9.

5 ELECTRIC COMPONENTS

9.5.2.2 Relay single contact

9.5.2 List of components

For information on part numbers see circuit dia-

gram or spare parts list of the related machine.

9.5.2.1 Relay single contact

Fig. 9 Relay single contact - 642961

Possible names: -1K32, -2K2, -2K3, -2K4

Measurable values:
A1: 24V/0V relay on /off
A2: 0V / Ground
11 COM
12 NC contact
14 NO contact
Fig. 8 Relay single contact - 642960
Symbol in electric schematic:
Possible names: -1K1, -1K2, -1K4, -1K25, -2K1,
-2K4, -3K1, -3K2, -3K4, -4K1, -4K2, -4K4, -5K2,
-5K3, -5K4, -5K5, -5K6, -5K7,-5K8, -5K10, -5K11, -
5K12, -6K1

Measurable values:
A1: 24V/0V relay on /off
A2: 0V / Ground
11 COM
12 NC contact
14 NO contact

Symbol in electric schematic:

3721502en - (01) Page 9.5.2 - 1

9.5 ELECTRIC COMPONENTS

9.5.2.3 Relay double contact 9.5.2.4 Contamination switch

Fig. 10 Relay double contact - 642962

Possible names: -1K5, -1K5.1, -1K6, -1K15,

-1K16, -1K17, -1K18, -1K26, -1K30, -3K2, -3K3, -
4K2, -4K3, -5K1, -5K9 Fig. 11 Contamination switch - 642963

Measurable values: Possible names: -3B2,-3B3, -3B4, -3B5, -4B2,

A1: 24V/0V relay on /off -4B3, -4B4, -4B5, -5B9, -5B10, -5B11, -5B12
A2: 0V / Ground
11 COM 1 Measurable values:
12 NC contact 1 Pin 1: 0V
14 NO contact 1 Pin 2: 0V when switch is contaminated
21 COM 2 open circuit when switch is clean
22 NC contact 2
24 NO contact 2 Symbol in electric schematic:
Symbol in electric schematic:

Page 9.5.2 - 2 3721502en - (01)

9.5 ELECTRIC COMPONENTS

9.5.2.5 Contamination switch 9.5.2.6 Cable for controller

Fig. 13 Cable for Controller - 642964

Possible names: X200, X201, X202, X300, X301,

X400, X401, X500, X501
Fig. 12 Contamination switch - 642963
Required tools:
Possible names: -3B6, -3B7, -3B8, -4B6, -4B7,
Removal tool for connector pins P/N 3739002
-4B8

Measurable values:
Pin 1: 0V
Pin 2: 0V when switch is contaminated
open circuit when switch is clean

Symbol in electric schematic:

Pin arrangement:

Fig. 14 Pin arrangement - 642965

Symbol in electric schematic:

3721502en - (01) Page 9.5.2 - 3

9.5 ELECTRIC COMPONENTS

9.5.2.7 Controller 9.5.2.8 Pressure sensor (0-400bar)

Fig. 16 Pressure sensor - 642967

Possible names: -2B17, -2B18, -3B22, -3B23, -

3B24, -3B25, -4B22, -4B23, -4B24, -4B25, -5B6, -
5B7
Fig. 15 Controller - 642966
Measurable values:
Pin1: 24V
Possible names: -2A1
Pin2: 4-20mA (0-400bar)

Pin arrangement:

Symbol in electric schematic:

Page 9.5.2 - 4 3721502en - (01)

9.5 ELECTRIC COMPONENTS

9.5.2.9 Pressure sensor (0-2,5bar) 9.5.2.10 Pressure sensor (0-100bar)

Fig. 17 Pressure sensor - 642967 Fig. 18 Pressure sensor - 642967

Possible names: -2B8, -2B9 Possible names: -2B7, -3B12, -3B13, -4B12,
-4B13, -5B19
Measurable values:
Pin1: 24V Measurable values:
Pin2: 4-20mA (0-2,5bar) Pin1: 24V
Pin2: 4-20mA (0-100bar)
Pin arrangement:
Pin arrangement:

Symbol in electric schematic:

Symbol in electric schematic:

3721502en - (01) Page 9.5.2 - 5

9.5 ELECTRIC COMPONENTS

9.5.2.11 Temperature sensor 9.5.2.12 Proximity switch

Fig. 19 Temperature sensor - 642968

Possible names: -2B19, -3B10, -3B11, -3B29, -

4B10, -4B11, -4B29, -5B8 Fig. 20 Proximity Switch - 642969

Measurable values: Possible names: -2B2, -3B18, -3B19, -4B18

Pin1: 24V
Pin2: 4-20mA (-50°C - +150°C) Measurable values:
Pin1: +24VDC
Pin arrangement: Pin2: not used
Pin3: 0VDC
Pin4: +24VDC when switch is activated
+0VDC when switch is deactivated

Pin arrangement:

Symbol in electric schematic:

Symbol in electric schematic:

Page 9.5.2 - 6 3721502en - (01)

9.5 ELECTRIC COMPONENTS

9.5.2.13 Switch / Spring loaded one side 9.5.2.14 Switch / Spring loaded two sides

Fig. 21 Switch, spring loaded - 642970 Fig. 22 Switch, spring loaded - 642970

Possible names: -2S5, -2S7, -3S1, -3S2, -3S3,
-4S1, -4S2, -4S3, -5S2, -5S7, -5S8
Measurable values:
Pin 2: Continuity between Pin 2 and 3
Pin 3: when switch is pushed
Possible names: -3S5, -4S5, -5S1
Measurable values:
Pin 1: Continuity between Pin 1 and 2 or
Pin 2: Continuity between Pin 2 and 3
Pin 3: when switch is pushed left/right

Pin 7: +24VDC when key switch is on Pin 7: +24VDC when key switch is on
Pin 8: 0VDC when key switch is on Pin 8: 0VDC when key switch is on

Pin 9: 0VDC Pin 9: 0VDC

Pin 10: 24VDC when corresponding Pin 10: 24VDC when corresponding
output is active output is active

Symbol in electric schematic: Symbol in electric schematic:

3721502en - (01) Page 9.5.2 - 7

9.5 ELECTRIC COMPONENTS

9.5.2.15 Switch one side 9.5.2.16 Switch one side 2pin

Fig. 23 Switch, spring loaded - 642970 Fig. 24 Switch, spring loaded - 642970

Possible names: -1S16, -2S1, -2S2, -2S3, -2S4, Possible names: -1S10, -1S11, -1S12, -1S13
-3S4, -3S6, -4S6
-1S14
Measurable values:
Pin 2: Continuity between Pin 2 and 3 Measurable values:
Pin 3: when switch is activated Pin 2: Continuity between Pin 2 and 3
Pin 3: when switch is activated
Pin 7: +24VDC when key switch is on
Pin 8: 0VDC when key switch is on Pin 5: Continuity between Pin 5 and 6
Pin 6: when switch is activated
Pin 9: 0VDC
Pin 10: 24VDC when corresponding Pin 7: +24VDC when key switch is on
output is active Pin 8: 0VDC when key switch is on

Symbol in electric schematic: Pin 9: 0VDC

Pin 10: 24VDC when corresponding
output is active

Symbol in electric schematic:

Page 9.5.2 - 8 3721502en - (01)

9.5 ELECTRIC COMPONENTS

9.5.2.17 Switch wiper 9.5.2.18 Slewing gear level sensor

Fig. 26 Slewing gear level sensor - 642971

Fig. 25 Switch, spring loaded - 642970

Possible names: -1S15 Possible names: -2B15, -2B16, -2B28, -2B29

Measurable values: Measurable values:

Pin 1: Continuity between Pin 1 and 2 Pin 1: +24VDC
when switch is activated to RH side
Pin 3: 0VDC
Pin 2: Continuity between Pin 2 and 3 Pin 4: open circuit when oil level in slew drive
Pin 3: when switch is activated to LH side gearbox is low
+24VDC when oil level in slew drive
Pin 5: Continuity between Pin 5 and 6 gearbox is correct
Pin 6: when switch is activated to LH side
Pin arrangement:
Pin 4: Continuity between Pin 4 and 5
when switch is activated to RH side

Pin 7: +24VDC when key switch is on

Pin 8: 0VDC when key switch is on

Pin 9: 0VDC
Pin 10: 24VDC when corresponding
output is active
Symbol in electric schematic:
Symbol in electric schematic:

3721502en - (01) Page 9.5.2 - 9

9.5 ELECTRIC COMPONENTS

9.5.2.19 Temperature switch swing/main pump 9.5.2.20 Pressure switch 20 bar

Fig. 27 Temperature switch swing / main pump - 642972

Possible names: -3B14, -3B15, -4B14, -4B15,

-2B20, -2B21, -2B22, -2B23, -2B24, -2B25, -2B26

-2B27
Fig. 28 Pressure switch - 642973
Measurable values:
Pin 1: 0VDC
Possible names: -2B1
Pin 2: open circuit when switch is open
0VDC when switch is closed Measurable values:
Pin 1: +24VDC
Switch closes at 92°C
Switch opens at 87°C Pin 2: open circuit when switch is open
+24VDC when switch is closed
Symbol in electric schematic:
Switch closes at 20bar Servo pressure
when tank lift valve is in the UP position

Symbol in electric schematic:

Page 9.5.2 - 10 3721502en - (01)

9.5 ELECTRIC COMPONENTS

9.5.2.21 Float Switch / Bedia Sensor / Gearbox 9.5.2.22 Fuel Level sensor
minimum

Fig. 30 Fuel level sensor - 642975

Fig. 29 Float switch - 642974 Possible names: -3B9, -4B9

Measurable values:
Possible names: -3B17, -3B33, -4B17, -4B33 Pin 1: +24VDC

Measurable values: Pin 2: 0VDC

Pin +: +24VDC
Pin 3: 0-10VDC
Pin -: 0VDC 0VDC: cable break
+1VDC: tank empty
Pin S: open circuit when switch is open +10VDC: tank full
0VDC when switch is closed
Pin 4: 0VDC when tank is full
Switch closes when oil level is correct
Switch opens when oil level is low Symbol in electric schematic:

Symbol in electric schematic:

3721502en - (01) Page 9.5.2 - 11

9.5 ELECTRIC COMPONENTS

9.5.2.23 Relay / battery main switch 9.5.2.24 Float switch / Bedia Sensor

Fig. 32 Float switch - 642974

Possible names: -2B10, -5B1, -5B17, -5B18

Measurable values:
Pin +: +24VDC
Fig. 31 Relay / battery main switch - 642976
Pin -: 0VDC

Possible names: -1K0.1, -1K0.2 Pin S: open circuit when switch is open
0VDC when switch is closed
Measurable values:
A1: +24VDC to activate relay Switch closes when oil level is correct
Switch opens when oil level is low
A2: 0VDC
Symbol in electric schematic:
Contact 1: Continuity between Contact 1 and
Contact 2 when relay is active
Contact 2:

Symbol in electric schematic:

Page 9.5.2 - 12 3721502en - (01)

9.5 ELECTRIC COMPONENTS

9.5.2.25 Float switch / Bedia Sensor water lev- 9.5.2.26 Pressure switch 0,5 bar
el

Fig. 34 Pressure switch - 642978

Possible names: -3B16, -4B16

Fig. 33 Float switch - 642977 Measurable values:

Engines stopped:
Possible names: -3B1, -4B1 Continuity between Pin 1 + Pin 2

Measurable values: Engines running:

Pin +: +24VDC
Open circuit between Pin 1 + Pin 2
Pin -: 0VDC (Switch opens at 0,5bar gearbox oil pres-
sure)
Pin S: open circuit when switch is open
0VDC when switch is closed Symbol in electric schematic:

Switch closes when water level is correct

Switch opens when water level is low

Symbol in electric schematic:

3721502en - (01) Page 9.5.2 - 13

9.5 ELECTRIC COMPONENTS

9.5.2.27 Pressure switch air cleaner 9.5.2.28 Relay 24V max 150A

Fig. 36 Relay 24V max 150A - 642980

Fig. 35 Pressure switch air cleaner - 642979

Possible names: -1K8, -1K24
Possible names: -3B20, -3B21, -3B31, -3B32, - Measurable values:
4B20, -4B21, -4B31, -4B32 A1: +24VDC to activate relay
Measurable values: A2: 0VDC
Pin 1: +24VDC
Contact 1: Continuity between Contact 1 and
Pin 2: open circuit when switch is open Contact 2 when relay is active
+24VDC when switch is closed Contact 2:
Switch closes at Symbol in electric schematic:
restriction of 508.0mm H2O / 20” H2O
Pin 1: +24VDC

Symbol in electric schematic:

Page 9.5.2 - 14 3721502en - (01)

9.5 ELECTRIC COMPONENTS

9.5.2.29 Relay 24V max 50A 9.5.2.30 Diode

Fig. 37 Relay 24V max 50A - 642981

2 1 643126
Possible names: -1K19, -1K20
Fig. 38 Diode - 643126

Measurable values:
A1: +24VDC to activate relay Possible names: V55, V55.1, V56, V56.1, -1K8, -
1K10, - 1K11
A2: 0VDC
Measurable values:
Contact 1: Continuity between Contact 1 and
Contact 2 when relay is active
Contact 2:

Symbol in electric schematic:

Fig. 39 Diode is O.K.- 643127

Fig. 40 Diode is not O.K. - 643141

Symbol in electric schematic:

3721502en - (01) Page 9.5.2 - 15

9.5 ELECTRIC COMPONENTS

9.5.2.31 Diode
9.5.2.32 Voltage converter 24V / 12V

Fig. 41 Diode - 642983 Fig. 44 Voltage converter 24V / 12V - 642984

Possible names: -1A10, -6A1

Possible names: -1V1, -1V2, -2V1, -3H5, -3H6, -
3V1, -3V2, -3V3, -4H5, -4H6, -4V1, -4V2, -4V3, - Measurable values:
5V1, -5V2, -5V3 Plug 1+: +24VDC
Plug 1-: 0VDC
Measurable values:
Plug 2+: +12VDC

Symbol in electric schematic:

Fig. 42 Diode is O.K.- 643127

Fig. 43 Diode is not O.K. - 643141

Symbol in electric schematic:

Page 9.5.2 - 16 3721502en - (01)

9.5 ELECTRIC COMPONENTS

9.5.2.33 Initiator cut off system 9.5.2.34 Seat contact switch

Fig. 46 Seat contact switch - 642986

Fig. 45 Initiator cut off system - 642985 Possible names: -2S6

Measurable values:
Possible names: -2B11, -2B12, -2B13 Pin 1: +24VDC
Measurable values: Pin 2: open ccircuit when switch is open
Pin1: +24VDC +24VDC when switch is closed
Pin2: not used
Pin3: 0VDC Switch closes when operator sits in
Pin4: +24VDC when switch is activated the seat
+0VDC when switch is deactivated
Symbol in electric schematic:
Pin arrangement:

Symbol in electric schematic:

3721502en - (01) Page 9.5.2 - 17

9.5 ELECTRIC COMPONENTS

9.5.2.35 Servo block proportional valve 9.5.2.36 Seat contact valve servo block

Fig. 47 Servo block proportional valve (old and new

Block) - 642987

Possible names: -2Y1, -2Y2, -2Y3, -2Y4, -2Y5,

-2Y6, -2Y7, -2Y8, -2Y9, -2Y10, -2Y11, -2Y12,
-2Y13, -2Y14, -2Y15, -2Y16

Measurable values:
Pin 1: 0-650mA Fig. 48 Seat contact valve servo block - 642988

Pin 2: 0VDC
Possible names: -2Y18
Resistance between pins (coil re-
sistance): 23Ω Measurable values:
Pin 1: 24VDC (to activate valve)
Symbol in electric schematic:
Pin 2: 0VDC

Resistance between pins (coil re-

sistance): 19Ω

Symbol in electric schematic:

Page 9.5.2 - 18 3721502en - (01)

9.5 ELECTRIC COMPONENTS

9.5.2.37 Track tensioning valve servo block 9.5.2.38 Plug 64 PIN

Fig. 50 Plug 64 PIN - 642991

Possible names: -X160, -X161, -X130, -X140

-X110

Required tools:

Crimp tool P/N 6001880

Fig. 49 Track tensioning valve servo block - 642990 Pin removal tool P/N 3685377

Symbol in electric schematic:

Possible names: -2Y20

Measurable values:
Pin 1: 24VDC (to activate valve)

Pin 2: 0VDC

Resistance between pins (coil re-

sistance): 26Ω

Symbol in electric schematic:

3721502en - (01) Page 9.5.2 - 19

9.5 ELECTRIC COMPONENTS

9.5.2.39 Plug 40 PIN 9.5.2.40 Plug 6 PIN

Fig. 51 Plug 40 PIN - 642992

Possible names: -X102, -X109.1, -X101, -X120

-X100, -X109, -X131, -X141, -X105 Fig. 52 Plug 6 PIN - 642993

Required tools:
Crimp tool P/N 6001880 Possible names: -X309, -X188, -X108.1, -X108.2
Pin removal tool P/N 3685377 -X108.3, -X111

Symbol in electric schematic: Required tools:

Crimp tool P/N 6001880

Symbol in electric schematic:

Page 9.5.2 - 20 3721502en - (01)

9.5 ELECTRIC COMPONENTS

9.5.2.41 Proportional valve pump 9.5.2.42 Proportional valve pump regulation

Fig. 53 Proportional valve pump - 642994

Possible names: -3Y2, -3Y3, -3Y6, -4Y2, -4Y3,

-4Y6

Measurable values:
Pin 1: 150mA-650mA

Pin 2: 0VDC

Resistance between pins (coil re- Fig. 54 Proportional valve pump regulation - 642995
sistance): 23Ω
Possible names: -3Y1, -4Y1
Symbol in electric schematic:
Measurable values:
Pin 1: 150mA-820mA

Pin 2: 0VDC

Resistance between pins (coil re-

sistance): 23Ω

Symbol in electric schematic:

3721502en - (01) Page 9.5.2 - 21

9.5 ELECTRIC COMPONENTS

9.5.2.43 Grease container level sensor (empty) 9.5.2.44 Grease container level sensor (full)

Fig. 55 Grease container level sensor (empty) - 642996 Fig. 56 Grease container level sensor (full) - 642997

Possible names: -5B13, -5B14 Possible names: -5B15, -5B16

Measurable values: Measurable values:

brown wire: +24VDC brown wire: +24VDC

blue wire: 0VDC blue wire: 0VDC

black wire: +24VDC when container is empty
0VDC when container is not emp-
ty
Symbol in electric schematic:
black wire: +24VDC when container is full
0VDC when container is not full
Symbol in electric schematic:

Page 9.5.2 - 22 3721502en - (01)

9.5 ELECTRIC COMPONENTS

9.5.2.45 Initiator grease system

Fig. 57 Initiator grease system – 642261; 642447

Possible names: -5B2, -5B3

Measurable values:
Pin 1: brown wire +24VDC

Pin 3: blue wire 0VDC

Pin 4: black wire +24VDC if activated

Symbol in electric schematic:

3721502en - (01) Page 9.5.2 - 23

9.5 ELECTRIC COMPONENTS

Page 9.5.2 - 24 3721502en - (01)