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Aircraft Impact Dynamics Day 1
Aircraft Impact Dynamics Day 1
• Wim Doeland
• Senior Structures Expert at EASA
• Started career at CAA-NL in 1990
• Joined EASA in 2005
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Contents
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Part I: Review of CS-25 structural crashworthiness regulations
Minor crash landing
Fuel tank crashworthiness
Ditching (emergency landing on water)
Special Conditions for new/novel configurations or design features
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Part I: Review of CS-25 structural crashworthiness regulations (1/5)
Minor crash landing (on land or on water)
o Occupant (passengers, flight and cabin crew) protection
- Seats, berths, belts, harnesses and attachments (CS 25.785)
- Static load conditions (CS 25.561 plus flight/ground loads)
- Dynamic load conditions (CS 25.562)
- Structural aspects
- Injury criteria
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Part I: Review of CS-25 structural crashworthiness regulations (2/5)
Minor crash landing (on land or on water)
o Retention of items of mass (equipment, baggage, cargo, carry-on articles, APU’s, fuselage mounted
engines…) (CS 25.561, CS 25.787, CS 25.789)
- No injury to occupants
- No penetration of fuel tanks / lines, no fire / explosion
- No blocking of escape facilities
o Escape facilities (no jamming of doors) (CS 25.809)
o Emergency equipment (such as CVRs and FDRs) (CS 25.1457, CS 25.1459)
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Part I: Review of CS-25 structural crashworthiness regulations (3/5)
Fuel tank crashworthiness
o Prevention of fuel spillage (CS 25.963, CS 25.994)
- Fuel tank pressures (separately in all directions)
- Crash conditions:
- Impact at 5 fps vertical velocity @ MLW
- All gears retracted
- Any on or any two (or more…) gears retracted
- Sliding on the ground
- With all gears retracted up to a yaw angle of 20 degrees
- With any one or any two gears retracted with zero yaw angle
=> abrasion / no unacceptable temperature rise should occur within the fuel tanks
- Landing gear breakaway (25.721)
- Engine pod (or pod plus pylon) breakaway (25.721)
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Part I: Review of CS-25 structural crashworthiness regulations (4/5)
Ditching - emergency landing on water (CS 25.563, CS 25.801)
o Evidence (service history, drop tests and analysis) is that, for conventional metallic aircraft structure,
impacts can be survivable up to descent velocity of up to 30 ft/sec (Limit of Reasonable Survivability)
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Part II: Discussion of some accidents
(1) A321, Moscow, August 2019
(2) ATR 42, Fond-du-Lac, December 2017
(3) A320, Hudson River / New York, January 2009
(4) SSJ-100, Moscow, May 2019
Disclaimer:
This review is based on publicly available information and reflects the opinion of the presenter
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Part II: Discussion of some accidents (1/4)
“Minor” crash landing: A321, near Moscow (Russia), August 2019
o No fatalities, 74 injuries (none severe)
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Part II: Discussion of some accidents (2/4)
“Severe” crash landing: ATR 42, Fond-du-Lac (Canada), December 2017
o No fatalities (at time of crash)
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Part II: Discussion of some accidents (3/4)
• Ditching: A320, Hudson River, near New York (USA), January 2009
o No fatalities, 5 serious injuries
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Part II: Discussion of some accidents (4/4)
Fuel tank crashworthiness (landing gear breakaway), SSJ-100, near Moscow
(Russia), May 2019
o 41 fatalities, 10 injuries
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Summary & Conclusions
Several structural crashworthiness regulations are in place to provide
occupant survivability
o Minor crash landing on land or water, fuel tank protection,…
Conventional metallic (CS-25) aeroplanes have shown significant (vertical)
impact capability and overall level of protection
o New aircraft configurations / design features are required to perform at least as
good
But….every accident / crash scenario is unique
o Extremely challenging (impossible…) to predict / prevent each and very case
o Fatalities cannot be completely prevented, but at least be minimized
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Thank you for your attention –
any questions?
Michiel Schuurman
Faculty of Aerospace Engineering, Delft University of Technology
m.j.schuurman@tudelft.nl
Aerospace Structures
& Materials
Faculty of Aerospace Engineering
Who am I?
A little background
• Michiel Schuurman
• Air Safety Investigation (Online Professional Education)
• Forensic Engineering (MSc elective AE4ASM513)
Wanted
The Challenge?
Wanted
The Challenge?
Wanted
45 minutes
The Challenge?
The Challenge?
Airplanes
Helicopter
Impact Dynamics
Apache low level flying
Impact Dynamics
Apache hits high-voltage power line
“Both pilots later stated that they had no idea what was happening at the time of the collision”
Final report Dutch Safety Board: Accident with Apache during night flight training near Rossum, 12 December 2007
Impact Dynamics
Apache hits high-voltage power line
“Both pilots later stated that they had no idea what was happening at the time of the collision”
Final report Dutch Safety Board: Accident with Apache during night flight training near Rossum, 12 December 2007
Impact Dynamics
Apache hits high-voltage power line
Final report Dutch Safety Board: Accident with Apache during night flight training near Rossum, 12 December 2007
Impact Dynamics
Apache hits high-voltage power line
Final report Dutch Safety Board: Accident with Apache during night flight training near Rossum, 12 December 2007
Impact Dynamics
Apache hits high-voltage power line
Final report Dutch Safety Board: Accident with Apache during night flight training near Rossum, 12 December 2007
Impact Dynamics
Apache hits high-voltage power line
“Both pilots later stated that they had no idea what was happening at the time of the collision”
Final report Dutch Safety Board: Accident with Apache during night flight training near Rossum, 12 December 2007
Impact Dynamics
Apache hits high-voltage power line
FDR CVR
Data Audio
Final report Dutch Safety Board: Accident with Apache during night flight training near Rossum, 12 December 2007
Impact Dynamics
Apache hits high-voltage power line
Final report Dutch Safety Board: Accident with Apache during night flight training near Rossum, 12 December 2007
Impact Dynamics
Apache hits high-voltage power line
Final report Dutch Safety Board: Accident with Apache during night flight training near Rossum, 12 December 2007
Impact Dynamics
Apache hits high-voltage power line
Final report Dutch Safety Board: Accident with Apache during night flight training near Rossum, 12 December 2007
Impact Dynamics
Apache hits high-voltage power line
Final report Dutch Safety Board: Accident with Apache during night flight training near Rossum, 12 December 2007
Impact Dynamics
Apache hits high-voltage power line
CVR FDR
Final report Dutch Safety Board: Accident with Apache during night flight training near Rossum, 12 December 2007
Impact Dynamics
Apache hits high-voltage power line
Final report Dutch Safety Board: Accident with Apache during night flight training near Rossum, 12 December 2007
Digitizing the accident
Tension wire failure
• Failure modes
Final report Dutch Safety Board: Accident with Apache during night flight training near Rossum, 12 December 2007
Digitizing the accident
Tension wire failure
• Failure modes
• Failure modes
Final report Dutch Safety Board: Accident with Apache during night flight training near Rossum, 12 December 2007
Digitizing the accident
Quantifying the human factor
Final report Dutch Safety Board: Accident with Apache during night flight training near Rossum, 12 December 2007
Digitizing the accident
Quantifying the human factor
Final report Dutch Safety Board: Accident with Apache during night flight training near Rossum, 12 December 2007
Digitizing the accident
Quantifying the human factor
Final report Dutch Safety Board: Accident with Apache during night flight training near Rossum, 12 December 2007
Digitizing the accident
Quantifying the human factor
Final report Dutch Safety Board: Accident with Apache during night flight training near Rossum, 12 December 2007
Digitizing the accident
Quantifying the human factor
Final report Dutch Safety Board: Accident with Apache during night flight training near Rossum, 12 December 2007
Digitizing the accident
Night
Digitizing the accident
Night
Digitizing the accident
Quantifying the human factor
Digitizing the accident
Quantifying the human factor
Final report Dutch Safety Board: Accident with Apache during night flight training near Rossum, 12 December 2007
Digitizing the accident
Quantifying the human factor
River bank
River Waal
River bank
Final report Dutch Safety Board: Accident with Apache during night flight training near Rossum, 12 December 2007
Digitizing the accident
Quantifying the human factor
Final report Dutch Safety Board: Accident with Apache during night flight training near Rossum, 12 December 2007
Digitizing the accident
Quantifying the human factor
River bank
River Waal
River bank
7. During the descent and the start of the low-level flight the back seater
displayed limited scan behaviour, which reduced the chance of detecting
the high-voltage pylons.
9. The high-voltage pylons on the left and right river banks were not
illuminated. The chance that the pilots would have noticed the pylons if
they had been illuminated is thought to be limited.
Final report Dutch Safety Board: Accident with Apache during night flight training near Rossum, 12 December 2007
Digitizing the accident
Another case?
Re-engineering the Accident
Learning from an accident scene to a computer screen
Investigation
Air France Flight 4590 Concorde
On the afternoon of Tuesday, 25 July 2000 Air France Flight 4590 was an
international charter flight, from Charles de Gaulle Airport, Paris, to John F. Kennedy
International Airport, New York
Investigation
The evidence
Investigation
The evidence
Investigation
The evidence
Investigation
The evidence
Anatomy Concorde Investigation
The evidence
Runway debris
Evidence
Anatomy Concorde Investigation
The evidence
Anatomy Concorde Investigation
The evidence
Anatomy Concorde Investigation
The evidence
Runway debris
Evidence
Anatomy Concorde Investigation
The evidence
Anatomy Concorde Investigation
The evidence
Anatomy Concorde Investigation
The evidence
Runway debris
Tire failes/exploded
Evidence
Anatomy Concorde Investigation
Testing
Runway debris
Tire failes/exploded
Evidence
Anatomy Concorde Investigation
Testing
Anatomy Concorde Investigation
Testing
Anatomy Concorde Investigation
Testing
Anatomy Concorde Investigation
The evidence
Anatomy Concorde Investigation
The evidence
Runway debris
Tire failes/exploded
Evidence Testing
Anatomy Concorde Investigation
Th evidence
Anatomy Concorde Investigation
The evidence
Anatomy Concorde Investigation
Train of thought
Runway debris
Tire failes/exploded
impact exceeds
strength fuel cell Evidence Testing Information
Anatomy Concorde Investigation
Train of thought
Runway debris
Tire failes/exploded
impact exceeds
strength fuel cell Evidence Testing Information
Anatomy Concorde Investigation
Scenario 1
impact exceeds
strength fuel cell
Anatomy Concorde Investigation
Scenario 1
impact exceeds
strength fuel cell
Anatomy Concorde Investigation
Scenario 1
impact exceeds
strength fuel cell
Anatomy Concorde Investigation
Direct penetration
impact exceeds
strength fuel cell
Anatomy Concorde Investigation
Scenario 1
Scenario 1
Direct penetration
impact exceeds
strength fuel cell
Anatomy Concorde Investigation
Scenario 1
Scenario 1
Similar event (Dulles)
No fire
Fuel flow much greater (FDR)
Direct penetration
impact exceeds
strength fuel cell
Anatomy Concorde Investigation
Validation and Verification
Scenario 1
Data is inconsistent with the evidence
and information on previous event(s)
Direct penetration
impact exceeds
strength fuel cell
Anatomy Concorde Investigation
Scenario 1 Scenario 2
Scenario 2
impact exceeds
strength fuel cell
Anatomy Concorde Investigation
Scenario 1 Scenario 2
Scenario 2
impact exceeds
strength fuel cell
Anatomy Concorde Investigation
Scenario 1 Scenario 2
Scenario 2
Anatomy Concorde Investigation
Scenario 1 Scenario 2
Scenario 2
Anatomy Concorde Investigation
Scenario 1 Scenario 2
Scenario 2
Scenario 2
Bending/pressure
Structural failure
Anatomy Concorde Investigation
Scenario 1 Scenario 2
Scenario 2
Data is consistent with
the evidence Bending effect + hydraulic pressure
Bending/pressure
Structural failure
Anatomy Concorde Investigation
Conclusion Evidence Testing Information
Runway debris
Tire failes/exploded
Impact creates
pressure wave
Bending/pressure
Structural failure
Re-engineering the Accident
Learning from an accident scene to a computer screen
• Conclusion
• Accidents are “sometimes” (not) like television
• Accident investigations require scientific methodological investigation to understand
(and fix) the failure
• Experience from the past does not guarantee future safety
Integrated Safety and
Certification by Analysis
Methods for Urban Air
Crashworthiness
| Gerardo Olivares Ph.D. (NIAR) | AIDAA – Aircraft Impact Dynamics| May 25th 2021|
Agenda
Urban Air Mobility Crashworthiness
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Aerospace Safety
Non-Integrated vs. Integrated Safety
Structural design for airplane safety combines
airworthiness and crashworthiness design objectives to
varying degrees.
Airworthiness design objectives pertain to the ability of the
airframe to withstand design loads, or to maintain safety of
flight of the airplane relative to the operational
environment.
Crashworthiness design objectives pertain to safety of the
occupants relative to the airplane.
Occupant Safety must be an integral part of the overall
technical and management processes associated with the
design, development and operation of Urban Air Transport
Systems. Nowadays the crashworthiness design for
aerospace applications under 14 CFR *.561 and *.562 only
addresses the dynamic response of the seat and restraint
system during emergency landing conditions. In order to
improve the survivability rate of occupants an integrated
safety approach is required.
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14CFR *.562 Dynamic Test Requirements
Non-Integrated vs. Integrated Safety
DYNAMIC
PART 23 PART 25 PART 27
TEST REQUIREMENTS
TEST 1
- Pilot
HIC 1000 1000 1000
1 –Passenger 2
Lumbar Load – lbf 1500 (6675 N) 1500 (6675 N) 1500 (6675 N)
Strap Loads – lbf 17501/20002 17501/20002 17501/20002
(7787N1/8900N2) (7787N1/8900N2) (7787N1/8900N2)
Femur Loads – lbf N/A 2250 N/A
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14 CFR *.562 Pulses Crush Requirements
Non-Integrated vs. Integrated Safety
Test I PART 25 PART 23 PART 27
Time to Peak (s) 0.08 0.05 0.031
Peak - Acceleration Pulse (g's) 14 19 30
Peak - Z Acceleration (g's) 12.1 16.4 26.0
Peak - Z Velocity (ft/s) 31.2 26.5 25.9
Peak - Z Displacement (inch) 30.3 16.2 9.6
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Non-Integrated Safety
Example Aerospace Non-Integrated Safety Development
Drop velocity: 30 ft./sec
Composite Fuselage
Certified under 14 CFR
Part 25 - Airworthiness
Dynamic Certified Seats
per 14 CFR 25.561 and
562 – Emergency Landing
Conditions
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Non-Integrated Safety “Real World” Issues
Example Aerospace Non-Integrated Safety Development
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Aerospace Integrated Safety
Integrated Safety for eVTOL Crashworthiness
Pre-Crash Sensing
design, development and operation of eVTOL Urban Air controlled autonomous or manual
mode?
NO
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Example Urban Air Integrated Safety
Integrated Safety for eVTOL Crashworthiness
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UAM Architectures
Integrated Safety for eVTOL Crashworthiness
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Integrated Safety - Typical Mission Profile
Integrated Safety for eVTOL Crashworthiness
Hover Climb (B) and Hover Descent (J):
Distributed Propulsion: Reduce Impact Velocity
Aircraft Systems: EA Seat, Advanced Restraints, EA Airframe, EA Skid/Landing Gear System,
Deployable Energy Absorbing Devices
Take-off & Landing Site: Energy Absorbing Sites
Impact Parameters:
Max. AGL Altitude: 50 ft (15 m)
Max. Vertical Impact Velocity: 56.7 ft/s (17.3 m/s )
Max. Horizontal Impact Velocity: ~ 0 ft/s (0 m/s)
Max. Time: 1.75 s
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Engineering and Certification Methods
Integrated Safety for eVTOL Crashworthiness
1 – Experimental – with physical ATDs:
High Cost and Time.
Difficulties optimizing the system through physical
prototypes.
Difficult to quantify the Energy Absorbing
capabilities of the individual crashworthy design
features.
Deterministic approach: Reduced to one single
impact configuration.
Current ATD’s (HII and FAA HIII) will not capture real
world eVTOL occupants injury mechanisms.
2 – Digital Engineering: Computational supported
by the building block approach - with Virtual ATDs:
High Cost of entry: validated methods and tools.
Reduced development and Certification cycles.
Non-deterministic approach: Optimized solutions
for multiple impact conditions and occupant sizes.
Robust Design.
Virtual ATD’s (HII and FAA HIII) will not capture real
world eVTOL occupants injury mechanisms.
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Engineering and Certification Methods
Integrated Safety for eVTOL Crashworthiness
3 – Digital Engineering: Computational supported
by the building block approach - with Virtual
Human Body Models:
High Cost of entry: validated methods and
tools.
Reduced development and Certification cycles.
Non-deterministic approach: Optimized
solutions for multiple impact conditions and
occupant sizes. Robust Design.
Virtual Human Body models will capture real
world eVTOL occupants injury mechanisms.
Further V&V research is required to evaluate
Human body models for non-conventional
seating arrangements and aerospace loading
applications
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Aerospace Safety Criteria
Integrated Safety for eVTOL Crashworthiness
Maintain Survivable Volume
Overall Survivable Space Dimensional Check (Peak during
Dynamic Event and Post Test Deformations)
Avoid Occupant to Interior Structure Contacts during impact
Maintain Deceleration Loads to Occupants
Injury Criteria Limits per 14 CFR *.562 :
1500 lbf, HIC 1000, Shoulder Strap Loads….
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CBA Modeling Philosophy
NIAR-FAA Certification by Analysis R&D Program
Non-Physics Based Modeling:
This approach has been used by the aerospace industry since the introduction of simulation due
to limitations in computing power and computational tools, complexity of the problems, poor
understanding of the physics, lack of test-to-test variability data, and poor modeling methodologies.
Simulation follows system level testing. Hence models are not predictable.
Testing results are used to calibrate the model [non-physics based].
Models are evaluated by the calibration-validation methods.
The validation criteria is always unreasonable (5 to 10 %) and vague (peak,
shape, subjective) due to the lack of research and understanding of the real test-to-test
variability.
Physics Based Modeling:
This approach used by NIAR takes advantage of the advances in computational power, the latest computational tools, years of research to
understand the physics, generated test-to-test variability data, and verified & validated (V&V) modelling methodologies.
Defined modelling methodologies using the building block approach. Understanding of the physics and testing variability from the coupon
to the system level. Taking a conservative modeling approach based on data derived from R&D and the Building Block Approach to define
simplified models when required. The definition of the numerical model is not driven by system level test results, is driven by a predefined
V&V modeling methodology.
Simulation predicts system level test results within the scope and scatter of the physical test results.
Objective validation criteria based on an understanding of the test-to-test variability. Defined objective validation metrics (i.e. Sprague and
Gears). The correlation level between simulation and testing is driven by an understanding of the test-to-test variability.
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eVTOL UAM Research
FAA ASSURE COE Research
ASSURE: A36 Urban Air Mobility: Safety Standards, Aircraft
Certification and Impact on Market Feasibility and Growth Potentials
Working Packages Overview:
WP 1: Evaluation of UAM Market Potential: economic
feasibly, potential size and growth, characteristics of
population, and ground infrastructure.
WP 2: Airworthiness regulations and its applicability to
UAM aircraft certification.
WP 3: Evaluation of UAM integration on the National
Aerospace System – Air Traffic Control and Operations.
WP 4: Final Report and Recommendations for future
research.
Period of Performance: 10/5/2020 to 7/1/2022
Universities: WSU– NIAR, Mississippi State University, Embry
Riddle Aeronautical University, South Carolina State University
• JAMS : EVTOL Crashworthiness Certification
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Conclusions
Aerospace Integrated Safety
In order to successfully operate eVTOL vehicles, occupant safety must be an integral part of
the overall technical and management processes associated with the design, development
and operation of eVTOL Urban Air Transport systems.
Current emergency landing conditions requirements specified in 14 CFR *.561 and *.562 do
not provide the level of safety required for eVTOL vehicles.
A successful implementation of the eVTOL market will require the development of Emergency
Landing Standards and means of compliance (FAA, EASA, ASTM.. etc.) that address real world
safety expectations.
Emergency landing standards will need to be defined for eVTOL vehicles taking into
consideration their unique design features and operation:
New and Novel Electric Distributed Propulsion Systems
New and Novel Vehicle Architectures
Non-conventional seating arrangements
Complex Urban environment operations (sharing airspace with other aircraft, sUAS, building
infrastructure, people on the ground..etc..)
Mixed Modes of Transportation (Air and Ground)
Landing Sites crashworthiness design
Battery System Protection and post impact fire risk assessment
Crashworthiness design needs to be implemented from the conceptual design stage of the
vehicle, since the crashworthiness optimization of the various structural elements cannot be
implemented once the design has been driven only by airworthiness requirements.
NIAR inaugurated in 2021 a Center of Excellence for Aerospace Crashworthiness : Advanced
Virtual Engineering and Testing Laboratories , to support industry and regulators address the
new challenges posed by Advanced Air Mobility Platforms
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| Gerardo Olivares Ph.D. | Director AVET Laboratories and Crashworthiness Research| gerardo.olivares@wichita.edu|
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