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1 HQ NUM PaperSEADER
1 HQ NUM PaperSEADER
EQUILIBRIUM-STAGE OPERATIONS*
J. D. SEADER balance around the top section of
University of Utah the column. Phase equilibrium on
Salt Lake City, UT 84112 each tray is ex-
SPRING 1985 88
separations and other operations was additional specification can result in
reported by Kwauk in 5 A.D. a calculational procedure that will
If the equations and variables are never converge. The additional
counted, for a column with N stages specification might be the distillate
(including the condenser and reboiler) flow rate VI.
to fractionate a feed with C
components, it is found that the NATURE OF SOREL'S EQUATIONS
number of equations is N (2C + 3) , AND SPARSITY PATTERNS
while the number of variables is N The nature of the equations of
(2C + 4) + C + 7. Variables include Sorel and the difficulty of their
stage temperatures, pressures, vapor solution for multicomponent
and liquid flow rates and component systems has long been recognized.
mole fractions; feed The set of equations can be large in
@ Copyright ChE Division, ASEE, 1985 number. For example with 10
The nature of the equations of Sorel and the difficulty of their solution for multicomponent
systems has long been recognized. The set of equations can be large in number. For example, with
10 components and 30 equilibrium stages, the equations number 690. Sixty percent of the
equations are nonlinear, making it impossible to solve them directly.
SPRING 1985 92
The more common case is processes) before 22 A.D. when
when interactions among the tear energy costs were low. With recent
variables exist, as shown in Fig. 7, dramatic increases in energy costs,
where the two tear variables are 5 complex distillation operations
and 6. The iterative cycle includes (described by Seader in the 6th
all equations. Then, partitioning is edition of Perry's Chemical
not possible and, if the interactions Engineers' Hondboolc) and systems
are strong enough, convergence are being explored that offer
acceleration by Newton's method higher thermodynamic efficiency
or a quasi-Newton method, such as and lower energy input
that of Broyden, may be desirable. requirements. Complex columns
and systems may involve multiple
SIMPLE AND COMPLEX SEPARATION feeds, sidestreams, intermediate
OPERATIONS heat transfer, multiple columns
that may be interlinked, and in
The nature of the sparse-matrix some cases, all or a portion of the
pattern obtained from Sorel's energy input as shaft work.
equations and the corresponding
calculational procedure depends COMPLETE TEARING METHOD
on a number of factors, including:
(1) selection of the working Simple and complex distillation
equations, (2) selection of the operations have two things in
variables, (3) degree of flexibility in common: (1) both rectifying and
the specifications, (4) order of stripping sections are provided such
arrangement of the equations, (5) that a separation can be achieved
order of arrangement of the between two components that are
variables, (6) functionality of the adjacent in volatility, and (2) the
physical properties, and (7) separation is effected only by the
method by which any equations addition and removal of energy and
are linearized. not by the addition of any mass
An additional factor that separating agent (MSA) such as in
influences the nature of the sparse liquid-
matrix pattern of Sorel's equations
is the type of separation operation. DISTILLATE
(YB
In simple distillation, a single feed
= 0.75) VI
is separated into two products, a = 50 =
distillate and a bottoms; energy 0.25)
required to separate the species is
added in the form of heat by a
reboiler at the bottom of the
column where the temperature is FEED
BUBBLE-POINT LIQUID
highest. Also, heat is removed by a
condenser at the top of the column
where the temperature is lowest.
This frequently results in a large
energy input requirement and low
overall thermodynamic effciency,
which was of little concern (except
for cryogenic and hightemperature
93 CHEMICAL ENGINEERING EDUCATION
10)
F = 100 200 F)
0
ALL
PRESSURES h = 0.51
ATM
= 0.5
BOTTOMS
SPRING 1985 94
an example involving two contain only a single unknown, are
components, benzene and toluene, solved directly for the bottoms rate
and five theoretical stages. The tear L5, and the top-tray vapor rate V2. All
variables (2C + N-l) in number, and remaining equations are enclosed
typical initial guesses for them are within the dashed-line border, which
shown in parentheses. These tear contains all six tear variables. This
variables include the component mole large, squared region is the outer loop
fractions in the distillate. that con-
The initial guesses for the distillate 1
STAGE CALCULATION :
The method works best for feeds of narrow-boiling-range components. Otherwise, estimates of
distillate composition may be too uncertain and cause diffi culty in convergence. If feeds are wide-
boiling, the bubble and dew-point calculations become sensitive and convergence is ieopardized.
SPRING 1985 96
followed by stage-by-stage adiabatic equations could be combined in a
flashes in a downward direction until manner such that they could be
the partial reboiler is reached, where solved in the order of type of
a percent vaporization flash is made. variable, rather than by stage.
Subsequent adiabatic flashes are However, only partial tearing was
made moving up the column until achieved and the method involved
the partial condenser is reached and solving C sets of N >< N simultaneous
another percent vaporization flash is linear algebraic equations.
made. Additional sequences of flash To do this, they used full matrix
calculations are made moving down, inversion, which often led to
and then up, the column until computational diffculties. These
convergence is achieved. diffculties were overcome by taking
The method is not particularly advantage of the sparse tridiagonal
suitable for manual calculations form of the matrices and applying
because adiabatic-flash Gaussian elimination or LU
computations are tedious. However, decomposition in
flash computer subroutines are
EQUATIONS AND VARIABLES
readily available, and it is relatively ORDERED BY TYPE
easy to construct an executive
routine to apply the method. It is,
therefore, another very worthwhile
DI ST ILLATE VI = 50
learning exercise, particularly
because column startup is simulated. (Tl
The method is applicable to complex =
10
distillation, and initial guesses for the
tear variables are easily obtained
from vapor pressure data. The flash
calculations are usually not sensitive,
but convergence, although
1700 F)
DISTILLATE = 50
(T2 = 185 Ø F)
FEED
(23 A.D.). BUBBLE-POINT LIQUID (13 = 200
F = 100
= 0.5 (Tq = 215
almost certain, can be very slow, = 0.5
BUBBLE-POINT METHOD
The bubble-point method of
Wang and Henke in 15 A.D. utilized
the tridiagonal matrix algorithm to O Tear Variable Nonl i near Equation
SPRING 1985 98
Border of inner
cycle
Set of Linear Equations
For narrow-boiling feeds, the
initial estimate of stage
FIGURE 12. Incidence matrix for bubble- temperatures and vapor tramc will
point method. be
equilibrium and total material
balance to compute liquid-phase EQUATIONS AND
VARIABLES ORDERED BY
mole fractions, bubble-point STAGE
TRANSPORT MODEL
=
Sorel's equilibrium-stage-model
of almost 100 years ago has served
0.
us well in the calculation of
multicomponent, multistage
separation operations. However,
that model has always been suspect
95