K095 Keltronics Manual

K095 Advanced Motor Controller
Operations Manual
Reference: InTouch ID 3473536
Version: 1.3G
Release Date: 11-Feb-2004
EDMS UID: 275070771
Produced: 11-Feb-2004 14:42:59
Owner: AL Engineering-EPC
Author: AL Engineering-EPC
Private KeltroSWD
VSD, nics, co ntr oller, pro grammable controller,
Copyright © 2004 Schlumberger, Unpublished Work. All rights reserved.

K095 Advanced Motor Controller
Operations Manual
Reference: InTouch ID 3473536
Version: 1.3G
Release Date: 11-Feb-2004
EDMS UID: 275070771
Published: 11-Feb-2004 14:42:59
Private KeltroSWD
VSD, nics, co ntr oller, pro grammable controller,
Copyright © 2004 Sophia, Unpublished Work. All rights reserved.

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K095 Controller Operations Manual / Legal Information
Legal Information
This work contains the confidential and proprietary trade secrets of Schlumberger
and may not be copied or stored in an information retrieval system, transferred,
used, distributed, translated or retransmitted in any form or by any means,
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electronic or mechanical, in whole or in part, without the express written

permission of the copyright owner.
Trademarks & service marks
"Schlumberger", the Schlumberger logotype, and other words or symbols used

to identify the products and services described herein are either trademarks,
trade names or service marks of Schlumberger and its licensors, or are the
property of their respective owners. These marks may not be copied, imitated
or used, in whole or in part, without the express prior written permission of
Schlumberger. In addition, covers, page headers, custom graphics, icons, and
other design elements may be service marks, trademarks, and/or trade dress
of Schlumberger, and may not be copied, imitated, or used, in whole or in part,
without the express prior written permission of Schlumberger.
A complete list of Schlumberger marks may be viewed at the Schlumberger

Oilfield Services Marks page: http://www.hub.slb.com/index.cfm?id=id32083
Term Definition
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K095 Controller Operations Manual / Document Control
Document Control
Reviewer: AL Engineering-EPC
Approver: AL Engineering-EPC
Contact Information
Name: AL Engineering-EPC
Revision History
Rev Effective Date Description Prepared by
1.3G 02-Feb-2004 Converted to XML K. Engel
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v K095 Controller Operations Manual / Table of Contents v
Table of Contents
1 Product Description
1.1 How to Use This Manual ____________________________________ 1- 1
2 QHSE
2.1 Danger to Personnel ________________________________________ 2- 1

2.2 Danger to Equipment ________________________________________ 2- 2
2.3 Danger to the Environment __________________________________ 2- 2
3 Specifications
4 Operator Interface
4.1 Switchboard Controls _______________________________________ 4- 1
4.2 Using the L095 WELLCOM Display __________________________ 4- 2
4.3 L095 WELLCOM Map Guide ________________________________ 4-10
5 Installation
5.1 Installing the K095 Controller ________________________________ 5- 1
5.2 Installing the L095 WELLCOM Display _______________________ 5- 1
5.3 Installing Potential Transformers _____________________________ 5- 2
5.4 Analog Loops _______________________________________________ 5- 3
5.5 A095 Backspin Shunt (Option) _______________________________ 5- 4
6 Commissioning
6.1 Prestart Routine (for new installations) _______________________ 6- 1
6.2 Startup Procedures _________________________________________ 6- 3
7 Troubleshooting
7.1 Troubleshooting Diagnosis and Remedies ____________________ 7- 1
Appendices
A L095 WELLCOM Display Map
B Electrical Reference Material

B.1 Electrical Drawings __________________________________________ B- 2
B.2 Electrical Terminal Summary ________________________________ B- 3
B.3 Parts List ___________________________________________________ B- 4
C Appendix C-Factory Defaults
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vi K095 Controller Operations Manual / Table of Contents vi
D K095 Commissioning Record
_____________________________________________________________ Gl.- 1
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1-i K095 Controller Operations Manual / Product Description 1-i
1 Product Description
1.1 How to Use This Manual _______________________________________ 1- 1
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1-1 K095 Controller Operations Manual / Product Description 1-1
1 PRODUCT DESCRIPTION K095, keltronics, controller
The K095 Advanced Motor controller (AMC) provides protection and control for
three-phase induction motors. Its many features make it especially useful for
application with Electric Submersible Pump (ESP) motors. The L095 WELLCOM
Display (WD) provides performance information for operating personnel. Working
together, the controller and display units provide a very powerful motor controller
system.
The controller monitors motor operating parameters, the power supply, external
switches, analog instruments, and remote central station SCADA commands. It
also protects the pump system from damage by shutting the pump/motor down
when faults are detected and by not allowing the unit to start or restart until it is
safe to do so. Alarm setpoint, time curve, and action parameters can be adjusted
under password protection. Most control functions are factory set and need only
be adjusted for special applications.
An L095 display is used to set up the K095 controller for operation. The display
can be plugged into the controller for temporary use, or mounted inside the
ammeter chart recorder for continuous alarm logging and operator surveillance.
After commissioning, the display may be disconnected from the controller. If the
display is removed, the powerful alarm logging and surveillance features are
not available to the operator.
1.1 How to Use This Manual

This operations manual provides support for the K095/L095 system. Separate
user guides and on-line help files are available when using the WELLVIEW
computer program and the IMPAC data management system (WELLVIEW is a
program that operates with laptop PCs to provide onsite viewing, trending, record
keeping and programming. IMPAC uses removable credit-card-sized memory
cards to transfer information between the site and a remote computer).
The table of contents lists the protection and control features provided by the
system with section and page references for detailed information.
To obtain a fundamental understanding of the system features and use, it is

recommended that all users read the Operator Interface chapter of this manual.
After becoming familiar with the L095 WELLCOM Display MAP, refer to the L095
WELLCOM Map Guide subsection in the Operator Interface chapter for detailed
information.
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1-2 K095 Controller Operations Manual / Product Description 1-2
The Installation and Commissioning chapters provide important application

information to assist electricians through the start-up stage. Since the controller
is very flexible with many parameter variables, factory defaults are used for typical
submersible pump requirements. A special Prestart routine can be used to guide
the installer through adjustments that are site dependent. The Troubleshooting
chapter provides assistance if problems are encountered.
The Specifications chapter provides performance information.
The Appendices contain the L095 WELLCOM Display Map with graphical
representations of all display screens, a listing of all K095 Factory Default
settings with adjustment ranges, and a sample K095 Commissioning Record
for recording site start-up information.
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2-i K095 Controller Operations Manual / QHSE 2-i
2 QHSE
2.1 Danger to Personnel __________________________________________ 2- 1
2.2 Danger to Equipment __________________________________________ 2- 2
2.3 Danger to the Environment ____________________________________ 2- 2
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2-1 K095 Controller Operations Manual / QHSE 2-1
2 QHSE K095, Keltronics, controller
The following quality, health, safety, and environmental precautions should be

read, understood, and followed when working on or around the Keltronics K095
Controller.
2.1 Danger to Personnel

Potential Severity: Serious

Potential Loss: Personnel
Hazard Category: electrical
Lethal voltages are present when equipment is running. DO NOT open panels or
remove protective coverings until equipment is POWERED DOWN.
The following precautions apply to all qualified personnel:
• Never work alone on equipment that has power applied to it. There should be
someone nearby to give assistance in case of accident.
• Beware of defective equipment. If equipment or wiring looks loose, corroded,
or damaged in any way, DO NOT operate. Contact InTouchSupport.com
immediately for further action.
• DO NOT touch terminals or bus bars. High voltages exist at various points
in a system. These voltages may exist even when the system is powered
down, due to capacitor charge. Consult drawings and schematics for further
details. Always check terminals with voltage-sensing equipment before
working on system.
• Ensure that power to the system is OFF when connecting or disconnecting
equipment.
• Failure to follow warning notices can result in death, severe personal injury,
or considerable property damage.
• The power terminals and control terminals may carry a voltage even when
the motor is not running.
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2.2 Danger to Equipment
Potential Severity: Light

Potential Loss: Assets
Hazard Category: machinery equipment hand tools
Electrical shock can cause injury to not only personnel, but can cause damage
to equipment.
The following precautions should be followed to protect equipment from being

damaged:
• DO NOT attempt to access voltages on the circuit boards. The probes may
damage the board and cause a hazard or equipment failure. Terminals are
available external to the enclosure for measurement purposes.
• Ensure that the operating facility is dry and dust-free. Incoming airflow must
not contain any gases, vapors, or dusts that are electrically conductive or
detrimental to functioning. Air containing dust must be filtered.
• Damage or destruction can result if the unit is incorrectly connected.
2.3 Danger to the Environment

Potential Loss: Assets, Environmental
Hazard Category: machinery equipment hand tools
Failure to comply with the following recommendations may result in damage to

the environment.
The following information pertains to the safe disposal of the equipment

manufactured by Schlumberger – EPC in accordance with Canadian
environmental standards. Operators are encouraged to follow safe disposal
methods. Schlumberger – EPC is neither responsible nor liable for the removal
or safe disposal of equipment. A list of equipment that requires special
environmental concerns when handling and disposing of are:
• Fluorescent Light Bulbs

• Lithium batteries (3 V batteries used in L095 displays, W995 displays, IMPAC
Data Cards)
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• Circuit Boards (found in all main electronics components)

Hazard Category: toxic corrosive hazardous substances
Canadian environmental law states that the above-mentioned components

require disposal and in some cases, recycling by an approved waste vendor.
Check with local environmental authorities and laws and the Schlumberger HSE
advisor for specific procedures for disposal of above-mentioned components.

This equipment receives, uses, and can radiate radio frequency energy and if
not installed and used in accordance with this operators manual, can cause
interference to radio communication. It has been tested and found to comply with
the limits for a Class A computing device pursuant to Sub-part J of Part 15 of
FCC Rules, which are designed to provide reasonable protection against such
interference when operated in a commercial environment. Operation of this
equipment in a residential area is likely to cause interference, in which case the
user, at his/her own expense, will be required to take whatever measures may be
required to correct the interference.
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3-i K095 Controller Operations Manual / Specifications 3-i
3 Specifications
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3-1 K095 Controller Operations Manual / Specifications 3-1
3 SPECIFICATIONS controller, v sd, swd
Table 3-1: System Operating Specifications
DIMENSIONS
K095 AMC 6.7 in. (170.18 mm) L x 5.2 in. (132.08 mm) W x 3.2 in. (81.28 mm) H
L095 WELLCOM Display 4.8 in.(121.92 mm) L x 4.3 in. (109.22 mm) W x 2.1 in. (53.34 mm) H,
(with 2–meter long cable)
A095 Backspin Shunt 3.8 in (96.52 mm) L x 3.0 in. (76.20 mm) W x 0.8 in. (20.32 mm) H
POWER SUPPLY
120 volts AC nominal, 0.15 amp, 50/60 Hz. (90 to 140 volts AC max.)
TEMPERATURE RATING
K095 AMC -40 degC (—40 degF) to +85 degC (185 degF)
L095 WELLCOM Display -40 degC(—40 degF) to +75 degC (167 degF)
OUTPUT CONTACTS
120 volts AC, 5 amps
CURRENT TRANSFORMER INPUT
0 to 5 amps, 0.25 VA burden
(35 amps surge maximum)
VOLTAGE INSTRUMENT
120 volts AC nominal, 1 VA burden
TRANSFORMER INPUT
190 volts AC max.
ANALOG INPUTS
0 to 5 volts DC (4 - 20 mA with 250–ohm resistor)
COMMUNICATION PROTOCOL
Modbus standard; others available
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3-i K095 Controller Operations Manual / Operator Interface 3-i
4 Operator Interface
4.1 Switchboard Controls _________________________________________ 4- 1
4.1.1 Mode Control _______________________________________________ 4- 1
4.1.2 Indicating Lamps (Default mode) _____________________________ 4- 1
4.2 Using the L095 WELLCOM Display ____________________________ 4- 2
4.2.1 Screen Definition ___________________________________________ 4- 3
4.2.2 Keypad Definitions __________________________________________ 4- 3
4.2.3 Running/Standby View ______________________________________ 4- 4
4.2.4 Main Menu _________________________________________________ 4- 4
4.2.4.1 Navigating Value Tables __________________________________ 4- 5
4.2.4.2 Example Value Tables ___________________________________ 4- 6
4.2.5 Changing Parameters _______________________________________ 4- 7

4.2.6 Alarm Parameters ___________________________________________ 4- 8
4.2.7 Time Curves ________________________________________________ 4- 9
4.3 L095 WELLCOM Map Guide ___________________________________ 4-10
4.3.1 Running ____________________________________________________ 4-10
4.3.2 Standby ____________________________________________________ 4-11
4.3.3 Point Values and Alarm Parameters __________________________ 4-11
4.3.3.1 Phase Currents _________________________________________ 4-12
4.3.3.2 Average Amps __________________________________________ 4-12
4.3.3.3 Start (Amps) ____________________________________________ 4-12
4.3.3.4 Current Unbalance ______________________________________ 4-13
4.3.3.5 Phase Volts _____________________________________________ 4-14
4.3.3.6 Average Volts ___________________________________________ 4-14
4.3.3.7 Voltage Unbalance ______________________________________ 4-14
4.3.3.8 AC Frequency ___________________________________________ 4-15
4.3.3.9 Rotation ________________________________________________ 4-15
4.3.3.10 Switch Common _________________________________________ 4-16
4.3.3.11 Relay Status ____________________________________________ 4-16
4.3.3.12 Control Switches ________________________________________ 4-16
4.3.3.13 Auxiliary Switch _________________________________________ 4-16
4.3.3.14 Pressure Switch _________________________________________ 4-17
4.3.3.15 Kilowatts ________________________________________________ 4-18
4.3.3.16 Power Factor ____________________________________________ 4-18
4.3.3.17 Loop 1 __________________________________________________ 4-18
4.3.3.18 Loop 2 __________________________________________________ 4-19
4.3.3.19 Spin Monitor (Available with the Backspin Shunt Installed) __ 4-19
4.3.3.20 Leg Ground Monitor (Available with the Backspin Shunt
Installed) ________________________________________________ 4-20
4.3.3.21 Communicating with a Downhole Tool _____________________ 4-20
4.3.3.22 Communication _________________________________________ 4-20
4.3.3.23 Timer Table _____________________________________________ 4-21
4.3.3.24 Restart Timer ___________________________________________ 4-21
4.3.3.25 Starts Counter __________________________________________ 4-22
4.3.3.26 History Menu ____________________________________________ 4-23
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4.3.3.27 Alarm Logger ___________________________________________ 4-23

4.3.3.28 Totals History ___________________________________________ 4-24
4.3.3.29 Shutdown History _______________________________________ 4-25
4.3.3.30 Data Table ______________________________________________ 4-25
4.3.3.31 Setup Menu _____________________________________________ 4-25
4.3.3.32 Clock ___________________________________________________ 4-26
4.3.3.33 Prestart _________________________________________________ 4-26
4.3.3.34 Equipment Table ________________________________________ 4-27
4.3.3.35 Display _________________________________________________ 4-30
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4-1 K095 Controller Operations Manual / Operator Interface 4-1
4 OPERATOR INTERFACE VSD, SWD, controller
This chapter discusses how to operate the K095 via the operator interface.
4.1 Switchboard Controls

The following descriptions pertain to the controls available to the operator on the
wellhead or application switchboard.
The HAND-OFF-AUTO (H-O-A) selector switch, START pushbutton switch, and

status indicating lamps are mounted on the front of the switchboard. The H-O-A
selector defines the mode of operation. For example, if the switch is in the AUTO
position, the controller is said to be in the AUTO mode. Refer to the following list
for more detailed descriptions of the switch positions.
4.1.1 Mode Control

Term Definition
Hand The motor can only be started by pressing the START pushbutton.
Off Stops the motor and prevents starting.
Auto The motor starts automatically when all alarms are clear and when
the restart timer completes its countdown cycle. It can also be
started with the START pushbutton. Remote start commands
from SCADA communication systems are only allowed in the
AUTO mode.
4.1.2 Indicating Lamps (Default mode)

Term Definition
Green ON when the motor is RUNNING.
Red ON when an ALARM is present, OFF when all alarms are clear.
If the motor is running, the light is ON during an alarm time and
OFF prior to shutdown. After shutdown, the light remains ON until
all alarms are clear. The light stays ON if a LOCKOUT condition
exists or if the controller is in the HAND mode.
Yellow ON whenever an AUTOMATIC RESTART can occur. This is during
the restart timer countdown or while waiting for the RED lamp to go
OFF after all alarms are clear.
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Note
All lamps are OFF when the controller OFF mode has been selected, except
when a LOCKOUT alarm exists. In this case, the RED lamp remains ON.
The above description for RED and YELLOW lamp operation is the standard
factory default mode. Other modes may be selected for special applications
(see Lamp Function). LOCKOUT alarms are normally released by pressing
the START pushbutton. Other release techniques can be programmed (see
Release Lockout). When the motor is running, pressing and holding the START
pushbutton will allow HAND-AUTO selections without shutting the motor down in
the intermediate OFF position.
4.2 Using the L095 WELLCOM Display

The L095 WELLCOM display is the primary user interface between the operator
and the K095 controller. The L095 WELLCOM DISPLAY has a four line
alphanumeric display and a six button membrane keypad for data access and
calibration. Data point values and alarm parameters are organized into tables
that are selected from menu lists. Refer to Figure 4-1 for an illustration of the
L095 panel.
Refer to (the L095 WELLCOM Display Map in Appendix A) illustrates all tables
with their display screens. The L095 WELLCOM Map Guide (in this chapter)
provides reference detail for these tables and screens.
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Figure 4-1: The L095 User Interface Keypad and Display. The alarm parameters
in the DISPLAY MAP above are for illustration only. Actual default settings and ranges
are listed in Appendix D, K095 Factory Default Settings.
4.2.1 Screen Definition

A screen is any view shown on the four line display. In this manual, screens are
referred to by name according to their function (as follows):
Term Definition
Menu screen For selecting from a list of tables and secondary menus.
View screen For viewing data point values and alarms. They cannot be
changed or edited.
Definition screen Describes the contents of a table. It is the first screen seen after
selecting a table.
Parameter screen For viewing and editing alarm parameters.
This manual refers to screens in the Display Map by the table name, view screen
row number, and key button arrows directing movement to the right or left. To
find reference detail, note the row number of the screen in the DISPLAY MAP.
Look for that section number in the L095 WELLCOM Map Guide subsection in
this chapter and search for details on that screen.
4.2.2 Keypad Definitions

Keypad button movements are described by the following convention.
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Term Definition
ENTER Press the Enter button.
EXIT Press the Exit button.
Up Arrow [↑] Press the UP arrow button.
Left Arrow [←] Press the LEFT arrow button.
Down Arrow [↓] Press the DOWN arrow button.
Right Arrow [→] Press the RIGHT arrow button.
Right Arrow (three times) Press the RIGHT arrow button three times.
[3→]
4.2.3 Running/Standby View

When observing the display for the first time, either the Running or the Standby
view screen is shown. They alternate position whenever the motor is started or
stopped. Refer to Figure 4-2 for an example of these screens.
Site Site
Identification Identification
Present Time Present Time
SITE.NAME 15:03:10 SITE.NAME 13:45:58
Downtime: 1:18 Down time Runtime: 364:01 Running time
Time To Go: 0:12 since Average Amps: 80 since Last
Stopped Started
*UNDERVOLTS* *UNDERVOLTS*
Time remaining Average
Latched for AUTO Latched Motor
Alarm Restart Alarm Current
Figure 4-2: Running/Standby View
On both screens, the bottom row shows active and latched alarms. If multiple
alarms exist, they are displayed alternately, one after the other. The alarms that
were present at the time of the last shutdown are shown between asterisks
(*ALARM NAME*). These last shutdown alarms are latched and are cleared by
pressing the START button or by pressing EXIT. Latched alarms are always
updated after every shutdown. The label No Alarms is displayed when all
alarms are clear.
4.2.4 Main Menu

While displaying the Running/Standby screens, pressing any keypad button other
than EXIT will bring up the Main Menu screen. This screen lists menu names
that provide access to secondary menus and tables. Refer to Figure 4-3 for an
example of the main menu.
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Point Values
and Alarm Parameters
==== MAIN Menu ====
Restart Timer
VALUE TIMER Functions
HISTORY DATA Site
Alarm SET UP Notes
Logger
Shutdown Clock and
History and Equipment
Statistics Set-up
Figure 4-3: Main menu
One of the menu names is highlighted by dark blocks. Pressing the arrow keys
will move the highlight blocks to other menu names.
To select a menu name, first highlight the name and then press [ENTER]. For
example, to select the VALUE TABLE, highlight VALUE and then press [ENTER].
4.2.4.1 Navigating Value Tables

To illustrate screen access in a table, select the VALUE TABLE for the following
example. Detailed directional movements between screens are shown on the
DISPLAY MAP. When a table is selected, the definition screen first comes into
view. Refer to Figure 4-4 for an example of a definition screen. If this is not the
desired table, press [EXIT] to return to the previous menu screen.
“VALUE TABLE”
Point Values and
Alarm Parameters.
Figure 4-4: Definition screen
From the definition screen, the up arrow and down arrow buttons provide
movement through a column of view screens. Each view screen shows a data
point name, its present active value, the name of any alarms that are derived
from the data point (upper case letters), and the alarm status (NORMAL or
ALARM). The view screen column is circular so that when the end of a table is
reached, the display rolls around to the definition screen at the top of the table.
Pressing [EXIT] from any view screen returns the display to the Main Menu
screen. Refer to Figure 4-5 for an example of the first view screen in the series.
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Point
Name
Average Amps: Live
80 Value
Alarm OVERLOAD NORMAL Alarm
Names UNDERLOAD ALARM Status
Figure 4-5: View screen(s)
4.2.4.2 Example Value Tables

For our example, alarm parameters are observed by moving to the right or the
left of the view screen selected. Move right to see high alarm parameters. Move
left to see low alarm parameters. When in the parameter screens, pressing EXIT
returns the display to the central column view screen. From the Average Amps:
view screen, press the right arrow key. Refer to Figure 4-6 for an example of
the alarm parameter screen.
Alarm
Name
*OVERLOAD* Setpoint
Setpoint: 100 Value
Action: STOP What happens
Retry No: 0
Number of Auto
Restarts allowed
Figure 4-6: Alarm parameters (1 of 3)
Most alarms have two parameter screens. Press the right arrow key again. Refer
to Figure 4-7 for an example.
Alarm
Name
*OVERLOAD* Auto
Retry Time: 30m Restart Time
Start Delay: 0.0s Start Up
Bypass Delay
100% Set01: 16.0s
Alarm Time Delay
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The parameter screens are circular and roll back to the central column view
screen. Alarm time curves can be accessed by moving down from the last
parameter screen with the 100% Set01: text. Press the down arrow key
repeatedly to step through the time curve settings. Refer to Figure 4-8 for an
example.
Alarm
Name
*OVERLOAD*
110% Set02: 8.0s
120% Set03: 5.0s
130% Set04: 3.5s Time Delay
Activated at this
percentage of Curve Point Number
Setpoint Value
Press [EXIT] twice to return to the Main Menu screen. The screen movement
techniques illustrated above are typical for moving around in other tables.
4.2.5 Changing Parameters

To change or edit a controller parameter, first access the data point view screen
and then move right or left to the appropriate parameter. For example, to adjust
an OVERLOAD alarm parameter, move to the Average Amps: view screen 2,
then move right to the first OVERLOAD parameter screen.
Press [ENTER] to enter the edit mode. (If password protection is in effect, the
operator will be prompted to enter the password here.) The first alarm parameter
line is highlighted with a flashing bar prompting the operator to decide if this is
the correct line to change. If not, press the up arrow key or the down arrow
key to highlight the correct line to change. Press [ENTER] again to select the
line to change.
One digit of the alarm parameter value is now highlighted with an underscore
cursor. It can now be changed within a limited range by pressing the arrow
buttons. If the parameter value is numeric, press the up arrow key to increase the
value or press the down arrow key to decrease the value. Use the right arrow
key and left arrow key to move to other digits to make quick changes to large
numbers. If the parameter value is a descriptive name, press the up arrow key or
down arrow key to step through the available selections. When the correct value
or selection is displayed, press [ENTER] to accept the change. Press [EXIT] to
ignore the change and to return the parameter to its the original value.
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The new alarm parameter becomes active immediately after entering it. Be sure
that the system is prepared for the new parameter.
4.2.6 Alarm Parameters

Most data points monitored by the controller have alarms associated with them.
These alarms have several parameters that define when and what they do when
they become active. They all have the same format and most have two or more
parameter screens. These alarm parameter screens are accessed from the
appropriate view screen, moving right for high alarms and left for low alarms.
Standard factory default settings and adjustment ranges are listed in Appendix
C, K095 Factory Default Settings. The following list defines the alarm parameter
screens.
Term Definition
*ALARM NAME* A label identifying the alarm. This is the name shown in the
STANDBY, RUNNING, ALARM LOGGER, and SHUTDOWN
HISTORY tables when the alarm occurs.
Setpoint The alarm becomes active when the live value violates this
setpoint. The setpoint has the same units as the data point value.
Action What the alarm does. Selectable alarm actions are:
Term Definition
STOP (Stop only). Removes power from the contactor to stop the motor.
Temporary alarms are not recorded in the ALARM LOGGER table.
STOP+ (Stop + Log). Stops the motor, plus all alarm occurrences are
recorded in the ALARM LOGGER table.
BYPASS Disables STOP action and ALARM LOGGER recording.
LOG Disables STOP action and INDICATING LAMP operation, but
records all alarm occurrences in the ALARM LOGGER table for
troubleshooting.
Retry No The number of restarts allowed after a shutdown by the alarm.
When the number of starts equals this number, the LOCKOUT
alarm is generated after the next shutdown to prevent further
restarts. A LOCKOUT alarm must be manually reset before
another start is allowed. Setting the Retry No: to zero (0) makes
the alarm a lockout alarm (no restarts are allowed).
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Retry Time In AUTO mode, this is the time that elapses before an automatic
restart occurs. All alarms must be clear before the restart occurs.
(See Timer Table subsection for further information.)
Start Bypass A bypass time delay added to the alarm time curve for starting
only. (See Time Curves subsection below.)
100% Set01 The time span that an alarm must be active before STOP action
occurs. The timeout begins when the point live value exceeds
100% of the setpoint:
4.2.7 Time Curves

Many alarms have inverse time delay curves that reduce the time to shutdown in
proportion to how far the point live value has violated the Setpoint. For example,
the OVERLOAD time curve provides a faster shutdown for a higher current. The
standard factory default time curve settings and adjustment ranges are listed in
Appendix C, Factory Defaults.
Time delay curves are accessed by moving down from the 100% Set01:
parameter screen, which is always the first point in the curve with the longest
time delay. All points in the curve have the same format. Refer to the following list
for time curve parameters. The line of script will read xxx% Setyy: tt.ts,
where
Term Definition
xxx% the percentage of the setpoint where this point becomes active
yy the curve point number
tt.ts the time delay in seconds
Example
For example, the display map settings for OVERLOAD are: Setpoint: 92 amps,
Action: STOP+, the first curve point 100% Set01 16.0s, and the seventh curve
point 200% Set07: 1.7s. This means that if the current reaches 100% of the
setpoint (i.e., 92 amps), the motor will shut down in 16 seconds. If the current
reaches 200% of 92 amps, (i.e., 184 amps), the motor will shut down in 1.7
seconds.
If a Start Bypass is used for any alarm with a time curve, the entire curve shifts
upward. The Start Bypass is added to the first point, 100% Set01:. The time
added to other points in the curve is proportional to the ratio (Start Bypass/100%
Set01 time).
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Example
For example, in the above OVERLOAD case, if the Start Bypass is set at 8
seconds, the delay for the first point (100% Set01) becomes (16 + 8) = 24
seconds. The time added to the seventh point is (8/16 X 1.7) = .8 seconds.
Thus the total delay for the seventh point (200% Set07) becomes (1.7 + 0.8) =
2.5 seconds.
4.3 L095 WELLCOM Map Guide

This reference section provides details for all controller features that appear in
the L095 WELLCOM Display Map in Appendix A. They are listed in the table of
contents by table name and view screen row number in the order in which they
appear in the Display Map.
Example
For example, when looking down the Display Map in the 4.0 Value Table (refer
to ), we find the *OVERLOAD* alarm on row 2 and one step to the right of the
center column view screen. To find details on this parameter, look for 4.0-2 [→] in
this Map Guide.
Appendix C, Factory Defaults, lists ranges and default settings for all alarm
parameters and special features.
4.3.1 Running
This is the normal display when the motor is running. This screen alternates with
the STANDBY screen when the motor is not running. The following list defines
parameters on the RUNNING screen.
Term Definition
SITE.NAME This is the label from the K095 Site Name entered in the DATA
TABLE.
Runtime The time that the motor has run since starting.
Average Amps The average motor Amps from Average Amps in the VALUE
TABLE.
No Alarms The alarm label shown when all alarms are clear.
The bottom row shows active and latched alarms. If multiple alarms exist, they
are displayed alternately, one after the other. The alarms that were present at
the time of the last shutdown are shown between asterisks (*ALARM NAME*).
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These last shutdown alarms are latched and are cleared by pressing the START
button or by pressing [EXIT]. Latched alarms are always updated after every
shutdown. The label No Alarms is displayed when all alarms have been cleared.
4.3.2 Standby
Standby is the normal display when the motor is not running (off line). This
screen alternates with the RUNNING screen when the motor is running. Special
diagnostic alarm information will also be displayed here if the controller detects a
problem. The following list defines parameters within the Standby submenu.
Term Definition
SITE.NAME This is the label from the K095 Site Name entered in the DATA
TABLE.
Downtime The time that the motor has been off line since the shutdown.
Time to Go In AUTO mode, this is the time remaining before an automatic
restart will occur. It begins timing down from the Total Delay
number in the TIMER TABLE as soon as a shutdown occurs.
The countdown stops at one minute if an alarm is still active or
if the H-O-A selector is OFF. When all alarms are clear and the
H-O-A is in AUTO, the countdown proceeds to zero and then
starts the motor.
If Wait for Timer is set to YES, this is the time that must pass before
a manual start is allowed. In the event of a manual shutdown or a
LOCKOUT, the Retry Time for the UNDERLOAD alarm controls
the wait time. A minimum one minute delay is required after a
HAND/AUTO selection or a LOCKOUT reset.
No Alarms (See 1.0 RUNNING above.)
Note
If an L095 Display is connected to the controller, the Time to Go countdown
continues during a power failure to a minimum of one minute. This delays all
automatic restarts to at least one minute after power recovery. If a display is not
connected to the controller, the countdown resumes after power recovery. (See
TIMER TABLE, Hold Start to stagger motor group restarts.)
4.3.3 Point Values and Alarm Parameters

The following subsections describe point values and alarm parameters.
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4.3.3.1 Phase Currents

Displays the three-phase live current values in amps. They are scaled according
to the CT Ratio set up in the Equipment Table.
Term Definition
Adjust Currents Allows fine-tuning of individual phase currents to compensate for
current transformer errors. Several presses of the [↑] or [↓] keys
may be required while editing. If all phases are in error, adjust the
CT Ratio in the Equipment Table.
4.3.3.2 Average Amps

Displays the average of the three-phase currents and the status of the
OVERLOAD and UNDERLOAD alarms. Refer to the following list for parameter
definitions.
Term Definition
[→] *OVERLOAD* Access to parameter screens for current overload protection.
The OVERLOAD Setpoint must be operator set, typically about
15% above the motor running current. The alarm is normally
sensed from the Average Amps, but can also be sensed from Peak
currents (See the Equipment Table, Sensing Mode).
For special applications, the 15 point inverse time curve may be
edited one point at a time. Alternate Time Dial curves may also be
selected with the WELLVIEW computer program.
[←] *UNDERLOAD* Access to alarm parameter screens for current underload
protection. The UNDERLOAD Setpoint must be operator set,
typically about 20% below the motor running current. The alarm is
normally sensed from the Average Amps, but can also be sensed
from Peak currents (See the Equipment Table, Sensing Mode).
[3←] *UNDERLOAD* With Action set to ON and the motor running, pressing and holding
Start Button Bypass the START button for 5 seconds will bypass the Underload function
Delay for the Bypass Delay time. The RED lamp flashes once to inform
the Operator that the bypass has been activated. This is a special
feature useful for chemical injection applications at the wellhead.
4.3.3.3 Start (Amps)

Displays the high current average attained during the last start and the Start
Time. The Start Amps value will be equivalent to the motor "Locked Rotor" current
when rated voltage is applied to the motor terminals during the start. The greater
the connected cable impedance, the lower the Start Amps and starting torque,
and the longer the acceleration time. The Start Time is the time it takes for the
current to fall below the STALL Setpoint. It approximates the acceleration time.
Private
Term Definition
[→] *STALL* Access to alarm parameter screens for stall protection. The STALL
Setpoint must be set less than the Start Amps. As a general rule,
use a STALL Setpoint of three times the motor rated current.
The 100% Set01 time delay must be set greater than the motor
acceleration time, usually by a factor of two. (If STALL is not used,
the acceleration time can approximated found from the OVERLOAD
duration time recorded in the ALARM LOGGER table after a start.)
Note
When used with a Reactor Soft Start Panel, the YELLOW lamp
relay is used to operate the reactor bypass contactor coil. This
mode is set up by adjusting the Lamp Function YELLOW =

Reactor. In this mode, the reactor bypass contactor is energized
0.1 seconds after the STALL alarm clears.
[←] *SHORT CCT*

Before activating the SHORT CCT feature, ensure that the
contactor interrupting capability is greater than the available short
circuit current. Use of this feature with an underrated contactor
can result in contactor failure.
Access to alarm parameter screens for short circuit protection.

As a general rule, use a SHORT CCT Setpoint of six times the
motor rated current. A 100% Set01 time delay of 0.0 provides an
instantaneous shutdown with no intentional delay.
For the fastest contactor response time, do not connect any loads
(such as lamps or chemical pumps) in parallel with the coil.
Separate auxiliary contacts should be used for this purpose.
It is also advisable that a separate current transformer be used
for the amp chart recorder. The amp chart recorder has a high
burden and can cause reading errors at high current levels when
used in the same loop as the controller.
4.3.3.4 Current Unbalance

Displays the current unbalance in percent calculated from the phase currents.
Refer to the following table for parameter definitions.
Term Definition
[→] *C UNBAL* Access to alarm parameter screens for current unbalance
protection.
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4.3.3.5 Phase Volts

Displays the three-phase live voltage values in volts. Phase CB voltage is
calculated from the open delta instrument potential transformer values. These
readings are scaled according to the AC and BA volts PT Ratio set up in the
Equipment Table. They are available when the Three-Phase Voltage parameter
in the Equipment Table has been set to YES. Refer to following list for parameter
definitions.
Term Definition
[→] Adjust Volts: Allows fine-tuning of phases AC and BA to compensate for any
transformer errors. If all phases are in error, adjust the phase Volts
PT Ratios in the EQUIPMENT TABLE.
4.3.3.6 Average Volts

Displays the average of the three-phase voltages and the status of the
OVERVOLTS and UNDERVOLTS alarms. (Available when the Three-Phase
Voltage parameter has been set to YES). Refer to the following list for parameter
definitions.
Term Definition
[→] *OVERVOLTS* Access to alarm parameter screens for overvoltage protection.
The OVERVOLTS Setpoint must be operator set, typically about
10% above the no-load line voltage.
[←] *UNDERVOLTS* Access to alarm parameter screens for undervoltage protection.
The UNDERVOLTS Setpoint must be operator-set, typically about
10% below the running line voltage.
4.3.3.7 Voltage Unbalance

Displays the voltage unbalance in percent calculated from the three-phase
voltage (available when the Three-Phase Voltage parameter has been set to
YES). Refer to the following list for parameter definitions.
Term Definition
[→] *V UNBAL* Access to alarm parameter screens for voltage unbalance
protection.
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4.3.3.8 AC Frequency
Displays the frequency of phase AC voltage. Refer to the following list for
parameter definitions.
Term Definition
[→] *HI FREQ* Access to alarm parameter screens for protection against a high
power supply voltage. If the supply is above 125 volts AC, the HI
SUPPLY Setpoint should be raised above the 130 volts AC default
to a maximum of about 145 volts AC.
[←] *LO SUPPLY* Access to alarm parameter screens for protection against a low
power supply. If the supply is below 110 volts AC, the LO SUPPLY
Setpoint could be lowered below the 100 volts AC default to a
minimum of about 80 volts AC.
An important function of the LO SUPPLY alarm is to disconnect
power to the contactor coil to avoid open-close ratcheting during
power brownouts. If the factory default curves are modified, it is
important to note that the LO SUPPLY Setpoint should never be
set below the known pick-up voltage of the contactor coil. Also,
the time delay for curve points below the coil drop-out voltage
should be as fast as possible (0.1 sec). This is necessary to avoid
ratcheting during brownouts and short circuit faults.
4.3.3.9 Rotation
Displays the voltage or current phase rotation direction as either ACB or ABC.
If the Three-Phase Voltage function in the Equipment Table has been set to
YES, the rotation is sensed from the voltage instrument potential transformers.
If the Three-Phase Voltage function is set to NO, then the rotation is derived
from the current transformers. When the rotation is sensed from the potential
transformers, it must be ABC for power factor and kilowatts to read correctly.
Refer to the following list for parameters.
Term Definition
[→] *ROTATION* Access to the rotation alarm parameter screen. This alarm
prevents the motor from running backwards if the power supply
to the switchboard is ever reversed. It does not detect rotation
changes made by reversing cable phases beyond the switchboard
PT or CT sensing connections.
When current is used for sensing, the motor must be started
once to determine the rotation. Since the rotation is unknown at
startup, the Action should be set to LOG to prevent a possible
shutdown shortly after starting. Once started, the running rotation
is displayed by the view screen. The Setpoint can then be set to
the opposite rotation value before returning the Action to STOP.
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4.3.3.10 Switch Common

Switch Common is a diagnostic view screen that displays the status of the
CIRCUIT alarm which detects control wiring faults. The SWITCH COMmon
Terminal 17 on the controller is a current-limited 120–volt AC source that supplies
loop power for all external switchboard selector and interlock switches. If any
switch is shorted to ground due to a wiring fault, the CIRCUIT alarm will activate
and stop the motor. This simplifies troubleshooting and prevents control power
fuse failures in the event of a fault.
4.3.3.11 Relay Status

A diagnostic view screen that displays the status of all controller output relays.
4.3.3.12 Control Switches

A diagnostic view screen that displays the status of all controller input selector
switch contacts.
4.3.3.13 Auxiliary Switch

Displays the status of the AUXILIARY alarm interlock switch contact. The alarm
action can be programmed for many possible uses.
Term Definition
[→] *AUXILIARY* Access to the Auxiliary Switch alarm parameter screens with
special features:
Term Definition
Setpoint OPEN or CLOSE to activate the alarm. This allows the use of
normally closed or normally open contacts to generate alarms.
Action In addition to the standard STOP, STOP+ ,BYPASS and LOG
actions, this alarm can be used for special actions:
START Generates a single Start pulse in an attempt to Start the motor
when the setpoint is violated. This is useful for applications such
as tank level control, where a low level switch is used to start the
motor and a high level switch (connected to the Pressure Switch
input) is used to stop the motor.
RESET For remote reset with the Auxiliary Switch function only. Resets
LOCKOUTs but does not start the motor.
[3→] *AUXILIARY* Start With Action set to ON and the motor running, pressing and holding
Button Bypass Delay the START button for 5 seconds will bypass the switch function for
the Bypass Delay time. The RED lamp flashes once to inform the
Private
Operator that the bypass has been activated. This is a special

feature useful for pressure switch applications when pipeline
cleaning pigs are injected into the pipeline at the pumping site.
Wellview Feature for Switches: With K095 software versions
V1.30r19 and later, the Wellview 32 program can be used to enable
a special feature – Bypass while Contactor Off. When enabled,
the alarm is overridden until the Start Bypass delay is complete.
This is useful for temporarily bypassing alarms such as from low
pressure or low temperature switches during start-up.
Note
If a low pressure switch is used for pipeline break detection, it is usually necessary to bypass the
switch for a specified time in order to restart the motor after the pipeline is repaired. For earlier
K095 versions, this was accomplished by connecting a spare Normally Open contact from the
START pushbutton switch in parallel with the low pressure switch and by setting the Start Bypass
to the required bypass delay time. With the Wellview Bypass while Contactor Off feature enabled
for this alarm, the extra START pushbutton switch is not required.
4.3.3.14 Pressure Switch

Displays the status of the PRESSURE switch alarm interlock switch contact. The
alarm action can be programmed for many possible uses.
Term Definition
[→] *PRESSURE* Access to the Pressure Switch alarm parameter screens.
Refer to the following list for parameter definitions.
Term Definition
Setpoint OPEN or CLOSE to activate the alarm. This allows the use of
normally close or normally open contacts to generate alarms.
Action In addition to the standard STOP, STOP+, BYPASS and LOG
actions, this alarm can be used for a START action to Start the
motor when the alarm parameter is violated.
[3→] *PRESSURE* Start With Action set to ON and the motor running, pressing and holding
Button Bypass Delay: the START button for 5 seconds will bypass the switch function for
the Bypass Delay time. The RED lamp flashes once to inform the
Operator that the bypass has been activated. This is a special
feature useful for pressure switch applications when pipeline
cleaning pigs are injected into the pipeline at the pumping site.
To temporarily bypass a pressure switch operation during start-up,
see the Wellview Feature and Application Note for the Auxiliary
Switch, above.
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4.3.3.15 Kilowatts
Displays the instantaneous motor power consumption. This point is available
when the Three-Phase Voltage parameter in the EQUIPMENT TABLE has
been set to YES.
4.3.3.16 Power Factor

Displays the instantaneous motor power factor and the status of the PWR
FACTOR alarm. This point is available when the Three-Phase Voltage parameter
in the EQUIPMENT TABLE has been set to YES.
Term Definition
[←] *PWR FACTOR* Access to the low power factor alarm parameter screens. This
alarm is useful for determining underloaded operation, flowing well
conditions, and for detecting shaft failures in multiple-motor strings.
4.3.3.17 Loop 1
Displays the value of the analog loop point and associated alarms configured by
the Loop1 name and calibration parameters in the EQUIPMENT TABLE. This
loop is commonly used for monitoring Ground Fault currents with a grounded
wye motor power supply transformer.
Term Definition
[→] *HI LOOP1* Access to the high analog loop alarm parameter screens.
Action: In addition to the standard STOP, STOP+, BYPASS and
LOG actions, this alarm can be used for a START action to Start
the motor when the setpoint is violated.
[←] *LO LOOP1* Access to the low analog loop alarm parameter screens.
Action: In addition to the standard STOP, STOP+, BYPASS and
LOG actions, this alarm can be used for a START action to Start
the motor when the setpoint is violated.
Wellview Feature for Loop Alarms: With K095 software versions
V1.30r19 and later, the Wellview 32 program can be used to enable
a special feature – Bypass while Contactor Off. When enabled, the
Loop alarm is overridden until the Start Bypass delay is complete.
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4.3.3.18 Loop 2
Displays the value of the analog loop point and associated alarms configured
by the Loop2 name and calibration parameters in the EQUIPMENT TABLE. The
alarm parameter screens are identical to those described for Loop1 above.
4.3.3.19 Spin Monitor (Available with the Backspin Shunt Installed)

Displays the motor spin frequency (hertz) and direction (FORWARD or
REVERSE) when the motor has been shut down. It also shows the status of
the SPIN alarm.
The spin direction can be used to determine if a pump is running with the correct
rotation direction if a check (standing) valve is not used in the tubing above
the pump discharge and if the well is not flowing. When the motor is started,
the controller assumes a FORWARD direction. In an ESP system, when the
motor is stopped, the fluid falling in the tubing causes the pump/motor to rotate
in a backward direction (backspin). If the motor was connected properly, the
REVERSE direction should now be displayed by the controller. If the motor
was not connected properly, the FORWARD direction will be displayed. Thus,
if a non-flowing well without a standing valve shows FORWARD after shutting
down, two of the cable leads at the junction box should be reversed to obtain
the proper rotation.
Term Definition
[←] *SPIN* Access to the spin alarm parameters. The spin alarm prevents the
motor from starting if it is spinning.
Setpoint: The alarm is generated when the Spin Monitor frequency is greater
than this value.
Sense Rot: If set to YES, the alarm is generated when the sensed rotation is
backwards (REVERSE) from the rotation sensed when the motor
is running. The motor must be started once after commissioning to
arm the sensing action. If set to NO, the alarm occurs for either
direction of spin.
Clear Delay: A minimum waiting period to ensure that the spin frequency
has dropped below the Setpoint before clearing the alarm. On
power-up, the SPIN alarm will occur for this minimum delay before
allowing a start.
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Note
If the motor is disconnected from the Backspin Shunt device, the Spin Monitor
will display a reading near the panel power supply frequency. The motor must be
connected to monitor spin correctly.
4.3.3.20 Leg Ground Monitor (Available with the Backspin Shunt

Installed)
Displays the phase-to-ground voltage unbalance in percent when the motor is
running. It detects the voltage neutral shift when used with delta or ungrounded
wye motor supply transformers and is indicative of insulation degradation and

ground fault problems. The larger the reading, the worse the ground fault. A
reading of 100% indicates a bolted phase fault (dead short). A reading of 110%
indicates a wiring fault, usually an open circuit connection to the Backspin Shunt.
Term Definition
[→] *LEG GROUND* Access to the leg ground fault alarm parameters.
4.3.3.21 Communicating with a Downhole Tool

If a Keltronics A695 Bottomhole Pressure and Temperature Signal Converter has
been installed and enabled in the Equipment Table, the Downhole Tool screen
displays the bottomhole pressure and temperature.
4.3.3.22 Communication
Displays the status of the SCADA remote control alarm.
Term Definition
[→] *SCADA* Access to the SCADA parameter screens.
Control: Selects SCADA remote control as YES or NO. If YES is
selected, the SCADA is allowed to stop the motor. It can also start
the motor if the controller is in the AUTO mode.
Site Address: A unique site address for polling multiple controllers
from a central SCADA computer station. The address can be a
number from 0 to 254.
[2→] Baud: A modem parameter that sets the L095 baud rate for SCADA and
WELLVIEW communication.
Prekey: A modem parameter that sets the delay between
radio Push-To-Talk switch operation and the beginning of data
transmission.
Private
Postkey: A modem parameter that sets the delay between the end
of data transmission and radio Push-To-Talk switch release.
[3→] Data/Parity/Stop: A Protocol: The SCADA communication language selection.
SCADA communications Protocols presently supported are: MODBUS RTU, USER1,
byte framing parameter MODBUS ASCII, DH-Slave CRC, and DH-Slave BCC. MODBUS
RTU is used for K095 to L095 communication.
[←] SCADA Debug A screen for troubleshooting L095 communication problems.
(Press [↑] or [↓] to freeze or release the screen. Press [ENTER]
to reset the counters.)
- Tx/Rx - Transmit or Receive status.
- xxx? - Erroneous communications counter.
- xxxg - Valid communications received counter.
- xxxp - Communications processed counter.
- Lower lines: - Incoming and outgoing data strings.
4.3.3.23 Timer Table

This table allows access to the automatic restart (Auto Restart) timers and starts
counter functions.
Term Definition
[→] -Manual Start- Wait for Timer: When set to YES, this feature prevents manual
starting until the Time to Go restart timer has timed down to zero
(0). It disables the switchboard START pushbutton to prevent
starting during the downtime in both HAND and AUTO modes. It
forces a minimum motor cool-down period after a shutdown.
4.3.3.24 Restart Timer

Displays the parameters that are controlling the automatic restart timer. Since all
alarms have independent retry times, this screen shows which one is in control.
Term Definition
Reason: The alarm that controls the restart timer. The Retry Time in the
VALUE TABLE for the alarm that caused the last shutdown sets the
minimum time that must elapse before the next automatic restart
can occur. In the event of a manual shutdown or a LOCKOUT,
the Retry Time for the UNDERLOAD alarm controls the minimum
restart time.
Prog. Time: The time that the Progressive Timer adds to the restart timer.
Total Delay: The total time delay that must elapse before an automatic restart
can occur. It is the sum of the Retry Time from the Reason
alarm and the Prog. Time. The Time to Go timer displayed by
the STANDBY screen begins timing down from this number as
soon as a shutdown occurs.
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[→] -Auto Restart Timer- Enables or disables local automatic restart control.
Action: If set to ON, the automatic restart function is activated
when the switchboard H-O-A selector is in AUTO so that the motor
will restart when the Time to Go reaches zero. If set to OFF,
the automatic restart timer function is disabled. This feature is
often used when AUTO starts are controlled from remote SCADA
commands only. The H-O-A selector must be in AUTO to allow
remote SCADA control.
Hold Start: A time delay after Time to Go reaches zero and an
automatic restart. This delay can be used to stagger automatic
restarts for motor groups that receive a common alarm reset
such as from power line recovery, process switch interlocks, or
SCADA commands.
[←] -Progressive Time- The Progressive Restart Timer can be used to increase the restart
time between unsuccessful start attempts. This is useful for
extending the downtime from repetitive alarm occurrences such
as those caused by underload. This allows a longer time for the
annulus fluid level to rise before attempting a restart. It is also
useful when experiencing power interruptions from storms to allow
a longer time for the storm to pass before trying another start.
Settime: Sets the Progressive Restart Time increment. The total
time added to the restart timer is displayed by the Prog. Time
on the Restart Timer view screen. It is increased after each
successive start. Prog. Time = (Settime) x (Now Starts) when
the motor is Off.
4.3.3.25 Starts Counter

The Starts Counter is provided to limit the number of manual and automatic
starts of a motor to a safe level. This prevents excessive cycling that could lead
to equipment damage. This is often referred to as LOCKOUT or Maximum
Starts protection.
Term Definition
Now Starts The number of motor starts counted. It increments when the
motor starts.
Allowed: The total number of starts allowed before a LOCKOUT alarm
occurs. It is determined by the Retry No in the VALUE TABLE for
the alarm that caused the last shutdown. The alarm responsible is
listed in the Restart Timer view screen as the Reason.
Remaining: The number of starts that are presently allowed. Remaining =
(Allowed) - (Now Starts)
[→] *LOCKOUT* Reset Run Time: Sets the time in minutes that the motor must run
successfully before the Now Starts counter is cleared.
[←] -Release Lockout- Defines the Method used for releasing LOCKOUT alarms. The
default method is either pressing the START switch or toggling
L095 Release to OK. The alternate method is to set the Method to
L095 ONLY and then toggling L095 Release to OK when a release
Private
is required. This feature is used when the operating philosophy is

to restrict lockout release to qualified personnel under password
control.
4.3.3.26 History Menu

Displays the HISTORY Menu for access to the ALARM LOGGER, TOTALS
HISTORY and SHUTDOWN HISTORY tables. The WELLVIEW computer
program can be used to append logger data to files for historical analysis and
for paper copy printout.
4.3.3.27 Alarm Logger

The Alarm and Time Stamp History feature is available when the display is
attached to the controller. Alarms with action parameters set to STOP+ or LOG,
and control switch actions are recorded in the ALARM LOGGER table. Alarms
that are temporary as well as those that cause a shutdown are all recorded. This
greatly assists in troubleshooting with problem installations.
Move right from the definition screen to access the first ALARM LOGGER view
screen that lists the alarm names and durations. Move right again to the second
view screen that lists the time and date of the alarm. These two screens form the
bottom halves of a page (left and right) with a capacity of 200 alarm lines. New
alarms are added to the bottom of the page, pushing the old alarms up as they
occur. When the page is full, old lines are lost off the top of the page.
The keypad arrow buttons are used to move around on the page.
Term Definition
[→] Moves to the right half of the page.
[←] Moves to the left half of the page.
[↑] Scrolls up one line.
[↓] Scrolls down one line.
[↑][ENTER] Scrolls up four lines (one screen).
[↓][ENTER] Scrolls down four lines (one screen).
[↑][EXIT] Moves directly to the top of the page.
[↓][EXIT] Moves directly to the bottom of the page.
The alarm time stamp is recorded when the alarm first occurs. The duration
recorded is the total time from entering the alarm state to clearing the alarm state.
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Example
For example, if a PRESSURE switch alarmed for 10 minutes and shut the motor
off after 5 seconds, the duration recorded in the ALARM LOGGER would be 600
seconds. The actual 5 second time out duration can be obtained from subtracting
the time stamps of the CONTACTOR OFF alarm and the PRESSURE alarm. As
another example, if a high current OVERLOAD or a SHORT CCT occurred, the
duration recorded would include the response time of the controller time curve
plus the contactor clearing time that reduces the current below the alarm setpoint.
Alarms of extremely long duration are logged with time stamps and tagged
ALARM when they first occur. When the alarm is cancelled, it is logged again
with CLEAR. The actual duration of the alarm is the time difference between
the two time stamps.
Every motor start should record at least two alarm lines, the CONTACTOR ON
and an OVERLOAD alarm. The time that the motor is in OVERLOAD during start
is the motor acceleration time. This is an important figure to track, as increasing
acceleration times are an indication of "hard starts" due to some load restriction.
Every motor stop will record at least two alarms, CONTACTOR OFF and the
reason for the shutdown.
If alarms with the action parameter STOP+ occur repeatedly, it is sometimes

advisable to change the action parameter to STOP to prevent the ALARM
LOGGER from filling up too quickly.
4.3.3.28 Totals History

The To Date and Last Cycle accumulates TO DATE statistics from the -Set
COMMISSION- date listed in the CLOCK Set Up table. LAST CYCLE statistics
show times for the last motor ON/OFF cycle. These statistics are available with
or without the display continuously connected to the controller.
DAILY RUNTIME statistics are twenty-four hour Daily Shift runtime accumulations
that begin at the Start of Day time listed in the EQUIPMENT TABLE.
Term Definition
[→] "TOTALS TO DATE" Starts: The total number of starts (contactor operations) since
the site was commissioned.
Runhours: The total motor On Line running hours since
commissioning - (Elapsed Time).
Downhours: The total Off Line hours since commissioning.
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2→] "TOTALS TO DATE" Kilowatt Hours: The accumulated motor power consumption since
commissioning.
[←] "TOTALS LAST Runtime: The On Line operating time (hours) of the last motor Run.
CYCLE"
Downtime: The Off Line time (hours) of the last shutdown.
[2←] "DAILY RUNTIME" Today: The On Line time during the present Daily Shift starting at
the Start of Day time listed in the EQUIPMENT TABLE.
Yesterday: The On Line time of the previous Daily Shift.
Day Before: The Off Line time of the day before Daily Shift.
4.3.3.29 Shutdown History

The Reasons for Last Shutdowns table lists the names of alarms responsible for
the last six shutdowns in sequential order. They are available with or without the
display being continuously connected to the controller.
Move right from the definition screen to access the SHUTDOWN HISTORY view
screen that lists the last four alarm names. Move up to see the other two alarm
names. New alarms are added to the bottom of the list, pushing the old alarms
up as they occur.
4.3.3.30 Data Table

The Site Name and Operator Notes screens show the site name and up to three
other alphanumeric strings which can be used for special reminder notes. They
have no control capacity. Numbers and uppercase letters can be entered from
the display. Lowercase letters and other symbols can be entered when using the
WELLVIEW program.
Term Definition
[→] K095 Site Name: A 20–character label, which identifies the site name. It is stored in
the controller memory. The first 11 characters of this name are
displayed on the RUNNING and STANDBY screens. The first eight
characters are used for WELLVIEW default file path names.
L095 Note 1: A 20–character note stored in the display memory.
[2→] L095 Note 2 & 3: 20–character notes stored in the display memory.
4.3.3.31 Setup Menu

Allows access to the CLOCK, PRESTART, EQUIPMENT, and DISPLAY tables.
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4.3.3.32 Clock
The Set Clock and Commission Time/Date tables are used for real-time clock
adjustments and for resetting all accumulated values when commissioning a new
installation. The real-time clock is operated by the display battery. L095 versions
1.30r20 and higher are Y2K (year 2000) compliant.
Term Definition
[→] -Set Clock- Displays and allows setting of the Time (hours:minutes:seconds)
and Date (day/month/year).
[2→] -Set Displays and allows setting of the Commissioning Time

COMMISSIONING- (hours:minutes:seconds) and Date: (day/month/year). A warning
appears when trying to edit this screen.
Set to Present? Sets the Commission Time and Date equal to the present clock
values when toggled to OK. All logger records and accumulated
values are reset.
4.3.3.33 Prestart
Prestart steps through parameters required before starting the controller for
the first time. The Prestart routine sets up the controller for the newly installed
equipment. This is a commissioning routine that prompts the operator for
necessary information about the site installation. It steps through the alarm
parameter screens that require information before a start is allowed for the first
time. If special features are required that are not addressed in the Prestart
routine, they must be edited after accepting the Prestart settings.
The Prestart sequence can only be entered when the motor is not running. Any
attempt to enter it while the motor is running will bring up a warning message,
"Access Denied".
After the Prestart routine has been completed, it is not required again unless
the site equipment is changed, or if the controller is moved to another site.
Any parameter changes are now made by entering the appropriate table from
the MAIN Menu.
Term Definition
[→] Reset all Parameters If toggled to OK, this procedure resets all device calibration ranges
to Factory Defaults? and alarm parameters to the default settings listed in Appendix C,
K095 Factory Defaults. These are the standard settings received
from the factory. This is a system reset that replaces all site-entered
ranges and alarm parameters in order to establish a starting point
for new installations. It also clears accumulated data in the ALARM
LOGGER, TOTALS HISTORY and SHUTDOWN HISTORY tables.
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If not toggled to OK, all ranges, alarm parameters and history

tables are maintained as is.
Run Prestart? Toggling an OK here begins the Prestart sequence which requests
editing of important alarm parameter screens in the EQUIPMENT,
TIMER and VALUE tables. The arrow buttons allow left and right
movement through the alarm parameter screens. The sequence
follows the PRESTART CHECK LIST in Appendix D, K095
Commissioning Record. This record sheet should be completed
and filed for each installation. Ensure that the clock is set to the
present time and date and that the commission date is set to
the present.
At the end of the Prestart sequence (or after [EXIT] is pressed),
the Prestart Settings Accepted prompt appears. This must be set
to YES before the motor is allowed to start. If it is left at NO, the
PRESTART alarm remains on the STANDBY screen, the controller

does not monitor any inputs and the motor is not be allowed to start.
Note
If a controller is moved from one site to another, it is recommended to toggle the Run Prestart to
OK, [EXIT], and then set Prestart Settings Accepted to NO before moving it. This ensures that the
Prestart routine must be run when the new site is commissioned.
4.3.3.34 Equipment Table

The System Equipment Set-Up screens require operator entries to tell the
controller what voltage, current, and analog instrument loops are used at the
site. Password control is also set up here. The screens are accessed with left
and right arrow movements.
Term Definition
[→] Password Required: If password protection is required, set this answer to YES. The
Enter new password prompt appears with a warning message
"Be sure to record it complete with spaces". The password entered
can be an alphabetic string of up to eight characters. Once entered,
an attempt to edit any alarm parameter will bring up the Enter
Password prompt. If the password is entered correctly, the operator
has access to all editing features until the display returns to the
STANDBY or RUNNING screen. (See Display, Screen Timeout:.)

Potential Loss: Process
Hazard Category: human
If the password is forgotten, access is denied. Contact the factory to recover it.
[2→] CT Ratio: The Current Transformer ratio determines the scaling factor for
the motor current displays. It is defined as the ratio of the CT
primary current to a CT secondary current of 5 amps. This value
must always be expressed as a ratio with respect to the 5–amp
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secondary. For example, if the CT is stamped for a 300/10 ratio, it

must be entered as a 150/5 value. If the 100/5 default is accepted,
the display reads in percentage of whatever CT is used.
For best display resolution, current transformers should be
selected such that the OVERLOAD setting is between 75% and
100% of the primary CT rating. The maximum current display
range is 700% of the CT rating.
Sensing Mode: The UNDERLOAD and OVERLOAD alarms can be sensed from
either the average of the three-phase currents, or from the peak
currents. If the peak mode is selected, OVERLOAD is sensed from
the highest of the three-phase currents and UNDERLOAD is
sensed from the lowest of the three-phase currents. The average
mode is recommended for most applications.
[3→] Three Phase This parameter tells the controller if the switchboard is wired with
Voltage? the instrument transformers for monitoring three-phase voltages. If
set to NO, single-phase voltage is assumed.
When set to NO, the Phase Volts, Average Volts, Voltage
Unbalance, Kilowatts, and Power Factor view and alarm parameter
screens are deleted from the VALUE TABLE. The PT Ratio setting
screen is also removed from the EQUIPMENT TABLE.
When set to NO, the controller terminal No. 22 must be connected
to terminal No. 1 to avoid BAD READING alarms.
Sensing Mode: The UNDERVOLTS and OVERVOLTS alarms can be sensed from
either the average of the three-phase voltages, or from the peak
voltages. If the peak mode is selected, OVERVOLTS is sensed
from the highest of the three-phase voltages and UNDERVOLTS is
sensed from the lowest of the three-phase voltages. The Average
mode is recommended for most applications.
[4→] AC Volts PT Ratio: The Potential Transformer ratio determines the scaling factor for
displaying the voltage of the AC connected phase. It is the ratio
of the PT primary voltage to a 120 volts AC secondary voltage.
This value must always be expressed as a ratio with respect to the
120 volts AC secondary. For example, if a 3600/240 transformer
is used, the ratio must be entered as (3600 x 120/240)/120, or
1800/120. If the 1000/120 default is accepted, the display reads in
percentage (X10) of whatever PT is used.
BA Volts PT Ratio: The Potential Transformer ratio determines the scaling factor for
displaying the voltage of the BA connected phase.
[5→] PT Connections: The PRIMARY and SECONDARY PT connections must be set as
either DELTA or WYE. If conventional PTs with phase-to-phase
connected primaries are used for monitoring voltage, leave the
PRIMARY set to DELTA and the SECONDARY set to WYE.
[6→] Lamp Function- The RED and YELLOW indicating lamp relays can be programmed
for different functions:
RED= Alarms (factory ON when an ALARM is present, OFF when all alarms are clear. If
default) the motor is running, the light is ON during an alarm timeout prior
to shutdown. After shutdown, the light remains ON until all alarms
are clear. The light stays ON if a LOCKOUT condition exists or if
the controller is in the HAND mode.
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Remote Status is controlled from a remote SCADA command. The contacts

of an auxiliary relay connected to the RED lamp output can be
used to control valve solenoids, etc. The status is always OFF
after a power failure.
OVERLOAD ON when the OVERLOAD alarm or any other alarm with a Retry
No: of 0 is active (except UNDERLOAD). The lamp remains ON
after a shutdown until the LOCKOUT is released.
Not Ready ON when an ALARM is present or when the motor cannot be
started by pressing the START button. An OFF lamp indicates
that the motor is ready to go.
YELLOW= Auto Restart ON whenever an AUTOMATIC RESTART can occur. This is during
(factory default) the restart timer count down or while waiting for the RED lamp to
go OFF after all alarms are clear.

Remote Status is controlled from a remote SCADA command. The contacts
of an auxiliary relay connected to the YELLOW lamp output can be
used to control valve solenoids, etc. The status is latched and is
maintained after a power failure recovery.
UNDERLOAD ON when the UNDERLOAD alarm or any other alarm with a
Retry No: greater than 0 is active (except OVERLOAD). The
lamp remains ON after a shutdown until released by pressing the
START button.
Reactor (see STALL) Used to operate the bypass contactor when used with Reactor
Soft Start panels.
Note
Set the RED= OVERLOAD and YELLOW= UNDERLOAD to mimic the Kratos™ standard for
lamp functions.
[7→] Enable Analog If set to YES, the loop view screen and alarm parameter screens
Loop(1&2): are added to the VALUE TABLE. NO disables the loop display
and alarm actions.
[8→] Analog Loop1 The analog loop wired to terminal No. 6, (Loop1 +) can be labeled
Name: with a 20–character alphanumeric string which is stored in the
display memory. This label appears in the VALUE TABLE view
screen to identify the loop. In the DISPLAY MAP example where
ground fault current is monitored, this loop is labeled Ground Amps.
HI Name: A string label (11 characters max.) to identify the high alarm
name for analog Loop1. It appears in the high alarm parameter
screens in the VALUE TABLE. It also appears on the RUNNING,
STANDBY, and HISTORY tables when the setpoint for the high
alarm is violated. In the DISPLAY MAP example, this is named
GROUND FLT.
LO Name: A string label (11 characters max.) to identify the low alarm
name for analog Loop1 (see HI Name: above). In the DISPLAY
MAP example, this name is left blank as it is not required for
the ground fault loop.
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Note
HI or LO alarm direction can be modified with the WELLVIEW program. This is useful for HIHIHI
or LO-LOLO applications where both alarms operate in the same direction. With K095 software
versions V1.30r19 and later, the Wellview 32 program can enable the Bypass while Contactor Off
feature to override the Loop alarm during the Start Bypass delay.
[9→] Loop1 Calibration: This is the calibration screen for scaling analog Loop1. The input
range is 0 to 5 volts DC. A standard 4 to 20 mA loop with a
250–ohm loop resistor to ground (terminal 8) will generate a 1.0
to 5.0 volt DC signal.
Zero: The loop zero offset, or low-voltage point on the voltage
range. This is 1.00 for a 4 to 20 mA loop.
Range: The high voltage point on the voltage range. This would
be 5.00 for a 4 to 20 mA loop.
Scale: The loop scaling value (engineering units) for the (Range
- Zero) voltage span.
10→] Analog Loop2 The name label for the analog loop wired to terminal No. 23,
Name: (Loop2 +). (See the parameters for Analog Loop1, above).
[12→] Downhole Tool: An L095 Display can be tee-connected to a K095 and other
instruments with serial communication ports. One such instrument
supported is the A695 Bottomhole Pressure and Temperature
Signal Converter that provides high-resolution pressure and
temperature information from a Schlumberger downhole
instrument. Selecting this parameter to A695 adds a display
screen in the Value Table.
Start of Day: This time of day entry determines the starting point
for the DAILY RUNTIME accumulations shown in the HISTORY
TOTALS table.
[←] L095 Version & Displays the program version and serial number of the display unit.
Serial:
[2←] K095 Version & Displays the program version and serial number of the controller.
Serial:
4.3.3.35 Display
Set Up Display Parameters.
Term Definition
[→] Screen Timeout: If the keypad has been inactive for this time, the display switches
to show the default STANDBY or RUNNING screen. A setting of
zero (0) disables the switch.
A Screen Timeout also restores editing to password control when
Password Required has been set to YES.
Keyboard Debounce: This number determines the display
response time for keypad pushbutton entries. If the display seems
to skip over entries, increase this number.
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[2→] Backup Battery: This is the voltage present on the display’s internal battery. A
reading of BAD indicates service is required. Remove the display
cover to replace the battery.
[←] K095 Communication Baud: Sets the K095 baud rate for communication to the L095
Display or to directly connected SCADA systems.
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5-i K095 Controller Operations Manual / Installation 5-i
5 Installation
5.1 Installing the K095 Controller __________________________________ 5- 1
5.2 Installing the L095 WELLCOM Display _________________________ 5- 1
5.3 Installing Potential Transformers ______________________________ 5- 2
5.4 Analog Loops _________________________________________________ 5- 3
5.5 A095 Backspin Shunt (Option) ________________________________ 5- 4
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5-1 K095 Controller Operations Manual / Installation 5-1
5 INSTALLATION vsd, swd, controller
The following installation procedures pertain to installing a K095 controller in a

field location or application.
5.1 Installing the K095 Controller

Refer to the Termination Table in Appendix B and to the K095/Switchboard

Interconnection Diagram in Appendix B for proper wiring connections. The
diagram uses hot-load switching which is the recommended practice for new
installations. On retrofit switchboards, the installation can be simplified by using
existing wiring as much as possible. Since the controller has a separate common
for the output relay contacts, neutral load switching can be used. Connection
diagrams are available with detailed instructions for retrofitting switchboards
wired to other controller standards. The Controller is mounted in the Low Voltage
compartment of a switchboard.
1. Terminate all control wiring directly on the unit. Conventional 120 volt AC
switchboard selector switches, pushbuttons and lamps are utilized.
2. Use #16 AWG is the minimum wire size for controller interconnections.
3. Use #14 AWG minimum wire size for current transformer loops.
4. Local and National Electrical Codes must be adhered to. Do not route wires
of different voltages together.
5. If the short circuit function is to be used, refer to the L095 Wellcom Map
Guide, SHORT CCT for important installation considerations.
6. When using the controller to energize small auxiliary relays or low-wattage
lamps, it may be necessary to add a resistor in parallel with the load (see the
Troubleshooting chapter for details.)
5.2 Installing the L095 WELLCOM Display

Perform the following steps to mount the L095 WELLCOM Display at the wellsite.
1. The L095 WELLCOM Display may be permanently mounted inside the chart
recorder with two No. 10-32 screws. The screws must not penetrate the
display enclosure by more than 1/4 inch. The drill guide template shipped
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with the unit can be used to mark the hole centers for drilling. Special
mounting brackets are also available for other mounting configurations (see
the Parts List in Appendix B).
Note
The display must be installed in a location that avoids long-term exposure of the
LCD to direct sunlight.
2. Connect the interconnection cable to the controller and tighten the retaining
screws.
3. Pass the cable through the hole in the recorder enclosure. In order to
pass the cable through the recorder conduit nipple, it may be necessary to
temporarily remove the shell on the cable plug.
4. Connect the cable to the Display and tighten the retaining screws.
5. Do not use interconnection cables longer than three meters. If longer cables
are required, TTL to RS interface converters are required.
Note
If the WELLVIEW computer is used for data access, it is recommended that the
WELLVIEW Bulkhead Extension Cable (p/n 1157627) be used. This cable has a
bulkhead connector that may be mounted external to the recorder enclosure to
permit quick connection.
5.3 Installing Potential Transformers

Perform the following steps to install potential transformers at the wellsite.
Nominal 120 volts AC voltage signals are required for monitoring the three
phase supply voltages ahead of the contactor. Potential Transformers (PTs) are
usually installed to provide voltage sampling from the high voltage supplies. Two
individual instrument type PTs are recommended when high speed response
is required. If the power supply control transformer is used to monitor a phase,
alarm sensitivity must be decreased since the voltage drop caused by energising
the contactor, lamps, and other loads, is not representative of the true incoming
power supply. The SLB K095-5 Technical Brief Using Potential Transformers
for Three Phase Voltage Monitoring describes these and other applications in
more detail.
1. Phasing of the potential transformers PT2 and PT3 is important. The open
delta - wye arrangement shown on the wiring diagram is the preferred
connection.
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2. Ensure that H1 of PT2 and H2 of PT3 are connected together to the same
voltage phase where the A phase current transformer is located.
3. Instrument potential transformers are available from Schlumberger for ranges
up to 3600 volts. The following table lists transformer applications for different
voltage ranges. A ten percent overlap in voltage range is permissible.
Table 5-1: Potential Transformer Ratings
TRANSFORMER SWITCHBOARD SECONDARY TAP PHASE VOLTS PT

PART NO: VOLTAGE SELECTED RATIO
480/120 p/n 1157726 320 - 480 (X1)120 480/120
3600/MULTITAP/120 600 - 900 (X5) 480 900/120
p/n 1157114 (X0

800 - 1200 (X4) 360 1200/120
Ground)
1200 - 1800 (X3) 240 1800/120
1600 - 2400 (X2) 180 2400/120
2400 - 3600 (X1) 120 3600/120
4. The PHASE VOLTS PT RATIOs above are the values to be entered in the
Equipment Table for AC and BA Volts PT Ratio.
5. In applications with Wye - Wye (phase to ground) PT connections, connect
the A voltage phase to the volts AC input and the B voltage phase to the VBA
input terminal. During commissioning, set the PT Connections: for both
primary and secondary to WYE in the EQUIPMENT TABLE.
6. If three-phase voltage signals are not used, the three-phase voltages are not
monitored. For this case it is necessary to connect terminal 22 (volts AC) to
terminal 1 (120 V HOT). During commissioning, the Three Phase Voltage?
question in the EQUIPMENT TABLE must be answered NO.
5.4 Analog Loops

Perform the following steps to install any analog loops required for the application.
1. The analog loop inputs on terminals 6 and 23 can be any 0 to 5 volt DC signal
measured with respect to ground terminal 8. Refer to the L095 WELLCOM
Map Guide. Loop isolators are required if the signals cannot be referred to
ground.
2. For 4 to 20 mA loop applications, a 250–ohm resistor should be connected
from the loop input to ground terminal 8 to generate a 1.0 to 5.0 volt DC
signal. Calibrate the loop Zero at 1.00, the Range at 5.00, and set the Scale
for the appropriate engineering units.
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3. For ground fault current applications with solid-grounded supply transformers,

use the D095 Ground Fault Converter (p/n 1157668) and a zero sequence
current transformer. The D095 accepts a 0 to 5 amp AC signal from the CT
and converts it to a 0 to 4.0 volt signal as a loop input. Calibrate the loop Zero
at 0.00, the Range at 4.00, and set the Scale to equal the CT primary/5 rating.
Example
For example, if a 50/5 CT is used, set the Scale to 50.
Note
If the Analog Loops are not used, they should be disabled in the Equipment Table
to eliminate them from the Value Table.
5.5 A095 Backspin Shunt (Option)

Perform the following steps to install the optional backspin shunt.
1. The A095 Backspin Shunt (if required) is installed in the high-voltage

compartment of the switchboard (see Parts List for available Backspin Shunt
ranges). It must be connected to the motor leads.
2. If a step-up transformer is used after the switchboard, the shunt must be
installed on the motor side of the transformer.
3. Connect the three high-voltage leads to the motor cables and connect the
green wire to the transformer ground. Ensure that the transformer ground is
connected to the switchboard ground.
4. The shunt output is connected to the K095 controller with a four-conductor
shielded (Belden) cable. The shield and green wires must be grounded in
the switchboard. If splices are used to extend the cable, it is important that
the shields also be spliced.
Note
If the backspin option is provided but not used, (i.e., the shunt is not connected)
input terminals 19, 20, and 21 should be wired to ground terminal 8 in order to
prevent erroneous readings.
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6-i K095 Controller Operations Manual / Commissioning 6-i
6 Commissioning
6.1 Prestart Routine (for new installations) ________________________ 6- 1
6.2 Startup Procedures ___________________________________________ 6- 3
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6-1 K095 Controller Operations Manual / Commissioning 6-1
6 COMMISSIONING vsd, swd, controller
This chapter describes commissioning procedures for the K095. Perform the
following steps for commissioning.
6.1 Prestart Routine (for new installations)

1. The Prestart routine sets up the controller for the newly installed equipment.
It prompts the operator for minimum information about the site before allowing
a start for the first time. (See the L095 WELLCOM Map Guide, PRESTART
before proceeding.)
Note
This procedure assumes that the installation includes the Potential
Transformers for three-phase operation. If the PTs are not used, disregard
references to three-phase functions.
2. After checking all wiring connections, turn the HAND-OFF-AUTO selector to

OFF and then power up the system. The display will show the STANDBY
screen after a few seconds.
3. Some alarms may flash on the bottom of the screen. If this is an installation
with a new controller from the factory, the *PRESTART REQ’D* message
will be displayed with the PRESTART alarm. The Reason: for the alarm is
Operator. This advises the operator to run the PRESTART routine to bring up
the parameter screens that need adjustment before the motor can be started.
Note
The controller does not monitor any inputs while the Prestart alarm is active.
All data point values in the view screens are old readings.
4. Using the keypad, select SET UP, and then PRESTART.

5. Move [→] from the definition screen.
6. The question Reset all Parameters to Factory Defaults? is asked. If custom
database files have been loaded from the WELLVIEW computer program,
leave the answer blank. To load the factory defaults, press [ENTER],
toggle the answer to OK, and then press [ENTER] again. This will set all
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alarm parameters and calibrations to the common starting point as listed

in Appendix C, K095 Factory Defaults. After the defaults are loaded, the
displayed answer returns to blank.
7. Toggle the answer for Run Prestart to OK and press [ENTER] to begin the
routine. Edit all parameters as required for the installation. Use the [→]
key to advance through the sequence and use the [←] key to back up. The
sequence follows the order of the Prestart Checklist in Appendix D. This
record sheet should be completed for the site file. Ensure that the CLOCK
and COMMISSION screens are set to the present time and date.
8. When all of the PRESTART alarm parameter screens have been reviewed,
toggle Prestart Settings Accepted to YES, then [ENTER]. If YES is not toggled
here, the PRESTART alarm will not clear and the motor cannot be started.
9. When the routine is complete, the display returns to the STANDBY screen.
If any alarms are listed, move to the Main Menu and then select the Value
Table. Step through the table to locate the alarms. Find out why they exist,
and clear them.
10. Select the VALUE TABLE and step down to check all view screens. Edit any
special features and alarm parameters. Refer to the following list to check
parameters.
• Start Amps: activate SHORT CCT and STALL alarms if required.

• Phase Volts: compare readings with a digital Voltmeter. (See the L095
WELLCOM Map Guide, Phase Volts if adjustments are required.)
• Supply Volts: check that the value is not too close to the default alarm
parameters.
• Rotation: must be ABC. If it is ACB, first verify that the wiring is in
accordance with the Potential Transformers subsection. If the rotation
is still incorrect, the PT phasing must be changed. Power down the
controller and interconnect the two wires connected to terminals 22
(VAC) and 15 (VBA). (See the L095 WELLCOM Map Guide, Rotation if
operating without the three phase PT’s.)
• Control Switches: check switch operation by rotating the H-O-A selector.
With the H-O-A in OFF, check the START pushbutton.
• Auxiliary Switch: activate the switch to test the alarm.
• Pressure Switch: activate to test.
• Analog Loops: check values and test alarms.
• Check the values and alarm parameters for any options and special
features that are used.
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11. Press and hold [EXIT] until the STANDBY screen is shown. If all alarm
parameters are satisfactory and Manual Off or No Alarms is shown, the
motor is ready to start.
6.2 Startup Procedures
Note
Complete the Prestart procedure before starting.
Perform the following steps to start up the K095 controller.

1. Select the H-O-A switch to HAND. The RED lamp comes ON. Press the
START pushbutton to start the motor. The OVERLOAD alarm (and STALL
if active) comes up temporarily as the motor accelerates to speed. The
acceleration time can be obtained from the OVERLOAD duration recorded in
the ALARM LOGGER table.
2. Select the VALUE TABLE and step down to observe running values. Note
the three phase currents and check them with an accurate clip on ammeter.
If they are in error and need adjustment, see the L095 WELLCOM Map
Guide, Phase Currents.
3. Observe the Start Amps value. If the STALL alarm is used, its setpoint must
be set below the Start Amps value.
4. When all site tests have been completed, the controller can be switched
to the AUTO mode by pressing and holding the START pushbutton while
rotating the H-O-A selector.
5. Refer to the Troubleshooting chapter of this manual if problems are
encountered.
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7-i K095 Controller Operations Manual / Troubleshooting 7-i
7 Troubleshooting
7.1 Troubleshooting Diagnosis and Remedies _____________________ 7- 1
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7-1 K095 Controller Operations Manual / Troubleshooting 7-1
7 TROUBLESHOOTING vsd, swd, controller, surface equipment
This chapter describes procedures to be followed when troubleshooting the

K095 system. Search the table for the symptom that most closely describes the
symptom you are experiencing. Perform the recommended remedial action(s).
7.1 Troubleshooting Diagnosis and Remedies

Symptom Cause and Remedial Action

1. The controller has not been commissioned.
*PRESTART REQ’D* message with Reason: Run the PRESTART routine. See STARTUP
Operator indicated. The motor will not start. subsection of this manual.
*PRESTART REQ’D* message and CTRL CTRL FAIL indicates that there has been a
FAIL alarm is indicated. diagnostic failure detected by the controller. The
Reason: message describes the nature of the
problem. Cycle controller power Off/On. Run the
PRESTART routine and commission the system.
If the alarm reoccurs consistently, replace the
controller and contact a factory representative.
2. The controller does not read a voltage on terminal
BAD READING alarm. Readings in the 22 (VAC). Voltage must always be present on this
VALUE TABLE are incorrect and are varying. terminal for proper operation. If the controller
is being used without potential transformers,
jumper terminal 22 to terminal 1 (120 V HOT).
Also ensure that the controller has a solid ground
tied to the ground terminal (#8).
3. Check for correct PT ratios in the EQUIPMENT
The phase voltages read steady but TABLE. If the errors are about the same for all
incorrect. phases, adjust the PT ratios. For fine tuning,
see Adjust Volts:. Move right from Phase Volts:
to get it. Select the AC or BA reading which is
erroneous and adjust it slowly using the up/down
arrow keys. The CB reading is calculated and
cannot be adjusted. It is normal to change in
0.5% steps proportional to the PT range used.
4. Check for correct CT ratios in the EQUIPMENT
Motor currents read steady but incorrect. TABLE. If the errors are about the same for all
phases, adjust the ratios. For fine tuning, see
Adjust Amps:. Move right from Phase Amps: to
get it. Select the phase which is erroneous and
adjust it slowly using the up/down arrow keys. Be
careful not to generate a C UNBAL alarm.
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7-2 K095 Controller Operations Manual / Troubleshooting 7-2
Symptom Cause and Remedial Action

5. The PTs have not been phased correctly. The
As motor load increases Power Factor: Rotation must be ABC for correct power factor
decreases. This is opposite to what should readings. If it is ACB, the PT phasing must be
occur. changed. Power down and interchange the two
wires connected to terminals 22 (VAC) and 15
(VBA). Ensure that H1 of PT2 and H2 of PT3
are connected together to the same voltage
phase where the A current transformer is located.
Ensure that any power factor capacitors are
connected upstream of the CTs.
6. One or more of the three signals on leads (BS-A,
Leg Ground: is at 110% and does not vary. BS-B or BS-C) is not valid. (See Symptom 8
below.)
7. The motor load is not connected to the Backspin

Spin Monitor: reads near the supply Shunt. If it is, check the wiring. Ensure that
frequency. the ground and shield wires on the Shunt cable
are attached to the ground terminal (#8) on
the controller. Route the cable away from high
voltage and high current carrying conductors. Do
not use unshielded cable between the shunt and
the controller.
8. The controller has internal snubber circuits in
The RED and/or YELLOW lamps glow parallel with the relay output contacts to reduce
slightly when the H-O-A selector is in the contact arcing. If the loads are low, the small
OFF position,or,Output contact driven current passing around the contact can cause
auxiliary relays do not drop out when the the lamp to glow, or a relay to stay energized.
H-O-A is in the Off position, or the Relay Increase the lamp size to at least 6 watts. For
outputs always appear closed when testing relay loads, add a 15k - 2 Watt resistor in parallel
with a voltmeter. with the coil load. When testing relay outputs
without a load connected, the snubbers will
cause a voltmeter to read near the relay common
voltage if the contact is open or closed. Connect
a load to the contact terminals to test properly.
9.
SYSTEM WARNING alarm flashes on the screen with a message. See the following symptoms.
10. A communication error has been detected on the
Check L095 Link cable link to the controller. Cycle power ON/OFF
and check the cable connectors.
11. .A real time clock (date/time) error has been
Slow/Stopped CLOCK detected. Check the L095 battery voltage. (See
L095 WELLCOM Map Guide, DISPLAY.)
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A-i K095 Controller Operations Manual / L095 WELLCOM Display Map A-i
A L095 WELLCOM Display Map

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A-1 K095 Controller Operations Manual / L095 WELLCOM Display Map A-1
A L095 WELLCOM DISPLAY MAP vsd, swd, controller,
This appendix contains complete display maps contained on the L095. The
map is presented in contiguous order.
APPENDIX A
TELEMETRY MAP
1. RUNNING 2. STANDBY
SITE.NAME. 13:34:58 SITE.NAME. 13:34:58
Runtime: 346:01 Downtime: 1:18
Average Amps: 80 Time to Go: 0:12
No Alarms No Alarms
3. MAIN MENU
==== MAIN Menu ====

VALUE TIMER
HISTORY DATA
SET UP
4. VALUE TABLE
“VALUE TABLE”
Point Values and
Alarm Parameters.
Phase Currents: Adjust Currents:

1 A Amps: 82 A Amps: 82
B Amps: 80 B Amps: 80
C Amps: 78 C Amps: 78
*UNDERLOAD* *UNDERLOAD* 2 Average Amps: *OVERLOAD* *OVERLOAD*

Retry Time: 30m Setpoint: 64 80 Setpoint: 92 Retry Time: 30
Start Bypass: 0.0s Action: STOP+ OVERLOAD: NORMAL Action: STOP+ Start Bypass: 0.0s
100% Set01: 8.0s Retry No: 3 UNDERLOAD: NORMAL Retry No. 0 100% Set01: 16.0s
*UNDERLOAD* *OVERLOAD*
Start Button 110% Set02: 8.0s
Bypass Delay: 30m 120% Set03: 5.0s
Action: OFF 130% Set04: 3.5s
*OVERLOAD*
150% Set05: 2.6s
170% Set06: 2.2s
200% Set07: 1.7s
*OVERLOAD*
230% Set08: 1.4s
260% Set09: 1.2s
300% Set10: 1.0s
*OVERLOAD*
350% Set11: 0.9s
400% Set12: 0.8s
500% Set13: 0.7s
*OVERLOAD*
600% Set14: 0.6s
700% Set15: 0.5s
*SHORT CCT* 3 Start: 401A *STALL*

Setpoint: 480 0.2s Setpoint: 240
Action: STOP+ STALL: NORMAL Action: STOP+
100% Set01: 0.0s SHORT CCT: NORMAL 100% Set01: 0.5s
Current Unbalance: *C UNBAL* *C UNBAL*

4 2.5% Setpoint: 20.0% Retry Time: 30m
C UNBAL: NORMAL Action: STOP+ Start Bypass: 0.0s
Retry No: 0 100% Set01: 2.0s
Phase Volts: Adjust Volts:

AC Volts: 1005 AC Volts: 1050
CB Volts: 1000 CB Volts: 1000
BA Volts: 995 BA Volts: 995
Figure A-1: L095 Display Map (1 of 5)
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*UNDERVOLTS* *UNDERVOLTS* Average Volts: *OVERVOLTS* *OVERVOLTS*

Retry Time: 30m Setpoint: 900 1000 Setpoint: 1100 Retry Time: 30m
Start Bypass: 0.0s Action: STOP+ OVERVOLTS: NORMAL Action: STOP+ Start Bypass: 0.0s
100% Set01: 4.0s Retry No: 3 UNDERVOLTS: NORMAL Retry No: 3 100% Set: 1.0s
*UNDERVOLTS* Voltage Unbalance: *V UNBAL* *V UNBAL*

92% Set02: 2.3s 0.5% Setpoint: 4.0% Retry Time: 30m
85% Set03: 1.2s V UNBAL: NORMAL Action: STOP+ Start Bypass: 0.0s
78% Set04: 0.7s Retry No: 3 100% Set01: 4.0s
*UNDERVOLTS* *V UNBAL*
72% Set05: 0.4s 150% Set02: 2.0s
66% Set06: 0.2s 200% Set03: 1.2s
60% Set07: 0.1s 300% Set04: 0.6s
*V UNBAL*
400% Set05: 0.3s
500% Set06: 0.2s
800% Set07: 0.1s
*LO FREQ* *LO FREQ* AC Frequency: *HI FREQ* *HI FREQ*

Retry Time: 30m Setpoint: 55.0 60.0Hz Setpoint: 65.0 Retry Time: 30m
Start Bypass: 0.0s Action: STOP+ HI FREQ: NORMAL Action: STOP+ Start Bypass: 0.0s
100% Set01: 0.2s Retry No: 3 L0 FREQ: NORMAL Retry No: 1 100% Set01: 0.2s
*LO SUPPLY* *LO SUPPLY* Supply Volts: *HI SUPPLY* *HI SUPPLY*
Start Bypass: 0.0s Action: STOP+ HI SUPPLY: NORMAL Action: STOP+ Start Bypass: 0.0s
100% Set01: 9.0s Retry No: 3 LO SUPPLY: NORMAL Retry No: 2 100% Set01: 0.5s
*LO SUPPLY* Rotation: *ROTATION*

92% Set02: 5.0s ABC Setpoint: ACB
85% Set03: 2.8s ROTATION: NORMAL Action: STOP
78% Set04: 1.5s
*LO SUPPLY* Switch Common:

72% Set05: 0.9s
66% Set06: 0.5s CIRCUIT:
60% Set07: 0.1s NORMAL
Relay Status:
CONTACTOR: ON
RED LAMP: OFF
YELLOW LAMP: OFF
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Control Switches: *AUXILIARY*

HAND: OFF Start Button
AUTO: ON Bypass Delay: 30m
START PB: OFF Action: OFF
Auxiliary Switch: *AUXILIARY* *AUXILIARY*

Setpoint: OPEN Retry Time: 30m
AUXILIARY: NORMAL Action: BYPASS Start Bypass: 0.0s
Retry No: 0 100% Set01: 5.0s
Pressure Switch: *PRESSURE* *PRESSURE*

Setpoint: OPEN Retry Time: 30m
PRESSURE: NORMAL Action: STOP+ Start Bypass: 0.0s
Retry No: 3 100% Set01: 5.0s
KiloWatts: *PRESSURE*
108.0 Start Button
Bypass Delay: 15m
Action: ON
*PWR FACTOR* *PWR FACTOR* Power Factor:

Retry Time: 30m Setpoint: 50% 78%

Start Bypass: 0.0s Action: BYPASS
100% Set01: 30.0s Retry No: 0 PWR FACTOR: NORMAL
** ** Ground Amps: *GROUND FLT* *GROUND FLT*

Start Bypass: 0.0s Action: BYPASS GROUND FLT: ALARM Action: STOP+ Start Bypass: 0.0s
100% Set01: 1.0s Retry No: 1 Retry No: 0 100% Set01: 1.0s
*LO LOOP2* *LO LOOP2* Loop2: *HI LOOP2* *HI LOOP2*

Start Bypass: 0.0s Action: STOP+ HI LOOP2: ALARM Action: LOG Start Bypass: 0.0s
100% Set01: 5.0s Retry No: 1 L0 LOOP2: NORMAL Retry No: 0 100% Set01: 10.0s
*SPIN* *SPIN* Spin Monitor:

Clear Delay: 30.0s Setpoint: 2.0Hz 10.0Hz
Action: STOP+ REVERSE
Sense Rot: YES SPIN: ALARM
Leg Ground Monitor: *LEG GROUND* *LEG GROUND*

10.0% Setpoint: 40.0% Retry Time: 30m
LEG GROUND: NORMAL Action: BYPASS Start Bypass: 0.0s
Retry No: 0 100% Set01: 1.0s
Downhole Tool:
Pressure: 525
Temperature: 232
SCADA Debug - Communication: *SCADA* *SCADA*

111? 40g 4101p Control: NO Baud: 9600
010360000B00FF000D00 SCADA: NORMAL Site Address: 101 Prekey: 120ms
01030213210105B50D00 Postkey: 40ms
Data/Parity/Stop:
8/None/1
Protocol:
MODBUS RTU
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5.0 TIMER TABLE

0 "TIMER TABLE" -Manual Start-
Auto Restart Wait for Timer?
Functions. NO
-Progressive Time- 1 Restart Timer: -Auto Restart Timer-

Settime: 60m Reason: UNDERLOAD Action: ON
Prog. Time: 60m Hold Start:
Total Delay: 90m 0s
-Release Lockout- 2 Starts Counter: *LOCKOUT*

Method: Now Starts: 1
START SWITCH or L095 Allowed: 3 Reset Run Time: 60m
L095 Release? Remaining: 2
6.0 HISTORY MENU:

=== HISTORY Menu ===
LOGGER TOTALS
SHUTDOWN
6.1 ALARM LOGGER:

UNDERVOLTS 0.5s 21:12:23 07-DEC-97

OVERLOAD 0.5s 21:12:23 07-DEC-97
UNDERLOAD 8.0s 07:30:10 08-DEC-97
CONTACTOR OFF 07:30:18 08-DEC-97
"ALARM LOGGER" UNDERLOAD SHUTDOWN UNDERLOAD SHUTDOWN

Alarm and Time Stamp START PB 0.1s 09:45:00 10-DEC-97
History. CONTACTOR ON 09:45:00 10-DEC-97
OVERLOAD 0.2s 09:45:00 10-DEC-97
6.2 TOTALS HISTORY:
"DAILY RUNTIME" "TOTALS LAST CYCLE" "TOTALS HISTORY" "TOTALS TO DATE" "TOTAL TO DATE"
Today: 13:34 Runtime: 364:01 To Date and Starts: 12 Kilowatt-Hours:
Yesterday: 24:00 Downtime: 50:14 Last Cycle. Runhours: 887 95709
Day Before: 24:00 Downhours: 124
6.3 SHUTDOWN HISTORY:

"SHUTDOWN HISTORY" 4: OVERLOAD
Reasons for Last 3: MANUAL OFF
Shutdowns. 2: PRESSURE
1: UNDERLOAD
7.0 DATA TABLE:

"DATA TABLE" K095 Site Name: L095 Note 2:
Site Name and SITE.NAME. PRODUCES 850 BPD
Operator Notes. L095 Note 1: L095 Note 3:
115 HP, 80 AMP CHANGE CHART MONDAY
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8.0 SET UP MENU:

=== SET UP Menu ====
CLOCK PRESTART
EQUIP DISPLAY
8.1 CLOCK:
"CLOCK" -Set CLOCK- -Set COMMISSION-
Set Clock and Time: 13:45:58 Set to Present?
Commission Date: 25/12/97 Time: 10:30:22
Time/Date. hh:mm:ss dd/mm/yy Date: 13/11/97
8.2 PRESTART:
"PRESTART" Reset all Parameters
Steps through to Factory Defaults?
To Parameter Screens
Parameters required
Before Starting. Run Prestart?
8.3 EQUIPMENT TABLE:
K095 Version: L095 Version: "EQUIPMENT TABLE" Password Required: CT Ratio:

1.303r20 1.301r22 System Equipment NO 100/5
K095 Serial: L095 Serial: Set Up. Sensing Mode:
4517 4932 Average
Three Phase Voltage? AC Volts PT Ratio: PT Connections:

YES 1000/120 PRIMARY: DELTA
Sensing Mode: BA Volts PT Ratio: SECONDARY: WYE
Average 1000/120
-Lamp Function- Enable Analog Loop1: Analog Loop1 Name:

YELLOW= Auto Restart YES Ground Amps:
RED= Alarms Enable Analog Loop2: HI Name: GROUND FLT
YES LO Name:
Loop1 Calibration: Analog Loop2 Name: Loop2 Calibration:

Zero: 0.00V Loop2: Zero: 1.00V
Range: 4.00V HI Name: HI LOOP2 Range: 5.00V
Scale: 50 LO Name: LO LOOP2 Scale: 2000
Downhole Tool:
A695
Start of Day: 00:00

8.4 DISPLAY:
-K095 Communication- "DISPLAY" Screen Timeout: Backup Battery:

Baud: 9600 Set Up Display 600s 3.0V
Parameters. Keyboard Debounce:
60
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B-i K095 Controller Operations Manual / Electrical Reference Material B-i
B Electrical Reference Material

B.1 Electrical Drawings ___________________________________________ B- 2
B.2 Electrical Terminal Summary _________________________________ B- 3
B.3 Parts List _____________________________________________________ B- 4
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B-1 K095 Controller Operations Manual / Electrical Reference Material B-1
B ELECTRICAL REFERENCE MATERIAL vsd, swd, controller, surface equipment
This appendix contains electrical reference material such as drawings,

termination tables, and parts lists.
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B.1 Electrical Drawings

Figure B-1: Switchboard/K095 Interconnect Diagram
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B.2 Electrical Terminal Summary

Table B-1: Electrical Terminals
K095 NO: TERMINAL NAME CONNECTION

1 120 V HOT Power supply potential transformer
terminal X1. This is the Controller
power supply.
2 NEUTRAL Supply potential transformer PT1
terminal X0, MAIN contactor coil
common, lamp commons, and
switchboard ground.
3 CT-C Phase C current transformer
secondary output, DOT terminal.
4 CT-COM Common terminal of A, B and C
current transformers, connected
to switchboard ground at the
transformers.
5 CT-B Phase B current transformer
secondary output, DOT terminal
6 LOOP1 + Analog loop 1 +(positive) terminal.
7 CT-A Phase A current transformer
secondary output, DOT terminal.
8 GND Switchboard ground, instrument
transformers (PT2 and PT3) X0
terminals, Backspin Shunt ground,
analog loop -(negative) terminals.
9 RED RELAY RED lamp terminal
10 YELLOW RELAY YELLOW lamp terminal
11 MAIN RELAY MAIN contactor coil
12 AUX AUXILIARY switch contact
13 START START pushbutton contact block
14 PRESS PRESSURE switch contact
15 VBA PT3 terminal X1 monitoring the
voltage between phases B and A
16 AUTO Auto terminal block on the
HAND-OFF-AUTO selector switch
17 SWITCH COM Common connections to the START,
HAND-OFF AUTO, AUXILIARY, and
PRESSURE switches.
18 HAND Hand terminal block on the
HAND-OFF-AUTO selector switch
19 BS-A Backspin Shunt terminal A, red
20 BS-B Backspin Shunt terminal B, black
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K095 NO: TERMINAL NAME CONNECTION

21 BS-C Backspin Shunt terminal C, white
22 VAC PT2 terminal X1 monitoring the
voltage between phases A and C.
(If the three phase voltages are not
monitored, connect to terminal 1,
120 V HOT).
23 LOOP2 + Analog Loop 2 +(positive) terminal
CC RELAY COM 120 V Hot, K095 Terminal 1
B.3 Parts List

Table B-2: K095 Advanced motor controller parts list
SLB PART NUMBER DESCRIPTION

1157593 K095 (AMC) Advanced Motor Controller - 50/60
Hz.
1157106 L095 WELLCOM Display c/w PN. 1157684
Interface Cable
1157635 L095 WELLCOM Display c/w PN. 1157684
Interface Cable and Flush Mount Bracket & Keypad
1157643 Chart Recorder Mounting Bracket for L095
WELLCOM Display
1157650 Surface Mounting Bracket for L095 WELLCOM
Display
1157726 480/120 Vac Instrument Potential Transformer
1157114 3600/Multitap/120 Vac Instrument Potential
Transformer
7000573 Multitap Current Transformer, 100/200/400A to 5A
1157742 A095 Backspin Shunt (400 - 1000 Vac)
1157668 D095 Ground Fault Converter (GFC)
1157676 Current Transformer for D095 GFC, 50/5 Amp with
2.5 inch window
AC05218-CDW32 WELLVIEW for Windows 32 Bit Software
Management Program
1157619 WELLVIEW TTL/RS-232 Interface Cable Assembly
(15m)
1236983 WELLVIEW TTL/RS-232 Interface Cable Assembly
(2m)
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SLB PART NUMBER DESCRIPTION

1157627 Bulkhead Connector Cable (1m)
1182435 IMPAC EPROM Upgrade for L095 WELLCOM
Display
1182427 IMPAC Data Receptacle
1182443 IMPAC PC/AT Parallel Port Adapter
1182450 IMPAC Data Card (20 site)
1230663 K095 Fuse AGC 3/8 Amp/250 Vac

1157692 L095 Battery Replacement Kit
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C-i K095 Controller Operations Manual / Appendix C-Factory Defaults C-i
C Appendix C-Factory Defaults

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C-1 K095 Controller Operations Manual / Appendix C-Factory Defaults C-1
C APPENDIX C-FACTORY DEFAULTS swd, vsd, controller, surface equipment
This appendix contains the factory default settings for the K095 advanced motor
controller.
ALARM Setpoint: Action: Retry Retry Start 100% Set01

Time:
Name: No: Time: Bypass:
OVERLOAD 0{100}1600A SP,{SP+},BP,LG 0{0}25 1{30}3000m 0{0}200s .1{16}200s
UNDERLOAD 0{50}1600A SP,{SP+},BP,LG 0{3}25 1{30}3000m 0{0}2000s .1{8}2000s

Start Button Bypass Delay: 0,{0},3000m Start Button Bypass Action: ON,{OFF}
STALL 0{300}16000A SP,SP+,{BP},LG N/A N/A N/A .1{.5}200s
SHORT CCT 0{600}16000A SP,SP+,{BP},LG N/A N/A N/A 0.0{.4}200s
C UNBAL 1{20}100% SP,{SP+},BP,LG 0{0}25 1{30}3000m 0{0}200s .1{2}200s
OVERVOLTS 0{1100}6000V SP,{SP+},BP,LG 0{3}25 1{30}3000m 0{0}200s .1{1}200s
UNDERVOLTS 0{900}6000V SP,{SP+},BP,LG 0{3}25 1{30}3000m 0{0}200s .1{4}200s
V UNBAL 1{4}100% SP,{SP+},BP,LG 0{3}25 1{30}3000m 0{0}200s .1{4}200s
HI FREQ 40{65}70 Hz SP,{SP+},BP,LG 0{3}25 1{30}3000m 0{0}200s .1{.2}200s
LO FREQ 40{55}70 Hz SP,{SP+},BP,LG 0{3}25 1{30}3000m 0{0}200s .1{.2}200s
HI SUPPLY 50{130}200V SP,{SP+},BP,LG 0{3}25 1{30}3000m 0{0}200s .1{.5}200s
LO SUPPLY 50{100}200V SP,{SP+},BP,LG 0{3}25 1{30}3000m 0{0}200s .1{9}200s
AUXILIARY {OPEN}CLOSE SP,SP+,{BP},LG,ST,RE 0{0}25 1{30}3000m 0{0}2000s .1{5}2000s
PRESSURE {OPEN}CLOSE SP,{SP+},BP,LG,ST 0{3}25 1{30}3000m 0{0}2000s .1{5}2000s
HI LOOP1 0{1000}65000 SP,SP+,{BP},LG,ST 0{0}25 1{30}3000m 0{0}2000s .1{5}2000s
LO LOOP1 0{0}65000 SP,SP+,{BP},LG,ST 0{0}25 1{30}3000m 0{0}2000s .1{5}2000s
HI LOOP2 0{1000}65000 SP,SP+,{BP},LG,ST 0{0}25 1{30}3000m 0{0}2000s .1{5}2000s
LO LOOP2 0{0}65000 SP,SP+,{BP},LG 0{0}25 1{30}3000m 0{0}2000s .1{5}2000s
ROTATION ABC{ACB} {SP},SP+,BP,LG 1 30m N/A 1s
PWR FACTOR 10{50}100% SP,SP+,{BP},LG 0{0}25 1{30}3000m 0{0}200s .1{30}200s
SPIN .3{2}100 Hz SP,{SP+},BP,LG N/A N/A N/A Clear Delay:
Sense: No 15{30}1000s
LEG GROUND 0{40}100% SP,{SP+},BP,LG 0{0}25 1{30}3000m 0{0}200s .1{.5}200s
Min: Max: SP = Stop SP+ = Stop + Log

↓ ↓ BP = Bypass LG = Log
0{100}600A ST = Start RE = Reset
↑
Default:
Figure C-1: K095 Default Alarm Parameters and Ranges
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Table C-1: Other K095 Defaults
VALUE TABLE:
Communication: Control: YES,{NO} Site Address: 0,{1},254
*SCADA* Baud: Prekey: 5,{120},1000ms Postkey:
300,{9600},19200 5,{40},1000ms
Data/Parity/Stop: Protocol: {MODBUS
{8/None/1} RTU}
TIMER TABLE:
-Manual Start- Wait for Timer?
YES,{NO}
-Auto Restart Action: {ON},OFF Hold Start: 0,{0},3000s

Time-
-Progressive Settime:0,{0},1000m
Time-
*LOCKOUT* Reset Run Time:
1,{60},3000m
-Release Lockout- Method: {START
SWITCH or L095},
L095 ONLY
EQUIPMENT TABLE:
"EQUIPMENT" Password Required:
YES,{NO}
Current Sensing Mode:
{Average},Peak
Three Phase Voltage?
{YES},NO
Voltage Sensing Mode:
{Average},Peak
PT Connections: PRIMARY: {DELTA}, WYE SECONDARY:
DELTA, {WYE}
-Lamp
Function-YELLOW=
{Auto Restart}, Remote,
UNDERLOAD,
ReactorRED=
{Alarms}, Remote,
OVERLOAD, Not
Ready
Enable Analog
Loop(1&2): YES,{NO}
DISPLAY TABLE:
"DISPLAY" Screen Timeout:
0,{600},30000s
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VALUE TABLE:
Keyboard Debounce:
10,{60},150
-K095 Baud:
Communication- 300,{9600},19200
Table C-2: Default Calibration Ranges
PARAMETER Name: Range:

CT Ratio ( /5A) 5{100}1600A
AC Volts PT Ratio ( /120V) 120{1000}5000V
BA Volts PT Ratio ( /120V) 120{1000}5000V

Analog Loop1 0{1000}65000
Analog Loop2 0{1000}65000
OVERLOAD V UNBAL UNDERVOLTS LO SUPPLY
CURVE Set: Time: Set: Time: Set: Time: Set: Time:

POINT
100 - .1 - 100 - .1 - 30 - .1 - 30 - .1 -
999% 200s 999% 200s 100% 200s 100% 200s
Set02 110 8.0 150 2.0 92 2.3 92 5.0
Set03 120 5.0 200 1.2 85 1.2 85 2.8
Set04 130 3.5 300 0.6 78 0.7 78 1.5
Set05 150 2.6 400 0.3 72 0.4 72 0.9
Set06 170 2.2 500 0.2 66 0.2 66 0.5
Set07 200 1.7 800 0.1 60 0.1 60 0.1
Set08 230 1.4
Set09 260 1.2
Set10 300 1.0
Set11 350 0.9
Set12 400 0.8
Set13 500 0.7
Set14 600 0.6
Set15 700 0.5
Figure C-2: Default Time Delay Curves
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D-i K095 Controller Operations Manual / K095 Commissioning Record D-i
D K095 Commissioning Record

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D-1 K095 Controller Operations Manual / K095 Commissioning Record D-1
D K095 COMMISSIONING RECORD vsd, swd, controller, surface equipment
Complete the following commissioning records when the controller is

commissioned and if it is recommissioned.
Private
1 PRESTART CHECK LIST

The Prestart routine steps through the parameters inside the dark rectangle.
Parameter: Setpoint: Action: Retry No: Retry Start 100%Set01

Time: Delay: Time:
Password Required? {NO}
K095 Site Name:

Set CLOCK: Time:
Date:
Set COMMISSION: Set to Present?{OK}
CT Ratio: /5 S Mode:{Average}
OVERLOAD {STOP+} {0} {30} {0} {16}
UNDERLOAD {STOP+} {3} {30} {0} {8}
SBB Delay:{0} SBB Act:{OFF}

Three Phase Voltage: {YES} S Mode:{Average}
AC Volts PT Ratio: /120
BA Volts PT Ratio:
/120
OVERVOLTS {STOP+} {3} {30} {0} {1}
UNDERVOLTS {STOP+} {3} {30} {0} {4}
AUXILIARY {OPEN} {BYPASS} {0} {30} {0} {5}

PRESSURE {OPEN} {STOP+} {3} {30} {0} {5}

Enable Analog Loop1: {NO}
Enable Analog Loop2:

{NO}
Analog Loop1 Name:

HI: LO:
Loop1 Calibration: Zero: Range: Scale:
HI LOOP1 {BYPASS} {0} {30} {0} {5}
LO LOOP1 {BYPASS} {0} {30} {0} {5}
Analog Loop2 Name:

HI: LO:
Loop2 Calibration: Zero: Range: Scale:
HI LOOP2 {BYPASS} {0} {30} {0} {5}
LO LOOP2 {BYPASS} {0} {30} {0} {5}
SPIN {2} {STOP+} Sense:{NO} Clear Delay:{30}

LEG GROUND {40} {STOP+} {0} {30} {0} {0.5}
SCADA Control:{NO} Address:{1} Bd:{1200} Pre:{120} Pos:{40}
Private
2 PARAMETER CHECK LIST
Parameter: Setpoint: Action: Retry No: Retry Start 100%Set01

Time: Delay: Time:
STALL {300} {BYPASS} N/A N/A N/A {0.5}
SHORT CCT {600} {BYPASS} N/A N/A N/A {0.4}
C UNBAL {20} {STOP+} {0} {30} {0} {2}
V UNBAL {4} {STOP+} {3} {30} {0} {4}
HI FREQ {65} {STOP+} {3} {30} {0} {0.2}
LO FREQ {55} {STOP+} {3} {30} {0} {0.2}

HI SUPPLY {130} {STOP+} {3} {30} {0} {0.5}
LO SUPPLY {100} {STOP+} {3} {30} {0} {9}
ROTATION {ACB} {STOP} N/A N/A N/A N/A
PWR FACTOR {50} {BYPASS} {0} {30} {0} {30}
Manual Start: Wait for Timer?{NO}
Auto Restart Timer: Action:{ON} Hold Start:{0}
Progressive Time: Settime:{0}
LOCKOUT Reset Run Time:{60}
Release Lockout: Method: {START SWITCH or L095}
L095 Note 1:
L095 Note 2:
L095 Note 3:
WYE Tertiary PT's? {NO}
Lamp Function YELLOW= {Auto Restart} RED= {Alarms}
L095 Version: Serial:
K095 Version: Serial:
3 STARTUP RECORDS
PUMP: Model: Hp:

MOTOR: Model: Volts: Amps:
TRANSFORMER: Model: Volts: / kVA:
Phase A Amps: Phase AC Volts: Rotation:

Phase B Amps: Phase CB Volts: Kilowatts:
Phase C Amps: Phase BA Volts: Power Factor:
Average Amps: Average Volts: Loop 1:
Start Amps: Voltage Unbalance: Loop 2:
Current Unbalance: AC Frequency: Spin Monitor:
Supply Volts: Leg Ground Monitor:
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AL Engineering-EPC\AL Engineering-EPC\InTouch ID\A\Release Date: Provisory\EDMS UID: 275076247\Produced: 11-Feb-2004 14:42:59 D-4 K095 Controller Operations Manual / K095 Commissioning Record D-4
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AL Engineering-EPC\AL Engineering-EPC\InTouch ID 3473536\1.3G\Release Date: 11-Feb-2004\EDMS UID: 275070771\Produced: 11-Feb-2004 14:42:59 Gl.-1
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K095 Controller Operations Manual /
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K095 Keltronics Manual

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K095 Advanced Motor Controller

Copyright © 2004 Schlumberger, Unpublished Work. All rights reserved.

Copyright © 2004 Sophia, Unpublished Work. All rights reserved.

Copyright © 2004 Schlumberger, Unpublished Work. All rights reserved.

electronic or mechanical, in whole or in part, without the express written

Trademarks & service marks

"Schlumberger", the Schlumberger logotype, and other words or symbols used

A complete list of Schlumberger marks may be viewed at the Schlumberger

2.1 Danger to Personnel ________________________________________ 2- 1

A L095 WELLCOM Display Map

B Electrical Reference Material

C Appendix C-Factory Defaults

D K095 Commissioning Record

1 PRODUCT DESCRIPTION K095, keltronics, controller

1.1 How to Use This Manual

To obtain a fundamental understanding of the system features and use, it is

The Installation and Commissioning chapters provide important application

The Specifications chapter provides performance information.

for recording site start-up information.

2 QHSE K095, Keltronics, controller

The following quality, health, safety, and environmental precautions should be

2.1 Danger to Personnel

Potential Severity: Serious

The following precautions apply to all qualified personnel:

2.2 Danger to Equipment

Potential Severity: Light

The following precautions should be followed to protect equipment from being

2.3 Danger to the Environment

Potential Severity: Light

Failure to comply with the following recommendations may result in damage to

The following information pertains to the safe disposal of the equipment

• Fluorescent Light Bulbs

• Circuit Boards (found in all main electronics components)

Potential Severity: Light

Canadian environmental law states that the above-mentioned components

Potential Severity: Serious

3 SPECIFICATIONS controller, v sd, swd

Table 3-1: System Operating Specifications

4.2.5 Changing Parameters _______________________________________ 4- 7

4.3.3.27 Alarm Logger ___________________________________________ 4-23

4 OPERATOR INTERFACE VSD, SWD, controller

4.1 Switchboard Controls

wellhead or application switchboard.

The HAND-OFF-AUTO (H-O-A) selector switch, START pushbutton switch, and

4.1.1 Mode Control

4.1.2 Indicating Lamps (Default mode)

the intermediate OFF position.

4.2 Using the L095 WELLCOM Display

4.2.1 Screen Definition

4.2.2 Keypad Definitions

4.2.3 Running/Standby View

Figure 4-2: Running/Standby View

4.2.4 Main Menu

Figure 4-3: Main menu

will move the highlight blocks to other menu names.

4.2.4.1 Navigating Value Tables

Figure 4-4: Definition screen

Figure 4-5: View screen(s)

4.2.4.2 Example Value Tables

[←] SHORT CCT