Section C

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www.WorkshopManuals.co.uk
Electrics Section C
i i

Contents Page No.

Service Tools 1-1

Technical Data
System Type 2-1
Battery 2-1
Alternator 2-1
Fuses & Relays 2-2
Fuse Link Box 2-3
Relays 2-3

Basic System Operation

Circuit Schematics
Basic Machine - 3CX, 4CX, 214, 215, 217 (Not 214e) 4-1
Synchro Shuttle and Powershift 4-5
Options
- Steer Mode (4x4x4) 4-7
- 2 Wheel Steer/Brake Mode 4-7*
* - 2 Wheel Steer/Brake Mode (Germany) 4-7
- All Wheel Steer/Brake Mode 4-9
- Auxiliary and Hydraclamp Hydraulics 4-9
- Speedometer 4-9
- Hand Held Tools 4 - 11
- Dedicated Quickhitch 4 - 11
- Pole Planter 4 - 11
- Smooth Ride System (SRS) 4 - 11
- Return to Dig (Shovel Reset) 4 - 11
- Hydraulic Speed Control (HSC) 4 - 11
* 6 Speed Powershift (Shiftmaster) 4 - 13
* 214e Machines 4 - 15

Service Procedures
Electrical Testing Methods
Using a Multimeter 19 - 1
- Measuring DC Voltage 19 - 3
- Measuring Resistance 19 - 3
- Measuring Continuity 19 - 3
- Testing a Diode 19 - 5
Battery
Maintenance 20 - 1
Safety 20 - 1
Testing 20 - 2
Specific Gravity Testing 20 - 2
Alternator
Charging Test 21 - 1
Starter Motor
Starting Circuit Test 22 - 1
Wiring Harness
Repair Procedure 23 - 1

9803/3280 Issue 3*

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Section C
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Electrics Section C
ii ii

Contents Page No.

Alternator
Removal and Replacement 30 - 1

Starter Motor
Removal and Replacement 40 - 2
Inspection 40 - 2
Dismantling and Assembly 40 - 2

Earth Points 145 - 1

Harness Data
Drawings 150 - 1
* Harness Interconnection 150 - 1

9803/3280 Issue 3*

Purchased from www.WorkshopManuals.co.uk

Section C
www.WorkshopManuals.co.uk
www.WorkshopManuals.co.uk
Electrics Section C
1-1 Service Tools 1-1

AVO Test Kit

1 892/00283 Tool Kit Case

2 892/00298 Fluke Meter 85

3 892/00286 Surface Temperature Probe

4 892/00284 Venture Microtach Digital

Tachometer

5 892/00282 100 amp Shunt - open type

6 892/00285 Hydraulic Temperature Probe

S188231

993/85700 Battery Tester

892/00882 Socket for Alternator Pulley Nut

S239510 S216770

825/00410 15 mm Crowfoot Wrench

825/99833 Adapter

S216200

9803/3280 Issue 1

Purchased from www.WorkshopManuals.co.uk

Section C
www.WorkshopManuals.co.uk
www.WorkshopManuals.co.uk
Electrics Section C
2-1 Technical Data 2-1

General Electrical Data

System Type 12 Volt, negative earth

Battery (Heavy Duty)
- Cold crank amps for 1 minute to
1.4 volts per cell at -18 deg C (0 deg F) 550
- Reserve capacity (minutes) for 25 amp load 220
Battery (Temperate)
- Cold crank amps for 1 minute to
1.4 volts per cell at -18 deg C (0 deg F) 410
- Reserve capacity (minutes) for 25 amp load 170
Alternator
2WS 65 Amp nominal output
4WS 72 Amp nominal output
4WS (air conditioning or ServoPlus builds) 85 Amp nominal output

90

85

80

75

Max load
70

65

60

55

50

Output 45
amps
40

35

30

25

20

15

10

0
0 500 1000 1500 2000 2500 3000
Tick over

Engine speed
85A rpm
65A
72A
A323770
A32377

9803/3280 Issue 1

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Section C
www.WorkshopManuals.co.uk
www.W orkshopManuals.co.uk
Electrics Section C
2-2 Technical Data 2-2

Fuses and Relays

Fuses 10 10 10
9 9 9
8 8 8

! CAUTION
7 7 7
6 6 6
5 5 5
4 4
Always replace fuses with ones of correct ampere rating 3 3
4
3
2
to avoid electrical system damage. 1
2
1
2
1
8-3-3-5
C B A
The relays and fuses are located in the side console
underneath cover A.
396500
If a fuse melts, find out why and rectify the fault before fitting
a new one. The fuses are identified using column letters (A,
B and C) and row numbers (1 to 10). Note that all the fuses
are shown (including optional equipment fuses). Your
machine may not be equipped with all the fuses shown.

396490

Machines up to serial no. 933756 * Machines from serial no. 933757

COLUMN ‘A’ Fuse Rating COLUMN ‘A’ Fuse Rating

1 Hydraulic auxiliary 10 Amp 1 Hydraulic auxiliary 10 Amp
2 Fuel pump solenoid (engine stop) 5 amp 2 Fuel pump solenoid (engine stop) 5 amp
3 Direction indicators 7.5 amp 3 Direction indicators 7.5 amp
4 Steer mode proximity switch 7.5 Amp 4 Steer mode proximity switch 7.5 Amp
5 Gearbox control, Transmission 10 Amp 5 Transmission 10 Amp
6 Spare 6 Gear select / Forward Reverse 3 Amp
7 Brake lights 5 Amp 7 Transmission 10 Amp
8 4 wheel drive (automatic brakes) 3 Amp 8 Brake lights 7.5 Amp
9 Left hand side lights 5 Amp 9 Left hand side lights 5 Amp
10 Right hand side lights 5 Amp 10 Right hand side lights 5 Amp

COLUMN ‘B’ COLUMN ‘B’

1 Instruments, Buzzer 5 Amp 1 Instruments, Buzzer 5 Amp
2 Front horn, Front washer/wiper 15 Amp 2 Front horn, Front washer/wiper 15 Amp
3 Rear horn 7.5 Amp 3 Rear horn 7.5 Amp
4 Heated seat, Cigar lighter, Face level fan 15 Amp 4 Heated seat, Cigar lighter, Face level fan 15 Amp
5 Rear wiper/wash 10 Amp 5 Rear wiper/wash 10 Amp
6 Brake switch 10 Amp 6 Brake switch 10 Amp
7 Return to dig enable 5 Amp 7 Return to dig enable 5 Amp
8 Rear working lights 25 Amp 8 Rear working lights 25 Amp
9 Headlights 20 Amp 9 Headlights 20 Amp
10 Front working lights 25 Amp 10 Front working lights 25 Amp

COLUMN ‘C’ COLUMN ‘C’

1 Lights 7.5 Amp 1 Lights 7.5 Amp
2 Hazard light 15 Amp 2 Hazard light 15 Amp
3 Beacon, Interior light 10 Amp 3 Beacon, Interior light 10 Amp
4 Radio 5 Amp 4 Radio 5 Amp
5 Thermostart 20 Amp 5 Thermostart 20 Amp
6 Heater 30 Amp 6 Heater 30 Amp
7 Ignition relay coils 3 Amp 7 Ignition relay coils 3 Amp
8 Main beam 15 Amp 8 Main beam 15 Amp
9 Fog light 3 Amp 9 Fog light 3 Amp
10 Dip beam 15 Amp 10 Dip beam 15 Amp

9803/3280 Issue 3*

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Section C
www.WorkshopManuals.co.uk
www.WorkshopManuals.co.uk
Electrics Section C
2-2 Technical Data 2-2

Fuses and Relays

Fuses 10 10 10
9 9 9
8 8 8

! CAUTION
7 7 7
6 6 6
5 5 5
4 4
Always replace fuses with ones of correct ampere rating 3 3
4
3
2
to avoid electrical system damage. 1
2
1
2
1
8-3-3-5
C B A
The relays and fuses are located in the side console
underneath cover A.
396500
If a fuse melts, find out why and rectify the fault before fitting
a new one. The fuses are identified using column letters (A,
B and C) and row numbers (1 to 10). Note that all the fuses
are shown (including optional equipment fuses). Your
machine may not be equipped with all the fuses shown.

396490

Machines up to serial no. 933756 * Machines from serial no. 933757

COLUMN ‘A’ Fuse Rating COLUMN ‘A’ Fuse Rating

1 Hydraulic auxiliary 10 Amp 1 Hydraulic auxiliary 10 Amp
2 Fuel pump solenoid (engine stop) 5 amp 2 Fuel pump solenoid (engine stop) 5 amp
3 Direction indicators 7.5 amp 3 Direction indicators 7.5 amp
4 Steer mode proximity switch 7.5 Amp 4 Steer mode proximity switch 7.5 Amp
5 Gearbox control, Transmission 10 Amp 5 Transmission ECU 1 10 Amp
6 Spare 6 Gear select / Forward Reverse 3 Amp
7 Brake lights 5 Amp 7 Transmission ECU 2 10 Amp
8 4 wheel drive (automatic brakes) 3 Amp 8 Brake lights 7.5 Amp
9 Left hand side lights 5 Amp 9 Left hand side lights 5 Amp
10 Right hand side lights 5 Amp 10 Right hand side lights 5 Amp

COLUMN ‘B’ COLUMN ‘B’

1 Instruments, Buzzer 5 Amp 1 Instruments, Buzzer 5 Amp
2 Front horn, Front washer/wiper 15 Amp 2 Front horn, Front washer/wiper 15 Amp
3 Rear horn 7.5 Amp 3 Rear horn 7.5 Amp
4 Heated seat, Cigar lighter, Face level fan 15 Amp 4 Heated seat, Cigar lighter, Face level fan 15 Amp
5 Rear wiper/wash 10 Amp 5 Rear wiper/wash 10 Amp
6 Brake switch 10 Amp 6 Brake switch 10 Amp
7 Return to dig enable 5 Amp 7 Return to dig enable 5 Amp
8 Rear working lights 25 Amp 8 Rear working lights 25 Amp
9 Headlights 20 Amp 9 Headlights 20 Amp
10 Front working lights 25 Amp 10 Front working lights 25 Amp

COLUMN ‘C’ COLUMN ‘C’

1 Lights 7.5 Amp 1 Lights 7.5 Amp
2 Hazard light 15 Amp 2 Hazard light 15 Amp
3 Beacon, Interior light 10 Amp 3 Beacon, Interior light 10 Amp
4 Radio 5 Amp 4 Radio 5 Amp
5 Thermostart 20 Amp 5 Thermostart 20 Amp
6 Heater 30 Amp 6 Heater 30 Amp
7 Ignition relay coils 3 Amp 7 Ignition relay coils 3 Amp
8 Main beam 15 Amp 8 Main beam 15 Amp
9 Fog light 3 Amp 9 Fog light 3 Amp
10 Dip beam 15 Amp 10 Dip beam 15 Amp

9803/3280 Issue 2*

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Section C Electrics www.WorkshopManuals.co.uk Section C
2-3 Technical Data 2-3

Fuses and Relays (continued)

Link Box Fuses Relays

To further protect the machine wiring harnesses and 4 speed Powershift / Synchro Shuttle 10
9
10 10
9 9
electrical circuits, a fuse link box is fitted to the battery, as The relays listed below are located in the side console The relays listed below are located in the front console as 8 8 8
7 7
shown at B. Remember to check the main circuit fuses as underneath cover A. shown at C. 6 6
7
6
5
well as the link box fuses shown on this page. 4
5
4
5
4
3
1 Ignition 1 FD1 Forward HI/LO 2
3
2
3
2
1 Hazard warning lights, Beacon, Lights 30 Amp 2 Hammer FD2 Forward 1 1 1

2 Wash/Wipe, Transmission, Indicators 50 Amp 3 Auxiliary (jaw bucket) FE1 Reverse HI/LO C B A
3 Work lights, Fog Lights, Brake lights 50 Amp 4 Main lights FE2 Reverse
4 Ignition, Heater, Thermostart 50 Amp @ 8 1
2
5 Engine run FF1 Interlock
6 Hydraulic speed control (HSC) FF2 Drive

9 3
* 7 Buzzer (from serial no. 933757 only) FG1 Blank
8 Buzzer FG2 Transmission dump £
1 2
$
FH1 Auto 2WD
4
9 Ignition 2

0
10 Front working lights FH2 4WB

% 5
11 Rear working lights
12 Direction indicator

3 4 *
13
14
Neutral start
Rear horn ^ ! 6
B
& 7
* 15 Parking brake warning light
16 Air conditioning compressor
* 17 Parking brake (from serial no. 933757 only)
396500

6 speed Powershift (Shiftmaster)

The relays listed below are located in the side console
C
The relays listed below are located in the front console as
underneath cover A. shown at D.

F D 1
F D 2
A396480
1 Ignition 1 FG1 Reverse Alarm
2 Hammer FG2 Transmission dump

F E 1F F 1F G 1
F E 2F F 2F G 2
3 Auxiliary (jaw bucket) FH1 2WB
4 Main lights FH2 Brake lights
5 Engine run
6 Hydraulic speed control (HSC) Note: Relay base positions may vary from those shown at D.
*7 Buzzer Compare wire numbers on the relevant front consloe
8 Buzzer harness drawing to confirm relay identification
9 Ignition 2

F H 1
F H 2
10 Front working lights
11 Rear working lights
12 Direction indicator
13 Neutral start
* 14 Rear horn A405390
* 15 Parking brake warning light
16 Air conditioning compressor
* 17 Parking brake
D

F G F
F G F
1 H 1
2 H 2
A405400

9803/3280 Issue 3*

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 1

Circuit Schematic - Basic Machine

9803/3280

4-1

Section C
010 003 THERMOSTART
FUSE C5

2
BATTERY
BATTERY ISOLATOR

3
BATTERY

NEUTRAL START RELAY STARTER MOTOR

7
200

8
004

2
200 842 STARTER SOLENOID
PRIMARY KEY SWITCH
FUSE 4

4
6
NEUTRAL START RELAY

810

5
200 ALTERNATOR

8
FROM NEUTRAL

A
SELECT

W
001
IGNITION RELAY 1

FUSE C7

4
133

407
412
B
002 107
200

2
8
FUSE A5 WAXSTAT

9
12
PRIMARY TO GEARBOX
FUSE 3 IGNITION CONTROL FEED COLD START ADVANCE
RELAY 1

10
105 E.S.O.S.

11
FUSE A2
6

133 IGNITION RELAY 2

3
200
2

16
5
8

13

118 921
IGNITION
FUSE B3 REAR HORN

15
RELAY 2

2
1

14
007
REAR HORN
RELAY
HAZARD SWITCH

20
803
17

HAZARD SWITCH B/N LH FRONT INDICATOR

INDICATOR

19
002

SWITCH
10

805 LH REAR INDICATOR

21
830

806

www.WorkshopManuals.co.uk
22
5
18

804 806 B/O RH FRONT INDICATOR

17

104 49a
31
1

FUSE A3 802 RH REAR INDICATOR

49
2

23
18

300 C2
3

PRIMARY FUSE C2
Purchased from www.WorkshopManuals.co.uk

FUSE 1 FLASHER
UNIT
FLASHER UNIT
200

24
U 409 WATER TEMP SENDER
106 + WATER TEMP GAUGE
26

FUSE B1 -

U 408 FUEL SENDER

25
+ FUEL GAUGE
27

CLOCK DIRECT EARTH CLOCK

617
28

304 TACHOMETER TACHOMETER

29

FUSE C4

HOURMETER
30

4 4 0 3
HOURMETER
31

ALTERNATOR
SIDE CONSOLE

32 33 34 35 36 37 38 39
INSTRUMENTS

51 52 53 54 55

HAND BRAKE
406 WATER TEMP SWITCH
WATER TEMP
404 TRANS OIL TEMP SWITCH
TRANS OIL TEMP
403 ENGINE OIL PRESS SWITCH
ENGINE OIL PRES
830

405 TRANS OIL PRESS SWITCH

TRANS OIL PRES

Basic System Operation

402 AIR FILTER VAC. SW
AIR FILTER
INSTRUMENT PANEL
ILLUMINATION
420

Electrics
40 7

BUZZER
RELAY
BUZZER
5

2
1
41

43 43 43 43

411

MASTER
805

WARNING
806

LIGHTS
44

TURN SIGNAL
45 46 47 48 49 50

SIDE LIGHTS
WARNING CLUSTER
FRONT CONSOLE
INSTRUMENTS

HAZARD WARNING
804
42

MAIN BEAM
SPEAKER

SPEAKER
RH

LH

REAR W/L
57

56

FRONT W/L
601
860
602

REAR FOG
859
852/30241sht1 Iss1

Section C

304A RADIO
58

EARTH
401
837

861

855

835

407
001

133
002
007

200
A409180

830
Issue 3*

4-1
J

C
Q

G
F

D
M

E
N
P

H
 Section C
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www.WorkshopManuals.co.uk
Electrics Section C
4-2 Basic System Operation 4-2

Circuit Schematic - Basic Machine

Refer to pages C/4-1 and C/4-4.

The basic circuit shows a standard machine. The remaining pages in section C/4 show machine circuits that differ from the
‘basic’. Note that ONLY the differences are shown.

* Main Components:
1 Thermostart 51 Engine Coolant Temperature Switch
2 Battery Isolator 52 Transmission Oil Temperature Switch
3 Battery 53 Engine Oil Pressure Switch
4 Starter Switch 54 Transmission Oil Pressure Switch
5 Neutral Start Relay 55 Air Filter Restriction Switch
6 Starter Solenoid 56 LH Speaker
7 Starter Motor 57 RH Speaker
8 Alternator 58 Radio (if fitted)
9 Cold Start Advance Solenoid
10 Cold Start Advance Switch * Connections:
11 Engine Shut-Off Solenoid (ESOS) A From A on page C/4-5 and C/4-13 as applicable
12 Ignition Relay ‘1’ B To B on page C/4-5
13 Ignition Relay ‘2’ C To C on page C/4-4
14 Rear Horn Relay D From D on page C/4-5 and C/4-13 as applicable
15 Rear Horn Switch E From E on page C/4-4
16 Rear Horn F From F on page C/4-4
17 Hazard Warning Switch G From G on page C/4-4
18 Indicator Flasher Unit H From H on page C/4-4
19 Direction Indicator Switch J From J on page C/4-4
20 LH Front Indicator K To K on page C/4-4
21 LH Rear Indicator L To L on page C/4-4 and C/4-8, and C/4-13
22 RH Front Indicator as applicable
23 RH Rear Indicator M To M on page C/4-8 and C/4-13 as applicable
24 Engine Coolant Temperature Sender N To N on page C/4-4
25 Fuel Gauge Sender P To P on page C/4-4
26 Engine Coolant Temperature Gauge Q To Q on page C/4-4
27 Fuel Gauge
28 Clock
29 Tachometer
30 Hourmeter
31 Side Instrument Console
32 Alternator Warning Indicator Light
33 Parking Brake Indicator Light
34 Engine Coolant Temperature Indicator Light
35 Transmission Oil Temperature Indicator Light
36 Engine Oil Pressure Indicator Light
37 Transmission Oil Pressure Indicator Light
38 Air Filter Blocked Indicator Light
39 Panel Illumination
40 Warning Buzzer Relay
41 Warning Buzzer
42 Front Instrument Console
43 Master Warning Lights
44 Turn Signal Indicator
45 Side Lights Indicator
46 Hazard Warning Indicator
47 Main Beam Warning Indicator Light
48 Rear Working Light Indicator
49 Front Working Light Indicator
50 Rear Fog Light Indicator

9803/3280 Issue 3*

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 Section C
www.WorkshopManuals.co.uk
www.WorkshopManuals.co.uk
Electrics Section C
4-3 Basic System Operation 4-3

Circuit Schematic - Basic Machine (cont’d)

* Main Components: * Connections:

59 Cigar Lighter C From C on page C/4-1
60 Face Level Fan E To E on page C/4-1
61 Face Level Fan Switch F To F on page C/4-1
62 Heated Seat G To G on page C/4-1
63 Heated Seat Switch H To H on page C/4-1
64 Rear Washer/Wiper Switch J To J on page C/4-1 and C/4-9
65 Rear Wiper Motor K From K on page C/4-1
66 Rear Washer Motor L From L on page C/4-1
67 Front Washer/Wiper Switch N From N on page C/4-1
68 Front Washer Motor P From P on page C/4-1
69 Front Wiper Intermittent Electronic Control Unit Q From Q on page C/4-1
70 Front Wiper Motor R To R on page C/4-9
71 Head Light Flasher Switch
Fuses:
72 Front Horn Switch
A1 - A10
73 Front Horn
B1 - B10
74 Rear Fog Light Switch C1 - C10
75 Rear Fog Light
76 Removed For Territories - Italy, Germany Refer to Technical Data pages at the beginning of Section C
77 Fitted For Territories - Italy, Germany for further fuse details and ratings.
78 Road Lights Relay
79 Road Lights Switch
80 Head Light Dip Switch
81 LH Main Beam Light
82 RH Main Beam Light
83 LH Dip Beam Light
84 RH Dip Beam Light
85 LH Tail Light
86 LH Side Light
87 Socket (Dipper Light)
88 Number Plate Light
89 RH Tail Light
90 RH Side Light
91 Engine Running Relay
92 Front Working Lights Relay
93 Rear Working Lights Relay
94 Front Working Lights Switch
95 Rear Working Lights Switch
96 Front Working Lights
97 Rear Working Lights
98 Cab Interior Light/Switch
99 Beacon Switch
100 Beacon
101 Heater Switch
102 Heater Motor
103 Heater Resistor
104 Air Conditioning Pressure Switches
105 Air Conditioning Compressor Solenoid

9803/3280 Issue 3*

Purchased from www.WorkshopManuals.co.uk

 Q

Circuit Schematic - Basic Machine (cont’d)

9803/3280

4-4

Section C
N
P

C
H

E
R
L

F
J
001

133

007

200

830

829

837

861

855

835

407

59
114
CIGAR LIGHTER
FUSE B4 830

61

60
FACE LEVEL FAN

62
HEATED SEAT SWITCH
HEATED SEAT

63

66
M
REAR 863 REAR WASHER PUMP

5
WASH/

6
WIPE REAR WIPER

M
862

1
SWITCH

65
2
3
103 864

64
FUSE B5

68
FRONT WASHER PUMP

M
839

67
FRONT W/W SWITCH

110 983

69
FUSE B2
FRONT WIPER

M
INTEGRAL

70
INTERMITTENT
71

982
110

ECU
984

H/LIGHT
FLASH 840

73
303
72

www.WorkshopManuals.co.uk
FRONT HORN SWITCH
814 FRONT HORN

7
8

74
829
TERRITORIAL OPTION
FOG LIGHT SWITCH
REMOVED FOR TERRITORIES ITALY, GERMAN ONLY
Purchased from www.WorkshopManuals.co.uk

ITALY, GERMAN ONLY

76

77

835 FOG LIGHT

75
868

2
FUSE C1
LIGHTS RELAY
B/U B LH MAIN BEAM

81
ROAD LIGHTS
78 10

RELAY 1133 DIP FUSE C10

PRIMARY
FUSE 2

SWITCH 836 837 B/U B RH MAIN BEAM

4
8

82
5

832
80

833 834
6

83
127
FUSE C9
7
6

FUSE B9 B/Y B LH DIP BEAM

3

829
FUSE A9 B/Y B RH DIP BEAM

84
830
7

311 FUSE A10

828

FUSE C1
79
SWITCH
LIGHTS
ROAD

85

86 LH TAIL LIGHT

B/G B LH SIDE LIGHT

DIPPER SOCKET
87

88

No PLATE LIGHT
89

RH TAIL LIGHT
90

B/P B RH SIDE LIGHT

LIGHT SWITCH

ENGINE RUNING
91

RELAY
3

407
2
1

1133

Basic System Operation

1853

Electrics
96
94

F/W/L SWITCH
92

FRONT WORKING LIGHTS

5

855
4
6

116
2

3
2

310 855
8

FUSE B10
4

7
5

6
6

REAR WORKING LIGHTS

1

117
2

309
2

861
3
8

FUSE B8
95
93

861
8

97

R/W/L SWITCH
303 INTERIOR LIGHT
98

FUSE C3
8

BEACON
M

894
3

100
2
99

BEACON SWITCH HEATER FAN MOTOR

HEATER
M
852/30241sht2 Iss1

102
101

103

HEATER SWITCH

102
Section C

FUSE C7
A409181

HEATER RESISTOR

829
105

AIRCON PRESSURE
Issue 3*

SWITCHES
4-4

903 AIR-CONDITIONING
104

AIR-CON COMPRESSOR
Section C www.WorkshopManuals.co.uk Electrics Section C
4-5 Basic System Operation 4-5
Circuit Schematic - Synchro Shuttle Circuit Schematic - Powershift
Note: For further details on Powershift gearbox electrical circuits and connections, refer to
Section F - Electrical Connections.
MANUAL POWERSHIFT
TRANSMISSION TRANSMISSION
Synchro Shuttle Transmission 4 Speed Powershift Transmission
DUMP SWITCH (GEARLEVER)

FORWARD/REVERSE RELAY

FORWARD HIGH SOLENOID

FORWARD LOW SOLENOID
REVERSE HIGH SOLENOID
DUMP SWITCH (LOADER)

DUMP SWITCH (LOADER)

REVERSE LOW SOLENOID

MAINSHAFT SOLENOID

TRANSMISSION EARTH
FORWARD SOLENOID

LAYSHAFT SOLENOID
REVERSE SOLENOID
P/BRAKE SWITCH

P/BRAKE SWITCH
REVERSE ALARM

REVERSE ALARM
(PROXIMITY)

(PROXIMITY)
7 8 15 17 18 20
12
3 3

849

848

812
811
851

850
D 4 2 5

DRIVE RELAY
5 6 12 6
5

847
D 1 3
883
7 10
91 16 9 19 9
847

5 7 10 7 10
2

INTERLOCK
PARKBRAKE RELAY

FORWARD
H/L RELAY
H/L RELAY
REVERSE
PARKBRAKE RELAY

RELAY
10 7 10 7
2 4 2 3 6 8 6 8
812
401

811

8 6 8 6
811
FORWARD RELAY

10

FORWARD RELAY
13

REVERSE RELAY
REVERSE RELAY

2 5 10 7 2 5 10 7
11
8 1 3 8 6 1 3 8 6
815
401

934

808
809

808

809
401

815

934

858
10 9
1

883

856
1 852 852
4 4

TRANS DUMP
5 4 5 4
TRANS DUMP

8 6

RELAY
RELAY

4
1

2
GEAR SELECTOR
POWER SHIFT
3 1 3 1
14
810

810
A A 810
TO NEUTRAL TO NEUTRAL
START RELAY START RELAY

R
N
R
N

F
F

FOR / REV

FOR / REV
SWITCH

SWITCH
9

107
11

107

107

107
107
B B
TO FUSE TO FUSE
A5 852/30241sht3 Iss1 A5 852/30241sht3 Iss1
A409182 A409182
MISSION & STEER MODE OPTIONS
9803/3280 Issue 3*
Purchased from www.WorkshopManuals.co.uk
 Section C
www.WorkshopManuals.co.uk
www.W orkshopManuals.co.uk
Electrics Section C
4-6 Basic System Operation 4-6

Circuit Schematic - Synchro Shuttle and

Powershift

* Synchro Shuttle Transmission * 4 Speed Powershift Transmission

1 Parking Brake Warning Light Relay 1 Parking Brake Warning Light Relay
2 Parking Brake Relay 2 Parking Brake Relay
3 Parking Brake Switch 3 Parking Brake Switch
4 Transmission Dump Relay 4 Transmission Dump Relay
5 Transmission Dump Switch on Loader Lever 5 Transmission Dump Switch on Loader Lever
6 Transmission Dump Switch on Gear Lever 6 Drive Relay
7 Forward Solenoid 7 Mainshaft Solenoid
8 Forward Relay 8 Layshaft Solenoid
9 Forward/Reverse Selector Lever 9 Interlock Relay
10 Reverse Solenoid 10 Forward Relay
11 Reverse Relay 11 Forward/Reverse Selector Lever
12 Reverse Alarm 12 Reverse Alarm
13 Reverse Relay
Connections: 14 Gear Selector Switch
A To A on page C/4-1 15 Reverse Low Solenoid
B From B on page C/4-1 16 Reverse High/Low Relay
D To D on page C/4-1 17 Reverse High Solenoid
18 Forward Low Solenoid
19 Forward High/Low Relay
20 Forward High Solenoid

Connections:
A To A on page C/4-1
B From B on page C/4-1
D To D on page C/4-1

9803/3280 Issue 2*

Purchased from www.WorkshopManuals.co.uk

 Section C
www.WorkshopManuals.co.uk
www.WorkshopManuals.co.uk
Electrics Section C
4-7 Basic System Operation 4-7

Circuit Schematics - Options

Steer Mode - 4CX and 3CX Super (4x4x4)

1 Front Axle Proximity Switch
2 Rear Axle Proximity Switch
3 Steer Mode Selector Switch
4 Steer Mode Printed Circuit Board
5 Crab Relay
6 Crab/4 Wheel Steer Relay
7 2 Wheel Steer Relay
8 4 Wheel Steer Relay
9 4 Wheel Steer/Crab Mode Selector (part of 4)
10 2 Wheel Steer/4 Wheel Steer Mode Selector (part of 4)
11 Crab/4 Wheel Steer Solenoid
12 4 Wheel Steer Solenoid
13 4 Wheel Steer Indicator Light
14 Crab Solenoid
15 Crab Indicator Light
16 2 Wheel Steer Solenoid
17 2 Wheel Steer Indicator Light (Side Console)
18 2 Wheel Steer Indicator Light (Front Console)

* Connections:
L From L on page C/4-1
M From M on page C/4-1

* 2 Wheel Steer/Brake Mode * 2 Wheel Steer/Brake Mode (Germany)

1 LH Brake Light 1 LH Brake Light
2 RH Brake Light 2 RH Brake Light
3 Brake Light Switch 3 Brake Light Switch
4 4 Wheel Braking Relay 4 4 Wheel Braking Relay
5 Brake Mode Selector Switch 5 2 Wheel Drive Solenoid
6 4 Wheel Drive/4 Wheel Braking Solenoid 6 Brake Mode Selector Switch
7 Auto 2 Wheel Drive Relay 7 Auto 2 Wheel Drive Relay

Connections: Connections:
S From 14 on page C/4-5 and 9 on C/4-13 as applicable S From 14 on page C/4-5 and 9 on C/4-13 as applicable

9803/3280 Issue 2*

Purchased from www.WorkshopManuals.co.uk

 9803/3280

4-8

Section C
Circuit Schematics4CX
FRONT PROX SW
IGNITION RELAY 1

Steer Mode - 4CX and 3CX Super (4x4x4)

PROXIMITY SWITCHES
M

1
002 109 819 821

3CX SUPER (4X4X4)

5
FUSE A4 CRAB RELAY

3
2

- Options
6
820 CRAB/4WS
REAR PROX SW

STEERMODE
RELAY
822

STEERMODE
2WS RELAY
823
STR MODE SW

8
IGNITION RELAY 2

4WS RELAY
L

CRAB/4WS SOLENOID
007 106 845

11

STEER MODE
FUSE B1

P.C.B.
12

4
4WS SOLENOID 826
13

4WS WRNG LGHT 824

9
CRAB SOLENOID
14 4WS/CRAB
MODE SELECTOR
15
852/30241sht3 Iss1

CRAB WRNG LGHT

STEER MODE P.C.B.
825
16

2WS SOLENOID

10
(SIDE CONSOLE)
17

2WS/4WS
MODE SELECTOR

(FRONT CONSOLE)
18
A409182

www.WorkshopManuals.co.uk
Purchased from www.WorkshopManuals.co.uk

2 Wheel Steer/Brake Mode

1
933 816 LH BRAKELIGHT
FUSE A8

MODE
4WB RELAY
4

BRAKE LIGHTS RH BRAKELIGHT

2

SWITCH
3

S
3

126 877 4WB RELAY

2

FUSE B6
BR MODE SW
1

5
4

2WD/2WB
2WD/4WB
6
9
6

853 4WD/4WB
7

107
FUSE A5
S

858 818 AUTO 2WD RELAY

8

10
852/30241sht4 Iss1

4TH SPEED P/SHIFT FEED

7

AUTO 2WD RELAY

A409183

Basic System Operation

Electrics
2 Wheel Steer/Brake Mode (Germany)
1

933 816 LH BRAKELIGHT

4WB RELAY FUSE A8
4

BRAKE LIGHTS RH BRAKELIGHT

2

SWITCH
3
3

126 877 4 WB RELAY

2

FUSE B6
5
1

853 2WD SOLENOID

4

4WD/4WB
107
FUSE A5 2WD/4WB
6

BR MODE SW 4WD/4WB
6

7
S

858 854
8

10

4TH SPEED P/SHIFT FEED AUTO 2WD RELAY

7

AUTO 2WD RELAY

Section C
852/30241sht6 Iss1
Issue 2*

A409185

4-8
 9803/3280

4-9

Section C
Circuit Schematics - Options
1
933 816 LH BRAKE LIGHT

All Wheel Steer/Brake Mode

FUSE A8
4WB RELAY
4

BRAKE LIGHTS RH BRAKE LIGHT

2
SWITCH

3
3

126 877 4WB RELAY

FUSE B6
2
1

5
853 4WD SOLENOID
4

854
5

6
1
2

9
107

6
3

FUSE A5

7
922
AUTO 2WD RELAY
S

858 818 AUTO 2WD RELAY

10
4TH SPEED P/SHIFT FEED

6
8

7
J

830 4WD SWITCH

7

ILLUMINATION
4WD SWITCH

www.WorkshopManuals.co.uk
JAW RELAY
1
Purchased from www.WorkshopManuals.co.uk

875
2

873
874 JAW SOLENOID
1

3
7

4
R

829
ILLUMINATION
1
2

Auxiliary and Hydraclamp Hydraulics

101 872
FUSE A1
3
5

6
4

HAMMER RELAY
6

AUX HYD SWITCH

6

5
7

898
870 HAMMER SOLENOID
899
10
8
7
1830

101

8
2

9
3

920 HYDRACLAMP SOLENOID

4
5

10

PSS SOLENOID
8

HYDRACLAMP SWITCH

AUX BUZZER
11

Basic System Operation

Electrics
1

SPEED SENSOR
SPEED
SENSOR 974
2

Speedometer

107
FUSE A5

304
FUSE C4 SPEEDO
852/30241sht4 Iss1

830
FUSE A10
3
A409183

Section C
Issue 2*

4-9
 Section C
www.WorkshopManuals.co.uk
www.WorkshopManuals.co.uk
Electrics Section C
4 - 10 Basic System Operation 4 - 10

Circuit Schematics - Options

* All Wheel Steer/Brake Mode

1 LH Brake Light
2 RH Brake Light
3 Brake Light Switch
4 4 Wheel Braking Relay
5 4 Wheel Drive Solenoid
6 Auto 2 Wheel Drive Relay
7 4 Wheel Drive Selector Switch

Connections:
J From J on page C/4-4
S From 14 on page C/4-5 and 9 on C/4-13 as applicable

Auxiliary and Hydraclamp Hydraulics

1 Jaw Relay
2 Push-Button Switch on Excavator Lever
3 Jaw Solenoid
4 Auxiliary Hydraulics Selector Switch
5 Hammer Solenoid
6 Hammer Relay
7 Footpedal Switch
8 Hydra-clamp Selector Switch
9 Hydra-clamp Solenoid
10 Power Sideshift Solenoid (if fitted)
11 Warning Buzzer

Connections:
R From R on page C/4-4

Speedometer Option
1 Speed Sensor
2 Speedometer
3 Illumination

9803/3280 Issue 2*

Purchased from www.WorkshopManuals.co.uk

Section C
www.WorkshopManuals.co.uk
www.WorkshopManuals.co.uk
Electrics Section C
4 - 11 Basic System Operation 4 - 11

Circuit Schematics - Options

* Hand Held Tools

1 Selector Switch
2 Indicator Lamp
3 Roadbreaker Solenoid

* Dedicated Quickhitch
1 Hitch Enable Switch
2 Quick-Hitch Relay
3 Warning Buzzer
4 Lever ‘hold-in’ Button
5 Lever ‘hold-in’ Button
6 Quick-Hitch Solenoid

* Pole Planter
1 Selector Switch
2 Grab Solenoid
3 Rotation Solenoid

* Smooth Ride System (SRS)

1 Accumulator Solenoids
2 Hose Burst Control Valve Relay (if fitted)
3 Selector Switch
4 Hose Burst Control Valve Solenoids (if fitted)

* Return to Dig (Shovel Reset)

5 Lever ‘hold-in’ Solenoid
6 Ram Proximity Switch
7 Selector Switch

* Hydraulic Speed Control (HSC)

1 Selector Switch
2 HSC Solenoid
3 HSC Relay
4 Control Lever Push-Button

Connections:
S From 14 on page C/4-5 and 9 on C/4-13 as applicable

9803/3280 Issue 2*

Purchased from www.WorkshopManuals.co.uk

 9803/3280

4 - 12

Section C
Circuit Schematics - Options
Hand Held Tools HAND HELD TOOLS

2
1

3
101 801
FUSE A1 ROADBREAKER
SWITCH
ROADBREAKER
SOLENOID
Dedicated Quick-Hitch

3
BUZZER

5
OPERATOR HOLD-IN SWITCHES
1

101 1874 929 930 DEDICATED

QUICK-HITCH 932 QUICK HITCH
FUSE A1

6
FEED SWITCH
QUICK-HITCH

2
QUICK-HITCH SOLENOID
RELAY
1
Pole Planter

2
972 GRAB SOLENOID
114
852/30241sht6 Iss1

FUSE B4 801 ROTATION SOLENOID

Purchased from www.WorkshopManuals.co.uk

3
A409185
(SRS)
Smooth Ride System

1801
ACCUMULATOR
1

SOLENOIDS

829
8

FUSE A9

1874
3

132
2

FUSE B7
1875 HBCV
6

RELAY
5
3

SRS HBCV
4

SWITCH SOLENOIDS
ADDITIONAL CIRCUIT FOR HBCV
USING SWITCH SHOWN

Basic System Operation

(Shovel Reset)
Return To Dig

Electrics
829
8

FUSE A9
5

1851
3

132 SHOVEL RESET

844
2

SOLENOID
6
7

SHOVEL RESET CROWD RAM

SWITCH PROXIMITY SWITCH
(HSC)
Hydraulic Speed Control

H.S.C. SWITCH
1

829
8

FUSE A9
9

866
3

867 H.S.C. SOLENOID

2

865
FUSE A1
1

7
6
S

858 1856 H.S.C. RELAY

8
5

10
101
852/30241sht6 Iss1

TH
FROM 4 GEAR
3

SELECTOR H.S.C. RELAY

4

Section C

1857
A409185

H.S.C. BUTTON
4 - 12
Issue 2*
 Section F - Electrical Connections.
Note: For further details on Powershift gearbox electrical circuits and connections, refer to

Circuit Schematics - 6 Speed Powershift (Shiftmaster)

9803/3280

4 - 13

Section C
L

A
START RELAY
TO NEUTRAL
RELAY 1
FROM IGNITION
RELAY 2
FROM IGNITION

WARNING LIGHT
FROM PARKBRAKE
STARTER SOLENOID

810
NEUTRAL START RELAY

401
007

002

2
1 10
PARKBRAKE RELAY

3
8

10
8
936 P/BRAKE SWITCH

7
6
815

6
9

4
5
REV ALARM 847 REVERSE ALARM
FUSE A5

6
107

7
808 REVERSE ALARM RELAY

10
8
SPEED SENSOR

6
SPEED
SENSOR
810
107

974
7
FOR / REV PARKBRAKE
SWITCH
8

F
809 FORWARD
N
NEUTRAL

AUTOSHIFT TRANSMISSION
FUSE A6 R
REVERSE

www.WorkshopManuals.co.uk
808
135

AUTOSHIFT ECU
1
883 1st GEAR
1860 'T' SOLENOID

10
2
856 2nd GEAR
3
Purchased from www.WorkshopManuals.co.uk

857 3rd GEAR

1861 'U' SOLENOID

11
A
858 AUTOMATIC
9

GEAR
SELECTOR 1856
1862 'V' SOLENOID

12
ECU + FEED
FUSE A7 1863 'W' SOLENOID
BANK 2 +VE

13
136

107 BANK 1 +VE 1864 'X' SOLENOID

14
18
19

1865 'Y' SOLENOID

3

934
1873 DUMP RELAY
15
2
1

20

1866 'Z' SOLENOID

4

16

992 KICKDOWN

991 THROTTLE 853 4WD SOLENOID

17
21

SWITCH
AWS ONLY

22

4WD SW
922
-VE

-VE

4WD

4WD/4WB 922
2WS ONLY

2WD/4WB

2WD/2WB

Basic System Operation

23

BR MODE SW
909

Electrics
24 10

2WB RELAY
8
4
1

933
1800 FOOTBRAKE
6

9
3

FUSE B6
CAN HIGH
25
FUSE B1

DIAGNOSTICS
RESISTOR
120 Ohm

BRAKE FUSE A8
LIGHTS (BRAKE LIGHTS)
RELAY CAN LOW
FOOTBRAKE
877
26
27

RESISTOR
120 Ohm
852/30241sht5 Iss1

106 411 BUZZER

BUZZER
-VE
FUSE C3
A409184

303
303

501

500

600
28

Section C
4 - 13
Issue 2*
 Section C
www.WorkshopManuals.co.uk
www.WorkshopManuals.co.uk
Electrics Section C
4 - 14 Basic System Operation 4 - 14

* Circuit Schematic
- 6 Speed Powershift (Shiftmaster)

6 Speed Powershift Transmission

1 Parking Brake Warning Light Relay
2 Parking Brake Relay
3 Parking Brake Switch
4 Reverse Alarm
5 Reverse Alarm Relay
6 Speed Sensor
7 Electronic Control Unit
8 Forward/Reverse Selector Lever
9 Gear Selector Switch
10 Solenoid ‘T’
11 Solenoid ‘U’
12 Solenoid ‘V’
13 Solenoid ‘W’
14 Solenoid ‘X’
15 Solenoid ‘Y’
16 Solenoid ‘Z’
17 4 Wheel Drive Solenoid
18 Transmission Dump Switch
19 Transmission Dump Relay
20 Kick-down Switch
21 Throttle Switch
22 4 Wheel Drive Switch
23 Brake Mode Selector Switch
24 2 Wheel Braking Relay
25 Brake Lights Relay
26 Footbrake Switch
27 Warning Buzzer
28 Diagnostics Connector

Connections:
A To A on page C/4-1
D To D on page C/4-1
M From M on page C/4-1
L From L on page C/4-1

9803/3280 Issue 2*

Purchased from www.WorkshopManuals.co.uk

Section C
www.WorkshopManuals.co.uk
www.WorkshopManuals.co.uk
Electrics Section C
4 - 15 Basic System Operation 4 - 15

Circuit Schematic - 214e Machines

Refer to pages C/4-16 and C/4-17.

Main Components:
1 Thermostart 51 Engine Coolant Temperature Gauge
2 Battery 52 Engine Coolant Temperature Sender
3 Starter Switch 53 Fuel Gauge
4 Neutral Start Relay 54 Fuel Gauge Sender
5 Starter Solenoid 55 Tachometer
6 Starter Motor 56 Hourmeter
7 Ignition Relay ‘1’
8 Transmission Dump Relay Connections:
9 Forward/Reverse Selector Lever A To A on page C/4-17
10 Forward Relay B From B on page C/4-17
11 Reverse Relay C From C on page C/4-17
12 Forward Solenoid D From D on page C/4-17
13 Reverse Solenoid E From E on page C/4-17
14 Reverse Alarm F From F on page C/4-17
15 Transmission Dump Switch on Gear Lever G From G on page C/4-17
16 Transmission Dump Switch on Loader Lever H From H on page C/4-17
17 Parking Brake Relay J From J on page C/4-17
18 Parking Brake Switch K To K on page C/4-17
19 4 Wheel Drive Selector Switch L From L on page C/4-17
20 4 Wheel Drive Solenoid M To M on page C/4-17
21 Brake Light Switch N To N on page C/4-17
22 4 Wheel Braking Relay P To P on page C/4-17
23 LH Brake Light
24 RH Brake Light
25 Engine Shut-Off Solenoid (ESOS)
26 Heater Switch
27 Heater Resistor
28 Heater Fan Motor
29 Rear Washer/Wiper Switch
30 Rear Washer Motor
31 Rear Wiper Motor
32 Cab Interior Light/Switch
33 Face Level Fan/Switch
34 Rear Proximity Switch
35 Wheel Align Switch
36 Hammer Isolaton Switch
37 Hammer Foot Switch
38 Hammer Solenoid
39 Front Washer/Wiper Switch
40 Front Washer Motor
41 Front Wiper Motor
42 Front Horn Switch
43 Front Horn
44 Hazard Warning Switch
45 Indicator Flasher Unit
46 Direction Indicator Switch
47 LH Front Indicator
48 LH Rear Indicator
49 RH Front Indicator
50 RH Rear Indicator

9803/3280 Issue 1

Purchased from www.WorkshopManuals.co.uk

 Circuit Schematic - 214e Machines
9803/3280

4 - 16

Section C
FUSE P4

FUSE P1

FUSE P3
FUSE P2

1
010 003 THERMOSTART
FUSE C7
FUSE P4 60A
FUSE P3 50A
FUSE P2 50A
FUSE P1 40A

2
IGNITION BATTERY
SWITCH BATTERY

5
9873456

6
NEUTRAL START RELAY STARTER MOTOR

5
200B
004
842

8
200C STARTER SOLENOID

2 4
2

6
NEUTRAL START RELAY
IGNITION RELAY 1

15
TRANS DUMP 934 DUMP SWITCH (GEAR)
FORWARD RELAY

16
FUSE C9 RELAY DUMP SWITCH (LOADER)

8
4 2
6
FUSE A5

10
3

5 2
809

5 2
FORWARD RELAY

3
002 107

12
200

1
912 812
8

5 FORWARD SOLENOID
F

4
1

4
IGNITION N
7

8
RELAY 1

10 7
11
FOR / REV R REVERSE RELAY
808

13
SWITCH 811 REVERSE SOLENOID

6
9

14
9
810 REVERSE RELAY REVERSE ALARM

18
9
200E/200R

200D/200M

815 P/BRAKE WARNING RELAY

401 PARKBRAKE SWITCH

6
200G

001

7 10
17
PARKBRAKE P/BRAKE RELAY

8
RELAY

20
853 4WD SOLENOID

19
8

7
4WD SWITCH

23
9
LH BRAKE LIGHT

24
933 816 RH BRAKE LIGHT

7 10
126 877 FUSE A8

8
FUSE B6 BRAKE LIGHTS

www.WorkshopManuals.co.uk
4 WB
SWITCH

22
RELAY
21

25
105 E.S.O.S.
FUSE A2 HEATER SWITCH
Purchased from www.WorkshopManuals.co.uk

27
26
1 3 4 6 7
2

102
FUSE C8 HEATER RESISTOR HEATER FAN MOTOR

28
800

M
HEATER
5

800B
HEATER RELAY
8

30
M
863 REAR WASHER PUMP
5

REAR WASH/
6 1 3

WIPE SWITCH 862 31

M

FUSE B5 REAR WIPER

2

103 864
29
BATTERY FEED

32
INTERIOR LIGHT
33

303 FACE LEVEL FAN

FUSE C5
34

820 RAER PROXIMITY SWITCH

3 35

REAR PROXIMITY SWITCH

SUPER BRIGHT LED
8

WHEEL ALIGN SWITCH

36

FUSE A1
2

37

38

101
3

977 870 HAMMER

HAMMER FOOT SWITCH
HAMMER ISOL.
SWITCH
8

FRONT
40

WASH/
M

839
5

WIPE FRONT WASHER PUMP

6 1 3

41

SWITCH 840
M

FRONT WIPER
2

110 841
397
8

Basic System Operation

42

43

Electrics
110 814 FRONT HORN
FUSE B2 FRONT HORN SWITCH

HAZARD SWITCH
803
47

HAZARD SWITCH 805 805 LH FRONT INDICATOR

INDICATOR
48

SWITCH LH REAR INDICATOR

46
10

1
828

2
44

49
3 7

FLASHER 806
5

RELAY RH FRONT INDICATOR

18

50

804 806 RH REAR INDICATOR

2
17

104 49a
31
45
1

FUSE A3 802 FLASHER UNIT

49
4
2

300 C2
3

FUSE C4

401
52

U 409 WATER TEMP SENDER

51

+ WATER TEMP GAUGE

-
54

U 408 FUEL SENDER

53

+ FUEL GAUGE
-
55

TACHOMETER TACHOMETER
HOURMETER
56

9 9 9 9 9 9

ILLUMINATION
011

007
829

828

830

106

401

407
412
331/17034sht 1

Section C
K

A
J

C
M

E
N

F
P

4 - 16
Issue 1
 Circuit Schematic - 214e Machines (cont’d)
9803/3280

4 - 17

Section C
M

A
J

C
P

E
N

F
200D/200M
200E/200R

011

007

829

828

830

106

401

407

412
200G

57 58 59 6163 6567

16
ALTERNATOR

3
HAND BRAKE
BATTERY FEED

SIDE CONSOLE

18
INSTRUMENTS

60 6264 6668
WATER TEMP
406 WATER TEMP SWITCH

12
TRANS OIL TEMP
404 TRANS OIL TEMP SWITCH

9
ENGINE OIL PRES
106 403 ENGINE OIL PRESS SWITCH

11
FUSE B1
TRANS OIL PRES
405 TRANS OIL PRESS SWITCH

10
AIR FILTER
402 AIR FILTER VAC. SWITCH

17

411

407
BUZZER

70
69

W
ALTERNATOR

www.WorkshopManuals.co.uk
71
RADIO SOCKET
304
FUSE C6

72
114 POWER SOCKET
73

FUSE B4
5
8
Purchased from www.WorkshopManuals.co.uk

2
4
6

IGNITION
IGNITION RELAY 2
F/W/L SWITCH
74

RELAY 2
5
4
6

011 855
2

FRONT WORKING LIGHTS

8

116
2

310

76
3
5

FUSE B9 855
75

7
77

R/W/L SWITCH
79
4
5
6

011 861
2

1
8

117
REAR WORKING LIGHTS
2

309
3
5

FUSE B7 861
78

7
8

LIGHTS RELAY

STROBE LIGHT SKT

80

FUSE B10
894

ROAD LIGHTS
RELAY
84

DIP/MAIN
RH DIP BEAM
81

4
6

SWITCH
FUSE C2
85
2

1
5

FUSE B8 833 834 LH DIP BEAM

8

127
6

312 832
3

86
5

836 837
LH MAIN BEAM
2

311 FUSE C10

83

87
3

RH MAIN BEAM
82

FUSE C3
7

ROAD
88

LIGHTS
SWITCH 828 829 LH TAIL LIGHT
FUSE A9
89

830 LH SIDE LIGHT

Basic System Operation

FUSE A10
90 91

DIPPER SOCKET

RH TAIL LIGHT

Electrics
92

RH SIDE LIGHT

LIGHT SWITCH
102

ACCUMULATOR
SOLENOIDS
OPTIONS
2

101
3

FUSE A1 1801
SMOOTH RIDE

101
SYSTEM

'SRS'

7
8
100

829

'SRS'
SWITCH
600
331/17034sht 2

Section C
4 - 17
Issue 1
Section C
www.WorkshopManuals.co.uk
www.WorkshopManuals.co.uk
Electrics Section C
4 - 18 Basic System Operation 4 - 18

Circuit Schematic - 214e Machines (cont’d)

Main Components: Connections:

57 Alternator Warning Indicator Light A From A on page C/4-16
58 Parking Brake Indicator Light B To B on page C/4-16
59 Engine Coolant Temperature Indicator Light C To C on page C/4-16
60 Engine Coolant Temperature Switch D To D on page C/4-16
61 Transmission Oil Temperature Indicator Light E To E on page C/4-16
62 Transmission Oil Temperature Switch F To F on page C/4-16
63 Engine Oil Pressure Indicator Light G To G on page C/4-16
64 Engine Oil Pressure Switch H To H on page C/4-16
65 Transmission Oil Pressure Indicator Light J To J on page C/4-16
66 Transmission Oil Pressure Switch K From K on page C/4-16
67 Air Filter Blocked Indicator Light L To L on page C/4-16
68 Air Filter Restriction Switch M From M on page C/4-16
69 Warning Buzzer N From N on page C/4-16
70 Alternator P From P on page C/4-16
71 Radio Socket
Fuses:
72 Cab Auxiliary Power Socket
A1 - A10
73 Ignition Relay ‘2’
B1 - B10
74 Front Working Lights Relay C1 - C10
75 Front Working Lights Switch
76 Front Working Lights Refer to Technical Data pages at the beginning of Section C
77 Rear Working Lights Relay for further fuse details and ratings.
78 Rear Working Lights Switch
79 Rear Working Lights
80 Beacon/Strobe Light Socket
81 Road Lights Relay
82 Road Lights Switch
83 Head Light Dip Switch
84 RH Dip Beam Light
85 LH Dip Beam Light
86 LH Main Beam Light
87 RH Main Beam Light
88 LH Tail Light
89 LH Side Light
90 Socket (Dipper Light)
91 RH Tail Light
92 RH Side Light

Options:
100 SRS Smooth Ride System
101 Selector Switch
102 Accumulator Solenoids

9803/3280 Issue 1

Purchased from www.WorkshopManuals.co.uk