Generator Troubleshooting Adjustment

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1.

1 Generator Calibration
1.1.1 Tube Setup
This section includes the adjustment to the correct tube typ to ensure the proper system
output and reduced patient dose. Complete this procedure upon tube replacement

Please select the Typ of Tube that is used in the System


Note: see Generator Label

Thosiba = DF-151 0,6/1,5mm


Nago = GF9-190 0,5/1,5mm

uo enter this Setup:

Button”PI” - Setup - Servicemenue - Enter Service Passoword – press x-time


next page till
Button “Tupe Setup”

You can select 3 different pre heating modes


- fix pre heating value for Tube Typ „GF151R“
o use this only if automatic cal. not work correct
- fix pre heating value for Tube Typ „GF190“
o use this only if automatic not work correct
- automatic PRE-PREATING Calib.
o Use this as standard
example for actuel selected NAGO-TUBE GF 1151R
=> fix pre heating value for Tube Typ „GF151R“

example for actuel selected NAGO-TUBE GF 190


=> fix pre heating value for Tube Typ „GF190“

example for actuel selected auto PRE-HEADING


Note:!
After start „Automatic PRE-HEATING calb“ . System work with automatic pre-heating
values

Start Automatic PRE-HEATING calibration


Attention X- RAY is necessary during this calibration. X-RAY protection

- Press Hand or footswitch


- press Button “CONTINUE”
- hold Hand or footswitch during the hole calibration !!!!!

you will see this during calibration


End of the automatic calibration
- Please stop X-RAY
- confirm with Button “DONE”

you see all the cal. Data


if the process end correct you see “CAL. OK”

Note: you can recall this CAL Data from “Tube setup” with Button “Show auto
Pre-Heating Values”

Press “DONE” for exit this “auto-VH-VALUE calibration” Menu

1.1.2 kV And mA Calibration


This section includes the adjustments to ensure the proper system output and reduced
patient dose. Complete this procedure upon tube replacement

To measure KV connect DVM between MP 3 (+) and GND (-)

PCB 352
Menu : kV/mA-Offset Setup (40KV)

Make x-RAY and adjust with Button - and + to 4,0V (+-0,1V) on DVM

to continue press Button „Next (80kV Offset)“


Menu: kV/mA-Offset Setup (80kV)

Make X-RAY and adjust with Button - and + to 8,0V (+-0,1V) on DVM

To continue press Button „Next (Value)“

Menu: kV/mA-Offset Setup (0,2mA)


To measure mA with DVM remove jumper and connect DVM

Make X-RAY and adjust with Button - and + to 0,2mA (+-0,01mA) on DVM.

To complete select Save and Exit or exit without save to discard.


1 2 3 4 5 6

gegn PE Anschluß M4 sw
Modul 1 Modul 2
Trafoblech Heizstromregelung
Anodenstromregelung
2 li
+ 1 ST 5 + rt IRIS & SLOT
180V - 235V 2 or _ 2 ST 6 + rt

4 pol.
3 ST 7 _ or _ 15V
+
D D

4 ST 8 _ or
180 - 235V 33V - Heizung
TUBE IN OIL COLLIMATORS
ST 1
Anwendungsgerät

180 - 235V
ST 11

ST 11
10 f
10 pol.

10 pol.
6

ST 2
6 pol.
X-Ray und Laser ON Signals

MP7
B 355

X-RAY
Signalverteilung
rt + B 351 Heizung
B 380 or _ Elektronik
33V
System Janus

MP8
3
ST 9

ST 9
3 pol.

3 pol. ST 10 ST 1 -
Can-Bus 10 pol. 10 pol.
MP1 MP6
4X

10 f 10 f 6 110kV
C C

DAP Diamentor
10 pol. 10 pol. 12 pol.
8 6

ST 3
8 pol.
ST 1 ST 2 ST 4
sw GND
B 352 _ 15V
+ 2
B 356 Überwachungslogik
t 85°C

ST 1
26 f
26 pol.

26 pol.
ST 2

Interface/DAC-Kontroller 3

X2
ST 5 X1
TEMPERATUR
6 pol.
°C analog
6

6 pol.
MP2
F1 rt ST 1

max. 235V
C4-1

max. 235V
20A
nano-
B 350
60 pol.

3 C4
60 pol.
ST 7

C1
X2

X1

PC
3 pol.

B 1000µF MP01 B
330nF
or Leistungsteil 16 f 2
Modul C4-2
L2/1 6f
MP3 L1/1 L1/2 L2

zum Laden der


Firm-Ware L1
16 pol.
ST 4
ST 3
6 pol.

ST 5
2 pol. DIAMENTOR PULSE
Title
2
A GE-OEC Function Diagram Maxiplus 3000 A

Medical Titel Revision

Note: alle Spannungen DC Systems GmbH,


Wendelstein Übersichtsplan Maxiplus 3000
Gr. Blatt
Art. Nr. N.A. Datum 17.07.2003 Datum 17.07.2003
Zust. Änderung Datum Name Nr. 4.375.1.01.0 gez. C.Lucht gepr. Jakob A3 1
1 2 3 4 5 6
1 2 3 4

+5V*
Übertragungsrate CAN
+5V 1MBd
R3 R4
R1 R2
120R 120R 4K7 K47 IC2
1 8 C1 R5
NC VCC 1K0
2 7
CAN von B380/ST9
IC1 µ10
ST9 5 4 3 6
VREF RxD
CAN-GEN-L 6 3 4 5
3 CANL VCC +5V* NC GND
D CAN-GEN-H 7 2 D
2 CANH GND
SHIELD 8 1 HCNW137 GND
1 RS TxD
+5V* IC3 +5V
MOL-KK-2.54 PCA82C251 8 1
VCC NC R9 R10
R6 R7 7 2
120R 0R C2 R8
K47 4K7
µ10 1K0 6 3
5 4
GND NC

HCNW137 +5V
Zur B356
GND ST10
C3
10
µ10
R11 9
RX_CAN
8
7K5
7
TX_CAN
6
5
Ersatztypen: HCNW2601 / HCNW2611 Strahlung Ein
4
3
2
C4
1
+5V* 10N
T1 Wannenstecker
BC547C
+5V* GND
Von B380/ST11 R12 R13 +5V GND
4K7 K47
ST11 IC4 T2
R14 R15
C 1 8 BC547C C
10 C5 NC VCC +5V
2 7 2K0 1K0
9 220µ
C6
8 10N
D1 BAT48 3 6
7
-XRAY/R 4 5
6 NC GND
5 C7
-LASER_ON HCNW137
4
µ10
3 R16
2 7K5
GND
1

Wannenstecker
GND

+5V* +5V +5V

+5V
R17 R18 R19 R20 Zum Laser
4K7 470R 3K9 1K ST12
Imax = 5mA 3
LASER_ON
2
IC5
1
1 5 T3
BC547C
MOL-KK-2.54
R21
B 2 4 GND B
7K5

SFH601-30PT1/6

GND GND GND


Ersatztyp: CNY17F-30PT1/6

(+150V)
ST1 1 1 ST5

zur B350
ST2 1 1 ST7

von
C1
ST3 1 1 ST6

zur B351
(-150V)
ST4 1 1 ST8

Leiterbahnbreite 4mm bei 105u Cu

A A
Title
Signaldistribution and
GE OEC Medical 5kV-Insulation for Maxiplus 3000
B 355
Titel Revision
Systems GmbH, Signalverteilung und
B
Wendelstein
5kV-Isolation fuer Maxiplus 3000
Gr. Blatt
Art.Nr. 00-451123-02 Datum 30.09.2002 Datum 30.09.2002
Zust. Änderung Datum Name Nr. 1.355.1.01.2 gez. Bindig gepr. Gruse A4 1/1
1 2 3 4
1 2 3 4 5 6 7 8

ISO+9V
+9V U200
R200 2 8 ELKO 10µF/35V R209
11R C201 1R
C200 7 C204 L201
C203 R201 3 R202 100n R203 47uH
100n ELKO 10µF/35V 6,8k 6 10K 750R R204 R205

3
1 22k 1k
NC

3
4 5
C205 NC

2
1 ISOGND ISOGND
R211 1 T201 HCNW4562 1 T200 C202
Video-In C208

3
D 100R TR-BC847B T202 TR-BC847B 1 T205 D
ELKO 47µF/16V

3
ELKO 47µF/25V TR-BC847B TR-BC860 100n

2
1 T203 C207

2
R207 TR-BC847B 1 T204

3
1K TR-BC847B
R206 C206 R214 R208 ELKO 47µF/16V

2
75R 1µF/16V R213 5,6k 1k

2
91R P200
D200 R218
D-1N4148 Video-Out
75R
ISOGND 500R

R212 R216 R215 R217


100R 470R 5,6k 220R
GND

ISOGND ISOGND
5kV Trennung EXTERN
+5V +5V min. 8mm Abstand INTERN

R224
R222 270R
Xray-Schutzschaltung t=R*C*0,32 160k
C C211 C
t=2,4s 47uF/16V
-Handsw X387/1 pin 2 D210
X8 pin 2
TOPLED-GB J5: (Simulation von XRAY)

14

15
Zur Überprüfung der Schutzschaltung
-Footsw X387/1 pin 3

3
+5V

1Cx

1RxCx
U202D 1
GND 1A R223
-Handsw 12 13 1 T210
-Handsw 4A 1Q
-Footsw 13
4Y
11 2
1B
4
4,7k
TR-BC847B
R226
LED/RT: XRAY aktiv
-Footsw 4B 1Q
3 270R

2
+5V 1R
74HC08 C210
R220
4,7k
100n R221
4,7k
U203A
74HCT123
LED/GB: Timer aktiv
D212
TOPLED-RT

GND GND D211 GND

3
D-BAT48 +5V
R227
U201C 1 T211
TR-BC847B X355/1
R225 4,7k
5 6
3A 3Y GND 1
R228

2
B 4,7k 2 B
4,7k
3
X380/11 74HC04 C212 U202C LGENON/
4
4,7n 9 GND
1 GND 3A 5
2 3Y
8 -XRAY/R'
6
Zur B355

3
10
3 3B 7
LGENON/ U201A
4 R229 8
GND 74HC08 1 T212
5 9
Von B380 -XRAY/R 1 2 TR-BC847B
6 1A 1Y 4,7k +5V 10
7

2
8 74HC04
9
10 +5V J5 GND

GND

+5V +5V +5V +5V +5V +5V

U201B U201D U202B


14

14

16
6

4
2A
3 4 9 8 6
2A 2Y 4A 4Y 2Y
A 5 C222 Title A
Communication Board
2Cx

2RxCx
VCC

VCC

VCC

GE-OEC
2B
C220 9 100n
74HC04 74HC04 74HC08 C221
2A
2Q
5
intern / extern - right B 386
U201E U201F 100n U202A 100n 10
GND

GND

GND

1
2B
12 Medical Titel Revision
11
5A 5Y
10 13
6A 6Y
12
1A
1Y
3 11
2R
2Q Systems GmbH, Communication Board
2 C
1B
U203B
Wendelstein intern / extern - Rechts
7

74HC04 74HC04 74HC08 74HCT123 Gr. Blatt


U203C Art. Nr. 00-451156-03 Datum 25.02.2004 Datum 25.02.2004
U201G U202E 74HCT123
Zust. Änderung Datum Name Nr. 1.386.2.03.1 gez. Bindig gepr. Gruse A3 2/2
74HC04 GND 74HC08 GND GND
1 2 3 4 5 6 7 8
Laser

CAN BUS

Analog Signal
from B380

150 - 180 Volt DC


from the Trafoplate
MP221 mA-Soll
MP223 kV-Soll

Potentiometer Feedback from the Cover plates


MP500
MP501
MP502

Potentiometer Feedback from the Iris


MP503
B352 Voltage Regulation

TP1 high KV
TP2 6V
TP3 KV monitor
LED 1 red TP4 KVSOLL 1V/10kV
Fault TP6 anode current 1mA/0,5V

LED 2 red
high kV

LED 3 green
VCC voltage OK

LED 4 red
high mA

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