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Dossier EN 00 1
Dossier EN 00 1
DOSSIER
Version num: 00
SALTEMPO SRL
INDEX
A. ORDER CONFIRMATION
(TECHNICAL SPECIFICATIONS)
Nº Version: 00
SALTEMPO SRL
Suggestions or Modifications
Customer will send the material requested in this dossier: YES (*)NO
Film
Product
(*) If it is not possible to send film and product / tray, you will need to send photos
1 PRODUCTS TO BE PACKED
NO. FORMAT 1 2 3 4 5
Product Characteristics
Product Name SAUSAGES SAUSAGES SALAMI SAUSAGES SAUSAGES
Product Type WET WET WET WET WET
Weight per package (grs.) 1000 - 2500 1000 - 2000 200 - 500 200 - 800 200 - 800
Packing temperature (ºC) 4 4 4 4 4
Package and format
Characteristics
Package type Standard Standard Standard Standard Standard
Package/Cycle 2x1 2x1 5x1 2x2 2x2
Advance (mm) 300 300 300 300 300
Packing system Vacuum MAP Vacuum Vacuum MAP
Vacuum Level (mbar)(**) 10 - 10 10 -
Residual oxygen (%) - 0.30 - - 0.30
Production min-max (Cycles /
7-8 6-7 7-8 7-8 7-8
Min)(*)
Film Characteristics
Bottom Film Width (mm) 420 420 420 420 420
Bottom film type Flexible Flexible Flexible Flexible Flexible
Bottom film material PA/PE PA/PE PA/PE PA/PE PA/PE
Bottom film thickness (microns) 180 180 180 180 180
Top film width (mm) 415 415 415 415 415
Top film type Flexible Flexible Flexible Flexible Flexible
Top film material OPA/X/PE OPA/X/PE OPA/X/PE OPA/X/PE OPA/X/PE
Top film thickness (microns) 80 80 80 80 80
Product Observations
Observations to include - - - - -
(*) Production rate (cycles/minute): Estimated production rate do not consider product influence on package; real
production rate can change depending on temperature and nature of packaged product, packaging requirements (vacuum
level or residual oxygen average) and film characteristics.The data have not been previously defined by the customer
have been established by Ulma Packaging. Please check the suitability of the values for your application. It is important to
indicate accurate production rates in order to verify the proper function of the film in the machine. Lower production rates
can generate alterations in the final packaging product.
(**) Vacuum Level (mbar): The conditions of product packaging, and especially the vacuum level to be achieved, will be
established taking into account the nature of the product, temperature conditions, and the working limits of the vacuum
system in the offer. The vacuum level is established for each product, so the boiling level and displacement of the
product, due to the effect of vacuum, does not negatively affect the rest of the machine components.
NO. FORMAT 6 7
Product Characteristics
Product Name BIG SALAMI CREMWURST
Product Type WET WET
Weight per package (grs.) 200 - 500 200 - 400
Packing temperature (ºC) 4 4
Package and format
Characteristics
Package type Standard Standard
Package/Cycle 3x1 3x2
Advance (mm) 300 300
Packing system Vacuum Vacuum
Vacuum Level (mbar)(**) 10 10
Residual oxygen (%) - -
Production min-max (Cycles /
7-8 7-8
Min)(*)
Film Characteristics
Bottom Film Width (mm) 420 420
Bottom film type Flexible Flexible
Bottom film material PA/PE PA/PE
Bottom film thickness (microns) 180 180
Top film width (mm) 415 415
Top film type Flexible Flexible
Top film material OPA/X/PE OPA/X/PE
Top film thickness (microns) 80 80
Product Observations
Observations to include - -
(*) Production rate (cycles/minute): Estimated production rate do not consider product influence on package; real
production rate can change depending on temperature and nature of packaged product, packaging requirements (vacuum
level or residual oxygen average) and film characteristics.The data have not been previously defined by the customer
have been established by Ulma Packaging. Please check the suitability of the values for your application. It is important to
indicate accurate production rates in order to verify the proper function of the film in the machine. Lower production rates
can generate alterations in the final packaging product.
(**) Vacuum Level (mbar): The conditions of product packaging, and especially the vacuum level to be achieved, will be
established taking into account the nature of the product, temperature conditions, and the working limits of the vacuum
system in the offer. The vacuum level is established for each product, so the boiling level and displacement of the
product, due to the effect of vacuum, does not negatively affect the rest of the machine components.
2 PACKAGING SPECIFICATIONS
This section specifies the characteristics of the package. Please study this information and confirm the
specifications meet your requirements.
Scrap Type
20 - 80
Flexible
Vacuum
SAUSAGES
15,5 389
194,5
8 178,5 8
10
150
130
10
300
Advance
Packaging
Date
Fecha
Cliente
Contract
Contrato
Customer
Machine model
Modelo de maquina
582512
4/3/2021
TFS 200
Proyect
Proyecto
Scale
Escala
302558
0.49:1
Drawed by
SALTEMPO SRL
Realizado por
Ref.
Nº de maquina
Machine number
abueno
+ All dimensions in Metric System
FT_302558_04
3029558
Version num:00
Project num: 302558
Contract num: 582512
Offer num: 1-6C1147(1)
Order Date: 26/02/2021
8 / 25 A. ORDER CONFIRMATION (Technical Specifications)
LA INFORMACION CONTENIDA EN ESTE PLANO ES PROPIEDAD DE ULMA PACKAGING PROHIBIDA
LA UTILIZACION, COPIA O DISTRIBUCION SIN AUTORIZACION ESCRITA DE ULMA PACKAGING
THE INFORMATION INCLUDED IN THIS FILE IS PROPERTY OF ULMA PACKAGING ANY USE, DISTRIBUTION
OR PUBLICATION WITHOUT WRITTEN AUTHORIZATION OF ULMA PACKAGING IS PROHIBITED
Pag: MONTAJES | Archivo: PROYECTOS\30\25\302558\OT\DOCUMENTOS DOSSIER\FORMATOS\FT_302558_05.DFT | Fecha Mod: 04/03/2021
Film
Format
Product
Scrap Type
MAP
30 - 80
Flexible
SAUSAGES
15,5 389
194,5
8 178,5 8
10
150
130
10
300
Advance
Packaging
Date
Fecha
Cliente
Contract
Contrato
Customer
Machine model
Modelo de maquina
582512
4/3/2021
TFS 200
Proyect
Proyecto
Scale
Escala
302558
0.49:1
Drawed by
SALTEMPO SRL
Realizado por
Ref.
Nº de maquina
Machine number
abueno
+ All dimensions in Metric System
FT_302558_05
3029558
Version num:00
Project num: 302558
Contract num: 582512
Offer num: 1-6C1147(1)
Order Date: 26/02/2021
Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00
Scrap Type
20 - 50
Flexible
Vacuum
CREMWURST
15,5 389
129,7
8 113,7 8
10
150
130
10
300
Advance
Packaging
Date
Fecha
Cliente
Contract
Contrato
Customer
Machine model
Modelo de maquina
582512
4/3/2021
TFS 200
Proyect
Proyecto
Scale
Escala
302558
0.49:1
Drawed by
SALTEMPO SRL
Realizado por
Ref.
Nº de maquina
Machine number
abueno
+ All dimensions in Metric System
FT_302558_07
3029558
Version num:00
Project num: 302558
Contract num: 582512
Offer num: 1-6C1147(1)
Order Date: 26/02/2021
Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00
H
R 20
R 20 R 20
194,5
178,5
8
10
10
R 20 130 R 20
Advance
+ All dimensions in Metric System
Format 4 Thickness of the film is not included on the internal cavity dimension
Product SAUSAGES Cliente
Customer SALTEMPO SRL
Packaging system Vacuum Modelo de maquina Realizado por
Film Flexible Machine model
TFS 200 Drawed by abueno
Min / Max height (H) 20 - 80 Contrato Proyecto Nº de maquina
Packaging Contract 582512 Proyect 302558 Machine number 3029558
Transv. pack number 2 Fecha Escala Ref.
4/3/2021 0.51:1 EN_302558_04
14 / 25
Long. pack number 2 Date Scale
H
R 20
R 20 R 20
194,5
178,5
8
10
10
R 20 130 R 20
Advance
+ All dimensions in Metric System
Format 5 Thickness of the film is not included on the internal cavity dimension
Product SAUSAGES Cliente
Customer SALTEMPO SRL
Packaging system MAP Modelo de maquina Realizado por
Film Flexible Machine model
TFS 200 Drawed by
abueno
Min / Max height (H) 30 - 80 Contrato Proyecto Nº de maquina
Packaging Contract 582512 Proyect
302558 Machine number 3029558
Transv. pack number 2 Fecha Escala Ref.
Date 4/3/2021 Scale
0.51:1 EN_302558_05
15 / 25
Long. pack number 2
H
R 20
R 20 R 20
129,7
113,7
8
10
10 R 20
R 20
130
150
17 / 25
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00
Order Date: 26/02/2021
Order Date: 26/02/2021
Offer num: 1-6C1147(1)
Contract num: 582512
Project num: 302558
Version num:00
3 MACHINE LAYOUT
4 PROJECT SCOPE
(*) The maximum height of the package depends on format configuration. In ‘PACKAGING
SPECIFICATIONS’ section are indicated the maximum and minimum height for each format
- Bottom reel holder with simple support shaft and manual fastening
o End of bottom film detector
Forming die
- Pneumatic simple column lifting system. Opening. (Lower = 140mm; Upper = 0mm)
- Forming die, upper die is included
Forming box
Sealing die
- Pneumatic simple column lifting system. Opening. (lower = 140mm ; upper = 0mm)
- Sealing die, upper sealing die is included. (Maximum working temperature 175ºC)
Sealing frame
- Change system of sealing frames by clips
Tool Sets NO. FORMAT
Sealing frame with knurling silicone joint 1-2
Sealing frame with knurling silicone joint 3
Sealing frame with knurling silicone joint 4-5
Sealing frame with knurling silicone joint 6
Sealing frame with knurling silicone joint 7
Sealing plate
- Easy change of sealing plate by pneumatic system
Tool Sets NO. FORMAT
Perimeter sealing plate 1-2
Perimeter sealing plate 3
Perimeter sealing plate 4-5
Perimeter sealing plate 6
Perimeter sealing plate 7
Vacuum equipment
- Vacuum valves assembled on the machine frame
- BUSCH vacuum pump (02 <=21 %) of 100 m3/h (nominal flow at 50HZ) inside the machine.
ATTENTION: Vacuum pump has IP55 protection degree. It isn't washable and It cannot be
subjected to a cleaning process
Gas equipment
- Gas inlet without accumulator
CUTTING CONFIGURATION
Transversal Cutting
- 2 transversal cutting stations for flexible films with pneumatic lifting system. Opening. (lower = 150mm ;
upper = 0mm)
Tool Sets NO. FORMAT
2 blades for flexible cutting 1-2-4-5-6-7
1 blade for flexible eurolock cutting (*) 3
Longitudinal Cutting
- 1 longitudinal cutting station with motorized rotary blades. Free space for passage of product/package.
(lower = 140mm ; upper = 5mm)
o Cutting tools change system without tools
Pneumatic installation
- General entry with FRL of 1/2" connection size and air filter (5 microns).
Cleaning
- Cleaning program
Security systems
- Upper removable stainless steel guards with safety sensor
- Lateral side swing stainless steel guards closed by key
- Linked automatic guard at the exit of loading area
- Linked automatic guard at the entrance of loading area
Machine control
- Electric components controlled by UPC with touch screen of 7" (178 mm) HMI (IP65)
Spare Kit
- Basic spare kit
- Special spare kit:
o Spare silicone gasket: 1 for each format
5 FILM SPECIFICATIONS
Annex I. Film and product request sheet for the required tests
This is the address where you should send the material. Include a copy of this together with goods.
BOTTOM FILM
Thickness Min. Length Diam. Int. Diam Ext.
Material Width (mm) Toler. (mm) Colour
(micr.) (m) (mm) Max. (mm)
PA/PE 420 0/+2 180 410 3" (76 mm) 350
UPPER FILM
Thickness Min. Length Diam. Int. Diam Ext.
Material Width (mm) Toler. (mm) Colour
(micr.) (m) (mm) Max. (mm)
OPA/X/PE 415 0/+2 80 320 3" (76 mm) 300
IMPORTANT: FILM ONLY VALID FOR TRIALS. ULMA WILL VALIDATE THE FILM ON THE MACHINE
FILM SUPPLIER
NAME:
ADDRESS
TELF FAX:
SAMPLES
B.SPECIFICATIONS FOR
THE INSTALLATION AND
START-UP
Nº Version: 00
SALTEMPO SRL
Suggestions or Modifications
1 INSTALLATION LAYOUT
1.2 Equipment and tools necessary to unload, unpacking and to move the modules to the packing
area
As defined in the contract, it is the customer’s responsibility to unload and transport of the equipment to its
final location.
IMPORTANT: The data reflected in the table below are values estimated in the project phase of this
installation. The actual and final data of the installation will be indicated by stickers on the pallets where the
installation will be transported.
- Offload the packages from the truck introducing the forks where specified using the handling equipment
previously defined.
- When the pallet is on the ground, remove the packaging machine.
- Offload the machine from the pallet introducing the forks where specified. (See the images shown below).
IMPORTANT: If your machine is made of stainless steel and the forks of pallet are made of carbon
steel, we recommend that you protect the forks to avoid future oxidation.
-Move the equipment to its final location, using the transport wheels fitted
Insert the forks of the truck through the area described in the pictogram (always from the back of the machine)
1.4 Conditions that must comply with the room where the installation will be located
- Unevenness of the ground; the machine has levelling feet that allow an adjustment from a position of rack
height.
ESTANDARD HEIGHT OF FEET HEIGHT REGULATION
MACHINE
MACHINE FRAME RANGE
TFS 200 910 850-950
- Ground Resistance: each foot of machine can transmit a weight of 800 kg to the ground; the distribution of
machine feet can be seen in the presented layout. The soil must resist the vibrations produced during
operation.
POWER SUPPLY
Phase THREE-PHASE
Neutral (Yes/No) YES
Power earth (Yes/No) YES
Theoretical maximum power (Kw.) 11.00
Theoretical maximum intensity (A) 25.00
NOTE: the electrical consumption data indicated in this dossier are the theoretical data obtained at the time
of making this document, before building the machine; In case, the actual machine-measured power
consumption data exceeds those shown in this table, Ulma Packaging will update those consumptions in a
new dossier version.
2.1.3 Neutral
ULMA always equip their machines to connect to TN-S system. If you have a different connection system,
check with your contact of ULMA Packaging.
If you have a connection system IT, it will need to be converted to TN-S system using an isolation
transformer. ULMA accepts no responsibility for the supply transformer.
If the above conditions are not fulfilled, we cannot guarantee the correct efficiency of the machine or
reliability of pneumatic components. ULMA Packaging recommends installing a shut off value to cut the
compressed air supply from the machine when is not in use.
If the installation incorporates the option of cooling closed water circuit, follow the instructions supplied with
the equipment. Please check before connecting the machine that indications on the plate of the machine
match those indicated in this dossier and the existing installation. ULMA Packaging recommends installing
a shut off valve to cut the water supply when the machine is not in use.
GAS SUPPLY
ULMA Packaging recommends installing a shut off valve to cut the gas supply when the machine is not in
use.
3 PROJECT SCHEDULE
Commissioning will start when you receive the machine in your premises. When commissioning is
accomplished you will sign the note-of-acceptance of the installation.
Two weeks before shipment, ULMA Packaging will contact you to initiate and coordinate activities related to
commissioning which are described below:
RESPONSABILITIES
Annex II:
Shipment conditions:
Responsible for receiving machine
Telephone/Mobile number:
Email:
Time: