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普通电器说明 ying
普通电器说明 ying
1 2 3 4 5 6 7 8 9 10 11 12
A B C U V W U1 V1 W1 N K1 K2
抬起电磁阀
切下电磁阀
计数器接线 红 黑 绿白
下限位 上限位
一接线说明
1 A B C 三相电源
2 U V W 压瓦电机
3 U1 V1 W1 油泵电机
4 N 接零线,同时也是两个电磁阀公用线 ,零线与火线需要是三相四线电源。
K1 接切下电磁阀,K2 接刀抬起电磁阀。
5 计数器有 4 根线,颜色分别为:红 黑 绿 白。接线顺序:
红 24V+ 黑 24V-
绿 X0 白 X1
6 限位开关内部有 4 个接线柱,上面分别标有数字,本机用 3 、4 两点,刀下降限位开关 3、4 中任
一点接 X6, 刀升起限位开关 3、4 中任一点接 X7 ,另外两点共同接到 24V-上。
二接上电源,把配电柜内断路器合上.PLC 控制器上有指示灯
●POWER IN X 0 1 2 3 OUT Y 0 1 2 3
● RUN ● ● ● ● ● ● ● ●
4 5 6 7 4 5
● ● ● ● ● ●
1
数值输入方法: 按 SET 键,张数闪烁。按数字键输入张数。{由高位向个位。例:12 张;输入
1,2。}按 ENT 键确认。张数设完后自动转入长度设定,单位毫米。例: 3400MM 输入
3、4、0、0。{数值改完必须按 ENT 键,否则无效}
每次设定须完成一个周期(无闪烁数字),才可进行其他操作。
1 画面 1:语言选择画面,如果是单独中文机型开机后显示画面 3.
如果是双层机,选择使用文字后,则先进入上下层 选择画面
使用中文:按 ESC 键,进入画面 2.
使用英文,按 ALM 键,进入画面 5
使用俄文,按 键,进入画面 6
2 画面 2:三种语言机型中的中文画面。
生产任务:在后面输入需要生产的板材长度及张数。
当前长度:显示已经走出设备的成型板材长度。数值随设备的运行不断变化,数值在增加,直
到达到调整后生产任务设定数值时停止。在手动状态下可以按 ESC 键清零。如果运行过程中,数值
不变化,检查画面 9 中的外轮设定数值是否为 0,如果不是 0,编码器有可能已损坏。
当前张数:已经切断的板材张数。每切断一张,自动加 1.手动状态按 ALM 键可以清零。
上下键 是翻页键。
在本画面按 9,进入画面 8,外轮设置画面 。
3 画面 3 单纯中文机型的设置于监控画面。
本机型可以同时设置三种不同任意长度的工作任务。如果只设置一种,要从 A 开始。B、C 可以
不设置,默认 0.设置时按 SET 键,A 后长度处变为黑色,输入需要的数值,然后按 SET 键确认,
2
黑框自动跳转到下一处设定,不需要设定的按 SET 或 ENT 跳过,直到画面上没有黑框,设定工
作完毕。
当前长度与当前张数、清零等同画面 2 介绍。上下键是翻页键。
在本画面按 9 进入画面 8,外轮设置画面。
4 中文调整画面
切刀延时:总长度到达后,主机停止工作,然后延时设定时间后剪刀下降切断板材。
补偿加:实际板长<设定板长时,用此功能调整。数值依据实际误差设置。
补偿减:实际板长>定板长时,用此功能调整。数值依据实际误差设置。
实际生产任务=设定生产任务值+补偿加值- 补偿减值
减速距离:板材还剩余多长距离时,主机开始减速。此数值一般设置 200MM,变频机型专用。
变频器慢速运行频率在 5-10HZ 之间,可依据实际情况调整。
5 画面 5 英文工作画面。使用同中文
6 画面 6 俄文设置画面,使用中文
7 画面 7 俄文监控画面 使用同中文
3
8 画面 8 外轮设置画面
信杰 PLC:3000
4
减速距离为变频机用,一般为 200 毫米,普通机此数值无意义。
8 变频器参数出厂时已调好,无特殊情况不需变动.需变动参数时请与厂家联系.
9 双层机型:选择使用上层或下层,上层 ALM 按键,下层按 ESC 键下层工作时,把剪刀升至上
限,上层工作时,要把剪刀降至下限,刀口张开方可能自动走板。
五故障排除:
原因 处理方法
故障
5
5 手动或自动时,电磁阀指示灯 电磁阀卡住或损坏. 1 换或清洗电磁阀
亮但切刀不动作: 邮箱内油少 2 加液压油
10 尺寸不准的处理方法:
尺寸不准:先按上面第四部分介绍的编码器脉冲数与电箱设置的是否匹配,然后按下面检
查:
看停
机时显示
6
屏当前长
度与实际
长度是否
相符
相符:这种
情况一般是实际 不相符:再看当前长度与设定
长度>设定长度, 长度是否相符
机器的惯性
大造成。解决方 相符:实际长度>设
法:用补偿减或
用上面 定长度,误差大于
10MM,这种情况一般 不相符:设定长度、当前长
介绍的外轮系数 度、实际长度三者均差别大,
调整。有变频器机 是由于编码器轮安装
松动引起,仔细检 没有规律,查看现场有无电焊
型可以适当加长 机、信号发射、接收设备等,
减速距离。 查,然后加固编码器
轮和支架,就可以。 若无有,有可能、编码器坏、
误差如果小于 10mm, 或 PLC 坏,与厂家联系。
没有变频器机型,如
果设备是旧的不去,
加装变频器会解决不
准的现象,如果是有
变频机型,可以加长
减速距离,并且检查
编码器安装。
注意事项
1 设备带电作业时注意安全。
2 任何时候不能把手或者异物伸入刀口。
3 电器柜注意防雨防晒;计数器防止硬物撞击;线防止被板撞断。
4 机械配合活动部位经常加润滑油。
5 插拔航空插头时要断电
彩钢板成型机自动控制系统
7
The auto-controlling system of glazed roll forming machine
使
用
说
明
书
The instruction manual
1 2 3 4 5 6 7 8 9 10 11 12
A B C U V W U1 V1 W1 N K1 K2
Decline
solenoid valve
Rise
solenoid valve
Three-phase Roll forming electric Oil pump electric Natural wire
Machinery
1 2 3 4 5 6
24V+ 24V- X0 X1 X6 X7
8
Upper limit switch
ONE
N, [Electrics] natural wire, is also a common line of the solenoid valve. Natural wire
and three-phase supply is need to connect the three-phase four-wire power cord..
K1 connect the knife decline solenoid valve.
Rotary encoder has four lines, colors are: red, black, green, white. Sequence of
connection:
TWO:
connect the power, let the control cabinet of electric circuit breaker is on,
● POWER IN X 0 1 2 3 OUT Y 0 1 2 3
● RUN ● ● ● ● ● ● ● ●
4 5 6 7 4 5
● ● ● ● ● ●
Normal condition should show :POWER and, RUN is light ,they are green.
9
Automatic state, 2 lights. Manual mode ,3lights. the knife down touches the limit switch
6 lights. the knife rise touches the limit switch, 7lights. Auto, 7 light must light machine can run.
2 and 3 lamp can not light at the same time, bright at the same time as automatic switch
bad or short circuit. 6 and 7 lamp can not lightat the same time, bright at the same time: 1
Check whether the limit switch fault line2;, X6 and X7is bad 3short circuit.
Numerical input method: press the SET key, set number of flashes
. Press the digital key to input a number. { from the high position to a bit. Example: 12,
input 1, 2. } press ENT key. A few set after transferred to set length, a unit of length is
mm. Example: 3 400MM, input 3, 4, 0, 0. Press ENT key. { numerical end must press the ENT
key, other wise is invalid }
Screen description
1 screen 1: the language selection screen, if separate Chinese models after starting up
display screen 3
If it is double models, at the option of using language, advanced into the upper and lower layer
selection screen
The use of Chinese: press the ESC key, enter the picture 2,
The use of English, press the ALM key, enter the picture 5,if the machine is the Double-deck
10
Length: length set, behind set pieces number
ADD: The actual length is greater than the set length,Use this feature to adjust. Set of values based on
the actual error.
SUB: The actual length is smaller than the set length ,Use this feature to adjust. Set of values based on
the actual error.
Actual production = set production value +add value + sub value
Deceleration distance: when the plate is left long distance, the host began to slow. This value is typically
set 200MM, variable-frequency models only.
Frequency converter slow operating frequencies between 5-10HZ, which can be adjusted based on the
actual situation
ECS: clear the current length.
ALM: clear the current sheets
Choose to use the upper or lower,the use of the upper press ALM button, the use of the
lower press ESC button.
Four : handle:
1 machine forward, backward, the knife decline ,the knife rise , corresponding to manually
move the action.
2 press down the oil pump start button. Note oil pump mot
3 under the manual mode, press and hold the "knife rise" rise to the upper knife, press and
hold the "FWD" ,let the machine go ahead, make the plate go to outer of the knife edge,
hold the scissors drop off, press the scissors up ,make the knife up to the limit switch.
11
4 full set finished,clear the current sheet and length ,rotation automatically switch button to
the left, into the automatic mode, auto light is on, the machine began its work by setting
data.
Automatic working condition: ①the knife rise up to the limit switch, PLC IN input terminal 7
on light,
② set the production length and pieces,
③ the current sheet < set sheet
④the wheel set (外轮设定)cannot be 0 (他和 wheel set shipping, see below)
None of the four is dispensable.
5 wrest automatic if it need to stop machine in midway (negative hour hand);if it continue to work ,
You open automatic recloser.
6 If you just want to stop the oil pump, press the oil pump stop or stop .
7. Finish work set the number of sheets ,need to work of the different length of tile,
According to the above 5 enter again
still must will be "the current number of sheets" place according to the ALM key reset,
tile machine can run.
If the length of the plate is not consistent with the requirements , In the original basis to
adjust ADD or SUB.or adjust the wheel set (外轮设定)
Method of adjustment :
At the Chinese screen,press the 9 key:enter the wheel set screen ,the Factory Setting of
the“外轮设定“is:
Configuration rotary encoder is 600 when pulse :the PLC is “ delta”:12000,
Method of adjustment:the set length ÷the actual length×current number of the wheel
set value =new of the wheel set value .
8 Double type:
Choose to use the upper or lower,the use of the upper press ALM button, the use of the lower
press ESC button.
in one layer of finished work, need to another laminate, first to convert to the manual states,
back to display a first picture, choose again, then open automatically. normal working.
12
in the current layer after work, will continue to work to just put the number zero, can open
automatically.
Five:trouble removal
1 1the current sheet >= set 1 press the ALM key to clear
Manual can work, automatic sheet the current sheet
2 Number of sheets or 2 Automatic switch button is
doesn't work
on the opening , Inputs of the
length is not set value
PLC,2 is not light.
Chang the automatic switch
3 Automatic switch button
button
damage 3 chang the limit switch or
check up the line.
4 the knife is not up to to 4 The above several reasons
the limit switch , or up to to are not, according to the
the limit switch ,but no drawings inspection line
signal . PLC input end not voltage is normal or not
bright , Inputs of the PLC,7is
not light.
2 : Manual automatic all 1 Power is not normal. 1 Check whether the three-
don't work, display screen is phase input 380V, check
Voltmeter display 150 v, can
no display natural wire is connected.
not reach the working 2 Replacement and check
voltage, electric tank can't solenoid valve is not broken.
{ fuse 6A}
start
3Manual automatic all don't Natural wire disconnected. Check natural wire is
work, as shown in the table connected.
below 200V voltage, display
screen no display
4Just turn automatic switch 1 the limit switch is damage 1 check the limit switch and the
cutter has been up ( or down ) 2 solenoid valvehas seized- line of the limit switch to the
at all times up . control cubicle
2 close the oil pump , Use a
13
screwdriver from the solenoid
valve and solenoid valve top
ends of the manual reset pin.
Until you feel the elastic stops.
10 Knife can not up or down 1Limit switch 6, 7 light signal 1 check the limit switch ,
lamp 2electromagnetic valve
2 Electromagnetic valve lights, malfunction, blocked, jammed,
but the knife does not move
14
Less oil, damage,
Replacing or clean
Electromagnetic valve.
3 Electric appliance cabinet note rain andsunshade; Rotary encoder to prevent a hard object
impact
5 Plug and unplug the aviation plug, to cut off the power.
Limit switch
15
cutout switch fuse voltmeter;
16