PROJECT :

CHECK LIST FOR HMBD REVIEW PP 000 M C112

VENDOR DOCUMENT NUMBER : Remarks /Observations

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1.0 DOCUMENTS’ REQUIREMENT

1.1 Contract HMBD

1.2 Master Technical document

1.3 Proposal Stage Enquiry inputs and basis

2.0 CHECKPOINTS FOR HMBD REVIEW

Check whether vendor is provided HMBDs for Guarantee condition,

dumping condition & other operating conditions as per contract rquirement.
Whether Valve Wide Open (VWO) option is committed to Client. If
2.0A
Yes check for
(i) VWO option only for STG maximum inlet Flow
Check boiler is seleceted considering VWO option or Not
(ii) VWO option for Maximum inlet flow & Generator Power
The following checks shall be carried out for all the conditions.
2.1 Unit of Measurement (UOM) & Title block Check

2.1.1 Pressure in ata or kg/cm2(a) ( Both units refernce to absolute equal)

2.1.2 Flow in TPH or kg/hr

2.1.3 Temperature in DegC

2.1.4 Enthalpy in kcal/kg or kj/kg

If the UOM indicated in HMBD is not in-line with above inform vendor to
2.1.5
revise the same
2.1.6 Project Name

2.1.7 Customer Name/ Consultant name

2.1.8 Drawing number as per Drawing and document list

2.1.9 Revision number and no. of pages

2.2 Design Inputs Check

2.2.1 Capacity of Turbo generator

2.2.2 Inlet steam pressure

2.2.3 Inlet steam temperature

2.2.4 Turbine Exhaust Pressure

2.2.5 Type of Condenser

2.2.6 Process Steam Parameters if applicable

2.2.7 No. of Extraction

2.2.8 Type of Each Extraction

2.2.9 Whether the demarcation of extraction type is indicated in HMBD

2.2.10 Pressure of each Extraction at STG extraction Port

2.2.11 Pressure of each process steam at our Terminal Point

2.2.12 Flow of each process steam at our terminal point

2.2.13 Degree of SH for Process steam

2.2.14 Dearator Operating Temperature

2.2.15 % of Dumping
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2.2.16 Power generated during Dumping

2.3 Operating Parameters Check

2.3.1 Inlet Flow to turbine

2.3.2 Enthalpy at turbine Inlet

2.4 Gland sealing Parameters

2.4.1 Sealing Pressure

2.4.2 Sealing Temperature

2.4.3 Sealing Flow

2.4.4 Desuperheating Spray Water Quantity and the Source BFP or CEP

2.5 Ejector Steam Parameters

2.5.1 Pressure

2.5.2 Temperature

2.5.3 Flow

2.5.4 Desuperheating Spray Water Quantity and the Source BFP or CEP

2.6 Boiler Outlet Parameters

2.6.1 Check all the Flow is considered for arriving Boiler outlet Flow like

a STG Inlet flow

b Gland sealing flow

c Ejector steam flow

d Process steam from Main Steam line if applicable

2.6.2 Pressure at Boiler outlet

2.6.3 Temperature at Boiler outlet

2.7 HP heater system if applicable

Check the tapping point Direct from STG or From the line leading to
2.7.1
Process steam
If HPH Heating steam is taken from independent steam line below checks
2.7.2
to be ensured
Check the feed water temperature at HPH outlet. (Temperature raise
a
across shall be 50 to 80DegC)
Check the Terminal Temperature Difference (TTD) and Drin Cooling
b
Approach (DCA) are in limits
Limits :
TTD: Min 6DegC, DCA : Min 3Degc
c Check the steam Pressure at HPH heater inlet
d Check the Steam Temperature at HPH inlet
Check sufficient pressure and temp drop is considered for HPH steam from
e
STG extraction to HPH inlet
f Check the Pressure, temperature and Flow at STG extraction point.
Check the power generation capacity at HPH out condition and same meets
g
the contract requirment
If HPH line is taken from Controlled extacrtion line above check points shall
h
be repeated
If the HPH steam is taken from Process steam line (Untrolled
2.7.3
Extraction) check the below
Whether the feed water temp at HPH outlet is selected considering the
a
process steam pressure
b Check the TTD and DCA are in limits
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Limits :
TTD: Full Load Case : Min 10DegC , Other Cases - >10DegC
DCA: Full Load Case: As per Bleed Pressure- >5DegC Upper Limits:
13DegC
c Check the steam Pressure at HPH heater inlet
d Check the Steam Temperature at HPH inlet
Check sufficient pressure and temp drop is considered for HPH steam from
e
STG extraction to HPH inlet
f Check the Pressure, temperature and Flow at STG extacrtion point.

If HPH line is taken from Controlled extacrtion check points no.

2.8 Extraction Parameters Check
Check the power generation capacity at HPH out condition and same meets
2.8.1
the contract requirment
2.8.2 For Process Steam Line if uncontrolled
Check that the bleed pressure selected is sufficiecnt to meet Process
a requirment at our battery limit. The bleed presure should vary at different
operating condition i.e 70%,50% MCR condition.
b Check the spray water temperature

c Spray Water Quantity and source

d Check the Steam flow at extraction Port

2.8.3 For Process Steam Line if controlled

Check that the extraction pressure selected is sufficiecnt to meet Process
a requirment at our battery limit and constant for various loading conditions
furnished
b Check the spray water temperature

c Spray Water Quantity and source

d Check the Steam flow at extraction Port

2.8.4 For Dearator Heating Steam line

Check the bleed pressure is selected considering the line pressure drop
a
form STG to DA and DA operating pressure.
b Check the DA is Balanced in Mass and Heat

Check the Make up water temperature. Maximum temperature raise across

c
deaerator will be 90 deg.C
Check the Condensate return % and Temperature are indicated and it is
d
balanced
If DA heating steam is taken from Process steam extraction line all above
e
checks to be ensured
2.9 STG Exhaust Parameters Checks

2.9.1 Check the Pressure, Temperature, flow and Enthalpy

Check the dryness fraction of steam at STG exhasut. X=(h-hf)/(hg-hf)
h- Exhaust Enthalpy
2.9.2
hf-Entahlpy of water for that Pressure, temperature
hg-Entahlpy of Steam for that Pressure, temperature
2.9.3 If the condenser is WCC following checks are applicable

a Cooling Water Temperature at Condenser inlet

b Cooling Water Temperature at Condenser outlet

Cross check the design Temprature raise across condenser with Range of
c
Cooling Tower
d Pressure drop on water side across condenser

e Pressure drop on steam side across the condenser

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f Check the cooling water flow across WCC

g Check GSC, SJAE drain temperature and flow are connected to Hotwell

Check the temperature raise in condensate across GSC and SJAE.

h Temperature raise across GSC will be 2 to 5 deg.C and Ejector will be
5deg.C maximum for condensing application.
For Porcess steam mode application condensate temperature raise across
i
GSC, SJAE is propotional to flow
j Check the Pressure, Flow, Temperature of Condensate at SJAE outlet

2.9.4 If the condenser is ACC following checks are applicable

a Check GSC, SJAE drain temperature and flow are connected to Hotwell

b Check the temperature raise in condensate across GSC and SJAE

c Check the Pressure, Flow, Temperature of Condensate at SJAE outlet

2.10 LPH system if applicable

2.10.1 Check the condensate temperature at LPH outlet

2.10.2 Check the TTD and DCA are in limits
Condensing Type : TTD: Min 6DegC, DCA : Min 3Degc
LPH with Process Bleed : TTD: Full Load Case : 10DegC , Other Cases -
>10DegC
DCA: Full Load Case: >5DegC Upper Limits: NA
2.10.3 Check the steam Pressure at LPH heater inlet
Check the Steam Temperature at LPH inlet. Maximum condensate
2.10.4
temperature raise across LPH will be 45 deg.C
Check sufficient pressure and temp drop is considered for LPH steam from
2.10.5
STG extraction to LPH inlet

2.10.6 Check the Pressure, temperature and Flow at STG extacrtion point.

Check the power generation capacity at LPH out condition and same meets
2.10.7
the contract requirment
Check whether LP heater drain cooler is provided in the circuit if required

2.11 If Dumping considered following checks are applicable

2.11.1 Check the % of Dumping in Contract and HMBD

Dumping steam steam pressure, temperature and flow at Dumping PRDS
2.11.2
inlet
2.11.3 Check the power generated during dumping meets contract requirment

2.11.4 Check the STG exhaust pressure during dumping is lesser than trip level
Check that the STG exhsuast pressure is communicated to ACC vendor if
2.11.5
ACC
2.11.6 Dumping steam steam pressure, temperature and flow at condenser inlet

2.12 General Check

2.12.1 Check that each individual system is balancend by Mass