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Order Date: 26/02/2021

Offer num: 1-6C1147(1)


Contract num: 582512
Project num: 302558
Version num:00

DOSSIER
Version num: 00

SALTEMPO SRL

TFS 200 (420 x 300)


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

INDEX

A. ORDER CONFIRMATION (Technical Specifications)


1 PRODUCTS TO BE PACKED .............................................................................................................................2

2 PACKAGING SPECIFICATIONS ........................................................................................................................4

3 MACHINE LAYOUT .............................................................................................................................................18

4 PROJECT SCOPE ............................................................................................................................................... 19

5 FILM SPECIFICATIONS ..................................................................................................................................... 23

B. SPECIFICATIONS FOR THE INSTALLATION AND START-UP


1 INSTALLATION LAYOUT ....................................................................................................................................2

2 ELECTRIC /PNEUMATIC REQUIREMENTS ....................................................................................................5

3 PROJECT SCHEDULE .........................................................................................................................................7


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

A. ORDER CONFIRMATION
(TECHNICAL SPECIFICATIONS)
Nº Version: 00
SALTEMPO SRL

TFS 200 (420 x 300)

Suggestions or Modifications

Customer will send the material requested in this dossier: YES (*)NO
Film
Product
(*) If it is not possible to send film and product / tray, you will need to send photos

Customer’s acceptance ULMA’s acceptance

Customer’s signature date : ULMA’s representative signature date :


Customer’s name : ULMA ‘s representative:
Customer’s acceptance signature : ULMA’s acceptance signature:

A. ORDER CONFIRMATION (Technical Specifications) 1 / 25


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

1 PRODUCTS TO BE PACKED

NO. FORMAT 1 2 3 4 5
Product Characteristics
Product Name SAUSAGES SAUSAGES SALAMI SAUSAGES SAUSAGES
Product Type WET WET WET WET WET
Weight per package (grs.) 1000 - 2500 1000 - 2000 200 - 500 200 - 800 200 - 800
Packing temperature (ºC) 4 4 4 4 4
Package and format
Characteristics
Package type Standard Standard Standard Standard Standard
Package/Cycle 2x1 2x1 5x1 2x2 2x2
Advance (mm) 300 300 300 300 300
Packing system Vacuum MAP Vacuum Vacuum MAP
Vacuum Level (mbar)(**) 10 - 10 10 -
Residual oxygen (%) - 0.30 - - 0.30
Production min-max (Cycles /
7-8 6-7 7-8 7-8 7-8
Min)(*)
Film Characteristics
Bottom Film Width (mm) 420 420 420 420 420
Bottom film type Flexible Flexible Flexible Flexible Flexible
Bottom film material PA/PE PA/PE PA/PE PA/PE PA/PE
Bottom film thickness (microns) 180 180 180 180 180
Top film width (mm) 415 415 415 415 415
Top film type Flexible Flexible Flexible Flexible Flexible
Top film material OPA/X/PE OPA/X/PE OPA/X/PE OPA/X/PE OPA/X/PE
Top film thickness (microns) 80 80 80 80 80
Product Observations
Observations to include - - - - -

(*) Production rate (cycles/minute): Estimated production rate do not consider product influence on package; real
production rate can change depending on temperature and nature of packaged product, packaging requirements (vacuum
level or residual oxygen average) and film characteristics.The data have not been previously defined by the customer
have been established by Ulma Packaging. Please check the suitability of the values for your application. It is important to
indicate accurate production rates in order to verify the proper function of the film in the machine. Lower production rates
can generate alterations in the final packaging product.
(**) Vacuum Level (mbar): The conditions of product packaging, and especially the vacuum level to be achieved, will be
established taking into account the nature of the product, temperature conditions, and the working limits of the vacuum
system in the offer. The vacuum level is established for each product, so the boiling level and displacement of the
product, due to the effect of vacuum, does not negatively affect the rest of the machine components.

A. ORDER CONFIRMATION (Technical Specifications) 2 / 25


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

NO. FORMAT 6 7
Product Characteristics
Product Name BIG SALAMI CREMWURST
Product Type WET WET
Weight per package (grs.) 200 - 500 200 - 400
Packing temperature (ºC) 4 4
Package and format
Characteristics
Package type Standard Standard
Package/Cycle 3x1 3x2
Advance (mm) 300 300
Packing system Vacuum Vacuum
Vacuum Level (mbar)(**) 10 10
Residual oxygen (%) - -
Production min-max (Cycles /
7-8 7-8
Min)(*)
Film Characteristics
Bottom Film Width (mm) 420 420
Bottom film type Flexible Flexible
Bottom film material PA/PE PA/PE
Bottom film thickness (microns) 180 180
Top film width (mm) 415 415
Top film type Flexible Flexible
Top film material OPA/X/PE OPA/X/PE
Top film thickness (microns) 80 80
Product Observations
Observations to include - -

(*) Production rate (cycles/minute): Estimated production rate do not consider product influence on package; real
production rate can change depending on temperature and nature of packaged product, packaging requirements (vacuum
level or residual oxygen average) and film characteristics.The data have not been previously defined by the customer
have been established by Ulma Packaging. Please check the suitability of the values for your application. It is important to
indicate accurate production rates in order to verify the proper function of the film in the machine. Lower production rates
can generate alterations in the final packaging product.
(**) Vacuum Level (mbar): The conditions of product packaging, and especially the vacuum level to be achieved, will be
established taking into account the nature of the product, temperature conditions, and the working limits of the vacuum
system in the offer. The vacuum level is established for each product, so the boiling level and displacement of the
product, due to the effect of vacuum, does not negatively affect the rest of the machine components.

A. ORDER CONFIRMATION (Technical Specifications) 3 / 25


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

2 PACKAGING SPECIFICATIONS
This section specifies the characteristics of the package. Please study this information and confirm the
specifications meet your requirements.

A. ORDER CONFIRMATION (Technical Specifications) 4 / 25


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

A. ORDER CONFIRMATION (Technical Specifications) 5 / 25


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

A. ORDER CONFIRMATION (Technical Specifications) 6 / 25


7 / 25 A. ORDER CONFIRMATION (Technical Specifications)
LA INFORMACION CONTENIDA EN ESTE PLANO ES PROPIEDAD DE ULMA PACKAGING PROHIBIDA
LA UTILIZACION, COPIA O DISTRIBUCION SIN AUTORIZACION ESCRITA DE ULMA PACKAGING
THE INFORMATION INCLUDED IN THIS FILE IS PROPERTY OF ULMA PACKAGING ANY USE, DISTRIBUTION
OR PUBLICATION WITHOUT WRITTEN AUTHORIZATION OF ULMA PACKAGING IS PROHIBITED
Pag: MONTAJES | Archivo: PROYECTOS\30\25\302558\OT\DOCUMENTOS DOSSIER\FORMATOS\FT_302558_04.DFT | Fecha Mod: 04/03/2021
Film
Format
Product

Scrap Type

Min / Max height


Packaging system

Long. pack number


Transv. pack number
2
2
4

20 - 80
Flexible
Vacuum
SAUSAGES

FILM WIDTH = 420


Perf.with nozzles_Chain-1/2

15,5 389
194,5
8 178,5 8
10

150
130
10

300

Advance

Packaging
Date
Fecha
Cliente

Contract
Contrato
Customer

Machine model
Modelo de maquina

582512
4/3/2021
TFS 200

Proyect
Proyecto

Scale
Escala
302558
0.49:1
Drawed by
SALTEMPO SRL
Realizado por

Ref.
Nº de maquina
Machine number
abueno
+ All dimensions in Metric System

FT_302558_04
3029558
Version num:00
Project num: 302558
Contract num: 582512
Offer num: 1-6C1147(1)
Order Date: 26/02/2021
8 / 25 A. ORDER CONFIRMATION (Technical Specifications)
LA INFORMACION CONTENIDA EN ESTE PLANO ES PROPIEDAD DE ULMA PACKAGING PROHIBIDA
LA UTILIZACION, COPIA O DISTRIBUCION SIN AUTORIZACION ESCRITA DE ULMA PACKAGING
THE INFORMATION INCLUDED IN THIS FILE IS PROPERTY OF ULMA PACKAGING ANY USE, DISTRIBUTION
OR PUBLICATION WITHOUT WRITTEN AUTHORIZATION OF ULMA PACKAGING IS PROHIBITED
Pag: MONTAJES | Archivo: PROYECTOS\30\25\302558\OT\DOCUMENTOS DOSSIER\FORMATOS\FT_302558_05.DFT | Fecha Mod: 04/03/2021
Film
Format
Product

Scrap Type

Min / Max height


Packaging system

Long. pack number


Transv. pack number
2
2
5

MAP

30 - 80
Flexible
SAUSAGES

FILM WIDTH = 420


Perf.with nozzles_Chain-1/2

15,5 389
194,5
8 178,5 8
10

150
130
10

300

Advance

Packaging
Date
Fecha
Cliente

Contract
Contrato
Customer

Machine model
Modelo de maquina

582512
4/3/2021
TFS 200

Proyect
Proyecto

Scale
Escala
302558
0.49:1
Drawed by
SALTEMPO SRL
Realizado por

Ref.
Nº de maquina
Machine number
abueno
+ All dimensions in Metric System

FT_302558_05
3029558
Version num:00
Project num: 302558
Contract num: 582512
Offer num: 1-6C1147(1)
Order Date: 26/02/2021
Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

A. ORDER CONFIRMATION (Technical Specifications) 9 / 25


10 / 25 A. ORDER CONFIRMATION (Technical Specifications)
LA INFORMACION CONTENIDA EN ESTE PLANO ES PROPIEDAD DE ULMA PACKAGING PROHIBIDA
LA UTILIZACION, COPIA O DISTRIBUCION SIN AUTORIZACION ESCRITA DE ULMA PACKAGING
THE INFORMATION INCLUDED IN THIS FILE IS PROPERTY OF ULMA PACKAGING ANY USE, DISTRIBUTION
OR PUBLICATION WITHOUT WRITTEN AUTHORIZATION OF ULMA PACKAGING IS PROHIBITED
Pag: MONTAJES | Archivo: PROYECTOS\30\25\302558\OT\DOCUMENTOS DOSSIER\FORMATOS\FT_302558_07.DFT | Fecha Mod: 04/03/2021
Film
Format
Product

Scrap Type

Min / Max height


Packaging system

Long. pack number


Transv. pack number
2
3
7

20 - 50
Flexible
Vacuum
CREMWURST

FILM WIDTH = 420


Perf.with nozzles_Chain-1/2

15,5 389
129,7
8 113,7 8
10

150
130
10

300

Advance

Packaging
Date
Fecha
Cliente

Contract
Contrato
Customer

Machine model
Modelo de maquina

582512
4/3/2021
TFS 200

Proyect
Proyecto

Scale
Escala
302558
0.49:1
Drawed by
SALTEMPO SRL
Realizado por

Ref.
Nº de maquina
Machine number
abueno
+ All dimensions in Metric System

FT_302558_07
3029558
Version num:00
Project num: 302558
Contract num: 582512
Offer num: 1-6C1147(1)
Order Date: 26/02/2021
Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

A. ORDER CONFIRMATION (Technical Specifications) 11 / 25


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

A. ORDER CONFIRMATION (Technical Specifications) 12 / 25


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

A. ORDER CONFIRMATION (Technical Specifications) 13 / 25


°
90

H
R 20

R 20 R 20

LA INFORMACION CONTENIDA EN ESTE PLANO ES PROPIEDAD DE ULMA PACKAGING PROHIBIDA


LA UTILIZACION, COPIA O DISTRIBUCION SIN AUTORIZACION ESCRITA DE ULMA PACKAGING
THE INFORMATION INCLUDED IN THIS FILE IS PROPERTY OF ULMA PACKAGING ANY USE, DISTRIBUTION
OR PUBLICATION WITHOUT WRITTEN AUTHORIZATION OF ULMA PACKAGING IS PROHIBITED
8

194,5
178,5
8
10
10
R 20 130 R 20

A. ORDER CONFIRMATION (Technical Specifications)


150

Advance
+ All dimensions in Metric System
Format 4 Thickness of the film is not included on the internal cavity dimension
Product SAUSAGES Cliente
Customer SALTEMPO SRL
Packaging system Vacuum Modelo de maquina Realizado por
Film Flexible Machine model
TFS 200 Drawed by abueno
Min / Max height (H) 20 - 80 Contrato Proyecto Nº de maquina
Packaging Contract 582512 Proyect 302558 Machine number 3029558
Transv. pack number 2 Fecha Escala Ref.
4/3/2021 0.51:1 EN_302558_04

14 / 25
Long. pack number 2 Date Scale

Pag: 0001_01 | Archivo: PROYECTOS\30\25\302558\OT\DOCUMENTOS DOSSIER\FORMATOS\EN_302558_04.DFT | Fecha Mod: 04/03/2021


Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00
Order Date: 26/02/2021
°
90

H
R 20

R 20 R 20

LA INFORMACION CONTENIDA EN ESTE PLANO ES PROPIEDAD DE ULMA PACKAGING PROHIBIDA


LA UTILIZACION, COPIA O DISTRIBUCION SIN AUTORIZACION ESCRITA DE ULMA PACKAGING
THE INFORMATION INCLUDED IN THIS FILE IS PROPERTY OF ULMA PACKAGING ANY USE, DISTRIBUTION
OR PUBLICATION WITHOUT WRITTEN AUTHORIZATION OF ULMA PACKAGING IS PROHIBITED
8

194,5
178,5
8
10
10
R 20 130 R 20

A. ORDER CONFIRMATION (Technical Specifications)


150

Advance
+ All dimensions in Metric System
Format 5 Thickness of the film is not included on the internal cavity dimension
Product SAUSAGES Cliente
Customer SALTEMPO SRL
Packaging system MAP Modelo de maquina Realizado por
Film Flexible Machine model
TFS 200 Drawed by
abueno
Min / Max height (H) 30 - 80 Contrato Proyecto Nº de maquina
Packaging Contract 582512 Proyect
302558 Machine number 3029558
Transv. pack number 2 Fecha Escala Ref.
Date 4/3/2021 Scale
0.51:1 EN_302558_05

15 / 25
Long. pack number 2

Pag: 0001_01 | Archivo: PROYECTOS\30\25\302558\OT\DOCUMENTOS DOSSIER\FORMATOS\EN_302558_05.DFT | Fecha Mod: 04/03/2021


Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00
Order Date: 26/02/2021
Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

A. ORDER CONFIRMATION (Technical Specifications) 16 / 25


°
90

H
R 20

R 20 R 20

LA INFORMACION CONTENIDA EN ESTE PLANO ES PROPIEDAD DE ULMA PACKAGING PROHIBIDA


LA UTILIZACION, COPIA O DISTRIBUCION SIN AUTORIZACION ESCRITA DE ULMA PACKAGING
THE INFORMATION INCLUDED IN THIS FILE IS PROPERTY OF ULMA PACKAGING ANY USE, DISTRIBUTION
OR PUBLICATION WITHOUT WRITTEN AUTHORIZATION OF ULMA PACKAGING IS PROHIBITED
8

129,7
113,7
8
10
10 R 20
R 20
130

150

A. ORDER CONFIRMATION (Technical Specifications)


Advance
+ All dimensions in Metric System
Format 7 Thickness of the film is not included on the internal cavity dimension
Product CREMWURST Cliente
Customer SALTEMPO SRL
Packaging system Vacuum Modelo de maquina Realizado por
Film Flexible Machine model
TFS 200 Drawed by abueno
Min / Max height (H) 20 - 50 Contrato Proyecto Nº de maquina
Packaging Contract 582512 Proyect 302558 Machine number 3029558
Transv. pack number 3 Fecha Escala Ref.

Long. pack number 2 Date 4/3/2021 Scale


0.73:1 EN_302558_07

Pag: 0001_01 | Archivo: PROYECTOS\30\25\302558\OT\DOCUMENTOS DOSSIER\FORMATOS\EN_302558_07.DFT | Fecha Mod: 04/03/2021

17 / 25
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00
Order Date: 26/02/2021
Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

3 MACHINE LAYOUT

A. ORDER CONFIRMATION (Technical Specifications) 18 / 25


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

4 PROJECT SCOPE

MACHINE GENERAL DATA


- Thermoforming machine TFS 200
- Advance: 300mm
- Film width: 420mm
- Frame length: 4m
- Maximum thermoforming height: 110mm(*)

(*) The maximum height of the package depends on format configuration. In ‘PACKAGING
SPECIFICATIONS’ section are indicated the maximum and minimum height for each format

- Maximum upper protruding: 0mm

PROPERTIES OF FEED OF FILM


- Bottom film gripped and moved by 1/2" nickel plating chain with flip top tweezers
- Chain is powered by 0.55 Kw. asynchronous motor with vector control inverter..
- Film/Product support with rods and rollers

PROPERTIES OF REEL HOLDERS

- Bottom reel holder with simple support shaft and manual fastening
o End of bottom film detector

- Upper reel holder with manual fastening shaft


o End of top film detector

CONFIGURATION OF FORMING STATION


Bottom film heating system
- Heating system by air

Bottom film forming system


- Forming by air

Forming die
- Pneumatic simple column lifting system. Opening. (Lower = 140mm; Upper = 0mm)
- Forming die, upper die is included

A. ORDER CONFIRMATION (Technical Specifications) 19 / 25


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

Forming box

Tool Sets NO. FORMAT


Forming box (Multi-format)
Tool set (Dividers + forming plates + plates) 1-2
Tool set (Dividers + forming plates + plates) 3
Tool set (Dividers + forming plates + plates) 4-5
Tool set (Dividers + forming plates + plates) 6
Tool set (Dividers + forming plates + plates) 7

CONFIGURATION OF SEALING STATION


Packaging process
- Vacuum with nozzles
- Gas injection

Sealing die
- Pneumatic simple column lifting system. Opening. (lower = 140mm ; upper = 0mm)
- Sealing die, upper sealing die is included. (Maximum working temperature 175ºC)

Sealing frame
- Change system of sealing frames by clips
Tool Sets NO. FORMAT
Sealing frame with knurling silicone joint 1-2
Sealing frame with knurling silicone joint 3
Sealing frame with knurling silicone joint 4-5
Sealing frame with knurling silicone joint 6
Sealing frame with knurling silicone joint 7

Sealing plate
- Easy change of sealing plate by pneumatic system
Tool Sets NO. FORMAT
Perimeter sealing plate 1-2
Perimeter sealing plate 3
Perimeter sealing plate 4-5
Perimeter sealing plate 6
Perimeter sealing plate 7

A. ORDER CONFIRMATION (Technical Specifications) 20 / 25


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

Vacuum equipment
- Vacuum valves assembled on the machine frame
- BUSCH vacuum pump (02 <=21 %) of 100 m3/h (nominal flow at 50HZ) inside the machine.

ATTENTION: Vacuum pump has IP55 protection degree. It isn't washable and It cannot be
subjected to a cleaning process

Gas equipment
- Gas inlet without accumulator

CUTTING CONFIGURATION
Transversal Cutting
- 2 transversal cutting stations for flexible films with pneumatic lifting system. Opening. (lower = 150mm ;
upper = 0mm)
Tool Sets NO. FORMAT
2 blades for flexible cutting 1-2-4-5-6-7
1 blade for flexible eurolock cutting (*) 3

Longitudinal Cutting
- 1 longitudinal cutting station with motorized rotary blades. Free space for passage of product/package.
(lower = 140mm ; upper = 5mm)
o Cutting tools change system without tools

Tool Sets NO. FORMAT


1 shaft/s with blades for motorized cutting 1-2-4-5
1 shaft/s with blades for motorized cutting 3
1 shaft/s with blades for motorized cutting 6-7

FILM SCRAP EVACUATION SYSTEMS


- Lateral scrap rewinding system with circular tightening (1 motor)

EXIT OF THE MACHINE


- 0,5 meters conveyor belt

ELECTRICAL, PNEUMATIC AND WATER COOLING INSTALLATIONS


Electrical installation
- The machine is supplied with 7 meters of electrical cable

A. ORDER CONFIRMATION (Technical Specifications) 21 / 25


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

Pneumatic installation
- General entry with FRL of 1/2" connection size and air filter (5 microns).

Water cooling circuit


- Open cooling circuit

See consumption data in ‘ELECTRIC /PNEUMATIC REQUIREMENTS’ section

See connection data in the machine layout drawing

MAINTENANCE, SAFETY AND CLEANING


Greasing system
- Manual greasing of chain and mechanisms

Cleaning
- Cleaning program

Security systems
- Upper removable stainless steel guards with safety sensor
- Lateral side swing stainless steel guards closed by key
- Linked automatic guard at the exit of loading area
- Linked automatic guard at the entrance of loading area

Machine control
- Electric components controlled by UPC with touch screen of 7" (178 mm) HMI (IP65)

INFORMATION AND SPARES


Machine manual
- 1 printed copy of machine manual
- Digital format machine manual integrated on UPC

Spare Kit
- Basic spare kit
- Special spare kit:
o Spare silicone gasket: 1 for each format

A. ORDER CONFIRMATION (Technical Specifications) 22 / 25


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

5 FILM SPECIFICATIONS

5.1 Film specifications


Once the film is tested and approved to use in the machine by ULMA, customer can proceed with the
purchase of a stock of film: ULMA Packaging suggest not to buy big amounts of film in large batches.
Therefore, please send us material (film and product) to carry out these tests as failure to do so could cause
additional costs and delays to the commissioning process.
To ensure the correct commissioning of the installation equipment it should be tested with the customer’s
film and products at our premises.
If the machine is equipped with the printed film optional, we ask you to send us samples of this printed film,
as indicated in Annex. I, see point 4.2 for testing purposes in the machine.
If it is not possible and printed film trials can not be performed at our premises, extra costs of parts and
settings can happen while commissioning and will be at customer’s charge.

5.2 Printing design layout


Film requirements for this Project will be indicated as follows:

A. ORDER CONFIRMATION (Technical Specifications) 23 / 25


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

A. ORDER CONFIRMATION (Technical Specifications) 24 / 25


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

Annex I. Film and product request sheet for the required tests
This is the address where you should send the material. Include a copy of this together with goods.

ULMA Packaging S.Coop


BARRIO GARIBAI, 28
Delivery address Almacén Inferior
Puerta 3
20560 OÑATI (GUIPÚZCOA) [ESP]
Deliver to the attention of TXINTXURRETA ALTUBE IRATI
Machine TFS 200 (420 x 300)
Customer SALTEMPO SRL
Contract Num 582512
Telephone num +34 943 73 92 00
Fax +34 943 78 08 19
Web www.ulmapackaging.com

BOTTOM FILM
Thickness Min. Length Diam. Int. Diam Ext.
Material Width (mm) Toler. (mm) Colour
(micr.) (m) (mm) Max. (mm)
PA/PE 420 0/+2 180 410 3" (76 mm) 350

UPPER FILM
Thickness Min. Length Diam. Int. Diam Ext.
Material Width (mm) Toler. (mm) Colour
(micr.) (m) (mm) Max. (mm)
OPA/X/PE 415 0/+2 80 320 3" (76 mm) 300

IMPORTANT: FILM ONLY VALID FOR TRIALS. ULMA WILL VALIDATE THE FILM ON THE MACHINE
FILM SUPPLIER
NAME:
ADDRESS
TELF FAX:

SAMPLES

A. ORDER CONFIRMATION (Technical Specifications) 25 / 25


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

B.SPECIFICATIONS FOR
THE INSTALLATION AND
START-UP
Nº Version: 00
SALTEMPO SRL

TFS 200 (420 x 300)

Suggestions or Modifications

B. SPECIFICATIONS FOR THE INSTALLATION AND START-UP 1/9


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

1 INSTALLATION LAYOUT

1.1 Layout aspects


It is your responsibility to check in our layout that enough access is available for Cleaning, maintenance and
operation.
Remember to keep in mind possible obstacles, floor level or other potential problems to assure that the
project can be installed without problems in the final location.
If you are installing peripheral-systems around this equipment such as conveyors, robots, etc. you must
verify that such peripheral-systems do not create access problems to the points detailed below.
For integration of peripheral elements you must contact ULMA Packaging in order for us to coordinate with
the peripheral equipment supplier, ensuring that all aspects of signalling, interference and mechanical
integration are clarified.
NOTE: There might be elements of the operation that exceed manual handling guidelines (maximum
recommended of 25 kg at elbow level).For these cases we recommend using the necessary equipment
and notify your Health-and-Safety staff to evaluate and if necessary take appropriate preventive
measures according to current legislation.

1.2 Equipment and tools necessary to unload, unpacking and to move the modules to the packing
area
As defined in the contract, it is the customer’s responsibility to unload and transport of the equipment to its
final location.

The dimensions of packages approximately are as follows:

Length maximum (mm) 4800


Width maximum (mm) 1300
Height maximum (mm) 2250
1 lift truck
Loading capacities: 3500 kg
Suggested Handling Fork length: 1000 mm

IMPORTANT: The data reflected in the table below are values estimated in the project phase of this
installation. The actual and final data of the installation will be indicated by stickers on the pallets where the
installation will be transported.

B. SPECIFICATIONS FOR THE INSTALLATION AND START-UP 2/9


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

1.3 Instructions for handling and unpacking


- All packages will be packed properly and marked with the following label recommending the necessary
handling equipment.
IMPORTANT: Before starting with this task, verify that the dimensions and the handling equipment defined
in the previous section of this dossier correspond with the data indicated in the stickers on the pallet. In the
case that the values indicated in the stickers of the pallets exceeds the predefined values; necessary
actions must be taken in account to adapt the handing equipment to the real conditions of the pallet.

- Offload the packages from the truck introducing the forks where specified using the handling equipment
previously defined.
- When the pallet is on the ground, remove the packaging machine.
- Offload the machine from the pallet introducing the forks where specified. (See the images shown below).
IMPORTANT: If your machine is made of stainless steel and the forks of pallet are made of carbon
steel, we recommend that you protect the forks to avoid future oxidation.
-Move the equipment to its final location, using the transport wheels fitted

Insert the forks of the truck through the area described in the pictogram (always from the back of the machine)

B. SPECIFICATIONS FOR THE INSTALLATION AND START-UP 3/9


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

1.4 Conditions that must comply with the room where the installation will be located
- Unevenness of the ground; the machine has levelling feet that allow an adjustment from a position of rack
height.
ESTANDARD HEIGHT OF FEET HEIGHT REGULATION
MACHINE
MACHINE FRAME RANGE
TFS 200 910 850-950

- Ground Resistance: each foot of machine can transmit a weight of 800 kg to the ground; the distribution of
machine feet can be seen in the presented layout. The soil must resist the vibrations produced during
operation.

1.5 Shipping Instructions


In order to guarantee problem free delivery we highly recommend that you to fill in and send back to us the
form included in Annex II.
In case of not receiving the abovementioned form, ULMA will understand that there are no delivery
obstacles whatsoever.

B. SPECIFICATIONS FOR THE INSTALLATION AND START-UP 4/9


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

2 ELECTRIC /PNEUMATIC REQUIREMENTS


The supplies required for the equipment are specified below and must be installed prior to delivery in order
to avoid delay.

2.1 Electric requirements

2.1.1 Power supply

POWER SUPPLY

Voltage (V) 380


To connect the machine to tension, must take into
Frequency (Hz) 50 account the correct disposition of the phases for the
rotation of certain engines

Phase THREE-PHASE
Neutral (Yes/No) YES
Power earth (Yes/No) YES
Theoretical maximum power (Kw.) 11.00
Theoretical maximum intensity (A) 25.00

NOTE: the electrical consumption data indicated in this dossier are the theoretical data obtained at the time
of making this document, before building the machine; In case, the actual machine-measured power
consumption data exceeds those shown in this table, Ulma Packaging will update those consumptions in a
new dossier version.

2.1.2 Earth leak switch


The machines incorporate frequency inverters and another series of electrical elements that can be
generators of leakage currents that are finally derived to earth.
For this reason, the customer must provide the electrical power line with the corresponding differential
switch sensitive to all types of currents.

2.1.3 Neutral
ULMA always equip their machines to connect to TN-S system. If you have a different connection system,
check with your contact of ULMA Packaging.
If you have a connection system IT, it will need to be converted to TN-S system using an isolation
transformer. ULMA accepts no responsibility for the supply transformer.

2.1.4 Internet connection


The Ethernet connection is necessary to provide remote maintenance, or access to manuals and production
data.

B. SPECIFICATIONS FOR THE INSTALLATION AND START-UP 5/9


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

2.2 Compressed air supply

COMPRESSED AIR SUPPLY

Suggested minimum air supply (N.


140.00
Litre/Cycle)
Max./Min air pressure (bar) 6.00-8.00
Contains max. residual oil (mg / m³) 0.01
Contains max. humidity (g / m³) 6.00
Maximum size. particle (micron) 0.10
Density Max. particle (mg / m³) 0.10
Inlet air temperature (° C) * 15.00

If the above conditions are not fulfilled, we cannot guarantee the correct efficiency of the machine or
reliability of pneumatic components. ULMA Packaging recommends installing a shut off value to cut the
compressed air supply from the machine when is not in use.

2.3 Cooling water supply

COOLING WATER SUPPLY

Consumption (litres/hour) 120-150


Inlet Pressure min/max. (bar) 2.00/3.00
Water inlet temperature (ºC) 12.00-15.00
Water quality (microns filter) 50.00
Water ph 7.00-7.50
(mg ca co3)/l
Water hardness (mg of CaCO3)/litter
<120.00

If the installation incorporates the option of cooling closed water circuit, follow the instructions supplied with
the equipment. Please check before connecting the machine that indications on the plate of the machine
match those indicated in this dossier and the existing installation. ULMA Packaging recommends installing
a shut off valve to cut the water supply when the machine is not in use.

2.4 Gas supply

GAS SUPPLY

Gas inlet pressure must be between 6,5 – 9


Min / Max pressure (bar) 3-5
bars, if a gas mixer is used.

ULMA Packaging recommends installing a shut off valve to cut the gas supply when the machine is not in
use.

B. SPECIFICATIONS FOR THE INSTALLATION AND START-UP 6/9


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

3 PROJECT SCHEDULE
Commissioning will start when you receive the machine in your premises. When commissioning is
accomplished you will sign the note-of-acceptance of the installation.
Two weeks before shipment, ULMA Packaging will contact you to initiate and coordinate activities related to
commissioning which are described below:

RESPONSABILITIES

3.1 ACTIONS PRIOR START-UP CUSTOMER ULMA

3.1.1 Fill the minimum requirements to start with the installation X

3.1.2 Machine shipment confirmation X

3.1.3 Confirmation start-up date X

3.2 ACTIONS DURING START-UP CUSTOMER ULMA

3.2.1 Unloading, unpacking and transporting to the final location X

3.2.2 Implementation of the layout and connections (including peripherals) X

3.2.3 Initial tests with film and product X

3.2.4 Training machine operators X

3.2.5 Homologation service and start with the production (supervision) X

3.2.6 Production acceptance, sign the note-of-acceptance X

B. SPECIFICATIONS FOR THE INSTALLATION AND START-UP 7/9


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

3.1 ACTIONS PRIOR START-UP

3.1.1 Fill the minimum requirements to start with the installation


For an effective implementation, you need to have the handling equipment indicated in this dossier, the
power supply installed and film and product sufficient to initial test and commissioning the equipment.

3.1.2 Machine shipment confirmation


You will be notified of the project shipment date.

3.1.3 Confirmation start-up date


Once everything is ready, you will be given the date to start with the implementation. If any if the items listed
in 3.1.1 is not available, the implantation could not be completed properly, and could cause additional
expenses ULMA Packaging will not be responsible.

3.2 ACTIONS DURING START-UP

3.2.1 Unloading, unpacking and transporting to the final location.


The customer will have the handling equipment indicated earlier in this dossier, for unloading and transport
packages safely.
NOTA: ULMA is not responsible for any damage on machines that could be caused as results of improper
handling.

3.2.2 Training the maintenance team and machine operators.


Training will be given as required to ensure correct and safe maintenance of the equipment as well as
instruction for access to long term spares and service support.

3.2.3 Homologation SAT and start with the production (supervision)


Installation, validation and execution of all aspects designated in the dossier and under the guidance of the
ULMA Packaging commissioning technician, production will commence. Operator training will form part of
the process.

3.2.4 Production acceptance, sign the note-of-acceptance


You must sign the note-of-acceptance of the Project, so contract will be considered accomplished and
equipment guarantee period will start.

B. SPECIFICATIONS FOR THE INSTALLATION AND START-UP 8/9


Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00

Annex II:

Shipment conditions:
Responsible for receiving machine

Name and Surname:

Telephone/Mobile number:

Email:

Time:

Indicate if there is a schedule for offloading:

Advise of any slopes or height variations that may cause problems:

In case of any other limitation please indicate:

B. SPECIFICATIONS FOR THE INSTALLATION AND START-UP 9/9

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