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Tracer - Universal Programmable Control Module - O&M Manual
Tracer - Universal Programmable Control Module - O&M Manual
Installation
TRACER SUMMIT™
Version 16
BMTW-SVN01F-EN
Hardware and Software
Installation
Tracer Summit™
Version 16
This guide and the information in it are the property of American Standard Inc. and may not be used or reproduced in whole or in part,
without the written permission of American Standard Inc. Trane, a division of American Standard Inc., has a policy of continuous prod-
uct improvement and reserves the right to change design and specification without notice.
Use of the software contained in this package is provided under a software license agreement. Unauthorized use of the software or
related materials discussed in this guide can result in civil damages and criminal penalties. The terms of this license are included with
the compact disk. Please read them thoroughly.
Although Trane has tested the system described in this guide, no guarantee is offered that the system is error free.
Trane reserves the right to revise this publication at any time and to make changes to its content without obligation to notify any per-
son of such revision or change.
Trane may have patents or pending patent applications covering items in this publication. By providing this document, Trane does not
imply giving license to these patents.
™® The following are trademarks or registered trademarks of American Standard Inc.: CenTraVac, Dragon, Eagle, Horizon,
IntelliPak, TCM, Tracer, Tracer Summit, Trane, UCP2, VariTrac, VariTrane, CenTraVac, and Voyager.
™® he following are trademarks or registered trademarks of their respective companies or organizations: ARCNET from
Datapoint Corporation; AutoCAD from Autodesk; BACnet from ASHRAE; Neuron, LonMark, LonTalk, and LonWorks from
Echelon Corporation; Pentium from Intel Corporation; Windows, Windows XP, Internet Explorer, SQL database, and
Microsoft from Microsoft Corporation in the United States and other countries.
BMTW-SVN01F-EN
NOTICE:
Warnings and Cautions appear at appropriate sections throughout this manual. Read these carefully:
WARNING
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
It may also be used to alert against unsafe practices.
CAUTION
Indicates a situation that may result in equipment damage or property damage.
The following format and symbol conventions appear at appropriate sections throughout this manual:
IMPORTANT
Alerts installer, servicer, or operator to potential actions that could cause the product or system to
operate improperly but will not likely result in potential for damage.
Note:
A note may be used to make the reader aware of useful information, to clarify a point, or to describe
options or alternatives.
BMTW-SVN01F-EN
Contents
BMTW-SVN01F-EN i
Contents
ii BMTW-SVN01F-EN
Contents
BMTW-SVN01F-EN iii
Contents
Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Centrifugal/Absorption/Helical Rotary Chiller (UCP2) Interface . . . . . . 71
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Type of Communication Card: Comm4. . . . . . . . . . . . . . . . . . . . . . . 72
Wiring Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Commercial Self-Contained (CSC) and IntelliPak CSC Interfaces . . . . . 74
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Type of Communication Card: Isolated Comm3 . . . . . . . . . . . . . . . 74
Wiring Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Horizon Absorption Chiller Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Type of Communication Card: Comm4. . . . . . . . . . . . . . . . . . . . . . . 80
Wiring Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
IntelliPak Rooftop Unit Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Type of Communication Card: Comm4. . . . . . . . . . . . . . . . . . . . . . . 82
Wiring Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Lighting Control Panel (LCP) Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Type of Communication Card: Isolated Comm3 . . . . . . . . . . . . . . . 87
Wiring Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Programmable Control Module (PCM) Interface . . . . . . . . . . . . . . . . . . 93
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Type of Communication Card: Isolated Comm3 . . . . . . . . . . . . . . . 94
Wiring Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
RTA-RTW Chiller Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Type of Communication Card: Isolated Comm3 . . . . . . . . . . . . . . . 97
Wiring Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Scroll Chillers: U.S.-built CGA/CGW and
IntelliPak (CGAF) Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Type of Communication Card: Isolated Comm3 . . . . . . . . . . . . . . . 99
Wiring Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
iv BMTW-SVN01F-EN
Contents
BMTW-SVN01F-EN v
Contents
vi BMTW-SVN01F-EN
Contents
BMTW-SVN01F-EN vii
Contents
viii BMTW-SVN01F-EN
Contents
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
BMTW-SVN01F-EN ix
Contents
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
Reader Response Form . . . . . . . . . . . . . . . . . . . . 255
x BMTW-SVN01F-EN
Chapter 1
Before Installation
Before installation:
• Be sure all items on the packing list are included and are
not damaged.
• Familiarize yourself with this guide and any support literature.
• Formulate a comprehensive installation plan for the entire Tracer
Summit system.
BMTW-SVN01F-EN 1
Chapter 1 Before Installation
2 BMTW-SVN01F-EN
BCU Components
BCU Components
The BCU (see Figure 2 on page 4) is a NEMA-1 rated enclosure that
houses the following:
• A standard capacity card (required)
• An optional high capacity card
• A terminator block (TB2)
• An optional I/O module with five universal inputs (UIPs), which can
be either analog or binary, and one binary output (BOP)
• Four unit control module (UCM) communication card slots for com-
munication links 1, 2, 3, and 4
• Three card slots for option cards supplied by Trane, such as Ethernet
cards, ARCNET cards, modem cards, or EIA-232 communication
cards for BACnet interface
• A seven-segment LED display for displaying BCU operation status;
the LED operation and codes are described in Chapter 10, “BCU
Operation and Communication Status”
• An operator display socket for attaching the optional BCU operator
display
• A mini-monitor port for attaching a PC with a straight-through
EIA-232 cable to access built-in diagnostic software; this port is
intended to be used by trained service technicians
Note:
If a BCU has an optional operator display, you need to unplug
the operator display ribbon cable from the operator display
socket and wait 10 seconds before the mini-monitor port
becomes active.
BMTW-SVN01F-EN 3
Chapter 1 Before Installation
4 AMP MAX
UCM communication
card slots
Seven-segment
LED display
Operator
display socket
4 BMTW-SVN01F-EN
UCM Communication Links—Wiring Requirements
Twisted-Pair Wire—Comm5
The recommended Comm5 communication-link wiring is 22-gauge,
Level 4, twisted-pair wire. The wire can be either shielded or unshielded.
You can also use 18-gauge, shielded, twisted-pair with stranded, tinned-
copper conductors (Trane “purple” wire).
Note:
Do not mix wire types on a Comm5 link.
Fiber-Optic Cable
Fiber-optic cable is used for applications involving long distances because
there is little degradation of optic signals. Fiber-optic cable maintains the
integrity of the signal in the presence of various sources of electrical
noise, including lightning, electromagnetic interference/radio-frequency
interference (EMI/RFI), voltage conductors, and ground loops.
Note:
Use fiber-optic cable for long distances, interbuilding cabling, and/
or other areas of high electrical noise, such as petrochemical
installations, electronic rooms, and hospital nuclear magnetic res-
onance (NMR) or X-ray rooms.
BMTW-SVN01F-EN 5
Chapter 1 Before Installation
Trane requires duplex, 62.5 µm core glass fiber-optic cable with ST con-
nectors. The types of cable available for different applications include
indoor, outdoor, burial, aerial, and duct. Further descriptions of fiber-
optic cable and accessories are provided in Chapter 4, “UCM Communica-
tion-Link Wiring.”
You can order fiber-optic cables, fiber-optic modems, ST-type crimp con-
nectors, epoxy connectors, and other accessories from Trane.
Note:
Cable installations must comply with both federal and local codes.
Plenum-rated cable is available to meet NEC Article 725, which
addresses flame resistance and smoke emission for signal cables.
6 BMTW-SVN01F-EN
LAN Communication Links—Wiring Requirements
accommodate patch cables at each end of the link and signal losses in
intermediate wire terminations on the link.
IMPORTANT
Due to the high precision required when performing twisted-pair wire
terminations, Trane recommends that only qualified technicians with
the proper equipment handle all terminations and splicing.
Note:
Cable installations must comply with both federal and local
codes. Plenum-rated cable is available to meet NEC Article 725,
which addresses flame resistance and smoke emission for
signal cables.
Coaxial Cable—ARCNET
Use a 93 Ω coaxial cable (RG-62) for the Tracer Summit ARCNET link.
No other coaxial cable is supported.
You can order all ARCNET cables, adapters, crimp tools, stripper tools,
and other coaxial accessories from Trane.
For information about maximum cable length and maximum cable dis-
tance between two devices on a communication link, refer to Table 30 on
page 152.
Note:
Cable installations must comply with both federal and local codes.
Plenum-rated cable is available to meet NEC Article 725, which
addresses flame resistance and smoke emission for signal cables.
BMTW-SVN01F-EN 7
Chapter 1 Before Installation
IMPORTANT
Due to the high precision required when performing fiber-optic termi-
nations, Trane recommends that only qualified technicians with the
proper equipment handle all terminations and splicing.
Note:
Use glass fiber-optic cable for long distances, interbuilding
cabling, and/or other areas of high electrical noise, such as petro-
chemical installations, electronic rooms, and near hospital NMR
or X-ray rooms.
available budget: 7 dB
cable loss: – 3.75 dB (1 km at 3.75 dB/km)
allowance for splice loss: – 1 dB (2 at .5 dB)
allowance for end connectors: – 1 dB (2 at .5 dB)
allowance for patch panel: – 1 dB (2 at .5 dB)
excess margin: = 0.25 dB
8 BMTW-SVN01F-EN
Remote Communication Requirements and Specifications
Communication Rate
The BCU supports a maximum communication rate of 33,600 bps.
Communication Protocol
Communication between the BCU and a PC Workstation is performed
using the BACnet point-to-point (PTP) protocol.
Note:
You cannot install an EIA-232 communication card for BACnet
interface and an internal modem in the same Tracer Summit
BCU.
PC Workstation Modem
The Tracer Summit PC Workstation supports up to three internal or
external modems. (The resources available on any given PC Workstation
will dictate the number of modems able to be connected.) As with the
BCU internal modem, Trane reserves the right to support only those
modems specified. For a current list of specified modems, contact your
local Trane office.
BMTW-SVN01F-EN 9
Chapter 1 Before Installation
PC Workstation Requirements
The following sections specify hardware and software requirements and
recommendations for the PC Workstation. The hardware requirements
vary depending upon which add-on packages are included with Tracer
Summit.
10 BMTW-SVN01F-EN
Inspection Upon Receipt
Software Requirements
The PC Workstation must have the following software installed:
• Microsoft Windows 98, Windows ME, Windows NT 4.0 with Service
Pack 4, Windows XP, or Windows 2000
• Internet Explorer Version 5 or higher
• Microsoft Data Access Components (MDAC) Version 2.7 Service
Pack 1 or higher (this is usually automatically installed with
Microsoft Windows)
BMTW-SVN01F-EN 11
Chapter 1 Before Installation
12 BMTW-SVN01F-EN
Storage
Storage
Tracer Summit BCU panels are designed for indoor installation only. If
you must store the panel at the job site before installation, make sure it is
stored indoors in a controlled environment. Acceptable storage tempera-
tures range from –50°F to 150°F (–46°C to 66°C), with a relative humidity
from 10% to 90%, noncondensing.
CAUTION
Avoid Equipment Damage!
Store the BCU cover and logic board off site until most or all building
construction is complete. Failure to do so could damage the BCU cover
and logic board.
BMTW-SVN01F-EN 13
Chapter 1 Before Installation
14 BMTW-SVN01F-EN
Chapter 2
To install the Tracer Summit building control unit (BCU) at a job site,
mount the BCU to a wall and connect the ac-power wiring according to
the procedures described in the appropriate section:
• “BCU Mounting and Power Wiring for North American Installations”
below
• “BCU Mounting and Power Wiring for European Community Instal-
lations” on page 21
• “BCU Mounting and Power Wiring for International Installations” on
page 26
After you have mounted and wired the BCU, proceed to “Installing and
Wiring the BCU Logic Board” on page 31.
In addition, this chapter also describes several other procedures:
• “Installing and Removing the BCU Cover” on page 32
• “Installing the Optional Operator Display” on page 33
nCAUTION
Avoid Personal Injury!
Install the BCU only in the manner specified by Trane. Failure to do so
may result in personal injury and/or damage to equipment.
BMTW-SVN01F-EN 15
Chapter 2 BCU Mounting and Power Wiring
Select a Location
Select a location for the BCU that is in a corrosion-free, clean, indoor
environment. Consider both security and control wire lengths when mak-
ing the selection. The location should limit access to the BCU to operating
and service personnel.
To extend the life of the BCU electronic components, ensure that the
selected location avoids extreme operating conditions (including excessive
vibration) whenever possible.
CAUTION
Avoid Equipment Damage!
Install the BCU in a location that is out of direct sunlight. Failure to do
so may cause the BCU to overheat.
16 BMTW-SVN01F-EN
BCU Mounting and Power Wiring for North American Installations
BMTW-SVN01F-EN 17
Chapter 2 BCU Mounting and Power Wiring
12 in.
(30 cm)
46 in.
(1.2 m)
18 BMTW-SVN01F-EN
BCU Mounting and Power Wiring for North American Installations
CAUTION
Use Copper Conductors Only!
Unit terminals are not designed to accept other types of conductors.
Failure to use copper conductors may result in equipment damage.
Note:
The BCU transformer voltage utilization range is 98–132 Vac
(120 Vac, nominal). The panel determines whether the current
is 50 or 60 cycle.
BMTW-SVN01F-EN 19
Chapter 2 BCU Mounting and Power Wiring
nWARNING
Hazardous Voltage!
Disconnect all electric power, including remote disconnects before ser-
vicing. Follow proper lockout/tagout procedures to ensure the power
can not be inadvertently energized. Failure to disconnect power before
servicing could result in death or serious injury.
CAUTION
Avoid Equipment Damage!
Be careful when punching out the conduit knockout. Failure to do so
may cause damage to internal components.
2. At the upper left corner of the BCU, punch out either of the 7/8 in.
(22 mm) 120 Vac knockouts (see Figure 4 on page 17).
3. Access the power supply wiring by removing the BCU cover and the
block-off that covers the power supply area at the top of the BCU.
4. Connect the black 120 Vac hot (or other color wire that is not white or
green) to the top terminal block position (see Figure 6 on page 21).
5. Connect the white 120 Vac neutral wire to the middle terminal block
position.
6. Connect the green ground wire to the bottom terminal block position.
The ground wire should be continuous back to the circuit breaker
panel.
7. On a label, record the location of the circuit breaker panel and the
electrical circuit. Attach the label to the ac-power cover inside the
BCU.
20 BMTW-SVN01F-EN
BCU Mounting and Power Wiring for European Community Installations
CAUTION
4-Amp maximum set up tool receptacle
The SET UP TOOL ONLY receptacle must be used only to power a lap-
top PC service tool. The PC must not exceed a 4 A draw with a maxi-
mum acceptable leakage current of 3.4 mA.
Ground (green)
4 AMP MAX
nCAUTION
Avoid Personal Injury!
Install the BCU only in the manner specified by Trane. Failure to do so
may result in personal injury and/or damage to equipment.
BMTW-SVN01F-EN 21
Chapter 2 BCU Mounting and Power Wiring
Select a Location
Select a location for the BCU that is in a corrosion-free, clean, indoor
environment. Consider both security and control wire lengths when mak-
ing the selection. The location should limit access to the BCU to operating
and service personnel.
To extend the life of the BCU electronic components, ensure that the
selected location avoids extreme operating conditions (including excessive
vibration) whenever possible.
CAUTION
Avoid Equipment Damage!
Install the BCU in a location that is out of direct sunlight. Failure to do
so may cause the BCU to overheat.
22 BMTW-SVN01F-EN
BCU Mounting and Power Wiring for European Community Installations
BMTW-SVN01F-EN 23
Chapter 2 BCU Mounting and Power Wiring
5. Secure the back panel to the wall with the 1/4 in. (M6) hardware.
CAUTION
Use Copper Conductors Only!
Unit terminals are not designed to accept other types of conductors.
Failure to use copper conductors may result in equipment damage.
Note:
The BCU transformer voltage utilization range is 196–264 Vac
(230 Vac, nominal). The panel determines if the current is 50 or
60 cycle.
24 BMTW-SVN01F-EN
BCU Mounting and Power Wiring for European Community Installations
nWARNING
Hazardous Voltage!
Disconnect all electric power, including remote disconnects before ser-
vicing. Follow proper lockout/tagout procedures to ensure the power
can not be inadvertently energized. Failure to disconnect power before
servicing could result in death or serious injury.
CAUTION
Avoid Equipment Damage!
Be careful when punching out the conduit knockout. Failure to do so
may cause damage to internal components.
2. At the upper left corner of the BCU, punch out either of the 22 mm
230 Vac knockouts (see Figure 4 on page 17).
3. Access the power supply wiring by removing the BCU cover and the
block-off that covers the power supply area at the top of the BCU.
4. Connect the blue 230 Vac wire to the top terminal block position (see
Figure 7 on page 26).
5. Connect the brown 230 Vac wire to the bottom terminal block posi-
tion.
6. Connect the green ground wire to the ground lug. The ground wire
should be continuous back to the circuit breaker panel.
7. On a label, record the location of the circuit breaker panel and the
electrical circuit. Attach the label to the ac-power cover inside the
BCU.
BMTW-SVN01F-EN 25
Chapter 2 BCU Mounting and Power Wiring
CAUTION
4-Amp maximum service tool receptacle
The SERVICE TOOL ONLY receptacle must only be used to power a lap-
top PC service tool. The PC must not exceed a 4 A draw with a maxi-
mum acceptable leakage current of 3.4 mA.
! 4 AMP MAX
Ground (green)
Ground lug
Select a Location
Select a location for the BCU that is in a corrosion-free, clean, indoor
environment. Consider both security and control wire lengths when mak-
ing the selection. The location should limit access to the BCU to operating
and service personnel.
26 BMTW-SVN01F-EN
BCU Mounting and Power Wiring for International Installations
To extend the life of the BCU electronic components, ensure that the
selected location avoids extreme operating conditions (including excessive
vibration) whenever possible.
CAUTION
Avoid Equipment Damage!
Install the BCU in a location that is out of direct sunlight. Failure to do
so may cause the BCU to overheat.
BMTW-SVN01F-EN 27
Chapter 2 BCU Mounting and Power Wiring
• The left clearance allows for the alternate entry of conduit for the
120/240 Vac power entry.
• The right clearance allows for entry of conduit for low-voltage commu-
nication links and input/output wiring.
• The front clearance allows for operation and service access.
28 BMTW-SVN01F-EN
BCU Mounting and Power Wiring for International Installations
• The ac-power wiring must comply with the National Electrical Code
(NEC) and applicable local electrical codes.
• The ac-power wiring requires three-wire 120/240 Vac service. Use
copper conductors only.
CAUTION
Use Copper Conductors Only!
Unit terminals are not designed to accept other types of conductors.
Failure to use copper conductors may result in equipment damage.
Note:
The BCU transformer voltage utilization range is 98–132 Vac
(120 Vac, nominal) or 196–264 Vac (240 Vac, nominal). The
panel determines whether the current is 50 or 60 cycle.
nWARNING
Hazardous Voltage!
Disconnect all electric power, including remote disconnects before ser-
vicing. Follow proper lockout/tagout procedures to ensure the power
can not be inadvertently energized. Failure to disconnect power before
servicing could result in death or serious injury.
CAUTION
Avoid Equipment Damage!
Be careful when punching out the conduit knockout. Failure to do so
may cause damage to internal components.
2. At the upper left corner of the BCU, punch out either of the 22 mm
(7/8 in.) 120/240 Vac knockouts (see Figure 8 on page 30).
3. Access the power supply wiring by removing the BCU cover and the
block-off that covers the power supply area at the top of the BCU.
4. Set the line voltage switch to match the supply voltage (120–240 Vac).
5. For 120 Vac, connect the black wire (or other color wire that is not
white or green) to the top terminal block position (see Figure 8 on
page 30). Then connect the white wire to the middle terminal block
position.
6. For 240 Vac, connect the black wire (or other color wire that is not
white or green) to the top and middle terminal block positions.
BMTW-SVN01F-EN 29
Chapter 2 BCU Mounting and Power Wiring
7. Connect the green ground wire to the bottom terminal block position.
The ground wire should be continuous back to the circuit breaker
panel.
8. On a label, record the location of the circuit breaker panel and the
electrical circuit. Attach the label to the ac-power cover inside the
BCU.
CAUTION
4-Amp maximum set up tool receptacle
The SET UP TOOL ONLY receptacle must only be used to power a lap-
top PC service tool. The PC must not exceed a 4 A draw with a maxi-
mum acceptable leakage current of 3.4 mA.
30 BMTW-SVN01F-EN
Installing and Wiring the BCU Logic Board
2. Make sure that all internal connections are secure, then check for ac
or dc voltages for safety purposes. For BCU input power wiring and
internal cable connections, see Figure 2 on page 4.
3. Check for ac and dc shorts to ground by disconnecting all power to the
BCU and measuring the resistance between the hot and neutral leads
on the 120/240 Vac power supply. The proper resistance reading
should be 33 Ω (5 Ω with an optional 24 Vac transformer).
4. Energize the BCU power supply circuit, and then check the voltage
between each pair of wires on the ac-power termination block. The
voltages measured should match the values in Table 4.
Table 4. BCU Power Supply Voltages
Power Voltages
120 Vac • 98–132 Vac between black wire and white wire
• Less than 5 Vac between white wire and ground
• 98–132 Vac between black wire and ground
240 Vac • 196–264 Vac between black wire and orange wire
• 98–132 Vac between orange wire and ground
• 98–132 Vac between black wire and ground
CAUTION
Possible Equipment Damage!
The BCU logic board should be installed only after building construc-
tion or electrical wiring is at a point when there is no risk of damaging
the electronics of the logic board.
BMTW-SVN01F-EN 31
Chapter 2 BCU Mounting and Power Wiring
32 BMTW-SVN01F-EN
Installing the Optional Operator Display
BMTW-SVN01F-EN 33
Chapter 2 BCU Mounting and Power Wiring
4. Ensure that the BCU has been mounted in the recommended location
and at the recommended height as shown in Figure 5 on page 18.
Note:
If the BCU is not installed as recommended, you may not be
able to view and use the operator display most effectively.
Note:
If the BCU was manufactured before the indicated date, the
BCU logic board will not have the P13 operator display socket.
CAUTION
Possible Equipment Damage!
Failure to turn off power may result in damage to internal components.
7. Attach one end of the ribbon cable into P2, the 10-pin socket located
at the top of the operator display circuit board.
Note:
The 10-pin plug on each end of the ribbon cable has a “polariz-
ing key” to prevent improper installation of the ribbon cable.
Align this polarizing key with the slot in the 10-pin socket.
Note:
When installed, the plug on one end of the ribbon cable routes
the cable away from the circuit board while the plug on the
other end routes the ribbon cable toward the circuit board. Use
the end that routes the ribbon cable away from the circuit
board.
8. Locate the small manila envelope that shipped with the BCU opera-
tor display. This envelope contains four 8 mm M4 screws and star
washers.
9. Thread one screw into the threaded hole on the upper-left side of the
BCU chassis (see Figure 11 on page 35). Do not completely tighten
the screw.
34 BMTW-SVN01F-EN
Installing the Optional Operator Display
10. Thread another screw into the hole in the upper right side of the BCU
chassis. Do not completely tighten the screw.
11. Hook the BCU operator display assembly onto these two screws.
12. Thread the remaining two screws into the lower- left and lower-right
corners of the operator display.
13. Tighten all four screws.
14. Attach the loose end of the ribbon cable into P13, the 10-pin operator
display socket located on the BCU logic board (see Figure 12 on
page 36).
Note:
Align the polarizing key on the ribbon cable with the slot in the
operator display socket.
BMTW-SVN01F-EN 35
Chapter 2 BCU Mounting and Power Wiring
Note:
The operator display emits a beep every 10 minutes if the oper-
ator display is powered up and either the BCU is not configured
or communication has been lost between the BCU and the oper-
ator display. Therefore, if you are installing the operator dis-
play on a BCU that has not been configured, the operator
display will beep. You may want to wait to power up the opera-
tor display until the BCU has been configured. To do so, simply
keep the ribbon cable disconnected from the P13 operator dis-
play socket on the BCU logic board.
IMPORTANT
The operator display will not function properly if the mini-monitor is
plugged into P6 on the BCU logic board. (The mini-monitor is software
and cabling that allows you to view BCU information on an attached
PC.) If you need to attach the mini-monitor cable, first unplug the oper-
ator display from the P13 operator display socket on the BCU logic
board.
36 BMTW-SVN01F-EN
Chapter 3
The BCU input/output (I/O) module is an optional board that adds capa-
bilities for five universal inputs (UIPs) and one binary output (BOP) to
the BCU.
Each UIP can be configured for any of the following:
• Binary (switches or outputs)
• Current (0–20 mA)
• Pulse meter (water, gas, and electric)
• Temperature sensor (Trane thermistors)
• Voltage (0–10 Vdc) inputs
Both the hardware jumper selection and the software configuration set
the UIP type.
A BOP has been included in the BCU I/O module to provide a convenient
single output. The BOP can be used to control equipment or provide sta-
tus information such as an alarm condition.
I/O Wiring
All wiring must conform to national and local electrical codes. Analog wir-
ing should not exceed a run length of 300 ft (91 m). Binary wiring should
not exceed a length of 1,000 ft (305 m). If the recommended lengths are
exceeded, the wire may pick up EMI/RFI, which would affect operation of
the BCU I/O module.
For input and output wiring, Trane recommends using a plenum wire
that is 18–22 AWG (1.02–0.643 mm2) shielded, twisted-pair wire. Each
conductor is stranded, tinned copper. Only one end of the shielded wire
should be grounded. At the BCU end, connect the wire’s shield to the neg-
ative lead input. On the other end of the wire, cut back and tape the
shielding.
BMTW-SVN01F-EN 37
Chapter 3 BCU I/O Module
Both input wiring and output wiring are connected to the terminal block
TB1 on the BCU I/O module. The five UIPs are labeled UIP1 through
UIP5. The BOP is labeled BOP1. The BCU I/O module also has a 24 Vac
(100 mA) output to power transmitting devices. Odd numbered terminals
on TB1 are positive leads, and even numbered terminals are negative
leads, except for TB1-14. For current or voltage devices, always connect
the positive wire to positive leads and the negative wire to negative leads.
Refer to Figure 13 for terminal locations on TB1.
38 BMTW-SVN01F-EN
I/O Wiring
Table 5. Jumper Configurations, Operating Ranges, and Circuit Characteristics for Input Device Types
BMTW-SVN01F-EN 39
Chapter 3 BCU I/O Module
Table 5. Jumper Configurations, Operating Ranges, and Circuit Characteristics for Input Device Types
40 BMTW-SVN01F-EN
Thermistor Configured UIPs
Temperature Thermistor
(Fahrenheit) (ohms)
–30 241,071
–20 170,041
–10 121,326
0 87,511
10 63,769
20 46,919
30 34,839
40 26,221
50 19,955
60 15,333
70 11,889
80 9,298
90 7,330
100 5,824
125 3,382
150 2,049
175 1,296
200 837
220 600
BMTW-SVN01F-EN 41
Chapter 3 BCU I/O Module
For all UIPs in the BCU I/O module, you must create and set up the nec-
essary objects that will provide units, calculation, and alarming to the
desired input. Refer to the Tracer Summit System Programming guide for
creating and setting up the necessary objects.
Note:
The 24 Vdc power supply shares a common negative input with
the UIPs. This eliminates the need to connect a 24 Vdc negative
power output to the negative input of the UIP.
42 BMTW-SVN01F-EN
Binary Output
For all UIPs in the BCU I/O module, you must create and set up the nec-
essary objects that will provide units, calculation, and alarming to the
desired input. Refer to the Tracer Summit System Programming guide for
creating and setting up the necessary objects.
Binary Output
A single triac powered binary output is available for use. The triac
accepts loads up to 500 mA at 24 Vdc. Refer to Figure 13 on page 38 for
the location of the binary output, which is labeled BOP1.
For the binary output on the BCU I/O module, you must create and setup
a binary output object that will control this output. Refer to the Tracer
Summit System Programming guide for creating and setting up binary
objects.
BMTW-SVN01F-EN 43
Chapter 3 BCU I/O Module
44 BMTW-SVN01F-EN
Chapter 4
UCM Communication-Link
Wiring
Communication Links
Unit control module (UCM) communication links are used to connect
UCMs to the BCU. Each BCU has four communication card slots and can
have up to four UCM communication links. You can configure each link
with any one of the five types of UCM communication cards.
The types and quantities of UCMs that you can link to standard capacity
and high capacity BCUs are shown in Table 7 on page 46. BCU capacity
is determined by whether just the standard capacity module is installed
or both the standard and high capacity modules are installed in a BCU.
BMTW-SVN01F-EN 45
Chapter 4 UCM Communication-Link Wiring
to 6.
‡ The number of TRS panels supported in a BCU is a function of the number of binary and analog objects defined. Make sure that
the BCU is properly sized (refer to BAS-PRB005-EN, Building Control Unit Sizing for Version 13 Tracer Summit Systems). TRSs
must be configured on communication link 1. TRSs cannot coexist with other UCM types on the same communication link. The
non-isolated Comm3 link must be dedicated solely to the TRS interface and can be located only on communication link 1.
** A maximum of 60 devices per link can be accommodated. With a repeater, the maximum number is increased to 120.
*** For a complete list of controllers, see Chapter 5, Comm5 section.
46 BMTW-SVN01F-EN
UCM Communication Cards
The locations of the UCM communication links on the BCU logic board
are illustrated in Figure 16.
BMTW-SVN01F-EN 47
Chapter 4 UCM Communication-Link Wiring
Comm2 Card
This card is used for UCP1 communication. It is the isolated link for use
with UCP1 chillers (CVHE, CVAD, RTHA, and CVHB). These are the
same chillers that previously connected to Tracer 100 series systems
through the system control panel (SCP). The use of an SCP is not
required nor is it supported for Tracer Summit installations. A maximum
of two of these cards per BCU can be used.
Note the color of the card (red), the numbers on the label, and the physi-
cal characteristics of the card as shown in Figure 17.
Figure Note:
Trane part number 4020 0905
Card identification tag: 50100756
Service part number: BRD0935
48 BMTW-SVN01F-EN
UCM Communication Cards
Figure Note:
Trane Part Number 4020 0906
Card identification tag: 50100737
Service part number: BRD0933
BMTW-SVN01F-EN 49
Chapter 4 UCM Communication-Link Wiring
Figure Note:
Trane Part Number 4020 0907
Card identification tag: 50100738
Service part number: BRD0934
50 BMTW-SVN01F-EN
UCM Communication Cards
Comm4 Card
This card is used for Horizon absorption chiller, IntelliPak, TUC, UCP2,
UPCM, VAV II, VAV III, VAV IV, VAV wireless receiver, and Voyager
communication. A maximum of four of these cards per BCU can be used.
Note the color of the card (green), the numbers on the label, and the phys-
ical characteristics of the card as shown in Figure 20.
Figure Note:
Trane Part Number 4020 0979
Card identification tag: 50100757
Service part number: BRD0936
BMTW-SVN01F-EN 51
Chapter 4 UCM Communication-Link Wiring
Comm5 Card
This card is used for the following devices: Tracer AH540 and AH541 con-
trollers, Tracer loop controller, Tracer MP501 controller, Tracer MP503
I/O module, Tracer MP580 and MP581 controllers, Tracer ZN510, ZN511,
ZN517, ZN524, ZN520, ZN521, LCI-I, LCI-V, LCI-R controllers, Tracer
VV550 and VV551 controllers, and other LonTalk® devices. A maximum
of one of these cards per BCU can be used.
Note the color of the card (green), the numbers on the label, and the phys-
ical characteristics of the card as shown in Figure 21.
Figure Note:
Trane part number 4020 1124
Card identification tag: 50100857
Service part number: BRD01670
52 BMTW-SVN01F-EN
UCM Communication Cards
BMTW-SVN01F-EN 53
Chapter 4 UCM Communication-Link Wiring
Communication-Link Wire
All Tracer Summit communication-link wiring is low voltage Class 2 and
must be field-supplied and installed in compliance with NEC and local
codes. To prevent electrical noise interference, all communication-link
wiring must also comply with the requirements outlined in this section
for wire selection and individual link configuration. Fiber-optic UCM
communication is also available where extreme distance, electrical noise
immunity, or building-to-building communication is required (See “Fiber-
Optic UCM Communication” on page 64).
Do not run communication-link wiring in the same conduit or wire bundle
with ac-power wires. This could cause the BCU to malfunction due to
electrical noise.
Typical UCM communication-link field wiring is illustrated in Figure 23
on page 55.
54 BMTW-SVN01F-EN
Communication-Link Wire
Figure Note:
If unshielded wire is used (as recommended for Comm5), there is no shield con-
nection.
BMTW-SVN01F-EN 55
Chapter 4 UCM Communication-Link Wiring
Termination resistor
(Comm5 only)
Figure Note:
• Maximum wire length for the entire configuration is 5,000 ft (1,524 m).
• Maximum wire length for Comm5 is 4,500 ft (1,400 m)
(Comm5 wire length limitations can be extended through the use of a link
repeater; see “Comm5 Physical Link Repeater” on page 60).
56 BMTW-SVN01F-EN
Communication-Link Wire
Termination resistor
Termination resistor
Repeater
Termination resistor
Termination resistor
Figure Note:
• Maximum wire length for Comm5 is 4,500 ft (1,400 m). on each side of the
repeater.
BMTW-SVN01F-EN 57
Chapter 4 UCM Communication-Link Wiring
Figure Note:
• Maximum wire length for the entire configuration is limited to 5,000 ft
(1,524 m).
• The maximum number of branches is 10. There are 6 branches shown in the
figure above. (Comm5 wire connections to a sensor are not considered to be
branches.)
• This is not considered a recommended wiring topology for Comm5.
• See “Termination Resistance Placement for Comm5 Links.”
58 BMTW-SVN01F-EN
Communication-Link Wire
BMTW-SVN01F-EN 59
Chapter 4 UCM Communication-Link Wiring
BCU
105 Ω
Termination Comm
resistor
Splice Splice
Shield
Shield connection not used
for unshielded wire
105 Ω
Termination
resistor
Figure Note:
A continuous shield is required when shielded wire is used. At each controller,
splice shield wire and tape back to prevent grounding. Connect shield wire to
earth ground at the BCU and repeater. If unshielded communication wire is
used, no shield connections are necessary.
105 Ω
Termination
Resistor
105 Ω
Termination
Shielded connection not used
Resistor
for unshielded wire
com
60 BMTW-SVN01F-EN
Communication-Link Wire
BMTW-SVN01F-EN 61
Chapter 4 UCM Communication-Link Wiring
62 BMTW-SVN01F-EN
Communication-Link Wire
BMTW-SVN01F-EN 63
Chapter 4 UCM Communication-Link Wiring
IMPORTANT
Trane recommends that only qualified and experienced fiber-optic tech-
nicians prepare the fiber-optic end connectors and cable run lengths.
Improper methods may result in faulty communication due to signal
64 BMTW-SVN01F-EN
Fiber-Optic UCM Communication
Note:
Use fiber-optic cable for long distances, interbuilding cabling,
and/or other high electrical noise areas such as petrochemical
installations, electronic rooms, and near hospital NMR or X-ray
rooms.
Fiber-Optic Modems
The EIA-485 data transceiver (D1300) has one fiber-optic port and one
twisted-pair (EIA-485) port. The EIA-485 data repeater (D2300) has two
fiber-optic ports and one twisted-pair (EIA-485) port. Each fiber-optic
port has two connections, one for transmitting information and one for
receiving information.
An illustration of a D2300 fiber-optic modem and the connections to it is
provided in Figure 31. The EIA-485 data transceiver (D1300) looks like
the EIA-485 data repeater (D2300) shown in this figure, but it has only
one fiber-optic port. The mounting and power wiring is the same for both
types of fiber-optic modems.
BMTW-SVN01F-EN 65
Chapter 4 UCM Communication-Link Wiring
IMPORTANT
Fiber-optic polarity is extremely important! Make sure that the fiber
connections on the fiber-optic modem are reversed for the next
modem, and then reversed again to the next modem, and so on.
5. Connect the UCM communication link and the resistor (provided with
the modem) to the modem as shown in Figure 31 on page 65. Connect
the shield at the BCU end and tape it back at the modem end. Polar-
ity of this connection is important only for Comm4 cards.
Exception: In buildings that do not have a BCU, the shield from the
communication-link wiring must be grounded on the GRD-2 terminal
between the two UCM communication-link wire terminals of the
fiber-optic modem. The shield wire must not touch either of the two
communication wires.
A typical application using twisted-pair communication wire between the
BCU and UCMs within the initial building, then connected to several
other buildings using fiber-optic modems, is shown in Figure 32 on
page 67.
66 BMTW-SVN01F-EN
Fiber-Optic UCM Communication
BMTW-SVN01F-EN 67
Chapter 4 UCM Communication-Link Wiring
available budget: 11 dB
cable loss: – 7.5 dB (1 km at 3.75 dB/km)
allowance for splice loss: – 1 dB (2 at .5 dB)
allowance for end connectors: – 1 dB (2 at .5 dB)
allowance for patch panel: – 1 dB (2 at .5 dB)
excess margin: = 0.5 dB
68 BMTW-SVN01F-EN
Chapter 5
Note:
If the UCP1 control panel is connected to a System Control
Panel (SCP), with or without a Tracer 100 in place, then the
chiller has a bidirectional communication interface (regardless
of the chiller model number). The SCP can be removed and the
chiller can be connected to a Tracer Summit system for moni-
toring and control.
For specific information about the number of UCP1s allowed per BCU
and per communication link, refer to Table 7 on page 46.
BMTW-SVN01F-EN 69
Chapter 5 UCM Wiring and Addressing
Wiring Notes
To establish wiring connections between the UCM and the BCU, Trane
requires that you use the communication-link wiring specified in this
manual. For wire selection specifications, see “UCM Communication-
Wire Characteristics” on page 55.
Use fiber-optic modems for building-to-building communication. If fiber
optics are not used, building-to-building communication wiring requires a
Transtector transient protector at each building. You can purchase Tran-
stector protectors through Trane. Contact your local Trane sales office for
details.
In a daisy chain configuration, use one pair of wires that start at the BCU
and go to all UCMs in a continuous loop. A branch configuration is possi-
ble if you need to tap into a daisy chain. Limit the total aggregate length
of the wiring for each communication link to 5,000 ft (1,524 m).
To connect communication wiring:
1. Attach one end of the communication-link wiring to TB2 on the BCU.
For the location of TB2 refer to Figure 16 on page 47.
2. Attach the other end of the communication-link wiring to the UCP at
the 1TB6 terminal on the 1U3 module of the UCP. Refer to the UCP
literature for details concerning UCP installation and operation.
To connect the shield:
◆ Connect the shield at the BCU (TB2) to provide a drain for RFI/EMI,
and then splice it with other UPC1 UCM shields at the UPC1 UCM
end. Tape the shield at the last UPC1 UCM in the chain to prevent
any connection between the shield and ground (see Figure 33 on
page 71).
Note:
Observe the polarity throughout communication links.
IMPORTANT
UCM ground loops will cause a malfunction.
70 BMTW-SVN01F-EN
Centrifugal/Absorption/Helical Rotary Chiller (UCP2) Interface
Device Addressing
The UCP address must be set to 01, 02, or 03 in order for it to communi-
cate with the BCU. The address is set with a series of DIP switches (S11)
on the 1U3 module of the UCP (see Figure 33). For UCP DIP switch set-
tings, see Table 10.
Table 10. CenTraVac UCP1 Address Settings
1 on on on on OFF
2 on on on OFF on
3 on on on OFF OFF
Centrifugal/Absorption/Helical Rotary
Chiller (UCP2) Interface
Description
These Unit Control Panels (UCP2s) allow Tracer Summit to monitor, con-
trol, and configure centrifugal, absorption, and helical rotary chillers. The
chiller must be equipped with a TCI Comm4 communication module to
communicate with a Tracer Summit BCU. For specific information about
the number of UCP2s allowed per BCU and per communication link, refer
to Table 7 on page 46.
BMTW-SVN01F-EN 71
Chapter 5 UCM Wiring and Addressing
Wiring Notes
To establish wiring connections between the UCM and the BCU, Trane
requires that you use the communication-link wiring specified in this
manual. For wire selection specifications, see “UCM Communication-
Wire Characteristics” on page 55.
Use fiber-optic modems for building-to-building communication. If fiber
optics are not used, building-to-building communication wiring requires a
Transtector transient protector at each building. You can purchase Tran-
stector protectors through Trane. Contact your local Trane sales office for
details.
In a daisy chain configuration, use one pair of wires that start at the BCU
and go to all UCMs in a continuous loop. A branch configuration is possi-
ble if you need to tap into a daisy chain. Limit the total aggregate length
of the wiring for each communication link to 5,000 ft (1,524 m).
To connect communication wiring:
1. Attach one end of the communication-link wiring to TB2 on the BCU.
For the location of TB2, refer to Figure 16 on page 47.
2. Attach the other end of the communication-link wiring to the chiller
TCI Comm4 module on the communication-link terminal. For the
location of the communication-link terminations on the chiller TCI
Comm4 module, see Figure 34.
72 BMTW-SVN01F-EN
Centrifugal/Absorption/Helical Rotary Chiller (UCP2) Interface
Note:
Observe the polarity throughout communication links.
IMPORTANT
UCM ground loops will cause a malfunction.
From the UCP2 operator settings menu on the front panel, change the
setpoint source override item to NONE to allow Tracer Summit control. If
this setting is not changed, Tracer Summit is only able to monitor the
UCP2.
Figure 35. ICS Connections Between the BCU and UCP2s on a Comm4
Link
1
Link 1 2
3
4 Device #1 Device #2 Device #3
Link 2 5
6
7 Comm Link Comm Link Comm Link
Link 3 Terminal Block Terminal Block Terminal Block
8
9
10 Cut and tape
Link 4 11 Shield Shield Shield back the
shield wire.
12 Cut and tape Cut and tape Last device on
the shield the shield the Comm4 link
wires together. wires together.
Device Addressing
Each UCM must have a unique address on each link. On the UCP2,
addresses are set from the front panel. Refer to the UCP2 installation,
operation, and maintenance manual for details.
BMTW-SVN01F-EN 73
Chapter 5 UCM Wiring and Addressing
Wiring Notes
To establish connections between the UCM and the BCU, Trane requires
that you use the communication-link wiring specified in this manual. For
wire selection specifications, see “UCM Communication-Wire Character-
istics” on page 55.
Use fiber-optic modems for building-to-building communication. If fiber
optics are not used, building-to-building communication wiring requires a
Transtector transient protector at each building. You can purchase Tran-
stector protectors through Trane. Contact your local Trane sales office for
details.
In a daisy chain configuration, use one pair of wires that start at the BCU
and go to all UCMs in a continuous loop. A branch configuration is possi-
ble if you need to tap into a daisy chain. Limit the total aggregate length
of the wiring for each communication link to 5,000 ft (1,524 m).
To connect communication wiring:
1. Attach one end of the communication-link wiring to TB2 on the BCU.
For the location of TB2, refer to Figure 16 on page 47.
2. For the CSC, attach the other end of the communication-link wiring
to the CSC UCM at TB2-1 (TB2-1 is a terminal block located in the
CSC control panel). Refer to the CSC literature for connection points.
For the IntelliPak CSC, attach the other end of the communication-
link wiring to the UCM at the communication link + and – terminals
(see Figure 35 on page 73). For more detailed information on wiring
the Intellipak CSC, refer to the CSC installation literature.
74 BMTW-SVN01F-EN
Commercial Self-Contained (CSC) and IntelliPak CSC Interfaces
Note:
Observe the polarity throughout communication links.
IMPORTANT
UCM ground loops will cause a malfunction.
BMTW-SVN01F-EN 75
Chapter 5 UCM Wiring and Addressing
Device Addressing
Each UCM must have a unique address that is set using a DIP switch on
the CSC. The location of the Tracer Summit address DIP switch on the
CSC is shown in Figure 36. For CSC address DIP switch settings, refer to
Table 11 on page 77.
76 BMTW-SVN01F-EN
Commercial Self-Contained (CSC) and IntelliPak CSC Interfaces
For IntelliPak CSCs, addresses are set from the front panel. Refer to the
IntelliPak CSC installation, operation, and maintenance manual for
details.
Table 11. CSC UCM Address Settings
BMTW-SVN01F-EN 77
Chapter 5 UCM Wiring and Addressing
Figure 37. IntelliPak CSC DIP Switch Settings and Daughter Board
Alignment on the IntelliPak TCI Module
78 BMTW-SVN01F-EN
Horizon Absorption Chiller Interface
Figure 38. ICS Connections Between the BCU and CSC and IntelliPak
CSC UCMs on an Isolated Comm3 Link
1
Link 1 2
3
4 Device #1 Device #2 Device #3
Link 2 5
6
7 Comm Link Comm Link Comm Link
Link 3 Terminal Block Terminal Block Terminal Block
8
9
10 Cut and tape
Link 4 11 Shield Shield Shield back the
shield wire.
12 Cut and tape Cut and tape Last device on
the shield the shield the Comm4 link
wires together. wires together.
BMTW-SVN01F-EN 79
Chapter 5 UCM Wiring and Addressing
Horizon Chillers
Burner
Chiller
Circuit
2.0
CLD
Purge
Starter
Stepper
TCI4-Comm4 3.0
Dragon/Navigator Chillers
Burner
CCCLD
Chiller 1.0
Circuit
Stepper
TCI4-Comm4
Note:
The DIP switch block on the TCI4-Comm4 module should have
DIP switches 1 and 3 in the off position, with DIP switch 2 in
the on position.
Wiring Notes
To establish wiring connections between the UCM and the BCU, Trane
requires that you use the communication-link wiring specified in this
manual. For wire selection specifications, see “UCM Communication-
Wire Characteristics” on page 55.
Use fiber-optic modems for building-to-building communication. If fiber
optics are not used, building-to-building communication wiring requires a
Transtector transient protector at each building. You can purchase Tran-
80 BMTW-SVN01F-EN
Horizon Absorption Chiller Interface
stector protectors through Trane. Contact your local Trane sales office for
details.
In a daisy chain configuration, use one pair of wires that start at the BCU
and go to all UCMs in a continuous loop. A branch configuration is possi-
ble if you need to tap into a daisy chain. Limit the total aggregate length
of the wiring for each communication link to 5,000 ft (1,524 m).
To connect communication wiring:
◆ Attach one end of the communication-link wiring to TB2 on the BCU.
For the location of TB2, refer to Figure 16 on page 47. The communi-
cation-link wiring must be connected to the TCI4-Comm4 module on
the communication-link terminal block (J3-A or J3-B)
To connect the shield:
Connect the shield at the BCU (TB2) to provide a drain for RFI/EMI, and
then splice it with other Horizon shields at the Horizon end. Tape the
shield at the last Horizon in the chain to prevent any connection between
the shield and ground (refer to Figure 39). If polarity is reversed and the
BCU is both configured and connected, the green RX light on the TCI4-
Comm4 board will be ON solid.
Note:
Observe the polarity throughout communication links.
IMPORTANT
UCM ground loops will cause a malfunction.
Figure 39. ICS Connections Between the BCU and Horizon Interface on
a Comm4 Link
1
Link 1 2
3
4 Device #1 Device #2 Device #3
Link 2 5
6
7 Comm Link Comm Link Comm Link
Link 3 Terminal Block Terminal Block Terminal Block
8
9
10 Cut and tape
Link 4 11 Shield Shield Shield back the
shield wire.
12 Cut and tape Cut and tape Last device on
the shield the shield the Comm4 link
wires together. wires together.
Device Addressing
Each UCM must have a unique address on each link. On the Horizon
chiller, addresses are set from the front panel. Refer to the Horizon chiller
installation, operation, and maintenance manual for details.
BMTW-SVN01F-EN 81
Chapter 5 UCM Wiring and Addressing
Wiring Notes
To establish wiring connections between the UCM and the BCU, Trane
requires that you use the communication-link wiring specified in this
manual. For wire selection specifications, see “UCM Communication-
Wire Characteristics” on page 55.
Use fiber-optic modems for building-to-building communication. If fiber
optics are not used, building-to-building communication wiring requires a
Transtector transient protector at each building. You can purchase Tran-
stector protectors through Trane. Contact your local Trane sales office for
details.
In a daisy chain configuration, use one pair of wires that start at the BCU
and go to all UCMs in a continuous loop. A branch configuration is possi-
ble if you need to tap into a daisy chain. Limit the total aggregate length
of the wiring for each communication link to 5,000 ft (1,524 m).
To connect communication wiring:
1. Attach one end of the communication-link wiring to TB2 on the BCU.
For the location of TB2, refer to Figure 16 on page 47.
2. Attach the other end of the communication-link wiring to the Intelli-
Pak UCM at 1TB5-19(+) and 1TB5-20(–) on the control panel. See
Figure 41 on page 85 for connection points on the UCM.
82 BMTW-SVN01F-EN
IntelliPak Rooftop Unit Interface
To connect shield:
Connect the shield at the BCU (TB2) to provide a drain for RFI/EMI, and
then splice it with other IntelliPak shields at the IntelliPak end. Tape the
shield at the last IntelliPak in the chain to prevent any connection
between the shield and ground (see Figure 42 on page 86). Observe the
polarity throughout communication links.
IMPORTANT
UCM ground loops will cause a malfunction.
BMTW-SVN01F-EN 83
Chapter 5 UCM Wiring and Addressing
Figure 40. DIP Switch Settings and Daughter Board Alignment on the
IntelliPak TCI Module
84 BMTW-SVN01F-EN
IntelliPak Rooftop Unit Interface
Figure 41. Human Interface, TCI Module, and Terminal Block Locations
on the IntelliPak UCM
BMTW-SVN01F-EN 85
Chapter 5 UCM Wiring and Addressing
Figure 42. ICS Connections Between the BCU and IntelliPak Rooftop
Unit UCMs on a Comm4 Link
1
Link 1 2
3
4 Device #1 Device #2 Device #3
Link 2 5
6
7 Comm Link Comm Link Comm Link
Link 3 Terminal Block Terminal Block Terminal Block
8
9
10 Cut and tape
Link 4 11 Shield Shield Shield back the
shield wire.
12 Cut and tape Cut and tape Last device on
the shield the shield the Comm4 link
wires together. wires together.
Device Addressing
Each UCM must have a unique address on each link. On the IntelliPak,
addresses are set from the front panel. Refer to the IntelliPak installa-
tion, operation, and maintenance manual for details.
86 BMTW-SVN01F-EN
Lighting Control Panel (LCP) Interface
Wiring Notes
To establish connections between the UCM and the BCU, Trane requires
that you use communication-link wire specified in this manual. For wire
selection specifications, see “UCM Communication-Wire Characteristics”
on page 55.
Use fiber-optic modems for building-to-building communication. If fiber
optics are not used, building-to-building communication wiring requires a
Transtector transient protector at each building. You can purchase Tran-
stector protectors through Trane. Contact your local Trane sales office for
details.
To connect communication wiring:
1. Attach one end of the communication-link wiring to TB2 on the BCU.
For the location of TB2, refer to Figure 16 on page 47.
2. Attach the other end of the communication-link wiring to the LCP
supervisor at TB5. For communication-link connection points on the
LCP supervisor, refer to Figure 43 on page 88.
Note:
Observe the polarity throughout communication links.
BMTW-SVN01F-EN 87
Chapter 5 UCM Wiring and Addressing
Tracer Summit
24 Vdc Power Communication
from LCP Link
LCP
Reset Switch Address
Communication Link
DIP Switch
(requires termination
(0–81)
resistors)
IMPORTANT
UCM ground loops will cause a malfunction.
88 BMTW-SVN01F-EN
Lighting Control Panel (LCP) Interface
Reset Button
Options Select
DIP Switch (for
LCP Address)
Device Addressing
Each LCP supervisor must have a unique address on the LCP communi-
cation link. The LCP supervisor address is set using a DIP switch on the
LCP supervisor. The supervisor is transparent to the BCU. Each LCP
UCM must also have a unique address that is set using a DIP switch on
the LCP.
Assign each LCP a unique address number by setting the DIP switch
labeled Options Select on the logic board. Switch positions are labeled 1
through 8. Valid LCP addresses range from 82 to 126. Press and release
the reset button after setting the address of the LCP.
• The location of the Tracer Summit address DIP switch on the LCP
supervisor is shown in Figure 43 on page 88.
• The location of the address DIP switch on the LCP is shown in
Figure 44.
BMTW-SVN01F-EN 89
Chapter 5 UCM Wiring and Addressing
90 BMTW-SVN01F-EN
Lighting Control Panel (LCP) Interface
BMTW-SVN01F-EN 91
Chapter 5 UCM Wiring and Addressing
92 BMTW-SVN01F-EN
Programmable Control Module (PCM) Interface
Table 15. LCP Address (Options Select) DIP Switch Settings (Continued)
BMTW-SVN01F-EN 93
Chapter 5 UCM Wiring and Addressing
Wiring Notes
To establish wiring connections between the UCM and the BCU, Trane
requires that you use the communication-link wire specified in this man-
ual. For wire selection specifications, see “UCM Communication-Wire
Characteristics” on page 55.
Use fiber-optic modems for building-to-building communication. If fiber
optics are not used, building-to-building communication wiring requires a
Transtector transient protector at each building. You can purchase Tran-
stector protectors through Trane. Contact your local Trane sales office for
details.
In a daisy chain configuration, use one pair of wires that start at the BCU
and go to all UCMs in a continuous loop. A branch configuration is possi-
ble if you need to tap into a daisy chain. Limit the total aggregate length
of the wiring for each communication link to 5,000 ft (1,524 m).
To connect the communication wiring:
1. Attach one end of the communication-link wiring to TB2 on the BCU.
For the location of TB2, refer to Figure 16 on page 47.
2. Attach the other end of the communication-link wiring to the PCM at
the TB2 terminal. For connection points, refer to the PCM literature.
To connect the shield:
Connect the shield at the BCU (TB2) to provide a drain for RFI/EMI, and
then splice it with other PCM UCM shields at the PCM UCM end. Tape
the shield at the last PCM UCM in the chain to prevent any connection
between the shield and ground (see Figure 45 on page 95).
Note:
Observe the polarity throughout communication links.
IMPORTANT
UCM ground loops will cause a malfunction.
94 BMTW-SVN01F-EN
Programmable Control Module (PCM) Interface
Figure Note:
PCM board is much wider than shown here.
Device Addressing
Each UCM must have a unique address on each link. On the PCM, the
address is set with the S2 address DIP switches (see Figure 45). For PCM
DIP switch settings, refer to Table 16 on page 96.
BMTW-SVN01F-EN 95
Chapter 5 UCM Wiring and Addressing
96 BMTW-SVN01F-EN
RTA-RTW Chiller Interface
Wiring Notes
To establish wiring connections between the UCM and the BCU, Trane
requires that you use the communication-link wiring specified in this
manual. For wire selection specifications, see “UCM Communication-
Wire Characteristics” on page 55.
Use fiber-optic modems for building-to-building communication. If fiber
optics are not used, building-to-building communication wiring requires a
Transtector transient protector at each building. You can purchase Tran-
stector protectors through Trane. Contact your local Trane sales office for
details.
In a daisy chain configuration, use one pair of wires that start at the BCU
and go to all UCMs in a continuous loop. A branch configuration is possi-
ble if you need to tap into a daisy chain. Limit the total aggregate length
of the wiring for each communication link to 5,000 ft (1,524 m).
To connect communication wiring:
1. Attach one end of the communication-link wiring to TB2 on the BCU.
For the location of TB2, refer to Figure 16 on page 47.
2. Attach the other end of the communication-link wiring to the RTA-
RTW UCM at TB2-1 and TB2-2 on the CSR board. For connection
points on the UCM, see Figure 46 on page 98.
BMTW-SVN01F-EN 97
Chapter 5 UCM Wiring and Addressing
To connect shield:
1. Connect the shield at the BCU (TB2) to provide a drain for RFI/EMI,
and then splice it with other RTA/RTW shields at the RTA/RTW end.
2. Tape the shield at the last RTA/RTW in the chain to prevent any con-
nection between the shield and ground (see Figure 46).
Note:
Observe the polarity throughout communication links.
IMPORTANT
UCM ground loops will cause a malfunction.
Device Addressing
Each UCM must have a unique address on each link. On the RTA/RTW,
addresses are set from the front panel. Refer to the RTA/RTW installa-
tion, operation, and maintenance manual for details.
98 BMTW-SVN01F-EN
Scroll Chillers: U.S.-built CGA/CGW and IntelliPak (CGAF) Interfaces
Wiring Notes
To establish wiring connections between the UCM and the BCU, Trane
requires that you use the communication-link wire specified in this man-
ual. For wire selection specifications, see “UCM Communication-Wire
Characteristics” on page 55.
Use fiber-optic modems for building-to-building communication. If fiber
optics are not used, building-to-building communication wiring requires a
Transtector transient protector at each building. You can purchase Tran-
stector protectors through Trane. Contact your local Trane sales office for
details.
In a daisy chain configuration, use one pair of wires that start at the BCU
and go to all UCMs in a continuous loop. A branch configuration is possi-
ble if you need to tap into a daisy chain. Limit the total aggregate length
of the wiring for each communication link to 5,000 ft (1,524 m).
To connect communication wiring:
1. Attach one end of the communication-link wiring to TB2 on the BCU.
For the location of TB2, refer to Figure 16 on page 47.
2. For the CGA/CGW, attach the other end of the communication-link
wiring to the UCM at TB2-1 and TB2-2. For the location of the TB2
terminal block on the CGA/CGW, refer to Figure 47 on page 100. For
the CGAF, attach the other end of the communication-link wiring to
the UCM at the comm link + and – terminals. For the location of the
comm link, refer to Figure 48 on page 101. For more detailed informa-
tion on wiring the CGAF, refer to CGAF-IOM-1.
To connect shield:
Connect the shield at the BCU (TB2) to provide a drain for RFI/EMI, and
then splice it with other UCM shields at the UCM end. Tape the shield at
BMTW-SVN01F-EN 99
Chapter 5 UCM Wiring and Addressing
the last UCM in the chain to prevent any connection between the shield
and ground (see Figure 49 on page 102).
Note:
Observe the polarity throughout communication links.
IMPORTANT
UCM ground loops will cause a malfunction.
100 BMTW-SVN01F-EN
Scroll Chillers: U.S.-built CGA/CGW and IntelliPak (CGAF) Interfaces
Figure 48. IntelliPak (CGAF) DIP Switch Settings and Daughter Board
Alignment on the IntelliPak TCI Module
BMTW-SVN01F-EN 101
Chapter 5 UCM Wiring and Addressing
Figure 49. ICS Connections Between the BCU and U.S.-built Scroll
Chiller (CGA/CGW and CGAF) UCMs on an Isolated Comm3 Link
1
Link 1 2
3
4 Device #1 Device #2 Device #3
Link 2 5
6
7 Comm Link Comm Link Comm Link
Link 3 Terminal Block Terminal Block Terminal Block
8
9
10 Cut and tape
Link 4 11 Shield Shield Shield back the
shield wire.
12 Cut and tape Cut and tape Last device on
the shield the shield the Comm4 link
wires together. wires together.
Device Addressing
Each UCM must have a unique address that is set using a DIP switch on
the scroll chiller. For CGA/CGWs, the location of the address DIP
switches is shown in Figure 47 on page 100. For address DIP switch set-
tings for CGA/CGWs, refer to Table 17 on page 103.
For CGAFs, addresses are set from the front panel. Refer to the CGAF
installation, operation, and maintenance manual for details.
102 BMTW-SVN01F-EN
Scroll Chillers: U.S.-built CGA/CGW and IntelliPak (CGAF) Interfaces
BMTW-SVN01F-EN 103
Chapter 5 UCM Wiring and Addressing
Wiring Notes
To establish wiring connections between the UCM and the BCU, Trane
requires that you use the communications-link wiring specified in this
manual. For wire selection specifications, see “UCM Communication-
Wire Characteristics” on page 55.
Use fiber-optic modems for building-to-building communication. If fiber
optics are not used, building-to-building communication wiring requires a
Transtector transient protector at each building. You can purchase Tran-
stector protectors through Trane. Contact your local Trane sales office for
details.
In a daisy chain configuration, use one pair of wires that start at the BCU
and go to all UCMs in a continuous loop. A branch configuration is possi-
ble if you need to tap into a daisy chain. Limit the total aggregate length
of the wiring for each communication link to 5,000 ft (1,524 m).
To connect communication wiring:
1. Attach one end of the communication-link wiring to TB2 on the BCU.
For the location of TB2, refer to Figure 16 on page 47.
2. Attach the other end of the communication-link wiring to the TUC at
the ICS terminal. Refer to the TUC installation literature
(EMTX-IOP-1) for connection points.
104 BMTW-SVN01F-EN
Terminal Unit Controller (TUC) Interface
To connect shield:
Connect the shield at the BCU (TB2) to provide a drain for RFI/EMI, and
then splice it with other TUC shields at the TUC end. Tape the shield at
the last TUC in the chain to prevent any connection between the shield
and ground (see Figure 50).
Note:
Observe the polarity throughout communication links.
IMPORTANT
UCM ground loops will cause a malfunction.
Figure 50. ICS Connections Between the BCU and TUCs on a Comm4
Link
1
Link 1 2
3
4 Device #1 Device #2 Device #3
Link 2 5
6
7 Comm Link Comm Link Comm Link
Link 3 Terminal Block Terminal Block Terminal Block
8
9
10 Cut and tape
Link 4 11 Shield Shield Shield back the
shield wire.
12 Cut and tape Cut and tape Last device on
the shield the shield the Comm4 link
wires together. wires together.
Device Addressing
Each UCM must have a unique address on each link. On the TUC, the
address is set with the SW1 address DIP switches, followed by a momen-
tary short between J11 and J12 (see Figure 51 on page 106). For TUC
DIP switch settings, refer to Table 18 on page 107.
BMTW-SVN01F-EN 105
Chapter 5 UCM Wiring and Addressing
Figure 51. Location of the DIP Switch Block and Test Input on the TUC
106 BMTW-SVN01F-EN
Terminal Unit Controller (TUC) Interface
BMTW-SVN01F-EN 107
Chapter 5 UCM Wiring and Addressing
108 BMTW-SVN01F-EN
Thermostat Control Module (TCM) Interface
Wiring Notes
To establish wiring connections between the UCM and the BCU, Trane
requires that you use the communications-link wiring specified in this
manual. For wire selection specifications, see “UCM Communication-
Wire Characteristics” on page 55.
Use fiber-optic modems for building-to-building communication. If fiber
optics are not used, building-to-building communication wiring requires a
Transtector transient protector at each building. You can purchase Tran-
stector protectors through Trane. Contact your local Trane sales office for
details.
In a daisy chain configuration, use one pair of wires that start at the BCU
and go to all UCMs in a continuous loop. A branch configuration is possi-
ble if you need to tap into a daisy chain. Limit the total aggregate length
of the wiring for each communication link to 5,000 ft (1,524 m).
To connect communication wiring:
1. Attach one end of the communication-link wiring to TB2 on the BCU.
For the location of TB2, refer to Figure 16 on page 47.
2. Attach the other end of the communication-link wiring to the TCM at
TB2-1 and TB2-2. Refer to the TCM installation, operation, and
maintenance literature for connection points.
To connect shield:
1. Connect the shield at the BCU (TB2) to provide a drain for RFI/EMI,
and then splice it with other TCM UCM shields at the TCM UCM
end.
2. Tape the shield at the last TCM UCM in the chain to prevent any con-
nection between the shield and ground (see Figure 52 on page 110).
Note:
Observe the polarity throughout communication links.
BMTW-SVN01F-EN 109
Chapter 5 UCM Wiring and Addressing
IMPORTANT
UCM ground loops will cause a malfunction.
Device Addressing
Each UCM must have a unique address that is set using a DIP switch on
the TCM.
• For the location of the address DIP switch on the TCM, refer to
Figure 52.
• For TCM address DIP switch settings, refer to Table 19 on page 111.
• For the TCM configuration DIP switch settings for S1-7 and S1-8,
refer to Table 20 on page 111.
110 BMTW-SVN01F-EN
Thermostat Control Module (TCM) Interface
1 OFF on on on on on
2 on OFF on on on on
3 OFF OFF on on on on
4 on on OFF on on on
5 OFF on OFF on on on
6 on OFF OFF on on on
7 OFF OFF OFF on on on
8 on on on OFF on on
9 OFF on on OFF on on
10 on OFF on OFF on on
11 OFF OFF on OFF on on
12 on on OFF OFF on on
13 OFF on OFF OFF on on
14 on OFF OFF OFF on on
15 OFF OFF OFF OFF on on
16 on on on on OFF on
17 OFF on on on OFF on
18 on OFF on on OFF on
19 OFF OFF on on OFF on
BMTW-SVN01F-EN 111
Chapter 5 UCM Wiring and Addressing
Note:
TRSs cannot coexist with other types of UCMs on the same
communication link. The non-isolated Comm3 link must be
dedicated solely to the TRS interface.
Wiring Notes
To establish wiring connections between the UCM and the BCU, Trane
requires that you use the communication-link wiring specified in this
manual. For wire selection specifications, see “UCM Communication-
Wire Characteristics” on page 55.
Use fiber-optic modems for building-to-building communication. If fiber
optics are not used, building-to-building communication wiring requires a
Transtector transient protector at each building. You can purchase Tran-
stector protectors through Trane. Contact your local Trane sales office for
details.
To connect communication wiring:
1. Attach one end of the communication-link wiring to TB2-6 and TB2-7
on the BCU. Make certain that the shield is terminated in the proper
location. For the location of TB2, refer to Figure 16 on page 47.
2. Attach the other end of the communication-link wiring to the TRS at
the Channel A Terminator (A+, A-) on TB3. For connection points on
the TRS, see Figure 53 on page 113. Limit the total aggregate length
of the wiring to each communication link to 5,000 ft (1,524 m).
To connect shield:
1. Connect the shield at the BCU (TB2) to provide a drain for RFI/EMI,
and then splice it with other TRS shields at the TRS end.
2. Tape the shield at the last TRS in the chain to prevent any connection
between the shield and ground (see Figure 53 on page 113).
Note:
Observe the polarity throughout communication links.
112 BMTW-SVN01F-EN
Tracer Remote Station (TRS) Interface
IMPORTANT
UCM ground loops will cause a malfunction.
BMTW-SVN01F-EN 113
Chapter 5 UCM Wiring and Addressing
Device Addressing
Each UCM must have a unique address on each link. TRSs can have an
address from 0 through 15. Set the address of each TRS on the communi-
cation card in Slot 9 of the TRS card cage. The TRS address is set with
the S1 address DIP switches on the communication card. The DIP switch
settings for the valid addresses are shown in Table 21.
Note:
Since the TRS interface feature of Tracer Summit is used pri-
marily in retrofit or migration applications, the TRS communi-
cation addressing should already be configured. However, due
to BCU capacity and loading, it may be necessary to split an
existing TRS link containing up to 16 TRS panels into multiple
links with fewer UCMs. In this case, it may be prudent to leave
the TRS communication-link addresses as configured and set
up the BCU to communicate at those addresses.
114 BMTW-SVN01F-EN
Trane Europe Chiller Interface
Wiring Notes
To establish wiring connections between the UCM and the BCU, Trane
requires that you use the communications-link wiring specified in this
manual. For wire selection specifications, see “UCM Communication-
Wire Characteristics” on page 55.
Use fiber-optic modems for building-to-building communication. If fiber
optics are not used, building-to-building communication wiring requires a
Transtector transient protector at each building. You can purchase Tran-
stector protectors through Trane. Contact your local Trane sales office for
details.
In a daisy chain configuration, use one pair of wires that start at the BCU
and go to all UCMs in a continuous loop. A branch configuration is possi-
ble if you need to tap into a daisy chain. Limit the total aggregate length
of the wiring for each communication link to 5,000 ft (1,524 m).
To connect communication wiring:
1. Attach one end of the communication-link wiring to TB2 on the BCU.
For the location of TB2, refer to Figure 16 on page 47.
2. Attach the other end of the communication-link wiring to the Trane
Europe chiller. Refer to the Trane Europe chiller literature for con-
nection points.
BMTW-SVN01F-EN 115
Chapter 5 UCM Wiring and Addressing
To connect shield:
1. Connect the shield at the BCU (TB2) to provide a drain for RFI/EMI,
and then splice it with other SMM/UCM shields at the SMM/UCM
end.
2. Tape the shield at the last SMM/UCM in the chain to prevent any
connection between the shield and ground (refer to the Trane Europe
chiller installation, operation, and maintenance manual for details).
Note:
Observe the polarity throughout communication links.
IMPORTANT
UCM ground loops will cause a malfunction.
Figure 54. ICS Connections Between the BCU and Trane Europe Chiller
Interface
-
+ 1
Link 1 2
S 3
-
+ 4 SMM #1 SMM #2 SMM #3
Link 2 5
S 6 Serial Serial Serial
- 7
+ Communication Communication Communication
Link 3 8 Link - Link - Link -
S 9 + + +
-
+ 10 Cut and tape
Link 4 11 Shield Shield Shield back the
S 12 shield wire.
Cut and tape Cut and tape Last device on
the shield the shield the Comm4 link
wires together. wires together.
Device Addressing
Each UCM must have a unique address on each link. On the Trane
Europe chiller, addresses are set from the front panel. Refer to the Trane
Europe chiller installation, operation, and maintenance manual for
details.
116 BMTW-SVN01F-EN
Universal Programmable Control Module (UPCM) Interface
Wiring Notes
To establish wiring connections between the UCM and the BCU, Trane
requires that you use the communication-link wiring specified in this-
manual. For wire selection specifications, see “UCM Communication-
Wire Characteristics” on page 55.
Use fiber-optic modems for building-to-building communication. If fiber
optics are not used, building-to-building communication wiring requires a
Transtector transient protector at each building. You can purchase Tran-
stector protectors through Trane. Contact your local Trane sales office for
details.
In a daisy chain configuration, use one pair of wires that start at the BCU
and go to all UCMs in a continuous loop. A branch configuration is possi-
ble if you need to tap into a daisy chain. Limit the total aggregate length
of the wiring for each communication link to 5,000 ft (1,524 m).
To connect communication wiring:
1. Attach one end of the communication-link wiring to TB2 on the BCU.
For the location of TB2, refer to Figure 16 on page 47.
2. Attach the other end of the communication-link wiring to the UPCM
at the ICS terminal. Refer to the UPCM installation literature for
connection points.
To connect shield:
Connect the shield at the BCU (TB2) to provide a drain for RFI/EMI, and
then splice it with other UPCM shields at the UPCM end. Tape the shield
BMTW-SVN01F-EN 117
Chapter 5 UCM Wiring and Addressing
at the last UPCM in the chain to prevent any connection between the
shield and ground (see Figure 55).
Note:
Observe the polarity throughout communication links.
IMPORTANT
UCM ground loops will cause a malfunction.
Figure 55. ICS Connections Between the BCU and UPCMs on a Comm4
Link
1
Link 1 2
3
4 Device #1 Device #2 Device #3
Link 2 5
6
7 Comm Link Comm Link Comm Link
Link 3 Terminal Block Terminal Block Terminal Block
8
9
10 Cut and tape
Link 4 11 Shield Shield Shield back the
shield wire.
12 Cut and tape Cut and tape Last device on
the shield the shield the Comm4 link
wires together. wires together.
Device Addressing
Each UCM must have a unique address on each link. On the UPCM, the
address is set with the SW1 address DIP switches (see Figure 56 on
page 119).
For UPCM DIP switch settings, refer to Table 22 on page 119. DIP switch
settings for BCU addresses 32 through 41 are shown in this table, but you
can place UPCMs anywhere from address 32 to 100.
118 BMTW-SVN01F-EN
Universal Programmable Control Module (UPCM) Interface
Figure 56. ICS Termination Points and DIP Switch Location on the
UPCM
UCM Address 1 2 3 4 5 6 7
BMTW-SVN01F-EN 119
Chapter 5 UCM Wiring and Addressing
120 BMTW-SVN01F-EN
VariTrac II Central Control Panel (CCP) Interface
• The CCP software version is shown on the label of the chip at location
U-27 on the board. For the chip’s location on the board, refer to
Figure 57 on page 122. The revision level of the board determines
whether previous software versions of the CCP can be upgraded to be
compatible with Tracer Summit.
BMTW-SVN01F-EN 121
Chapter 5 UCM Wiring and Addressing
Label indicates
the revision level
of the CCP board
122 BMTW-SVN01F-EN
VariTrac II Central Control Panel (CCP) Interface
Wiring Notes
To establish wiring connections between the UCM and the BCU, Trane
requires that you use communication-link wiring specified in this man-
ual. For wire selection specifications, see “UCM Communication-Wire
Characteristics” on page 55.
Use fiber-optic modems for building-to-building communication. If fiber
optics are not used, building-to-building communication wiring requires a
Transtector transient protector at each building. You can purchase Tran-
stector protectors through Trane. Contact your local Trane sales office for
details.
In a daisy chain configuration, use one pair of wires that start at the BCU
and go to all UCMs in a continuous loop. A branch configuration is possi-
ble if you need to tap into a daisy chain. Limit the total aggregate length
of the wiring for each communication link to 5,000 ft (1,524 m).
To connect communication wiring:
1. Attach one end of the communication-link wiring to TB2 on the BCU.
For the location of TB2, refer to Figure 16 on page 47.
2. Attach the other end of the communication-link wiring to the Vari-
Trac II CCP at TB3-4 and TB3-5. For connection points, see Figure 46
on page 98.
To connect shield:
1. Connect the shield at the BCU (TB2) to provide a drain for RFI/EMI,
and then splice it with other CCP shields at the CCP end.
2. Tape the shield at the last CCP in the chain to prevent any connec-
tion between the shield and ground (see Figure 58 on page 124).
Note:
Observe the polarity throughout communication links.
IMPORTANT
UCM ground loops will cause a malfunction.
BMTW-SVN01F-EN 123
Chapter 5 UCM Wiring and Addressing
Figure 58. ICS Connections Between the BCU and the VariTrac II CCP
on an Isolated Comm3 Link
Device Addressing
Each UCM must have a unique address on each link. VariTrac II CCPs
can have an address from 1 through 32. The address is set with the S2
DIP switches and must match the address that was set in Site Configura-
tion for Tracer Summit.
• For details about setting the address, refer to the VariTrac II CCP lit-
erature.
• For VariTrac II CCP DIP switch settings, refer to Table 23 on
page 125.
124 BMTW-SVN01F-EN
VariTrac II Central Control Panel (CCP) Interface
VariTrac II CCP
S2 DIP Switch Settings
UCM Address
1 2 3 4 5
BMTW-SVN01F-EN 125
Chapter 5 UCM Wiring and Addressing
Wiring Notes
To establish wiring connections between the UCM and the BCU, Trane
requires that you use the communication-link wiring specified in this-
manual. For wire selection specifications, see “UCM Communication-
Wire Characteristics” on page 55.
Use fiber-optic modems for building-to-building communication. If fiber
optics are not used, building-to-building communication wiring requires a
Transtector transient protector at each building. You can purchase Tran-
stector protectors through Trane. Contact your local Trane sales office for
details.
In a daisy chain configuration, use one pair of wires that start at the BCU
and go to all UCMs in a continuous loop. A branch configuration is possi-
ble if you need to tap into a daisy chain. Limit the total aggregate length
of the wiring for each communication link to 5,000 ft (1,524 m).
To connect communication wiring:
1. Attach one end of the communication-link wiring to TB2 on the BCU.
For the location of TB2, refer to Figure 16 on page 47.
2. Attach the other end of the communication-link wiring to the VAV
communication terminal. Refer to the VAV UCM literature for con-
nection points.
126 BMTW-SVN01F-EN
VariTrane DDC/VAV UCMs Interface
To connect shield:
Connect the shield at the BCU (TB2) to provide a drain for RFI/EMI, and
then splice it with other VAV UCM shields at the VAV UCM end. Tape
the shield at the last VAV UCM in the chain to prevent any connection
between the shield and ground (see Figure 59).
Note:
Observe the polarity throughout communication links.
IMPORTANT
UCM ground loops will cause a malfunction.
Figure 59. ICS Connections Between the BCU and VAV II/III/IVs on a
Comm4 Link
1
Link 1 2
3
4 Device #1 Device #2 Device #3
Link 2 5
6
7 Comm Link Comm Link Comm Link
Link 3 Terminal Block Terminal Block Terminal Block
8
9
10 Cut and tape
Link 4 11 Shield Shield Shield back the
shield wire.
12 Cut and tape Cut and tape Last device on
the shield the shield the Comm4 link
wires together. wires together.
Device Addressing
Each UCM must have a unique address on each link. On the UCM, the
address is set with the S1 DIP switch (see Figure 60 on page 128).
• For VAV I and VAV IA DIP switch settings, refer to Table 25 on
page 131.
• For VAV II,VAV III, and VAV IV DIP settings, refer to Table 24 on
page 129.
BMTW-SVN01F-EN 127
Chapter 5 UCM Wiring and Addressing
128 BMTW-SVN01F-EN
VariTrane DDC/VAV UCMs Interface
65 OFF on on on on on
66 on OFF on on on on
67 OFF OFF on on on on
68 on on OFF on on on
69 OFF on OFF on on on
70 on OFF OFF on on on
71 OFF OFF OFF on on on
72 on on on OFF on on
73 OFF on on OFF on on
74 on OFF on OFF on on
75 OFF OFF on OFF on on
76 on on OFF OFF on on
77 OFF on OFF OFF on on
78 on OFF OFF OFF on on
79 OFF OFF OFF OFF on on
80 on on on on OFF on
81 OFF on on on OFF on
82 on OFF on on OFF on
83 OFF OFF on on OFF on
84 on on OFF on OFF on
85 OFF on OFF on OFF on
86 on OFF OFF on OFF on
87 OFF OFF OFF on OFF on
88 on on on OFF OFF on
89 OFF on on OFF OFF on
90 on OFF on OFF OFF on
91 OFF OFF on OFF OFF on
92 on on OFF OFF OFF on
93 OFF on OFF OFF OFF on
94 on OFF OFF OFF OFF on
95 OFF OFF OFF OFF OFF on
96 on on on on on OFF
97 OFF on on on on OFF
98 on OFF on on on OFF
99 OFF OFF on on on OFF
BMTW-SVN01F-EN 129
Chapter 5 UCM Wiring and Addressing
130 BMTW-SVN01F-EN
VariTrane DDC/VAV UCMs Interface
1 OFF on on on on on
2 on OFF on on on on
3 OFF OFF on on on on
4 on on OFF on on on
5 OFF on OFF on on on
6 on OFF OFF on on on
7 OFF OFF OFF on on on
8 on on on OFF on on
9 OFF on on OFF on on
10 on OFF on OFF on on
11 OFF OFF on OFF on on
12 on on OFF OFF on on
13 OFF on OFF OFF on on
14 on OFF OFF OFF on on
15 OFF OFF OFF OFF on on
16 on on on on OFF on
17 OFF on on on OFF on
18 on OFF on on OFF on
19 OFF OFF on on OFF on
20 on on OFF on OFF on
21 OFF on OFF on OFF on
22 on OFF OFF on OFF on
23 OFF OFF OFF on OFF on
24 on on on OFF OFF on
25 OFF on on OFF OFF on
26 on OFF on OFF OFF on
27 OFF OFF on OFF OFF on
28 on on OFF OFF OFF on
29 OFF on OFF OFF OFF on
30 on OFF OFF OFF OFF on
31 OFF OFF OFF OFF OFF on
32 on on on on on OFF
33 OFF on on on on OFF
34 on OFF on on on OFF
35 OFF OFF on on on OFF
36 on on OFF on on OFF
BMTW-SVN01F-EN 131
Chapter 5 UCM Wiring and Addressing
132 BMTW-SVN01F-EN
VAV Wireless Receiver Interface
Wiring Notes
To establish wiring connections between the UCM and the BCU, Trane
requires that you use the communication-link wiring specified in this
manual. For wire selection specifications, see “UCM Communication-
Wire Characteristics” on page 55.
Use fiber-optic modems for building-to-building communication. If fiber
optics are not used, building-to-building communication wiring requires a
Transtector transient protector at each building. You can purchase Tran-
stector protectors through Trane. Contact your local Trane sales office for
details.
In a daisy chain configuration, use one pair of wires that start at the BCU
and go to all UCMs in a continuous loop. A branch configuration is possi-
ble if you need to tap into a daisy chain. Limit the total aggregate length
of the wiring for each communication link to 5,000 ft (1,524 m).
To connect communication wiring:
Attach one end of the communication-link wiring to TB2 on the BCU. For
the location of TB2, refer to Figure 16 on page 47. The wireless receiver
ships from the factory with wire terminations completed inside the
receiver. The wire protruding through conduit on the back side of the unit
is ready to be spliced. To identify which color to use when splicing com-
munication-link wiring, refer to Figure 61 on page 134.
BMTW-SVN01F-EN 133
Chapter 5 UCM Wiring and Addressing
Figure 61. VAV Wireless Receiver Address DIP Switch Location and
Wire Designations
To connect shield:
1. Connect the shield at the BCU (TB2) to provide a drain for RFI/EMI,
and then splice it with other VAV wireless receiver shields at the
VAV wireless receiver end.
134 BMTW-SVN01F-EN
VAV Wireless Receiver Interface
2. Tape the shield at the last VAV wireless receiver in the chain to pre-
vent any connection between the shield and ground (see Figure 62 on
page 135).
Note:
Observe the polarity throughout communication links.
IMPORTANT
UCM ground loops will cause a malfunction.
Figure 62. ICS Connections Between the BCU and VAV Wireless
Receivers on a Comm4 Link
1
Link 1 2
3
4 Device #1 Device #2 Device #3
Link 2 5
6
7 Comm Link Comm Link Comm Link
Link 3 Terminal Block Terminal Block Terminal Block
8
9
10 Cut and tape
Link 4 11 Shield Shield Shield back the
shield wire.
12 Cut and tape Cut and tape Last device on
the shield the shield the Comm4 link
wires together. wires together.
Device Addressing
Each UCM must have a unique address on each link. wireless receivers
can have an address from 1 through 31. The address is set with the DIP
switches located on the side of the wireless receiver (see Figure 61 on
page 134). For VAV wireless receiver DIP switch settings, refer to
Table 26 on page 136.
BMTW-SVN01F-EN 135
Chapter 5 UCM Wiring and Addressing
1 OFF on on on on
2 on OFF on on on
3 OFF OFF on on on
4 on on OFF on on
5 OFF on OFF on on
6 on OFF OFF on on
7 OFF OFF OFF on on
8 on on on OFF on
9 OFF on on OFF on
10 on OFF on OFF on
11 OFF OFF on OFF on
12 on on OFF OFF on
13 OFF on OFF OFF on
14 on OFF OFF OFF on
15 OFF OFF OFF OFF on
16 on on on on OFF
17 OFF on on on OFF
18 on OFF on on OFF
19 OFF OFF on on OFF
20 on on OFF on OFF
21 OFF on OFF on OFF
22 on OFF OFF on OFF
23 OFF OFF OFF on OFF
24 on on on OFF OFF
25 OFF on on OFF OFF
26 on OFF on OFF OFF
27 OFF OFF on OFF OFF
28 on on OFF OFF OFF
29 OFF on OFF OFF OFF
30 on OFF OFF OFF OFF
31 OFF OFF OFF OFF OFF
Note:
• DIP switches 6 and 7 are not used. Set them to the on position.
• DIP switch 8 is the Setup/Normal switch. Set it to the on/normal position.
136 BMTW-SVN01F-EN
Voyager Rooftop Unit Interface
BMTW-SVN01F-EN 137
Chapter 5 UCM Wiring and Addressing
Wiring Notes
To establish wiring connections between the UCM and the BCU, Trane
requires that you use the communication-link wiring specified in this
manual. For wire selection specifications, see “UCM Communication-
Wire Characteristics” on page 55.
Use fiber-optic modems for building-to-building communication. If fiber
optics are not used, building-to-building communication wiring requires a
Transtector transient protector at each building. You can purchase Tran-
stector protectors through Trane. Contact your local Trane sales office for
details.
In a daisy chain configuration, use one pair of wires that start at the BCU
and go to all UCMs in a continuous loop. A branch configuration is possi-
ble if you need to tap into a daisy chain. Limit the total aggregate length
of the wiring for each communication link to 5,000 ft (1,524 m).
To connect communication wiring:
1. Attach one end of the communication-link wiring to TB2 on the BCU.
For the location of TB2, refer to Figure 16 on page 47.
2. Attach the other end of the communication-link wiring to the Voyager
UCM at the TB2-(+) and TB2-(-) terminals on the TC2-3 board as
shown in Figure 63 on page 137.
To connect shield:
1. Connect the shield at the BCU (TB2) to provide a drain for RFI/EMI,
and then splice it with other Voyager rooftops shields at the Voyager
rooftop end.
2. Tape the shield at the last Voyager rooftop in the chain to prevent
any connection between the shield and ground (see Figure 64 on
page 139).
Note:
Observe the polarity throughout communication links.
IMPORTANT
UCM ground loops will cause a malfunction.
138 BMTW-SVN01F-EN
Voyager Rooftop Unit Interface
Figure 64. ICS Connections Between the BCU and Voyager Rooftop
Unit UCMs on a Comm3 or Comm4 Link
1
Link 1 2
3
4 Device #1 Device #2 Device #3
Link 2 5
6
7 Comm Link Comm Link Comm Link
Link 3 Terminal Block Terminal Block Terminal Block
8
9
10 Cut and tape
Link 4 11 Shield Shield Shield back the
shield wire.
12 Cut and tape Cut and tape Last device on
the shield the shield the Comm4 link
wires together. wires together.
Device Addressing
Each UCM must have a unique address on each link. Voyagers can have
an address from 50 through 81. The Voyager address is set using DIP
switches on the TCI-3 board and must match the address set in Site Con-
figuration for Tracer Summit. Refer to the TCI-3 literature for more
details about setting the address.
• For the DIP switch locations on the TCI-3 board, see Figure 63 on
page 137.
• For Voyager address DIP switch settings, refer to Table 27.
Table 27. Voyager Rooftop Unit UCM Address Settings
BMTW-SVN01F-EN 139
Chapter 5 UCM Wiring and Addressing
Comm5 UCMs
Trane’s Comm5 protocol is a high-speed communications link that uses
LonTalk® protocol. Comm5 offers many benefits, including:
• High-speed (78,000 bps) communications
• Open protocol support
• Neuron ID numbers that replace UCM addresses
• Polarity of wiring not sensitive
140 BMTW-SVN01F-EN
Comm5 UCMs
Description of Types
The following types of UCMs communicate with BCUs using a Comm5
communication link. For specific information about the number of each of
these types of UCMs allowed per BCU and per communications link, refer
to Table 7 on page 46.
BMTW-SVN01F-EN 141
Chapter 5 UCM Wiring and Addressing
142 BMTW-SVN01F-EN
Comm5 UCMs
Wiring Notes
To establish wiring connections between UCM and the BCU, Trane
requires that you use the communication-link wiring specified in this
manual. For wire selection specifications, see “Communication-Link
Wire” on page 54.
To connect communication wiring:
1. Attach one end of the communication-link wiring to TB2 on the BCU.
For the location of TB2 (refer to Figure 16 on page 47).
2. Attach the other end of the communication-link wiring to the UCM or
the LonTalk® device at the appropriate terminal. For UCM connec-
tion points, refer to Trane’s installation, operation, and maintenance
manuals for Comm5 UCMs or the manufacturer’s literature for the
appropriate device.
BMTW-SVN01F-EN 143
Chapter 5 UCM Wiring and Addressing
Neuron ID
Each Comm5 UCM or LonTalk® device is assigned a unique identification
number called a Neuron ID. The Neuron ID number is typically printed
on a label located on the logic board of each UCM. You can view the Neu-
ron ID number from Tracer Summit when communication is established.
An example Neuron ID format is 00-01-64-1C-2B-00. (See the Tracer
Summit System Programming guide.)
Note:
• Only 8 stubs can be used per Comm5 link. To add more
stubs to the link, a repeater is necessary. Up to 8 stubs may
be used on each side of the repeater (16 total stubs).
• Each communication stub must not exceed 50 feet in
length.
144 BMTW-SVN01F-EN
Comm5 UCMs
Repeater
b
b
u
u
m
m
st
st
m
m
o
o
C
C
Figure Note:
• Maximum wire length on either side of the repeater is 4,500 ft (1,400 m).
• The link repeater is limited to 60 devices on either side of the link.
• *Termination resistors placed at the end of each link. The resistance value of
the termination resistor is 105-ohm resistor for Level 4 wire at each end of the
link. For Trane “purple” wire use an 82-ohm resistor at each end of the link.
BMTW-SVN01F-EN 145
Chapter 5 UCM Wiring and Addressing
146 BMTW-SVN01F-EN
Chapter 6
Network Wiring
Network Communication
Configurations
Tracer Summit uses BACnet for communication over LANs made up of
Tracer Summit BCUs and PC Workstations. Each BCU and PC Worksta-
tion must have a network card installed in order to operate on a Tracer
Summit network. The card can be either Ethernet or ARCNET.
Modular BCUs (BMTW) have the following characteristics that affect net-
work communication:
• Can exist on either a dedicated or a shared network (see Figure 66
and Figure 67 on page 148)
Note:
For shared Ethernet IP networks, the corresponding IP
addressing for modular BCUs (BMTW) and PC Workstations
must be coordinated with the building LAN administrator.
BMTW-SVN01F-EN 147
Chapter 6 Network Wiring
Ethernet or ARCNET
To other
IP network
devices Ethernet IP
148 BMTW-SVN01F-EN
Network Communication Configurations
Ethernet or ARCNET
BACnet/IP
Router
Additional Tracer Summit Additional BCUs
BCU (BMTW) BCU (BMTS)
Tracer Summit PC Workstation (BMTW or BMTS)
PC Workstations
To other
Shared Network
IP network
devices
Ethernet IP
BACnet—Device IDs
Each device (BCU, PC Workstation, non-Trane BACnet device) must
have a device ID. For the BCU (BMTS), the device ID is set via DIP
switch (S2) on the BCU logic board. The valid range for a DIP switch is 1
through 255. For the modular BCU (BMTW), the device ID can be set via
DIP switch (S2) on the BCU logic board or by software (using the IP Vali-
dation utility). The valid range for a DIP switch is 1 through 254. A DIP
switch set to 255 tells the BCU (BMTW) to allow a software set (“softset”)
device ID instead. The valid range of a softset device address is 1 through
4194303.
BMTW-SVN01F-EN 149
Chapter 6 Network Wiring
Trane recommends that the first BCU device start at address 01 and that
all additional BCUs be incremented sequentially. For the location of the
BCU logic board DIP switch, see Figure 69.
In the PC, the device ID is set up as part of site configuration. If ARCNET
is used, always set the ARCNET address to match the device ID (see
Table 29 on page 151).
Location
UCM communication
card slots
Operator Seven-segment
display socket LED display
High capacity
card slot
Standard capacity Option card
card slot slots
150 BMTW-SVN01F-EN
Network Topology
01 OFF on on on on on on on
02 on OFF on on on on on on
03 OFF OFF on on on on on on
04 on on OFF on on on on on
05 OFF on OFF on on on on on
06 on OFF OFF on on on on on
07 OFF OFF OFF on on on on on
08 on on on OFF on on on on
09 OFF on on OFF on on on on
10 on OFF on OFF on on on on
11 OFF OFF on OFF on on on on
12 on on OFF OFF on on on on
13 OFF on OFF OFF on on on on
14 on OFF OFF OFF on on on on
15 OFF OFF OFF OFF on on on on
16 on on on on OFF on on on
255 OFF OFF OFF OFF OFF OFF OFF OFF
Note:
• For the BCU (BMTS), the device ID can be set from 1 to 255 using the DIP switch. For the BCU (BMTW), the device ID can be set
from 1 to 254 using the DIP switch or 1 to 4194303 when softset. To softset the address on a BCU (BMTW), set the DIP switch to
255 (all OFF), then use the IP Validation utility to edit the desired address.
• Cycle system power to reset the device ID configuration.
Network Topology
Topology refers to the various configurations of cables connecting BCUs,
PC Workstations, and hubs within a network. The LAN system supports
bus, star, and bus/star combination topologies. The following sections
describe the installation requirements for these types of topologies.
BMTW-SVN01F-EN 151
Chapter 6 Network Wiring
For information about maximum cable length and maximum cable dis-
tance between two devices on a communication link, refer to Table 30.
Table 30. Network Wiring Distance Limits
Ethernet LAN
ARCNET LAN
Bus Topology
Bus topology can be used only with coaxial cable. A typical bus topology
for an ARCNET LAN used with Tracer Summit is shown in Figure 70 on
page 153.
152 BMTW-SVN01F-EN
Network Topology
Ethernet LAN
For information about maximum cable length and maximum cable dis-
tance between two devices on a communication link, refer to Table 30 on
page 152. Termination is provided by installing a 50 Ω BNC terminator.
Note:
For further information on designing an Ethernet network,
refer to BAS-EB-70 (Tracer Summit for Windows and Ether-
net).
ARCNET LAN
In the bus configuration, use high impedance transceiver cards (those
ARCNET cards specified by Trane). For information about maximum
cable length and maximum cable distance between two devices on a com-
munication link, refer to Table 30 on page 152. Termination is provided
by installing a 93 Ω BNC terminator.
Star Topology
Star topology requires the use of hubs. A typical star topology for the
ARCNET LAN used with Tracer Summit is shown in Figure 71 on
page 154.
BMTW-SVN01F-EN 153
Chapter 6 Network Wiring
Ethernet LAN
For information about maximum cable length and maximum cable dis-
tance between two devices on a communication link, refer to Table 30 on
page 152. Termination is provided by installing a 50 Ω BNC terminator.
Note:
For further information on designing an Ethernet network,
refer to BAS-EB-70, Tracer Summit for Windows and Ethernet.
ARCNET LAN
Each coaxial cable must be terminated with 93 Ω terminators at the
devices, but not at the hub. For information about maximum cable length
and maximum cable distance between two devices on a communication
link, refer to Table 30 on page 152. The hub cards install into one of the
BCU card slots and use the BCU power for operation.
The maximum distance from a fiber-optic hub to a terminating device is
6,000 ft (1,829 m). This distance depends on the decibel loss of the com-
munication link. Refer to “Fiber-Optic Cable—Ethernet and ARCNET” on
page 7 for more information.
154 BMTW-SVN01F-EN
Network Topology
Ethernet LAN
For information about maximum cable length and maximum cable dis-
tance between two devices on a communication link, refer to Table 30 on
page 152. Termination is provided by installing a 50 Ω BNC terminator.
Note:
For further information on designing an Ethernet network,
refer to BAS-EB-70, Tracer Summit for Windows and Ethernet.
ARCNET LAN
For information about maximum cable length and maximum cable dis-
tance between two devices on a communication link, refer to Table 30 on
page 152. Termination is provided by installing a 93 Ω BNC terminator.
BMTW-SVN01F-EN 155
Chapter 6 Network Wiring
Calculating Delays
Note:
There are no propagation delays in an Ethernet LAN.
Ethernet Communication
An Ethernet LAN system used with Tracer Summit can support many
combinations of BCUs and PC Workstations. All devices (BCUs and PC
Workstations) in a LAN system must have standard Ethernet hardware
installed.
156 BMTW-SVN01F-EN
ARCNET Communication
nCAUTION
Hazardous Voltage!
Turn off power at the BCU before installing the Ethernet card. Failure to
turn off power before servicing may result in human injury or damage
to equipment.
ARCNET Communication
An ARCNET LAN system used with Tracer Summit can support many
combinations of BCUs and PC Workstations. A coaxial input or fiber-optic
input ARCNET interface card is required in each BCU for ARCNET LAN
communication. In addition, a variety of ARCNET hub cards are avail-
able.
Use hub cards to do any of the following:
• Configure the LAN in a star topology (see “Star Topology” on
page 153)
• Extend the length of the ARCNET LAN
• Convert from fiber-optic cable to coaxial cable, or convert from coaxial
cable to fiber-optic cable
“Configuring an ARCNET Card” on page 159 defines all ARCNET cards
currently supported by the Tracer Summit BCU.
BMTW-SVN01F-EN 157
Chapter 6 Network Wiring
Note:
Only ISA ARCNET cards may be used in the BCU because the
BCU does not have a PCI bus.
Note:
Do not use tee connectors on any type of hub card. The coaxial
cable is connected directly to the BNC connector on the hub
card.
158 BMTW-SVN01F-EN
ARCNET Communication
Note:
Do not use tee connectors on any type of hub card. The coaxial
cable is connected directly to the BNC connector on the hub
card.
Note:
Do not use tee connectors on any type of hub card. The coaxial
cable is connected directly to the BNC connector on the hub
card.
BMTW-SVN01F-EN 159
Chapter 6 Network Wiring
Note:
1. The ARCNET interface card you have may not be shown in
the Figure 73 on page 161. However, the card is still func-
tional provided it is used on the same PC that the card was
originally installed in. Refer to the literature originally
shipped with the card for its jumper settings. Note that
ARCNET PCX-CXB cards do not work in Pentium class
PCs. ARCNET PCX20-CXB cards or newer should be used
with Pentium processors class PCs.
2. Only Trane-provided ISA ARCNET cards may be used in
the BCU because the BCU does not have a PCI bus.
160 BMTW-SVN01F-EN
ARCNET Communication
Jumper Settings
E1—
Time out = Normal
Jumper Settings
E1—
IRQ = 2/9
E2—
I/O base = 02E0
BMTW-SVN01F-EN 161
Chapter 6 Network Wiring
Table 32. Single Input ARCNET Card Address DIP Switch Settings (for
Trane P/N 4020 1021 and 4020 1110)
1 2 3 4 5 6 7 8
01 OFF on on on on on on on
02 on OFF on on on on on on
03 OFF OFF on on on on on on
04 on on OFF on on on on on
05 OFF on OFF on on on on on
06 on OFF OFF on on on on on
07 OFF OFF OFF on on on on on
08 on on on OFF on on on on
09 OFF on on OFF on on on on
10 on OFF on OFF on on on on
11 OFF OFF on OFF on on on on
12 on on OFF OFF on on on on
13 OFF on OFF OFF on on on on
14 on OFF OFF OFF on on on on
15 OFF OFF OFF OFF on on on on
16 on on on on OFF on on on
Note:
Cards are marked
• This table defines the first 16 addresses. There is a total of 255 possible addresses.
Recommended BCU ARCNET addresses are 1 through 79. Recommended worksta-
with PCX20-CXB
tion ARCNET addresses are 80 through 255.
• Cycle system power to reset the ARCNET configuration.
162 BMTW-SVN01F-EN
Installing Coaxial Cable Connectors
nCAUTION
Hazardous Voltage!
Turn off power at the BCU before installing the ARCNET card. Failure to
turn off power before servicing may result in human injury or damage
to equipment.
3. Using the coaxial cable stripper, remove 1/2 inch of the outer jacket
from the end of the cable as shown in Figure 75.
BMTW-SVN01F-EN 163
Chapter 6 Network Wiring
4. Fan the coaxial braid slightly and fold it back over the outer jacket as
shown in Figure 76.
5. Using the coaxial cable stripper, remove 7/16 inch of the center con-
ductor shield from the end of the cable as shown in Figure 77. If a
small plastic cord is present, remove it using a knife or small wire
cutter.
8. With the proper crimping tool, crimp the ferrule onto the braid and
connector body.
164 BMTW-SVN01F-EN
Installing Coaxial Cable Connectors
9. Crimp the small end of the ferrule onto the cable. An example of a
completed coaxial cable termination is shown in Figure 79.
Note:
Different ferrules are required for the following:
• Plenum RG-62
• Non-plenum RG-62
• Plenum RG-58
• Non-plenum RG-58
10. With an ohmmeter, make sure that the center conductor to BCU
chassis ground is greater than 2 MΩ (megohms). If it is less than
2 MΩ, determine the reason before continuing.
11. With an ohmmeter, make sure that the ferrule to BCU chassis ground
is greater than 2 MΩ. If it is less than 2 MΩ, determine the reason
before continuing.
12. With an ohmmeter, make sure that the center conductor to ferrule
connection reads greater than 2 MΩ.
• For ARCNET LAN: If the ohmmeter reads 93–105 Ω, the other
end has a tee and is terminated.
• For Ethernet LAN: If the ohmmeter reads 50–55 Ω, the other end
has a tee and is terminated.
• If the ohmmeter reads 2 Ω, make sure the other end is not con-
nected.
• If the ohmmeter reads 0 Ω, there is a mistake in the preceding
steps. Review these steps to determine the error.
13. To aid in terminating the other end of this cable, take the tee and ter-
minator shipped with this BCU and put them on this end of the cable.
Then, put the metal BNC, tee, and terminator in insulation to isolate
it from the BNC chassis ground.
14. Repeat this procedure for all other cables in this BCU.
BMTW-SVN01F-EN 165
Chapter 6 Network Wiring
IP Installation Procedures
Before attempting to install Tracer Summit on an owner’s shared IP net-
work, review BAS-PRB004-EN, Tracer Summit BACnet/IP Network
Installations, for background information. Then follow the procedures in
this section for IP installation.
Tracer Summit also has an IP Validation utility and instructions for its
use located in its software. Access this utility by choosing Programs, then
Tracer Summit, then Advanced, and then IP Validation.
Note:
BCUs (BMTS) cannot operate on an IP network, so in this sec-
tion all references to BCU refer to the BCU (BMTW).
Preinstallation
Some planning is required before installing Tracer Summit on a shared
IP network. The owner’s IS staff who control the network will be able to
provide most of the information that you will need to proceed. Follow
these steps:
1. Meet with the owner’s IS staff. Discuss where BCUs and PC Worksta-
tions will be located. They will need to provide you with the following
for each BCU:
• Permanent IP address
• Subnet mask
• The UDP port (we prefer to use port 47808, but any other port is
acceptable)
• The IP address of the IP gateway/router
• Jacks and cabling for connection to their network
2. Request that the IS staff configure TCP/IP on each PC Workstation to
be used for Tracer Summit. The configuration can be whatever is pre-
ferred by the IS staff.
3. Determine if Tracer Summit will be set up as one site or as multiple
sites on the network. If it is a simple installation within one building,
then it will typically be a single site. If, however, the installation will
cover multiple buildings on one shared network, then each building
should be set up in Tracer Summit as a separate site. This will make
programming, operation, and troubleshooting of the system much
easier.
4. Determine if a BACnet/IP router is required. This is typically used to
connect BCUs (BMTS) or other non-IP BACnet devices to an IP net-
work.
5. Create your submittal and riser diagrams showing BCUs and PC
Workstations connected to the owner’s network.
166 BMTW-SVN01F-EN
IP Installation Procedures
Note:
A BACnet broadcast management device (BBMD) is used to
facilitate low-level communications. On most sites, the BCU
will serve as a BBMD. However, it is possible for another BAC-
net device, such as a BACnet/IP router, to fill this function.
5. If you have chosen Use BBMD, enter the IP address of the BCU that
you will connect through.
6. Shut down Tracer Summit.
7. Start the Tracer Summit IP Validation utility. Access this utility by
choosing Programs, then Tracer Summit, then Advanced, and then IP
Validation.
8. Click on the Import button on the toolbar. This will allow you to read
the desired site into the utility.
9. Double-click on BACnet Network to select it. From the combo box,
change Network Type from Non-IP to IP.
10. For each BCU that will be on the IP network, click on the BCU’s
name in the tree view to select it and enter the IP configuration infor-
mation provided by the owner’s IS staff.
11. When all of the information is entered, select Validate from the Edit
menu or click the Validate button on the toolbar. This will automati-
cally assign one BCU on each subnet as a BBMD and create new sub-
nets as required.
12. Save the setup information by selecting Save from the File menu or
clicking on the Save button.
13. Create BCU labels by selecting Create Label File from the File menu
or clicking on the Labels button. These labels contain all of the BCU
IP configuration information and can be printed from any word pro-
cessing program.
BMTW-SVN01F-EN 167
Chapter 6 Network Wiring
System Checkout
Before attempting to download code and database information to BCUs,
you should verify that you have network and BACnet communications in
place. Communication problems can be mechanical or related to the net-
work or to software. These steps will help you determine if communica-
tion is working properly.
1. From a PC Workstation that is currently connected to the network,
start the IP Validation utility, and open the site file you created in
“Programming the Site” on page 167.
2. From the Edit menu select “Check BCU Comms” or click the BCU
Comms button on the toolbar.
168 BMTW-SVN01F-EN
IP Installation Procedures
3. Click the Ping button. If the BCU is setup properly for IP communica-
tions and the owner’s IP network is up, Ping will show how long it
took to communicate to the BCU from your workstation. A successful
test will provide a response in well under 1000 ms.
Note:
If this test fails, verify that the BCU is powered and connected
to the network. If so, ask the owner’s IS staff to verify the
connection.
4. If step 3 works properly, click the Who is button. This will send a
short BACnet message to the BCU. If this message comes back prop-
erly (with a response time well under 1000 ms), then you have proven
BACnet communications capabilities.
Note:
If this test fails (indicated by I Am Failed messages), first check
to see if the BCU has code in it. If it does not, you will see a
blinking letter C on the seven-segment LED display (see
Figure 69 on page 150 for the location of the LED).
If the BCU has code, then verify the BCU setup, including
addresses and all setup information. Typically, a failure results
from improper BBMD assignments. If BCU/BBMD setup
checks out, then ask the owner’s IS staff to verify the BACnet/
IP router’s ability to pass UDP on the designated port.
BMTW-SVN01F-EN 169
Chapter 6 Network Wiring
Special Situations
There are several special situations that require additional configuration.
These are highlighted below.
BACnet/IP Routers
Installations with BCUs (BMTS) or other BACnet devices that are not IP
capable will require the installation of a BACnet/IP router. Contact Trane
for more information on these routers. Follow these rules regarding
routers:
• The BACnet devices on each side of the BACnet/IP router (the dedi-
cated-network side and the shared-network side) require unique
BACnet network numbers. Additionally, all dedicated-network
BACnet devices must have the same BACnet network number and all
shared-network BACnet devices must have the same BACnet net-
work number. These numbers can be set up in site configuration.
• The router(s) will require IP configuration.
170 BMTW-SVN01F-EN
EIA-232 Communication
EIA-232 Communication
Use EIA-232 communication for interfacing to non-Trane automation sys-
tems using the BACnet standard protocol. Serial connection for EIA-232
communication is via an EIA-232 communication card installed in one of
the three slots in the BCU’s ISA bus. For the location of the option card
slots, refer to Figure 2 on page 4.
When using EIA-232 communication, an ARCNET or Ethernet card is not
required, but is necessary for connection of the PC Workstation for pro-
gramming and setup.
For more information on BACnet, implementation of the protocol, and
BACnet-compatible vendors, contact Trane.
Note:
You cannot install an EIA-232 communication card and an
internal modem card in the same Tracer Summit BCU.
BMTW-SVN01F-EN 171
Chapter 6 Network Wiring
JP1 Comm B
Comm port jumpers connector to DB-9
JP2 DB-25
IRQ jumpers 25-pin serial port
connector
nCAUTION
Hazardous Voltage!
Turn off power at the BCU before installing the EIA-232 card. Failure to
turn off power before servicing may result in human injury or damage
to equipment.
172 BMTW-SVN01F-EN
EIA-232 Communication
Specification Description
Pin 1 = DCD
Jumpered
Pin 7 = RTS
Com = 1
IRQ = 4
BMTW-SVN01F-EN 173
Chapter 6 Network Wiring
Pin 4 = RTS
Jumpered
Pin 8 = DCD
174 BMTW-SVN01F-EN
Chapter 7
Note:
Because modem specifications are subject to change, Trane sup-
ports only those modems specified by Trane. This ensures
proper operation and facilitates technical support if communi-
cation failures occur.
You cannot install an internal modem card and an EIA-232
communication card in the same BCU.
Note:
See “EIA-232 Communication” on page 171 for international
use with an EIA-232 card and code-compliant external
modems.
Jumper Settings
Before installing the internal modem, inspect all jumper blocks for the
appropriate settings. Jumper block locations and the recommended
jumper settings for modems specified by Trane are illustrated in
Figure 83 on page 176.
BMTW-SVN01F-EN 175
Chapter 7 BCU Modem Installation
Figure 83. Internal Modem Jumper Settings for Trane Part Number
4020 1020
{
{
Figure Note:
Trane part number 4020 1020 is the U.S. Robotics Sportster “Plug and Play” 56K
data/fax internal modem.
176 BMTW-SVN01F-EN
Modem Card Configuration
BCU Function
Settings
BMTW-SVN01F-EN 177
Chapter 7 BCU Modem Installation
nCAUTION
Hazardous Voltage!
Turn off power at the BCU before installing the modem card. Failure to
turn off power before servicing may result in human injury or damage
to equipment.
178 BMTW-SVN01F-EN
Chapter 8
If you are installing Tracer Summit Critical Control System software for
FDA compliant facilities, see Appendix C, “Tracer Summit Critical Con-
trol System”.
You must have Microsoft Internet Explorer Version 5 or higher on your
PC before you can install the Tracer Summit application.
IMPORTANT
Before installing Tracer Summit software, you must disable any anti-
virus software and shutdown any firewall software running on your PC.
BMTW-SVN01F-EN 179
Chapter 8 Installing Tracer Summit
180 BMTW-SVN01F-EN
Installing Tracer Summit using Windows XP or Windows 2000
Note:
The ISA ARCNET card is not supported by Windows XP or
Windows 2000.
BMTW-SVN01F-EN 181
Chapter 8 Installing Tracer Summit
5. In the Select Network Protocol dialog box, click on the Internet Proto-
col (TCP/IP).
6. Click the OK button.
7. Enter the required IP address, subnet mask, and default gateway
information. (This information can be obtained from the customer’s
Information Systems group.)
8. Click the OK button.
9. Restart the computer.
Note:
After you have set up the network adapter, you need to verify
the adapter status to make sure there are no conflicts with
other IRQ or I/O addresses. Windows XP or Windows 2000 sys-
tems automatically check for resource conflicts when you are
installing new adapters.
182 BMTW-SVN01F-EN
Installing Tracer Summit using Windows 98
BMTW-SVN01F-EN 183
Chapter 8 Installing Tracer Summit
IMPORTANT
The network adapter card must be installed before installing the net-
work adapter protocol.
The network adapter protocol is the language the computer uses to com-
municate over the network. How you install the network adapter protocol
depends on the operating system and the adapter type.
• For Windows 98 systems using Ethernet adapters on a dedicated net-
work, Tracer Summit automatically installs support. It is only neces-
sary to verify the adapter settings (see “Verifying Network Adapter
Status and Protocol for Windows 98” on page 185).
• For Windows 98 systems using Ethernet adapters on a shared net-
work, you may need to install TCP/IP protocol (see “Installing TCP/IP
Protocol for BACnet/IP Communications on Shared Ethernet Net-
works” on page 181).
• For ARCNET, the network protocol is installed as a part of the Cus-
tom Setup (see “Custom Setup” on page 186).
184 BMTW-SVN01F-EN
Installing Tracer Summit using Windows 98
BMTW-SVN01F-EN 185
Chapter 8 Installing Tracer Summit
Custom Setup
Using the Custom Setup option, you can select the Tracer Summit appli-
cation files you want to load. Custom setup is necessary in certain situa-
tions, such as when using a ISA or PCMCIA ARCNET card. You can also
use the Custom Setup option to choose not to install some of Tracer Sum-
mit’s components (such as the graphics library). This is useful when you
are trying to minimize the amount of disk space required for Tracer Sum-
mit.
To use the Custom Setup option:
1. Close all applications and toolbars. To verify that all tasks are closed,
press Ctrl-Alt-Delete and end all the tasks except for Explorer.
2. Insert the Tracer Summit for Windows CD in the CD-ROM drive of
your PC. Tracer Summit automatically displays the Tracer Summit
Installation screen (see Figure 85 on page 183).
3. From the Tracer Summit Installation screen, click the Tracer Summit
Setup Program (see Figure 86 on page 187).
186 BMTW-SVN01F-EN
Installing Tracer Summit using Windows 98
4. Click the Custom option. Then, click the Next button to continue with
the Custom setup steps.
5. At the Custom Setup window (see Figure 87), select the features that
you want to install.
BMTW-SVN01F-EN 187
Chapter 8 Installing Tracer Summit
The icons in front of the features indicate whether that feature will be
installed. Click on the icon to display a pop-up menu with these
choices:
6. Click the Next button to continue with the Custom setup steps.
188 BMTW-SVN01F-EN
Installing Tracer Summit using Windows ME
IMPORTANT
The network adapter card must be installed before installing the net-
work adapter protocol.
The network adapter protocol is the language the computer uses to com-
municate over the network. How you install the network adapter protocol
depends on the operating system and the adapter type.
• For Windows ME systems using Ethernet adapters on a dedicated
network, Tracer Summit automatically installs support.
• For Windows ME systems using Ethernet adapters on a shared net-
work, you may need to install TCP/IP protocol (see “Installing TCP/IP
Protocol for BACnet/IP Communications on Shared Ethernet Net-
works” below).
• ARCNET for Windows ME is not supported. ARCNET is only sup-
ported for Windows XP, Windows 2000, and Windows 98.
BMTW-SVN01F-EN 189
Chapter 8 Installing Tracer Summit
Note:
After you have set up the network adapter, you need to verify
the adapter status to make sure there are not conflicts with
other IRQ or I/O addresses. Windows ME systems automati-
cally check for resource conflicts when you are installing new
adapters.
190 BMTW-SVN01F-EN
Installing Tracer Summit using Windows NT
IMPORTANT
The network adapter card must be installed before installing the net-
work adapter protocol.
The network adapter protocol is the language the computer uses to com-
municate over the network. How you install the network adapter protocol
BMTW-SVN01F-EN 191
Chapter 8 Installing Tracer Summit
depends on the operating system and the adapter type. Verify the adapter
settings:
• For Windows NT systems using Ethernet adapters on a dedicated
network, Tracer Summit automatically installs support.
• For Windows NT systems using Ethernet adapters on a shared net-
work, may need the TCP/IP protocol installed, (see “Installing TCP/IP
Protocol for BACnet/IP Communications on Shared Ethernet Net-
works” below).
• ARCNET for Windows NT is not supported. ARCNET is only sup-
ported for Windows XP, Windows 2000, and Windows 98.
192 BMTW-SVN01F-EN
Uninstalling Tracer Summit
3. For each adapter click the adapter name, click the Properties button,
then click the Bindings tab. Verify the adapter settings:
• For dedicated Ethernet, Tracer Summit automatically installs
support. Verify that the adapter is not bound to any other proto-
cols.
• For Ethernet adapters on a shared network, verify that the TCP/
IP protocol is installed. Information Systems personnel who are
in charge of the workstation should verify any other protocols
selected.
4. Click the OK button. If you made any changes, You will need to
restart the PC when prompted.
Note:
After you have set up the network adapter, you need to verify
the adapter status to make sure there are not conflicts with
other IRQ or I/O addresses. Windows NT systems automati-
cally check for resource conflicts when you are installing new
adapters.
Note:
The Tracer Summit uninstall procedure does not remove the
Tracer Summit directory structure. You must delete the Tracer
Summit directory manually.
BMTW-SVN01F-EN 193
Chapter 8 Installing Tracer Summit
Note:
For detailed instructions on installing and configuring BACnet/
IP Tracer Summit for Windows sites, refer to Tracer Summit
BACnet/IP Network Installations, BAS-PRB004-EN.
3. Press Tab.
4. Type the following in the Password field:
summit
194 BMTW-SVN01F-EN
Chapter 9
To use the Tracer Summit Focus on Your System Daily Operations Tuto-
rial, you must first run the tutorial installation program on your PC.
After you have installed the program, tutorial buttons appear on the fol-
lowing Tracer Summit components:
• Schedule window
• Overrides dialog box
• Event Log window
• Chiller Plant Status window
• Reports dialog box
• Backup dialog box
• Restore Site dialog box
The tutorial buttons provide links from the Tracer Summit software to
the training modules on the tutorial CD-ROM. For basic operation of the
tutorial, see the Daily Operations guide.
To install the Daily Operations Tutorial on your PC:
1. Close all programs.
2. Insert the Daily Operations Tutorial CD into the CD-ROM drive of
your PC.
After a moment, the Welcome dialog box is automatically displayed.
3. Click the Next button to continue. The Tracer Summit Tutorial Soft-
ware License Agreement dialog box is displayed.
4. Read the license agreement and click Yes to accept the terms. The
Microsoft Data Access installation program is initiated, and the
Microsoft Data Access 2.1 dialog box is displayed.
5. Click Yes to accept the terms of the Microsoft Data Access license
agreement. The Microsoft Data Access 2.1 Setup dialog box is dis-
played.
BMTW-SVN01F-EN 195
Chapter 9 Installing the Daily Operations Tutorial
6. Click Continue. The setup program searches for installed data access
components and then displays a setup dialog box (see Figure 90).
Computer icon
button
8. Select an option:
• If your PC does not have Tracer Summit Version 11.0 or higher
software installed, follow steps 9 to 11 to complete installation of
the tutorial program.
• If your PC has Tracer Summit Version 11.0 or higher software
installed, follow steps 12 and 13.
If your PC does not have Tracer Summit V11.0 or higher
installed:
9. Click OK. The Microsoft Data Access 2.1 Restart Windows dialog box
is displayed.
196 BMTW-SVN01F-EN
Installing the Daily Operations Tutorial
10. Click the Restart Windows button to restart the Windows operating
system. When Windows restarts, a Tracer Summit Tutorial icon is
automatically placed on your Windows desktop (see Figure 92 on
page 197).
11. To access the tutorial outside of Tracer Summit, double-click the tuto-
rial icon button.
If your PC has Tracer Summit V11.0 or higher installed:
12. Click OK to dismiss the setup dialog box. You have now installed the
Daily Operations Tutorial on your PC. A Tracer Summit Tutorial icon
is automatically placed on your Windows desktop (see Figure 92).
13. To access the tutorial outside of Tracer Summit, double-click the tuto-
rial icon.
BMTW-SVN01F-EN 197
Chapter 9 Installing the Daily Operations Tutorial
198 BMTW-SVN01F-EN
Chapter 10
Light emitting diodes (LEDs) on the BCU indicate both operation status
of the BCU and communication status with UCMs. Operation status of
the BCU is indicated by a seven-segment LED display located at U11 on
the BCU logic board. Communication status with UCMs is indicated by a
row of green, yellow, and red LEDs, identified by designators beginning
with CR. These LEDs are located to the left of the TB2 terminal block on
the BCU logic board. See Figure 93 on page 200 for locations of both types
of LEDs.
The information provided by the LEDs is explained in the following
sections:
• “LED Indicators for BCU Communication Status” on page 200
• “LED Codes for BCU Operation Status” on page 201
BMTW-SVN01F-EN 199
Chapter 10 BCU Operation and Communication Status
200 BMTW-SVN01F-EN
LED Codes for BCU Operation Status
BMTW-SVN01F-EN 201
Chapter 10 BCU Operation and Communication Status
Code Meaning
— “Dancing dash”: normal operation with program (data-
—
—
base). (Dashes flash in succession, one at a time.)
8 Processor in reset, or no functioning software. This code
will remain present if the standard capacity module is not
inserted or has totally failed.
7 Testing boot loader.
6 Testing main code.
5 Detecting 50/60 Hz power line frequency.
4 Testing RAM.
3 Initializing RAM.
2 Partitioning RAM.
1 Initializing optional hardware.
0 RAM intact after power fail. Returning to interrupted pro-
gram.
-C No code, or code is corrupt. Waiting for PC Workstation to
send code.
Cd Code being downloaded.
E Erasing RAM. Turn power off within 10 seconds to avoid
erasing code.
EC Erasing main code. Waiting for PC Workstation to send
code.
F Error during normal operation. Cycle power to restore nor-
mal operation.
-H Code download complete, but DIP switches are all on. Turn
off power to the BCU and set the switches to the desired
device ID.
H Power fail interrupt completed. This will appear briefly
when power is turned off. It may persist if there is a sus-
tained brownout below proper operating voltage.
J Restart due to BACnet or mini-monitor command. This
should be shown for only a second or two before a reset
sequence begins.
-P No program (database). Waiting for PC Workstation to send
program.
Pd Program (database) being downloaded.
L Boot loader not found. Service required.
F0 Error in logic board hardware. Service required.
F1 Error in standard capacity module. Service required.
F2 Error in high capacity module. Service required.
F12 Error programming standard capacity module. Service
required.
Note:
All codes with more than one character will be displayed sequentially one character
at a time. For example, F12 will be displayed as an F, then a 1, then a 2. The display
will repeat that error code until the problem is corrected or the BCU is powered off/
on.
202 BMTW-SVN01F-EN
LED Codes for BCU Operation Status
New BCU
This startup sequence is for BCUs that have not been programmed. Ser-
vice may be required if a sequence occurs other than as described. Con-
tact your local Trane representative.
8, 7, 6, 5, 4, 3, 2, 1, –C, Cd
When the download of code is complete, if the BCU DIP switches are all
turned on, the BCU will display –H. In this case, turn off power to the
BCU and set the switches to the desired device ID, as described in
“BACnet—Device IDs” on page 149.
When the download of code is complete, if the BCU DIP switches are set
to a valid device ID, the BCU will reset itself in order to verify the down-
loaded code. During this operation, the BCU will display the following
sequence:
8, 7, 6, 5, 4, 3, 2, 1, –P, Pd, “dancing dash”
Programmed BCU
This startup sequence is for BCUs that were programmed previously.
Service may be required if a sequence occurs other than as described.
Contact your local Trane representative.
8, 7, 6, 5, 0, “dancing dash”
Note:
See Appendix B for BCU (BMTS) reset procedures.
Reset
On the BCU, toggle the power at switch S1 off and then back on.
BMTW-SVN01F-EN 203
Chapter 10 BCU Operation and Communication Status
CAUTION
If you wait longer than 10 seconds, the BCU code and database may be
cleared as well as its RAM.
5. As soon as the LED display shows E with the decimal point flashing,
turn off power.
6. Set the DIP switch to its proper position.
7. Turn on power. The LED display should show the following sequence:
8, 7, 6, 5, 4, 3, 2, 1, “dancing dash”
Note:
When the BCU has code and detects a change in DIP switches
at S2, the BCU clears the current database and looks for a PC
Workstation from which to download a database that matches
the new device ID (corresponding to the settings at DIP switch
S2).
204 BMTW-SVN01F-EN
LED Codes for BCU Operation Status
Note:
You must have a PC Workstation connected, and that worksta-
tion must contain the appropriate version of BCU code.
BMTW-SVN01F-EN 205
Chapter 10 BCU Operation and Communication Status
206 BMTW-SVN01F-EN
Chapter 11
Troubleshooting
Note:
See Appendix B for details for the BCU (BMTS).
BMTW-SVN01F-EN 207
Chapter 11 Troubleshooting
BCU Locks Up
This is a more specific symptom of a BCU that is not responding. In this
situation the BCU works most of the time but periodically locks ups and
stops responding. The following list describes situations that could cause
this problem and suggests solutions:
• A building power disturbance, such as that caused by electrical
storms, may affect BCU power in such a way that the BCU locks up.
Cycling power again on the BCU will normally clear this up. Repeat
occurrences of this type of problem would warrant installation of an
external device that protects against ac-power transients.
• If the BCU has a modem installed, a power disturbance can enter
through the modem line. Cycling BCU power will normally resolve
this problem. Repeat occurrences of this type of problem warrant
installation of an in-line, modem-line transient protection device.
• Strong EMI/RFI interference can lock up a BCU. Avoid using cell
phones and walkie-talkies within 6 ft of a BCU (unless the cell phone
is being used as a modem connection device for accessing the BCU).
• Programming the BCU (from a Tracer Summit PC Workstation) with
too many UCM and program objects can overload a BCU so that, dur-
ing periods of high activity, the BCU is not able to complete all tasks
and goes into a “Watch Dog Timeout” sequence. To avoid this prob-
lem, make sure to estimate the BCU memory usage with the BCU siz-
ing spreadsheet before connecting UCMs and programming the BCU.
As a rule of thumb, leave at least 15% memory headroom.
• BCUs that are programmed to route alarms/events to remote Tracer
Summit PC Workstations will lock up over time if the remote work-
station is not available to receive dialed out alarms or is not con-
nected periodically to harvest the alarms. Generally, this problem is
most prevalent when the BCU has been programmed to route alarms/
events to multiple remote PC Workstations that are not available to
receive or harvest the alarms frequently enough.
• Defective ARCNET, Ethernet, hub cards, and modems can cause the
BCU to lock up.
208 BMTW-SVN01F-EN
BCU Does Not Communicate with UCMs
BMTW-SVN01F-EN 209
Chapter 11 Troubleshooting
210 BMTW-SVN01F-EN
BCU Panel Mismatch Error
BMTW-SVN01F-EN 211
Chapter 11 Troubleshooting
212 BMTW-SVN01F-EN
Glossary
A ARCNET
A local area network (LAN) architecture developed by Datapoint Corp.
ARCNET uses a logical token-passing access method that is valid for use
with Tracer Summit BACnet protocol.
B BACnet
See Building automation control network.
BCU
See Building control unit.
BOP
See Binary output.
C CCP
Central control panel.
CSC
Commercial self-contained.
communication link
A set of wires connected from one device to another that is used to trans-
mit information between the devices. This link is typically a twisted pair
of wires for Trane building management systems.
BMTW-SVN01F-EN 213
Glossary
configuration
The physical and logical elements of an information processing system,
the manner in which they are organized, or both. May refer to hardware
or software.
D DAC
LonMark™ Discharge Air Controller profile.
device ID
A software address assigned to Tracer Summit BCUs and PC Worksta-
tions when a site is first created. The device ID then becomes the
“address” for that device and allows Tracer Summit software to success-
fully route messages and alarms to the device. Syn: instance, instance #,
device instance, ID.
DIP switch
A dual inline package (DIP) switch is a set of individual switches pack-
aged in a single assembly. The most common type has eight individual
switches. Each switch can be toggled to be open or closed. For a BCU to
communicate with a device, the DIP switch package of each UCM must be
set to a unique address. The address is derived from the positions of the
switches in the package.
E EIA-232
Interface standard used for communications between peripheral devices
and energy management systems. (Formerly known as RS-232.)
EMI/RFI
Electromagnetic interference/radio-frequency interference.
Ethernet
A local area network (LAN) architecture developed by Xerox Corporation
that uses a baseband architecture common to modern LANs, including
building automation systems. Ethernet handles about 10,000,000 b/s and
can be used with almost any kind of computer. It is valid for use with
Tracer Summit BACnet protocol.
G GLD
Generic LonTalk® device.
H HVAC
Heating, ventilating, and air conditioning.
214 BMTW-SVN01F-EN
Glossary
I/O
Input/output.
IRQ
Interrupt request.
L LAN
See Local area network.
LED
See Light emitting diode.
LCP
Lighting control panel.
LonTalk®
An interoperable protocol developed by the Echelon Corporation and
named as a standard by the Electronics Industries Alliance (EIA-709.1).
It is packaged on a Neuron chip.
M modem
A device used to interface the components of a building management sys-
tem or a terminal with a telephone line. A modem translates information
from the building management panel into signals that can be transmitted
over the telephone or other data communication circuits.
µs
Microsecond.
ms
Millisecond.
BMTW-SVN01F-EN 215
Glossary
N NMR
Nuclear magnetic resonance.
P PC Workstation
Tracer Summit personal computer workstation.
pF
Picofarads.
PCM
Programmable control module.
S SCC
LonMark™ Space Comfort Controller profile.
softset
Use of software to assign an address to a device instead of a DIP switch.
T TCM
Thermostat control module.
TRS
Tracer remote station.
TUC
Terminal unit controller.
topology
The physical arrangement of cables connecting BCUs, PC Workstations,
and hubs within a network. Types of topologies used for Tracer Summit
include bus, star, and bus/star.
U UCM
See Unit control module.
UCP
Unit control panel.
216 BMTW-SVN01F-EN
Glossary
UIP
See Universal input.
UPCM
Universal programmable control module.
V VAV
Variable air volume.
BMTW-SVN01F-EN 217
Glossary
218 BMTW-SVN01F-EN
Appendix A
BMTW-SVN01F-EN 219
Appendix A Setting DIP Switch Addresses
Using Table 38, you can calculate any address by knowing each position
value and whether on or off is the active state.
For example, use Table 38 to determine the address of a variable air vol-
ume (VAV) UCM version 3.2 controller with the DIP switch set as shown
in Figure 96 on page 220.
Address = 1st value + 2nd value +3rd value + 4th value + 5th value + 6th value + 7th
value + 8th value + base value
= 1 + 0 + 4 + 0 + 16 + 32 + 0 + 0 + 64
= 1 + 4 + 16 + 32 + 64
= 53 + 64
= 117
220 BMTW-SVN01F-EN
Setting DIP Switch Addresses
Table 38. DIP Switch Settings for UCMs Supported by Tracer Summit
Tracer Summit
BCU ID OFF 1–79 0 1 2 4 8 16 32 64 128
BCU ARCNET OFF 1–79 0 1 2 4 8 16 32 64 128
Workstation OFF 80–225 0 1 2 4 8 16 32 64 128
ARCNET
CSC on 1–31 0 16 8 4 2 1
LCP on 82–126 0 1 2 4 8 16 32 64 128
LCP Supervisor on 0–81 0 1 2 4 8 16 32 64 128
PCM OFF 1–30 0 1 2 4 8 16 32 OFF OFF
CGA-CGW on 33–63 32 16 8 4 2 1
TCM OFF 1–20 0 1 2 4 8 16 32 con- con-
figure figure
TRS open 0–15 0 1 2 3 8 not con- not not
used figure used used
TUC on 33–96 0 128 64 32 16 8 4 2 1
UCP1 OFF 1–3 0 on on on 2 1
Universal PCM on 32—100 0 1 2 4 8 16 32 64 OFF
VAV I OFF 1–63 0 1 2 4 8 16 32
VAV II/III/IV OFF 65–127 64 1 2 4 8 16 32
VAV wireless OFF 1–31 0 1 2 4 8 16 on on con-
receiver figure
Van Trac II CCP-S2
Voyager
Central Control Panel (CCP)
VAV II/III/IV OFF 1–16 0 1 2 4 8 16 32
Voyager Micro on 31 0 con- on on on on on
Rooftop figure
BMTW-SVN01F-EN 221
Appendix A Setting DIP Switch Addresses
222 BMTW-SVN01F-EN
Appendix B
BCU (BMTS)
BMTW-SVN01F-EN 223
Appendix B BCU (BMTS)
The BCU (BMTS) can also house an optional 24 Vdc power supply (Trane
part number 4020 0792), which is used for powering analog devices that
require 24 Vdc at 120 mA maximum power supply. These analog devices
include 4–20 mA or 0–10 Vdc humidity, pressure, and temperature sen-
sors. An optional 24 Vac 40 VA transformer (Trane part number
3580 6009) is required to provide ac power to the 24 Vdc power supply.
The locations of both the Trane 24 Vdc power supply and the Trane
24 Vac 40 VA transformer are shown in Figure 98 on page 225. The
transformer is mounted inside the power section of the BCU.
224 BMTW-SVN01F-EN
BCU (BMTS) Components
240 HOT
120/240 HOT 240 VAC POWER SOURCE
120 NEU 120 VAC POWER SOURCE
Ground GREEN LED FLASHES DURING
NORMAL OPERATION
TB6
+ 1
24 VDC + 2
_ 3
24 VDC _
4
WHITE
OPTIONAL 24 VDC
BLACK POWER SUPPLY (120 MA)
BMTW-SVN01F-EN 225
Appendix B BCU (BMTS)
nCAUTION
Hazardous Voltage!
Turn off power at the BCU before installing the EIA-232 card. Failure to
turn off power before servicing may result in human injury or damage
to equipment.
226 BMTW-SVN01F-EN
Communication-Link Field Wiring for the BCU (BMTS)
BMTW-SVN01F-EN 227
Appendix B BCU (BMTS)
228 BMTW-SVN01F-EN
Startup and Troubleshooting Sequence for the BCU (BMTS)
Off On On On Will occur for about one second immediately after power up. A
stop in this state usually denotes a missing, incorrectly
installed, or bad boot chip U18.
On Off On On Will occur briefly after power up. A stop in this state may
denote RAM failure or bad code in boot chip U18.
On On On On Unexpected interrupt. Hardware fault. This condition will per-
sist for approximately one second, at which time the Watchdog
Timer should cause a reset and restart the boot-up sequence.
On Off Off On This state will persist for several seconds while the BCU veri-
fies the CRC on its main code (BCU.IMG), and performs other
tests. A stop in this state may indicate RAM failure. A more
complete RAM test is done at this point, which may detect
errors not found earlier.
Off Flashing Flashing Off During normal operation, with or without a database, the
green code LED will flash at a slow rate; on for one second,
then off for one second. CR16 will flash rapidly, being on when
the processor is busy, and off when the processor is idle.
BMTW-SVN01F-EN 229
Appendix B BCU (BMTS)
Table 40. LED Power-up Sequences When No Main Code is Found or All DIP Switches are On
Flashing Flashing Off On The red and green LEDs alternately flash several times per sec-
ond, indicating either a) a missing, bad, or misconfigured Ether-
net/ARCNET card, or b) that the BCU is unable to program its
Flash EPROM.
These two conditions may be distinguished if the ARCNET cable
is not connected when the BCU is powered up. If the BCU alter-
nately flashes red and green without the Ethernet/ARCNET
cable connected, then the problem lies with the card.
Flashing Off Off On If the Ethernet/ARCNET cable is not connected and the card is
good, the red LED will flash quickly (about 3 times per second)
for a period of about 5 seconds as the BCU tries to send a request
for a code download. It will then slow to a rate of about once per
second, indicating that no Ethernet/ARCNET token has been
found. The appearance of the slow flash when the cable is con-
nected indicates that no token has been found on the cable. This
indicates either a cable problem, or that no other Ethernet/ARC-
NET device is connected to the cable or powered up.
IMPORTANT
At this point, if the BCU was forced into code-request mode by turning
all DIP switches on, the BCU has not yet erased either code or data-
base. Code and database are cleared only when the first block of code
is received from the PC Workstation.
If the DIP switches are not all on when the final block of BCU.IMG has
been burned, the BCU will start its power-up sequence from the begin-
ning, in order to verify that the code was correctly received and burned.
When the BCU is receiving code, the LED sequences occur as shown in
Table 41 on page 231.
230 BMTW-SVN01F-EN
Startup and Troubleshooting Sequence for the BCU (BMTS)
On Flashing Off On When the BCU receives its first block of code from the PC
Workstation, the green LED will turn on for several seconds,
and then flash rapidly for several seconds. This indicates that
the BCU is erasing the Flash EPROM chips into which the code
will be burned. Three separate on/flicker sequences can be
observed—one per Flash EPROM chip. If a chip cannot be
erased, then the BCU will flash the red and green LEDs alter-
nately as described above.
Flashing Off Off On Once the BCU has erased Flash EPROM, the red LED will
flicker or flash as the BCU requests and receives additional
blocks of code from the PC Workstation and burns them into
Flash EPROM. If a chip cannot be programmed, then the BCU
will flash the red and green LEDs alternately as described
above.
Flashing Flashing Off On If the device ID DIP switches are all on when the final block of
BCU.IMG has been burned, the BCU will flash the red and
green LEDs together, several times per second. This is a nor-
mal condition. It serves as a warning that the BCU cannot
enter normal operation with the DIP switches all on. It will
persist until the BCU is turned off, the DIP switch changed,
and power is restored.
BMTW-SVN01F-EN 231
Appendix B BCU (BMTS)
Reset
On the BCU, toggle the power at switch S1 off, then back on.
232 BMTW-SVN01F-EN
Startup and Troubleshooting Sequence for the BCU (BMTS)
Note:
You must disconnect the Ethernet/ARCNET cable. If you do
not, then the PC Workstation will “helpfully” wipe out the
BCU’s database and begin sending code when the BCU is pow-
ered up with its DIP switches on. You may need to do this if
clearing RAM does not resolve the problem, but simply clearing
RAM should be tried first.
BMTW-SVN01F-EN 233
Appendix B BCU (BMTS)
In most cases, you will perform this operation from the PC Workstation,
as described in the System Programming guide. However, this can also be
done at the BCU using DIP switches.
The reset from the PC Workstation should not be used to clear the data-
base from a BCU that contains an unknown database. When such a BCU
is connected to the workstation, the workstation will interrogate the BCU
about its database and upload any objects contained in the BCU that the
workstation does not know about. It will also send the BCU objects in the
workstation’s database. In this way, the PC Workstation and BCU data-
bases will tend to merge. This is a bad idea. Use the BCU DIP switch
method to clear an unknown database out of a BCU.
The database may be cleared from a BCU using the DIP switches as
follows:
1. Disconnect the Ethernet/ARCNET cable from the BCU.
Note:
You must disconnect the Ethernet/ARCNET cable. If you do
not, then the PC Workstation may see the temporary existence
of a BCU whose device ID is set by the state of the DIP switches
in steps 4 and 5. If this device ID matches any on the current
site, the PC Workstation will attempt to download that device’s
database to the BCU, possibly resulting in a merged and man-
gled database.
2. Verify that the green LED is flashing normally—on for a second, off
for a second.
3. With power still applied, change any one of the eight DIP switches.
Switch 8 is probably the best, as it will change the BCU’s device ID
into one unlikely to be used on the site.
4. Watch the red/green LEDs until the green one goes out and the red
one comes on. This signifies that the BCU has detected a changed
DIP switch and is clearing its database.
5. With power still applied, restore the DIP switch that was changed in
step 3. Try to complete this step within a few seconds.
6. Verify that the BCU comes up.
7. If all looks OK, reconnect the Ethernet/ARCNET cable.
234 BMTW-SVN01F-EN
Startup and Troubleshooting Sequence for the BCU (BMTS)
Note:
You must have a PC Workstation connected, and that worksta-
tion must contain the appropriate version of the BCU code.
1. Disconnect all workstations except the one from which the reset will
be issued.
2. Upgrade the PC Workstation software. This will include a new ver-
sion of BCU.IMG.
3. Start up Tracer Summit. In Site Configuration, select the new BCU
image to be downloaded.
4. Next select Tools, BCU Reset/Restore, Select All, then select “Clear
Code/Database and Reset” and click the Reset button. This will
destroy the BCU’s code.
5. The new BCU.IMG will be sent to the BCUs.
However, this can also be done at the BCU as follows:
1. Turn off power at switch S1.
2. Disconnect the Ethernet/ARCNET cable.
3. Make a note of the address on switch S2.
4. Turn all DIP switches on S2 up or to the on position.
5. Turn on power at switch S1. The red alarm LED on the bracket will
flash twice per second and after about 10 seconds, slow down to once
per second.
6. With the red LED flashing either fast or slow, set the address for
switch S2 to the settings you noted in step 3.
7. Reconnect the Ethernet/ARCNET cable to a PC Workstation running
Tracer Summit.
BMTW-SVN01F-EN 235
Appendix B BCU (BMTS)
8. The green LEDs remain steadily lit shortly after connection of the
Ethernet/ARCNET cable. The LEDs will alternate between the green
LED remaining steadily lit and flashing three times before the red
LED begins to flash rapidly (about twice per second). Then, as the PC
Workstation begins to download code, the red LED begins to flash
rapidly and the Ethernet/ARCNET red or yellow LED begins to flash.
After about two to four minutes, the green LED lights and then goes
out. The red LED lights and then goes out, and finally, the green LED
begins to flash about once per second (normal condition).
IMPORTANT
The Clear Code, Database, RAM, and Reset function should rarely be
used. This reset level is predominately used when performing upgrades
or to salvage a BCU that won’t respond to lower reset levels.
236 BMTW-SVN01F-EN
Appendix C
Note:
The Tracer 100/Tracker communication feature and the Multi-
site, Grouping, and Global Change Control feature of Tracer
Summit are not available with the Critical Control System.
PC Workstation Requirements
The minimum requirements for a PC Workstation running Tracer Sum-
mit Critical Control System software are:
• Windows XP Professional operating system
• 1 GHz processor with a 512k cache
• 512 MB RAM
• 20 GB hard drive storage
• 8X CD-ROM to run the Tracer Summit Daily Operations Tutorial
• 15-inch SVGA monitor, 800 × 600 resolution, 16-bit color
• Mouse
• Keyboard
BMTW-SVN01F-EN 237
Appendix C Tracer Summit Critical Control System
You must have Internet Explorer Version 6.0 or higher installed on your
PC before installing Tracer Summit.
To install the Critical Control System software:
1. Close all applications and toolbars. To verify that all tasks are closed,
press Ctrl-Alt-Delete and end all the tasks except for Explorer.
2. Insert the Tracer Summit Critical Control system for Windows CD in
the CD-ROM drive of your PC. Tracer Summit automatically displays
the Tracer Summit Installation screen (see Figure 101 on page 238).
238 BMTW-SVN01F-EN
Installing Tracer Summit Critical Control System using Windows XP
Note:
The ISA ARCNET card is not supported by Windows XP.
BMTW-SVN01F-EN 239
Appendix C Tracer Summit Critical Control System
240 BMTW-SVN01F-EN
Initial Startup on SQL database
4. Click the OK button. If you made any changes, you will need to
restart the PC when prompted.
Note:
After you have set up the network adapter, you need to verify
the adapter status to make sure there are no conflicts with
other IRQ or I/O addresses. The Windows XP system automati-
cally checks for resource conflicts when you are installing new
adapters.
BMTW-SVN01F-EN 241
Appendix C Tracer Summit Critical Control System
6. From the Start menu (see Figure 103) point to Programs, Tracer
Summit, Advanced and click on Database Setup Utilities (see
Figure 104 on page 243) .
242 BMTW-SVN01F-EN
Initial Startup on SQL database
BMTW-SVN01F-EN 243
Appendix C Tracer Summit Critical Control System
Registration considerations
Critical Control System software has two options:
• Tracer Summit base system and Critical Control System. This option
has two authorization codes. One code, starting with E1154, is for the
base Tracer Summit system. The other authorization code, starting
with E1148 will activate the Critical Control System features.
• Critical Control System only. This option is for sites that already
have the base Tracer Summit system. The first five characters of this
authorization code are E1149. If you have this option skip steps 1-9
below.
To register Tracer Summit and Critical Control System software:
1. Click the Help menu and select About Tracer Summit (see
Figure 105).
2. From the About Tracer Summit dialog box click the Register Tracer
Summit button (see Figure 106).
244 BMTW-SVN01F-EN
Registration considerations
4. Click Next. The Which PC dialog box displays (see Figure 109 on
page 247).
BMTW-SVN01F-EN 245
Appendix C Tracer Summit Critical Control System
246 BMTW-SVN01F-EN
Registration considerations
7. At step 1, type the locking code and complete the worksheet in the
Registration Requirements dialog.
IMPORTANT:
It is strongly recommended that you do not register the Critical Control
System authorization code until the site is finished and operational.
Once the Critical Control System authorization code has been regis-
tered, system changes and operator actions will require an operator
authentication dialog. This authentication process can be very cumber-
some and time-consuming during site creation and commissioning.
IMPORTANT:
Service technicians often have many different sites for many different
customers on their PCs. It is important to note that once the Critical
Control System authorization code has been registered, every site on
BMTW-SVN01F-EN 247
Appendix C Tracer Summit Critical Control System
the PC, not just the FDA compliant facility, will require operator authen-
tication for changes to the system
After the site has been commissioned and tested, use steps 1-9 above to
register the authorization code for Critical Control System(E1148 or
E1149). This registration will activate all the special Critical Control Sys-
tem features. FDA compliance requires that system changes and operator
actions must be authenticated and retained in the audit trail database.
248 BMTW-SVN01F-EN
Index
BMTW-SVN01F-EN 249
Index
Mounting for European Installing BCU communication Distance limits for cable in
Community installations, 21 card in, 53 network wiring, 152
Mounting for international Seven-segment LED display Comm2 card, 48
installations, 26 codes, 199, 201–205 Comm3 card, isolated, 49
Mounting for North American UCM communication cards in, 47 Comm3 card, non-isolated, 50
installations, 15 UCM communication with, 47 Comm4 card, 51
Operation status, 199, 201–205 BCU modem Comm5 card, 52
Operator display, installing, Card configuration, 175 Comm5 physical link repeater, 60
33–36 Card installation, 178 Comm5 termination resistors, 59
Panel mismatch error, 210 Checking installation, 14 Comm5 UCMs
Power supply voltages, 31 Diagram of jumper blocks, 175 Description of types, 141–143
Power wiring for European Installing, 175 Generic LonTalk® devices, 143
Community installations, 21, 24 Jumper settings, 175 Neuron ID, 144
Power wiring for international Modem function settings, 176 Overview, 140
installations, 26, 28 Precludes use of EIA-232 Tracer AH540/541 controllers,
Power wiring for North American communication, 175 141
installations, 15, 19 Requirements, 9 Tracer loop controller, 141
Reset procedures, 203 Supported models, 175 Tracer MP501 controller, 141
Specifications for European BCU panel Tracer MP503 I/O module, 142
Community installations, 22 Installing ARCNET card in, 163 Tracer MP580/581 controllers,
Specifications for international Installing EIA-232 card in, 172 142
installations, 27 Installing Ethernet card in, 157 Tracer VV550/551, 142
Specifications for North Storage temperatures, 13 Tracer zone controllers, 142
American installations, 16 Binary output Wiring, 143
Standard capacity card, 3 Definition, 213 Zone sensor communication
Startup sequence for new, 203 General, 43 jack, 144
Startup sequence for Location, 38 Zone sensor communication
programmed, 203 Binary wiring, 37 stubs, 144
Troubleshooting, 207–210 BOP, see Binary output Commercial self-contained, see CSC
UCM communication with, BOP1, see Binary output Communication link
restrictions, 46 Broadcast distribution table, 169 Comm5 physical link repeater, 60
Wiring for European Community Building control unit, see BCU Comm5 termination resistors, 59
installations, 21 Bus topology configuration Definition, 213
Wiring for international ARCNET LAN, 153 Locations on BCU logic board, 47
installations, 26 Ethernet LAN, 153 Purpose, 45
Wiring for North American Bus/star topology configuration UCM to BCU, restrictions, 46
installations, 15 ARCNET LAN, 155 UCM, see Wiring for a UCM
BCU (BMTS), 223–236 Ethernet LAN, 155 Communication status between BCU
Communication-link field wiring, and UCM, 199, 200
227 Compatibility with non-Trane
Components, 223 C systems, 171
General, 223 Configuration, definition, 214
Installing UCM communication Cable connector Controllers
cards, 226 Checking installation, 165 Tracer air-handler controller, 141
Startup and troubleshooting Installing in BCU, 163 Tracer loop controller, 141
sequence, 229 Capacity card Tracer MP501 controller, 141
BCU I/O module High, 3 Tracer MP503 I/O module, 142
24 Vac (100 mA) output, 38, 42 Standard, 3 Tracer MP580/581controllers, 142
Analog inputs, 38 CCP Tracer zone controllers, 142
Analog wiring, 37 Definition, 120 Critical Control System, 237
Binary output, 38, 43 Wiring and addressing, 123 authorization code, 244
Binary wiring, 37 CenTraVac unit control panel, see registration, 244
Inputs, 38, 39 UCP1 CSC
Installation, 37 Centrifugal chiller, see UCP2 Definition, 74
Terminal block TB1, 38 CGA/CGW/CGAF, see Scroll chiller Wiring and addressing, 74
Universal inputs, 38, 39 Coaxial
Wiring with jumpers, 37, 38, 39, Cable 50 ohm, see 10Base2
40 Cable connector, see Cable D
BCU logic board connector
DIP switch location, 150 Cable in network wiring, 7 DAC
Installing and wiring, 31 Definition, 214
250 BMTW-SVN01F-EN
Index
BMTW-SVN01F-EN 251
Index
Clear database, RAM, and reset Communication configurations, Requirements and specifications,
procedure, 204 147 9
Clear RAM and reset procedure, Connecting dedicated and Repeater, Comm5 physical link, 60
204 shared, 149 Resistance requirements for coaxial
Codes interpreted, 201, 202 Dedicated Tracer Summit, 148 cable connections, 165
Indicators for BCU Multiple sites, 170 Resistors, Comm5 link termination,
communication status, 199, 200 Shared Tracer Summit, 148 59
Locations on BCU logic board, Topology requirements, 151 Router, BACnet/IP, 149, 166, 167, 170
200 Tracer Summit mixed, 149 RTA-RTW
Seven-segment display codes, Wiring, see Wiring for the Definition, 97
199, 201–205 network Wiring and addressing, 97
Startup sequence for new BCU, Neuron ID, 144
203 NMR, 216
Startup sequence for S
programmed BCU, 203
Lighting control panel, see LCP O SCC
Logic board, installing and wiring, 15 Definition, 216
LonMark™ profiles Operator display See also Space Comfort
Discharge Air Controller (DAC), Beeping, 36 Controller profile
141, 142 Conflict with mini-monitor, 3, 36 Scroll chiller
Space Comfort Controller (SCC), Installing, 33–36 Definition, 99
141, 142 Socket location, 4 Trane Europe chiller, 115
LonTalk® protocol, 140 Optical-link loss, see Decibel loss Wiring and addressing, 99
Definition, 215 Output, see Binary output Setup
Overheating, causes of Custom, 186–188
European Community Signal degradation, see Decibel loss,
M installations, 22 69
International installations, 27 Softset, definition, 216
Memory card, see Capacity card North American installations, 16 Software requirements, 11
Microsoft Space Comfort Controller profile,
Internet Explorer, version 141, 142
requirements, 11 P SQL database, 237
Windows, version requirements, Standard capacity card, 3
11 PC requirements, 237 Standard network variable type, 143
Mini-monitor, 3, 201 PC Workstation Definition, 216
Conflict with operator display, 3, Installation package, 11 Star topology configuration
36 Modem requirements, 9 ARCNET LAN, 154
Model number, 12 Requirements, 10–11, 237–?? Ethernet LAN, 154
Modem PC workstation Storage of BCU panels, 13
Definition, 215 Definition, 216 SVNT, see Standard network
Fiber-optic modem, 65 On network, 148 variable type
See also BCU modem PCM System, see Tracer Summit
Modular BCU, see BCU Definition, 93
Mounting a BCU Wiring and addressing, 94
European Community Ping, IP communication, 169 T
installations, 21 Plenum-rated cable, 7
International installations, 26 Power supply TB1, 38
North American installations, 15 Voltages required for BCU, 31 TCM
MP501, see Tracer M501 controller Product ID, see Model number Definition, 109
MP503, see Tracer MP503 I/O Programmable control module, see Wiring and addressing, 109
module PCM Tee connector
MP580/581, see Tracer M580/581 Propagation delay, calculating, 156 Coaxial cable termination, 165
controllers Not for use with hub card, 158,
Multiple sites on a single shared 159
network, 170 R With ARCNET card, 158
Terminal unit controller, see TUC
registration Termination
N considerations, 244 ARCNET LAN, 153, 154, 155
Remote communication Ethernet LAN, 153, 154, 155
Network Baud rate supported by BCU, 9 Termination resistors for Comm5
Checking wiring, 14 Protocol, 9 links, 59
252 BMTW-SVN01F-EN
Index
Thermistors, sensor resistance Wiring and addressing, 104 VAV wireless receiver, 135
values, 41 Tutorial button, 195 Voyager RTU, 139
Thermostat control module, see See also Daily Operations UCP1
TCM Tutorial Definition, 69
Thinnet, see 10Base2 Twisted-pair wire, 5 Wiring and addressing, 70
Topology Unshielded for use in LAN, see UCP2
Bus, 152 10BaseT Definition, 71
Combination bus/star, 154 Twisted-pair wire for UCM Wiring and addressing, 72
Definition, 151, 216 communications, 55 UDP port, 166
Star, 153 UIPs, see Universal inputs
Tracer AH540/541, 141 Uninstalling Tracer Summit, 193
Tracer air-handler controllers, 141 U Unit control module, see UCM
Tracer loop controller, 141 Universal input
Tracer MP501 controller, 141 UCM Binary configured, 40
Tracer MP503 I/0 module, 142 Addressing for UCM devices, see Circuit characteristics, 39
Tracer MP580/581 controllers, 142 UCM wiring and addressing Current and voltage configured,
Tracer remote station, see TRS BCU communication status, 199, 42
Tracer Summit 200 Definition, 217
Installing, 179–194 BCU link types, 46 Jumper configurations, 39
Installing using Windows 98, 182 Checking wiring, 13 Operating ranges, 39
Installing using Windows ME, Communication cards, see UCM Pulse/meter devices, 40
188 communication cards Temperature sensor wiring
Installing using Windows NT, 191 Communication link, 45 diagram, 42
Installing using Windows XP or Definition, 69 Thermistor configured, 41
2000, 180, 238 UCM types and their Thermistor temperature sensor,
installing using Windows XP or communication links, 46 41
2000, 238 UCM communication cards Wiring, 37
Model number, 12 Comm2 card, 48 Universal programmable control
Procedures for starting, 194 Comm4 card, 51 module, see UPCM
Setup sequence, 179 Comm5 card, 52 Unshielded twisted-pair wire, see
System overview, 1 General, 47 10BaseT
Uninstalling, 193 Installing, 52 UPCM
Uninstalling, exceptions to, 193 Isolated Comm3 card, 49 Definition, 117
Tracer Summit Critical Control Non-isolated Comm3 card, 50 Wiring and addressing, 117
System, 237 Number of, 45
Tracer VV550/551 controllers, 142 Uninstalling, 53
Tracer ZN510/511, 142 UCM wiring and addressing V
Tracer ZN520/521, 142 CCP, 124
Tracer zone controller CSC, 76 Variable air volume, see VAV
Definition, 142 Horizon absorption chiller, 81 Varitrac II central control panel, see
Wiring and addressing, 142 IntelliPak, 86 CCP
Trane Europe chiller PCM, 95 VariTrane DDC/VAV
Definition, 115 RTA-RTW, 98 Definition, 126
Wiring and addressing, 115 Scroll chiller, 102 Wiring and addressing, 126
Trane model number, 12 TCM, 110 VAV I, VAV IA, VAV II, VAV III, VAV IV
Transceiver cards, 153, 154 Tracer air-handler controllers, see VariTrane DDC/VAV
Troubleshooting 141 VAV wireless receiver
BCU does not communicate via Tracer loop controller, 141 Definition, 133
modem, 208 Tracer MP501 controller, 141 Wiring and addressing, 133
BCU does not communicate with Tracer MP503 I/O module, 142 Voyager RTU
UCMs, 209 Tracer MP580/581 controllers, Definition, 137
BCU does not respond, 207 142 Wiring and addressing, 138
BCU locks up, 208 Tracer zone controller, 142 VV550/551
BCU panel mismatch error, 210 Tracer zone controllers, 142 see Tracer VV550/551
TRS Trane Europe chiller, 116
Definition, 112 TRS, 114
Wiring and addressing, 112 TUC, 105 W
Trunk and branch configuration for UCP1, 71
UCM wiring, 58 UCP2, 73 Warning labels for BCU, 32
TUC UPCM, 118 Wire capacitance, 55
Definition, 104 VariTrane DDC/VAV, 127 Wiring a BCU
BMTW-SVN01F-EN 253
Index
European Community
installations, 21, 24
International installations, 26, 28
Logic card wiring, 31
North American installations, 15,
19
Wiring for devices, see UCM wiring
and addressing
Wiring for the network
10Base2 (50 ohm coaxial) with
Ethernet, 6
10BaseT with Ethernet, 6
ARCNET, see also ARCNET LAN
Checking, 14
Coaxial 9 ohm with ARCNET, 7
Distance limits, 151
Fiber-optic cable with Ethernet,
ARCNET, 7
LAN communication links,
requirements, 6
Unshielded, twisted-pair wire, 6
Wiring for UCM communications
Checking, 13
Configuring and terminating
links, 56
Daisy chain configuration, 56
Example, 55
Fiber-optic cable, 5, 64
Input/output wiring, 54
Physical link repeaters for
Comm5 links, 60
Termination resistors for Comm5
links, 59
Trunk and branch configuration,
58
Twisted-pair wire, 5, 55
Wiring with jumpers, 37, 40
Circuit characteristics of input
device types, 39
Configurations, 39
Locations of universal input
jumpers, 38, 40
Operating range of input device
types, 39
Wiring, universal inputs, 37
Z
ZN510/511, see Tracer ZN510/511
ZN520/521, see Tracer ZN520/521
Zone controllers, see Tracer zone
controllers
Zone Sensor
Communication jack, 144
Communication stubs, 144
254 BMTW-SVN01F-EN
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Reader Response Form
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Literature Order Number BMTW-SVN01F-EN
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Supersedes BMTW-SVN01E-EN September 2003
Trane Stocking Location Electronic only
A business of American Standard Companies
www.trane.com
Trane has a policy of continuous product and product data improvement and reserves the right to
For more information, contact your local Trane change design and specifications without notice. Only qualified technicians should perform the installa-
office or e-mail us at comfort@trane.com tion and servicing of equipment referred to in this publication.