Tip Speed calculation : RPM Calculation:

Pitch Blade Dia Motor side

A Stirrer RPM Tip Velocity
(mm) Pulley (in.)
450 100 2.355 2

Linear Velocity (u) :

Linear
Vol flow rate Vol flow rate
B Diameter (mm) Diameter (m) Velocity
(LPM) (m3/s)
(m/s)

0 0 #DIV/0!

Fulcrum :
Small radius Large Radius Height Area Volume
C
r (m) R (m) H (m) A (m2) V (m3)

Surface Area of Cylinder :

D Radius (m) Height (m) Area (m2)
0

Volume between outlet & drain nozzle :

E dist b/w O &
Radius (m) Volume (lit)
D (m)
1.75 0.1 480.8125

Δ T (LMTD)
Parameter Temp (°C) Temp (°K)
Process In 273
Process Out 273
F Cold In 273
Cold Out 273
ΔT1 0 273
ΔT2 0 273
ΔT (LMTD) #DIV/0! #DIV/0!

NPSH CALCULATION FOR PUMP

Parameter Unit Value
velocity of fluid m/s 1.6
G gravitati. const m3/kg.s2 9.81
suction press. kg/cm2 0.8
density of fluid kg/m3 855
NPSH m 9.4872

M3/hr to CFM
H
H coversion
M3/hr CFM
factor
1 0.58858 0.58858

CFM to M3/hr
H coversion
CFM M3/min
factor
1 0.028 0.028
 RPM Calculation:
Stirrer side Pulley Stirrer side
Motor side RPM
(in.) RPM
6 1440 480

Heat Transfer area of internal cooling coil

OD of coil PCD of coil No of turns HTA (m2)
0.032 0.91 10 2.8711155

1 CFM = 0.028 m3/min

https://www.industrialfansdirect.com/pages/cfm-calculator
 m3/hr rad. of pipe (m) m/s
18 0.031 1.6569789

ct.com/pages/cfm-calculator
 Parameters Unit Maag Pumps Infinity Pumps
Flow rate LPM 50 50
pump,coupling,
Pump set include - Only pump guard, motor
Ex works - Oberglatt Delhi
CHF 5570 -
Basic Price
Rs. 362050 87665
Exise duty (12.5%) Rs. - 98623.125
Packing Rs. 6500 1972.4625
Price with EX & packing Rs. - 100595.5875
Service tax (2%) Rs. - 102607.49925
Freight & Octroi Rs. - 5000
CIP Rs. 45500 -
Total cost Rs. 414050 107607.49925
Additional cost
cuopling & frame Rs. 4000 -
motor Rs. 18000 -
Total final cost Rs. 436050 107607.49925
 EHS AUDIT SUMMERY REPORT & ACIONS TO BE TAKEN
Sr. no. Type of Work Responsibility Status/Remark
1 NOC from fire department RND In progress
2 Consent to operate to be amended - details of haz & waste generation with permitted NRD on behalf of NRD, Nishant is taking follow up
quantities
3 From B to be submitted to the fire department to be submitted
4 Mandatory pollution control display at the gate Pravin/Nishant discussed, decision pending
5 Rubber mats in front of main control panel (rubber mats conforming to IS standards) Pravin discussed with smash control, asked for quotation
6 Electrical shock rescue and emergecny rescuetion board in control panel area Pravin asked to Safe max fire services about board
7 Single line diagram of eletrical wiring to be displayed in main panel area Pravin/Nishant discussed with smash control, asked for quotation
8 R-10 reactor surface is not insulated. CAUTION HOT SURFACE waring sign to be display Pravin/Nishant to be discuss
9 safety statistics board (PPE's) to be displayed at the gate Ganesh board details to be finalised
10 Colour coding for pipelines NRD/Pravin/Ravi colour codes to be finalised
11 LOTO system is to be implementd fully Pravin/Nishant implemented only for electrical systems, to be imple. For mechanical
12 HIRA to be conducted for all activities in the plant Nishant In progress
13 Thermographic test to be carry out Pravin/Nishant to be discuss
14 Spill kits to be provided to the lab Ganesh absorption pads to be given to Lab
15 NFPA logo, capacity etc details to be display on main LDO storage tank Pravin/Nishant to be discuss
16 Handwheel of fire hydrant hose missing Ganesh asked to Safe max fire services for quotation
17 Nitrogen cylinder bank Pravin drawing approved, nitrogen line completed, cage pending
18 Max load bearing capaicty stickers on beams of racks Nishant to be paste on racks
19 visitor induction system to be impelented - verbal/video to be displayed at the gate Pravin/Ganesh to be discuss
20 Mock drill required during night shift to be discuss
 size Int dia length vol no of lines tot vol wt/mtr pipe wt
1" 26.64 8950 4.99 3.00 14.96 2.5 67.125
2" 52.48 8950 19.35 3.00 58.05 5.44 146.064
4" 102.26 8950 73.47 2.00 146.94 16.08 287.832
Total wt

ISA 50 30260 1.371

ISA 75 35800 2.073
Flat 50 4280 0.98
Total wt

Total gross wt

sq.m sq.ft
1 10.7639
 total wt
82.08
204.11
434.77
720.97 kg

41.49
74.21
4.19
119.89 kg

840.86 kg

guntha acre
0.0098834 0.000247
 Engineering Dept SOP & Formats Engineering Dept SOP & Formats
Sr.No. SOP No. Description rev. Date Sr. No. SOP No. Description rev. Date
1 SOP 5-05 Maintenance 5 17.07.2019 1 SOP 5-05 Maintenance 5 17.07.2019

2 SOP 6-03 Calibration (Production & QC) 2 01.07.2011 2 SOP 6-03 Calibration (Production & QC) 2 01.07.2011

Sr.No. FMT No. Description rev. Date Sr. No. FMT No. Description rev. Date
1 FMT 3-01 Purchase requisition slip 1 01.04.2017 1 FMT 3-01 Purchase requisition slip 1 01.04.2017

2 FMT 3-03 Vendor registration form 2 10.04.2015 2 FMT 3-03 Vendor registration form 2 10.04.2015

3 FMT 3-05 Vendor evaluation 1 10.04.2015 3 FMT 3-05 Vendor evaluation 1 10.04.2015

4 FMT 3-07 Vendor rating 0 01.07.2017 4 FMT 3-07 Vendor rating 0 01.07.2017

5 FMT 3-08 Vendor performance report 0 01.04.2018 5 FMT 3-08 Vendor performance report 0 01.04.2018

6 FMT 5-01 Equipment breakdown register 2 11.09.2016 6 FMT 5-01 Equipment breakdown register 2 11.09.2016

7 FMT 5-02 Calibration of intruments 1 11.09.2016 7 FMT 5-02 Calibration of intruments 1 11.09.2016

8 FMT 5-07 Daily maintenance work book 5 17.08.2020 8 FMT 5-07 Daily maintenance work book 5 17.08.2020

9 FMT 5-08 Weekly balance verification 3 22.11.2019 9 FMT 5-08 Weekly balance verification 3 22.11.2019

10 FMT 5-10 Annual PM plan 3 19.08.2019 10 FMT 5-10 Annual PM plan 3 19.08.2019

11 FMT 5-11 Preventive maintenance schedule 1 19.08.2019 11 FMT 5-11 Preventive maintenance schedule 1 19.08.2019

12 FMT 5-13 Load cell verification 1 01.04.2017 12 FMT 5-13 Load cell verification 1 01.04.2017

13 FMT 5-14 Flow meter verification 0 01.11.2014 13 FMT 5-14 Flow meter verification 0 01.11.2014

14 FMT 5-15 Vaccum gauge verification 3 21.12.2020 14 FMT 5-15 Vaccum gauge verification 3 21.12.2020

15 FMT 5-16 Machine/equipment/incident Job card 2 17.08.2020 15 FMT 5-16 Machine/equipment/incident Job card 2 17.08.2020

16 FMT 5-17 Machine/equipment calender history card 0 09.11.2016 16 FMT 5-17 Machine/equipment calender history card 0 09.11.2016

17 FMT 7-02 Training attendance sheet 1 13.11.2010 17 FMT 7-02 Training attendance sheet 1 13.11.2010

18 FMT 7-04 Training evaluation sheet 0 13.11.2010 18 FMT 7-04 Training evaluation sheet 0 13.11.2010
 MS CHANNELS MS ANGLES
Average Weight Average Weight
Size in mm Rate/kg Size in mm Rate/kg
KG/MTR KG/FT KG/MTR KG/FT
70 x 35 4.2 1.3 25 x 25 x 3 1.1 0.3
75 x 40 5.2 1.58 25 x 25 x 4.5 1.6 0.49
75 x 40 STD 7.1 2.2 25 x 25 x 5 1.8 0.5
75 x 40 MED 6.5 2 25 x 25 x 6 2.1 0.6
75 x 40 LIGHT 5.7 1.7 30 x 30 x 3 1.4 0.4
100 x 50 STD 9.56 2.9 35 x 35 x 3 1.6 0.5
100 x 50 MED 9.2 2.8 35 x 35 x 4 2.1 0.6
100 x 50 LT MED 8.7 2.6 35 x 35 x 5 2.6 0.8
100 x 50 LIGHT 7.9 2.4 37 x 37 x 3 1.7 0.5
120 x 55 12.5 3.1 40 X 40 X 3 1.8 0.055
125 x 65 13.1 4 40 x 40 x 4 2.4 0.7
150 x 75 16.8 5.1 40 x 40 x 5 3 0.9
200 x 75 22.3 6.8 40 x 40 x 6 3.5 1.1
45 x 45 x 4 2.7 0.8

MS I BEAMS 45 x 45 x 5 3.4 1

Average Weight 45 x 45 x 6 4 1.22

Size in mm Rate/kg
KG/MTR KG/FT 50 x 50 x 3 2.3 0.7
100 x 50 STD 8.9 2.7 50 x 50 x 4 3 0.9
100 x 50 MED 7 2.1 50 x 50 x 5 3.8 1.2
100 x 50 LIGHT 5.3 1.6 50 x 50 x 6 4.5 1.4
125 x 70 STD 13.3 4.05 50 x 50 x 8 5.84 1.78
125 x 70 MED 11.5 3.5 55 x 55 x 4 3.3 1
125 x 70 LIGHT 9 2.7 55 x 55 x 5 4.1 1.3
140 x 70 24 7.31 60 x 60 x 4 3.7 1.1
150 x 75 STD 15 4.6 60 x 60 x 5 4.5 1.4
150 x 75 LIGHT 13.5 4.1 60 x 60 x 6 5.4 1.64
175 x 85 19.6 6 65 x 65 x 4 4 1.2
200 x 100 24.2 7.4 65 x 65 x 5 4.9 1.5
65 x 65 x 6 5.8 1.8
65 x 65 x 8 7.7 2.4

Average Weight 65 x 65 x 10 9.4 2.9

Size in mm Rate/kg
KG/MTR KG/FT 65 x 65 x 12 11.8 3.6
45 x 30 x 4  2.23 0.68 70 x 70 x 7 7.38 2.25
45 x 30 x 5  2.75 0.8 75 x 75 x 5 5.7 1.7
75 x 75 x 6 6.8 2.1
75 x 75 x 8 8.9 2.7
75 x 75 x 10 11 3.4
75 x 75 x 12 13.1 4
 MS FLATS MS FLATS
Average Weight Average Weight
Size in mm Rate/kg Size in mm Rate/kg
KG/MTR KG/FT KG/MTR KG/FT
20 x 4 0.79 0.24 65 x 5 2.55 0.78
20 x 5 0.79 0.24 65 x 6 3.06 0.93
21 x 6 1 0.3 65 x 8 4.08 1.2
25 x 3 0.59 0.19 65 x 10 5.1 1.6
25 x 4 0.79 0.24 65 x 12 6.1 1.9
25 x 5 0.98 0.3 65 x 16 8.16 2.5
25 x 6 1.18 0.4 65 x 20 10.2 3.1
25 x 8 1.57 0.5 65 x 25 12.8 3.9
25 x 10 1.9 0.6 65 x 32 16.33 4.98
25 x 12 2.36 0.7 65 x 40 20.41 6.22
28 x 6 1.3 0.4 65 x 50 25.51 7.78
30 x 3 0.71 0.22 75 x 5 5.7 1.7
30 x 4.7 1.11 0.34 75 x 6 3.53 1.1
30 x 5 1.18 0.4 75 x 8 4.71 1.4
30 x 60 1.4 0.4 75 x 10 5.89 1.8
32 x 5 1.26 0.4 75 x 12 7.7 2.1
32 x 6 1.5 0.5 75 x 16 9.42 2.9
32 x 8 2 0.6 75 x 20 11.8 3.6
32 x 10 2.5 0.8 75 x 25 14.7 4.5
32 x 12 3 0.9 75 x 32 18.9 4.5
38 x 3 0.9 0.3 75 x 40 23.6 7.2
38 x 5 1.5 0.5 75 x 50 29.44 8.97
38 x 12 3.6 1.1 80 x 8 5.02 1.53
40 x 4 1.26 0.38 80 x 10 6.28 1.97
40 x 5 1.57 0.5 100 x 5 3.93 1.2
40 x 6 1.9 0.6 100 x 6 4.71 1.4
40 x 8 2.5 0.8 100 x 8 6.28 1.9
40 x 10 3.1 1 100 x 10 7.85 2.4
40 x 12 3.77 1.2 100 x 12 9.42 2.9
40 x 16 5 1.5 100 x 16 12.56 3.8
40 x 20 6.3 1.9 100 x 20 15.7 4.8
40 x 25 7.85 2.4 100 x 25 19.6 6
45 x 12 4.2 1.3 100 x 30 23.55 7.18
45 x 20 7.07 2.15 100 x 32 25.12 7.66
50 x 4 1.57 2 100 x 40 31.4 9.57
50 x 5 1.96 0.6 100 x 50 39.25 11.96
50 x 6 2.36 0.7
50 x 8 3.14 1
50 x 10 3.9 1.2
50 x 12 4.7 1.4
50 x 16 6.28 1.9
50 x 20 7.85 2.4
50 x 25 9.8 3
50 x 32 12.56 3.83
60 x 6 2.83 0.87
63 x 6 3 0.9
 MS ROUND BARS MS SQUARE BARS
Size in Average Weight Size in Average Weight
Rate/kg Rate/kg
mm KG/MTR KG/FT mm KG/MTR KG/FT
10 0.62 0.18 10 x 10 0.8 0.2
12 0.9 0.3 12 x 12 1.1 0.3
14 1.2 0.4 14 x 14 1.5 0.5
16 1.6 0.5 16 x 16 2 0.6
18 2 0.6 17 x 17 2.27 0.69
20 2.5 0.8 20 x 20 3.14 1
22 3 0.9 25 x 25 4.9 1.5
24 3.56 1.08 32 x 32 8 2.4
25 3.9 1.2 40 x 40 12.6 3.8
28 4.8 1.5 42 X 42 13.85 4.22
30 5.55 1.69 50 x 50 19.6 6
32 6.3 1.9 53 X 53 22.05 6.72
34 7.14 2.18 56 x 56 24.6 7.5
36 8 2.44 63 x 63 31.2 9.5
40 9.9 3
45 12.49 3.81
50 15.4 4.7
56 19.34 5.89
60 22.2 6.8
63 24.47 7.46
63.5 24.86 7.58
65 26.05 7.94
70 30.2 9.2
73 32.86 10
75 34.72 10.58
78 37.51 11.43
80 39.5 12
83 42.47 12.95
85 44.55 13.58
90 50 15.2
92 52.19 15.91
93 53.39 16.27
95 55.65 16.95
100 61.66 18.79
105 67.98 20.72
110 74.6 22.74
115 81.64 24.88
125 96.34 29.36