 875-Part-1 Code of Practice for Design Loads

4 IS 875-Part-2 Code of Practice for Imposed Loads
5 IS 875-Part-3 Code of Practice for Wind Loads
1.4 MATERIAL PROPERTIES

MATERIAL PROPERTY VALUE UNITS Remarks
Density 25 kN/cum IS-875-Part-1
Concrete
Characteristic Strength 30 N/sq.mm IS-456
(M 30)
Modulus of Elasticity 27387 N/sq.mm IS-456
PROJECT TITLE

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1.5 PLANT SITE INFORMATION

Location of the Site : Nagpur
Plant Elevation : RL (+) 310 M above MSL
Seismic Zone : Zone II as per IS : 1893
Wind Speed : Basic wind speed at project site is considered
as 44 m/sec as per IS:875 (Part-3)
2.0 GENERAL DESCRIPTION OF STRUCTURE
* The Scope of this document covers the design of four legged RCC trestle
for various loads coming at different levels as estimated based on Mech GA drawing
Total trestle Height = 19.50m
RCC height above NGL = 13.50m
Steel height above RCC = 6.00m
Depth below NGL = 3.50m
3 DESIGN PHILOSOPHY & GEOMETRY :
* Water current force is calculated as per IRC 6-2014
* 600 mm diameter pile with 24 metre length is considered with following

capacities.
Vertical capacity of Pile = 1000.00 kN
Tension capacity of pile = 250.00 kN
Lateral capacity of pile = 50.00 kN
* During water current, temperature in RCC is not considered.
* Water dead weight with 3m reduction in height is considered

as dead load to counter act overturning.
* During water current force, wind on the RCC is not considered.

PROJECT TITLE

DOCUMENT NO.
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* Grade of concrete is considered as M30
* Column & Tie beams are designed as cracked section

with limiting crack width of 0.1mm
* During no flow in river, maximum wind & temperature is considered.
* Columns are spaced more than the 3 times of width of pier as per IRC 6.
3.1 ALLOWABLE PILE CAPACITY:

For 600mm dia of 24m Long
Compression
Load Combination Tension (kN) Lateral* (kN)
(kN)
For Long Term Load combination 1000 250 50
For short term Load combination 1250 312.5 62.5
* - Fixed Head pile

Allowable pile capacities are increased by 25% for short term load combinations.
The vertical load capacity of pile 1000 kN corresponds to 12mm pile deformation
Hence pile vertical stiffness = 1000/0.012 = 83333.33 kN/m
The horizontal load capacity of pile 50 kN corresponds to 5mm pile deformation
Hence pile horizontal stiffness = 50/.005 = 10000 KN/m
PROJECT TITLE

DOCUMENT NO.
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ES0154-75990800-CAL-0084
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STAAD SPACE
START JOB INFORMATION
ENGINEER DATE 20-DEC-18
JOB NAME COAL TRANSPORTATION SYSTEM
JOB CLIENT M/s. MAHARASHTRA STATE POWER GENERATION CO. LTD., NAGPUR
JOB NO ES0154-ISGEC HEAVY ENGINEERING LTD.
JOB REV TRESTLE FOUNDATIONS FOR PIPE CONVEYOR 1001 CCPC-01 – TYPE 63
JOB PART ES0154-75990800-CAL-0084
JOB REF DEVELOPMENT CONSULTANTS PVT. LTD., KOLKATA
ENGINEER NAME KNK
CHECKER NAME JTP
END JOB INFORMATION
INPUT WIDTH 79
PAGE LENGTH 1000000
UNIT METER KN
JOINT COORDINATES
95 0 12.5 -0.51; 96 0 12.5001 1.49; 109 -0.6 12.5 -0.51; 110 -0.6 12.5001 1.49;
111 0.6 12.5 -0.51; 112 0.6 12.5001 1.49; 113 -0.6 0 -0.51;
114 -0.6 0.000130177 1.49; 115 0.6 0 -0.51; 116 0.6 0.000130177 1.49;
117 -0.6 9.375 -0.51; 118 -0.6 6.25 -0.51; 119 -0.6 3.125 -0.51;
120 -0.6 9.37513 1.49; 121 -0.6 6.25013 1.49; 122 -0.6 3.12513 1.49;
123 0.6 9.375 -0.51; 124 0.6 6.25 -0.51; 125 0.6 3.125 -0.51;
126 0.6 9.37513 1.49; 127 0.6 6.25013 1.49; 128 0.6 3.12513 1.49;
129 -0.6 -3 -0.51; 130 -0.6 -2.99987 1.49; 131 0.6 -3 -0.51;
132 0.6 -2.99987 1.49; 133 0 17 -0.31; 134 0 17 1.29; 139 0 17.0001 0.49;
140 0 15.5 1.35667; 141 0 14.0001 1.42333; 142 0 15.5 -0.376667;
143 0 14 -0.443333; 144 0 15.5 0.49; 145 0 14 0.49; 146 -0.5 -3 -0.51;
155 -0.0999998 -2.99987 -0.509999; 156 2.38419e-007 -2.99987 -0.409999;
157 2.38419e-007 -2.99987 -0.509999; 158 0.1 -2.99987 -0.409999;
153 1.08 14.0001 1.61; 154 -0.72 18.5001 -0.39; 155 -0.84 17.0001 -0.47;
**** Truncated - Refer editor file ***

PROJECT TITLE
PIPE CONVEYOR SYSTEM TO TRANSPORT COAL FROM WCL COAL MINES TO KORADI &
KHAPERKHEDA TPS
DOCUMENT NO.
ES0154-75990800-CAL-0084 REV
DESIGN CALCULATIONS – TRESTLE FOUNDATIONS FOR PIPE CONVEYOR 1001
0
CCPC-01 – TYPE 63
4.1 WIND LOAD CALCULATION

General Inputs:
Total height of Trestle, h = 19.500 m

(Above NGL)
Depth of foundation = 3.500 m
a) Wind Load for height upto 10 m.
Wind load is calculated and applied as per IS 875 Part 3: 2015. Design wind pressure is
arrived from the following expression.
Basic Wind speed, Vb = 44 m/sec

Terrain Category = 1
Total Height of Trestle, h (Above FGL for K2 factor) = 10.000 m
Risk coefficient, k1 = 1.070

Terrain, height, structure size factor, k2 = 1.050
Topography factor, k3 = 1.000
Design Wind speed, Vz = Vb * k1 * k2 * k3 = 49.43 m/sec

2 2
Design Wind pressure, Pz = 0.6 * Vz = 1.467 kN/m
2
Design Wind pressure, Pz = 1.470 kN/m
Force Co-efficient for along x and Z direction is (Cf) = 2.000
Kd (As per clause 7.2.1) = 0.9
Ka (As per clause table 4) = 1
Kc (As per clause 7.3.3.13) = 1
Pd = 1.32 kN/m2
(0.9x1x1x1.47)
Therefore wind speed considered for design
Pd = 1.32 kN/m2
As per clause 7.2 of IS875 -2015 Part 3, Pd should be greater than 0.7Pz.

PROJECT TITLE
KHAPERKHEDA TPS
DOCUMENT NO.
ES0154-75990800-CAL-0084 REV
0
CCPC-01 – TYPE 63
b) Wind Load for height upto 15 m.



2 2
2
Pd = 1.42 kN/m2
(0.9x1x1x1.58)
Pd = 1.42 kN/m2

PROJECT TITLE
KHAPERKHEDA TPS
DOCUMENT NO.
ES0154-75990800-CAL-0084 REV
0
CCPC-01 – TYPE 63
c) Wind Load for height upto 20 m.



2 2
2
Pd = 1.5 kN/m2
(0.9x1x1x1.67)
Pd = 1.5 kN/m2

PROJECT TITLE
PIPE CONVEYOR SYSTEM TO TRANSPORT COAL FROM WCL COAL MINES TO
KORADI & KHAPERKHEDA TPS
DOCUMENT NO.
REV
ES0154-75990800-CAL-0084
0
CCPC-01 – TYPE 63
4.2) EARTHQUAKE LOAD (EQ)
Earthquake load is calculated based on IS1893-2015-Part 1, Equivalent static method is
followed
Seismic zone as per IS 1893 = Zone II

Zone factor (Z) = 0.1
Response reduction factor ® = 3
Importance factor (I) = 1.25
Soil condition (SS) = Medium
Damping ratio = 0.05
For seismic lumped mass, Supports are made as inactive in the STAAD model itself. For
seismic lumped, Load combination 100 is used.
4.3) TEMPERATURE LOAD (TL)
Average temperature variation = 7.9° C

Average annual temperature variation = 45.5° C
50 %Average annual temperature variation = 12.53° C
4.4) WEIGHT OF BACKFILL & WATER
Weight of Backfill = 17.0 kN/m3

Thickness of pile cap = 1.20 m
Depth of bottom of pile cap from River bed = 5.70 m
Water level considered from river bed = 4.00 m
(4m below HFL)
Pressure due to backfill weight = 76.50 kN/m2

Pressure due to water weight = 40.00 kN/m2
(Applied as pressure over plate model)
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DOCUMENT NO.
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CCPC-01 – TYPE 63
4.5) SCOUR DEPTH CALCULATION
Scour depth is calculated based on IRC 5:2015 Cl:106.9.3
For natural channels over scourable beds, the mean depth of scour "dsm" can be calculated as ,
1
 D 2 3
d sm  1 . 34  b 
 K 
 sf 
Where,
Db = Discharge in cumecs per meter width
Ksf = Silt factor
(Where the value can be obtained from the expression
1.76 √ d m, d m denotes the weighted mean diameter of
the bed material in mm.)

For estimating the linear waterway, the rational formula from Cl 106.5.1.2 can be used.
W = C√ Q
Width of the river channel = 325.00m

Design discharge =
3
4584.418 m /sec
Discharge per metre width = 14.11 m2/sec
Considering fine sand of weighted mean diamter of 0.1mm, the silt factor can be obtained as,
Silt factor (Ksf) = 0.56
High Flood Level (H.F.L) = 279.05 m

River bed level = 271.51 m (GL)
Mean depth of scour below H.F.L. = 9.51 m
Scour depth = 1.97 m (RL)
Design Scour depth (2*dsm) = 3.94 m (RL)
Actual depth of foundation below river bed = 4.70 m (RL)
The provided depth of foundation is adequate

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DOCUMENT NO.
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ES0154-75990800-CAL-0084
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CCPC-01 – TYPE 63
4.5 CALCULATION OF WATER CURRENT FORCES (As per Cl. 210.2 of IRC 6 - 2014)
Mean velocity of water current at HFL ,V = 5.0 m/s
Max. velocity at surface , V = (2)0.5*V = 7.07 m/s
V2 at HFL = 50.0 m/s
Case 1: Water current force for water flowing at 0 degrees
Value of "K" = 0.66 Water current force diagram
1.716t/m2 (River
Crossings)
Trestle width at top (m) = 1.00 at High
HFL flood level
Trestle width at base (m) = 1.00 8.000

F
Intensity of pressure due to water
current at HFL, 52KV2 (t/m2) = 1.716
Intensity of pressure due to water

at well cap top level (t/m2) = 0.618 0.618t/m2 0.000
(River Bed)
Top of well
Water current force on Trestle upto cap
end of varying portion, F (t) = 5.1
Normal
scour level
-4.500 (Scour
depth)
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DOCUMENT NO.
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CCPC-01 – TYPE 63
Case 2: Water current force for water flowing at 20 degree
a) Force along the direction of river flow
Value of "K" along transverse direction = 0.66
Force at base of Trestle along longitudinal direction ( taking cosine

= 4.49 t
component of the value as calculated above & multiplying with the
appropriate obstruction width)
Value of "K" along longitudinal direction = 0.66
b) Force across the direction of river flow
Value of "K" along transverse direction = 0.66
Force at base of Trestle along transverse direction ( taking sine

= 0.59 t
component of the value as calculated above & multiplying with the
appropriate obstruction width)
Value of "K" along longitudinal direction = 0.66

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DOCUMENT NO.
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CCPC-01 – TYPE 63
1.00m
Trestle top Level
RL 13.500
1.00m HFL
RL 8.000
1.00m
Trestlecentre line
H= 8.00m
1.00m RL 0.000
Top of well cap
OBSTRUCTION DIAGRAM IN TRANSVERSE DIRECTION

PROJECT TITLE
DOCUMENT NO.
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ES0154-75990800-CAL-0084
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CCPC-01 – TYPE 63
1.00m
Trestle top Level
RL 13.50
HFL
RL 8.000 1.00m
1.00m
Trestle centre line
8.00m
RL 0.000 1.00m
Top of foundation / well cap
OBSTRUCTION DIAGRAM IN LONGITUDINAL DIRECTION

PROJECT TITLE
PIPE CONVEYOR SYSTEM TO TRANSPORT COAL FROM WCL COAL MINES TO KORADI & KHAPERKHEDA TPS
DOCUMENT NO.
ES0154-75990800-CAL-0084 REV
DESIGN CALCULATIONS – TRESTLE FOUNDATIONS FOR PIPE CONVEYOR 1001 CCPC-01 – TYPE 63 0
Length (mm)
Grid Mark Top reinforcement Bottom reinforcement

Beam Size
Beam.
S.No Memb No. (B x Location
Mark
(STAAD) D) Stirrups Stirrups
Dia Dia Dia Dia Prov. Dia Dia Dia Dia Prov. Stirrups Reqd.Stirr Prov.
Ast req Req Steel Nos Nos Nos Nos Ast Prov. UTILITY Ast req Req Steel Nos Nos Nos Nos Ast Prov. UTILITY spacing Stirrups spacing
From To (mm) (mm) (mm) (mm) Steel % CHECK (mm) (mm) (mm) (mm) Steel % CHECK leg ups Dia Stirrups
(mm2) % Ptreq (T.O) (T.O) (EX) (EX) (mm2) RATIO (mm2) % Ptreq (T.O) (T.O) (EX) (EX) (mm2) RATIO reqd. leg (Prov.) prov.
(T.O) (T.O) (EX) (EX) Ptprov (T.O) (T.O) (EX) (EX) Ptprov (Reqd.) (mm) Dia (mm)
(mm) (mm)
5.0 BEAM DESIGN (CASE - 1 MAXIMUM WIND WITHOUT CURRENT)
600 Start 1908.52 0.27 4 25 2 32 3572 0.50 0.53 SAFE 1822.22 0.253 2 32 4 20 2865 0.40 0.64 SAFE 2 8í 180 4 10 200
4430
1 PB2 45 x mid 1184.33 0.16 4 25 2 32 3572 0.50 0.33 SAFE 1173.00 0.163 2 32 4 20 2865 0.40 0.41 SAFE 2 8í 180 4 10 200
1200 end 1964.50 0.27 4 25 2 32 3572 0.50 0.55 SAFE 1766.66 0.245 2 32 4 20 2865 0.40 0.62 SAFE 2 8í 180 4 10 200
600 Start 2274.46 0.32 4 25 2 32 3572 0.50 0.64 SAFE 2235.23 0.310 2 32 4 20 2865 0.40 0.78 SAFE 2 8í 180 4 10 200
4430
1200 end 2377.58 0.33 4 25 2 32 3572 0.50 0.67 SAFE 2130.61 0.296 2 32 4 20 2865 0.40 0.74 SAFE 2 8í 180 4 10 200
450 Start 2793.70 0.83 4 32 2 25 4199 1.24 0.67 SAFE 2726.31 0.808 4 32 2 25 4199 1.24 0.65 SAFE 2 10í 240 4 10 200
4200
750 end 2851.73 0.84 4 32 2 25 4199 1.24 0.68 SAFE 2668.10 0.791 4 32 2 25 4199 1.24 0.64 SAFE 2 10í 240 4 10 200
450 Start 2774.34 0.82 4 32 2 25 4199 1.24 0.66 SAFE 2745.30 0.813 4 32 2 25 4199 1.24 0.65 SAFE 2 10í 240 4 10 200
4200
750 end 2870.74 0.85 4 32 2 25 4199 1.24 0.68 SAFE 2640.26 0.782 4 32 2 25 4199 1.24 0.63 SAFE 2 10í 240 4 10 200
600 Start 2043.48 0.38 4 25 2 32 3572 0.66 0.57 SAFE 1961.05 0.363 4 32 2 25 4199 0.78 0.47 SAFE 2 8í 180 4 10 200
4430
5 TB2 327 x mid 994.38 0.18 4 25 2 32 3572 0.66 0.28 SAFE 1074.58 0.199 4 32 2 25 4199 0.78 0.26 SAFE 2 8í 180 4 10 200
900 end 2118.48 0.39 4 25 2 32 3572 0.66 0.59 SAFE 1888.79 0.350 4 32 2 25 4199 0.78 0.45 SAFE 2 8í 180 4 10 200
600 Start 2502.53 0.46 4 25 2 32 3572 0.66 0.70 SAFE 2482.30 0.460 4 32 2 25 4199 0.78 0.59 SAFE 2 10í 180 4 10 200
4430
900 end 2643.36 0.49 4 25 2 32 3572 0.66 0.74 SAFE 2346.16 0.434 4 32 2 25 4199 0.78 0.56 SAFE 2 10í 180 4 10 200
450 Start 3056.70 0.91 4 32 2 25 4199 1.24 0.73 SAFE 3054.19 0.905 4 32 2 25 4199 1.24 0.73 SAFE 2 10í 240 4 10 200
4200
750 end 3187.07 0.94 4 32 2 25 4199 1.24 0.76 SAFE 2926.56 0.867 4 32 2 25 4199 1.24 0.70 SAFE 2 10í 240 4 10 200
450 Start 3085.43 0.91 4 32 2 25 4199 1.24 0.73 SAFE 3026.59 0.897 4 32 2 25 4199 1.24 0.72 SAFE 2 10í 240 4 10 200
4200
750 end 3158.88 0.94 4 32 2 25 4199 1.24 0.75 SAFE 2954.70 0.875 4 32 2 25 4199 1.24 0.70 SAFE 2 10í 240 4 10 200
450 Start 781.07 0.23 2 25 2 16 1384 0.41 0.56 SAFE 696.32 0.206 2 25 2 16 1384 0.41 0.50 SAFE 2 8í 240 2 10 150
4430
750 end 810.56 0.24 2 25 2 16 1384 0.41 0.59 SAFE 667.43 0.198 2 25 2 16 1384 0.41 0.48 SAFE 2 8í 240 2 10 150
450 Start 988.96 0.29 2 25 2 16 1384 0.41 0.71 SAFE 924.24 0.274 2 25 2 16 1384 0.41 0.67 SAFE 2 8í 240 2 10 150
4430
750 end 1047.99 0.31 2 25 2 16 1384 0.41 0.76 SAFE 868.92 0.257 2 25 2 16 1384 0.41 0.63 SAFE 2 8í 240 2 10 150
450 Start 0.00 0.00 2 25 2 25 1963 0.73 0.00 SAFE 422.28 0.156 2 25 2 25 1963 0.73 0.22 SAFE 2 8í 225 2 10 150
2100
600 end 1458.35 0.54 2 25 2 25 1963 0.73 0.74 SAFE 1377.80 0.510 2 25 2 25 1963 0.73 0.70 SAFE 2 8í 225 2 10 150
450 Start 0.00 0.00 2 25 2 25 1963 0.73 0.00 SAFE 424.57 0.157 2 25 2 25 1963 0.73 0.22 SAFE 2 8í 225 2 10 150
2100
600 end 1511.67 0.56 2 25 2 25 1963 0.73 0.77 SAFE 1336.10 0.495 2 25 2 25 1963 0.73 0.68 SAFE 2 8í 225 2 10 150
450 Start 0.00 0.00 2 25 2 25 1963 0.73 0.00 SAFE 424.74 0.157 2 25 2 25 1963 0.73 0.22 SAFE 2 8í 225 2 10 150
2100
600 end 1474.47 0.55 2 25 2 25 1963 0.73 0.75 SAFE 1363.04 0.505 2 25 2 25 1963 0.73 0.69 SAFE 2 8í 225 2 10 150
450 Start 0.00 0.00 2 25 2 25 1963 0.73 0.00 SAFE 426.27 0.158 2 25 2 25 1963 0.73 0.22 SAFE 2 8í 225 2 10 150
2100
600 end 1496.43 0.55 2 25 2 25 1963 0.73 0.76 SAFE 1341.84 0.497 2 25 2 25 1963 0.73 0.68 SAFE 2 8í 225 2 10 150
PROJECT TITLE
DOCUMENT NO.
REV
ES0154-75990800-CAL-0084
6.0 COLUMN DESIGN (CASE - 1 MAXIMUM WIND WITHOUT CURRENT)
Column CORNER Prov. STIRRUPS STIRRUPS

Req Ast
S. Grid Col. Member Ast req MIDDLE REIN. Steel
DIAMETER (D) Steel % REIN. Prov. CHECK REQUIRED PROVIDED CHECK
No Mark Mark No. (mm2) %
Ptreq No Dia Dia Dia (mm2) No.
(STAAD) Nos Nos Ptprov DIA. SPACING DIA. SPACING
s (mm) (mm) (mm) of
1 C 41 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
2 C 17 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
3 C 13 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
4 C 42 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
5 C 20 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
6 C 14 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
7 C 44 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
8 C 26 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
9 C 16 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
10 C 43 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
11 C 23 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
12 C 15 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
PROJECT TITLE
DOCUMENT NO.
ES0154-75990800-CAL-0084 REV
Length (mm)

Beam Size
Beam.
Mark
(mm) (mm)
5.0 BEAM DESIGN (CASE - 2 MAXIMUM CURRENT FLOW AT 0 DEGREE)
600 Start 2565.97 0.36 4 25 2 32 3572 0.50 0.72 SAFE 1175.04 0.163 2 32 4 20 2865 0.40 0.41 SAFE 2 10í 180 4 10 200
4430
1200 end 1190.94 0.17 4 25 2 32 3572 0.50 0.33 SAFE 2403.86 0.334 2 32 4 20 2865 0.40 0.84 SAFE 2 10í 180 4 10 200
600 Start 2947.04 0.41 4 25 2 32 3572 0.50 0.83 SAFE 1175.04 0.163 2 32 4 20 2865 0.40 0.41 SAFE 2 12í 180 4 10 200
4430
1200 end 1190.95 0.17 4 25 2 32 3572 0.50 0.33 SAFE 2779.83 0.386 2 32 4 20 2865 0.40 0.97 SAFE 2 12í 180 4 10 200
450 Start 2257.04 0.67 4 32 2 25 4199 1.24 0.54 SAFE 2166.60 0.642 4 32 2 25 4199 1.24 0.52 SAFE 2 8í 240 4 10 200
4200
750 end 2311.03 0.68 4 32 2 25 4199 1.24 0.55 SAFE 2113.02 0.626 4 32 2 25 4199 1.24 0.50 SAFE 2 8í 240 4 10 200
450 Start 2239.02 0.66 4 32 2 25 4199 1.24 0.53 SAFE 2184.06 0.647 4 32 2 25 4199 1.24 0.52 SAFE 2 8í 240 4 10 200
4200
750 end 2328.70 0.69 4 32 2 25 4199 1.24 0.55 SAFE 2095.21 0.621 4 32 2 25 4199 1.24 0.50 SAFE 2 8í 240 4 10 200
600 Start 2584.28 0.48 4 25 2 32 3572 0.66 0.72 SAFE 1122.87 0.208 4 32 2 25 4199 0.78 0.27 SAFE 2 10í 180 4 10 200
4430
900 end 1254.35 0.23 4 25 2 32 3572 0.66 0.35 SAFE 2400.21 0.444 4 32 2 25 4199 0.78 0.57 SAFE 2 10í 180 4 10 200
600 Start 3074.86 0.57 4 25 2 32 3572 0.66 0.86 SAFE 1597.88 0.296 4 32 2 25 4199 0.78 0.38 SAFE 2 10í 180 4 10 200
4430
900 end 1742.47 0.32 4 25 2 32 3572 0.66 0.49 SAFE 2908.91 0.539 4 32 2 25 4199 0.78 0.69 SAFE 2 10í 180 4 10 200
450 Start 2737.78 0.81 4 32 2 25 4199 1.24 0.65 SAFE 2758.62 0.817 4 32 2 25 4199 1.24 0.66 SAFE 2 10í 240 4 10 200
4200
750 end 2860.27 0.85 4 32 2 25 4199 1.24 0.68 SAFE 2628.63 0.779 4 32 2 25 4199 1.24 0.63 SAFE 2 10í 240 4 10 200
450 Start 2775.80 0.82 4 32 2 25 4199 1.24 0.66 SAFE 2732.34 0.810 4 32 2 25 4199 1.24 0.65 SAFE 2 10í 240 4 10 200
4200
750 end 2845.20 0.84 4 32 2 25 4199 1.24 0.68 SAFE 2663.83 0.789 4 32 2 25 4199 1.24 0.63 SAFE 2 10í 240 4 10 200
450 Start 883.71 0.26 2 25 2 16 1384 0.41 0.64 SAFE 539.33 0.160 2 25 2 16 1384 0.41 0.39 SAFE 2 8í 240 2 10 150
4430
750 end 646.17 0.19 2 25 2 16 1384 0.41 0.47 SAFE 767.12 0.227 2 25 2 16 1384 0.41 0.55 SAFE 2 8í 240 2 10 150
450 Start 1096.06 0.32 2 25 2 16 1384 0.41 0.79 SAFE 757.62 0.224 2 25 2 16 1384 0.41 0.55 SAFE 2 8í 240 2 10 150
4430
750 end 872.07 0.26 2 25 2 16 1384 0.41 0.63 SAFE 972.73 0.288 2 25 2 16 1384 0.41 0.70 SAFE 2 8í 240 2 10 150
450 Start 0.00 0.00 2 25 2 25 1963 0.73 0.00 SAFE 424.57 0.157 2 25 2 25 1963 0.73 0.22 SAFE 2 8í 225 2 10 150
2100
600 end 1359.91 0.50 2 25 2 25 1963 0.73 0.69 SAFE 1311.28 0.486 2 25 2 25 1963 0.73 0.67 SAFE 2 8í 225 2 10 150
450 Start 0.00 0.00 2 25 2 25 1963 0.73 0.00 SAFE 423.81 0.157 2 25 2 25 1963 0.73 0.22 SAFE 2 8í 225 2 10 150
2100
600 end 1433.06 0.53 2 25 2 25 1963 0.73 0.73 SAFE 1237.64 0.458 2 25 2 25 1963 0.73 0.63 SAFE 2 8í 225 2 10 150
450 Start 0.00 0.00 2 25 2 25 1963 0.73 0.00 SAFE 427.02 0.158 2 25 2 25 1963 0.73 0.22 SAFE 2 8í 225 2 10 150
2100
600 end 1375.60 0.51 2 25 2 25 1963 0.73 0.70 SAFE 1296.50 0.480 2 25 2 25 1963 0.73 0.66 SAFE 2 8í 225 2 10 150
450 Start 0.00 0.00 2 25 2 25 1963 0.73 0.00 SAFE 427.02 0.158 2 25 2 25 1963 0.73 0.22 SAFE 2 8í 225 2 10 150
2100
600 end 1426.02 0.53 2 25 2 25 1963 0.73 0.73 SAFE 1267.83 0.470 2 25 2 25 1963 0.73 0.65 SAFE 2 8í 225 2 10 150
PROJECT TITLE
DOCUMENT NO.
REV
ES0154-75990800-CAL-0084
6.0 COLUMN DESIGN (CASE - 2 MAXIMUM CURRENT FLOW AT 0 DEGREE)

Req Ast
s (mm) (mm) (mm) of
1 C 41 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
2 C 17 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
3 C 13 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
4 C 42 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
5 C 20 1000 6911.50 0.88 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
6 C 14 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
7 C 44 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
8 C 26 1000 6911.50 0.88 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
9 C 16 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
10 C 43 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
11 C 23 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
12 C 15 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
PROJECT TITLE
DOCUMENT NO.
ES0154-75990800-CAL-0084 REV
Length (mm)

Beam Size
Beam.
Mark
(mm) (mm)
5.0 BEAM DESIGN (CASE - 3 MAXIMUM CURRENT FLOW AT 20 DEGREE)
600 Start 2428.02 0.34 4 25 2 32 3572 0.50 0.68 SAFE 1176.51 0.163 2 32 4 20 2865 0.40 0.41 SAFE 2 10í 180 4 10 200
4430
1200 end 1184.31 0.16 4 25 2 32 3572 0.50 0.33 SAFE 2298.96 0.319 2 32 4 20 2865 0.40 0.80 SAFE 2 10í 180 4 10 200
600 Start 2792.69 0.39 4 25 2 32 3572 0.50 0.78 SAFE 1177.08 0.163 2 32 4 20 2865 0.40 0.41 SAFE 2 10í 180 4 10 200
4430
1200 end 1188.91 0.17 4 25 2 32 3572 0.50 0.33 SAFE 2669.23 0.371 2 32 4 20 2865 0.40 0.93 SAFE 2 10í 180 4 10 200
450 Start 2082.41 0.62 4 32 2 25 4199 1.24 0.50 SAFE 2318.78 0.687 4 32 2 25 4199 1.24 0.55 SAFE 2 10í 240 4 10 200
4200
750 end 2460.38 0.73 4 32 2 25 4199 1.24 0.59 SAFE 1926.39 0.571 4 32 2 25 4199 1.24 0.46 SAFE 2 10í 240 4 10 200
450 Start 2055.51 0.61 4 32 2 25 4199 1.24 0.49 SAFE 2336.53 0.692 4 32 2 25 4199 1.24 0.56 SAFE 2 10í 240 4 10 200
4200
750 end 2466.33 0.73 4 32 2 25 4199 1.24 0.59 SAFE 1909.27 0.566 4 32 2 25 4199 1.24 0.45 SAFE 2 10í 240 4 10 200
600 Start 2494.73 0.46 4 25 2 32 3572 0.66 0.70 SAFE 1197.89 0.222 4 32 2 25 4199 0.78 0.29 SAFE 2 10í 180 4 10 200
4430
900 end 1332.33 0.25 4 25 2 32 3572 0.66 0.37 SAFE 2346.65 0.435 4 32 2 25 4199 0.78 0.56 SAFE 2 10í 180 4 10 200
600 Start 2955.64 0.55 4 25 2 32 3572 0.66 0.83 SAFE 1678.21 0.311 4 32 2 25 4199 0.78 0.40 SAFE 2 12í 180 4 10 200
4430
900 end 1831.29 0.34 4 25 2 32 3572 0.66 0.51 SAFE 2786.62 0.516 4 32 2 25 4199 0.78 0.66 SAFE 2 12í 180 4 10 200
450 Start 2647.07 0.78 4 32 2 25 4199 1.24 0.63 SAFE 2851.53 0.845 4 32 2 25 4199 1.24 0.68 SAFE 2 10í 240 4 10 200
4200
750 end 3037.07 0.90 4 32 2 25 4199 1.24 0.72 SAFE 2472.87 0.733 4 32 2 25 4199 1.24 0.59 SAFE 2 10í 240 4 10 200
450 Start 2645.35 0.78 4 32 2 25 4199 1.24 0.63 SAFE 2854.40 0.846 4 32 2 25 4199 1.24 0.68 SAFE 2 10í 240 4 10 200
4200
750 end 2956.76 0.88 4 32 2 25 4199 1.24 0.70 SAFE 2537.25 0.752 4 32 2 25 4199 1.24 0.60 SAFE 2 10í 240 4 10 200
450 Start 867.53 0.26 2 25 2 16 1384 0.41 0.63 SAFE 548.93 0.163 2 25 2 16 1384 0.41 0.40 SAFE 2 8í 240 2 10 150
4430
750 end 661.93 0.20 2 25 2 16 1384 0.41 0.48 SAFE 751.22 0.223 2 25 2 16 1384 0.41 0.54 SAFE 2 8í 240 2 10 150
450 Start 1079.36 0.32 2 25 2 16 1384 0.41 0.78 SAFE 773.60 0.229 2 25 2 16 1384 0.41 0.56 SAFE 2 8í 240 2 10 150
4430
750 end 888.28 0.26 2 25 2 16 1384 0.41 0.64 SAFE 956.38 0.283 2 25 2 16 1384 0.41 0.69 SAFE 2 8í 240 2 10 150
450 Start 0.00 0.00 2 25 2 25 1963 0.73 0.00 SAFE 423.81 0.157 2 25 2 25 1963 0.73 0.22 SAFE 2 8í 225 2 10 150
2100
600 end 1340.98 0.50 2 25 2 25 1963 0.73 0.68 SAFE 1337.83 0.495 2 25 2 25 1963 0.73 0.68 SAFE 2 8í 225 2 10 150
450 Start 0.00 0.00 2 25 2 25 1963 0.73 0.00 SAFE 422.28 0.156 2 25 2 25 1963 0.73 0.22 SAFE 2 8í 225 2 10 150
2100
600 end 1470.32 0.54 2 25 2 25 1963 0.73 0.75 SAFE 1201.02 0.445 2 25 2 25 1963 0.73 0.61 SAFE 2 8í 225 2 10 150
450 Start 0.00 0.00 2 25 2 25 1963 0.73 0.00 SAFE 427.03 0.158 2 25 2 25 1963 0.73 0.22 SAFE 2 8í 225 2 10 150
2100
600 end 1346.75 0.50 2 25 2 25 1963 0.73 0.69 SAFE 1332.92 0.494 2 25 2 25 1963 0.73 0.68 SAFE 2 8í 225 2 10 150
450 Start 0.00 0.00 2 25 2 25 1963 0.73 0.00 SAFE 426.26 0.158 2 25 2 25 1963 0.73 0.22 SAFE 2 8í 225 2 10 150
2100
600 end 1455.11 0.54 2 25 2 25 1963 0.73 0.74 SAFE 1217.43 0.451 2 25 2 25 1963 0.73 0.62 SAFE 2 8í 225 2 10 150
PROJECT TITLE
DOCUMENT NO.
REV
ES0154-75990800-CAL-0084
6.0 COLUMN DESIGN (CASE - 3 MAXIMUM CURRENT FLOW AT 20 DEGREE)

Req Ast
s (mm) (mm) (mm) of
1 C 41 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
2 C 17 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
3 C 13 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
4 C 42 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
5 C 20 1000 6911.50 0.88 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
6 C 14 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
7 C 44 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
8 C 26 1000 6911.50 0.88 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
9 C 16 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
10 C 43 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
11 C 23 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
12 C 15 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
PROJECT TITLE
DOCUMENT NO.
ES0154-75990800-CAL-0084 REV
Length (mm)

Beam Size
Beam.
Mark
(mm) (mm)
5.0 BEAM DESIGN (CASE - 4 COMBINED FORCES)
600 Start 2248.23 0.31 4 25 2 32 3572 0.50 0.63 SAFE 1176.51 0.163 2 32 4 20 2865 0.40 0.41 SAFE 2 8í 180 4 10 200
4430
1200 end 1190.95 0.17 4 25 2 32 3572 0.50 0.33 SAFE 2112.76 0.293 2 32 4 20 2865 0.40 0.74 SAFE 2 8í 180 4 10 200
600 Start 2600.16 0.36 4 25 2 32 3572 0.50 0.73 SAFE 1177.08 0.163 2 32 4 20 2865 0.40 0.41 SAFE 2 10í 180 4 10 200
4430
1200 end 1244.39 0.17 4 25 2 32 3572 0.50 0.35 SAFE 2478.62 0.344 2 32 4 20 2865 0.40 0.87 SAFE 2 10í 180 4 10 200
450 Start 1305.19 0.39 4 32 2 25 4199 1.24 0.31 SAFE 3266.88 0.968 4 32 2 25 4199 1.24 0.78 SAFE 2 12í 240 4 10 200
4200
750 end 3454.33 1.02 4 32 2 25 4199 1.24 0.82 SAFE 1164.80 0.345 4 32 2 25 4199 1.24 0.28 SAFE 2 12í 240 4 10 200
450 Start 1289.51 0.38 4 32 2 25 4199 1.24 0.31 SAFE 3287.70 0.974 4 32 2 25 4199 1.24 0.78 SAFE 2 12í 240 4 10 200
4200
750 end 3475.78 1.03 4 32 2 25 4199 1.24 0.83 SAFE 1149.35 0.341 4 32 2 25 4199 1.24 0.27 SAFE 2 12í 240 4 10 200
600 Start 2375.62 0.44 4 25 2 32 3572 0.66 0.67 SAFE 1312.72 0.243 4 32 2 25 4199 0.78 0.31 SAFE 2 10í 180 4 10 200
4430
900 end 1454.14 0.27 4 25 2 32 3572 0.66 0.41 SAFE 2194.58 0.406 4 32 2 25 4199 0.78 0.52 SAFE 2 10í 180 4 10 200
600 Start 2849.12 0.53 4 25 2 32 3572 0.66 0.80 SAFE 1798.12 0.333 4 32 2 25 4199 0.78 0.43 SAFE 2 12í 180 4 10 200
4430
900 end 1949.05 0.36 4 25 2 32 3572 0.66 0.55 SAFE 2687.05 0.498 4 32 2 25 4199 0.78 0.64 SAFE 2 12í 180 4 10 200
450 Start 2045.77 0.61 4 32 2 25 4199 1.24 0.49 SAFE 3564.97 1.056 4 32 2 25 4199 1.24 0.85 SAFE 2 12í 240 4 10 200
4200
750 end 3663.47 1.09 4 32 2 25 4199 1.24 0.87 SAFE 1915.78 0.568 4 32 2 25 4199 1.24 0.46 SAFE 2 12í 240 4 10 200
450 Start 2070.28 0.61 4 32 2 25 4199 1.24 0.49 SAFE 3530.56 1.046 4 32 2 25 4199 1.24 0.84 SAFE 2 12í 240 4 10 200
4200
750 end 3642.96 1.08 4 32 2 25 4199 1.24 0.87 SAFE 1935.45 0.573 4 32 2 25 4199 1.24 0.46 SAFE 2 12í 240 4 10 200
450 Start 842.83 0.25 2 25 2 16 1384 0.41 0.61 SAFE 571.45 0.169 2 25 2 16 1384 0.41 0.41 SAFE 2 8í 240 2 10 150
4430
750 end 683.77 0.20 2 25 2 16 1384 0.41 0.49 SAFE 728.24 0.216 2 25 2 16 1384 0.41 0.53 SAFE 2 8í 240 2 10 150
450 Start 1055.22 0.31 2 25 2 16 1384 0.41 0.76 SAFE 793.10 0.235 2 25 2 16 1384 0.41 0.57 SAFE 2 8í 240 2 10 150
4430
750 end 911.82 0.27 2 25 2 16 1384 0.41 0.66 SAFE 931.38 0.276 2 25 2 16 1384 0.41 0.67 SAFE 2 8í 240 2 10 150
450 Start 0.00 0.00 2 25 2 25 1963 0.73 0.00 SAFE 420.75 0.156 2 25 2 25 1963 0.73 0.21 SAFE 2 8í 225 2 10 150
2100
600 end 1150.81 0.43 2 25 2 25 1963 0.73 0.59 SAFE 1524.53 0.565 2 25 2 25 1963 0.73 0.78 SAFE 2 8í 225 2 10 150
450 Start 0.00 0.00 2 25 2 25 1963 0.73 0.00 SAFE 424.57 0.157 2 25 2 25 1963 0.73 0.22 SAFE 2 8í 225 2 10 150
2100
600 end 1675.62 0.62 2 25 2 25 1963 0.73 0.85 SAFE 1028.25 0.381 2 25 2 25 1963 0.73 0.52 SAFE 2 8í 225 2 10 150
450 Start 0.00 0.00 2 25 2 25 1963 0.73 0.00 SAFE 423.20 0.157 2 25 2 25 1963 0.73 0.22 SAFE 2 8í 225 2 10 150
2100
600 end 1166.10 0.43 2 25 2 25 1963 0.73 0.59 SAFE 1509.33 0.559 2 25 2 25 1963 0.73 0.77 SAFE 2 8í 225 2 10 150
450 Start 0.00 0.00 2 25 2 25 1963 0.73 0.00 SAFE 427.03 0.158 2 25 2 25 1963 0.73 0.22 SAFE 2 8í 225 2 10 150
2100
600 end 1667.32 0.62 2 25 2 25 1963 0.73 0.85 SAFE 1043.12 0.386 2 25 2 25 1963 0.73 0.53 SAFE 2 8í 225 2 10 150
PROJECT TITLE
DOCUMENT NO.
REV
ES0154-75990800-CAL-0084
6.0 COLUMN DESIGN (CASE - 4 COMBINED FORCES)

Req Ast
S. Grid Col. Member DEPTH WIDTH Ast req MIDDLE REIN. Steel
Steel % REIN. Prov. CHECK REQUIRED PROVIDED CHECK
No Mark Mark No. (D) (B) (mm2) %
s (mm) (mm) (mm) of
1 C 41 1000 6911.50 0.88 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
2 C 17 1000 7539.82 0.96 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
3 C 13 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
4 C 42 1000 7539.82 0.96 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
5 C 20 1000 8168.14 1.04 8 32 16 25 14288 1.82 SAFE 8 255 10 2 150 SAFE
6 C 14 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
7 C 44 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
8 C 26 1000 7539.82 0.96 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
9 C 16 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
10 C 43 1000 2812.85 0.36 8 32 16 25 14288 1.82 SAFE 8 255 10 2 150 SAFE
11 C 23 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
12 C 15 1000 6283.19 0.80 8 32 16 25 14288 1.82 SAFE 8 190 10 2 150 SAFE
PROJECT TITLE
KHAPERKHEDA TPS
DOCUMENT NO.
ES0154-75990800-CAL-0084 REV
0
CCPC-01 – TYPE 63
7.0 DESIGN OF PILE CAP
(CASE - 4 COMBINED FORCES)
Data
Width of the Pile Cap (Along X-direction) = 6300 mm
Length of the Pile Cap (Along Y-direction) = 5800 mm
Thickness of Pile Cap provided = 1200 mm
Length of pedestal (Along X-direction) = 1000 mm
Width of pedestal (Along Y-direction) = 1000 mm
Bottom of Pile Cap level from FGL = 5700 mm
Bottom of plinth beam level from FGL = 150 mm
2
Surcharge Load = 0 kN/m
Top cover of Pile Cap = 75 mm
Bottom Cover of Pile Cap = 75 mm
2
Yield strength of Reinforcement for Main bars = 500 N/mm
2
Yield strength of Reinforcement for links = 415 N/mm
Concrete Grade = M30
2
(Soil + Surcharge) Load on top of Pile Cap = 76.5 kN/m
Representation of Axis System
Local Co-ordinate System Considered in STAAD PRO

PROJECT TITLE
KHAPERKHEDA TPS
DOCUMENT NO.
ES0154-75990800-CAL-0084 REV
0
CCPC-01 – TYPE 63
a) Maximum BM in the Pile Cap causing tension on top face along Y-direction
Plate No. 3646 L/C 376 (DL + DL1 + TL + WL-Z-TROLLEY POSITION 2
Maximum Factored moment My (+ve) = 256.014 kN-m

Corresponding Mxy = 5.383 kN-m
Total Moment ( My + Mxy ) = 261.397 kN-m
b) Maximum BM in the Pile Cap causing tension on top face along X-direction
Maximum Factored moment Mx (+ve) = 332.96 kN-m

Total Moment ( Mx + Mxy ) = 404.858 kN-m
c) Maximum BM in the Pile Cap causing tension on bottom face along Y-direction
Maximum Factored moment My (-ve) = 273.911 kN-m

Total Moment ( My + Mxy ) = 302.906 kN-m
b) Maximum BM in the Pile Cap causing tension on bottom face along X-direction
Maximum Factored moment Mx (-ve) = 341.256 kN-m

Total Moment ( Mx + Mxy ) = 354.187 kN-m
(i) Design of Reinforcement
Top Steel Along Y-Direction

Diamenter of bar provided = 16 mm
Effective depth of Pile Cap = 1117 mm
Maximum BM acting in Pile Cap = 261.397 kN-m
Percentage of steel required for BM = 0.05 %
2
Area of steel required for BM = 559 mm /m
Minimum Percentage of steel = 0.12 %
Minimum Area of steel required =
2
1440 mm /m
Final area of steel required =
2
1440 mm /m
PROJECT TITLE
KHAPERKHEDA TPS
DOCUMENT NO.
ES0154-75990800-CAL-0084 REV
0
CCPC-01 – TYPE 63
Spacing of reinforcement required = 140 mm
Spacing of reinforcement provided = 125 mm
Area of steel provided =
2
1608 mm /m Safe
Precentage of steel provided = 0.14 %
Provide Y16 mm at 125 mm C/C as Top steel along Y-Direction
Top Steel Along X-Direction

2
2
1440 mm /m
2
1440 mm /m
2
1608 mm /m Safe
Provide Y16 mm at 125 mm C/C as Top steel along X-Direction
Bottom Steel Along Y-Direction

2
2
1440 mm /m
2
1440 mm /m
2
1608 mm /m Safe
Provide Y16 mm at 125 mm C/C as bottom steel along Y-Direction
PROJECT TITLE
KHAPERKHEDA TPS
DOCUMENT NO.
ES0154-75990800-CAL-0084 REV
0
CCPC-01 – TYPE 63
Bottom Steel Along X-Direction

2
2
1440 mm /m
2
1440 mm /m
2
1608 mm /m Safe
Provide Y16 mm at 125 mm C/C as bottom steel along X-Direction
(ii) Check for One-Way shear at distance d from face of pedestal :
Check for One-Way shear is based on the average shear stress across the critical section i.e, at a
distance d from the face of pedestal as per clause 34.2.4.1 (a) of IS456 in both X and Y directions. The
adjacent strip of elements closer to a distance d from the face of the pedestal along X & Y axis is selected
The governing combination is identified by listing the stress resultants sorted in descending order. The
Average value is used for the calculation of one- way shear. The govering plate elements are shown below.
Lx
Lz
d/2
Note:
The above is figure is shown only for reperesentation.
PROJECT TITLE
KHAPERKHEDA TPS
DOCUMENT NO.
ES0154-75990800-CAL-0084 REV
0
CCPC-01 – TYPE 63
Calculated average Shear stress along critical section(SQY) Group Name: Plate SQY1
Load Case: 380 (DL + DL1 + TL + WL-Z-TROLLEY POSITION 3)
Plate SQY N/mm2 Absolute Values

3207 -0.006 0.006
3159 -0.012 0.012
2999 -0.017 0.017
2953 -0.03 0.03
2907 -0.025 0.025
2861 -0.031 0.031
2815 -0.034 0.034
2769 -0.036 0.036
2723 -0.036 0.036
2677 -0.038 0.038
2631 -0.034 0.034
2585 -0.02 0.02
2539 0.004 0.004
2493 0.033 0.033
2447 -0.033 0.033
2401 -0.029 0.029
2355 -0.023 0.023
2309 -0.015 0.015
2263 -0.005 0.005
2217 0.007 0.007
2171 0.02 0.02
2125 0.035 0.035
2079 0.052 0.052
2033 0.07 0.07
1987 0.09 0.09
1941 0.112 0.112
1895 0.136 0.136
1849 0.165 0.165
1803 0.198 0.198
1757 0.239 0.239
PROJECT TITLE
KHAPERKHEDA TPS
DOCUMENT NO.
ES0154-75990800-CAL-0084 REV
0
CCPC-01 – TYPE 63
1711 0.294 0.294
1665 0.373 0.373
1343 -0.244 0.244
1297 -0.164 0.164
1251 -0.107 0.107
1205 -0.063 0.063
1159 -0.027 0.027
1113 0.004 0.004
1067 0.032 0.032
1021 0.057 0.057
975 0.081 0.081
929 0.102 0.102
883 0.121 0.121
837 0.137 0.137
791 0.15 0.15
745 0.157 0.157
699 0.158 0.158
653 0.151 0.151
607 0.137 0.137
561 0.115 0.115
515 0.086 0.086
464 -0.035 0.035
418 0.06 0.06
Average Absloute Value 0.084 N/mm2

PROJECT TITLE
KHAPERKHEDA TPS
DOCUMENT NO.
ES0154-75990800-CAL-0084 REV
0
CCPC-01 – TYPE 63
Calculated average Shear stress along critical section (SQX) Group Name: Plate SQX1
Load Case: 381 (DL + DL1 + TL + WL+X-TROLLEY POSITION 3)
Plate SQX N/mm2 Absolute Values

4083 -0.004 0.004
4024 -0.006 0.006
3965 -0.003 0.003
3906 0.003 0.003
3847 0.011 0.011
3788 0.022 0.022
3670 -0.014 0.014
3611 -0.044 0.044
3552 -0.073 0.073
3493 -0.107 0.107
3434 -0.147 0.147
3375 -0.193 0.193
3316 -0.25 0.25
3257 0.035 0.035
3104 -0.32 0.32
3047 0.052 0.052
1550 -0.413 0.413
1549 -0.548 0.548
1542 0.507 0.507
1541 0.375 0.375
1540 0.285 0.285
1539 0.217 0.217
1538 0.162 0.162
1537 0.115 0.115
1536 0.072 0.072
1535 0.03 0.03
1534 -0.013 0.013
1533 -0.063 0.063
1532 -0.125 0.125
PROJECT TITLE
KHAPERKHEDA TPS
DOCUMENT NO.
ES0154-75990800-CAL-0084 REV
0
CCPC-01 – TYPE 63
1531 -0.209 0.209
1524 0.393 0.393
1523 0.312 0.312
1522 0.254 0.254
1521 0.21 0.21
1520 0.174 0.174
1519 0.143 0.143
1518 0.115 0.115
1517 0.088 0.088
1516 0.062 0.062
1515 0.035 0.035
1514 0.004 0.004
1513 -0.033 0.033
1506 0.106 0.106
1505 0.075 0.075
Average Absloute Value 0.158 N/mm2

PROJECT TITLE
KHAPERKHEDA TPS
DOCUMENT NO.
ES0154-75990800-CAL-0084 REV
0
CCPC-01 – TYPE 63
a) Shear force along Y-axis at distance d from the face of pedestal:
2
Average Factored shear force = 0.084 N/mm
2
Average Factored shear force for effective depth = 0.09 N/mm
Percentage of steel provided at critical section = 0.14 %
2
Permissible shear stress tc as per table 19 of IS456 = 0.29 N/mm
0.09 N/mm2 < 0.29 N/mm2

No need of shear reinforcement
Diameter of shear reinforcement = 8 mm
Shear force to be resisted by links = 0N
Proposed spacing of shear links in one direction = 600 mm
No. of Legs per meter = 2 Legged
Shear Force resisted by Links provided = 73138 N Safe
b) Shear force along X-axis at distance d from the face of pedestal:
2
Average Factored shear force = 0.158 N/mm
2
Average Factored shear force for effective depth = 0.17 N/mm
Percentage of steel provided at critical section = 0.15 %
2
Permissible shear stress tc as per table 19 of IS456 = 0.29 N/mm
0.17 N/mm2 < 0.29 N/mm2

Diameter of shear reinforcement = 8 mm
Shear force to be resisted by links = 0N
Proposed spacing of shear links in one direction = 600 mm
No. of Legs per meter = 2 Legged
Shear Force resisted by Links provided = 73138 N Safe

PROJECT TITLE
KHAPERKHEDA TPS
DOCUMENT NO.
ES0154-75990800-CAL-0084 REV
0
CCPC-01 – TYPE 63
(iii) Check for Punching shear at distance d/2 from face of pedestal :
Factored Column Load = 2337 kN

(Node 131 L/c 3726 in Fixed support)
Effective depth at that section = 1101 mm
Pedestal Size Lx = 1000 mm
Ly = 1000 mm
Perimeter at that section
Ls = 2101 mm
Bs = 2101 mm
2
Shear resisting area (Perimeter x d) = 9252804 mm
2
Allowable punching shear stress = 1.37 N/mm
2
Actual punching shear stress = 0.25 N/mm
Safe against punching shear
Summary
Pile Cap size (mm)
6300 x 5800 x 1200

Reinforcement along Y direction
Provide Y16 mm at 125 mm C/C as Top steel along Y-Direction
Provide Y16 mm at 125 mm C/C as bottom steel along Y-Direction
Reinforcement along X direction
Provide Y16 mm at 125 mm C/C as Top steel along X-Direction
Provide Y16 mm at 125 mm C/C as bottom steel along X-Direction
Shear Links along Y - direction

Shear Links along X - direction

PROJECT TITLE
DOCUMENT NO.
REV
ES0154-75990800-CAL-0084
DESIGN CALCULATIONS – TRESTLE FOUNDATIONS FOR PIPE CONVEYOR
0
1001 CCPC-01 – TYPE 63
8.0 CHECK FOR PILE CAPACITY
(CASE - 4 COMBINED FORCES)
i) Compression, Tension & Lateral Capacity check for pile:
a) Long Term Loading
Compression Node- 3377 L/C 612 = 867.00 kN Safe

Tension = 0.00 kN Safe
Lateral Node- 3797 L/C 606 = 14.00 kN Safe
All the Pile Reactions are within the permissible load carrying capacity,
b) Short Term Loading
Compression Node- 3377 L/C 705 = 1372.00 kN Safe

Tension Node- 3798 L/C 773 = 160.00 kN Safe
Lateral Node- 3378 L/C 696 = 50.00 kN Safe
All the Pile Reactions are within the permissible load carrying capacity,
PROJECT TITLE
KHAPERKHEDA TPS
DOCUMENT NO.
ES0154-75990800-CAL-0084 REV
DESIGN CALCULATIONS – TRESTLE FOUNDATIONS FOR PIPE CONVEYOR 1001 CCPC-01 –
0
TYPE 63
9.0 CHECK FOR DEFLECTION

(Based on the fixed base model for all three load cases)
General Inputs:
Total height of the trestle, h = 19.500 m

(Above NGL)
Depth of foundation = 4.500 m
Case 1 Deflection (Sway) check for Columns: (Load combinations 101 to 208)
(CASE - 1 MAXIMUM WIND WITHOUT CURRENT)
Permissible horizontal sway along Conveyor direction (X Dir) = H / 325

At RL 19.500 m Lvl (24 x 1000 / 325) = 73.846 mm
SAFE
X-DIR -Actual Sway (From STAAD) Node: 180 LC: 169 = 26.228 mm
Permissible horizontal sway across Conveyor direction (Z Dir) = H / 1000

At RL 19.500 m Lvl (24 x 1000 / 1000) = 24 mm
SAFE
Z-DIR -Actual Sway (From STAAD) Node: 180 LC: 175 = 20.269 mm
(CASE - 2 MAXIMUM CURRENT FLOW AT 0 DEGREE)

At RL 19.500 m Lvl (24 x 1000 / 325) = 73.846 mm
SAFE

At RL 19.500 m Lvl (24 x 1000 / 1000) = 24 mm
SAFE

At RL 19.500 m Lvl (24 x 1000 / 325) = 73.846 mm
SAFE

At RL 19.500 m Lvl (24 x 1000 / 1000) = 24 mm
SAFE
PROJECT TITLE
KHAPERKHEDA TPS
DOCUMENT NO.
ES0154-75990800-CAL-0084 REV
DESIGN CALCULATIONS – TRESTLE FOUNDATIONS FOR PIPE CONVEYOR 1001 CCPC-01 –
0
TYPE 63
(COMBINED WATER CURRENT FORCES)

At RL 19.500 m Lvl (24 x 1000 / 325) = 73.846 mm
SAFE

At RL 19.500 m Lvl (24 x 1000 / 1000) = 24 mm
SAFE
PROJECT TITLE
DOCUMENT NO.
ES0154-75990800-CAL-0084 REV

0
1001 CCPC-01 – TYPE 63
10.0 Check for Crack width C1
2
Compressive strength of concrete = 30 N/mm
2
Ec -Modulus of Elasticity of concrete = 27.386128 kN/mm
2
ES -Modulus of Elasticity of steel = 200 kN/mm
Allowable crackwidth of the section = 0.1 mm
Dia of bar provided = 25 mm

Spacing provided = 92.8 mm
2
Area of steel provided on each face = 7144 mm
.
Service moment @ the point considered M = 706.50 kNm
(Beam No. 23. LC- 696)
Breath of section b = 886.23 mm
Overall depth D = 886.23 mm
Clear Cover to the main reinft. Cmin = 40 mm
Effective depth of the section d = 846 mm
Calculating properties of equivalent transformed section with Ee=Ec/2

2
Eeq = 13.693064 kN/mm
Modular ratio m = 14.6
pt = 0.0095
m*pt = 0.139
em - Average strain at the level where the crack is considered

x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
PROJECT TITLE
DOCUMENT NO.
ES0154-75990800-CAL-0084 REV

0
1001 CCPC-01 – TYPE 63
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.41
x = 343.92 mm
z (lever arm) = d-x/3 = 731.59 mm
Calculating average surface strain at tension face

2
fs= Ms/Ast*z = 135.18 N/mm
Strain es = fs /Es = 6.76E-04
Eh = (D-x)/(d-x)*es = 7.30E-04
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 6.09E-04
Calculating crack width at critical positions
Effective Cover p = 52.5 mm
Bar dia /2 y = 12.5 mm
Spacing of bar = 92.8 mm
am=(p^2+(x/2))^2)^0.5-y] = 57.566 mm
wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.099 mm
Safe

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Pipe Conveyor System To Transport Coal From WCL Coal Mines To Koradi & Khaperkheda Tps

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PIPE CONVEYOR SYSTEM TO TRANSPORT COAL FROM WCL COAL

MINES TO KORADI & KHAPERKHEDA TPS

OWNER'S CONSULTANT M/s. DEVELOPMENT CONSULTANTS PRIVATE LIMITED

EPC CONTRACTOR M/s. ISGEC HEAVY ENGINEERING LIMITED.

IN CONSORTIUM WITH M/s BEDESCHI SPA ITALY

ISGEC DOC NO. ES0154-75990800-CAL-0084 REV. 00

00 20.12.2018 ISSUED FOR APPORVAL SVK/JTP JTP SMR Dr.Pravin