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Cables in Backfills and Duct Banks - Neher/Mcgrath Revisited
Cables in Backfills and Duct Banks - Neher/Mcgrath Revisited
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Transactions on Power Delivery
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This paragraph of the first footnote will contain the date on which you Leon Ramirez is with CYME Int. in Montreal, Canada (email:
submitted your paper for review. It will also contain support information, LeonDarioRamirez@Eaton.com).
including sponsor and financial support acknowledgment. For example, “This George J. Anders is with the Technical University of Lodz, Poland, and is
work was supported in part by the U.S. Department of Commerce under Grant president of aco-Anders Consulting Ltd in Toronto, Canada (email:
BS123456.” george.anders@bell.net).
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analysis of the N-M approach whereas Chapter III proposes a LG = depth of laying to the center of the backfill, mm
more accurate solution. The difference in the external thermal rb = equivalent radius of the envelope, mm.
resistance and the cable ampacity resulting from application of
either of the methods is explored in numerical examples.
The practical numerical examples in Chapter IV show that,
in some instances, the error committed when applying N-M
approach can be very significant.
In what follows, we will use the term backfill to denote both
the thermal envelope and the duct banks.
Cable p Cable k
Fig. 1 Directly buried cable circuit
T4 p − mutual = e k ln (2)
circle of radius rb , the thermal resistance between the duct bank
2 k =1 W p d pk and the earth’s surface will be a logarithmic function of LG
k p
and rb . In order to evaluate rb in terms of the dimensions of a
B. Cables in duct banks or backfills rectangular thermal envelope, consider two circles: one
When the cable system is contained within an envelope of inscribed and outside the envelope. With the above notation,
thermal resistivity c , the effect of thermal resistivity of the the equivalent radius is given by (see [14] for the development
concrete or backfill envelope being different from that of the of this formula).
surrounding soil e is handled by first assuming that the 1 x 4 x y2 x
rb = exp − ln 1 + 2 + ln (4)
thermal resistivity of the medium is c throughout. A 2 y y x 2
correction is then added algebraically to account for the Equation (4) is only valid for ratios of y/x less than 3.
difference in the thermal resistivities of the envelope and the
native soil. III. DEVELOPMENT OF NEW EQUATIONS
The correction to the thermal resistance is given by
A. Unity load factor
T4corr =
N
2
( e − c ) ln ub + ub2 − 1 ( ) When we have several cables in a backfill, the N-M approach
(3) described in Chapter II, assumes is that all of them have the
N L
= ( e − c ) Gb ub = G same equivalent circular envelope. Another important
2 rb assumption is that while evaluating the effect of cable k on cable
where: p, the envelope center is placed at the location of cable k as
N = number of loaded cables in the envelope illustrated in Fig. 4.
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dr
2 dpk r
= Wk dr +
r Standard make three assumptions that are not correct in some
rb
cases (see numerical examples):
1 b c c 1. Using backfill depth LG : As in the calculation of T4corr
' ' '
e c
d pk d pk d pk
p − self ,
r
2 dpk r r r r dr
= Wk dr + dr + dr −
the concentricity is required to apply the superposition;
rb rb rb
'
thus, the cables distance d pk should be used in (3) instead
c d pk '
− c d '
= Wk + e = Wk (T4 pk ( c ) + T4 pk )
pk corr
ln ln of double of the backfill depth 2 LG . This assumption could
2 d pk 2 r
b
yield an error over 20% in the ampacity computation in
(5) installations with horizontal shallow backfills.
For N cables, the temperature rise in cable p is obtained by 2. The cables have the same losses: If the ratio of losses
adding to the temperature rises obtained from (5). Hence:
N Wk / Wp is not considered, it is assumed that the cables in
p = pself + pk the backfill have the same losses. In the case of cables of
k =1
k p different circuits, the error in the ampacity computation
= W p (T4 p − self ( c ) + T4corr
p − self ) + Wk ( T4 pk ( c ) + T4 pk )
N
corr could be over 30%.
k =1
k p
3. ( )
The formulation of ln u + u 2 − 1 instead of ln(2u ) is
(6)
not consistent with the equations of the mutual effect.
T4 pk ( c )
N
Wk
= W p T4 p − self ( c ) + The magnitude of the error described in point 2 depends on
k =1 W p
k p the installation conditions. For some cases, the error will be
small; however, it could be substantial for other. We will
illustrate this with numerical examples in Chapter IV.
+ T4corr
N
Wk corr
p − self k
+ T
=1 W p
4 pk
B. Cyclic load
k p
This equation can be written as: The method proposed in [3] introduces a circular envelope,
p = Wp T4 p − self ( c ) + T4 p − mutual ( c ) + T4corr
concentric with the cable (circle with Dx diameter in Fig. 5), to
p − self + T4 p − mutual
corr
model the effect of the cyclic load, represented by the load-loss
(7) factor defined in [3] and [14].
where: Inside the envelope, the losses are oscillating and outside are
p − self =
T4corr
e − c
2
ln u + ( rb
(u (8) 2
− 1) ) u=
Lp constant. Note that should only be applied to joule losses.
Hence, the power losses ratio for cable k is defined by:
kWk − joule + Wk − diel
It can be observed from (5) to (8) that the authors decided to wpk = (9)
separate the external thermal resistance of a cable into two Wp
distinct parts clearly identifying its own and neighboring cables
contribution to the conductor temperature rise.
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Dx
u1 = 1 Dx 2 Dep (17)
2 Dep
whereas, when applying (11), the requirement is Dx Dep .
We can observe that the differences between new equations
and those in the N-M and the IEC methods are the same as the
ones analyzed in the Section III-A. Additionally, the load-loss
factor is assumed to be the same in the N-M approach, which
is true provided that the cables in backfill are in the same circuit
and the circuit is balanced. For multiple circuits the general
Fig. 5 Envelopes to model the effects of cyclic load and backfill at cable p. method proposed in this paper is required.
The temperature rise of cable p, due to its own influence is:
(
pp = Wp T4 p − self ( cyclic ) + T4corr
p − self ( cyclic ) (10) ) IV. NUMERICAL EXAMPLES
In order to illustrate the importance of the proposed changes
The self-portion of the external thermal resistance becomes:
in the rating calculations of cables in backfills, several
numerical examples will be presented in this chapter. In all
1 x c rb
D /2 2 Lp
T4 p − self ( cyclic ) + T4corr dr + c dr + e dr wpp cases studied, the ambient temperature is 20ºC, the thermal
p − self ( cyclic ) =
2 rep r D /2 r r resistivities of the soil and the concrete are 1.5 and 0.8 K.m/W,
x rb
respectively.
1 x c rb
D /2 2 Lp 2 Lp 2 Lp
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The cables are 132 kV 630 mm2 with the data sheet shown in element method to develop values for the geometric factor if the
Fig. 7. thermal envelopes have ratios beyond the above range. Their
method is described in [14] and the resulting values of the
geometric factor are displayed in terms of the height/width
(h/w) and depth/height ( LG / h ) ratios. A fragment of the table
with the values of Gb is shown in Fig. 10, [14]. The dimensions
of this table extend to 20.0 and 5.0 in the horizontal and vertical
dimensions, respectively. The table also includes the values
covered by the N-M equations.
Cable 5
100
80
70
60
FE IEC EIEC
50
1 0.5 1.5 2 2.5
Backfill thermal resistivity [K.m/W]
Fig. 7 Test cable data information Fig. 9 Conductor temperature of cable 5 as a function of the backfill thermal
resistivity
Each of the cables will have different conductor temperature.
Fig. 8 shows this parameter as a function of the depth of the
center of the duct bank for cable number 5 (the numbering of
the cables is shown in Fig. 6).
Cable 5
85
Conductor temperature [°C]
80
75 FE
70
IEC
65
EIEC
60
55
50
1 2 3 4 5
Fig. 10 Fragment of a table of extended geometric factors [13]
Depth [m]
The applicability of the N-M/IEC approach depends on two
Fig. 8 Conductor temperature of cable 5 as a function of the depth of the duct
bank center parameters appearing in the upper left corner of this table. Table
A1 in the Appendix shows the error which is committed when
Other parameters appearing in rating equations may also equation (3) is used to compute the geometric factor. We can
influence the differences between the results of the proposed observe that in small part of the table, the error is relatively
and that of N-M methods. The largest influence will be related small. However, even in the area marked by black rectangle
to the variables appearing in the calculation of the external where the N-M approach is applicable, the error can be in the
thermal resistance. To illustrate this point, another study was range of 50 to 100%.
performed in which the thermal resistivity of the soil is 1.5 In order to illustrate the effect of this error on ampacity
K.m/W and the one of the backfill is varied. The results are calculations, an elongated duct bank was selected with y/x = 3
shown in Fig. 9. and the depth of burial was varied between 1 and 10 m. The last
All other cables exhibit similar behaviour with the depth seldom occurs in practice but is used in the example as it
temperature differences between the IEC and the EIEC/FE falls within the range of the applicability of the N-M approach.
approaches reaching 20°C. Let us consider a cable system with the following
parameters: a concrete 4x2 duct bank with the dimensions
B. Equally loaded cables and ampacity calculation shown in Fig. 11 housing two 3-phase circuits. Two ducts are
The approximation of a rectangular duct bank or backfill by reserved for control purposes.
an isothermal circle with a radius given by (4) is only valid if The burial depth of the duct bank, measured from the center,
the height/width ratio is in the range of 1/3 to 3. To overcome will change from 1 m to 10 m.
this restriction, El-Kady and Horrocks [5] used the finite-
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Transactions on Power Delivery
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[3] Neher, J.H., McGrath, M.H., (1957) "The Calculation of the [21] O. E. Gouda, G. F. A. Osman, W. A. A. Salem and S. H. Arafa,
Temperature Rise and Load Capability of Cable Systems", AIEE "Cyclic Loading of Underground Cables Including the Variations of
Transactions, Vol. 76, Part 3, pp. 752-772, October 1957. Backfill Soil Thermal Resistivity and Specific Heat With
[4] Electric cables, Calculation of the current rating, Part 2-1: Calculation Temperature Variation," in IEEE Transactions on Power Delivery,
of thermal resistance- Edition 2:12017, IEC Standard 60287-2-1. vol. 33, no. 6, pp. 3122-3129, Dec. 2018.
[5] El-Kady, M.A., Horrocks, D.J., (1985), "Extended Values of [22] K. Charerndee, R. Chatthaworn, P. Khunkitti, A. Kruesubthaworn, A.
Geometric Factor of External Thermal Resistance of Cables in Duct Siritaratiwat and C. Surawanitkun, "Effect of Concrete Duct Bank
Banks", IEEE Trans. on Power Apparatus and Systems, Vol. PAS- Dimension with Thermal Properties of Concrete on Sensitivity of
104, pp. 1958 - 1962. Underground Power Cable Ampacity," 2018 18th International
[6] L. R. Gaty, "Underground Distribution Systems in Wartime," in Symposium on Communications and Information Technologies
Transactions of the American Institute of Electrical Engineers, vol. (ISCIT), Bangkok, 2018, pp. 484-489.
61, no. 3, pp. 107-112, March 1942. [23] IEEE Draft Recommended Practice for Cable Installation in
[7] J. I. Adams, "The Thermal Behavior of Cable Backfill Materials," in Generating Stations and Industrial Facilities," in IEEE P1185/D6
IEEE Transactions on Power Apparatus and Systems, vol. PAS-87, May 2019 , vol., no., pp.1-129.
no. 4, pp. 1149-1161, April 1968.
[8] Symm, G.T., (1969) "External Thermal Resistance of Buried Cables
and Troughs", Proc. IEE, Vol. 166, No. 10, pp. 1696-1698.
VI. BIOGRAPHIES
[9] Tarasiewicz, E., El-Kady, M.A., Anders, G.J., (1987) "Generalized Leon Ramirez, with 14 years of experience in power systems,
Coefficients of External Thermal Resistance for Ampacity is the Team Leader of Engineering at EATON and the main
Evaluation of Underground Multiple Cable Systems", IEEE developer of CYMCAP. Leon has a bachelor’s degree and a
Transactions on Power Delivery, Vol. PWRD-2, No. 1, January Master of Sciences in power systems, from École
1987, pp.15-20.. Polytechnique de Montréal. He is very passionate in the power
[10] El-Kady, M.A., Anders, G.J., M.A., Horrocks, D.J., Motlis, J., (1988) cable rating field and Real Time Thermal Rating.
"Modified Values for Geometric Factor of External Thermal
Resistance of Cables in Ducts", IEEE Transactions on Power George J. Anders (F’99). Dr. Anders’ main interests are in
Delivery, Vol. 3, No. 4, October 1988, pp.1303-1309. the field of ampacity calculations of electric power cables. He
[11] M. A. Hanna, A. Y. Chikhani and M. M. A. Salama, "Thermal published over 100 papers in IEEE Transactions and wrote
analysis of power cables in multi-layered soil. II. Practical four books. He is the author of the original computational
considerations," in IEEE Transactions on Power Delivery, vol. 8, no. engine of CYMCAP, most widely used program in cable
3, pp. 772-778, July 1993. rating calculations. Dr. Anders is a recipient of 2016 IEEE
[12] J. A. Williams, D. Parmar and M. W. Conroy, "Controlled backfill Herman Halperin Award in Transmission and Distribution,
optimization to achieve high ampacities on transmission cables," in and 2018 IEEE Roy Billinton Award in Power System Reliability and 2019
IEEE Transactions on Power Delivery, vol. 9, no. 1, pp. 544-552, Jan. IEEE Transactions Prize Paper.
1994.
[13] L. Heinhold, Power Cables and Their Applications: Part 1, Wiley,
N.Y., 1996.
VII. APPENDIX - DISCREPANCY (%) BETWEEN TABLE AND
[14] G. J. Anders, in Rating of Electric Power Cables – Ampacity CALCULATED GEOMETRIC VALUES
Calculations for Transmission, Distribution and Industrial Reference [5] contains a table of the geometric factors for a
Applications,. New York: IEEE Press & John Wiley, 1997.
[15] F. de Leon, "Major factors affecting cable ampacity," 2006 IEEE wide range of backfill/duct bank geometries. It also covers the
Power Engineering Society General Meeting, Montreal, Que., 2006, range of dimensions covered by the N-M approach. The table
pp. 6 pp.-. below shows the discrepancy between N-M formula and the
[16] F. de Leon and G. J. Anders, "Effects of Backfilling on Cable values from [5]. The discrepancy is computed from the
Ampacity Analyzed With the Finite Element Method," in IEEE
Transactions on Power Delivery, vol. 23, no. 2, pp. 537-543, April following formula:
2008. Gb (table in [5]) − Gb ( with N − M )
[17] O. E. Gouda, A. Z. El Dein and G. M. Amer, "The effect of the (19)
artificial backfill materials on the ampacity of the underground Gb (table in [5])
cables," 7th International Multi- Conference on Systems, Signals and The discrepancy is represented directly in the table (rows are
Devices, Amman, 2010, pp. 1-6.
h/w, columns are Lb/h) with the following information:
[18] E. C. Rusty Bascom, N. Patel and D. Parmar, "Thermal environment
design considerations for ampacity of buried power cables," 2014 • White cells highlight values with relative error lower
IEEE PES T&D Conference and Exposition, Chicago, IL, 2014, pp. than 10 %,
1-5. • The other colours represent ranges of error greater
[19] O. E. Gouda and A. Z. El Dein, "Improving underground power
distribution capacity using artificial backfill materials," in IET than 10, 20, 50 and 100 %,
Generation, Transmission & Distribution, vol. 9, no. 15, pp. 2180- • The bold black rectangle frames the domain of
2187, 19 11 2015. 𝑦
validity < 3 of the IEC formula.
[20] A. Cichy, B. Sakowicz and M. Kaminski, "Economic Optimization 𝑥
of an Underground Power Cable Installation," in IEEE Transactions
on Power Delivery, vol. 33, no. 3, pp. 1124-1133, June 2018.
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0,6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20
0,05 -2,43 -3,80 -2,88 -2,36 -2,02 -1,77 -1,60 -1,45 -1,34 -1,25 -1,16 -1,08 -1,01 -0,96 -0,91 -0,86 -0,81 -0,77 -0,70
0,1 -1,74 -1,74 -1,34 -1,11 -0,96 -0,85 -0,78 -0,71 -0,66 -0,60 -0,56 -0,52 -0,49 -0,46 -0,44 -0,41 -0,39 -0,36 -0,32
0,2 -0,95 -0,70 -0,55 -0,44 -0,37 -0,33 -0,33 -0,30 -0,28 -0,25 -0,23 -0,21 -0,20 -0,18 -0,17 -0,15 -0,13 -0,12 -0,09
0,3 -0,53 -0,33 -0,25 -0,19 -0,15 -0,13 -0,14 -0,13 -0,11 -0,10 -0,09 -0,07 -0,06 -0,05 -0,04 -0,03 -0,01 -0,01 0,02
0,4 -0,30 -0,19 -0,14 -0,10 -0,08 -0,06 -0,07 -0,06 -0,05 -0,04 -0,03 -0,02 -0,01 0,00 0,01 0,02 0,02 0,02 0,02
0,5 -0,15 -0,15 -0,13 -0,11 -0,09 -0,07 -0,07 -0,05 -0,05 -0,04 -0,03 -0,02 -0,01 0,00 0,01 0,02 0,03 0,04 0,05
0,6 -0,10 -0,10 -0,08 -0,07 -0,05 -0,03 -0,03 -0,01 -0,01 0,00 0,01 0,02 0,03 0,04 0,05 0,06 0,07 0,08 0,10
0,7 -0,08 -0,07 -0,05 -0,04 -0,03 -0,01 0,00 0,01 0,02 0,03 0,04 0,06 0,07 0,08 0,09 0,10 0,11 0,12 0,14
0,8 0,74 -0,06 -0,04 -0,02 0,00 0,02 0,04 0,06 0,07 0,09 0,10 0,12 0,14 0,16 0,17 0,19 0,20 0,22 0,24 0,27
0,9 0,21 -0,04 -0,01 0,02 0,04 0,07 0,10 0,12 0,15 0,17 0,19 0,22 0,24 0,26 0,28 0,30 0,32 0,33 0,35 0,39
1 -0,01 -0,03 0,02 0,05 0,09 0,12 0,16 0,19 0,23 0,25 0,28 0,31 0,34 0,36 0,38 0,40 0,42 0,44 0,45 0,49
1,2 -0,40 -0,08 -0,01 0,03 0,06 0,10 0,14 0,17 0,20 0,23 0,26 0,29 0,31 0,34 0,36 0,38 0,40 0,42 0,43 0,46
1,4 -0,57 -0,11 -0,03 0,02 0,05 0,08 0,12 0,15 0,19 0,22 0,25 0,27 0,30 0,32 0,34 0,36 0,38 0,40 0,42 0,45
1,6 -0,69 -0,14 -0,05 0,00 0,04 0,08 0,11 0,15 0,18 0,21 0,24 0,27 0,29 0,32 0,34 0,36 0,38 0,40 0,41 0,45
1,8 -0,77 -0,15 -0,06 -0,01 0,03 0,07 0,11 0,14 0,18 0,21 0,24 0,27 0,30 0,32 0,34 0,36 0,38 0,40 0,42 0,45
2 -0,82 -0,17 -0,06 -0,01 0,03 0,07 0,11 0,15 0,18 0,22 0,25 0,28 0,31 0,33 0,35 0,37 0,39 0,41 0,43 0,46
2,2 -0,88 -0,20 -0,06 -0,01 0,04 0,08 0,13 0,17 0,21 0,24 0,27 0,30 0,33 0,36 0,38 0,40 0,42 0,44 0,46 0,49
2,4 -0,92 -0,22 -0,06 -0,01 0,04 0,09 0,14 0,18 0,22 0,26 0,30 0,33 0,35 0,38 0,40 0,43 0,45 0,46 0,48 0,51
2,6 -0,95 -0,24 -0,06 -0,01 0,05 0,10 0,16 0,20 0,24 0,28 0,32 0,35 0,38 0,40 0,43 0,45 0,47 0,49 0,50 0,54
2,8 -0,97 -0,26 -0,06 -0,01 0,06 0,12 0,17 0,22 0,26 0,30 0,34 0,37 0,40 0,42 0,45 0,47 0,49 0,51 0,53 0,56
3 -0,99 -0,29 -0,06 -0,01 0,06 0,13 0,19 0,24 0,28 0,32 0,36 0,39 0,42 0,44 0,47 0,49 0,51 0,53 0,54 0,58
3,2 -1,00 -0,30 -0,06 0,00 0,07 0,14 0,20 0,25 0,30 0,34 0,37 0,41 0,44 0,46 0,49 0,51 0,53 0,55 0,56 0,59
3,4 -1,03 -0,31 -0,06 0,00 0,08 0,15 0,21 0,27 0,32 0,36 0,39 0,42 0,45 0,48 0,50 0,53 0,54 0,56 0,58 0,61
3,6 -1,05 -0,33 -0,07 0,01 0,09 0,16 0,23 0,28 0,33 0,38 0,41 0,44 0,47 0,50 0,52 0,54 0,56 0,58 0,59 0,62
3,8 -1,07 -0,34 -0,07 0,01 0,10 0,18 0,24 0,30 0,35 0,39 0,42 0,46 0,49 0,51 0,53 0,56 0,57 0,59 0,61 0,64
4 -1,08 -0,36 -0,07 0,01 0,11 0,19 0,26 0,31 0,36 0,40 0,44 0,47 0,50 0,53 0,55 0,57 0,59 0,61 0,62 0,65
4,5 -1,13 -0,38 -0,09 0,03 0,13 0,22 0,29 0,35 0,40 0,44 0,48 0,51 0,53 0,56 0,58 0,60 0,62 0,64 0,65 0,68
5 -1,19 -0,40 -0,11 0,04 0,16 0,25 0,32 0,38 0,43 0,47 0,51 0,54 0,56 0,59 0,61 0,63 0,65 0,66 0,67 0,70
This table was copied from the IEC WG19 document prepared by Mr. Frederic Lesur (with the permission of the author).
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