S09 C47 - Course Conclusion

AIGPE
COURSE SUMMARY &

CONCLUSION
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AIGPE
FAILURE MODE & EFFECT ANALYSIS (FMEA)
STAGE 01: IDENTIFYING THE FAILURE STAGE 02: SPECIFYING THE STAGE 03: SPECIFYING THE
WHAT IS FMEA?
MODE AND SPECIFYING ITS SEVERITY OCCURRENCE OF FAILURE DETECTABILITY OF FAILURE
SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION
WHAT IS A FAILURE MODE & EFFECT ANALYSIS? WHAT ARE THE 6 DIFFERENT STAGES OF FMEA? WHAT ARE THE POTENTIAL CAUSES? WHAT ARE THE CURRENT PROCESS CONTROLS?
WHY AND WHEN TO USE FMEA? PROCESS FMEA: TOP SECTION WHAT IS THE OCCURRENCE RATING? WHAT IS THE DETECTABILITY RATING?
THE HISTORY OF FMEA WHAT ARE THE COMPONENTS OF STAGE 01? P1 ACTIVITY: STAGE 02 ACTIVITY: STAGE 03
WHAT ARE THE TYPES OF FMEA? WHAT ARE THE COMPONENTS OF STAGE 01? P2 ACTIVITY SOLUTION: STAGE 02 ACTIVITY SOLUTION: STAGE 03
WHAT IS A PROCESS FMEA? WHAT ARE THE COMPONENTS OF STAGE 01? P3 SECTION CONCLUSION SECTION CONCLUSION
ACTIVITY: WHAT IS FMEA? ACTIVITY: STAGE 01
ACTIVITY SOLUTION: WHAT IS FMEA? ACTIVITY SOLUTION: STAGE 01
SECTION CONCLUSION SECTION CONCLUSION
STAGE 04 AND 05: QUANTIFYING RISK STAGE 06: REEVALUATING THE RISK WHAT ARE THE STEPS TO WHAT ARE THE BENEFITS AND
AND CORRECTING HIGH RISK SITUATIONS AND VISUALIZING YOUR FMEA CONSTRUCT AN FMEA? SHORTCOMINGS OF FMEA?
WHAT IS RPN? CALCULATING THE RESULTING RPN WHAT ARE THE STEPS TO CONSTRUCT FMEA? P1 WHAT ARE THE BENEFITS OF FMEA?
WHAT ARE ACTIONS RECOMMENDED? CREATING A SPIDER CHART WHAT ARE THE STEPS TO CONSTRUCT FMEA? P2 WHAT ARE THE SHORTCOMINGS OF FMEA?
WHAT IS RESPONSIBILITY, TARGET

SECTION CONCLUSION
COMPLETION DATES AND ACTIONS TAKEN? Section
SECTION CONCLUSION Lecture
Activity
AIGPE
SECTION: WHAT IS FMEA?
WHAT IS A FAILURE MODE AND EFFECT ANALYSIS?
WHY AND WHEN TO USE FMEA?
THE HISTORY OF FMEA
WHAT ARE THE TYPES OF FMEA?
WHAT IS A PROCESS FMEA?
AIGPE
WHAT ARE THE 6 STAGES OF FMEA?
1 2 3
IDENTIFYING THE FAILURE AND SPECIFYING THE OCCURRENCE OF SPECIFYING THE DETECTABILITY
SPECIFYING THE SEVERITY OF IT FAILURE OF FAILURE
a. Discuss different steps and activities a. Identify potential causes of each failure a. Identify the current process controls of
b. Brainstorm potential failure modes mode each failure mode
c. Document potential failure effects b. Assign an occurrence ranking b. Assign a Detection rating
d. Assign a severity ranking to each failure
mode
4 5 6
CORRECTING HIGH RISK
QUANTIFYING RISK RE-EVALUATING THE RISK
SITUATIONS
a. Calculate Risk Priority number for each a. Document recommended actions a. After completing the identified actions,
failure mode b. Assign the responsibility and target document the specific actions
date for eliminating or mitigating high b. Revise the severity, occurrence and
risk/high severity failure modes detection ratings
c. Calculate the new RPN number
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SECTION: STAGE 01 OF FMEA
TOP SECTION OF FMEA:
DIFFERENT COMPONENTS OF STAGE 01:
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WHAT IS FMEA?

SECTION CONCLUSION
Activity
AIGPE
WHAT ARE THE POTENTIAL CAUSES?
WHAT IS THE OCCURRENCE RATING?
AIGPE
WHAT IS FMEA?

SECTION CONCLUSION
Activity
AIGPE
WHAT ARE THE CURRENT PROCESS CONTROLS?
WHAT IS THE DETECTION RATING?
AIGPE
WHAT IS FMEA?

SECTION CONCLUSION
Activity
AIGPE
SECTION: STAGE 04 & 05 OF FMEA
WHAT IS A RISK PRIORITY NUMBER?
WHAT ARE THE ACTIONS RECOMMENDED?
WHAT IS THE RESPONSIBILITY, TARGET COMPLETION DATES AND

ACTIONS TAKEN?
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WHAT IS FMEA?

SECTION CONCLUSION
Activity
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CALCULATING THE RESULTING RPN
CREATING A SPIDER CHART
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WHAT IS FMEA?

SECTION CONCLUSION
Activity
AIGPE
SECTION: 14 STEPS TO CONSTRUCT FMEA
FILL IN THE IDENTIFYING IDENTIFY THE FUNCTIONS
ASSEMBLE A CROSS- IDENTIFY THE SCOPE OF
1 2 3 INFORMATION AT THE 4 OF YOUR SCOPE &
FUNCTIONAL TEAM FMEA
TOP OF YOUR FMEA FORM PROCESS STEPS
FOR EACH FUNCTION, FOR EACH FAILURE MODE, FOR EACH FAILURE MODE,
DETERMINE HOW SERIOUS
5 IDENTIFY THE POTENTIAL 6 IDENTIFY THE POTENTIAL 7 8 DETERMINE ALL THE
EACH EFFECT IS
FAILURE MODES FAILURE EFFECTS POTENTIAL ROOT CAUSES
FOR EACH CAUSE, FOR EACH CAUSE, FOR EACH CONTROL,

1 1 1 CALCULATE THE RISK
9 DETERMINE THE IDENTIFY CURRENT DETERMINE THE
0 1 2 PRIORITY NUMBER (RPN)
OCCURRENCE RATING PROCESS CONTROLS DETECTION RATING
CONTINUE TO RE-
EVALUATE THE RISKS AND
1 IDENTIFY RECOMMENDED 1
FAILURES IN YOUR
3 ACTIONS 4
BUSINESS PROCESS. FMEA
IS A LIVING DOCUMENT
AIGPE
WHAT IS FMEA?

SECTION CONCLUSION
Activity
AIGPE
KEEP LEARNING & KEEP GROWING

S09 C47 - Course Conclusion

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AIGPE

COURSE SUMMARY &

SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION

ACTIVITY: WHAT IS FMEA? ACTIVITY: STAGE 01

ACTIVITY SOLUTION: WHAT IS FMEA? ACTIVITY SOLUTION: STAGE 01

SECTION CONCLUSION SECTION CONCLUSION

SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION

WHAT IS RESPONSIBILITY, TARGET

WHY AND WHEN TO USE FMEA?

THE HISTORY OF FMEA

WHAT ARE THE TYPES OF FMEA?

WHAT IS A PROCESS FMEA?

DIFFERENT COMPONENTS OF STAGE 01:

SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION

ACTIVITY: WHAT IS FMEA? ACTIVITY: STAGE 01

ACTIVITY SOLUTION: WHAT IS FMEA? ACTIVITY SOLUTION: STAGE 01

SECTION CONCLUSION SECTION CONCLUSION

SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION

WHAT IS RESPONSIBILITY, TARGET

WHAT ARE THE POTENTIAL CAUSES?

WHAT IS THE OCCURRENCE RATING?

SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION

ACTIVITY: WHAT IS FMEA? ACTIVITY: STAGE 01

ACTIVITY SOLUTION: WHAT IS FMEA? ACTIVITY SOLUTION: STAGE 01

SECTION CONCLUSION SECTION CONCLUSION

SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION

WHAT IS RESPONSIBILITY, TARGET

WHAT ARE THE CURRENT PROCESS CONTROLS?

WHAT IS THE DETECTION RATING?

SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION

ACTIVITY: WHAT IS FMEA? ACTIVITY: STAGE 01

ACTIVITY SOLUTION: WHAT IS FMEA? ACTIVITY SOLUTION: STAGE 01

SECTION CONCLUSION SECTION CONCLUSION

SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION

WHAT IS RESPONSIBILITY, TARGET

WHAT IS A RISK PRIORITY NUMBER?

WHAT ARE THE ACTIONS RECOMMENDED?

WHAT IS THE RESPONSIBILITY, TARGET COMPLETION DATES AND

SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION

ACTIVITY: WHAT IS FMEA? ACTIVITY: STAGE 01

ACTIVITY SOLUTION: WHAT IS FMEA? ACTIVITY SOLUTION: STAGE 01

SECTION CONCLUSION SECTION CONCLUSION

SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION

WHAT IS RESPONSIBILITY, TARGET

CALCULATING THE RESULTING RPN

CREATING A SPIDER CHART

SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION

ACTIVITY: WHAT IS FMEA? ACTIVITY: STAGE 01

ACTIVITY SOLUTION: WHAT IS FMEA? ACTIVITY SOLUTION: STAGE 01

SECTION CONCLUSION SECTION CONCLUSION

SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION

WHAT IS RESPONSIBILITY, TARGET

FOR EACH CAUSE, FOR EACH CAUSE, FOR EACH CONTROL,

SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION

ACTIVITY: WHAT IS FMEA? ACTIVITY: STAGE 01

ACTIVITY SOLUTION: WHAT IS FMEA? ACTIVITY SOLUTION: STAGE 01

SECTION CONCLUSION SECTION CONCLUSION

SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION SECTION INTRODUCTION

WHAT IS RESPONSIBILITY, TARGET

KEEP LEARNING & KEEP GROWING

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