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Maamoura and Baraka Development Project: Utilities Area Pipe Rack Structure & Foundation Calculation Note
Maamoura and Baraka Development Project: Utilities Area Pipe Rack Structure & Foundation Calculation Note
Audubon Engineering
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INDEX
INDEX ................................................................................................................................................... 2
1 INTRODUCTION: .................................................................................................................. 3
1.1 PROJECT DESCRIPTION: ................................................................................. 3
1.2 DOCUMENT OBJECTIVE: ................................................................................ 3
2 CODES, STANDARDS AND REFERANCE DOCUMENTS: .................................... 3
3 SOURCE DATA AND HYPOTHESIS OF CALCULATIONS: ................................... 4
3.1. CARCTERESTICS OF MATERIAL .................................................................. 4
3.2. SOIL CARACTERESTICS ................................................................................... 5
3.3. CRITERIA OF DIMENSIONING .................................................................... 5
3.4. APPLIED LOADS ................................................................................................. 5
4 MODEL ...................................................................................................................................... 7
5 BAR LIST .................................................................................................................................. 8
6 LOADS LIST: .......................................................................................................................... 11
7 LOAD COMBINATIONS – ................................................................................................ 14
8 STEEL DESIGN .................................................................................................................... 15
8.1. PIPE RACK ........................................................................................................... 15
8.2. P1 .............................................................................................................................. 21
9 REACTIONS ........................................................................................................................... 26
10 CONNECTIONS ................................................................................................................... 28
11 FOUNDATIONS ................................................................................................................... 41
11.1. FOUNDATION FOR PIPE RACK ................................................................ 42
11.2. FOUNDATION FOR P1 .................................................................................. 47
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1 INTRODUCTION:
The present note concerns the steel structure and foundations of pipe rack: Calculation is made with the
loads and overloads due to the dead loads, equipment loads, wind effects and temperature effects.
The foundation of compressor is designed in accordance with the following standards and rules:
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pier: 5 cm
Steel will be in conformity with the standard NF A 35.501. (grade S235 or equivalent) steel yield strength
All sections; σe = 23.5 daN/mm².
3.1.4 BOLTS
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Cohesion: 0 daN/cm2
Displacement limits
Displacement in heads of a column associated with a structure H / 150
Insulated Post (Mono-Foot) H / 360
Principal beam L / 300
Secondary beam L / 200
Horizontal bracket L / 360
Run way
L / 500
3.4. APPLIED LOADS
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Area II
Normal pressure q= 60 daN/m²
Wind type: normal
Exposed site Ks =1.3
Wind on pipes
Lp: (m)
if Φ < 0,28
ct0 =ct*g
Su = F*Lp m²
T = qv(u)*Su daN
Hi = kh = Φ Lp λ γ ct ct0 Su qv(u)
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Φi Fi
Φ1" 89,42
Φ2" 59,58
Φ3" 44,67
Φ4" 29,77
Φ6" 14,88
∆t = 25° C.
4 MODEL
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5 BAR LIST
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6 LOADS LIST:
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7 LOAD COMBINATIONS –
Combinations/Com Definition
p.
ELU/ 1 1*1.33
ELU/ 2 1*1.33 + 2*1.33 + 3*1.50
ELU/ 3 1*1.33 + 3*1.50
ELU/ 4 1*1.33 + 2*1.33 + 4*1.50
ELU/ 5 1*1.33 + 4*1.50
ELU/ 6 1*1.00
ELU/ 7 1*1.00 + 2*1.33 + 3*1.50
ELU/ 8 1*1.00 + 3*1.50
ELU/ 9 1*1.00 + 2*1.33 + 4*1.50
ELU/ 10 1*1.00 + 4*1.50
ELU/ 11 1*1.00 + 2*1.00 + 3*1.75
ELU/ 12 1*1.00 + 3*1.75
ELU/ 13 1*1.00 + 2*1.00 + 4*1.75
ELU/ 14 1*1.00 + 4*1.75
ELS/ 1 1*1.00
ELS/ 2 1*1.00 + 3*1.00
ELS/ 3 1*1.00 + 4*1.00
ELS/ 4 1*1.00 + 2*1.00
ELS/ 5 1*1.00 + 2*1.00 + 3*1.00
ELS/ 6 1*1.00 + 2*1.00 + 4*1.00
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8 STEEL DESIGN
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CODE: CM66 ANALYSIS TYPE: Member Verification
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CODE: CM66 ANALYSIS TYPE: Member Verification
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MEMBER: 24 Diagonale_CM66_24 POINT: 3 COORDINATE: x = 1.00 L = 3.00 m
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LOADS:
Governing Load Case: 5 ELU /12/ 1*1.00 + 3*1.75
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MATERIAL:
S235 JR fy = 2350.00 daN/cm2
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VERIFICATION FORMULAS:
k*SigN = 4.29*542.66 = 2330.16 < 2350.00 daN/cm2 (3.411)
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Section OK !!!
MEMBER: 27 Column -2_27 POINT: 1 COORDINATE: x = 0.00 L = 0.00 m
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LOADS:
Governing Load Case: 5 ELU /2/ 1*1.33 + 2*1.33 + 3*1.50
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MATERIAL:
ACIER fy = 2350.00 daN/cm2
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VERIFICATION FORMULAS:
k1*SigN + kD*kFY*SigFY + kFZ*SigFZ = 1.01*98.46 + 1.00*1.01*969.82 + 1.06*979.87 = 2123.11 <
2350.00 daN/cm2 (3.731)
1.54*TauY = |1.54*-8.88| = |-13.67| < 2350.00 daN/cm2 (1.313)
1.54*TauZ = 1.54*86.99 = 133.96 < 2350.00 daN/cm2 (1.313)
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LIMIT DISPLACEMENTS
Displacements
vx = 2.1 cm < vx max = L/150.00 = 4.9 cm Verified
Governing Load Case: 8 ELS /5/ 1*1.00 + 2*1.00 + 3*1.00
vy = 2.0 cm < vy max = L/150.00 = 4.9 cm Verified
Governing Load Case: 8 ELS /5/ 1*1.00 + 2*1.00 + 3*1.00
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Section OK !!!
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BUCKLING PARAMETERS:
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VERIFICATION FORMULAS:
SigN + kD*SigFY + SigFZ = -28.17 + 1.00*-943.56 + -906.65 = | -1878.38 | < 2350.00 daN/cm2 (3.731)
1.54*TauY = |1.54*-8.20| = |-12.62| < 2350.00 daN/cm2 (1.313)
1.54*TauZ = 1.54*85.00 = 130.91 < 2350.00 daN/cm2 (1.313)
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LIMIT DISPLACEMENTS
Displacements
vx = 2.0 cm < vx max = L/150.00 = 4.9 cm Verified
Governing Load Case: 8 ELS /5/ 1*1.00 + 2*1.00 + 3*1.00
vy = 1.9 cm < vy max = L/150.00 = 4.9 cm Verified
Governing Load Case: 8 ELS /4/ 1*1.00 + 2*1.00
Section OK !!!
MEMBER: 39 Diagonale_CM66_39 POINT: 3 COORDINATE: x = 1.00 L = 3.00 m
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LOADS:
Governing Load Case: 5 ELU /12/ 1*1.00 + 3*1.75
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MATERIAL:S235 JR fy = 2350.00 daN/cm2
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VERIFICATION FORMULAS:
k*SigN = 4.29*374.92 = 1609.88 < 2350.00 daN/cm2 (3.411)
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Section OK !!!
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LIMIT DISPLACEMENTS
Deflections
uy = 0.9 cm < uy max = L/200.00 = 3.0 cm Verified
Governing Load Case: 8 ELS /5/ 1*1.00 + 2*1.00 + 3*1.00
uz = 0.3 cm < uz max = L/200.00 = 3.0 cm Verified
Governing Load Case: 8 ELS /4/ 1*1.00 + 2*1.00
---------------------------------------------------------------------------------------------------------------------------------------
Section OK !!!
8.2. P1
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BUCKLING PARAMETERS:
Displacements
vx = 0.1 cm < vx max = L/150.00 = 4.9 cm Verified
Governing Load Case: 8 ELS /2/ 1*1.00 + 3*1.00
vy = 1.8 cm < vy max = L/300.00 = 2.4 cm Verified
Governing Load Case: 8 ELS /6/ 1*1.00 + 2*1.00 + 4*1.00
-----------------------------------------------------------------------------------------------------------------------------------
Section OK !!!
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Deflections
uy = 0.0 cm < uy max = L/200.00 = 0.8 cm Verified
Governing Load Case: 8 ELS /6/ 1*1.00 + 2*1.00 + 4*1.00
uz = 0.0 cm < uz max = L/200.00 = 0.8 cm Verified
Governing Load Case: 8 ELS /5/ 1*1.00 + 2*1.00 + 3*1.00
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Section OK !!!
MEMBER: 3 Beam_3 POINT: 1 COORDINATE: x = 0.17 L = 0.25 m
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LOADS:
Governing Load Case: 5 ELU /2/ 1*1.33 + 2*1.33 + 3*1.50
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MATERIAL: ACIER fy = 2350.00 daN/cm2
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Deflections
uy = 0.0 cm < uy max = L/200.00 = 0.8 cm Verified
Governing Load Case: 8 ELS /6/ 1*1.00 + 2*1.00 + 4*1.00
uz = 0.0 cm < uz max = L/200.00 = 0.8 cm Verified
Governing Load Case: 8 ELS /5/ 1*1.00 + 2*1.00 + 3*1.00
----------------------------------------------------------------------------------------------------------------------------------------
Section OK !!!
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9 REACTIONS
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Case 1 Dead
Load
Case 2 temperatu
re
Case 3 Wind 1
Case 4 WIND2
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10 CONNECTIONS
General
Connection no.: 2
Structure node: 22
Structure bars: 21
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Geometry
Column
Bar no.: 21
Material: ACIER
tp = 24 [mm] Thickness
Material: ACIER
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Anchorage
Anchor dimensions
l1 = 48 [mm]
l2 = 300 [mm]
l3 = 96 [mm]
l4 = 32 [mm]
Washer
l= 60 [mm] Length
w= 60 [mm] Width
Spread footing
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Spread footing
Concrete
Welds
Loads
Results
Concrete
dtz = 110 [mm] Distance of the anchor bolt column from the Y axis
dty = 110 [mm] Distance of the extreme row of anchor bolts from the Z axis
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pm1 = 44,64 [daN/cm2] Stress due to axial force and moment My pm1= 2*(M'y+N'*dtz) / [bp*z'0*(dtz + lp/2 - z'0/3)]
Anchorage
Nj1 = 4828,01 [daN] Tensile force due to axial force and moment My Nj1= [(M'y-N'*(lp/2 - z'0/3)) / (dtz + lp/2 - z'0/3)]/nv
Nj2 = 443,94 [daN] Tensile force due to moment Mz Nj2 = Mz*s/2 / Iz * n*Aj
Nt = 5271,94 [daN] Max. tensile force in the anchor bolt Nt = Nj1 + Nj2
l1 = 70 [mm] l1 = 0.5*bfc
l2 = 68 [mm] λ2 = π ∗ 0.5∗α2
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Nj1 = 4828,01 [daN] Tensile force due to axial force and moment My Nj1= [(M'y-N'*(lp/2 - z'0/3)) / (dtz + lp/2 - z'0/3)]/nv
Adhesion
Plate
Tension zone
Shear
Tension
a1 = 36 [mm] Distance between edge of the weld of the column flange and anchor axis α1 = α2 − √2απ
a2 = 44 [mm] Distance between edge of the column flange and anchor axis a2 = (ah - hc)/2
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Tension
a1 = 36 [mm] Distance between edge of the weld of the column flange and anchor axis α1 = α2 − √2απ
Ντ[δαΝ] ≤ 375∗ τπ[µµ] ∗[(α2/α1) ∗ (σ/(σ+α2))] 5271,94 < 8972,79 verified (0,59)
Compression zone
Shear
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Remarks
Connection no.: 1
Structure node: 1
Structure bars: 1
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Geometry
Column
Bar no.: 1
Material: ACIER
tp = 30 [mm] Thickness
Material: ACIER
Anchorage
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Anchorage
Anchor dimensions
l1 = 48 [mm]
l2 = 300 [mm]
l3 = 96 [mm]
l4 = 32 [mm]
Washer
l= 70 [mm] Length
w= 70 [mm] Width
t= 14 [mm] Thickness
Spread footing
Concrete
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Welds
Loads
Results
Concrete
dtz = 170 [mm] Distance of the anchor bolt column from the Y axis
dty = 170 [mm] Distance of the extreme row of anchor bolts from the Z axis
[daN/cm Stress due to axial force and moment pm1= 2*(M'y+N'*dtz) / [bp*z'0*(dtz + lp/2 -
pm1 = 30,53 2] My z'0/3)]
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[daN/cm
pm2 = 3,07 2
]Stress due to moment Mz pm2 = Mz*0.5*bp/Iz
Anchorage
Nj1 = 4065,15 [daN] Tensile force due to axial force and moment My Nj1= [(M'y-N'*(lp/2 - z'0/3)) / (dtz + lp/2 - z'0/3)]/nv
Nj2 = 161,02 [daN] Tensile force due to moment Mz Nj2 = Mz*s/2 / Iz * n*Aj
Nt = 4226,17 [daN] Max. tensile force in the anchor bolt Nt = Nj1 + Nj2
l2 = 86 [mm] l2 = * 0.5*a2
Adhesion
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Plate
Tension zone
Shear
Tension
a1 = 48 [mm] Distance between edge of the weld of the column flange and anchor axis α1 = α2 − √2απ
a2 = 55 [mm] Distance between edge of the column flange and anchor axis a2 = (ah - hc)/2
Ντ[δαΝ] ≤ 375∗ τπ[µµ] ∗[(α2/α1) ∗ (σ/(σ+α2))] 4226,17 < 11112,18 verified (0,38)
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Compression zone
Shear
Remarks
Thickness of the weld connecting the column flange with the plate is too small 5 [mm] < 6 [mm]
11 FOUNDATIONS
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Material properties:
• Concrete Concrete; résistance caractéristique = 250,00 daN/cm2
• Unit weight = 2501,36 (kG/m3)
• Longitudinal reinforcement type HA 400 résistance caractéristique =4000daN/cm2
• Transversal reinforcement type HA 400 résistance caractéristique =4000 daN/cm2
Geometry:
A = 3,20 (m) a1 = 0,60 (m) a2 = 0,60 (m) e1 = 0,05 (m) c = 5,0 (cm)
B = 1,80 (m) b1 = 0,60 (m) b2 = 0,60 (m) h1 = 0,40 (m)
h2 = 1,10 (m) e2 = 2,00 (m) ey = 0,00 (m) h4 = 0,05 (m)
Calculation options:
• Geotechnic calculations according to : DTU 13.12
• Concrete calculations according to : BAEL 91 mod. 99
• Include element sensitivity condition for fragile failure.
• Shape selection : homothetic footing
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Loads:
Foundation loads:
Case Nature Group Pier N Fx Fy Mx My
(daN) (daN) (daN) (daN*m) (daN*m)
DL1 dead load 22 1 759,43 1,18 -18,74 40,83 1,29
2 629,71 -1,18 -21,92 47,74 -2,14
DL1 temperature 22 1 -158,87 -15,95 126,58 -331,52 -41,68
2 -241,51 -2,68 124,00 -324,74 -7,59
Wind 1 wind 22 1 -1676,63 485,39 -5,25 13,70 1165,95
2 1676,63 485,43 5,23 -13,69 1166,01
WIND2 wind 22 1 0,00 0,00 0,00 0,00 0,00
2 0,00 0,00 0,00 0,00 0,00
Soil:
Stresses in soil: σULS = 4.50 (daN/cm2) σSLS = 3.00 (daN/cm2)
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Top:
ELU : 1.00DL1+1.80Wind 1
My = -49,07 (daN*m) A'sx = 5,03 (cm2/m)
Mx = 0,00 (daN*m) A'sy= 1,26 (cm2/m) As min= 0,00 (cm2/m)
Column pier: 1
Longitudinal reinforcementA=11,85 (cm2) A min= 9,60 (cm2) A=2*(Asx1+Asy1)
Asx1 = 3,52 (cm2) Asy1 = 2,40 (cm2)
Column pier: 2
Longitudinal reinforcement A=12,92 (cm2) A min=9,60(cm2)A=2*(Asx2+Asy2)
Asx2 = 4,06 (cm2) Asy2 = 2,40 (cm2)
Splice reinforcement of block foundation:
Fx = 0,00 (daN*m) Asx = 0,00 (cm2)
Fy = 0,00 (daN*m) Asy = 0,00 (cm2)
Real reference level = -1,20 (m)
Stability analysis
Stress calculations
Soil type under foundation: not layered
Design combination ELU : 1.00DL1+1.80Wind 1+0.80DL1
Load factors: 1.35 * Foundation weight
1.35 * Soil weight
Calculation results: On the foundation level
Weight of foundation and soil over it: Gr = 19860,88 (daN)
Design load:
Nr = 20929,72 (daN) Mx = -676,08 (daN*m) My = 12016,41 (daN*m)
Equivalent foundation dimensions:
B' = 1 L' = 1
Foundation depth: Dmin = 1,20 (m)
Allowable stress calculation method: Stress pressiometric (SLS),
(DTU 13.12, 3.22)
q SLS = 3.00 (daN/cm2)
qu = 9.00 (daN/cm2)
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Geometry:
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Calculation options:
• Geotechnic calculations according to : DTU 13.12
• Concrete calculations according to : BAEL 91 mod. 99
• Include element sensitivity condition for fragile failure.
• Shape selection : square footing
Loads:
Foundation loads:
Case Nature Group Pier N Fx Fy Mx My
(daN) (daN) (daN) (daN*m) (daN*m)
DL1 dead load 1 1 813,26 -6,20 0,00 0,00 0,13
2 628,81 6,20 0,00 0,00 0,04
DL1 temperature 1 1 0,00 -184,98 83,78 -610,74 -185,34
2 0,00 184,98 31,51 -230,83 185,34
Wind 1 wind 1 1 -1483,47 249,81 0,00 0,00 98,21
2 1483,47 249,82 0,00 0,00 98,22
WIND2 wind 1 1 0,00 0,00 365,00 -1332,25 0,00
2 0,00 0,00 365,00 -1332,25 0,00
Soil:
Stresses in soil: σULS = 4.50 (daN/cm2) σSLS = 3.00 (daN/cm2)
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Calculation results:
Required reinforcement
Spread footing:
Bottom:
ELU : 1.00DL1
My = 1279,42 (daN*m) Asx = 6,08 (cm2/m)
ELU : 1.35DL1+1.80WIND2+0.80DL1
Mx = 3250,06 (daN*m) Asy = 6,08 (cm2/m) As min = 5,52 (cm2/m)
Top:
ELU : 1.35DL1+0.80DL1
My = -220,66 (daN*m) A'sx = 6,08 (cm2/m)
ELU : 1.00DL1+1.80WIND2+0.80DL1
Mx = -2154,84 (daN*m) A'sy = 1,52 (cm2/m) As min = 0,00 (cm2/m)
Column pier: 1
Longitudinal reinforcement
A = 13,07 (cm2)A min. = 9,60 (cm2) A = 2 * (Asx1 + Asy1)
Asx1 = 2,40 (cm2) Asy1 = 4,13 (cm2)
Column pier: 2
Longitudinal reinforcement
A = 13,91 (cm2)A min. = 9,60 (cm2) A = 2 * (Asx2 + Asy2)
Asx2 = 2,40 (cm2) Asy2 = 4,55 (cm2)
Splice reinforcement of block foundation:
Fx = 0,00 (daN*m) Asx= 0,00 (cm2)
Fy = 0,00 (daN*m) Asy = 0,00 (cm2)
Real reference level = -1,10 (m)
Stability analysis
Stress calculations
Soil type under foundation: not layered
Design combination ELU : 1.35DL1+1.80WIND2+0.80DL1
Load factors: 1.35 * Foundation weight
1.35 * Soil weight
Calculation results: On the foundation level
Weight of foundation and soil over it: Gr = 16050,65 (daN)
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Design load:
Nr = 17997,44 (daN) Mx = -7438,09 (daN*m) My = -33,36 (daN*m)
Equivalent foundation dimensions:
B' = 1 L' = 1
Foundation depth: Dmin = 1,10 (m)
Allowable stress calculation method: Stress pressiometric (SLS),
(DTU 13.12, 3.22)
q SLS = 3.00 (daN/cm2)
qu = 9.00 (daN/cm2)
Design soil pressure:
qlim = qu / γf = 6.00 (daN/cm2) γf = 1,50
Stress in soil: qref = 0.60 (daN/cm2)
Safety factor: qlim / qref = 10.05 > 1
Uplift
Uplift in ULS
Design combination ELU : 1.00DL1+1.80WIND2+0.80DL1
Load factors: 1.00 * Foundation weight
1.00 * Soil weight
Weight of foundation and soil over it: Gr = 11889,37 (daN)
Design load:
Nr = 13331,44 (daN) Mx = -7438,09 (daN*m) My = -24,71 (daN*m)
Contact area s = 73,92 (%)
slim = 10,00 (%)
Uplift in SLS
Design combination: ELS : 1.00DL1+1.00WIND2
Load factors: 1.00 * Foundation weight
1.00 * Soil weight
Weight of foundation and soil over it: Gr = 11889,37 (daN)
Design load:
Nr = 13331,44 (daN) Mx = -3686,50 (daN*m) My = -24,71 (daN*m)
Contact area s = 100,00 (%)
slim = 100,00 (%)
Sliding
Design combination ELU : 1.00DL1+1.80WIND2+0.80DL1
This document is property of Eni Tunisia B.V. who will safeguard its rights according to the civil and penal provision of the law.
Company document Contractor doc. Valid. Sheet of
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This document is property of Eni Tunisia B.V. who will safeguard its rights according to the civil and penal provision of the law.
Company document Contractor doc. Valid. Sheet of
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ETAP identification identification Status Sheets
Shear
Design combination ELU : 1.35DL1+1.80WIND2+0.80DL1
Load factors: 1.00 * Foundation weight
1.00 * Soil weight
Design load:
Nr = 13836,16 (daN) Mx = -7438,08 (daN*m) My = -47,83 (daN*m)
Length of critical circumference: 2,20 (m)
Shear force: 3702,63 (daN)
Section effective height heff = 0,44 (m)
Shear area: A = 0,97 (m2)
Shear stress: 0,38 (daN/cm2)
Admissible shear stress: 11,67 (daN/cm2)
Safety factor: 30.5 > 1
Reinforcement:
Spread footing:
Bottom:
Along X axis: 11 HA 400 14,0 l = 2,59 (m)
Along Y axis: 11 HA 400 14,0 l = 2,59 (m)
Top:
Along X axis: 11 HA 400 14,0 l = 2,59 (m)
Along Y axis: 11 HA 400 8,0 l = 2,36 (m)
Pier
Longitudinal reinforcement 4 HA 400 12,0 l = 3,34 (m) (per face)
Transversal reinforcement 8 HA 400 8,0 l = 2,32 (m)
Column pier: 2
Longitudinal reinforcement 4 HA 400 12,0 l = 3,34 (m) (per face)
Transversal reinforcement 6 HA 400 8,0 l = 2,32 (m)
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