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Dokumen - Tips Gehl 4640e Power2 Parts Manual
Dokumen - Tips Gehl 4640e Power2 Parts Manual
SL4640E (EU)
Power2
®
SL5240E
11/12
SL5240E (EU)
Power2
PARTS MANUAL
(SN 432501 and Up)
Skid-Steer Loaders
Introduction NOTE: The following abbreviations and symbols
For your safety and continued proper operation, may be used herein:
use only genuine GEHL® service parts. When or- A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ampere
dering service parts, specify the correct part num- AR . . . . . . . . . . . . . . . . . . . . . . . . . . As Required
ber, full description, quantity required, the unit ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ASSY
model number and serial number. AUX. . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary
The model and serial number decal for this unit is CCA . . . . . . . . . . . . . . Cold Cranking Amperage
located on the left chassis upright. “Right” and CYL . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder
“Left” are determined from a position sitting on DH . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual Hand
the seat and facing forward. DJS. . . . . . . . . . . . . . . . . . . . . . . . . Dual Joystick
FL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flare
Manitou Americas, Inc. reserves the right to make FOPS . . . . . . Falling Object Protective Structure
changes or improvements in the design or con- GA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gauge
struction of any part of the unit without incurring HEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hexagon
the obligation to install such changes on any previ- H/F . . . . . . . . . . . . . . . . . . . . . . . . . . . Hand/Foot
ously delivered units. HF . . . . . . . . . . . . . . . . . . . . . . . . . . . High-Flow
NOTE: Purchase equivalent, quality tires for your HYD. . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic
loader. Contact your dealer for replacement tire JIC . . . . . . . . . . . . . . . . . Joint Industrial Council
information. kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilowatt
LBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pounds
NOTE: Replacement batteries are not provided by
M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Meter
the GEHL Company. For battery specifications
MM (mm) . . . . . . . . . . . . . . . . . . . . . Millimeter
see “Electrical-Chassis” chapter. ALL REPLACE-
NA . . . . . . . . . . . . . . . . . . . . Naturally Aspirated
MENT BATTERIES MUST BE PURCHASED
N/A . . . . . . . . . . . . . . . . . . . . . . .Not Applicable
LOCALLY.
NEG . . . . . . . . . . . . . . . . . . . . . . . . . . . . Negative
Refer to the abbreviations table located on this N•m . . . . . . . . . . . . . . . . . . . . . . . .Newton meter
page for the various fastener descriptions. Stan- NO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Number
dard attaching hardware torque values are also NPT . . . . . . . . . . . . . . . . . . National Pipe Thread
provided on the inside back cover. If a part re- NSS . . . . . . . . . . . . . . . . . . . Not Sold Separately
quires lubrication or a nonstandard torque val- P-A-T . . . . . . . . . . . . . . . . . . . . . . Power-A-Tach
ue, it will be specified behind the part number PN . . . . . . . . . . . . . . . . . . . . . . . . . .Part Number
description in parenthesis. POS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Positive
Items shown in the parts list that do not have part PSI . . . . . . . . . . . . . . . . . Pounds per Square Inch
numbers are shown for reference purposes only QTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quantity
and are NOT available for purchase. REF . . . . . . . . . . . . . . . . . . . . . . . . . . . Reference
REQ'D.. . . . . . . . . . . . . . . . . . . . . . . . . .Required
Dimensions are in inches unless otherwise speci- ROPS . . . . . . . . . .Roll Over Protective Structure
fied. RPM. . . . . . . . . . . . . . . . Revolutions Per Minute
SAE . . . . . . . . Society of Automotive Engineers
SN . . . . . . . . . . . . . . . . . . . . . . . . Serial Number
SQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Square
ST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Straight
TB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T-Bar
TB/JS . . . . . . . . . . . . . . . . . . . . . . T-Bar/Joystick
TURBO . . . . . . . . . . . . . . . . . . . . . Turbocharger
V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Volt
SECTION D: SCHEMATICS
Electrical Schematic - ROPS/FOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Electrical Schematic - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Electrical Schematic - Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Hydrostatic/Hydraulic Schematic - Dual Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
Hydrostatic/Hydraulic Schematic - Non-Dual Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Electrical Schematic - 14-Pin Auxiliary Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
Electrical Schematic - HVAC (5240) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
Electrical Schematic - Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
Electrical Schematic - Power-A-Tach® Cold Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
Electrical Schematic - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
28 5
8 29
32
13
16 NOTE 2 4
32
18 9
12
30 17
32 27
8
30
13 2 8
19 13
24 37 38
6 30
1 NOTE 1
32 33 13
34
3 21
7
14
3
22
6 26
33
NOTE 2 23
20
33
3
6
7
35 23 NOTE 2
11
24
7
35
EARLIER
33
MODELS
25
10
31 3 6
36 3 3
NOTES: 15
400689
b) Four locknuts (#13) removed at crossmember plate (#17). Design change added weld nuts to welded bracket on chassis. Check your unit for your con-
figuration.
32 15 NOTE 2
8
4
33 9
17
13 32
16
8 12
30 2
32 22
18
13 13 2
34
25 13 14
30 32
23 38 1 NOTE 1
3 20
6 28 37
6
29
6
2
24 NOTE 2
19
6
27
33
7
26 24 NOTE 2
3
3 3
33 25
35 21
NOTES: 7
11
1. APPLY HI-TACK GASKET ADHESIVE
2. APPLY OIL-RESISTANT RTV
EARLIER
MODELS
6
31
36
10 21 3 3
3
410568
b) Four locknuts (#13) removed at crossmember plate (#16). Design change added weld nuts to welded bracket on chassis. SN 432617 and Up
13
4
3
6
11
15
7
5
12
13
8
6
13
410623
11
8
13
12 CONNECTS BETWEEN RIGHT CONTROL
3 HANDLE AND CHASSIS HARNESS
2
14
9
6
4
5
7
CONNECTS TO FOOT THROTTLE
CONNECTOR OF CHASSIS HARNESS
6
10
410624
12
5
13
6 3
4
2 11
9 14
1
7
12
10
400742
10
3
2
11 9
4
7
10
5
1 10 4
8
6
400743
7 18
32
12
7
11 33
41 29
9
16 21
TO THREADED BOSS 11 13 9
ON RIGHT INNER FRAME 12
26 39 15
17
38 TO BRACKET ON 39 6
39 INNER FRAME
40
35 23
17 14 22
31
8
40
3
25 10
4 36
38
14 40 2
20 FASTEN TO SIDE
PANEL OF ROPS
19
STORE STOP PIN 28
IN LOWER PIVOT
28
20
5 9
39
39
14
5 TO FLANGE ON
27 14 BATTERY BRACKET
400690
36 32
BUMPERS CONNECT TO
19
28 TABS ON THE CHASSIS
11
TO ROPS PIVOT BRACKETS
38 ON FRAME
26 38 28 11
15
15 7 38
14
TO THREADED BOSS LOCATED 38
ON LEFT INNER FRAME 7
41 27
24
37 18
1 31
14 13 18 17
FASTEN TO
37
SIDE PANEL 34
37 OF ROPS 30
6
2
37 22 39 33
10 9
37 23
8
40 42 42 2
16 35
40 12
4
21 3
37
16 35
21
20 29
STORE STOP PIN
IN LOWER PIVOT
39 11
38
5
5
16
25
16
410598
27
22
15
26 10 35
35
35
35
11
9
9
9
33 9
34 28
33
34
13 28
9
9
35 24
13 16 9
25
34 34
25
35 30
36
23
4 8 19 12 18
35
39
2
29 4
37 30
14 2
39
17 32 6
38
APPLY LOCTITE 680 (703285) TO
1 40 21 PN 072490 WHEN INSTALLING
31
190596 20
5
3
22
6
10
4
15
4
8
3 4 22
10
27
10 12 4
4
1 7 6 10
1
4
23
5
9 3
24 27 8
20 18 4 16
4 26 1 4
25 1
10
21 20
7
1 11
4
20
2
5 25
21 26
13
9 24 1 20
17 23
19
4
14
2
140672
4 5
1
5
1
1 4
Suspension Seat
1 1
183056_183057
5
1
4 3
A
4
4
2
5 1
2 1
4
1 5 5
4
DETAIL A
183287_183289
DETAIL D
1
EXTEND AND ASSEMBLE
D-RING AS SHOWN
6 3
5 6
B
5
1
1
6
1
2
6
5 6
1
REMOVE RETRACTOR
2
COVER TO INSTALL OUTER FACE
CAPSCREW & WASHER OF ROPS
SIDE PANEL
5
DETAIL C
6 1
DETAIL B
243308_243309
15
1
15
16
22
10
2
8
19
9
21
NOTE 1 5
20 4
NOTE 1
6 17
NOTE 3
23
NOTE 4 11
3 NOTE 2
NOTES:
12 1. DO NOT OVERTIGHTEN
2. APPLY LOCTITE 242
18
3. ADDITIONAL SHIMS MAY BE USED TO INSURE CONTACT
13 14 BETWEEN SHIMS AND CHASSIS STOP BLOCKS.
NOTE 5 13 6 4. 220 FT-LBS
NOTE 5 14
NOTE 5 5. ADD SHIMS 136765 AND 136766 AS REQUIRED TO
NOTE 5 18 12 11 ACHIEVE A GAP BETWEEN THE LIFT ARMS AND THE
23 20
ALL-TACH FROM O.OOO" TO 0.060" WIDE.
NOTE 4
410023
15
1
17
15
22
2
21 NOTE 1 10
5
8
19
9
20 NOTE 1
6 16 NOTE 3
23
NOTE 4 11
3 NOTE 2
12 NOTES
18 1. DO NOT OVERTIGHTEN
2. APPLY LOCTITE 242
13
NOTE 5 14 14 3. ADDITIONAL SHIMS MAY BE USED TO INSURE CONTACT
NOTE 5 NOTE 5 13 BETWEEN SHIMS AND CHASSIS STOP BLOCKS.
18 NOTE 5
12 11
23 20 4. 220 FT-LBS
NOTE 4 5. ADD SHIMS 136765 AND 136766 AS REQUIRED TO
6
ACHIEVE A GAP BETWEEN THE LIFT ARMS AND THE
ALL-TACH FROM O.OOO" TO 0.060" WIDE.
410038
17
LEFT
19
21
18
5
10 18
20 NOTE 1 2
12 16 RIGHT
11 NOTES 1 & 2
13
15
18
6
7
3 4
14 NOTES 1 & 2
NOTES :
1)USE LOCTITE 242
1 2)TORQUE TO 100 FT-LB
184954
12
7
LEFT
20
22
6
13 19
16
NOTE 1 3
21
15 8
RIGHT
14 NOTES 1 & 2
18
1
19
9
10
NOTES :
1) USE LOCTITE 242
2) TORQUE TO 100 FT-LB
4 5
17 NOTES 1 & 2
11
184954
33
19 32
41
7
36
43
39 38
33
40
17
11
48
16 18
2
40 35
12 34
40 46
13
8
ALL-TACH ASSEMBLY BREAKDOWN
VIEW
10
14
37
37 24
INNER TUBE
44 31
5
6 24
27
5 OUTER TUBE
30
9 42
25
3 ROUTE HOSES
THROUGH GUIDE
33
22 ROUTE HOSES
THROUGH SLEEVE
27
42 26
47
20 45
21
28
ROUTE HOSES THROUGH SLEEVE 15
29
4
50450108 4
TO OUTER TUBE
TO INNER TUBE
37
22 36
41
8
39
ROUTE HOSES THROUGH GUIDE
27
13
43
37 14
20
12
48
19 21
3
23 1
38
15
46
16
9
ALL-TACH ASSEMBLY BREAKDOWN
VIEW
11
17
40
40 28
INNER TUBE
44 35
6
7 28
31
6
34
10 42 OUTER TUBE
29
4 ROUTE HOSES
THROUGH GUIDE
37
26 ROUTE HOSES
THROUGH SLEEVE 31
42 30
47
24 45
25
32
18
33
5
50450108 5
TO OUTER TUBE
TO INNER TUBE
34
19 32
41
7 37
ROUTE HOSES THROUGH GUIDE
23
39
43
38
34
40
17
11
48
16 18
2
36
40 12
35
40 46
13
14
33
33 24
44 INNER TUBE
31
5 24
6
27
30
5 42 OUTER TUBE
9
ROUTE HOSES
THROUGH GUIDE
25 3
34
22 ROUTE HOSES
THROUGH SLEEVE
27
42 26
47
20 45
21
28
15
4 ROUTE HOSES THROUGH SLEEVE
38
22 36
41
8 40
ROUTE HOSES THROUGH GUIDE
27
13
43
38 14
20
12
48
19 21
3
1
23
39
15
46
16
9
ALL-TACH ASSEMBLY BREAKDOWN
VIEW
11
17
37
37 28
44 INNER TUBE
35
6 28
7
31
34
6 42 OUTER TUBE
10
29 4
ROUTE HOSES THROUGH GUIDE
38
26 ROUTE HOSES
THROUGH SLEEVE 31
42 30
47
24 45
25
32
18
5
3
1
2
5
6
4 3
4
5
1
4
3 5
2 6
FRONT
1
TORQUE TO
3 180 FT-LBS
4
Axle Assembly
5
194761
2
1
3
1
2
10
9
ASSEMBLY NOTES: 8
12
1) PRESS OUTSIDE BEARING CUP INTO CASTING(6000 lbs)
11
2) PRESS OUTER SEAL INTO CASTING(500 lbs) 13
3) PRESS INNER BEARING CUP INTO CASTING(6000 lbs) 14
4) PACK BEARING WITH LITHIUM GREASE 15
5) PRESS BEARING CONE ONTO AXLE(6000 lbs) 6
6) ASSEMBLE AXLE INTO HOUSING
7) PACK BEARING WITH LITHIUM GREASE
8) PRESS BEARING ONTO AXLE AND INTO CASTING(6000 lbs) Note: All special washers are used 'as required'
9) INSTALL RETAINING RING
10) MEASURE GAP BETWEEN BEARING AND SNAP RING
11) REMOVE RETAINING RING
12) INSTALL SPECIAL WASHER OF APPROPRIATE THICKNESS
13) INSTALL RETAINING RING AND REMOVE PRESSURE
138658_138663_139589
45
39 17 50
22
23 ATTACH TO AIR CLEANER
39
NOTE 9 44 SUPPORT ON LEFT FRAME
11 51
NOTES 1 & 4 41 20
32
NOTES 1 & 5 52 18 7
5 24 26 40
NOTE 1
12 46 10
13
30
TANK RETURN
38 NOTE 2
25
NOTE 11
44 1
A
14 35 20 28
16
ATTACH TO
36
27 BATTERY TRAY
NOTES 1 & 4 42
11
33
19
29 37
1
NOTES 1 & 5 3 6
NOTE 6 31 52
NOTES 1 & 3 49 12 33 16
15
NOTE 7 4
52
8
34
TO FUEL 11
35 PUMP TANK SUPPLY
NOTE 2
47
12 21 41 NOTES 1 & 4
12
TO LEFT INNER 30 52 NOTES 1 & 5
25 FRAME
12
15 14
12 11
42 NOTES 1 & 4
25 25
47 NOTES 1 & 8
NOTE 1 DETAIL A
48
400732
48 46 13 10
38
54
19 3
23 1 21
15
25
33
NOTE #7
37
24
57
44
43
3
9
2 56 18
REAR FUEL
FRONT FUEL TANK PORT
NOTE TANK PORT 18 NOTE #2
#1 & #4 55 NOTE #2 40
NOTE
#1 & #4 52 11
27
CONNECT TO PORT
INSIDE OF CHASSIS
22 39
51 NOTE #1 & #5 8
1 4
NOTE #3 60 ENGINE OIL COOLER REAR HOSE
12 35
31 17
12
NOTES:
1. APPLY LOCTITE 242 OR EQUIVALENT
2. PIPE THREAD SEALANT
GOVERNED ENGINE SPEED SPECIFICATIONS 3. 110 FT-LBS.
SPEED SETTING RPM TOLERANCE 4. 47 FT-LBS
LOW IDLE, NO LOAD 1000 10 RPM 5. 28 FT-LBS
HIGH IDLE, NO LOAD 2500 10 RPM 6. RE-USE WASHER SUPPLIED
HIGH, NO LOAD (EU ONLY) 2500 10 RPM
MANUFACTURER'S RATING* 2500 10 RPM WITH ENGINE OIL DRAIN PLUG
*THE MAXIMUM RPM UNDER LOAD WHEN THE 7. COUPLER PLATE INSTALLATION
GOVERNOR IS AT ITS FASTEST SETTING(OPEN) A. DO NOT APPLY LUBRICATION /GREASE
B. LEADING EDGE OF COUPLER GUB TO BE
POSITIONED FROM .39"-.42" PUMP SURFACE
C. TORQUE (2) SET SCREWS TO 20 FT-LBS EACH
8. REMOVE LIFT HOOK FROM FLYWHEEL END
OF ENGINE AND DISCARD.
34
21
44
24 26
49
33 3
3 41
19
42
20 29
58 47 3
53 3
18
47
REAR FUEL TANK PORT
5 NOTE #2
59
28 25
32 16
30 45 41
11
50 NOTE
#1 & #5
NOTE #3 60
36
12
DETAIL A
14
12
31
410546
15 5
9
2
17
1
12
3 11
11 6
4
7
14
8
13
16
18
19
INSTALL EXHAUST GASKET
SUPPLIED WITH ENGINE
10
410544
4640 Models
6
24 3
6
8
30
8
15 32
33
6 3
6 1 37 34
8
20 4
14 6
27
29 19 16
6 9 2
6 6
9 10 23
2
18
6 12
36
6 38
35 21
7
35 11
5
5 6
6 2
2
26
6
25 6
31
NOTE 1 22
5
3
NOTE: 5
1) APPLY LOCTITE 242 OR EQUIVALENT 28 13
35
35
400685
5240 Models
6
8
6
29
34
21
14
3
38 35 36
1 MOUNTING PLATE
IN REAR DOOR
25
15
16 8 3
4
27
20
28
10
19
2 2 9
26 24
7
12
22
31
32 11 37
33
2
NOTE 1
39 5
3
6 6
LONGER LEG LENGTH
5
13
30
23 2 37
LONGER LEG LENGTH 18
NOTE:
1. APPLY LOCTITE 242 OR EQUIVALENT
410594
DRAIN -8 ORB
MAIN OUT -10 ORB (A,C)
13
9 5
38
13
A 38 41 F
E
1
26
38 C
B
35
42
D
L
48 H N
3 29 D 30
37 23
14 6 47
O
G
6
C 34
19 E
29 36 24
17
22 H 37
2
N
31 28
33
4 20
J
M
27
M
25 21
32 7
16
4 F
K
L 40
45 K
42
44
19
48
J
29
B
410026
A 3
14
29
38
DRAIN -8 ORB
MAIN OUT -10 ORB (A,C)
22
1
NOTE 1
24 42 APPLY LOCTITE 242
TORQUE TO 55 FT-LBS
E
36
3 45
38
F
8
G
9 33
NOTE 1 38 32
B
34 35 D
39 C
29 A 25
13
L 17
4 TANK
44 21 31 6 43
D
H
6
10
12
G 30
C
21
31
23 18
14
16
6 2
26 E
5 H
19 20
28 J M
M
15
11
7
40 27
K
L
5
F
41 37
K
39
13
NOTE 1. REMOVE (4) CAPS AND TURN EACH J 44
SPEED ADJUSTMENT SCREW CLOCKWISE 21
(APPROXIMATELY 1 FULL TURN)
MAX WHEEL SPEED TO BE 90 RPM 2 B
MAX DIFFERENCE OF 3 RPM BETWEEN LEFT & RIGHT SIDE
A 4
10
21
410027
44
26
12 14 APPLY LOCTITE 242
11 46 TORQUE TO 55 FT-LBS
5
8 O 17
9
10
40
2
38
13 38
F
13
A N
E D 28
42 41
B 1
25 40
6
39 21
C 37
7 E 6 47
G
43
16 41
J N 3
D
J 22 19
48
18 H
L
O H 29
C
13 M
35 27
5 30
M 34 K
20 36 4
33
24 F
15 18
48
7
G
13
L
45 B
K
A
410021
31 43 32
20
1
46
9
NOTE 1
8 10
18
B
42 36
35 F
41
40 34 D
TANK C
32
A 23
33 6 16
J D 10 37
38 7
29 44
G 17
E 6
45 21 2
H L 37
13
38
J 12 14
H 6 24
10
30 5 C
M
M
15 K
4
25
F
31
NOTE 1. 11 19
REMOVE (4) CAPS AND TURN EACH 28
A 41
SPEED ADJUSTMENT SCREW CLOCKWISE 7
(APPROXIMATELY 1 FULL TURN) G 13
MAX WHEEL SPEED TO BE 90 RPM 2 45
MAX DIFFERENCE OF 3 RPM BETWEEN LEFT & RIGHT SIDE
39 B 10
38 L
26 27
410028
4 23
5
12
10
9
15
NOTE 3 6
14
13 3 17
19
16 11
2 20
24 7
NOTE 2
18
21
3 1
8
27
4 26
7
NOTE 3
8 16 11
12
19 3 23
17 2
21
20
13
28
9 24
25
3
18 NOTE 2
1
22
5
3
34
30
17
1
25
19
37
46
36
44 12
4 26 14
38
32
36 13
48 39
7
31
12
35
35 52
8 41
12
10
18
15 40
2
29 40 14 49
INSERT FITTING INTO 13
27
28 MAIN CONTROL VALVE
ON UPPER R.H. SIDE 51 12
10
23 3
10
22
24
21
21
20 5 24
5 19
38
30
9 46 44
5 7
7
400691
50
44
47
42
10
11
12
32 11 15
52
1
33 3
16 23
24 45
19 29
39
20
5
18
43
5
8
45
6 34
6 31 25
13 11
4 34
12
40
37 11
6
7 48 52
6 11
46
30 3
13
17
11 36
9 35 14
2
30 13 49
38 51
28 3 12
11
26 27 9
9
3
22
21
REFERENCE TUBE ASSEMBLY SEQUENCE
1. 194503 5. 194530 41
2. 194506 6. 194531
3. 194529 7. 272595
4. 194504 8. 272799
23 20
5 20
45
5
23
19 18
43 29
8
410608
5 6
6
Power-A-Tach® Hydraulics
4640 Models
FRONT OF MACHINE
TO FRAME GROUND
1 RUN
8
3
REMOVE EXISTING CAP AND
INSTALL CHARGE HOSE FOR
POWER-A-TACH
2
6
10 1
DEUTSCH CONNECTOR WITH 7
RED/BLACK WIRES TO BE
INSERTED INTO SOLENOID
COIL CLOSEST TO VALVE BODY
DETAIL VIEW
SOLENOID VALVE
INSTALL IN LH
ROPS PANEL
1
4
5
4
TO CONNECTOR ON ROPS HARNESS
3
IN INSTRUMENT PANEL 2 2
6 1
1
400731
Power-A-Tach® Hydraulics
5240 Models
CONNECT TO
ROPS HARNESS 17 LEFT
LEFT CHASSIS VIEW INSTRUMENT
PANEL VIEW
10
CHASSIS GROUND
CONNECT TO
VALVE SOLENOIDS 20
12
11 18
6
21 3
19
1 6
2 1
9
22
7
13
4 15
9 14
VALVE SUB
ASSY VIEW 3
16
FITTING ON
BRAKE VALVE
8 5
DETAIL A
50450009
17 10 11 NOTE 2
ROPS WIRE ROUTING CONNECTS TO ROPS
19
HARNESS
8 12
LEFT HAND ROPS
INSTRUMENT PANEL 19 19
2 19
6 LEFT ROPS 16
SIDE SCREEN 4 NOTE 1
1 9
2
18
2 CHASSIS ASSEMBLY
13
CONNECTS TO 5
HARNESS 275888 7
15
NOTE 1. THIS HARDWARE IS USED TO MOUNT MAXI FUSE HOLDER.
ADDITIONAL WASHERS ARE SUPPLIED TO SPACE FUSE HOLDER
AWAY FROM BRACKET FOR EASIER FUSE COVER REMOVAL.
NOTE 2. CONNECT TUBES TO ALL-TACH HOSES IN LEFT REAR TOWER.
3
PUMP PORT MARKED "UP" TO BE CONNECTED TO BASE END OF
ALL-TACH CYLINDER.
E F
G
D
A H
B
C
I
J
ELECTRICAL CONNECTION DETAILS PUMP 243869
14
F,I
G,J
400735
H
(GROUND WIRE)
10 1
6 2
CONNECTS TO
HARNESS 275888 9
CHASSIS GROUND
CHASSIS GROUND 7
5 8
1
11
4
E
11 D F
G
A
H
B C I
50450010
9 10
RIDE CONTROL
(HYDRAGLIDE)
DETAIL A
INDICATOR
LEFT INSTRUMENT PANEL 4 1
(REFERENCE)
8
7
12
11
2
400744
2
6
8 9
BLK 7
BRN
10
11
410620
4 12
7
3
11
2
2
1
14 13
8
5
14
9
13
410125
12
4
7
11
10
1
2
2
13
14
5
9 8
13
410224
21
2
22
10
16 20
7
A
2
5
17
6
1
3
4
15 26
4
26
28 12 14
24
11
1
DETAIL A 23
27
11
11
1 BACKSIDE DETAIL A
11 23
410126
25
29
19
9
8
20
2 16
18
2
5 10
A
6
22 6
17
23
13
3
25
14
28
12 15 25
1 24
27 1
1 11
21
21
11 BACKSIDE DETAIL A
26
410225
DETAIL A
T-Bar/Joystick Controls
4640 Models
12
8
18
19
25
20
4
7
1
26
9 1
5
6 7
1 13
1
23
TO START INTERLOCK ON 24
5
CHASSIS WIRE HARNESS 11
16
22
3 3
10
14
2
27 15
22
13
4
25
1
9
24
1
1
6
1
5
DETAIL VIEW
1
PROPORTIONAL VALVE
DETAIL VIEW
PILOT VALVE
410127
T-Bar/Joystick Controls
5240 Models
12
8
25
24
22 TO START INTERLOCK ON
CHASSIS WIRE HARNESS 17
18
9 1
4
1
26
7 1
23
5
6 1 13
1
5
13
21
19
16
3
20
3
20
27
10
15 14
13
4
24
1
23 1
1
5 1
DETAIL VIEW
410227
PROPERTIONAL VALVE
DETAIL VIEW
PILOT VALVE
T-Bar/Joystick Controls
High-Flow Option
4640 Models 36
27
11
10
16 28
22
F
12
33
26
C
23
D
F
TO START INTERLOCK ON
31 CHASSIS WIRE HARNESS
20 21 2
A D C
8
B 5
9
34
13 1
C
B D
17
1 F
B
A
1
7 6
A
15
32 1
1
29
24
25 30
3 18
4 14 30
35 19
17
5
2
33
9
13
2 1
1
1
32
6 7
6 1
410128 DETAIL VIEW
PROPORTIONAL VALVE
DETAIL VIEW
PILOT VALVE
T-Bar/Joystick Controls
High-Flow Option
5240 Models
11 36
10
16
12
32
33
30
TO START INTERLOCK ON 24
CHASSIS WIRE HARNESS
1 2
21
20
5
34 1
1 9
13 1
8
31
1 6
7 17
1
15
27
26 28
29
3
4
14 19 18
35
29
17 5
2
9 32
2
1
1 1
31
1
6
1
6 DETAIL VIEW
410228 DETAIL VIEW PROPORTIONAL VALVE
PILOT VALVE
10 14 6
24
2
5
15
1
25
7
21
1
TO START INTERLOCK ON
CHASSIS WIRE HARNESS
13 3
11
1 3
4
1
22 8
REMOVE EXISTING CAP AND
INSTALL CHARGE HOSE
FOR JEM VALVE
18
16
19
3 20
23
12 17
20
26 9
11
2 24
1
7
22 1
3 1
DETAIL VIEW
DETAIL VIEW PROPORTIONAL VALVE
PILOT VALVE
410129
10 6
24
23
13
20
TO START INTERLOCK ON
CHASSIS WIRE HARNESS
14
7 1 2
1
25
5 1
4 11
11
1 21
3
1
15
8
18
19 3
3
22
17
26
12
9 16
17
11
2 23
1
1
21
1
4
3 DETAIL VIEW
1
PROPORTIONAL VALVE
410229
DETAIL VIEW
PILOT VALVE
34
14
8
22
32
19
20 23
10
17 18
D 21
29
2
TO START INTERLOCK ON 7
CHASSIS WIRE HARNESS 1 C D 11 3
33
1 1
5
30 4
15
1
12
27
24
26
31
28
4
25
16
35 13 28
15
2 3
32
7
2
1
1
1
30
4 5
1
4
1 DETAIL VIEW
410130
DETAIL VIEW PROPORTIONAL VALVE
PILOT VALVE
34
21
19 10
22
32
20
14
28 TO START INTERLOCK ON 1 31
CHASSIS WIRE HARNESS
2
11
17 3
18
33
1 7
6
1
1
29
1
4
15
1 12
5
26
23 27
4
25
4
30
24
35 13 16
25
15 3
2
7
2
1 31
1
1
29
4
5
1
4
410230 1 DETAIL VIEW
DETAIL VIEW PROPORTIONAL VALVE
PILOT VALVE
4
12 1
24 4
3
13
2 29
3
11 1
36 NOTE 1
26
4
23 37 NOTE 1 29
27
22 38
3 4 1
12
36 NOTE 1 25
39 NOTE 2 GREASE TAPER 14
OF PINS 35 NOTE 1 1
17
35 NOTE 1 10
3
3 2
8 5
19 3 20
37 NOTE 1 34
15
6
8 24
16 9
17 6
2
33 19 NOTES:
39 NOTE 2
15 1. DO NOT OVER TIGHTEN CAPSCREWS.
2. APPLY LOCTITE 242 TO CAPSCREWS AND
TORQUE TO 80FT-LBS.
21
21
3. HOSES CROSS EACH OTHER FOR T-BAR, DUAL-HAND,
T-JOY, AND JOYSTICK CONTROLS.
18 HOSES DO NOT CROSS FOR HAND-FOOT CONTROLS.
2 16
18
410147
5240 Models
TO TOP OF HYDRAULIC 34
25
RESERVOIR 34
3 9
40
31 30
13 NOTE 3
33
7 33 NOTE 3
36 22
6
14 1 5
24 6
32
3 15
38 NOTE 1 5 4
13 1
2
42
27 39 32
6 29 NOTE 1
26
28 40
5 6 1 25
NOTE 2 14
NOTE 1
41 38 1
19 GREASE TAPER 16
OF PINS 37 NOTE 1
NOTE 1
37 12
5 3
10 5 5 7
21 36 22
39 NOTE 1
17 24
8 10
18 11 3
19 8
41 NOTE 2
35 21
NOTES:
17
1. DO NOT OVERTIGHTEN CAP SCREWS
23 2. APPLY LOCTITE 242 TO CAP SCREWS AND
23
TORQUE TO 80FT-LBS.
20
410051
High-Flow Option
4640 Models
10
11
4
12
15
8
13
3
14
6
5
4
15
7
8
14
410148
High-Flow Option
5240 Models
13
13
4
10
15
11
8
12 3
14
5
4
15
7
8
14
410106
8
7
24 22
18 5
3
1
27
21 10
7
35
11 13
33
2 35
32
32 19
5
31 4 19 5
6 32 17
20 13 21
4 27
29 32
19
23
30
16
7 14
28 13 4640 LAYOUT 1 3
12 20 35
30 1 25
34 33
34 7
12 9
17 24
13 28
11
35
19
13
28 15
30
8
34 13
26
12 30 31
12
34
19 28
9
32
10 32 5 18
5240/2056 LAYOUT
PARTS NOTED IN THIS PRINT ARE
ARRANGED DIFFERENTLY THAN IN
THE 4640 LAYOUT
410061
26
33 1 24
10 16
1 29
23 3
6 4 34
17 8
21 13 3 37 37
32
23 21
35
34 4
3 21
29 34
18 13
3
11 27
25 21 34
14
4
22 10 1
37
30
4640 LAYOUT 1
35
13
4
15 13 11 21 26
31 28
12 37
13 34
30 12 3 6
36 31
7
36 32
4 30
20 19
1
13
5
34 NOTES:
1) ROUTE ELECTRICAL WIRES BEFORE INSTALLING TERMINALS INTO CONNECTORS
2) INSERT RED WIRE INTO PIN 1, GRAY INTO 2, BLUE INTO 3, AND BLACK INTO 4.
3 3) INSERT WEDGE AFTER TERMINALS ARE INSTALLED
2
9
21
8 34 3 16
5240 LAYOUT
PARTS NOTED ON THIS PRINT ARE
ARRANGED DIFFERENTLY THAN IN
THE 4640 LAYOUT.
410067
32 9
9 9
9 18
19 TO JOYSTICK
SINGLE SPD = PORT #4
20 TWO SPD = PORT #2
7
22 18
TO JOYSTICK
SINGLE SPD = PORT #2
TWO SPD = PORT #4 NOTE: REMOVE EXISTING CAP
TO JOYSTICK PORT #1 1 AND INSTALL TANK
FOR JOYSTICK
24 TO JOYSTICK PORT #3
34
10 28
6 8
PART OF
TO JOYSTICK CHASSIS
PORT #P
26
12
PORTS T & P 17 16 PORTS 1,2,3 & 4
11
21 2 3
33 TO JOYSTICK
31
35 15 PORT #T
35
25
23
30
5
13
30
14
27
410193
6 21
6
8
21
2
17
4 NOTE 1 NOTE 1
4
17
1 4
NOTE 1 17 7
20 3
20
19 4 3
1
17
NOTE 1 2
19
5 5
16 11
18
15
18 11
9
NOTES 2 & 3 12 15 18
16
23
18
13
10 12
NOTE 4
22
14
NOTES:
1) APPLY LOCTITE 242
2) ROUTE ELECTRICAL WIRES BEFORE INSTALLING
TERMINALS INTO CONNECTORS
410166
22
10
11
17
18
23
23 1
16
15
21
24 7 23
14
20
9 21 17
18
8 23
5
24
6 16
NOTE 3 8
7 20
2 3
13 15
5 4 23
12
NOTE 1 & 2 19
NOTES:
1) ROUTE ELECTRICAL WIRES BEFORE INSTALLING
TERMINALS INTO CONNECTORS
2) INSERT RED WIRE INTO PIN 1, GRAY INTO 2,
410066
BLUE INTO 3, AND BLACK INTO 4
3) INSERT WEDGE AFTER TERMINALS ARE INSTALLED.
Hand/Foot Controls
20
19
18
12
16
13
25 22
12
SOUND PAD LOCATION VIEW
15
22 16
13
24
14
6
2 2
23
2
2
7
17 4 2 3
5 2
8
10
1
2 1
11
2
5
21 17 4 23
21
410053
9
24
10
11
NO. 2 PORT
19
NO. 3 PORT T PORT
ADD MEDIUM STRENGTH THREADLOCKER
TO LOWER THREADS SO IT ADHEARS TO
BOTH THE ATTACHMENT NUT AND LOCK NUT
15
26
TO
JO
Y S TI P PORT NO. 1 PORT
CK
13 PO
RT 6
2
TO JOYSTICK
PORT T TO JOYSTICK NO. 4 PORT
TO ELECTRIC 7 TO JOYSTICK
8 PORT P PORT 1
AUX HYD ENABLE PORTS T & P
CONNECTOR ON 20
CHASSIS WIRE
HARNESS 14 12 18
25
23
5 PORTS
1,2,3 & 4
27
23 TO JOYSTICK
PORT 3
1
3 4 TO JOYSTICK
16 PORT 4
22
21
17
410156
14
22
12
15 16
19
13
17
18 8 21
11
24
1
4
23 7 18
3
6 9
20 10
5 2
410064
12 RIGHT INSTRUMENT
PANEL
14
21
15
11
24
16
13
17
20
25
18 5 23
6
27
1
3
7
20
8 19
22
9
26
2
LEFT TOWER
ELECTRICAL PANEL
10
410172
25
8
10
2
19 NOTE 1
4
4
19
1 8
NOTE 1
23 3
25
22
24 1
9 5
18
20
14
13
20
6
16
NOTES 2 & 3 21 18
11
15
17
26
12
NOTE 4
NOTES:
1) APPLY LOCTITE 242
2) ROUTE ELECTRICAL WIRES BEFORE INSTALLING
TERMINALS INTO CONNECTORS
Hand/Foot Controls
High-Flow Option
27
9
NOTE 1
11
3
22
5
15 5
22 1
NOTE 1 25 16
4
1
24 29
26 18
8
19
28
20
21
9
27
10
12 NOTES 2 & 3 6
23
2 NOTE 4 13
7
21
NOTES:
1) APPLY LOCTITE 242
2) ROUTE ELECTRICAL WIRES BEFORE INSTALLING
TERMINALS INTO CONNECTORS
410174
50450282
17 8
16
20 10
6
15 9
19
1
20 19 17
12 16
12 18 6
14
7
11 4
18
13
1
5
2
3
5 2
22
21
410613
400722
TO CHASSIS GROUND
1
3
1
13
1 7
13
4
5
11
12
Battery Assembly
EU Completing
4640 Models
9
1
7
18
8
12
3
18
4
10
1
13 2
6
11
9
16
17
14
15
400739
5240 Models 26
33
19 4
25
28
ECU SHOWN
FOR REFERENCE
34 HYDRAGLIDE/ 2 SPEED MODULE
3 SHOWN FOR REFERENCE
24
26 23
30
18 5
30
9
8
13
29
5
10 GLOW RELAY
13
HI-FLOW MODULE CONNECTION
START RELAY 10
12 GRAY CONNECTOR BODY
CONNECTION POINT GLOW RELAY
5 START RELAY
FOR 2-SPEED AND GREEN CONNECTOR BODY
HYDRAGLIDE MODULE
5 20 JUMPER HARNESS
11
BRACKET AND CLAMPS
USED TO HOLD DOWN
29 13 FUSE BOX POWER CABLE
(NOT USED WITH POWER
TACH OPTION) 38 YANMAR RELAYS
25 A - 184628
NOTE 1
Micro Relays: 30 A - 184627 MAIN CHASSIS HARNESS
183733 FUSE BOX POWER CABLE (RED)
START RELAY CONNECTIONS: GLOW RELAY CONNECTIONS:
TWO PIN METRIPACK (21A GREEN AND 92 PURPLE) TWO PIN METRIPACK (PINK 97 AND BLACK)
RING TERMINAL 82 WHITE RING TERMINAL 81 RED
RING TERMINAL 02E RED RING TERMINAL 02F RED
TO REAR DOOR 1
DETAIL A
POWER TAP TWO-SPEED SOLENOID HARNESS
(PURPLE/BLACK WIRES) ECU DIAGNOSTIC
BACK UP AMBER FLASHERS
PARK BRAKE SOLENOID (OPTION) TOOL CONNECTION
ALARM
(BLUE/BLACK WIRES)
1
TO JOYSTICK
DA VALVE
CONNECT TO
RIDE CONTROL/FLOAT 2 LIFT/TILT
YELLOW/BLACK WIRES LIFT LOCK
SOLENOID LOCK SOLENOIDS
(SHORT SOLENOIDS)
TILT LOCK
SOLENOID STARTER
CONNECTION HORN
CHASSIS 1" TABS OPTION
FOR WIRE TIES
POWER TAP NOTE 1
1 AIR GRID
HEATER FUEL SENDER
RIDE CONTROL/ FLOAT AUX INTERLOCK AUX HYD
BROWN/BLACK WIRES TO START 37 SPOOL LOCK
(LONG SOLENOID) 1 TO ENGINE
36
35 HARNESS
JEM VALVE 1 ALL PLACES
CONNECTIONS 13 7 FOR MAIN
RIGHT JOYSTICK HARNESS
P-CLAMPS
HYD TEMP
SWITCH HEATER POWER TAP
AC POWER TAP
CONNECT TO CHASSIS ENSURE ENGINE HARNESS BRANCH
FOOT THROTTLE CROSSOVER HYDRAULIC TUBES DOES NOT ENCROACH IN BATTERY AREA
LEFT JOYSTICK
22
22
26
NOTE 1) FOR STANDARD UNITS, CONNECT GROUND CABLE TO BATTERY NEGATIVE TERMINAL.
FOR UNITS EQUIPPED WITH BATTERY DISCONNECT OPTION, CONNECT GROUND CABLE
TO CHASSIS GROUNDING STUD.
410599
2 14 12
10
BATTERY GROUND CABLE 11
11
16
4
6
17 19
8 15
3
9
18
13
1
16 5 17 16 3
TO CHASSIS
GROUND STUD
50450012
Battery Assembly
EU Completing
5240 Models
1 10
24
23
8
24 23 16
26
22
20
12
20
DETAIL A
50450007
TO RADIO
OPTION
TO RIGHT
WORK LIGHT TO DOME LIGHT
17
17 TO STROBE
LIGHT OPTION
17
TO RESTRAINT BAR
22
14
3
20 TO SEAT
SWITCH
26
TO SEAT
PAN GROUND
24
24
4 11
12
5
6 12 5 7
13 6
12
23 KEYED
7 POWER
10
16
9
BROWN - START
RED 05 - BAT
GREEN - BAT
RED - ACC 2 2
THROTTLE 25
24 24
NOTE:
TORQUE KNOB SET
TO DOOR SCREW TO 20-30 in-lb. 20
SWITCH
410085
8
4
6
14
13
11
7 4
11
5
10 1
9
12
3 4
12 3
12
12 2
410561
6
5
3
12
4
2 9
11
10
7
14
13
1
8
400537
13
6
8
10
4 5
3
2
12 2
3
2 11 6
3 8
2
5 3 4
1
9
186862
Two-Speed Control
4640 Models
2
1
410305
Two-Speed Control
5240 Models
2
4
RIDE CONTROL INDICATOR
3
50450017
EU Completing
1 4
193113
Standard
AFFIX TO REAR
CORNER POSTS
6
OF ROPS
12
9 10
7 8 11
ROPS SEAL COMPONENTS ROPS FRONTAL VIEW
13
2
3
16
15
17
COVER/CONTROLS
410187_50450086_50450087
EU Completing
4640 Models
8
10
ENGINE COVER
9 5
13
7 ROPS REAR VIEW
2
1
14
6
4
MUFFLER WRAP
3
12
11
REAR DOOR
400740
EU Completing
5240 Models
5
2
ENGINE COVER 17 7
7
1
14
11
12 15
10
9
16
8
LEFT HAND CHASSIS
MUFFLER
50450000
SECTION NOTES
CAUTION
ALWAYS follow safety precautions on decals. Replace decals if they become damaged or
if the unit is repainted. If repainting, BE SURE that all applicable decals are affixed in
their proper locations.
Decal location information assists in the selection and application of new decals, in the event the original
decals become damaged or the machine is repainted.
For decal replacement compare the location photographs to your machine BEFORE starting to refinish.
Check off each required decal using the illustrated reference number. Find the part number, description
and quantity. Refer to the illustration for replacement locations. Refer to Safety chapter of the Operator’s
Manual for information on the safety decals.
Specific decal part numbers for type of model, control option and the Gehl logo must be ordered sepa-
rately.
Gehl Decals
Ref. Part
No. No. Description Quantity
23 183935 DECAL/GEHL 5-1/2 X 23-1/2 2
24 183963 DECAL/GEHL 3-3/4 X 16 1
25 184043 DECAL/GEHL 3-3/4 X 16 (WHITE ON ROPS) 1
39 191031 DECAL/E-SERIES 2
Control Decals
Ref. Part Quantity
No. No. Description T-Bar H/F DH TB/JS, DJS
26 184226 DECAL/T-BAR RIGHT 1 - - -
190954 DECAL/JOYSTICK-ELECTRIC AUXILIARY - - - 1
184228 DECAL/HAND AND FOOT RIGHT - 1 - -
184230 DECAL/DUAL HAND RIGHT - - 1 -
27 184227 DECAL/T-BAR LEFT (TB\JS ONLY - NOT DJS) 1 - - 1
184229 DECAL/HAND AND FOOT LEFT - 1 - -
184231 DECAL/DUAL HAND LEFT - - 1 -
184526 DECAL/JOYSTICK LEFT - - - 1
Option Decals
Ref. Part
No. No. Description Quantity
28 184139 DECAL/HIGH FLOW 1
29 138711 DECAL/HYDRAGLIDE™ 2
30 137829 DECAL/HIGH FLOW 1
31 184116 DECAL/TWO-SPEED (SET OF TWO) 1
32 184481 DECAL/POWER-A-TACH 1
33 184357 DECAL/POWER-A-TACH 1
44 272760 DECAL/PARK BRAKE RELEASE 1
47 184215 DECAL/JACK 1
27 26
33
28
21
22
22 21
23
23 39 39
24
12
14
32
13
10
10
25
7 5
18
40
15
20
19
42
27
26
37
38
35
36
17
11
34
6
6
27 26
29
17
30
27
26
31
26
16
44
21 23
46
39
21
22
22 45
23
39
16
16
47 6 6
SECTION NOTES
2 8
1
4
7
7
5
6
8
3
139452
8
3
8
2 1
7
7
9 4
10 5
6
10
183399
245279
245279
194032
Two-Speed
18
6
7
4
16
17
2
3
11
14
15
12 13
10
193672_673
241978_245149
198170-198171
186912
186916
129706
132068
16 17 18 5 8 11
7
2
12
9
3
6
14 14
17
15
13 18
1 16
4
135367
184101
Two-Speed
3
1 3
4 1
3 4
184102_183978_273155
5 6
215 50950011/CP1112 PRINTED IN USA
SOLENOID VALVES - BRAKE - SINGLE, TWO-SPEED AND BRAKE RELEASE
Ref. Part Quantity
No. No. Description Single-Speed Two-Speed
184102 VALVE/SOLENOID 1 -
183978 VALVE/DUAL SOLENOID - 1
1 184104 COIL 1 2
2 132199 KIT/SEAL 1 2
3 184117 CARTRIDGE 1 2
4 NSS BODY 1 1
10
1
2
6
4
7
13
11
15 5
14 12 9
8
Standard Control Valve 194961 - T-Bar, Dual Hand and Hand/Foot Controls
10
1 3
2
12
11
4
14
7
6
13
194961_193701
8
1 2
6
8
5
8
1 2
3
4
8
10
6
193103_193104
Proportional Valve 244510 - T-Bar, Dual Hand and Hand/Foot Controls - High-Flow Option
T-Bar/Joystick and Dual Joystick Controls - Standard Option
1
3
244512_244510
2 3
184363
11
35 34
18
11
ATTACH TO CAB HARNESS
SUPPORT BRACKET 52 2
49
6
43 36 NOTE 2
3
47
54
25 NOTE 2
8 46
6
6 14
30 REMOVE PLUG FROM ENGINE
31 6 14
22 7 NEAR THERMOSTAT.
NOTE 2
13 6 REMOVE PLUG FROM ENGINE
33 24 7 NEAR WATER PUMP.
15 NOTE 2
4
19 29
21
23
54
53 27 49
28
48
40 39
17
26 TO + BATTERY
TERMINAL
45 1
TO FRAME GROUND
20
4
44
TO LEFT INSTRUMENT 9
PANEL 10
NOTES:
1. ALL COMPONENTS CONTACTING ROPS/FOPS REAR DECK MUST
BE LINED WITH FOAM TAPE FOR SEALING PURPOSES.
16 2. APPLY PIPE THREAD SEALANT.
Parts Listing
11
5240 Models
54
6
6 14
30
31 14
22
13
33 24
15
4
19 29
21
23
54
53 27
28
48
40
44 1
20
4
43
TO LEFT INSTRUMENT
PANEL 9
10
NOTES:
1. ALL COMPONENTS CONTACTING ROPS/FOPS REAR DECK MUST
BE LINED WITH FOAM TAPE FOR SEALING PURPOSES.
16 2. APPLY PIPE THREAD SEALANT.
16
10
9
2 2 25
5240/2056 HEATER HOSE VIEW
42
22
60
6
NOTES:
1) BRACKET, M6 AND M10 HARDWARE 41
CONNECT TO ENGINE. 60
2) APPLY PIPE THREAD SEALANT 3
51 32 8
56
NOTE 1 55 5 2X
NOTE 1 59
ORIENTATE CLAMP AND HOSES SO AS
38 37 TO NOT INTERFERE WITH OIL FILL CAP
NOTE 1 57 6
1
NOTE 1 58 7 NOTE 2
NOTE 1 50
6
7 NOTE 2
Parts Listing
CONNECT TO CHASSIS
HARNESS
LIFTARM CROSSMEMBER 3
(REFERENCE)
6
4
TUBE CLAMP REUSE (REF)
NOTE:
VIEW SHOW WITH LIFTARM
IN RAISED POSITION. SAFETY
ARM REMOVED FOR DRAWING
ILLUSTRATION
TUBE CLAMP
REUSE (REF) 5/16NC x 2 HHCS
REUSE (REFERENCE)
Ref. Part
No. No. Description Quantity
810469 KIT/CROSSMEMBER AUX TUBE
1 131952 COUPLER/MALE 1
2 131953 COUPLER/FEMALE 1
3 184286 TUBE W/TEE 1
4 184869 TUBE/AUX OUTER UPPER 4640 1
5 184958 TUBE/AUX INNER UPPER 4640 1
6 186059 TUBE W/TEE 1
7 186060 TUBE/AUX OUTER 1
8 186061 TUBE/AUX INNER 1
MALE COUPLER
REUSE (REFERENCE)
1 6
FEMALE COUPLER
REUSE (REFERENCE)
LIFT ARM CROSSMEMBER
(REFERENCE) 3
4
7
TUBE CLAMP
REUSE (REF)
2 5/16NC x 2 HHCS
REUSE (REFERENCE)
5
LIFT ARM
(REFERENCE)
8
NOTE:
VIEW SHOWN WITH LIFT ARM
IN RAISED POSITION. SAFETY
ARM REMOVED FOR DRAWING
ILLUSTRATION
HOSE ASSEMBLY'S
(REFERENCE)
5/16NC x 2 HHCS
REUSE (REFERENCE)
TUBE CLAMP
REUSE (REF)
Ref. Part
No. No. Description Quantity
811337 KIT/CROSSMEMBER AUX TUBE
1 131952 COUPLER/MALE 1
2 131953 COUPLER/FEMALE 1
3 184286 TUBE W/TEE 1
4 186059 TUBEW/TEE 1
5 186060 TUBE/AUX OUTER 1
6 186061 TUBE/AUX INNER 1
7 193541 TUBE/AUX OUTER UPPER 1
8 193545 TUBE/AUX INNER UPPER 1
TO REAR LIGHT
1.) MOUNTING HARDWARE FOR ITEMS #3
SUPPLIED WITH SWITCH.
See Grille Illustration Below)
ELECTRICAL
HARNESS
CONTROL LINKAGE
KNOCK OUT CIRCLE
6
7
5 2
7
2
6
1
3
SEE NOTE #1
CHASSIS CROSSMEMBER
3
SEE NOTE #1
TO CHASSIS
ELECTRICAL HARNESS
TO CHASSIS
ELECTRICAL HARNESS
Ref. Part
No. No. Description Quantity
810404 KIT/BACKUP ALARM
1 134588 NUT/SPIRALOCK™ 1/4 6
2 134763 MOUNT/SWITCH 2
3 135726 SWITCH ASSY/ALARM 2
4 140880 ALARM/BACK-UP 1
5 184491 SPACER/BACK-UP ALARM 1
6 650758 BOLT/CARRIAGE 1/4 X 3/4 6
7 650848 WASHER/FLAT #6 4
TO CHASSIS
ELECTRICAL HARNESS
5
TO CHASSIS
ELECTRICAL HARNESS
LOCATION OF
TO REAR LIGHT
BACK LEFT 2 KNOCK OUT CIRCLE
ELECTRICAL
PILOT LINE
HARNESS
3
6
Ref. Part
No. No. Description Quantity
810838 KIT/BACKUP ALARM
1 072806 FITTING/TEE SWIVEL 37° 2
2 134588 NUT/SPIRALOCK™ 1/4 2
3 140880 ALARM/BACKUP 1
4 184491 SPACER/BACKUP ALARM 1
5 187045 SWITCH/PRESSURE 2
6 650758 BOLT/CARRIAGE 1/4 X 3/4 2
CONNECT TO CHASSIS
HARNESS
3
2 1
CONNECT TO 4
CHASSIS HARNESS
Ref. Part
No. No. Description Quantity
Rearview Mirror Kit 806894
806894 KIT/REARVIEW MIRROR
1 132353 MIRROR 1
2 651259 SCREW/CAP TC #10 X 7/8 2
42
22
16 19
15 21 17
38
4
48 39
37
SEE NOTE 1
28 48 7
47 9 31
36
23
29 43 40 33
3
46
24
6
6
34
14 32
43
35
45
30 41 25
2
2
10 27
49 18
11 8 26
5
44 20 39
1
SEE NOTE 1
12
5
4
2
1
5
1
4 4 3
3
A
DETAIL A
1
2 4 1
5 5
Quantity Quantity
Ref. Part 810424 810425
No. No. Description 2" Seat Belt 3" Seat Belt
1 081371 NUT/HEX LOCK 7/16 3 3
2 184007 TAB/RETRACTOR MOUNT 1 1
3 420-36086 ASSEMBLY/ SEAT BELT 2.00 1 -
420-36087 ASSEMBLY/SEAT BELT 3.00 - 1
4 650630 SCREW/CAP 7/16 X 1 3 3
5 654046 WASHER/FLAT 7/16 3 3
3 3
4 5
2
2
2 2 5
2
2 4
2
2
Quantity Quantity
Ref. Part 810422 810423
No. No. Description Suspension Seat Standard Seat
1 184892 BRACKET/SEAT BELT - 1
2 137836 NUT/HEX WHIZLOCK M8 4 4
3 184017 SEAT/STANDARD - 1
184016 SEAT/SUSPENSION 1 -
4 650630 SCREW/CAP 7/16 X 1 - 2
5 654046 WASHER/FLAT 7/16 - 2
PN 50351104 - Latch/Window
9 1
3 3
9 1
9
8
11
9
9
7
11
7 11
6
9
6
11 4 2
9
12
2
5
12 4
5
9 12 10
11 B 11
12 12
10
9
12
3
6
CLAMP PROVIDED
WITH PRE-CLEANER
2 5
4
1
Ref. Part
No. No. Description Qty.
CLAMP PROVIDED 50850113 KIT/PRE-CLEANER
WITH BASE MACHINE 1 070634 HN LF SLOC 1/4 CZ 3
2 087849 CLAMP/HOSE #52 1
3 135335 PRE-CLEANER/INTAKE 1
4 240154 HOSE/AIR INTAKE 1
5 272742 TUBE/PRECLNR/FLNG 90 1
6 651307 PHMS CR 1/4X1/2 ZB 3
7 50350978 ADAPTER/RUBBER 1
1
3 10
4
9
8
5
7
6
2 12
11
4
4
3
5
1
3 6 7
10 9
3 5
9
Ref. Part Qty.
10
No. No. Description Req
11
810421 KIT/DUAL FLASHER
1 055648 TIE/WIRE 12
2 055925 FLASHER 1
3 058615 CLAMP/INSULATED HOSE 2
4 064354 HFS 5/16 X 1 4
5 087234 LIGHT/WARNING ASSY 2
6 187026 BRKT/FLASHER GUARD RT 1
8 7 187031 BRKT/FLASHER GUARD LT 1
8 187559 HARNESS/FLASHER 1
9 187560 HARNESS/FLASHER EXTEND 2
10 210-19470 NUT/FLRSUF 5/16 4
1
11 50351909 HARNESS/JUMPER 1
31 14
NOTE 2
18 24 2 22
6
33 34 16
40
29
13
11 35
19
5
25
30 38
3 28 12
39
36 8 4
34 26
37
28 12 4
5
39
32 31
11 20
1
3 17 15
27
9 21
7
23
NOTES: 10
1. APPLY LOCTITE 242.
2. TORQUE TO 40 INCH-POUNDS ALL PLACES.
7 12
9
2 3 Ref. Part Qty.
1 No. No. Description Req.
8
810834 KIT/SINGLE-POINT LIFT
1 067847 NUT/HEX 3/8 2
6
2 137718 DECAL/LIFT HOOK 2
11
3 138669 TUBE/LOCKING 2
4 187981 SPACER/THREADED MOUNTING 2
5 480-27676 WASHER/FLAT 6
5 6 188050 ROD/LIFT SUPPORT 1
7 188053 WELDMENT/LIFT EYE ASSY 1
12
8 191072 WELDMENT/ SINGLE POINT LIFT 1
3 9 191746 PLATE/NAME 1
5
1 10 10 210-20570 NUT/SERRATED PLATED 6
11
11 650532 SCREW/CAP 5/8 X 1-1/2 6
ROPS TOP PANEL
5 12 650818 SCREW/CAP 3/8 X 3 2
CHASSIS FRONT PANEL 4 11
SPACERS WELDED 4
TO FRONT OF CHASSIS
4
2
7
3 4
7
2
3 3
1
1
1
7
2
3
3
6
4 5
4
2
13 HOLE TEMPLATE
USE FOR TRIMMING
13 11 HOLES IN HEADLINER
1 4
14
24
23
34 23 4
16
32
25 23
18 17 3
3 13
6 31
19 12
21
22 5
2 7 22 26
24 28
20
15 10
11
28
2 33
2 1
29
8
27
FRONT OF MACHINE
TO FRAME GROUND
1 RUN
8
3
REMOVE EXISTING CAP AND
INSTALL CHARGE HOSE FOR
POWER-A-TACH
2
6
10 1
DEUTSCH CONNECTOR WITH 7
RED/BLACK WIRES TO BE
INSERTED INTO SOLENOID
COIL CLOSEST TO VALVE BODY
DETAIL VIEW
SOLENOID VALVE
INSTALL IN LH
ROPS PANEL
1
4
5
4
TO CONNECTOR ON ROPS HARNESS
3
IN INSTRUMENT PANEL 2 2
1
6
1
37
21 35
40
36 27
8 39 36
ROUTE HOSES THROUGH GUIDE
26 43
13 6 INNER TUBE
42
14 34
37 7 30
27
22 19
12
41 OUTER TUBE
6
47 33
18 10
20
3
1
15
38
30 28 4
45
ROUTE HOSES THROUGH GUIDE
16 41 37
9 29
ALL-TACH ASSEMBLY BREAKDOWN
VIEW 44
25 ROUTE HOSES
11 THROUGH SLEEVE 23
46 24
31
2
32
5
17
5
TO OUTER TUBE
TO INNER TUBE
CONNECT TO
LEFT CHASSIS VIEW
ROPS HARNESS 17 LEFT
INSTRUMENT
PANEL VIEW
10
CHASSIS GROUND
20
CONNECT TO
VALVE SOLENOIDS 12
CONNECTOR WITH
RED/BLACK WIRES 11 18
5
CONNECTS TO COIL
CLOSEST TO VALVE BODY 21 19
1 23
5 3
2 1
4 2 9
1 22
6
3
13
4 15
9 14
VALVE SUB
ASSY VIEW 3
14 16
FITTING ON
BRAKE VALVE
8 7
DETAIL A
37 35
21
40
36
36 27
8
39
ROUTE HOSES THROUGH GUIDE
43
26 INNER TUBE
6 34
13
42 7
37 14 30 27
28
22 19 6 OUTER TUBE
41 33
12 10
47
18 20
3
1
15
38 30 4
45 ROUTE HOSES THROUGH GUIDE
16 41 37
9 29
ALL-TACH ASSEMBLY BREAKDOWN
VIEW
25 ROUTE HOSES 44
11 THROUGH SLEEVE 23
46 24
31
2
32
5
17
5
TO OUTER TUBE
TO INNER TUBE
25 27 26
THESE COMPONENTS
AC/HEATER BOX ARE INSTALLED IN
THE CAB INTERIOR
49 41
42
43
4
61
59 59 36 39 47 66 23 1 9
46 SEE NOTE
13
9 66
61 71 32 38
58 66 22 35 33 66 6
40 59
55
52
73
44
44 53
56
62
70 5
2
3
65
7 2X 44
10
11
31
67
69 10
57
52
45
53
11
NOTE: ROUTE #8 AND #10 AC HOSES
BEHIND HYDRAULIC TUBE AND THROUGH
RINGS OF BRACKET 50350286
AC Assembly
28 16
5240 Models (Illustration On
SWITCHES MOUNT IN
LEFT INSTRUMENT PANEL
24 Previous Page)
CONDENSOR FAN
29
TO CONDENSOR FAN
37
54
12 64 30 48
CHASSIS HYD
FILTER BRACKET
SHOWN AS REFERENCE
50
TO COMPRESSOR
244969 AC Main
Housing Assembly
37
14
2
11
37
6
40 33
5 29 28 4
37
32 16 9
3
4
25 35
3 18 37
18 7
27 36
20 40
38 21
24 40
10
13
39
22 23
17 12
8
31 15
19
37
30 26
22
NOTES:
1. ALL COMPONENTS CONTACTING ROPS/FOPS REAR DECK MUST
BE LINED WITH FOAM TAPE FOR SEALING PURPOSES.
2. OUTSIDE OF HOUSING COMPONENTS TO BE LINED WITH
ENSOLITE FOR CLIMATE CONTROL PURPOSES.
50350284 Condensor
Housing Assembly
6
3
5
8
2
4
7 1
27
4 26
7
NOTE 3
8 16 11
12
19 3 23
17 2
21
20
13
28
9 24
25
3
18 NOTE 2
1
22
5
NOTES:
1. 272760 TO BE LOCATED NEAR 273155
2. 055981 TO BE INSTALLED INTO LEFT PORT
OF MANIFOLD VALVE.
3. DECAL 184215 TO BE LOCATED ON RH
INNER FILLER PANEL.
22
4 23
5
12
10
9
15
NOTE 3 6
14
13 3 17
19
16 11
2 20
24 7
NOTE 2
18
21
3 1
8
NOTES:
TO LEFT DRIVE MOTOR
1. 272760 TO BE LOCATED NEAR 273155
BRAKE FITTING
2. 055981 TO BE INSTALLED INTO 184102
3. 184215 DECAL TO BE LOCATED ON RH
INNER FILLER PANEL
30
15
14
6
10
9
REPLACES EXISTING REAR WINDOW
5
7 ANTI-SIPHON (CHECK) VALVE
INCLUDED WITH WIPER KIT
1
1 9
2
18
2 CHASSIS ASSEMBLY
13
CONNECTS TO 5
HARNESS 275888 7
E F
G
D
A H
B
C
I
J
ELECTRICAL CONNECTION DETAILS PUMP 243869
37
21 35
40
36 27
8 39 36
ROUTE HOSES THROUGH GUIDE
26 43
13 6 INNER TUBE
42
14 34
37 7 30
27
22 19
12
41 OUTER TUBE
6
47 33
18 10
20
3
1
15
38
30 28 4
45
ROUTE HOSES THROUGH GUIDE
16 41 37
9 29
ALL-TACH ASSEMBLY BREAKDOWN
VIEW 44
25 ROUTE HOSES
11 THROUGH SLEEVE 23
46 24
31
2
32
5
17
5
TO OUTER TUBE
TO INNER TUBE
10 1
6 2
CONNECTS TO
HARNESS 275888 9
CHASSIS GROUND
CHASSIS GROUND 7
5 8
1
11
4
E
11 D F
G
A
H
B C I
37 35
21
40
36
36 27
8
39
ROUTE HOSES THROUGH GUIDE
43
26 INNER TUBE
6 34
13
42 7
37 14 30 27
28
22 19 OUTER TUBE
6
41 33
12 10
47
18 20
3
1
15
38 30 4
45 ROUTE HOSES THROUGH GUIDE
16 41 37
9 29
ALL-TACH ASSEMBLY BREAKDOWN
VIEW
25 ROUTE HOSES 44
11 THROUGH SLEEVE 23
46 24
31
2
32
5
17
5
TO OUTER TUBE
TO INNER TUBE
SECTION D: SCHEMATICS
Electrical Schematic - Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
Electrical Schematic - Power-A-Tach® Cold Weather. . . . . . . . . . . . . . . . . . . . . . . . . . 271
Electrical Schematic - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
RIGHT
RADIO CONNECTION STROBE DOME FRONT
LIGHT WORK
LIGHT LIGHT
(OPT) 39
FLOOD LAMP ELECTRICAL - ROPS SCHEMATIC 40
123 43 44
LEFT
TO WIPER/WASHER/
84 RD-14
FRONT
0 BK-14
6 WORK
LIGHT
DOOR SWITCH
6
43 0R-14 AB C
0 BK-14 84 RD-14
43 OR-14
RIGHT CONSOLE
61 GN-16
60 OR-14
84 RD-14
43 OR-14
LEFT CONSOLE 0 BK-16
0 BK-16
0 BK-16
0 BK-14
ASSEMBLY
43 OR-14
52 WH-16
59 RD-14
ASSEMBLY
0 BK-16
0 BK-16
0 BK-16
HOURMETER
15 BR-16 34 YL-16
0 BK-14 34
52 WH-16
53 RD-16 36
52 WH-16
43 OR-14 S
53 RD-16 (I) 25 BR-16
FUEL
18 35
19 1 54 RD-14 0 BK-16
2 0 BK-16 53 RD-16 38
33 PK-16 6 SAFETY 3 10 WH-16
0 BK-14
0 BK-14
0 BK-14
5 4 17 GN-16
INTERLOCK
0 BK-16
37 GN-16 4 5 30 PU-16
15 BR-16
29 YL-16
3
2
CONTROL 6
7
40 GY-16 53 RD-16 (I) S 22 GN-16
ENG TEMP
36 BU-14 1 MODULE 8
40 GY-16
9 37
52 WH-16
10 0 BK-16
11 15 BR-16
12 53 RD-16
40 GY-16
FILTER
53 RD-16 53 RD-16
BELT
SEAT
AIR
32 33
15 BR-16
ROPS
0 BK-14
0 BK-14
0 BK-14
0 BK-14
19 WH-16
53 RD-16 TO EU 53 RD-16
GROUND 53 RD-16
TEMP FILTER
LIGHTS
PSI
OIL
ENG HYD
31 33A
14 PU-16
31 OR-16
40 GY-16
A B 23 0 BK-14
WARN ING CONTROL CONTROL
SHUTDOWN
BATT
17 20 30 29
53 RD-16 34 YL-16
11 RD-14
0 BK-16
32 GN-16
TWO-SPEED PARK BRAKE
0 BK-16
43 OR-14
43 OR-14
53 RD-14
53 RD-16 53 RD-16 53 RD-16 53 RD-16
TEMP
GLOW
HYD
16 14 27 28
RIDE
87 TN-16 53 RD-16
23 OR-16
87 TN-16
POWER ALL 24 BU-16
11 RD-14 1
TACH SWITCH PARK BRAKE
(OPT) SWITCH 48 WH-14 3
2 25
89 RD-14 A 8 30 PU-16 11C43 OR-14
INSERTION SIDE
4
110 WH-14 B 3 RED
DGN
12 RED ORGWHT
A 22 21 11B 42 GN-14 5
48 WH-14
B 9 2 54 RD-16 11 RD-14 6
RESTRAINT SEAT
BAR
SWITCH 126 GN-16
123 TN-16
LIGHT SW
0 BK-14 SWITCH
124 YL-16
125 PK-16
10 3 1 7
62 RD-14 41
48 WH-14
8 2
122 PU-16
7
FLASHER 67 PK-16
IGNITION SW
17 GN-16
10 WH-16
23 ORG-16
[ OPT. ] 54 RD-14
32 GN-16
22 GN-16
19 WH-16
31 OR-16
40 GY-16
24 BU-16
87 TN-16
14 PU-16
25 BR-16
34 YL-16
4 BU-16
5 RD IGN
05 RD-14
AC/HEAT POWER
50 WH-14
OFF
36 BU-14
33 PK-16
20 BR ST ON
29 YL-16
0 BK-12 21 20 BR-16
A 55 WH-12 21 ST
B 0 BK-12 2 RD BAT 26
54 RD-14
02 RD-14
55 WH-12
56 RD-12
17 GN-16
11 RD-12
0 BK-12
61 GN-16
17 GN-16
54 RD-14
19 WHT-16
25 BRN-16
31 ORG-16
40 GRY-16
32 DGN-16
22 DGN-16
23 ORG-16
14 PUR-16
87 TAN-16
04 DBL-16
24 DBL-16
34 YL-14
ACCESSORY PLUG
43 OR-14
10 WH-16
42 GN-14
54 RD-14
56 RD-12
110 WH-14
89 RD-14
11
0 BK-14 10 WH-16
A B CD E F
1 2 3 4 5 6 7 8 9 101112 2
53 RD-14
59 RD-14
62 RD-14
122 PU-16
84 RD-14
125 PK-16
123 TN-16
126 GN-16
67 PK-16
124 YL-16
54 RD-14
60 OR-16
24
AB 4 12 PIN GRAY
56 RD-12
11 RD-12
55 WH-12
11 RD-12
0 BK-12
A B CD E 1 2 3 4 5 6 7 8 9 101112 1
69 WH-16
05 RD-16
02 RD-14
70 RD-14
20 BR-14
50 WH-14
43 OR-14
36 BU-14
33 PK-16
71 BK-16
29 YL-16
42 GN-14
69 WH-16
50 WH-16
43 OR-14
70 RD-16
02 RD-14
05 RD-16
36 BU-14
20 BR-14
33 PK-16
29 YL-16
71 BK-16
1 2 3 4 5 6 7 8 9 101112 3
12 PIN GRAY
KEYED CONNECTION
PLUG
PRINTED IN USA
TO STARTER B+
A SEE CHASSIS
SCHEMATIC
1 2 34 5 6 1 2 3 4 5 6
ENGINE
TEMP
SENDER
22 GN-16
96 PK-16
69 WH-16
114 GY-16
115 BU-16
14 PU-16
101 GN-16
94 RD-14
99 OR-16
98 TN-16
34 YL-16
106 PU-16
103 BR-16
105 YL-16
104 16-GY
ENGINE
TEMP
SENDER
(ECU)
12
50950011/CP1112
102 OR-16
69 WH-16
SPEED
SENSOR
31 OR-14
12 271978 ELECTRICAL SCHEMATIC
31 OR-14
94 RD-14
22 GN-16
99 OR-16
69 WH-16
14 PU-16
98 TN-16
96 PK-16
34 YL-16
PLUG
PLUG
104 16-GY
106 PU-16
103 BR-16
105 YL-16
101 GN-16
115 BU-16
114 GY-16
102 OR-16
164 PU-16
164 GY-16
4TNV98 ENGINE
264
SCHEMATICS - ELECTRICAL - HEATER
L M H FAN SPEED
SWITCH
B C
2 PIN WEATHERPACK
CONNECTOR PAIR IN
LEFT INSTR PANEL
ORANGE
40 AMP FUSE
YELLOW
BLACK
RED
C
D
A
B
BLACK
- TO CHASSIS GROUND
YELLOW C
RED D
BLACK A
ORANGE B
QUICK DISCONNECT
TERMINAL PAIR AT
HEATER HOUSING
RED
86 87
+ 87a
HIGH SPEED
BLOWER RELAY
85 30
-
BRIDGE AC -
RED
RECTIFIER
PACKAGE + AC
YELLOW
RED
ORANGE BLACK
L M H
266
OPTIONAL HIGH FLOW
HYD COUPLERS
MAIN CONTROL VALVE
SHOWN OPTIONAL
P2 HIGH FLOW SECTION
2600 PSI AT 36 GPM
AUX HIGH FLOW
CASE DRAIN COUPLER
RIGHT STD
DRIVE AUX
REXROTH A20VG PORT KEY MOTOR TILT
A-B.....HIGH PRESSURE PORTS 4
T.......CASE DRAIN PORT 3500 PSI AT 1.3 GPM
MA......GAUGE-OPERATING 3500 PSI LIFT BASE
2 PILOT SUPPLY AT 1.3 GPM
PRESSURE A T SOLENOID VALVE
MB......GAUGE-OPERATING TILT ROD
3 MANIFOLD FILTER ASSEMBLY
PRESSURE B
P WITH BYPASS
R.......AIR BLEED 1750 PSI AT 1.3 GPM
X1-X2...CONTROL PRESSURE PORTS 1 LIFT ROD LIFT
(BEFORE THE ORFICE)
G-G1-G2.PRESSURE PORT FOR P1
AUXILIARY CIRCUIT LIFT/TILT
S.......BOOST SUCTION PORT JOYSTICK
HEAT EXCHANGER
MG......GAUGE-OPERATING
PRESSURE G
Y.......CONTROL PRESSURE
GAUGE PORT
2750 PSI
50950011/CP1112
AT 23 GPM
MAIN RELIEF
OPTIONAL HYD SAFETY LOCK
ALL-TACH SOLENOID RESERVOIR
HYDROSTATIC
PUMP
S X1 X2 MA A G1A MA MG X2 X1
HYDRAULIC
PUMP
50350306
DUAL JOYSTICK
G2 MB B G Y B MB T R
TILT CYLINDERS
LIFT CYLINDERS
SHOWN WITH
OPTIONAL
SHOWN WITH TWO-SPEED
OPTIONAL PARKING SOLENOID
BRAKE RELEASE VALVE
VALVE BRAKE
SOLENOID
VALVE SAFETY LOCK
SOLENOID
HYDRAULIC
ALL-TACH
VALVE
TRAVEL
JOYSTICK
4
JOYSTICK PILOT
PRINTED IN USA
SUPPLY SOLENOID
2
T LEFT
DRIVE
3 MOTOR
P C
D
HYDRAGLIDE G A B SELF LEVEL VALVE
1 MANIFOLD
A B
AC
AUXILIARY HYD T
COUPLERS
267
OPTIONAL HIGH FLOW
HYD COUPLERS
HEAT EXCHANGER
MAIN CONTROL VALVE
SHOWN WITH OPTIONAL 2750 PSI
HIGH FLOW SECTION AT 23 GPM
MAIN RELIEF
HYDROSTATIC
PUMP
OPTIONAL 50350306
50950011/CP1112
HIGH FLOW
HYDRAULIC NON DUAL JOYSTICK
PUMP
SHOWN WITH
OPTIONAL SAFETY LOCK
TWO SPEED SOLENOID
SOLENOID
VALVE
SHOWN WITH
OPTIONAL PARKING
BRAKE RELEASE BRAKE
VALVE SOLENOID
VALVE
HYDRAULIC
ALL-TACH
LEFT VALVE
DRIVE
MOTOR
SCHEMATICS - HYDROSTATIC/HYDRAULIC - NON-DUAL JOYSTICK
D C SELF
HYDRAGLIDE G A B
MANIFOLD LEVEL
VALVE
A B
AC
AUXILIARY HYD T
PRINTED IN USA
COUPLERS
SWITCH 1 SWITCH 2 SWITCH 3 DEUTSCH CONNECTOR PIN FUNCTION TABLE
FUNCTION GROUND POWER ON SWITCH 1 SWITCH 2 SWITCH 3 SWITCH 4
C GRY E WHT G DBL WITH KEY UP DOWN UP DOWN UP DOWN
PUR TAN
193833 2 PIN
D ORG F H HAND GRIP WEATHERPACK PIN IDENTIFICATION B K C D E F G H A
2 SPEED/ HOUSING SHROUD AMP CAPACITY * 15 15 15 10 10 15
FLOAT HORN AUX SWITCH TYPE N/A N/A MOMENTARY MOMENTARY MOMENTARY LATCHED
RED BLK BRN YEL 2 PIN
GRY
2 PIN * TOTAL CUMULATIVE SYSTEM CAPACITY LIMITED TO 20 AMPS
BLU WEATHERPACK
PRINTED IN USA
WEATHERPACK
TOWER TOWER
.156 INSULATED 12 PIN
FEMALE BULLET DEUTSCH
RECEPTACLE
.156 INSULATED FABRICATED 194147
12 PIN ELECTRICAL 15 AMP
MALE BULLET
RED
DEUTSCH BOX AUTO RESET
PLUG CIRCUIT BREAKER
INSULATED RING RED
A A A 10 AMP
FOR 1/2" STUD 194146
BLK
B B B FUSE WHT 1 DIODE BLOCK
PUR 2
193839 INLINE DBL 3
HOLDER TAN 4
ADAPTOR BLK 9
WITH 5
193828 6
SEALED 7
HARNESS CAP 8
ALL HANDLE
YEL
RED
PINK
BLK
RED
GRN
4 PIN DEUTSCH
DEUTSCH RECEPTACLE
1 2 3 4 PLUG
YEL
BLK
BLK
RED
RED
BLK
BLK
BLK
BLK
PNK
GRY/BLK
RED
BRN
YEL/BLK
RED
ORG
RED
GRY
30
30
30
30
86
85
86
85
86
85
86
85
50950011/CP1112
RED
87A
87A
87A
87A
TAN
PUR
BLK
PNK
ADAPTOR RECEPTACLE
RED
YEL/BLK
GRY/BLK
INSULATED RING
RED
GRY
BLU
BLK
.156 INSULATED FOR 5/16 STUD 12 GA. 193834 20 AMP
MALE BULLET (4) AUTO RESET
ARMING RELAY "A" RELAY "C" RELAY "D" 194144 RELAY
INSULATED RING FOR 3/8 STUD CIRCUIT BREAKER RELAY (QTY 4)
ALSO INCLUDE INSULATED A GRN 1 1 PNK
RING FOR 1/4 STUD (SHIPPED B BLK 2 2 BLK
C ORG 3 3 YEL/BLK
273181 20 AMP INLINE FUSE LOOSE) D WHT/BLK 4 4 GRY/BLK
E WHT 5 5 WHT
F RED/BLK 6 6 PUR
G BLU 7 7 DBL
H GRN/BLK 8 8 TAN
J 9 9
NOTES: K RED 10 10 RED
L 11 11
M 12 12
1. ALL WIRE TO BE 16 GA EXCEPT WHERE NOTED. N
2. BRAIDED LOOM TO WITHIN 2.0" OF CONNECTORS 14 PIN P
268
SCHEMATICS - ELECTRICAL - HVAC
YELLOW
RED ORANGE
L M H
FAN SPEED
B C SWITCH
RED
BLUE
HEAT OFF AC
PRESET COLD
CONTROL SWITCH AC/HEATER
IN HEATER HOUSING SWITCH
RED
BLUE B B BLUE BLUE
BLUE A A BLUE
RED A A WHITE TO 12VDC KEYED
2 PIN WEATHERPACK BLACK B BLACK POWER IN RIGHT
B
CONNECTOR PAIR AT INSTR PANEL
HEATER HOUSING (SEE ROPS SCHEMATIC)
2 PIN WEATHERPACK
CONNECTOR PAIR IN
LEFT INSTR PANEL
BLACK
C WHITE
BLUE
RED
ORANGE
YELLOW
BLACK
RED
D
A
B
C
D
A
B
4 PIN WEATHERPACK
CONNECTOR PAIR AT
HEATER HOUSING 4 PIN WEATHERPACK
CONNECTOR PAIR AT
HEATER HOUSING
RED
RED
+ CONNECT TO AC PLUG
WHITE C
BLACK
D
A
B
- TO CHASSIS GROUND
C
D
BLACK
A
RED
ORANGE B
BLUE
YELLOW
BLACK
QUICK DISCONNECT
RED
TERMINAL PAIR AT
HEATER HOUSING
RED
RECTIFIER
PACKAGE + AC
YELLOW
RED
BLACK
B B BLACK
BLUE A BLACK
A RED
L M H ORANGE
2 PIN WEATHERPACK
CONNECTOR PAIR AT RESISTOR BLOCK BLOWER MOTOR
CONDENSOR HOUSING IN HEATER HOUSING IN HEATER HOUSING
WHITE
86 BLACK
+ 87a 87
CONDENSOR ELECTRIC ENG
FAN RELAY NC COOLANT FLOW
BLACK BLUE 85 CONTROL VALVE
- 30 RED
BLACK
FAN MOTOR
IN CONDENSOR RED
HOUSING RED CONNECT TO CONDENSOR FAN
+ PLUG LOCATED NEAR BATTERY
GROUND BLACK
WHITE
WASHER BLACK RED
PUMP POWER
ORANGE
ORANGE
YELLOW
W
GREEN WIPER
B
SWITCH
BLUE
3
RED
HIGH SPEED
LOW SPEED
GROUND
YELLOW
GREEN
SWITCH
PARK
BLUE
COMMON
WHITE
WIPER MOTOR
RED
GROUND TO CONNECTION DOOR
NORM CLOSED SWITCH
WIPER MOTOR
A
B
"UNLOCK" C
LEGEND
16 GA. WHITE WIRE 3-PIN WEATHERPACK
TOWER CONNECTOR
SOLDERED TERMINATIONS
TO SWITH LUGS COVERED
WITH HEAT SHRINK 16 GA. BLACK WIRE
WHITE
A WEATHERPACK
B SHROUD
BLACK
LOCKING
1 4
2 5
UNLOCKING
3 6
SWITCH
A RED 89
3-PIN WEATHERPACK B WHITE 63
TOWER CONNECTOR C
BLACK
NO. 0
ELECTRICAL SCHEMATIC
272
0A BLK 12
0 BLK 8 0B BLK 12
GR OUND STUD
LEFT SID E TOWER
J
0X BLK-14
30 87
I AUX CONTROL 11 6 R ED -16
35C
87 30 RELAY
35 A3 BLU 1 6 74 BLU 14
85- OK BLK 1 6
SO L LOCK PILOT 86+
29 YEL 14 0B3 BLK 16 35 B BLU -16
86+ 85-
11 6B RED-1 4
0Y BLK-14
G J2 02 KB RED-12
87 30 87 42 G RN-14
21 D G RN 16 20 BRN 14 30
START SAFETY REAR WORK
33 PNK 14 0B1 BLK 16 LIGHT RELAY
86+ 85- 85- 86+ 42 A GRN -14
35G BLU-16
E 02 KA RED-12
87 30 76 B ORG 1 4 J3
O8 O RG 16 30 87 43 ORG-14
TAIL LIGHT ACESSORY
HORN
RELAY KEY POWER LT
06 ORG 14
86+ 85- 0B6 BLK 16 85- 86+ 43 A ORG -14
#35
FUSE PANEL #53B 13 A RED-14 A
B
FUSE PANEL #53A 0N BLK-1 4
ACESSORY
74 BLU 14 13 RED 14 KEY POWER RT
55 WHT 12 59 RED 14
WIPE/WASH
#54
SOL LOCK
80 YEL 14 76 A ORG 1 4
20 AC/HEAT
ACCESS
20 ACCESS
RIDE/2SP
HORN
BACK
LIGHTS
RADIO
10
20
15
10
5
02 G RED -10
A B C D E
A B C D E 02 H RED-10
A B C D E F 02 I RED-1 0
A B 02 J R ED -12
AUX CON TROL
7.5
INTERLOCK
10
10
10
10
10
10
5
CON TRO L
STROBE
DIOD E
PUMP
GAUGES
ALLTACH
DO ME
FUEL
AUX
ECU
KEY
116C R ED -14
94B RED-16
93 GRN-18
94C RED-1 6
05F RED-14
35A2 BLU-16
02 RED-14
2A R ED -14
78 G RY 16
62 WHT 14
96 PNK-16
84 RED 14
54 RED 14
53 RED 14
02 A RED-14
95 YEL-18
02 RED-14
56 RED-12
55 WHT-12
11 RED-1 2
0S BLK-1 2
30 - 30 -
85 85
+ +
87 86 87 86
ECU RELAY #19 FUEL RACK J
RELAY #1 8 30 87 O2 I RED 10
50350386 CHASSIS ELECTRICAL SCHEMATIC
56 RED-12
55 WHT-12
11 RED-12
11 RED-12
02 B RED 10
0S BLK-12
O2J RED-12
POWER
78 G RY-16 05 B RED 14 85- 0B4 BLK 16 JUMPER U SED
86+
02K RED-12
FOOT OPTIO N
60
FUEL GR ID CB A
E D CB A PUMP
#8 POWER, ECU & KEY
60
ROPS CONNECTION #4
POWER, REAR LIGHTS H
30 87 O2 G RED 1 0
02 C RED 10
AC PWR R ED 12 #5 6 AC
AC PWR R ED 12 POWER
52 40 & 05 C RED 14 0B5 BLK 16 CB A FOOT THROTTLE
HEATER PWR #55 HEATER PWR 86+ 85- #47
HEAT 20 56
ONLY
69C WHT-16
70B RED-16
109 BLK-18
LIFT 30 87 F O2 H RED 10
02 D R ED 10
SO L. POWER
35 A1A BLU 16 1 #44 B
02F RED-10
02 E RED-10
60
SO L.
60 O RG-14
122 PUR-14
123 TAN-14
62 WHT-1 4
163 PNK-14
84 RED-1 4
53 RED-14
54 RED-14
59 RED-14
1
67 PNK-18
35 A1B BLU 16
124 YEL-14
121 G RN-14
127 BRN -16
122 PUR-1 4
163 PNK-14
123 TAN-14
92 PUR-18
120 PNK-14
35A BLU-16
128 GRY-16
SO L.
124 YEL-14
36 A BLU-1 4 1 97 PNK-16
0I BLK-16
122 PUR-1 4
123 TAN-1 4
59 RED-14
62 WHT-14
163 PNK-14
84 RED-14
53 RED-14
SU PPLY SOL
54 RED-14
67 PNK-18
+86 +86
124 YEL-14
-85 -85
43A ORG-14
42A GRN -14
#31
05 RED-14
70 RED-14
69 WHT-14
50 WHT-14
20 BRN-14
02 RED-1 4
33 PNK-14
ECU #6
36 BLU-14
29 YEL-14
36 B BLU -14
71 BLK-1 8
1
0A6 BLK-16 2 1B 1D 1F 1H 1K 1M 2B 2D 2F 2H 2K 2M 3B 3D 3F 3H 3K 3M 4B 4D 4F 4H 4K 4M
121 G RN-14
116A RED-14
126 G RN-14
30 87 30 87
127 BRN -16
128 G RY-16
123 TAN-14
122 PUR-14
35A BLU-16
120 PNK-14
163 PNK-14
1A 1C 1E 1G 1J 1L 2A 2C 2E 2G 2J 2L 3A 3C 3E 3G 3J 3L 4C 4E 4G 4J 4L
124 YEL-14
01 BLK-16
50950011/CP1112
START SOL. GLOW SOL.
RELAY RELAY 1A1B1C
1D1E1F1G
1H1J1K1L1M2A2B2C
2D2E2F2G 3A3B3C
2H2J2K2L2M 3D3E3F3G
3H3J3K3L3M
4A4B4C
4D4E4F4G
4H4J4K4L4M
RIDE
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLUG
PLUG
PLUG
PLUG
PLUG
CON TRO L
163+ PNK-18
102 O RG-18
1 2 3 4 5 6 7 8 9 101112 SOLENOID
94D R ED -18
05 E RED-18
70A RED-18
104 G RY-18
69A WHT-18
103 BRN -18
160 R ED -18
94A RED-16
101 GRN-16
16 4 GRY-18
14A PUR-18
114 G RY-16
99 ORG-16
164 PUR-1 8
106 PUR-1 8
109 BLK-18
161 BLK-18
93 GRN-18
21 GRN-18
#32
100 BLU-18
67 PNK-18
105 YEL-18
97 PNK-16
0Q BLK-16
92 PUR-18
82 10-WHT
98 TAN-18
71 BLK-18
4 BLU-18
95 YEL-18
0J BLK-16
39 B YEL-1 6 1
81 RED-8
RO PS CONNECTION #1
43A ORG-14
2
42A GRN -14
OA1 BLK-16
02 RED-14
05 RED-14
70 RED-14
69 WHT-14
20 BRN-14
50 WHT-14
33 PNK-14
29 YEL-14
36 BLU-14
71 BLK-18
102 O RG-18
101 GRN-16
160 R ED -18
164 GRY-18
93 GRN-18
94D R ED -18
104 G RY-18
114 GRY-16
94A RED-16
21 G RN-18
164 PUR-18
103 BRN -18
92 PUR-18
69A WHT-18
161 BLK-18
05E RED-18
106 PUR-18
70A RED-18
99 ORG-16
14A PUR-18
0Q BLK-16
100 BLU-18
97 PNK-16
67 PNK-18
95 YEL-18
105 YEL-18
98 TAN-18
71 BLK-18
0J BLK-16
4 BLU -18
1211109 8 7 6 5 4 3 2 1
ROPS CO NNECTION #3
21D G RN-16
21B GRN -16
11 9 G RY-16 11 9 G RY-16 3
86 BRN-16
26 WHT-16
27 G RY-16
79 PNK-16
85 PNK-16
OH BLK-16
SO LENO ID
38 PUR-16
87 TAN-14
24 BLU-14
OA2 BLK-16 2
39 YEL-16
11 7 PUR-1 6 0P BLK-16 2
#30 00 0 BLK 8 11 8 YEL-16 11 6 R ED -16 1
81 RED-8
GR OUND STUD
LEFT SID E TOWER
BACKU P A 80 YEL-14
ALARM B 49 G RN-14 11 8 YEL-16 1 STD FLOW
SWITCH 11 9B G RY-14 2 SOL-REVERSE
#51 #45
0R BLK 14
12 0 PNK-14 1
12 7 BRN -16 2
82 10-WHT
BACKU P HIGH FLO W
102 O RG-18
31 ORG-14
22 GRN-14
101 G RN-16
69B WHT-14
11 4 GRY-16
104 G RY-18
164 G RY-18
26 WHT-16
99 ORG-16
38 PUR-16
ALARM
164 PUR-18
14 PUR-18
96 PNK-16
100 BLU-18
34 YEL-14
105 YEL-18
A 49 GRN-14 SO L-FORWARD STD FLOW
98 TAN-18
86 BRN-16
23 ORG-14
35A4 BLU-16
81A RED-8
#41
24 BLU-14
39 YEL-16
102 ORG-18
31 O RG-14
10 1 GRN-16
99 O RG-16
103 BRN -18
69B WHT-14
10 4 GRY-18
114 GRY-16
10 6 PUR-18
94 RED-1 4
(G RID)
96 PNK-16
164 PUR-18T
10 0 BLU-18
22 GRN-14
14 PUR-16
105 YEL-18
98 TAN-18
34 YEL-14
164 G Y-18T
#34
ENGINE
GR OUND
A B CD E F GH J K L MN P R S T U V WX
ENGIN E
CON NECTION
#49
162 BLK-16 SHIELD DRAIN
0C BLK 10
40 GRY-14 A
163+ PNK-18
160 R ED -18
05D R ED -16
161+ BLK-16
49A GRN -14
161 BLK-16
GR OUND
0G BLK-16
43 O RG-14
42 G RN-14
00 BLK-14
GR OUND STUD
LEFT SID E TOWER
31 ORG-14
23 O RG-14
22 G RN-14
40 G RY-14
25 BRN-14
14B PUR-16
BATTERY
87 TAN-14
HYD TEMP
24 BLU-14
34 YEL-14
4 BLU-18
SWITCH DISCONNECT
REAR DO OR,LIG HTS, #43 SWITCH
D CB A BACKU P ALARM 12 (OPTIONAL)
CAN 12
ARE A TWISTED PAIR
#40
05D R ED -16
160 R ED -18
TERMINATOR 12 A
WIR ES 1 60 & 161
161 BLK-16
43A ORG -16
0G BLK-16
SHIELD ED CABLE
49A GRN -16
42A GRN -16
#12 12
0C BLK-14
PLUG
PLUG
- +
NOTE:
12 5 R ED /WHT-1 6
23 O RG-14
654321
22 G RN-14
31 ORG-14
BATTERY
40 G RY-14
14B PUR-16
25 BRN-14
87 TAN-14
24 BLU-14
34 YEL-14
DIAGNOSTIC
4 BLU-18
SENDER
0E BLK 16 #15 & # 16
25 BRN-1 4
0D BLK 1 6
0B BLK 16 0C1 BLK 1 6
43 B ORG 1 6 42 B GRN 1 6 43 D O RG 16 1 2 3 4 5 6 7 8 9 101112 0D BLK-1 6
42 C G RN 16
REAR REAR ROPS CO NNECTION #2
TAIL WORK WORK TAIL
LIGHT LIGHT LIGHT LIGHT
14 50 A WHT-14 50 B WHT-14 49 A GRN -16 A
TO FLASHERS TO FLASHERS 0G BLK-1 6 B
LEFT TO WER #14 RIGHT TOWER
#38 BACKU P
ALARM
ADAPTER HARN ESS
24 1131 - USED WITH RIGHT JO YSTICK CONNECTOR
T-BAR/DU AL HAND
IN CHASSIS MAIN HARN ESS
RIGHT CO NTROL
HAND LE SWITCHES 12
11
10 35 B BLU -16
9 85 PNK-16
27 G RY-16 8 27 GRY-16
1 79 A PN K-16 7
2 79 B PNK-1 6 79 PNK-16 6 79 A PN K-16
3 27 GRY-16 5 11 8 YEL-16
4 4 11 7 PNK-16
3 11 9 G RY-16
2 0P BLK-16
1 11 6 R ED -16
PRINTED IN USA
SCHEMATICS - SCHEMATICS - SCHEMATICS - SCHEMATICS - SCHEMATICS - SCHEMATICS - SCHEMATICS - SCHEMATICS - SCHEMATICS - SCHEMATICS
Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.
NUMERICAL INDEX
054626 106 1 055919 239 8 064260 14 1 068938 70 1
054626 108 1 055925 240 2 064260 16 1 068938 72 2
054626 110 1 055981 58 3 064260 18 1 068938 86 5
054626 112 1 055981 62 3 064260 64 2 068938 88 5
054816 60 2 055981 64 1 064260 64 2 068938 90 4
054816 78 2 055981 64 1 064260 66 3 068938 92 4
054816 80 2 055981 118 2 064260 68 3 068938 94 5
054820 56 2 055981 254 1 064260 108 2 068938 96 5
054820 58 2 055981 255 1 064260 114 2 068938 98 2
054820 60 3 056937 114 1 064260 128 1 068938 100 2
054820 62 2 056937 116 1 064260 130 1 068938 102 3
054885 138 1 056937 122 2 064260 140 4 068938 104 3
054985 148 1 056937 138 2 064260 142 1 068938 118 3
054985 150 1 057557 34 1 064260 144 1 068938 246 1
054994 72 1 057557 38 1 064260 146 3 068938 248 2
054994 86 1 057557 42 1 064260 148 2 068938 254 3
054994 88 1 057557 66 2 064260 150 3 068938 255 3
054994 90 1 057557 68 2 064260 158 3 070634 52 4
054994 92 1 058615 140 2 064260 228 3 070634 54 4
054994 94 1 058615 146 2 064260 230 3 070634 110 2
054994 96 1 058615 146 35 064260 251 2 070634 112 2
054994 98 1 058615 158 2 064260 254 2 070634 140 5
054994 100 1 058615 240 3 064260 255 2 070634 146 4
054994 102 1 058615 251 1 064354 240 4 070634 239 1
054994 104 1 058805 46 2 064422 251 3 070634 253 1
054994 118 1 058805 48 2 067460 66 4 070648 2 37
054994 248 1 058805 140 3 067460 68 4 070648 4 37
055005 52 1 058805 228 2 067750 152 2 070648 14 4
055005 54 1 058805 230 2 067761 46 4 070648 16 4
055005 66 1 060745 204 11 067761 48 4 070648 20 2
055005 68 1 060745 206 11 067761 66 5 070648 50 1
055005 86 2 060746 204 12 067761 68 5 070648 128 4
055005 88 2 060746 206 12 067761 82 2 070648 130 3
055005 94 2 060748 206 27 067761 84 2 070648 152 3
055005 96 2 061574 82 1 067761 86 4 070648 228 4
055005 102 2 061574 84 1 067761 88 4 070648 230 4
055005 104 2 061574 86 3 067761 90 3 070648 251 4
055306 204 19 061574 88 3 067761 92 3 070856 52 5
055306 206 18 061574 90 2 067761 94 4 070856 54 5
055648 74 1 061574 92 2 067761 96 4 070856 251 5
055648 140 1 061574 94 3 067823 18 2 071105 239 4
055648 146 1 061574 96 3 067847 14 2 071246 46 5
055648 150 2 061946 52 2 067847 16 2 071246 48 5
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NUMERICAL INDEX
088471 212 18 110227 98 6 123087 206 26 128738 152 6
088472 212 17 110227 100 6 123088 204 40 128738 160 1
088473 212 16 110227 102 10 123093 206 29 128738 162 2
088904 66 14 110227 104 10 123094 204 29 129004 212 13
088904 68 13 113913 128 8 123110 204 36 129066 212
088904 106 6 113913 130 25 123110 206 34 129346 52 18
088904 108 8 114665 14 6 123114 206 36 129346 54 19
089099 60 7 114665 16 6 123122 204 3 129419 144 7
089099 62 7 114742 56 9 123122 206 3 129706 82 5
089961 212 15 114742 60 9 123123 204 16 129706 84 5
090047 208 6 114824 118 4 123123 206 15 129706 86 12
090666 36 7 119888 243 2 123129 204 27 129706 88 12
090666 38 8 121002 138 4 123554 32 3 129706 90 10
090666 40 7 121002 251 12 123554 34 4 129706 92 10
090666 42 8 121030 175 2 123554 36 8 129706 94 14
090666 140 8 121553 190 4 123554 38 9 129706 96 14
090666 247 8 121554 188 6 123554 40 8 129706 208
090666 249 8 121554 190 5 123554 42 9 130033 208 12
090666 258 8 121684 56 10 123554 247 9 130034 208 1
090666 260 8 121684 60 10 123554 249 9 130035 208 9
091666 144 3 121773 58 8 123554 258 9 130036 208 3
091666 150 5 121773 62 8 123554 260 9 130037 208 10
091667 144 4 121775 62 9 123672 114 6 130038 208 11
091667 150 6 121897 214 4 127342 2 4 130039 208 5
092164 2 3 122340 56 11 127342 4 4 130040 208 7
092164 4 3 122340 60 11 127360 128 9 130041 208 4
094762 251 9 122483 239 9 127360 130 6 130046 208 8
095601 56 8 122485 14 7 127679 204 22 130050 208 13
095601 60 8 122485 16 7 127679 206 21 130051 208 14
095619 66 15 122485 236 6 127989 204 8 130059 208 2
095619 68 14 122485 241 4 127989 206 8 130064 152 7
095619 72 5 122641 56 12 127990 204 32 130309 240 1
095619 146 7 122641 60 12 127990 206 31 131201 28 8
095619 228 2 122778 86 11 128007 52 8 131201 30 8
095619 252 2 122778 88 11 128007 54 8 131488 190 10
095955 52 7 122778 90 9 128007 142 3 131493 56 13
095955 54 7 122778 92 9 128007 144 5 131493 58 9
095955 228 6 122778 94 13 128007 146 8 131493 60 13
095955 230 6 122778 96 13 128007 154 3 131493 62 10
095955 251 10 122778 98 7 128015 14 8 131522 2 6
095955 252 3 122778 100 7 128015 16 8 131522 4 6
096511 46 9 122778 102 11 128106 204 6 131522 82 6
096511 48 9 122778 104 11 128106 206 6 131522 84 6
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NUMERICAL INDEX
135300 108 20 136226 48 13 137532 18 11 137848 175 10
135306 106 19 136226 140 10 137545 175 6 137849 175 38
135306 108 21 136226 248 7 137557 128 6 137850 175 34
135331 66 19 136251 14 15 137557 130 8 137890 236 8
135331 68 18 136304 228 9 137575 78 5 137890 241 7
135331 70 3 136304 230 9 137602 152 8 137915 44 5
135331 72 7 136304 251 15 137603 152 9 137959 64 5
135331 246 3 136305 228 10 137613 118 8 137959 64 7
135331 248 6 136305 230 10 137628 175 7 137959 254 7
135332 114 17 136305 251 16 137632 175 8 137959 255 5
135335 239 3 136314 228 11 137634 175 9 138196 196 112
135336 196 10 136314 230 11 137637 175 10 138263 236 9
135339 196 73 136314 252 4 137639 175 38 138263 241 8
135340 196 74 136316 228 12 137647 175 11 138266 236 10
135341 196 75 136316 230 12 137655 175 12 138266 241 9
135342 196 76 136601 28 12 137657 175 13 138269 236 11
135343 196 77 136601 30 12 137658 175 14 138274 236 12
135344 196 78 136765 28 13 137660 175 15 138274 245 4
135345 196 90 136765 30 13 137661 175 16 138296 44 7
135347 196 108 136766 28 14 137683 175 37 138310 239 11
135348 196 109 136766 30 14 137718 164 3 138313 239 12
135349 196 110 136978 204 5 137718 175 40 138548 228 13
135350 196 135 136978 206 5 137718 242 2 138548 230 13
135351 196 15 136980 204 21 137718 244 3 138548 252 5
135355 196 100 136980 206 20 137720 175 34 138554 228 14
135367 66 20 136981 204 23 137737 238 1 138554 230 14
135367 68 19 136981 206 22 137745 238 2 138554 252 6
135367 212 136982 204 25 137749 152 10 138563 228 15
135374 166 1 136982 206 24 137753 152 11 138563 230 15
135385 52 9 136983 204 26 137784 74 4 138563 252 7
135385 54 9 136985 204 20 137784 76 3 138587 228 16
135393 116 15 136985 206 19 137784 118 9 138587 230 16
135393 122 9 136986 204 33 137784 225 1 138623 252 8
135427 46 12 136986 206 32 137784 257 4 138649 252 9
135427 48 12 136987 204 34 137784 259 3 138651 252 10
135445 204 30 136988 204 38 137797 14 16 138669 242 3
135687 196 150 136994 204 24 137797 16 17 138678 252 11
135726 234 3 136994 206 23 137797 130 4 138711 176 29
135773 28 11 136995 204 35 137797 134 2 138714 251 17
135773 30 11 136995 206 33 137797 136 1 138720 252 12
135773 56 19 137016 206 25 137797 152 12 138723 252 13
135773 58 13 137035 20 6 137797 160 2 138728 252 14
135773 60 18 137036 20 7 137797 162 3 138759 44 3
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NUMERICAL INDEX
184363 224 184782 196 136 186258 253 5 187830 166 2
184378 56 24 184843 78 8 186308 48 16 187866 166 3
184378 58 18 184843 80 7 186679 140 11 187869 166 4
184378 60 22 184869 232 4 186703 252 20 187881 166 5
184378 62 17 184892 22 3 186709 16 22 187888 118 13
184378 118 12 184892 237 1 186716 252 21 187888 126 3
184384 224 1 184927 110 11 186821 241 21 187981 242 4
184386 236 25 184928 110 12 186834 26 3 188050 242 6
184388 224 3 184929 110 13 186894 228 28 188053 242 7
184389 224 2 184941 52 24 186894 230 28 188161 106 24
184392 236 26 184941 54 25 186894 251 27 188161 108 24
184415 78 7 184946 56 25 186906 50 10 188422 118 14
184415 80 5 184946 58 19 186912 204 188422 126 4
184456 236 27 184946 60 24 186913 56 26 188430 118 15
184457 236 28 184946 62 19 186913 60 25 188430 126 5
184481 36 19 184956 106 22 186916 206 188862 34 16
184481 38 22 184957 106 23 186929 56 27 188862 38 23
184481 40 19 184958 232 5 186929 58 20 188862 42 23
184481 42 22 184986 198 6 186936 228 29 188983 28 15
184481 176 32 184987 198 7 186936 230 29 188983 30 15
184481 247 21 184991 198 18 186936 252 22 188983 106 25
184481 249 21 184992 198 18 186944 228 30 188983 108 25
184481 258 21 186014 50 9 186944 230 30 188985 90 12
184481 260 21 186016 198 17 186944 252 23 188985 92 12
184491 234 5 186059 232 6 186946 228 31 188985 94 16
184491 234 4 186059 233 4 186946 230 31 188985 96 16
184499 60 23 186060 232 7 186946 252 24 188985 98 10
184499 62 18 186060 233 5 186996 228 32 188985 100 10
184499 72 8 186061 232 8 186996 230 32 188985 102 14
184499 80 6 186061 233 6 186996 252 25 188985 104 14
184499 248 8 186063 228 20 187001 251 28 189108 114 20
184505 243 5 186063 230 20 187002 114 19 189108 116 22
184507 243 6 186066 228 21 187002 116 21 189108 122 14
184513 236 29 186066 230 21 187026 240 6 189129 228 33
184514 236 30 186066 251 26 187030 252 26 189129 230 33
184526 176 27 186067 228 22 187031 240 7 189129 252 27
184541 52 18 186067 230 22 187041 251 29 189165 228 34
184541 54 19 186151 228 23 187045 234 5 189165 230 34
184560 152 14 186151 230 23 187065 241 22 189165 252 28
184605 50 8 186151 252 17 187076 241 23 189168 228 35
184664 14 19 186182 188 3 187348 56 28 189168 230 35
184664 16 20 186188 228 24 187348 60 27 189168 252 29
184668 14 20 186188 230 24 187380 204 18 189192 118 16
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NUMERICAL INDEX
193247 60 29 193665 102 16 193794 42 32 194237 198 5
193247 62 24 193665 104 16 193794 247 31 194238 198 8
193248 60 30 193672 60 35 193794 249 31 194239 198 9
193248 62 25 193672 62 30 193794 258 31 194240 198 10
193249 60 31 193672 198 193794 260 31 194244 198 11
193249 62 26 193673 60 36 193795 36 29 194246 198 12
193270 60 32 193673 62 31 193795 38 33 194247 198 13
193270 62 27 193673 198 193795 40 29 194248 198 14
193452 152 19 193676 6 5 193795 42 33 194249 198 15
193459 4 21 193677 8 4 193795 247 32 194250 198 16
193508 108 26 193680 10 5 193795 249 32 194251 198
193511 108 27 193685 12 3 193795 258 32 194255 36 30
193518 66 26 193695 94 20 193795 260 32 194255 38 34
193518 68 25 193695 96 20 193828 245 5 194255 249 33
193519 108 28 193695 102 17 193831 245 6 194255 260 33
193523 108 29 193695 104 17 193832 245 7 194256 36 31
193541 233 7 193698 94 21 193833 245 8 194256 38 35
193545 233 8 193698 96 21 193836 148 7 194256 249 34
193563 60 33 193698 102 18 193836 150 11 194256 260 34
193563 62 28 193698 104 18 193837 148 8 194257 86 20
193569 46 17 193699 94 22 193839 245 10 194257 90 18
193569 48 20 193699 96 22 193840 154 4 194257 94 26
193572 228 37 193699 102 19 193844 245 11 194257 98 13
193572 230 37 193699 104 19 193850 245 12 194257 102 21
193572 251 31 193700 86 16 193852 245 13 194271 6 7
193578 124 5 193700 88 16 193855 245 14 194271 8 6
193605 124 6 193700 94 23 193856 74 7 194271 10 7
193606 124 7 193700 96 23 193856 76 5 194271 12 5
193607 124 8 193700 102 20 193856 140 13 194271 64 8
193608 124 9 193700 104 20 193856 146 10 194271 64 10
193609 124 10 193701 86 17 193856 257 7 194271 254 10
193610 124 11 193701 88 17 193856 259 5 194271 255 8
193624 82 8 193706 6 6 193857 245 15 194273 2 22
193624 84 8 193706 8 5 193934 130 10 194273 4 22
193624 86 14 193706 10 6 193934 134 14 194309 64 9
193624 88 14 193706 12 4 193934 136 2 194309 64 11
193624 90 14 193710 122 15 193971 46 18 194309 72 11
193624 92 14 193715 56 34 193971 48 21 194309 74 8
193624 94 18 193715 60 37 193992 243 10 194309 248 11
193624 96 18 193730 82 10 193993 243 11 194309 254 11
193627 56 33 193730 86 18 194000 152 21 194309 255 9
193627 58 28 193730 90 16 194032 56 42 194309 257 8
193627 60 34 193730 94 24 194032 58 39 194310 40 30
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NUMERICAL INDEX
197909 256 1 240274 220 4 241385 251 35 243319 150 17
197910 256 2 240275 218 4 241456 140 17 243432 46 28
197911 256 3 240275 220 5 241459 46 22 243432 48 34
197912 256 4 240276 218 5 241459 48 28 243493 251 39
197913 256 5 240276 220 6 241505 62 40 243865 74 10
197916 256 8 240277 218 6 241526 62 41 243865 257 10
197922 256 9 240277 220 7 241558 106 16 243866 74 11
197923 256 6 240278 218 7 241558 108 18 243866 257 11
197924 256 240278 220 8 241562 46 23 243869 74 12
197932 256 11 240279 220 11 241562 48 29 243869 76 8
197933 256 12 240282 218 8 241563 46 24 243869 225
197937 256 7 240282 220 9 241563 48 30 243869 257 12
198170 200 1 240284 220 11 241590 46 25 243869 259 8
198170 202 240285 218 10 241590 48 31 244358 46 29
198171 200 2 240286 218 11 241844 251 36 244358 48 35
198171 202 240287 218 12 241932 46 26 244362 46 30
198172 200 3 240288 218 13 241932 48 32 244362 48 36
198173 202 1 240289 218 14 241958 158 8 244365 46 31
198174 202 1 240290 218 16 241959 158 6 244365 48 37
198175 200 7 240292 218 15 241961 146 38 244367 251 40
198190 216 1 240295 218 16 241999 228 39 244465 46 32
198191 216 2 240336 66 16 242144 245 17 244465 48 38
198192 216 3 240336 68 15 242145 228 40 244468 4 27
198193 216 4 240355 56 40 242145 230 40 244510 86 23
198194 216 5 240363 172 1 242145 235 1 244510 88 21
198195 216 6 240363 172 242145 251 37 244510 90 24
198330 225 2 240363 172 242145 252 30 244510 92 23
198331 225 3 240363 172 242165 64 14 244510 98 22
198332 225 4 240364 172 242165 254 14 244510 100 21
198335 225 5 240364 172 242173 66 37 244512 94 32
240021 46 21 240364 172 242274 251 38 244512 96 31
240021 48 27 240364 172 242290 52 16 244512 102 30
240084 152 23 240582 150 15 242290 54 16 244512 104 29
240107 60 45 240583 150 16 242355 128 10 244517 98 23
240107 62 39 240591 58 36 242355 130 7 244517 100 22
240154 239 4 240632 160 3 242391 64 15 244517 102 31
240176 140 16 240632 162 4 242391 254 15 244517 104 30
240176 146 15 240777 152 20 242492 138 12 244518 222 1
240198 222 3 240828 124 18 242775 64 12 244654 222 2
240201 222 2 240829 124 19 242775 64 16 244817 16 27
240234 228 38 240831 124 20 242775 254 16 244833 16 28
240234 230 38 240900 56 41 242775 255 12 244863 14 28
240258 28 18 240924 2 25 242826 130 5 244863 16 29
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NUMERICAL INDEX
650486 102 33 650546 124 22 650630 26 5 650758 112 15
650486 104 33 650546 128 19 650630 237 4 650758 234 6
650486 140 26 650546 128 20 650630 237 4 650758 234 6
650486 146 37 650546 130 21 650634 114 30 650771 18 34
650486 245 26 650546 130 22 650634 116 31 650773 66 49
650487 20 20 650546 132 21 650634 122 21 650773 68 49
650487 128 18 650546 134 29 650647 18 33 650786 52 35
650487 130 20 650546 138 18 650650 124 23 650786 54 37
650487 140 27 650547 66 46 650658 140 29 650814 78 11
650488 142 10 650547 68 45 650658 146 24 650814 80 10
650488 144 15 650547 106 36 650663 140 30 650815 228 53
650488 156 10 650547 108 38 650687 114 31 650815 230 53
650490 36 41 650547 110 14 650687 116 32 650815 241 32
650490 38 41 650547 112 14 650687 142 11 650818 28 22
650490 40 41 650548 14 34 650687 144 16 650818 30 22
650490 42 41 650548 16 32 650692 128 21 650818 106 38
650490 66 45 650548 236 40 650692 130 23 650818 108 40
650490 68 44 650553 16 33 650702 2 9 650818 242 12
650490 140 28 650568 18 31 650702 4 9 650820 240 4
650490 247 40 650568 36 42 650706 56 47 650834 14 36
650490 249 40 650568 38 42 650706 58 43 650834 16 35
650490 258 40 650568 40 42 650706 60 47 650835 120 20
650490 260 40 650568 42 42 650706 62 44 650835 132 23
650491 82 14 650568 106 37 650706 70 11 650835 134 25
650491 84 14 650568 108 39 650706 72 20 650835 241 33
650491 86 28 650568 114 29 650706 118 31 650835 245 34
650491 88 28 650568 247 41 650706 246 11 650839 132 24
650491 90 27 650568 249 41 650706 248 20 650839 134 26
650491 92 27 650568 258 41 650725 36 44 650848 234 7
650491 94 35 650568 260 41 650725 38 44 650851 236 42
650491 96 35 650573 20 21 650725 40 44 650851 241 34
650491 114 26 650573 118 30 650725 42 44 650851 251 59
650491 116 28 650573 126 23 650725 68 46 650854 204 37
650491 122 19 650577 48 49 650725 247 43 650854 206 35
650492 106 33 650579 251 58 650725 249 43 650930 140 31
650492 108 35 650580 120 19 650725 258 43 650930 146 25
650492 114 27 650580 132 22 650725 260 43 650943 245 27
650492 116 29 650580 134 24 650731 204 14 650987 36 45
650494 2 31 650580 138 19 650732 86 29 650987 38 45
650494 4 31 650584 243 12 650732 88 29 650987 40 45
650495 2 32 650585 14 35 650732 94 36 650987 42 45
650495 4 32 650585 16 34 650732 96 36 650987 247 44
650499 18 30 650585 18 32 650732 102 34 650987 249 44
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NUMERICAL INDEX
656105 46 48 50250278 260 23 50350039 104 32 50350911 140 25
656105 48 56 50300111 228 49 50350094 48 45 50350911 146 16
656110 50 19 50300144 64 17 50350097 54 32 50350978 239 7
656114 228 59 50300144 64 21 50350123 140 22 50350984 256 16
656114 230 59 50300144 254 21 50350198 170 17 50351019 146 33
656114 251 70 50300144 255 17 50350203 138 15 50351134 56 43
656133 52 38 50300145 64 18 50350205 66 43 50351134 60 26
656133 54 39 50300145 64 22 50350205 68 42 50351147 36 37
656133 251 71 50300145 254 22 50350206 251 50 50351147 38 40
656141 46 49 50300145 255 18 50350219 146 19 50351178 142 7
656141 48 57 50300146 64 19 50350226 146 20 50351178 144 12
656154 46 50 50300146 64 23 50350227 46 38 50351180 142 8
656154 48 58 50300146 254 23 50350227 48 46 50351180 144 13
656163 154 14 50300146 255 19 50350230 150 19 50351181 142 9
656173 46 51 50300159 64 20 50350233 148 13 50351181 144 14
656173 48 59 50300159 64 24 50350233 150 20 50351392 56 44
805803 239 50300159 254 24 50350249 72 18 50351392 58 40
806894 235 50300159 255 20 50350249 248 18 50351393 56 45
807801 172 2 50300169 14 33 50350250 72 19 50351393 58 41
808216 172 1 50300207 240 3 50350250 248 19 50351861 192 7
810401 235 50300236 64 21 50350253 251 51 50351862 192 4
810404 234 50300236 64 25 50350261 251 52 50351863 192 5
810412 236 50300236 254 25 50350273 251 53 50351864 192 6
810413 238 50300236 255 21 50350282 251 54 50351865 192 3
810415 240 50300892 32 14 50350284 251 55 50351867 192 5
810421 240 50300892 36 34 50350284 253 50351867 192 10
810469 232 50300892 40 35 50350286 251 56 50351869 192 9
810494 242 50300892 247 38 50350288 228 50 50351872 192 2
810561 241 50300892 249 38 50350288 230 50 50351873 192 1
810834 242 50300892 258 38 50350288 251 57 50351877 194 2
810838 234 50300892 260 38 50350299 228 51 50351880 194 1
810869 172 2 50300915 32 15 50350299 230 51 50351881 194 3
810870 172 50300915 36 35 50350352 140 23 50351882 192 3
810871 172 2 50300915 40 36 50350370 146 21 50351882 194 5
810872 172 50300915 247 1 50350405 146 22 50351909 240 11
810897 243 50300915 249 1 50350416 140 24 50351928 192 9
810945 244 50300915 258 1 50350466 4 38 50351928 194 4
811226 245 50300915 260 1 50350514 2 38 50351929 194 2
811253 172 1 50350005 162 6 50350805 175 46 50351930 194 6
811255 172 3 50350012 52 31 50350805 254 29 50351931 194 5
811288 231 50350012 54 31 50350805 255 25 50351932 194 3
811294 172 1 50350015 168 13 50350823 64 22 50351933 194 7
811295 172 1 50350015 170 8 50350823 64 26 50351934 192 4
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NUMERICAL INDEX
291
TORQUE SPECIFICATIONS
Use these torque values when tightening hardware (excluding locknuts, and self-tapping, thread-forming,
and sheet metal screws) unless otherwise specified.
*All torque values are in ft-lbs except those marked with an * which are in lbs.
For metric torque value (N·m) multiply ft-lbs value by 1.355 or the in-lbs value by 0.113.
®