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Motor Nissan KA24DE
Motor Nissan KA24DE
Motor Nissan KA24DE
SECTION EC MA
EM
LC
CONTENTS FE
EC-2
CONTENTS (Cont’d)
On Board Diagnosis Logic.......................................232 CONSULT-II Reference Value in Data Monitor GI
DTC Confirmation Procedure ..................................233 Mode ........................................................................275
Wiring Diagram ........................................................234 ECM Terminals and Reference Value .....................275
Diagnostic Procedure ..............................................235 On Board Diagnosis Logic.......................................275 MA
DTC P0137 HEATED OXYGEN SENSOR 2 DTC Confirmation Procedure ..................................276
(REAR) (MIN. VOLTAGE MONITORING)...................237 Wiring Diagram ........................................................277
Component Description ...........................................237 Diagnostic Procedure ..............................................278
EM
CONSULT-II Reference Value in Data Monitor DTC P0171 FUEL INJECTION SYSTEM
Mode ........................................................................237 FUNCTION (LEAN SIDE) ............................................280 LC
ECM Terminals and Reference Value .....................237 On Board Diagnosis Logic.......................................280
On Board Diagnosis Logic.......................................237 DTC Confirmation Procedure ..................................280
DTC Confirmation Procedure ..................................238 Wiring Diagram ........................................................282
Overall Function Check ...........................................239 Diagnostic Procedure ..............................................283
Wiring Diagram ........................................................240 DTC P0172 FUEL INJECTION SYSTEM
Diagnostic Procedure ..............................................241 FUNCTION (RICH SIDE) .............................................287 FE
DTC P0138 HEATED OXYGEN SENSOR 2 On Board Diagnosis Logic.......................................287
(REAR) (MIN. VOLTAGE MONITORING)...................247 DTC Confirmation Procedure ..................................287 CL
Component Description ...........................................247 Wiring Diagram ........................................................289
CONSULT-II Reference Value in Data Monitor Diagnostic Procedure ..............................................290
Mode ........................................................................247 DTC P0180 FUEL TANK TEMPERATURE MT
ECM Terminals and Reference Value .....................247 SENSOR ......................................................................294
On Board Diagnosis Logic.......................................247 Component Description ...........................................294
DTC Confirmation Procedure ..................................248 On Board Diagnosis Logic.......................................294 AT
Overall Function Check ...........................................249 DTC Confirmation Procedure ..................................295
Wiring Diagram ........................................................250 Wiring Diagram ........................................................296
TF
Diagnostic Procedure ..............................................251 Diagnostic Procedure ..............................................297
DTC P0139 HEATED OXYGEN SENSOR 2 DTC P0300 - P0304 NO. 4 - 1 CYLINDER
(REAR) (RESPONSE MONITORING).........................257 MISFIRE, MULTIPLE CYLINDER MISFIRE ...............300 PD
Component Description ...........................................257 On Board Diagnosis Logic.......................................300
CONSULT-II Reference Value in Data Monitor DTC Confirmation Procedure ..................................300
Mode ........................................................................257 Diagnostic Procedure ..............................................301 AX
ECM Terminals and Reference Value .....................257 DTC P0325 KNOCK SENSOR (KS) ...........................309
On Board Diagnosis Logic.......................................257 Component Description ...........................................309
DTC Confirmation Procedure ..................................258 ECM Terminals and Reference Value .....................309
SU
Overall Function Check ...........................................259 On Board Diagnosis Logic.......................................309
Wiring Diagram ........................................................260 DTC Confirmation Procedure ..................................309 BR
Diagnostic Procedure ..............................................261 Wiring Diagram ........................................................310
DTC P0140 HEATED OXYGEN SENSOR 2 Diagnostic Procedure ..............................................311
(REAR) (HIGH VOLTAGE) ..........................................267 DTC P0335 CRANKSHAFT POSITION SENSOR ST
Component Description ...........................................267 (CKPS) (OBD)..............................................................313
CONSULT-II Reference Value in Data Monitor Component Description ...........................................313
Mode ........................................................................267 ECM Terminals and Reference Value .....................313 RS
ECM Terminals and Reference Value .....................267 On Board Diagnosis Logic.......................................313
On Board Diagnosis Logic.......................................267 DTC Confirmation Procedure ..................................314
BT
DTC Confirmation Procedure ..................................268 Wiring Diagram ........................................................315
Overall Function Check ...........................................268 Diagnostic Procedure ..............................................316
Wiring Diagram ........................................................269 DTC P0340 CAMSHAFT POSITION SENSOR HA
Diagnostic Procedure ..............................................270 (CMPS).........................................................................319
DTC P0141 HEATED OXYGEN SENSOR 2 Component Description ...........................................319
HEATER (REAR) .........................................................275 ECM Terminals and Reference Value .....................319 SC
Description ...............................................................275 On Board Diagnosis Logic.......................................320
DTC Confirmation Procedure ..................................321
EL
IDX
EC-3
CONTENTS (Cont’d)
Wiring Diagram ........................................................322 DTC Confirmation Procedure ..................................387
Diagnostic Procedure ..............................................323 Wiring Diagram ........................................................388
DTC P0400 EGR FUNCTION (CLOSE)......................327 Diagnostic Procedure ..............................................389
Description ...............................................................327 DTC P0455 EVAP CONTROL SYSTEM (GROSS
On Board Diagnosis Logic.......................................328 LEAK)...........................................................................400
DTC Confirmation Procedure ..................................329 On Board Diagnosis Logic.......................................400
Overall Function Check ...........................................330 DTC Confirmation Procedure ..................................401
Wiring Diagram ........................................................331 Diagnostic Procedure ..............................................402
Diagnostic Procedure ..............................................332 DTC P0460 FUEL LEVEL SENSOR FUNCTION
DTC P0402 EGRC-BPT VALVE FUNCTION..............339 (SLOSH).......................................................................413
Description ...............................................................339 Component Description ...........................................413
On Board Diagnosis Logic.......................................339 On Board Diagnostic Logic......................................413
DTC Confirmation Procedure ..................................340 Possible Cause........................................................413
Overall Function Check ...........................................341 DTC Confirmation Procedure ..................................413
Diagnostic Procedure ..............................................342 Wiring Diagram ........................................................414
DTC P0420 THREE WAY CATALYST FUNCTION ...347 Diagnostic Procedure ..............................................415
On Board Diagnosis Logic.......................................347 DTC P0461 FUEL LEVEL SENSOR FUNCTION .......417
DTC Confirmation Procedure ..................................347 Component Description ...........................................417
Overall Function Check ...........................................348 On Board Diagnostic Logic......................................417
Diagnostic Procedure ..............................................349 Possible Cause........................................................417
DTC P0440 EVAP CONTROL SYSTEM (SMALL Overall Function Check ...........................................417
LEAK)(NEGATIVE PRESSURE).................................352 DTC P0464 FUEL LEVEL SENSOR CIRCUIT ...........419
On Board Diagnosis Logic.......................................352 Component Description ...........................................419
DTC Confirmation Procedure ..................................354 On Board Diagnostic Logic......................................419
Diagnostic Procedure ..............................................356 Possible Cause........................................................419
DTC P0443 EVAP CANISTER PURGE VOLUME DTC Confirmation Procedure ..................................419
CONTROL SOLENOID VALVE (CIRCUIT).................369 Wiring Diagram ........................................................420
Description ...............................................................369 Diagnostic Procedure ..............................................421
CONSULT-II Reference Value in Data Monitor DTC P0500 VEHICLE SPEED SENSOR (VSS) .........423
Mode ........................................................................369 Component Description ...........................................423
ECM Terminals and Reference Value .....................370 ECM Terminals and Reference Value .....................423
On Board Diagnosis Logic.......................................370 On Board Diagnosis Logic.......................................423
DTC Confirmation Procedure ..................................371 DTC Confirmation Procedure ..................................423
Wiring Diagram ........................................................372 Overall Function Check ...........................................424
Diagnostic Procedure ..............................................373 Wiring Diagram ........................................................425
DTC P0446 EVAPORATIVE EMISSION (EVAP) Diagnostic Procedure ..............................................426
CANISTER VENT CONTROL VALVE (CIRCUIT) ......377 DTC P0505 IDLE AIR CONTROL VALVE (IACV)
Component Description ...........................................377 - AUXILIARY AIR CONTROL (AAC) VALVE .............427
CONSULT-II Reference Value in Data Monitor Description ...............................................................427
Mode ........................................................................377 CONSULT-II Reference Value in Data Monitor
ECM Terminals and Reference Value .....................377 Mode ........................................................................428
On Board Diagnosis Logic.......................................377 ECM Terminals and Reference Value .....................428
DTC Confirmation Procedure ..................................378 On Board Diagnosis Logic.......................................428
Wiring Diagram ........................................................379 DTC Confirmation Procedure ..................................429
Diagnostic Procedure ..............................................380 Wiring Diagram ........................................................430
DTC P0450 EVAPORATIVE EMISSION (EVAP) Diagnostic Procedure ..............................................431
CONTROL SYSTEM PRESSURE SENSOR ..............385 DTC P0510 CLOSED THROTTLE POSITION
Component Description ...........................................385 SWITCH .......................................................................433
CONSULT-II Reference Value in Data Monitor Component Description ...........................................433
Mode ........................................................................385 ECM Terminals and Reference Value .....................433
ECM Terminals and Reference Value .....................385 On Board Diagnosis Logic.......................................433
On Board Diagnosis Logic.......................................386 DTC Confirmation Procedure ..................................434
EC-4
CONTENTS (Cont’d)
Overall Function Check ...........................................434 Possible Cause........................................................474 GI
Wiring Diagram ........................................................435 DTC Confirmation Procedure ..................................475
Diagnostic Procedure ..............................................436 Diagnostic Procedure ..............................................475
DTC P0605 ECM .........................................................440 DTC P1441 EVAP CONTROL SYSTEM (VERY MA
Component Description ...........................................440 SMALL LEAK) .............................................................476
On Board Diagnosis Logic.......................................440 On Board Diagnosis Logic.......................................476
DTC Confirmation Procedure ..................................440 Possible Cause........................................................476
EM
Diagnostic Procedure ..............................................441 DTC Confirmation Procedure ..................................477
DTC P1126 THERMOSTAT FUNCTION.....................442 Diagnostic Procedure ..............................................479 LC
On Board Diagnosis Logic.......................................442 DTC P1444 EVAP CANISTER PURGE VOLUME
Possible Cause........................................................442 CONTROL SOLENOID VALVE...................................491
DTC Confirmation Procedure ..................................442 Description ...............................................................491
Diagnostic Procedure ..............................................443 CONSULT-II Reference Value in Data Monitor
DTC P1148 CLOSED LOOP CONTROL ....................444 Mode ........................................................................491
On Board Diagnosis Logic.......................................444 ECM Terminals and Reference Value .....................492 FE
DTC Confirmation Procedure ..................................444 On Board Diagnosis Logic.......................................492
Overall Function Check ...........................................445 DTC Confirmation Procedure ..................................493 CL
Diagnostic Procedure ..............................................445 Wiring Diagram ........................................................494
DTC P1336 CRANKSHAFT POSITION SENSOR Diagnostic Procedure ..............................................495
(CKPS) (OBD) (COG)..................................................446 DTC P1446 EVAPORATIVE EMISSION (EVAP) MT
Component Description ...........................................446 CANISTER VENT CONTROL VALVE (CLOSE).........503
ECM Terminals and Reference Value .....................446 Component Description ...........................................503
On Board Diagnosis Logic.......................................447 CONSULT-II Reference Value in Data Monitor AT
DTC Confirmation Procedure ..................................447 Mode ........................................................................503
Wiring Diagram ........................................................448 ECM Terminals and Reference Value .....................503
TF
Diagnostic Procedure ..............................................449 On Board Diagnosis Logic.......................................503
DTC P1400 EGRC-SOLENOID VALVE ......................452 DTC Confirmation Procedure ..................................504
Component Description ...........................................452 Diagnostic Procedure ..............................................505 PD
CONSULT-II Reference Value in Data Monitor DTC P1447 EVAPORATIVE EMISSION (EVAP)
Mode ........................................................................452 CONTROL SYSTEM PURGE FLOW
ECM Terminals and Reference Value .....................452 MONITORING ..............................................................509 AX
On Board Diagnosis Logic.......................................452 System Description..................................................509
DTC Confirmation Procedure ..................................453 On Board Diagnosis Logic.......................................509
Overall Function Check ...........................................453 DTC Confirmation Procedure ..................................510
SU
Wiring Diagram ........................................................454 Overall Function Check ...........................................510
Diagnostic Procedure ..............................................455 Diagnostic Procedure ..............................................511 BR
DTC P1401 EGR TEMPERATURE SENSOR.............459 DTC P1448 EVAPORATIVE EMISSION (EVAP)
Component Description ...........................................459 CANISTER VENT CONTROL VALVE (OPEN)...........519
On Board Diagnosis Logic.......................................459 Component Description ...........................................519 ST
DTC Confirmation Procedure ..................................460 CONSULT-II Reference Value in Data Monitor
Overall Function Check ...........................................461 Mode ........................................................................519
Wiring Diagram ........................................................462 ECM Terminals and Reference Value .....................519 RS
Diagnostic Procedure ..............................................463 On Board Diagnosis Logic.......................................519
DTC P1402 EGR FUNCTION (OPEN) ........................465 DTC Confirmation Procedure ..................................520
BT
Description ...............................................................465 Overall Function Check ...........................................521
On Board Diagnosis Logic.......................................466 Diagnostic Procedure ..............................................521
DTC Confirmation Procedure ..................................466 DTC P1464 FUEL LEVEL SENSOR CIRCUIT HA
Wiring Diagram ........................................................468 (GROUND SIGNAL) ....................................................527
Diagnostic Procedure ..............................................469 Component Description ...........................................527
DTC P1440 EVAP CONTROL SYSTEM (SMALL On Board Diagnostic Logic......................................527 SC
LEAK) (POSITIVE PRESSURE) .................................474 Possible Cause........................................................527
On Board Diagnosis Logic.......................................474 DTC Confirmation Procedure ..................................527
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IDX
EC-5
CONTENTS (Cont’d)
Wiring Diagram ........................................................528 CONSULT-II Reference Value in Data Monitor
Diagnostic Procedure ..............................................529 Mode ........................................................................572
DTC P1490 VACUUM CUT VALVE BYPASS ECM Terminals and Reference Value .....................572
VALVE (CIRCUIT)........................................................530 Wiring Diagram ........................................................573
Description ...............................................................530 Diagnostic Procedure ..............................................574
CONSULT-II Reference Value in Data Monitor FUEL PUMP.................................................................576
Mode ........................................................................530 System Description..................................................576
ECM Terminals and Reference Value .....................530 Component Description ...........................................576
On Board Diagnosis Logic.......................................531 CONSULT-II Reference Value in Data Monitor
DTC Confirmation Procedure ..................................531 Mode ........................................................................576
Wiring Diagram ........................................................532 ECM Terminals and Reference Value .....................577
Diagnostic Procedure ..............................................533 Wiring Diagram ........................................................578
DTC P1491 VACUUM CUT VALVE BYPASS Diagnostic Procedure ..............................................579
VALVE..........................................................................537 POWER STEERING OIL PRESSURE SWITCH.........584
Description ...............................................................537 Component Description ...........................................584
CONSULT-II Reference Value in Data Monitor CONSULT-II Reference Value in Data Monitor
Mode ........................................................................537 Mode ........................................................................584
ECM Terminals and Reference Value .....................537 ECM Terminals and Reference Value .....................584
On Board Diagnosis Logic.......................................538 Wiring Diagram ........................................................585
DTC Confirmation Procedure ..................................538 Diagnostic Procedure ..............................................586
Overall Function Check ...........................................539 IACV-FICD SOLENOID VALVE...................................588
Wiring Diagram ........................................................540 Component Description ...........................................588
Diagnostic Procedure ..............................................541 ECM Terminals and Reference Value .....................588
DTC P1706 PARK/NEUTRAL POSITION (PNP) Wiring Diagram ........................................................589
SWITCH .......................................................................548 Diagnostic Procedure ..............................................590
Component Description ...........................................548 MIL & DATA LINK CONNECTORS ............................594
CONSULT-II Reference Value in Data Monitor Wiring Diagram ........................................................594
Mode ........................................................................548 SERVICE DATA AND SPECIFICATIONS (SDS) .......595
ECM Terminals and Reference Value .....................548 Fuel Pressure Regulator..........................................595
On Board Diagnosis Logic.......................................548 Idle Speed and Ignition Timing................................595
DTC Confirmation Procedure ..................................549 Ignition Coil ..............................................................595
Overall Function Check ...........................................550 Mass Air Flow Sensor..............................................595
Wiring Diagram ........................................................551 Engine Coolant Temperature Sensor ......................595
Diagnostic Procedure For M/T Models....................552 EGR Temperature Sensor .......................................595
TROUBLE DIAGNOSIS FOR OVERHEAT .................554 Fuel Pump ...............................................................595
On Board Diagnosis Logic.......................................554 IACV-AAC Valve ......................................................596
Overall Function Check ...........................................554 Injector .....................................................................596
Diagnostic Procedure ..............................................555 Resistor....................................................................596
Main 11 Causes of Overheating..............................558 Throttle Position Sensor ..........................................596
IGNITION SIGNAL.......................................................559 Heated Oxygen Sensor 1 Heater (Front) ................596
Component Description ...........................................559 Calculated Load Value.............................................596
CONSULT-II Reference Value in Data Monitor Intake Air Temperature Sensor................................596
Mode ........................................................................559 Heated Oxygen Sensor 2 Heater (Rear).................596
ECM Terminals and Reference Value .....................560 Crankshaft Position Sensor (OBD)..........................596
Wiring Diagram ........................................................561 Fuel Tank Temperature Sensor ...............................596
Diagnostic Procedure ..............................................562
INJECTOR ...................................................................567 VG33E
Component Description ...........................................567
ECM Terminals and Reference Value .....................567 TROUBLE DIAGNOSIS - INDEX ................................597
Wiring Diagram ........................................................568 Alphabetical & P No. Index for DTC .......................597
Diagnostic Procedure ..............................................569 PRECAUTIONS ...........................................................603
START SIGNAL...........................................................572 Supplemental Restraint System (SRS) ″AIR
BAG″ and ″SEAT BELT PRE-TENSIONER″...........603
EC-6
CONTENTS (Cont’d)
Precautions for On Board Diagnostic (OBD) CONSULT-II Reference Value in Data Monitor GI
System of Engine and A/T.......................................603 Mode ........................................................................714
Engine Fuel & Emission Control System ................604 Major Sensor Reference Graph in Data Monitor
Precautions ..............................................................605 Mode ........................................................................716 MA
Wiring Diagrams and Trouble Diagnosis.................606 ECM Terminals and Reference Value .....................719
PREPARATION ...........................................................607 TROUBLE DIAGNOSIS - SPECIFICATION
Special Service Tools ..............................................607 VALUE..........................................................................728
EM
Commercial Service Tools .......................................607 Description ...............................................................728
ENGINE AND EMISSION CONTROL OVERALL Testing Condition .....................................................728 LC
SYSTEM.......................................................................609 Inspection Procedure...............................................728
Engine Control Component Parts Location.............609 Diagnostic Procedure ..............................................729
Circuit Diagram ........................................................611 TROUBLE DIAGNOSIS FOR INTERMITTENT
System Diagram ......................................................612 INCIDENT.....................................................................732
Vacuum Hose Drawing ............................................613 Description ...............................................................732
System Chart ...........................................................614 Diagnostic Procedure ..............................................732 FE
ENGINE AND EMISSION BASIC CONTROL TROUBLE DIAGNOSIS FOR POWER SUPPLY........733
SYSTEM DESCRIPTION .............................................615 Main Power Supply and Ground Circuit..................733 CL
Multiport Fuel Injection (MFI) System .....................615 DTC P0100 MASS AIR FLOW SENSOR (MAFS)......739
Distributor Ignition (DI) System ...............................617 Component Description ...........................................739
Air Conditioning Cut Control....................................618 CONSULT-II Reference Value in Data Monitor MT
Fuel Cut Control (at no load & high engine Mode ........................................................................739
speed) ......................................................................619 ECM Terminals and Reference Value .....................739
Evaporative Emission System .................................619 On Board Diagnosis Logic.......................................739 AT
On Board Refueling Vapor Recovery (ORVR) ........625 DTC Confirmation Procedure ..................................740
Positive Crankcase Ventilation ................................635 Overall Function Check ...........................................742
TF
BASIC SERVICE PROCEDURE .................................637 Wiring Diagram ........................................................743
Fuel Pressure Release ............................................637 Diagnostic Procedure ..............................................744
Fuel Pressure Check ...............................................637 DTC P0105 ABSOLUTE PRESSURE SENSOR ........748 PD
Fuel Pressure Regulator Check ..............................638 Component Description ...........................................748
Injector .....................................................................638 On Board Diagnosis Logic.......................................748
Fast Idle Cam (FIC).................................................639 DTC Confirmation Procedure ..................................748 AX
Idle Speed/Ignition Timing/Idle Mixture Ratio Diagnostic Procedure ..............................................749
Adjustment ...............................................................641 DTC P0110 INTAKE AIR TEMPERATURE
ON BOARD DIAGNOSTIC SYSTEM SENSOR ......................................................................750
SU
DESCRIPTION .............................................................653 Component Description ...........................................750
Introduction ..............................................................653 On Board Diagnosis Logic.......................................750 BR
Two Trip Detection Logic .........................................653 DTC Confirmation Procedure ..................................750
Emission-related Diagnostic Information .................654 Wiring Diagram ........................................................752
Malfunction Indicator Lamp (MIL)............................668 Diagnostic Procedure ..............................................753 ST
OBD System Operation Chart .................................669 DTC P0115 ENGINE COOLANT TEMPERATURE
CONSULT-II .............................................................675 SENSOR (ECTS) (CIRCUIT) .......................................755
Generic Scan Tool (GST) ........................................688 Component Description ...........................................755 RS
TROUBLE DIAGNOSIS - INTRODUCTION................690 On Board Diagnosis Logic.......................................755
Introduction ..............................................................690 DTC Confirmation Procedure ..................................756
BT
Work Flow................................................................692 Wiring Diagram ........................................................757
TROUBLE DIAGNOSIS - BASIC INSPECTION .........694 Diagnostic Procedure ..............................................758
Basic Inspection.......................................................694 DTC P0120 THROTTLE POSITION SENSOR ...........760 HA
TROUBLE DIAGNOSIS - GENERAL Description ...............................................................760
DESCRIPTION .............................................................708 CONSULT-II Reference Value in Data Monitor
DTC Inspection Priority Chart..................................708 Mode ........................................................................760 SC
Fail-safe Chart .........................................................709 ECM Terminals and Reference Value .....................761
Symptom Matrix Chart.............................................710 On Board Diagnosis Logic.......................................761
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IDX
EC-7
CONTENTS (Cont’d)
DTC Confirmation Procedure ..................................762 Overall Function Check ...........................................809
Wiring Diagram ........................................................765 Wiring Diagram ........................................................810
Diagnostic Procedure ..............................................766 Diagnostic Procedure ..............................................812
DTC P0125 ENGINE COOLANT TEMPERATURE DTC P0134, P0154 HEATED OXYGEN SENSOR 1
SENSOR (ECTS) .........................................................773 (FRONT) (BANK 1)/(BANK 2) (HIGH VOLTAGE)......821
Description ...............................................................773 Component Description ...........................................821
On Board Diagnosis Logic.......................................773 CONSULT-II Reference Value in Data Monitor
DTC Confirmation Procedure ..................................774 Mode ........................................................................821
Wiring Diagram ........................................................775 ECM Terminals and Reference Value .....................821
Diagnostic Procedure ..............................................776 On Board Diagnosis Logic.......................................822
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 DTC Confirmation Procedure ..................................822
(FRONT) (BANK 1)/(BANK 2) (CIRCUIT) ..................778 Wiring Diagram ........................................................823
Component Description ...........................................778 Diagnostic Procedure ..............................................825
CONSULT-II Reference Value in Data Monitor DTC P0135, P0155 HEATED OXYGEN SENSOR 1
Mode ........................................................................778 HEATER (FRONT) (BANK 1)/(BANK 2).....................829
ECM Terminals and Reference Value .....................778 Description ...............................................................829
On Board Diagnosis Logic.......................................779 CONSULT-II Reference Value in Data Monitor
DTC Confirmation Procedure ..................................780 Mode ........................................................................829
Overall Function Check ...........................................781 ECM Terminals and Reference Value .....................829
Wiring Diagram ........................................................782 On Board Diagnosis Logic.......................................830
Diagnostic Procedure ..............................................784 DTC Confirmation Procedure ..................................830
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 Wiring Diagram ........................................................831
(FRONT) (BANK 1)/(BANK 2) (LEAN SHIFT Diagnostic Procedure ..............................................833
MONITORING) .............................................................789 DTC P0137, P0157 HEATED OXYGEN SENSOR 2
Component Description ...........................................789 (REAR) (BANK 1)/(BANK 2) (MIN. VOLTAGE
CONSULT-II Reference Value in Data Monitor MONITORING) .............................................................836
Mode ........................................................................789 Component Description ...........................................836
ECM Terminals and Reference Value .....................789 CONSULT-II Reference Value in Data Monitor
On Board Diagnosis Logic.......................................790 Mode ........................................................................836
DTC Confirmation Procedure ..................................791 ECM Terminals and Reference Value .....................836
Overall Function Check ...........................................792 On Board Diagnosis Logic.......................................836
Diagnostic Procedure ..............................................792 DTC Confirmation Procedure ..................................837
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 Overall Function Check ...........................................838
(FRONT) (BANK 1)/(BANK 2) (RICH SHIFT Wiring Diagram ........................................................839
MONITORING) .............................................................798 Diagnostic Procedure ..............................................841
Component Description ...........................................798 DTC P0138, P0158 HEATED OXYGEN SENSOR 2
CONSULT-II Reference Value in Data Monitor (REAR) (BANK 1)/(BANK 2) (MAX. VOLTAGE
Mode ........................................................................798 MONITORING) .............................................................846
ECM Terminals and Reference Value .....................798 Component Description ...........................................846
On Board Diagnosis Logic.......................................799 CONSULT-II Reference Value in Data Monitor
DTC Confirmation Procedure ..................................800 Mode ........................................................................846
Overall Function Check ...........................................801 ECM Terminals and Reference Value .....................846
Diagnostic Procedure ..............................................801 On Board Diagnosis Logic.......................................846
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 DTC Confirmation Procedure ..................................847
(FRONT) (BANK 1)/(BANK 2) (RESPONSE Overall Function Check ...........................................848
MONITORING) .............................................................807 Wiring Diagram ........................................................849
Component Description ...........................................807 Diagnostic Procedure ..............................................851
CONSULT-II Reference Value in Data Monitor DTC P0139, P0159 HEATED OXYGEN SENSOR 2
Mode ........................................................................807 (REAR) (BANK 1)/(BANK 2) (RESPONSE
ECM Terminals and Reference Value .....................807 MONITORING) .............................................................856
On Board Diagnosis Logic.......................................808 Component Description ...........................................856
DTC Confirmation Procedure ..................................808
EC-8
CONTENTS (Cont’d)
CONSULT-II Reference Value in Data Monitor CONSULT-II Reference Value in Data Monitor GI
Mode ........................................................................856 Mode ........................................................................906
ECM Terminals and Reference Value .....................856 On Board Diagnosis Logic.......................................906
On Board Diagnosis Logic.......................................856 Possible Cause........................................................907 MA
DTC Confirmation Procedure ..................................857 Overall Function Check ...........................................908
Overall Function Check ...........................................858 Wiring Diagram ........................................................911
Wiring Diagram ........................................................859 Diagnostic Procedure ..............................................912
EM
Diagnostic Procedure ..............................................861 Main 12 Causes of Overheating..............................919
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 DTC P0217 COOLANT OVERTEMPERATURE LC
(REAR) (BANK 1)/(BANK 2) (HIGH VOLTAGE)........866 ENRICHMENT PROTECTION (WITHOUT
Component Description ...........................................866 ELECTRIC COOLING FAN)........................................920
CONSULT-II Reference Value in Data Monitor On Board Diagnosis Logic.......................................920
Mode ........................................................................866 Possible Cause........................................................920
ECM Terminals and Reference Value .....................866 Overall Function Check ...........................................921
On Board Diagnosis Logic.......................................866 Diagnostic Procedure ..............................................923 FE
DTC Confirmation Procedure ..................................867 Main 12 Causes of Overheating..............................926
Overall Function Check ...........................................867 DTC P0300 - P0306 NO. 6 - 1 CYLINDER CL
Wiring Diagram ........................................................869 MISFIRE, MULTIPLE CYLINDER MISFIRE ...............927
Diagnostic Procedure ..............................................871 On Board Diagnosis Logic.......................................927
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 DTC Confirmation Procedure ..................................928 MT
HEATER (REAR) (BANK 1)/(BANK 2).......................876 Diagnostic Procedure ..............................................928
Description ...............................................................876 DTC P0325 KNOCK SENSOR (KS) ...........................936
CONSULT-II Reference Value in Data Monitor Component Description ...........................................936 AT
Mode ........................................................................876 ECM Terminals and Reference Value .....................936
ECM Terminals and Reference Value .....................876 On Board Diagnosis Logic.......................................936
TF
On Board Diagnosis Logic.......................................877 DTC Confirmation Procedure ..................................936
DTC Confirmation Procedure ..................................877 Wiring Diagram ........................................................937
Wiring Diagram ........................................................878 Diagnostic Procedure ..............................................938 PD
Diagnostic Procedure ..............................................880 DTC P0335 CRANKSHAFT POSITION SENSOR
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) (CKPS) (OBD)..............................................................940
FUEL INJECTION SYSTEM FUNCTION (LEAN).......884 Component Description ...........................................940 AX
On Board Diagnosis Logic.......................................884 ECM Terminals and Reference Value .....................940
DTC Confirmation Procedure ..................................885 On Board Diagnosis Logic.......................................941
Wiring Diagram ........................................................886 DTC Confirmation Procedure ..................................941
SU
Diagnostic Procedure ..............................................888 Wiring Diagram ........................................................942
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) Diagnostic Procedure ..............................................943 BR
FUEL INJECTION SYSTEM FUNCTION (RICH)........893 DTC P0340 CAMSHAFT POSITION SENSOR
On Board Diagnosis Logic.......................................893 (CMPS).........................................................................946
DTC Confirmation Procedure ..................................894 Component Description ...........................................946 ST
Wiring Diagram ........................................................895 ECM Terminals and Reference Value .....................946
Diagnostic Procedure ..............................................897 On Board Diagnosis Logic.......................................947
DTC P0180 FUEL TANK TEMPERATURE DTC Confirmation Procedure ..................................948 RS
SENSOR ......................................................................901 Wiring Diagram ........................................................949
Component Description ...........................................901 Diagnostic Procedure ..............................................950
BT
On Board Diagnosis Logic.......................................901 DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT
DTC Confirmation Procedure ..................................902 BANK, -B2) THREE WAY CATALYST FUNCTION...953
Wiring Diagram ........................................................903 On Board Diagnosis Logic.......................................953 HA
Diagnostic Procedure ..............................................904 DTC Confirmation Procedure ..................................953
DTC P0217 COOLANT OVERTEMPERATURE Overall Function Check ...........................................954
ENRICHMENT PROTECTION (WITH ELECTRIC Diagnostic Procedure ..............................................955 SC
COOLING FAN) ...........................................................906 DTC P0440 EVAP CONTROL SYSTEM (SMALL
System Description..................................................906 LEAK) (NEGATIVE PRESSURE)................................958
EL
IDX
EC-9
CONTENTS (Cont’d)
On Board Diagnosis Logic.......................................958 ECM Terminals and Reference Value ...................1018
DTC Confirmation Procedure ..................................960 On Board Diagnosis Logic.....................................1018
Diagnostic Procedure ..............................................961 DTC Confirmation Procedure ................................1019
DTC P0443 EVAP CANISTER PURGE VOLUME Wiring Diagram ......................................................1020
CONTROL SOLENOID VALVE (CIRCUIT) ................973 Diagnostic Procedure ............................................1021
Description ...............................................................973 DTC P0500 VEHICLE SPEED SENSOR (VSS) .......1023
CONSULT-II Reference Value in Data Monitor Component Description .........................................1023
Mode ........................................................................973 ECM Terminals and Reference Value ...................1023
ECM Terminals and Reference Value .....................974 On Board Diagnosis Logic.....................................1023
On Board Diagnosis Logic.......................................975 DTC Confirmation Procedure ................................1023
DTC Confirmation Procedure ..................................975 Overall Function Check .........................................1024
Wiring Diagram ........................................................976 Wiring Diagram ......................................................1025
Diagnostic Procedure ..............................................977 Diagnostic Procedure ............................................1026
DTC P0446 EVAPORATIVE EMISSION (EVAP) DTC P0505 IDLE AIR CONTROL VALVE (IACV)
CANISTER VENT CONTROL VALVE (CIRCUIT) ......980 - AUXILIARY AIR CONTROL (AAC) VALVE...........1027
Component Description ...........................................980 Description .............................................................1027
CONSULT-II Reference Value in Data Monitor CONSULT-II Reference Value in Data Monitor
Mode ........................................................................980 Mode ......................................................................1028
ECM Terminals and Reference Value .....................980 ECM Terminals and Reference Value ...................1028
On Board Diagnosis Logic.......................................981 On Board Diagnosis Logic.....................................1028
DTC Confirmation Procedure ..................................981 DTC Confirmation Procedure ................................1029
Wiring Diagram ........................................................982 Wiring Diagram ......................................................1030
Diagnostic Procedure ..............................................983 Diagnostic Procedure ............................................1031
DTC P0450 EVAPORATIVE EMISSION (EVAP) DTC P0510 CLOSED THROTTLE POSITION
CONTROL SYSTEM PRESSURE SENSOR ..............986 SWITCH .....................................................................1033
Component Description ...........................................986 Component Description .........................................1033
CONSULT-II Reference Value in Data Monitor CONSULT-II Reference Value in Data Monitor
Mode ........................................................................986 Mode ......................................................................1033
ECM Terminals and Reference Value .....................986 ECM Terminals and Reference Value ...................1033
On Board Diagnosis Logic.......................................987 On Board Diagnosis Logic.....................................1033
DTC Confirmation Procedure ..................................987 DTC Confirmation Procedure ................................1034
Wiring Diagram ........................................................988 Overall Function Check .........................................1034
Diagnostic Procedure ..............................................989 Wiring Diagram ......................................................1035
DTC P0455 EVAP CONTROL SYSTEM (GROSS Diagnostic Procedure ............................................1036
LEAK)...........................................................................997 DTC P0600 A/T CONTROL.......................................1040
On Board Diagnosis Logic.......................................997 System Description................................................1040
DTC Confirmation Procedure ..................................998 ECM Terminals and Reference Value ...................1040
Diagnostic Procedure ............................................1000 On Board Diagnosis Logic.....................................1040
DTC P0460 FUEL LEVEL SENSOR FUNCTION DTC Confirmation Procedure ................................1041
(SLOSH).....................................................................1011 Overall Function Check .........................................1041
Component Description .........................................1011 Wiring Diagram ......................................................1042
ECM Terminals and Reference Value ...................1011 Diagnostic Procedure ............................................1043
On Board Diagnosis Logic.....................................1011 DTC P0605 ECM .......................................................1045
DTC Confirmation Procedure ................................1012 Component Description .........................................1045
Wiring Diagram ......................................................1013 On Board Diagnosis Logic.....................................1045
Diagnostic Procedure ............................................1014 DTC Confirmation Procedure ................................1045
DTC P0461 FUEL LEVEL SENSOR FUNCTION .....1016 Diagnostic Procedure ............................................1046
Component Description .........................................1016 DTC P1126 THERMOSTAT FUNCTION...................1047
On Board Diagnosis Logic.....................................1016 On Board Diagnosis Logic.....................................1047
Overall Function Check .........................................1016 DTC Confirmation Procedure ................................1047
DTC P0464 FUEL LEVEL SENSOR CIRCUIT .........1018 Diagnostic Procedure ............................................1048
Component Description .........................................1018
EC-10
CONTENTS (Cont’d)
DTC P1148 (RIGHT BANK, -B1), P1168 (LEFT Diagnostic Procedure ............................................1096 GI
BANK, -B2) CLOSED LOOP CONTROL .................1049 DTC P1446 EVAPORATIVE EMISSION (EVAP)
On Board Diagnosis Logic.....................................1049 CANISTER VENT CONTROL VALVE (CLOSE) ......1104
DTC Confirmation Procedure ................................1049 Component Description .........................................1104 MA
Overall Function Check .........................................1050 CONSULT-II Reference Value in Data Monitor
Diagnostic Procedure ............................................1050 Mode ......................................................................1104
DTC P1217 ENGINE OVERTEMPERATURE ECM Terminals and Reference Value ...................1104
EM
(OVERHEAT) (WITH ELECTRIC COOLING FAN)...1051 On Board Diagnosis Logic.....................................1105
System Description................................................1051 DTC Confirmation Procedure ................................1105 LC
CONSULT-II Reference Value in Data Monitor Wiring Diagram ......................................................1106
Mode ......................................................................1051 Diagnostic Procedure ............................................1107
ECM Terminals and Reference Value ...................1051 DTC P1447 EVAPORATIVE EMISSION (EVAP)
On Board Diagnosis Logic.....................................1052 CONTROL SYSTEM PURGE FLOW
Overall Function Check .........................................1053 MONITORING ............................................................ 1111
Wiring Diagram ......................................................1054 System Description................................................ 1111 FE
Diagnostic Procedure ............................................1055 On Board Diagnosis Logic..................................... 1111
Main 12 Causes of Overheating............................1062 DTC Confirmation Procedure ................................ 1112 CL
DTC P1217 ENGINE OVERTEMPERATURE Overall Function Check ......................................... 1113
(OVERHEAT) (WITHOUT ELECTRIC COOLING Diagnostic Procedure ............................................ 1114
FAN) ...........................................................................1063 DTC P1448 EVAPORATIVE EMISSION (EVAP) MT
On Board Diagnosis Logic.....................................1063 CANISTER VENT CONTROL VALVE (OPEN).........1123
Overall Function Check .........................................1063 Component Description .........................................1123
Diagnostic Procedure ............................................1064 CONSULT-II Reference Value in Data Monitor AT
Main 12 Causes of Overheating............................1067 Mode ......................................................................1123
DTC P1336 CRANKSHAFT POSITION SENSOR ECM Terminals and Reference Value ...................1123
TF
(CKPS) (OBD) (COG)................................................1068 On Board Diagnosis Logic.....................................1123
Component Description .........................................1068 DTC Confirmation Procedure ................................1124
ECM Terminals and Reference Value ...................1068 Overall Function Check .........................................1125 PD
On Board Diagnosis Logic.....................................1069 Wiring Diagram ......................................................1126
DTC Confirmation Procedure ................................1069 Diagnostic Procedure ............................................1127
Wiring Diagram ......................................................1070 DTC P1464 FUEL LEVEL SENSOR CIRCUIT AX
Diagnostic Procedure ............................................1071 (GROUND SIGNAL) ..................................................1131
DTC P1440 EVAP CONTROL SYSTEM (SMALL Component Description .........................................1131
LEAK) (POSITIVE PRESSURE) ...............................1075 ECM Terminals and Reference Value ...................1131
SU
On Board Diagnosis Logic.....................................1075 On Board Diagnosis Logic.....................................1131
DTC Confirmation Procedure ................................1076 DTC Confirmation Procedure ................................1131 BR
Diagnostic Procedure ............................................1076 Wiring Diagram ......................................................1133
DTC P1441 EVAP CONTROL SYSTEM (VERY Diagnostic Procedure ............................................1134
SMALL LEAK) ...........................................................1077 DTC P1490 VACUUM CUT VALVE BYPASS ST
On Board Diagnosis Logic.....................................1077 VALVE (CIRCUIT)......................................................1135
DTC Confirmation Procedure ................................1078 Description .............................................................1135
Overall Function Check .........................................1079 CONSULT-II Reference Value in Data Monitor RS
Diagnostic Procedure ............................................1080 Mode ......................................................................1135
DTC P1444 EVAP CANISTER PURGE VOLUME ECM Terminals and Reference Value ...................1135
BT
CONTROL SOLENOID VALVE.................................1092 On Board Diagnosis Logic.....................................1136
Description .............................................................1092 DTC Confirmation Procedure ................................1136
CONSULT-II Reference Value in Data Monitor Wiring Diagram ......................................................1137 HA
Mode ......................................................................1092 Diagnostic Procedure ............................................1138
ECM Terminals and Reference Value ...................1093 DTC P1491 VACUUM CUT VALVE BYPASS
On Board Diagnosis Logic.....................................1093 VALVE........................................................................1141 SC
DTC Confirmation Procedure ................................1094 Description .............................................................1141
Wiring Diagram ......................................................1095
EL
IDX
EC-11
CONTENTS (Cont’d)
CONSULT-II Reference Value in Data Monitor ECM Terminals and Reference Value ...................1173
Mode ......................................................................1141 Wiring Diagram ......................................................1174
ECM Terminals and Reference Value ...................1141 Diagnostic Procedure ............................................1175
On Board Diagnosis Logic.....................................1142 FUEL PUMP...............................................................1177
DTC Confirmation Procedure ................................1142 System Description................................................1177
Overall Function Check .........................................1143 Component Description .........................................1177
Wiring Diagram ......................................................1144 CONSULT-II Reference Value in Data Monitor
Diagnostic Procedure ............................................1145 Mode ......................................................................1177
DTC P1605 A/T DIAGNOSIS COMMUNICATION ECM Terminals and Reference Value ...................1178
LINE ...........................................................................1150 Wiring Diagram ......................................................1179
Component Description .........................................1150 Diagnostic Procedure ............................................1180
ECM Terminals and Reference Value ...................1150 POWER STEERING OIL PRESSURE SWITCH.......1184
On Board Diagnosis Logic.....................................1150 Component Description .........................................1184
DTC Confirmation Procedure ................................1150 CONSULT-II Reference Value in Data Monitor
Wiring Diagram ......................................................1151 Mode ......................................................................1184
Diagnostic Procedure ............................................1152 ECM Terminals and Reference Value ...................1184
DTC P1706 PARK/NEUTRAL POSITION (PNP) Wiring Diagram ......................................................1185
SWITCH .....................................................................1153 Diagnostic Procedure ............................................1186
Component Description .........................................1153 IACV-FICD SOLENOID VALVE.................................1189
CONSULT-II Reference Value in Data Monitor Component Description .........................................1189
Mode ......................................................................1153 ECM Terminals and Reference Value ...................1189
ECM Terminals and Reference Value ...................1153 Wiring Diagram ......................................................1190
On Board Diagnosis Logic.....................................1153 Diagnostic Procedure ............................................1191
DTC Confirmation Procedure ................................1154 MIL & DATA LINK CONNECTORS ..........................1195
Overall Function Check .........................................1155 Wiring Diagram ......................................................1195
Wiring Diagram ......................................................1156 SERVICE DATA AND SPECIFICATIONS (SDS) .....1196
Diagnostic Procedure ............................................1157 Fuel Pressure Regulator........................................1196
IGNITION SIGNAL.....................................................1162 Idle Speed and Ignition Timing..............................1196
Component Description .........................................1162 Ignition Coil ............................................................1196
ECM Terminals and Reference Value ...................1162 Mass Air Flow Sensor............................................1196
Wiring Diagram ......................................................1163 Engine Coolant Temperature Sensor ....................1196
Diagnostic Procedure ............................................1164 Heated Oxygen Sensor 1 Heater (Front) ..............1196
INJECTOR .................................................................1168 Fuel Pump .............................................................1196
Component Description .........................................1168 IACV-AAC Valve ....................................................1196
CONSULT-II Reference Value in Data Monitor Injector ...................................................................1197
Mode ......................................................................1168 Throttle Position Sensor ........................................1197
ECM Terminals and Reference Value ...................1168 Calculated Load Value...........................................1197
Wiring Diagram ......................................................1169 Intake Air Temperature Sensor..............................1197
Diagnostic Procedure ............................................1170 Heated Oxygen Sensor 2 Heater (Rear)...............1197
START SIGNAL.........................................................1173 Crankshaft Position Sensor (OBD)........................1197
CONSULT-II Reference Value in Data Monitor Fuel Tank Temperature Sensor .............................1197
Mode ......................................................................1173
EC-12
TROUBLE DIAGNOSIS — INDEX KA24DE
Alphabetical & P No. Index for DTC
IDX
EC-13
TROUBLE DIAGNOSIS — INDEX KA24DE
Alphabetical & P No. Index for DTC (Cont’d)
DTC*4
Items
CONSULT-II Reference page
(CONSULT-II screen terms)
GST*2
OVERHEAT — EC-554
EC-14
TROUBLE DIAGNOSIS — INDEX KA24DE
Alphabetical & P No. Index for DTC (Cont’d)
DTC*4 GI
Items
CONSULT-II Reference page
(CONSULT-II screen terms)
GST*1
MA
— Unable to access ECM EC-119
IDX
EC-15
TROUBLE DIAGNOSIS — INDEX KA24DE
Alphabetical & P No. Index for DTC (Cont’d)
DTC*4
Items
CONSULT-II Reference page
(CONSULT-II screen terms)
GST*1
— OVERHEAT EC-554
EC-16
PRECAUTIONS KA24DE
Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”
BT
HA
SC
EL
IDX
EC-17
PRECAUTIONS KA24DE
Engine Fuel & Emission Control System
AEC045B
EC-18
PRECAUTIONS KA24DE
Precautions
Precautions NGEC0005
쐌 Before connecting or disconnecting the ECM harness
connector, turn ignition switch OFF and disconnect nega- GI
tive battery terminal. Failure to do so may damage the
ECM because battery voltage is applied to ECM even if
ignition switch is turned off. MA
EM
SEF289H LC
쐌 When connecting ECM harness connector, tighten secur-
ing bolt until the gap between orange indicators disap-
pears.
: 3 - 5 N·m (0.3 - 0.5 kg-m, 26 - 43 in-lb)
FE
CL
SEF308Q
MT
쐌 When connecting or disconnecting pin connectors into or
from ECM, take care not to damage pin terminals (bend or AT
break).
Make sure that there are not any bends or breaks on ECM
pin terminals when connecting pin connectors. TF
PD
AX
SEF291H
ST
RS
MEF040D
EL
SEF217U
IDX
EC-19
PRECAUTIONS KA24DE
Precautions (Cont’d)
쐌 When measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.
쐌 Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the
ECM’s transistor. Use a ground other than the ECM
terminals, such as the ground.
SEF348N
EC-20
PREPARATION KA24DE
Special Service Tools
LC
NT379
CL
NT636
AT
TF
LEC642
PD
AX
Fuel filler cap adapter Checking fuel tank vacuum relief valve opening BR
pressure
ST
RS
NT653
HA
SC
NT703
EL
IDX
EC-21
PREPARATION KA24DE
Commercial Service Tools (Cont’d)
NT704
Hose clipper Clamping the EVAP purge hose between the fuel
( — ) tank and EVAP canister applied to DTC P1440
[EVAP control system (Small leak — Positive pres-
sure)]
NT720
NT705
AEM488
AEM489
EC-22
ENGINE AND EMISSION CONTROL OVERALL SYSTEM KA24DE
Engine Control Component Parts Location
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
SEF711Z EL
IDX
EC-23
ENGINE AND EMISSION CONTROL OVERALL SYSTEM KA24DE
Engine Control Component Parts Location (Cont’d)
WEC550
EC-24
ENGINE AND EMISSION CONTROL OVERALL SYSTEM KA24DE
Circuit Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC123A EL
IDX
EC-25
ENGINE AND EMISSION CONTROL OVERALL SYSTEM KA24DE
System Diagram
SEF697Z
EC-26
ENGINE AND EMISSION CONTROL OVERALL SYSTEM KA24DE
Vacuum Hose Drawing
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
WEC551
IDX
EC-27
ENGINE AND EMISSION CONTROL OVERALL SYSTEM KA24DE
System Chart
쐌 Camshaft position sensor Fuel injection & mixture ratio control Injectors
쐌 Mass air flow sensor
쐌 Engine coolant temperature sensor Distributor ignition system Power transistor
쐌 Heated oxygen sensor 1 (front) IACV-AAC valve and IACV-FICD
쐌 Ignition switch Idle air control system
solenoid valve
쐌 Throttle position sensor
쐌 PNP switch Fuel pump control Fuel pump relay
쐌 Air conditioner switch
쐌 Knock sensor Heated oxygen sensor 1 (front) monitor & Malfunction indicator lamp
쐌 EGR temperature sensor*1 on board diagnostic system (On the instrument panel)
쐌 Crankshaft position sensor (OBD)
EGR control EGRC-solenoid valve
쐌 EVAP control system pressure sensor*1
쐌 Fuel tank temperature sensor Heated oxygen sensors 1, 2 (front and
쐌 Battery voltage Heated oxygen sensor heater
rear) heater control
쐌 Power steering oil pressure switch
쐌 Vehicle speed sensor 쐌 EVAP canister purge volume
쐌 Intake air temperature sensor EVAP canister purge flow control
control valve
쐌 Heated oxygen sensor 2 (rear)*2 쐌 EVAP canister purge control
쐌 Closed throttle position switch*3 solenoid valve
*1: These sensors are not used to control the engine system. They are used only for the on board diagnosis.
*2: Under normal conditions, this sensor is not for engine control operation.
*3: This switch will operate in place of the throttle position sensor to control EVAP parts if the sensor malfunctions.
EC-28
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION KA24DE
Multiport Fuel Injection (MFI) System
ECM func-
Sensor Input Signal to ECM
tion
Actuator MA
Camshaft position sensor Engine speed and piston position
Throttle position
Throttle position sensor
Throttle valve idle position
* Under normal conditions, this sensor is not for engine control operation.
TF
Basic Multiport Fuel Injection System NGEC0014S02
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the PD
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
by input signals (for engine speed and intake air) from both the camshaft position sensor and the mass air
flow sensor. AX
Various Fuel Injection Increase/Decrease Compensation NGEC0014S03
In addition, the amount of fuel injected is compensated to improve engine performance under various oper- SU
ating conditions as listed below.
<Fuel increase>
쐌 During warm-up BR
쐌 When starting the engine
쐌 During acceleration ST
쐌 Hot-engine operation
쐌 High-load, high-speed operation
<Fuel decrease> RS
쐌 During deceleration
쐌 During high engine speed operation BT
HA
SC
EL
IDX
EC-29
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION KA24DE
Multiport Fuel Injection (MFI) System (Cont’d)
SEF336WA
The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission con-
trol. The three way catalyst can then better reduce CO, HC and NOx emissions. This system uses a front
heated oxygen sensor in the exhaust manifold to monitor if the engine operation is rich or lean. The ECM
adjusts the injection pulse width according to the sensor voltage signal. For more information about the heated
oxygen sensor 1 (front), refer to EC-192. This maintains the mixture ratio within the range of stoichiometric
(ideal air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 (rear) is located downstream of the three way catalyst. Even if the switching char-
acteristics of the heated oxygen sensor 1 (front) shift, the air-fuel ratio is controlled to stoichiometric by the
signal from the heated oxygen sensor 2 (rear).
Open Loop Control NGEC0014S05
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
쐌 Deceleration and acceleration
쐌 High-load, high-speed operation
쐌 Malfunction of heated oxygen sensor 1 (front) or its circuit
쐌 Insufficient activation of heated oxygen sensor 1 (front) at low engine coolant temperature
쐌 High engine coolant temperature
쐌 During warm-up
쐌 When starting the engine
Mixture Ratio Self-learning Control NGEC0014S06
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from the heated oxy-
gen sensor 1 (front). This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio
as close to the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily con-
trolled as originally designed. Both manufacturing differences (i.e., mass air flow sensor hot film) and charac-
teristic changes during operation (i.e., injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This
is then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios.
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes short term fuel trim and long term fuel trim.
“Short term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from the front heated oxygen sensor indicates whether the mixture ratio is RICH or LEAN
compared to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is
rich, and an increase in fuel volume if it is lean.
“Long term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation
of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences,
wear over time and changes in the usage environment.
EC-30
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION KA24DE
Multiport Fuel Injection (MFI) System (Cont’d)
GI
MA
EM
LC
SEF337W
BT
HA
SC
EL
IDX
EC-31
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION KA24DE
Distributor Ignition (DI) System (Cont’d)
SEF742M
The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of
the engine. The ignition timing data is stored in the ECM. This data forms the map shown above.
The ECM receives information such as the injection pulse width and camshaft position sensor signal. Com-
puting this information, ignition signals are transmitted to the power transistor.
e.g., N: 1,800 rpm, Tp: 1.50 msec
A°BTDC
During the following conditions, the ignition timing is revised by the ECM according to the other data stored
in the ECM.
쐌 At starting
쐌 During warm-up
쐌 At idle
쐌 At low battery voltage
쐌 During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions.
If engine knocking occurs, the knock sensor monitors the condition. The signal is transmitted to the ECM. The
ECM retards the ignition timing to eliminate the knocking condition.
EC-32
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION KA24DE
Air Conditioning Cut Control
ECM func-
Sensor Input Signal to ECM
tion
Actuator MA
Air conditioner switch Air conditioner “ON” signal
ECM func- AX
Sensor Input Signal to ECM Actuator
tion
If the engine speed is above 3,000 rpm with no load, (for example, in Neutral and engine speed over 3,000
ST
rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies based on engine speed.
Fuel cut will operate until the engine speed reaches 1,500 rpm, then fuel cut is cancelled.
RS
NOTE:
This function is different from deceleration control listed under “Multiport Fuel Injection (MFI) System”,
EC-29. BT
HA
SC
EL
IDX
EC-33
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION KA24DE
Evaporative Emission System
SEF861Z
The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating.
EVAP canister purge volume control solenoid valve is controlled by ECM. When the engine operates, the flow
rate of vapor controlled by EVAP canister purge volume control solenoid valve is proportionally regulated as
the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and
idling.
INSPECTION NGEC0019
EVAP Canister NGEC0019S01
Check EVAP canister as follows:
1. Pinch the fresh air hose.
2. Blow air into port A and check that air flows freely through port
B.
SEF314V
EC-34
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION KA24DE
Evaporative Emission System (Cont’d)
Tightening Torque NGEC0019S02
Tighten EVAP canister as shown in the figure.
Make sure new O-ring is installed properly between EVAP can- GI
ister and EVAP canister vent control valve.
MA
EM
AEC879A LC
Fuel Tank Vacuum Relief Valve (Built into fuel fillerNGEC0019S03
cap)
1. Wipe clean valve housing.
2. Check valve opening pressure and vacuum.
Pressure:
16.0 - 20.0 kPa (0.163 - 0.204 kg/cm2, 2.32 - 2.90 psi) FE
Vacuum:
−6.0 to −3.5 kPa (−0.061 to −0.036 kg/cm2, −0.87 to CL
−0.51 psi)
3. If out of specification, replace fuel filler cap as an assembly.
SEF427N CAUTION: MT
Use only a genuine NISSAN fuel filler cap as a replacement. If
an incorrect fuel filler cap is used, the MIL may come on.
AT
TF
PD
AX
SEF943S
SC
EL
SEF462UC
IDX
EC-35
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION KA24DE
Evaporative Emission System (Cont’d)
How to Detect Fuel Vapor Leakage NGEC0019S10
CAUTION:
쐌 Never use compressed air or a high pressure pump.
쐌 Do not start engine.
쐌 Do not exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure
in EVAP system.
NOTE:
Improper installation of adapter to the service port may cause
a leak.
With CONSULT-II
PEF658U
1) Attach the EVAP service port adapter securely to the EVAP
service port.
2) Also attach the pressure pump and hose.
3) Turn ignition switch “ON”.
4) Select the “EVAP SYSTEM CLOSE” of “WORK SUPPORT
MODE” with CONSULT-II.
5) Touch “START”. A bar graph (Pressure indicating display) will
appear on the screen.
6) Apply positive pressure to the EVAP system until the pressure
indicator reaches the middle of the bar graph.
7) Remove the EVAP service port adapter and hose with pres-
SEF200U sure pump.
8) Locate the leak using a leak detector. Refer to “Evaporative
Emission Line Drawing”, EC-37.
Without CONSULT-II
1) Attach the EVAP service port adapter securely to the EVAP
service port and pressure pump with pressure gauge to the
EVAP service port.
2) Apply battery voltage to between the terminals of both EVAP
canister vent control valve and vacuum cut valve bypass valve
to make a closed EVAP system.
3) To locate the leak, deliver positive pressure to the EVAP sys-
SEF503V tem until pressure gauge points reach 1.38 to 2.76 kPa (0.014
to 0.028 kg/cm2, 0.2 to 0.4 psi).
4) Remove the EVAP service port adapter and hose with pres-
sure pump.
5) Locate the leak using a leak detector. Refer to “EVAPORATIVE
EMISSION LINE DRAWING”, EC-37.
EC-36
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION KA24DE
Evaporative Emission System (Cont’d)
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
SEF712Z
IDX
EC-37
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION KA24DE
Evaporative Emission System (Cont’d)
WEC555
EC-38
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION KA24DE
On Board Refueling Vapor Recovery (ORVR)
MA
EM
LC
FE
CL
SEF206VA
MT
From the beginning of refueling, the fuel tank pressure goes up. When the pressure reaches the setting value
of the refueling control valve (RCV) opening pressure, the RCV is opened. After RCV opens, the air and vapor AT
inside the fuel tank go through refueling EVAP vapor cut valve, RCV and refueling vapor line to the EVAP
canister. The vapor is absorbed by the EVAP canister and the air is released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed TF
and refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is
purged during driving.
The RCV is always closed during driving and the evaporative emission control system is operated the same PD
as conventional system.
WARNING:
When conducting inspections below, be sure to observe the following: AX
쐌 Put a “CAUTION: INFLAMMABLE” sign in workshop.
쐌 Do not smoke while servicing fuel system. Keep open flames and sparks away from work area. SU
쐌 Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:
쐌 Before removing fuel line parts, carry out the following procedures: BR
a) Put drained fuel in an explosion-proof container and put lid on securely.
b) Release fuel pressure from fuel line. Refer to “Fuel Pressure Release”, EC-51.
ST
c) Disconnect battery ground cable.
쐌 Always replace O-ring when the fuel gauge retainer is removed.
쐌 Do not kink or twist hose and tube when they are installed. RS
쐌 Do not tighten hose and clamps excessively to avoid damaging hoses.
쐌 After installation, run engine and check for fuel leaks at connection.
BT
쐌 Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
HA
SC
EL
IDX
EC-39
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION KA24DE
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF596U
Yes or No
Yes 䊳 GO TO 3.
No (With CONSULT-II) 䊳 GO TO 6.
No (Without CONSULT- 䊳 GO TO 7.
II)
EC-40
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION KA24DE
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
EM
LC
SEF829T FE
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
쐌 Do not disassemble water separator. CL
OK or NG
OK 䊳 GO TO 5. MT
NG 䊳 Replace water separator.
AT
5 DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and water separator for clogging or poor connection.
TF
䊳 Repair or replace EVAP hose.
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-41
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION KA24DE
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF707Z
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace refueling EVAP vapor cut valve with fuel tank.
EC-42
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION KA24DE
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
FE
CL
MT
AT
TF
PD
AX
SEF707Z
OK or NG
SU
OK 䊳 GO TO 8.
NG 䊳 Replace refueling EVAP vapor cut valve with fuel tank.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-43
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION KA24DE
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF706Z
OK or NG
OK 䊳 INSPECTION END
NG 䊳 Replace refueling control valve with fuel tank.
Symptom: Cannot Refuel/Fuel Odor From The Fuel Filler Opening Is Strong While
Refueling. NGEC1002S0202
EC-44
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION KA24DE
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
MA
EM
LC
SEF596U
Yes or No
Yes 䊳 GO TO 3. FE
No 䊳 GO TO 6.
CL
3 REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
MT
䊳 GO TO 4.
AT
4 CHECK WATER SEPARATOR
1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance. TF
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with A, and then C plugged.
PD
AX
SU
BR
SEF829T
5. In case of NG in items 2 - 4, replace the parts. ST
NOTE:
쐌 Do not disassemble water separator.
RS
OK or NG
OK 䊳 GO TO 5.
BT
NG 䊳 Replace water separator.
EL
IDX
EC-45
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION KA24DE
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF706Z
OK or NG
OK (With CONSULT-II) 䊳 GO TO 9.
OK (Without CONSULT- 䊳 GO TO 10.
II)
NG 䊳 Replace refueling control valve with fuel tank.
EC-46
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION KA24DE
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
CL
MT
AT
TF
PD
AX
SEF707Z SU
OK or NG
OK 䊳 GO TO 11. BR
NG 䊳 Replace refueling EVAP vapor cut valve with fuel tank.
ST
RS
BT
HA
SC
EL
IDX
EC-47
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION KA24DE
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF707Z
OK or NG
OK 䊳 GO TO 11.
NG 䊳 Replace refueling EVAP vapor cut valve with fuel tank.
EC-48
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION KA24DE
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
EM
LC
SEF665U FE
Do not drop any material into the tank.
OK or NG
CL
OK 䊳 INSPECTION END
NG 䊳 Replace fuel filler tube or replace one-way fuel valve with fuel tank.
MT
Positive Crankcase Ventilation
DESCRIPTION NGEC0022 AT
TF
PD
AX
SU
BR
ST
AEC042B RS
This system returns blow-by gas to the intake collector.
The positive crankcase ventilation (PCV) valve is provided to conduct crankcase blow-by gas to the intake BT
manifold.
During partial throttle operation of the engine, the intake manifold sucks the blow-by gas through the PCV
valve. HA
Normally, the capacity of the valve is sufficient to handle any blow-by and a small amount of ventilating air.
The ventilating air is then drawn from the air duct into the crankcase. In this process the air passes through
the hose connecting air inlet tubes to rocker cover. SC
Under full-throttle condition, the manifold vacuum is insufficient to draw the blow-by flow through the valve.
The flow goes through the hose connection in the reverse direction.
On vehicles with an excessively high blow-by, the valve does not meet the requirement. This is because some EL
of the flow will go through the hose connection to the intake collector under all conditions.
IDX
EC-49
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION KA24DE
Positive Crankcase Ventilation (Cont’d)
INSPECTION NGEC0023
PCV (Positive Crankcase Ventilation) Valve NGEC0023S01
With engine running at idle, remove PCV valve from breather sepa-
rator. A properly working valve makes a hissing noise as air passes
through it. A strong vacuum should be felt immediately when a fin-
ger is placed over the valve inlet.
SEC137A
ET277
EC-50
BASIC SERVICE PROCEDURE KA24DE
Fuel Pressure Release
FE
CL
PEF823K
MT
WITHOUT CONSULT-II NGEC0024S02
1. Remove fuse for fuel pump. AT
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
TF
4. Turn ignition switch OFF and reconnect fuel pump fuse.
PD
AX
SEF164X
Injector
REMOVAL AND INSTALLATION NGEC0027
1. Release fuel pressure to zero.
2. Remove injector tube assembly with injectors from intake
manifold.
3. Remove injectors from injector tube assembly.
쐌 Push injector tail piece.
쐌 Do not pull on the connector.
4. Install injector to fuel tube assembly.
SEF319V a. Clean exterior of injector tail piece.
b. Use new O-rings.
Always replace O-rings with new ones.
Lubricate O-rings with a smear of engine oil.
5. Install injectors with fuel tube assembly to intake manifold.
Tighten in numerical order shown in the figure.
a. First, tighten all bolts to 9.3 to 10.8 N·m (0.95 to 1.1 kg-m, 6.9
to 8.0 ft-lb).
b. Then, tighten all bolts to 21 to 26 N·m (2.1 to 2.7 kg-m, 15 to
20 ft-lb).
6. Install fuel hoses to fuel tube assembly.
SEF116V 7. Reinstall any parts removed in reverse order of removal.
CAUTION:
After properly connecting injectors to fuel tube assembly,
check connections for fuel leakage.
SEF117V
EC-52
BASIC SERVICE PROCEDURE KA24DE
Fast Idle Cam (FIC)
SEF500V LC
Idle Speed/Ignition Timing/Idle Mixture Ratio
Adjustment NGEC0028
PREPARATION NGEC0028S01
쐌 Make sure that the following parts are in good order.
a) Battery
FE
b) Ignition system
c) Engine oil and coolant levels CL
d) Fuses
e) ECM harness connector
f) Vacuum hoses
MT
g) Air intake system
(Oil filler cap, oil level gauge, etc.) AT
h) Fuel pressure
i) Engine compression
j) EGR valve operation TF
k) Throttle valve
l) EVAP system PD
쐌 On models equipped with air conditioner, checks should be carried out while the air conditioner is
“OFF”.
쐌 When measuring “CO” percentage, insert probe more than 40 cm (15.7 in) into tail pipe. AX
쐌 Turn off headlamps, heater blower, rear window defogger.
쐌 Keep front wheels pointed straight ahead.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-53
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
SEF554Y
NOTE:
If a vehicle contains a part which is operating outside of design specifications with no MIL illumination,
the part shall not be replaced prior to emission testing unless it is determined that the part has been
tampered with or abused in such a way that the diagnostic system cannot reasonably be expected to
detect the resulting malfunction.
EC-54
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
1 INSPECTION START GI
1. Visually check the following:
쐌 Air cleaner clogging
쐌 Hoses and duct for leaks MA
쐌 EGR valve operation
쐌 Electrical connectors
쐌 Gasket (intake manifold, cylinder head, exhaust system) EM
쐌 Throttle valve and throttle position sensor operation
2. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
Ensure engine speed stays below 1,000 rpm. LC
FE
CL
SEF810K
MT
3. Open engine hood and run engine at about 2,000 rpm for about 2 minutes under no-load.
4. Make sure that no DTC is displayed with CONSULT-II or GST.
OK or NG AT
OK 䊳 쐌 GO TO 2. (With CONSULT-II)
쐌 GO TO 3. (Without CONSULT-II)
TF
NG 䊳 1. Repair or replace components as necessary.
2. GO TO 2. (With CONSULT-II)
3. GO TO 3. (Without CONSULT-II) PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-55
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
SEF978U
3. Select “IGNITION TIMING ADJ” in WORK SUPPORT mode.
4. Touch “START”.
PEF546N
5. Rev engine (2,000 to 3,000 rpm) two or three times under no-load, then run engine at idle speed.
6. Check ignition timing with a timing light.
SEF320V
MT: 20°±2° BTDC
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-56
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
EM
LC
SEF978U
3. Turn off engine and disconnect throttle position sensor harness connector.
FE
CL
MT
AT
SEF265S
4. Start engine and rev it (2,000 to 3,000 rpm) two or three times under no-load, then run engine at idle speed.
5. Check ignition timing with a timing light. TF
PD
AX
SU
SEF320V BR
MT: 20°±2° BTDC
OK or NG
ST
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
RS
BT
HA
SC
EL
IDX
EC-57
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
SEF265S
SEF713Z
MT: 750±50 rpm
Without CONSULT-II
1. Check idle speed.
MT: 750±50 rpm
OK or NG
OK (With CONSULT-II) 䊳 GO TO 7.
OK (Without CONSULT- 䊳 GO TO 8.
II)
NG 䊳 GO TO 6.
EC-58
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
MA
EM
LC
SEF240SA
MT: 750±50 rpm
FE
Models with CONSULT-II 䊳 GO TO 7.
Models without CON- 䊳 GO TO 8. CL
SULT-II
TF
PD
AX
SU
SEF602K
3. Read idle speed in “DATA MONITOR” mode with CONSULT-II.
BR
ST
RS
BT
SEF058Y
MT: 800±50 rpm HA
OK or NG
OK 䊳 GO TO 10. SC
NG 䊳 GO TO 9.
EL
IDX
EC-59
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
SEF265S
2. Start engine.
3. Rev engine (2,000 to 3,000 rpm) two or three times under no-load, then run engine at idle speed.
4. Check target idle speed.
MT: 800±50 rpm
OK or NG
OK 䊳 GO TO 10.
NG 䊳 GO TO 9.
EC-60
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
EM
LC
FE
SEF820Y
1 cycle: RICH → LEAN → RICH
2 cycles: RICH → LEAN → RICH → LEAN → RICH
CL
Without CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
2. Set voltmeter probe between ECM terminal 50 and ground. MT
3. Make sure that the voltage fluctuates between 0 - 0.3V and 0.6 - 1.0V more than 5 times during 10 seconds at 2,000
rpm.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V AT
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
OK or NG
TF
OK 䊳 INSPECTION END
NG 䊳 GO TO 11.
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-61
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
SEF508VA
5. Check for continuity between terminal 50 of ECM harness connector and body ground.
SEF250P
Continuity exists...OK
Continuity does not exist...NG
OK or NG
OK 䊳 1. Connect ECM harness connector to ECM.
2. Connect battery ground cable.
3. GO TO 13.
NG 䊳 1. Repair or replace harness.
2. GO TO 12.
EC-62
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
EM
LC
FE
PEF546N
CL
Without CONSULT-II
1. Stop engine and disconnect throttle position sensor harness connector. MT
AT
TF
PD
SEF265S AX
2. Start engine.
䊳 GO TO 6. SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-63
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
SEF172Y
SEF053RA
4. Connect battery ground cable.
䊳 GO TO 14.
EC-64
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
14 CHECK “CO” %
Without CONSULT-II GI
1. Start engine and warm it up until engine coolant temperature indicator points to middle of gauge.
(Be sure to start engine after setting “COOLANT TEMP” or installing a 4.4 kΩ resistor.)
MA
EM
LC
SEF810K
2. Rev engine two or three times under no-load, then run engine at idle speed.
FE
CL
MT
AT
SEF978U
3. Check “CO”%.
Idle CO: 2.9 - 10.8% and engine runs smoothly. TF
4. With CONSULT-II
After checking CO%, touch “BACK”.
5. Without CONSULT-II PD
After checking CO%,
a. Disconnect the resistor from terminals of engine coolant temperature sensor harness connector.
b. Connect engine coolant temperature sensor harness connector to engine coolant temperature sensor.
AX
OK or NG
OK 䊳 GO TO 15.
SU
NG 䊳 GO TO 16.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-65
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
쐌 If a vehicle contains a part which is operating outside of design specifications with no MIL
illumination, the part shall not be replaced prior to emission testing unless it is determined that
the part has been tampered with or abused in such a way that the diagnostic system cannot rea-
sonably be expected to detect the resulting malfunction.
EC-66
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Introduction
Introduction NGEC0029
The ECM has an on board diagnostic system which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including: GI
Diagnostic Trouble Code (DTC) Mode 3 of SAE J1979
The above information can be checked using procedures listed in the table below.
X: Applicable —: Not applicable
CONSULT-II X X X X X —
CL
GST X X*2 X — X X
*1: When DTC and 1st trip DTC simultaneously appear on the display, they cannot be clearly distinguished from each other.
MT
*2: 1st trip DTCs for self-diagnoses concerning SRT items cannot be shown on the GST display.
*3: In diagnostic test mode II (Self-diagnostic results)
AT
The malfunction indicator lamp (MIL) on the instrument panel lights up when the same malfunction is detected
in two consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer to EC-119.)
TF
Two Trip Detection Logic NGEC0030
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in
the ECM memory. The MIL will not light up at this stage. <1st trip> PD
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored
in the ECM memory, and the MIL lights up. The MIL lights up at the same time when the DTC is stored. <2nd
trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed AX
during vehicle operation. Specific on board diagnostic items will cause the ECM to light up or blink the MIL,
and store DTC and Freeze Frame data, even in the 1st trip, as shown below.
X: Applicable —: Not applicable SU
MIL DTC 1st trip DTC
Items 1st trip 2nd trip 1st trip 2nd trip 1st trip 2nd trip
BR
Blinking Lighting up Blinking Lighting up displaying displaying displaying displaying
Except above — — — X — X X —
SC
*1: Except “ECM”
EL
IDX
EC-67
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Emission-related Diagnostic Information
SEF992X
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA NGEC0031S02
The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant
temperature, short term fuel trim, long term fuel trim, engine speed, vehicle speed and absolute pressure
sensor at the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
EC-68
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Emission-related Diagnostic Information (Cont’d)
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II or
GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For
details, see EC-89. GI
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no prior-
ity for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once MA
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
lowing priorities to update the data. EM
Priority Items
For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was stored in the 2nd FE
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is CL
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or
1st trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and
freeze frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged MT
in the ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM
memory is erased. Procedures for clearing the ECM memory are described in “HOW TO ERASE EMISSION- AT
RELATED DIAGNOSTIC INFORMATION”. Refer to EC-79.
SYSTEM READINESS TEST (SRT) CODE NGEC0031S03
TF
System Readiness Test (SRT) code is specified in Mode 1 of SAE J1979.
As part of enhanced emissions test for Inspection and Maintenance (I/M), certain states require that the sta-
tus of srt be used to indicate whether the ECM has completed self-diagnosis of major emission systems and PD
components. Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “incomplete”,
use the information in this service manual to set the SRT to “complete”. AX
In most cases, the ECM will automatically complete its self-diagnosis cycle during normal usage and the SRT
status will indicate “complete” for each application system. Once set as “complete”, the SRT status remains
“complete” until the self-diagnosis memory is erased.
SU
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer’s
normal driving pattern and the SRT will indicate “incomplete” for these items.
BR
NOTE:
The SRT will also indicate “incomplete” if the self-diagnosis memory is erased for any reason or if the ECM
memory power supply is interrupted for several hours. ST
If, during the state emissions inspection, the SRT indicates “complete” for all test items, the inspector will con-
tinue with the emissions test. However, if the SRT indicates “incomplete” for one or more of the SRT items,
the vehicle is returned to the customer untested. RS
NOTE:
If MIL is “ON” during the state emissions inspection, the vehicle is also returned to the customer untested even
though the SRT indicates “complete” for all test items. Therefore, it is important to check SRT (“complete”)
BT
and DTC (No DTCs) before the inspection.
This service manual contains the service procedure and support information to perform a comprehensive road HA
test that enables the ECM to complete the SRT.
SC
EL
IDX
EC-69
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Emission-related Diagnostic Information (Cont’d)
NG exists P0400 OK OK – –
P0402 – – – –
NG – NG NG (Consecutive
Case 3 P1402
NG)
(1st trip) DTC 1st trip DTC – 1st trip DTC DTC (=MIL “ON”)
EC-70
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Emission-related Diagnostic Information (Cont’d)
For items whose SRT codes are set, a “CMPLT” is displayed on the CONSULT-II screen; for items whose
SRT codes are not set, “INCMP” is displayed.
2. With GST GI
Selecting Mode 1 with GST (Generic Scan Tool)
A sample of CONSULT-II display for SRT code is shown below.
“INCMP” means the self-diagnosis is incomplete and SRT is not set. “CMPLT” means the self-diagnosis is MA
complete and SRT is set.
EM
LC
FE
SEF713Y
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-71
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Emission-related Diagnostic Information (Cont’d)
SEF170Z
EC-72
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Emission-related Diagnostic Information (Cont’d)
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-73
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Emission-related Diagnostic Information (Cont’d)
SEF906Z
EC-74
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Emission-related Diagnostic Information (Cont’d)
쐌 The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driv-
ing habits, etc.
Zone A refers to the range where the time required, for the diagnosis under normal conditions*, is the GI
shortest.
Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not completed
within zone A. MA
*: Normal conditions refer to the following:
− Sea level
− Flat road
EM
− Ambient air temperature: 20 - 30°C (68 - 86°F)
− Diagnosis is performed as quickly as possible under normal conditions. LC
Under different conditions [For example: ambient air temperature other than 20 - 30°C (68 - 86°F)], diag-
nosis may also be performed.
Pattern 1:
쐌 The engine is started at the engine coolant temperature of −10 to 35°C (14 to 95°F)
(where the voltage between the ECM terminals 59 and ground is 3.0 - 4.3V).
FE
쐌 The engine must be operated at idle speed until the engine coolant temperature is greater than 70°C
(158°F) (where the voltage between the ECM terminals 59 and ground is lower than 1.4V).
쐌 The engine is started at the tank fuel temperature of warmer than 0°C (32°F) (where the voltage CL
between the ECM terminal 60 and ground is less than 4.1V).
Pattern 2:
쐌 When steady-state driving is performed again even after it is interrupted, each diagnosis can be conducted. MT
In this case, the time required for diagnosis may be extended.
Pattern 3: AT
쐌 The driving pattern outlined in *2 must be repeated at least 3 times.
Pattern 4:
쐌 Tests are performed after the engine has been operated for at least 17 minutes. TF
쐌 The accelerator pedal must be held very steady during steady-state driving.
쐌 If the accelerator pedal is moved, the test must be conducted all over again. PD
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal
and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h
(56 MPH) again. AX
*2: Operate the vehicle in the following driving pattern.
1) Decelerate vehicle to 0 km/h (0 MPH) and let engine idle.
2) Repeat driving pattern shown below at least 10 times.
SU
쐌 During acceleration, hold the accelerator pedal as steady as possible.
3) Repeat steps 1 and 2 until the EGR system SRT is set. BR
ST
RS
BT
SEF414S
HA
IDX
EC-75
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Emission-related Diagnostic Information (Cont’d)
Suggested upshift speeds for M/T models
Shown below are suggested vehicle speeds for shifting into a higher gear. These suggestions relate to fuel
economy and vehicle performance. Actual upshift speeds will vary according to road conditions, the weather
and individual driving habits.
For normal acceleration in low altitude areas For quick acceleration in low altitude
[less than 1,219 m (4,000 ft)]: areas and high altitude areas
[over 1,219 m (4,000 ft)]:
TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-II) NGEC0031S04
The following is the information specified in Mode 6 of SAE J1979.
The test value is a parameter used to determine whether a system/circuit diagnostic test is “OK” or “NG” while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
maximum or minimum value and is compared with the test value being monitored.
Items for which these data (test value and test limit) are displayed are the same as SRT code items (9 test
items).
These data (test value and test limit) are specified by Test ID (TID) and Component ID (CID) and can be dis-
played on the GST screen.
X: Applicable —: Not applicable
EC-76
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Emission-related Diagnostic Information (Cont’d)
EC-78
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Emission-related Diagnostic Information (Cont’d)
*3: 1st trip DTC No. is the same as DTC No.
*4: SRT code will not be set if the self-diag result is NG.
FE
CL
MT
AT
TF
PD
AX
SU
BR
SEF823YD
ST
The emission-related diagnostic information can be erased by selecting “ERASE” in the “SELF-DIAG
RESULTS” mode with CONSULT-II.
RS
How to Erase DTC (With GST) NGEC0031S0602
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 5
seconds and then turn it ON (engine stopped) again. BT
2. Select Mode 4 with GST (Generic Scan Tool).
The emission-related diagnostic information in the ECM can be erased by selecting Mode 4 with GST (Generic HA
Scan Tool).
NOTE:
쐌 If the battery is disconnected, the emission-related diagnostic information will be lost after approx. SC
24 hours.
쐌 The following data are cleared when the ECM memory is erased.
1) Diagnostic trouble codes EL
2) 1st trip diagnostic trouble codes
IDX
EC-79
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Emission-related Diagnostic Information (Cont’d)
3) Freeze frame data
4) 1st trip freeze frame data
5) System readiness test (SRT) codes
6) Test values
7) Others
Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but
all of the data listed above, are cleared from the ECM memory during work procedures.
Malfunction Indicator Lamp (MIL)
DESCRIPTION NGEC0032
SEF217U
Mode I Ignition switch in BULB CHECK This function checks the MIL bulb for damage (blown,
“ON” position open circuit, etc.).
If the MIL does not come on, check MIL circuit.
Engine stopped
EC-80
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Malfunction Indicator Lamp (MIL) (Cont’d)
MIL Condition GI
ON When the malfunction is detected or the ECM’s CPU is malfunctioning.
OFF No malfunction. MA
OBD System Operation Chart
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DETECTABLE ITEMS
NGEC0033
EM
NGEC0033S01
쐌 When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory. LC
쐌 When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MIL will come on. For details, refer to “Two Trip Detection Logic” on
EC-67.
쐌 The MIL will go off after the vehicle is driven 3 times with no malfunction. The drive is counted only when
the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs while counting,
the counter will reset. FE
쐌 The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A)
without the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and Fuel
Injection System, the DTC and freeze frame data will be stored until the vehicle is driven 80 times (driv- CL
ing pattern C) without the same malfunction recurring. The “TIME” in “SELF-DIAGNOSTIC RESULTS”
mode of CONSULT-II will count the number of times the vehicle is driven.
MT
쐌 The 1st trip DTC is not displayed when the self-diagnosis results in “OK” for the 2nd trip.
SUMMARY CHART NGEC0033S02
AT
Items Fuel Injection System Misfire Other
For details about patterns “B” and “C” under “Fuel Injection System” and “Misfire”, see EC-83. AX
For details about patterns “A” and “B” under “Other”, see EC-85.
*1: Clear timing is at the moment OK is detected.
*2: Clear timing is when the same malfunction is detected in the 2nd trip. SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-81
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
OBD System Operation Chart (Cont’d)
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS FOR
“MISFIRE” <EXHAUST QUALITY DETERIORATION>, “FUEL INJECTION SYSTEM” NGEC0033S03
SEF392S
*1: When the same malfunction is data will not be displayed any freeze frame data will be cleared
detected in two consecutive trips, longer after vehicle is driven 80 at the moment OK is detected.
MIL will light up. times (pattern C) without the same *7: When the same malfunction is
*2: MIL will go off after vehicle is malfunction. detected in the 2nd trip, the 1st
driven 3 times (pattern B) without (The DTC and the freeze frame trip freeze frame data will be
any malfunctions. data still remain in ECM.) cleared.
*3: When the same malfunction is *5: When a malfunction is detected *8: 1st trip DTC will be cleared when
detected in two consecutive trips, for the first time, the 1st trip DTC vehicle is driven once (pattern C)
the DTC and the freeze frame and the 1st trip freeze frame data without the same malfunction after
data will be stored in ECM. will be stored in ECM. DTC is stored in ECM.
*4: The DTC and the freeze frame *6: The 1st trip DTC and the 1st trip
EC-82
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
OBD System Operation Chart (Cont’d)
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-83
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
OBD System Operation Chart (Cont’d)
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS EXCEPT
FOR “MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYSTEM”NGEC0033S05
SEF393S
*1: When the same malfunction is *4: The DTC and the freeze frame and the 1st trip freeze frame data
detected in two consecutive trips, data will not be displayed any will be stored in ECM.
MIL will light up. longer after vehicle is driven 40 *6: 1st trip DTC will be cleared after
*2: MIL will go off after vehicle is times (pattern A) without the same vehicle is driven once (pattern B)
driven 3 times (pattern B) without malfunction. without the same malfunction.
any malfunctions. (The DTC and the freeze frame *7: When the same malfunction is
*3: When the same malfunction is data still remain in ECM.) detected in the 2nd trip, the 1st
detected in two consecutive trips, *5: When a malfunction is detected trip freeze frame data will be
the DTC and the freeze frame for the first time, the 1st trip DTC cleared.
data will be stored in ECM.
EC-84
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
OBD System Operation Chart (Cont’d)
MA
EM
LC
FE
CL
AEC574
MT
쐌 The A counter will be cleared when the malfunction is detected regardless of (1) - (4). AT
쐌 The A counter will be counted up when (1) - (4) are satisfied without the same malfunction.
쐌 The DTC will not be displayed after the A counter reaches 40.
TF
Driving Pattern B NGEC0033S0602
Driving pattern B means the vehicle operation as follows:
All components and systems should be monitored at least once by the OBD system. PD
쐌 The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
쐌 The B counter will be counted up when driving pattern B is satisfied without any malfunctions.
쐌 The MIL will go off when the B counter reaches 3 (*2 in “OBD SYSTEM OPERATION CHART”). AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-85
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
CONSULT-II
CONSULT-II =NGEC0034
CONSULT-II INSPECTION PROCEDURE NGEC0034S01
1. Turn ignition switch OFF.
2. Connect “CONSULT-II” to data link connector which is located
behind the fuse box cover.
SEF163X
PBR455D
5. Touch “ENGINE”.
PEF895K
SEF824Y
EC-86
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
CONSULT-II (Cont’d)
Knock sensor X SU
Fuel level sensor X X X
Injectors X X X
IACV-AAC valve X X X X X
ENGINE CONTROL COMPONENT PARTS
EGRC-solenoid valve X X X X
OUT-
PUT Heated oxygen sensor 1
X X X X
heater (front)
X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-68.
FUNCTION NGEC0034S03
This mode enables a technician to adjust some devices faster and more accurately by following the
Work support
indications on the CONSULT-II unit.
Self-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame
Self-diagnostic results
data can be read and erased quickly. *1
Input/Output of the specification for the basic fuel schedule, AFM, A/F, feedback control valve and
Data monitor (SPEC)
the other data monitor items can be read.
Diagnostic Test Mode in which CONSULT-II drives some actuators apart from the ECMs and also
Active test
shifts some parameters in a specified range.
DTC confirmation The status of system monitoring tests and the self-diagnosis status/result can be confirmed.
*1 The following emission-related diagnostic information is cleared when the ECM memory is erased.
1) Diagnostic trouble codes
2) 1st trip diagnostic trouble codes
EC-88
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
CONSULT-II (Cont’d)
3) Freeze frame data
4) 1st trip freeze frame data
5) System readiness test (SRT) codes GI
6) Test values
7) Others
IGNITION TIMING ADJ 쐌 IGNITION TIMING FEEDBACK CONTROL WILL BE When adjusting initial ignition tim- LC
HELD BY TOUCHING “START”. AFTER DOING SO, ing
ADJUST IGNITION TIMING WITH A TIMING LIGHT BY
TURNING THE CRANKSHAFT POSITION SENSOR.
FUEL PRESSURE RELEASE 쐌 FUEL PUMP WILL STOP BY TOUCHING “START” When releasing fuel pressure
DURING IDLING. from fuel line
CRANK A FEW TIMES AFTER ENGINE STALLS.
FE
SELF-LEARNING CONT 쐌 THE COEFFICIENT OF SELF-LEARNING CONTROL When releasing fuel pressure
MIXTURE RATIO RETURNS TO THE ORIGINAL from fuel line CL
COEFFICIENT.
EVAP SYSTEM CLOSE OPEN THE VACUUM CUT VALVE BYPASS VALVE AND When detecting EVAP vapor leak
CLOSE THE EVAP CANISTER VENT CONTROL VALVE point of EVAP system
MT
IN ORDER TO MAKE EVAP SYSTEM CLOSE UNDER
THE FOLLOWING CONDITIONS.
쐌 BATTERY VOLTAGE IS SUFFICIENT. AT
쐌 IGN SW “ON”
쐌 ENGINE NOT RUNNING
쐌 AMBIENT TEMPERATURE IS ABOVE 0°C (32°F). TF
쐌 NO VACUUM AND NO HIGH PRESSURE IN EVAP
SYSTEM
쐌 TANK FUEL TEMP. IS MORE THAN 0°C (32°F). PD
쐌 WITHIN 10 MINUTES AFTER STARTING “EVAP SYS-
TEM CLOSE”
WHEN TRYING TO EXECUTE “EVAP SYSTEM CLOSE”
UNDER THE CONDITIONS ABOVE, CONSULT-II WILL
AX
DISCONTINUE AND DISPLAY INSTRUCTIONS.
NOTE:
WHEN STARTING ENGINE, CONSULT-II MAY DISPLAY SU
“BATTERY VOLTAGE IS LOW. CHARGE BATTERY”,
EVEN WHEN USING A CHARGED BATTERY.
BR
TARGET IDLE RPM ADJ 쐌 IDLE CONDITION When setting target idle speed
DIAG TROUBLE HA
쐌 Engine Control component part/control system has a trouble code, it is displayed as “PXXXX”. [Refer to
CODE
“Alphabetical & P No. Index for DTC” (EC-13).]
[PXXXX]
SC
EL
IDX
EC-89
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
CONSULT-II (Cont’d)
CAL/LD VALUE [%] 쐌 The calculated load value at the moment a malfunction is detected is displayed.
ENGINE SPEED
쐌 The engine speed at the moment a malfunction is detected is displayed.
[rpm]
VEHICLE SPEED
쐌 The vehicle speed at the moment a malfunction is detected is displayed.
[km/h] or [mph]
ABSOL TH-P/S [%] 쐌 The throttle valve opening angle at the moment a malfunction is detected is displayed.
B/FUEL SCHDL
쐌 The base fuel schedule at the moment a malfunction is detected is displayed.
[msec]
*: The items are the same as those of 1st trip freeze frame data.
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals
쐌 The signal voltage of the mass air flow 쐌 When the engine is stopped, a certain
MAS A/F SE-B1 [V] 쎻 쎻
sensor is displayed. value is indicated.
EC-90
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
CONSULT-II (Cont’d)
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals GI
쐌 The signal voltage of the heated oxy-
HO2S1 (B1) [V] 쎻 쎻
gen sensor 1 (front) is displayed. MA
쐌 The signal voltage of the heated oxy-
HO2S2 (B1) [V] 쎻 쎻
gen sensor 2 (rear) is displayed.
EM
쐌 Display of heated oxygen sensor 1
(front) signal during air-fuel ratio feed-
쐌 After turning ON the ignition switch,
back control: LC
“RICH” is displayed until air-fuel mix-
RICH ... means the mixture became
HO2S1 MNTR (B1) ture ratio feedback control begins.
쎻 쎻 “rich”, and control is being affected
[RICH/LEAN] 쐌 When the air-fuel ratio feedback is
toward a leaner mixture.
clamped, the value just before the
LEAN ... means the mixture became
clamping is displayed continuously.
“lean”, and control is being affected
toward a rich mixture.
FE
쐌 Display of heated oxygen sensor 2
(rear) signal:
RICH ... means the amount of oxygen CL
HO2S2 MNTR (B1) after three way catalyst is relatively 쐌 When the engine is stopped, a certain
쎻
[RICH/LEAN] small. value is indicated.
LEAN ... means the amount of oxygen
after three way catalyst is relatively
MT
large.
VHCL SPEED SE
쐌 The vehicle speed computed from the AT
쎻 쎻 vehicle speed sensor signal is dis-
[km/h] or [mph]
played.
IDX
EC-91
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
CONSULT-II (Cont’d)
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals
EC-92
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
CONSULT-II (Cont’d)
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals GI
쐌 The control condition of the EVAP can-
ister vent control valve (determined by MA
VENT CONT/V ECM according to the input signal) is
[ON/OFF] indicated.
쐌 ON ... Closed
OFF ... Open
EM
쐌 Indicates [ON/OFF] condition of front
HO2S1 HTR (B1) heated oxygen sensor heater deter- LC
[ON/OFF] mined by ECM according to the input
signals.
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-93
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
CONSULT-II (Cont’d)
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals
쐌 The signal voltage of the mass air flow 쐌 When engine is running specification
MAS A/F SE-B1 [V] 쎻 쎻
sensor specification is displayed. range is indicated.
쐌 Ignition switch: ON
(Engine stopped)
FUEL PUMP Fuel pump relay makes the operat- 쐌 Harness and connector
쐌 Turn the fuel pump relay “ON”
RELAY ing sound. 쐌 Fuel pump relay
and “OFF” using CONSULT-II
and listen to operating sound.
쐌 Ignition switch: ON
EGRC SOLE- 쐌 Turn EGRC-solenoid valve “ON” EGRC-solenoid valve makes an 쐌 Harness and connector
NOID VALVE and “OFF” using CONSULT-II operating sound. 쐌 EGRC-solenoid valve
and listen to operating sound.
EC-94
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
CONSULT-II (Cont’d)
FUEL T/TEMP
쐌 Change the fuel tank temperature using CONSULT-II. EM
SEN
쐌 Ignition switch: ON
(Engine stopped) LC
VENT Solenoid valve makes an operating 쐌 Harness and connector
쐌 Turn solenoid valve “ON” and
CONTROL/V sound. 쐌 Solenoid valve
“OFF” using CONSULT-II and
listen to operating sound.
쐌 Ignition switch: ON
(Engine stopped)
Solenoid valve makes an operating 쐌 Harness and connector
VC/V BYPASS/V 쐌 Turn solenoid valve “ON” and FE
sound. 쐌 Solenoid valve
“OFF” using CONSULT-II and
listen to operating sound.
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-95
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
CONSULT-II (Cont’d)
EC-96
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
CONSULT-II (Cont’d)
쐌 DTC/1st trip DTC and malfunction item will not be displayed
automatically on CONSULT-II screen even though a malfunc-
tion is detected by ECM. GI
DATA MONITOR can be performed continuously even though
a malfunction is detected.
Use these triggers as follows: MA
1) “AUTO TRIG”
쐌 While trying to detect the DTC/1st trip DTC by performing the EM
“DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE”, be sure to select to “DATA MONITOR (AUTO
TRIG)” mode. You can confirm the malfunction at the moment LC
it is detected.
쐌 While narrowing down the possible causes, CONSULT-II
should be set in “DATA MONITOR (AUTO TRIG)” mode, espe-
cially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twist-
ing) the suspicious connectors, components and harness in FE
the “DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE”, the moment a malfunction is found the DTC/
1st trip DTC will be displayed. (Refer to “Incident Simulation CL
Tests” in “HOW TO PERFORM EFFICIENT DIAGNOSIS FOR
AN ELECTRICAL INCIDENT”, GI-23.
2) “MANU TRIG” MT
쐌 If the malfunction is displayed as soon as “DATA MONITOR”
is selected, reset CONSULT-II to “MANU TRIG”. By selecting
“MANU TRIG” you can monitor and store the data. The data AT
can be utilized for further diagnosis, such as a comparison with
the value for the normal operating condition.
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
SEF720X
EL
IDX
EC-97
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Generic Scan Tool (GST)
SEF139P
SEF163X
SEF398S
SEF416S
EC-98
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Generic Scan Tool (GST) (Cont’d)
FUNCTION NGEC0035S03
This mode gains access to emission-related power train trouble codes which were EM
MODE 3 DTCs
stored by ECM.
This mode can clear all emission-related diagnostic information. This includes: LC
쐌 Clear number of diagnostic trouble codes (MODE 1)
쐌 Clear diagnostic trouble codes (MODE 3)
MODE 4 CLEAR DIAG INFO 쐌 Clear trouble code for freeze frame data (MODE 1)
쐌 Clear freeze frame data (MODE 2)
쐌 Reset status of system monitoring test (MODE 1)
쐌 Clear on board monitoring test results (MODE 6 and 7)
FE
This mode accesses the results of on board diagnostic monitoring tests of specific
MODE 6 (ON BOARD TESTS)
components/systems that are not continuously monitored.
This mode enables the off board test drive to obtain test results for emission-related
CL
MODE 7 (ON BOARD TESTS) powertrain components/systems that are continuously monitored during normal driving
conditions.
MT
MODE 8 — —
This mode is to enable the off-board to request vehicle specific information such as
MODE 9 (CALIBRATION ID)
Vehicle Identification Number (VIN) and Calibration ID.
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-99
TROUBLE DIAGNOSIS — INTRODUCTION KA24DE
Introduction NGEC0036
The engine has an ECM to control major systems such as fuel
control, ignition control, idle air control system, etc. The ECM
accepts input signals from sensors and instantly drives actuators.
It is essential that both input and output signals are proper and
stable. At the same time, it is important that there are no problems
such as vacuum leaks, fouled spark plugs, or other problems with
the engine.
It is much more difficult to diagnose a problem that occurs intermit-
tently rather than continuously. Most intermittent problems are
MEF036D
caused by poor electric connections or improper wiring. In this
case, careful checking of suspected circuits may help prevent the
replacement of good parts.
A visual check only may not find the cause of the problems. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the “Work Flow” on EC-102.
Before undertaking actual checks, take a few minutes to talk with
a customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such problems, espe-
cially intermittent ones. Find out what symptoms are present and
under what conditions they occur. A “Diagnostic Worksheet” like the
example on next page should be used.
Start your diagnosis by looking for “conventional” problems first.
SEF233G
This will help troubleshoot driveability problems on an electronically
controlled engine vehicle.
SEF234G
EC-100
TROUBLE DIAGNOSIS — INTRODUCTION KA24DE
Introduction (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
MTBL0017
RS
BT
HA
SC
EL
IDX
EC-101
TROUBLE DIAGNOSIS — INTRODUCTION KA24DE
Work Flow
SEF510ZF
*1: If the incident cannot be Refer to “TROUBLE DIAGNOSIS be found, refer to “TROUBLE
duplicated, refer to “TROUBLE FOR POWER SUPPLY”, EC-143. DIAGNOSIS FOR INTERMIT-
DIAGNOSIS FOR INTERMIT- *3: If time data of “SELF-DIAG TENT INCIDENT”, EC-142.
TENT INCIDENT”, EC-142. RESULTS” is other than “0” or “1t” *5: EC-119
*2: If the on board diagnostic system refer to “TROUBLE DIAGNOSIS *6: EC-74
cannot be performed, check main FOR INTERMITTENT”, EC-142. *7: EC-138
power supply and ground circuit. *4: If the malfunctioning part cannot
EC-102
TROUBLE DIAGNOSIS — INTRODUCTION KA24DE
Work Flow (Cont’d)
STEP DESCRIPTION GI
Get detailed information about the conditions and the environment when the incident/symptom occurred using
STEP I
the “DIAGNOSTIC WORK SHEET”, EC-101.
MA
Before confirming the concern, check and write down (print out using CONSULT-II or Generic Scan Tool) the (1st
trip) Diagnostic Trouble Code (DTC) and the (1st trip) freeze frame data, then erase the code and the data.
(Refer to EC-79.) The (1st trip) DTC and the (1st trip) freeze frame data can be used when duplicating the inci- EM
STEP II dent at STEP III & IV.
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the cus-
tomer. (The “Symptom Matrix Chart” will be useful. See EC-120.)
Also check related service bulletins for information.
LC
Try to confirm the symptom and under what conditions the incident occurs.
The “DIAGNOSTIC WORK SHEET” and the freeze frame data are useful to verify the incident. Connect CON-
STEP III SULT-II to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform INCIDENT SIMULATION TESTS. (Refer to GI section.)
If the malfunction code is detected, skip STEP IV and perform STEP V. FE
Try to detect the (1st trip) Diagnostic Trouble Code by driving in (or performing) the “DIAGNOSTIC TROUBLE
CODE CONFIRMATION PROCEDURE”. Check and read the (1st trip) DTC and (1st trip) freeze frame data by
using CONSULT-II or Generic Scan Tool. CL
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO
TRIG) mode and check real time diagnosis results.
STEP IV
If the incident cannot be verified, perform INCIDENT SIMULATION TESTS. (Refer to GI section.) MT
In case the “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCEDURE” is not available, perform the
“OVERALL FUNCTION CHECK” instead. The (1st trip) DTC cannot be displayed by this check, however, this
simplified “check” is an effective alternative. AT
The “NG” result of the “OVERALL FUNCTION CHECK” is the same as the (1st trip) DTC detection.
Take the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX. TF
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer to EC-104.) If CONSULT-II is
STEP V
available, perform “DATA MONITOR (SPEC)” mode with CONSULT-II and proceed to the “TROUBLE DIAGNO-
SIS — SPECIFICATION VALUE”, EC-138. (If malfunction is detected, proceed to “REPAIR/REPLACE”.) Then PD
perform inspections according to the Symptom Matrix Chart. (Refer to EC-120.)
Identify where to begin diagnosis based on the relationship study between symptom and possible causes.
Inspect the system for mechanical binding, loose connectors or wiring damage using (tracing) “Harness Layouts”.
AX
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR
(AUTO TRIG)” mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CON- SU
STEP VI
SULT-II. Refer to EC-129.
The “DIAGNOSTIC PROCEDURE” in EC section contains a description based on open circuit inspection. A short
circuit inspection is also required for the circuit check in the DIAGNOSTIC PROCEDURE. For details, refer to BR
“HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT”, “Circuit Inspection”, GI-25.
Repair or replace the malfunction parts.
Once you have repaired the circuit or replaced a component, you need to run the engine in the same conditions
ST
and circumstances which resulted in the customer’s initial complaint.
Perform the “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCEDURE” and confirm the normal code
STEP VII [Diagnostic trouble code No. P0000 or 0505] is detected. If the incident is still detected in the final check, per- RS
form STEP VI by using a different method from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in
ECM. (Refer to EC-79.) BT
HA
SC
EL
IDX
EC-103
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection
SEF142I
With CONSULT-II 䊳 GO TO 2.
With GST 䊳 GO TO 4.
No tools 䊳 GO TO 5.
SEF163X
䊳 GO TO 3.
EC-104
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
LC
FE
AEC871A CL
OK or NG
OK 䊳 GO TO 6. MT
NG 䊳 1. Replace throttle body assembly. Refer to “OUTER COMPONENT PARTS”, EM-68.
2. GO TO 6.
AT
4 CHECK FI CAM FUNCTION
With GST TF
1. Adjust accelerator wire. Refer to “Adjust Accelerator Wire”, FE-3.
2. Warm up engine to 75°C (167°F).
3. Stop engine and wait at least 10 seconds, then turn ignition switch ON. PD
4. Select “MODE 1” with GST.
5. When the engine coolant temp is 75 to 85°C (167 to 185°F), confirm the clearance is less than 0.05mm (0.002in),
between stopper and throttle drum as shown in the figure. AX
SU
BR
ST
AEC871A
RS
OK or NG
OK (With CONSULT-II) 䊳 GO TO 6. BT
OK (Without CONSULT- 䊳 GO TO 14.
II) HA
NG 䊳 1. Replace throttle body assembly. Refer to “OUTER COMPONENT PARTS”, EM-68.
2. With CONSULT-II: GO TO 6.
Without CONSULT-II: GO TO 14. SC
EL
IDX
EC-105
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
SEF536H
3. Warm up engine until the resistance of coolant temperature sensor is 0.26 to 0.39 kΩ.
4. Turn ignition switch OFF.
5. When engine coolant temperature is 75 to 85°C (167 to 185°F), with the voltage between 1.10 to 1.36V, make sure that
the clearance is less than 0.05 mm (0.002 in), between stopper and throttle adjusting screw as shown in figure.
AEC871A
OK or NG
OK 䊳 GO TO 14.
NG 䊳 1. Replace throttle body assembly. Refer to “OUTER COMPONENT PARTS”, EM-68.
2. GO TO 14.
EC-106
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
EM
LC
FE
PEF546N
CL
4. Check ignition timing at idle using timing light.
MT
AT
TF
PD
SEF320V
Ignition timing:
MT: 20°±2° BTDC AX
OK or NG
OK 䊳 GO TO 7. SU
NG 䊳 1. Adjust ignition timing by turning distributor. Refer to “Idle Speed/Ignition Timing/Idle
Mixture Ratio Adjustment”, EC-53.
2. GO TO 7.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-107
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
SEF714Z
2. Check idle speed.
MT: 750±50 rpm
OK or NG
OK 䊳 GO TO 8.
NG 䊳 1. Adjust base idle speed by turning idle speed adjusting screw. Refer to “Idle Speed/
Ignition Timing/Idle Mixture Ratio Adjustment”, EC-53.
2. GO TO 8.
EC-108
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
8 CHECK CLOSED THROTTLE POSITION SWITCH IDLE POSITION (CHECK THROTTLE POSITION SEN-
SOR IDLE POSITION)
With CONSULT-II
GI
NOTE:
Always check ignition timing and base idle speed before performing the following.
1. Warm up engine to normal operating temperature.
MA
2. Check FI cam. Refer to procedure 3.
3. Stop engine.
4. Turn ignition switch ON.
EM
5. Select “DATA MONITOR” mode with CONSULT-II.
6. Select “CLSD THL/P SW” from the menu.
7. Read “CLSD THL/P SW” signal under the following conditions. LC
쐌 Insert a 0.1 mm (0.004 in) and 0.3 mm (0.012 in) feeler gauge alternately between the throttle adjust screw (TAS) and
throttle drum as shown in the figure and check the signal.
FE
CL
MT
AEC871A
AT
TF
PD
AX
SEF197Y
“CLSD THL/P SW” signal should remain “ON” while inserting 0.1 mm (0.004 in) feeler gauge.
SU
“CLSD THL/P SW” signal should remain “OFF” while inserting 0.3 mm (0.012 in) feeler gauge.
OK or NG BR
OK 䊳 GO TO 12.
NG 䊳 GO TO 9. ST
RS
BT
HA
SC
EL
IDX
EC-109
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
AEC871A
8. Open throttle valve and then close.
9. Check “CLSD THL/P SW” signal.
SEF197Y
“CLSD THL/P SW” signal should remain “OFF” when the throttle valve is closed.
If it is impossible to adjust closed throttle position switch, replace throttle position sensor.
OK or NG
OK 䊳 GO TO 11.
NG 䊳 GO TO 10.
EC-110
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
MA
EM
LC
AEC872A
䊳 GO TO 11.
FE
11 ADJUSTMENT THROTTLE POSITION SENSOR IDLE POSITION-3
CL
With CONSULT-II
1. Temporarily tighten sensor body fixing bolts as follows.
쐌 Gradually move the sensor body clockwise and stop it when “CLSD THL/P SW” signal switches from “OFF” to
“ON” when tightening sensor body fixing bolts.
MT
AT
TF
PD
AX
AEC872A
2. Make sure two or three times that the signal is “ON” when the throttle valve is closed and “OFF” when it is opened.
3. Remove 0.1 mm (0.004 in) feeler gauge then insert 0.3 mm (0.012 in) feeler gauge. SU
4. Make sure two or three times that the signal remains “OFF” when the throttle valve is closed.
5. Tighten throttle position sensor.
6. Check “CLSD THL/P SW” signal again. BR
The signal remains “OFF” while closing throttle valve.
OK or NG
OK 䊳 1. Remove 0.3 mm (0.012 in) feeler gauge.
ST
2. GO TO 12.
NG 䊳 GO TO 9. RS
BT
HA
SC
EL
IDX
EC-111
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
SEF864V
6. Turn ignition switch OFF and wait at least 5 seconds.
7. Repeat steps 5 and 6 until “CLSD THL POS” in “DATA MONITOR” mode with CONSULT-II changes to “ON”.
SEF715Z
䊳 GO TO 13.
EC-112
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
EM
LC
SEF265S
3. Start engine. FE
4. Rev engine (2,000 to 3,000 rpm) two or three times under no-load and then run engine at idle speed.
5. Check ignition timing at idle using timing light.
CL
MT
AT
TF
SEF320V
Ignition timing: PD
MT: 20°±2° BTDC
OK or NG
OK 䊳 GO TO 15.
AX
NG 䊳 1. Adjust ignition timing by turning distributor. Refer to “Idle Speed/Ignition Timing/Idle
Mixture Ratio Adjustment”, EC-53. SU
2. GO TO 15.
BR
15 CHECK BASE IDLE SPEED
Without CONSULT-II
Make sure that engine speed falls to the following speed. ST
M/T: 750±50 rpm
OK or NG
RS
OK 䊳 GO TO 16.
NG 䊳 1. Adjust base idle speed by turning idle speed adjusting screw. Refer to “Idle Speed/
Ignition Timing/Idle Mixture Ratio Adjustment”, EC-53. BT
2. GO TO 16.
HA
SC
EL
IDX
EC-113
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
16 CHECK CLOSED THROTTLE POSITION SWITCH IDLE POSITION (CHECK THROTTLE POSITION SEN-
SOR IDLE POSITION)
Without CONSULT-II
NOTE:
Always check ignition timing and base idle speed before performing the following.
1. Warm up engine to normal operating temperature.
2. Check FI cam. Refer to procedure 5.
3. Stop engine.
4. Disconnect closed throttle position switch harness connector .
5. Connect the tester probe to closed throttle position switch terminals 5 and 6.
6. Check harness continuity under the following conditions.
SEF862V
쐌 Insert the 0.1 mm (0.004 in) and 0.3 mm (0.012 in) feeler gauge alternately between the throttle adjust screw (TAS) and
throttle drum as shown in the figure.
AEC871A
“Continuity should exist” while inserting 0.1 mm (0.004 in) feeler gauge.
“Continuity should not exist” while inserting 0.3 mm (0.012 in) feeler gauge.
OK or NG
OK 䊳 GO TO 20.
NG 䊳 GO TO 17.
EC-114
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
FE
CL
MT
AEC871A
7. Open throttle valve then close.
8. Check continuity between closed throttle position switch terminal 5 and 6. AT
TF
PD
AX
SEF862V
The continuity should not exist while closing the throttle position sensor body.
SU
If it is impossible to adjust closed throttle position switch, replace throttle position sensor.
OK or NG BR
OK 䊳 GO TO 19.
NG 䊳 GO TO 18. ST
RS
BT
HA
SC
EL
IDX
EC-115
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
AEC872A
䊳 GO TO 19.
AEC872A
2. Make sure two or three times that the continuity exists when the throttle valve is closed and continuity does not exist
when it is opened.
3. Remove 0.1 mm (0.004 in) feeler gauge then insert 0.3 mm (0.012 in) feeler gauge.
4. Make sure two or three times that continuity does not exist when the throttle valve is closed.
5. Tighten throttle position sensor.
6. Check the continuity again.
Continuity does not exist while closing the throttle valve.
OK or NG
OK 䊳 GO TO 20.
NG 䊳 GO TO 17.
20 REINSTALLATION
Without CONSULT-II
1. Remove 0.3 mm (0.012 in) feeler gauge.
2. Reconnect throttle position sensor harness connector and closed throttle position switch harness connector.
3. Rev engine (2,000 to 3,000 rpm) two or three times under no-load and then run engine at idle speed.
䊳 GO TO 21.
EC-116
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
LC
FE
CL
SEF864V
5. Turn ignition switch “OFF” and wait at least 5 seconds.
6. Repeat steps 4 and 5, 20 times. MT
䊳 GO TO 22.
AT
22 CHECK TARGET IDLE SPEED
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature. TF
2. Check idle speed.
MT: 800±50 rpm
PD
OK or NG
OK 䊳 GO TO 23.
NG 䊳 1. Adjust target idle speed. Refer to “Idle Speed/Ignition Timing/Idle Mixture Ratio
AX
Adjustment”, EC-53.
2. GO TO 23.
SU
23 ERASE UNNECESSARY DTC
BR
After this inspection, unnecessary DTC No. might be displayed.
Erase the stored memory in ECM and TCM.
Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”, (EC-79) .
ST
䊳 INSPECTION END
RS
BT
HA
SC
EL
IDX
EC-117
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
DTC Inspection Priority Chart
EC-118
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
Fail-safe Chart
P0100 Mass air flow sensor cir- Engine speed will not rise more than 2,400 rpm due to the fuel cut. EM
cuit
P0110 Intake air temperature sen- The ECM functions on the assumption that the intake air temperature is 25°C (77°F).
sor
LC
P0115 Engine coolant tempera- Engine coolant temperature will be determined by ECM based on the time after turn-
ture sensor circuit ing ignition switch to ON or START.
CONSULT-II displays the engine coolant temperature decided by ECM.
P0120 Throttle position sensor Throttle position will be determined based on the injected fuel amount and the engine
AT
circuit speed. Therefore, acceleration will be poor.
SC
EL
IDX
EC-119
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
Symptom Matrix Chart
SYMPTOM
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
ENGINE STALL
EC-327,
EGR system 2 1 2 3 3 3 2 2 3 3
339, 465
EC-120
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
Symptom Matrix Chart (Cont’d)
SYMPTOM
GI
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
LC
ENGINE STALL
FE
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
RS
BT
HA
SC
EL
IDX
EC-121
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
Symptom Matrix Chart (Cont’d)
SYMPTOM
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
ENGINE STALL
Vapor lock
5
Valve deposit
Air cleaner
Crank- Battery
ing 1 1 1 1 1 1 1
Alternator circuit SC-2
Starter circuit 3 1
Flywheel 6 EM-52
PNP switch 4 —
EC-122
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
Symptom Matrix Chart (Cont’d)
SYMPTOM
GI
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
LC
ENGINE STALL
FE
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Cylinder block MT
Piston 4 EM-29,
Piston ring EM-44 AT
6 6 6 6 6 6 6 6
Connecting rod
Bearing
TF
Crankshaft
PD
Valve Timing chain
mecha-
nism Camshaft EM-18,
5 5 5 5 5 5 5 5
EM-29
AX
Intake valve
3
Exhaust valve
SU
Exhaust Exhaust manifold/Tube/
Muffler/Gasket 5 5 5 5 5 5 5 5 FE-9
Three way catalyst
BR
Lubrica- Oil pan/Oil strainer/Oil pump/
tion Oil filter/Oil gallery 5 5 5 5 5 5 5 5 MA-20, LC-6 ST
Oil level (Low)/Filthy oil
Thermostat 5 LC-11 BT
Water pump 5 5 5 5 5 5 5 4 5
Water gallery HA
Coolant level (low)/
MA-17
Contaminated coolant
SC
1 - 6: The numbers refer to the order of inspection.
EL
IDX
EC-123
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
CONSULT-II Reference Value in Data Monitor Mode
쐌 Tachometer: Connect
Almost the same speed as the
ENG SPEED 쐌 Run engine and compare tachometer indication with the CONSULT-II
CONSULT-II value.
value.
HO2S2 (B1) Revving engine from idle to 3,000 0 - 0.3V +, Approx. 0.6 - 1.0V
쐌 Engine: After warming up
HO2S2 MNTR (B1) rpm quickly LEAN +, RICH
쐌 Turn drive wheels and compare speedometer indication with the CON- Almost the same speed as the
VHCL SPEED SE
SULT-II value CONSULT-II value
쐌 Ignition switch: ON
Approx. 4.4V
ABSOL PRES/SE 쐌 Engine: For 5 seconds after stating engine
쐌 Engine: More than 5 seconds after starting engine (After warming up) Approx. 1.2V
EC-124
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
CONSULT-II Reference Value in Data Monitor Mode (Cont’d)
EL
IDX
EC-125
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
CONSULT-II Reference Value in Data Monitor Mode (Cont’d)
쐌 Engine speed: Idle after driving 2 minutes at 70 km/h (43 MPH) or more ON
HO2S2 HTR (B1)
쐌 Ignition switch: ON (Engine stopped) OFF
SEF306Y
ENG SPEED, MAS A/F SE-B1, THRTL POS SEN, HO2S2 (B1), HO2S1 (B1), INJ PULSE-B1
NGEC0043S02
Below is the data for “ENG SPEED”, “MAS A/F SE-B1”, “THRTL POS SEN”, “HO2S2 (B1)”, “HO2S1 (B1)” and
“INJ PULSE-B1” when revving engine quickly up to 4,800 rpm under no load after warming up engine to nor-
mal operating temperature.
Each value is for reference, the exact value may vary.
EC-126
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
Major Sensor Reference Graph in Data Monitor Mode (Cont’d)
GI
MA
EM
LC
FE
SEF241Y CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-127
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
Major Sensor Reference Graph in Data Monitor Mode (Cont’d)
SEF242YA
EC-128
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
ECM Terminals and Reference Value
EM
SEF324V LC
2. Remove ECM harness protector.
FE
CL
AEC913
MT
3. Perform all voltage measurements with the connector con-
nected. Extend tester probe as shown to perform tests easily. AT
쐌 Open harness securing clip to make testing easier.
쐌 Use extreme care not to touch 2 pins at one time.
쐌 Data is for comparison and may not be exact. TF
PD
AX
SU
BR
ST
RS
SEF367I
BT
HA
SC
EL
IDX
EC-129
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
ECM Terminals and Reference Value (Cont’d)
SEF533P
0 - 0.5V
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
[Engine is running]
쐌 Engine speed is 2,000 rpm
EC-130
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
12 - 14V
MA
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
EM
LC
2 B Ignition check
12 - 13V
[Engine is running]
쐌 Engine speed is 2,000 rpm FE
CL
0 - 1V
MT
[Engine is running]
쐌 Warm-up condition AT
쐌 Idle speed
TF
3 P/L Tachometer
0.5 - 2V
PD
[Engine is running]
쐌 Engine speed is 2,000 rpm AX
SU
[Engine is running]
[Ignition switch OFF]
0 - 1V
BR
쐌 For a few seconds after turning ignition switch
ECM relay (Self shut- OFF
4 LG/R
off)
[Ignition switch OFF]
ST
BATTERY VOLTAGE
쐌 More than a few seconds after turning ignition
(11 - 14V)
switch OFF
RS
BT
HA
SC
EL
IDX
EC-131
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
쐌 Idle speed
[Engine is running]
쐌 Engine speed is 2,000 rpm (More than 200
seconds after starting engine)
[Engine is running]
10 B/R ECM ground Engine ground
쐌 Idle speed
[Engine is running]
쐌 Both A/C switch and blower switch are ON*
Approximately 0V
*: Any mode except “OFF”, ambient air tem-
12 P Air conditioner relay perature above 10°C (50°F).
[Engine is running]
19 B/R ECM ground Engine ground
쐌 Idle speed
[Engine is running]
쐌 Both air conditioner switch and blower switch Approximately 0V
Air conditioner dual- are ON (Compressor operates)
21 G/R
pressure switch
[Engine is running] BATTERY VOLTAGE
쐌 Air conditioner switch is OFF (11 - 14V)
EC-132
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
[Ignition switch ON]
쐌 Warm-up condition 0.2 - 0.8V MA
23 L Throttle position sensor 쐌 Accelerator pedal fully released
[Ignition switch ON]
3.5 - 4.5V EM
쐌 Accelerator pedal fully depressed
[Engine is running]
25 B/Y ECM ground Engine ground
쐌 Idle speed
1 - 4V
MT
[Engine is running]
쐌 Lift up the vehicle
29 G/B Vehicle speed sensor
쐌 In 2nd gear position
AT
쐌 40 km/h (25 MPH)
TF
[Engine is running]
32 B/Y ECM ground
쐌 Idle speed
Engine ground PD
[Engine is running]
Approximately 0V
Power steering oil 쐌 Steering wheel is fully turned AX
39 GY/R
pressure switch [Engine is running]
Approximately 5V
쐌 Steering wheel is not turned
SU
42 BR Sensors’ power supply [Ignition switch ON] Approximately 5V
[Engine is running]
43 B/W Sensors’ ground
쐌 Idle speed
Approximately 0V BR
0.2 - 0.5V
ST
[Engine is running]
쐌 Warm-up condition RS
쐌 Idle speed
BT
Camshaft position sen-
44 PU
sor (Reference signal) 0 - 0.5V
HA
[Engine is running]
쐌 Engine speed is 2,000 rpm SC
EL
IDX
EC-133
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Approximately 0 - 4.8V
46 OR/B Fuel level sensor [Ignition switch ON] Output voltage varies with fuel
level.
Approximately 0V
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
Crankshaft position
47 L
sensor (OBD) Approximately 0V
[Engine is running]
쐌 Engine speed is 2,000 rpm
Approximately 2.6V
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
[Engine is running]
쐌 Engine speed is 2,000 rpm
0 - Approximately 1.0V
[Engine is running]
Heated oxygen sensor
50 B 쐌 After warning up to normal operating tempera-
1 (front)
ture and engine speed is 2,000 rpm.
EC-134
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
[Engine is running]
쐌 Warm-up condition 0.9 - 1.8V MA
쐌 Idle speed
54 R Mass air flow sensor
[Engine is running]
쐌 Warm-up condition 1.8 - 2.3V EM
쐌 Engine speed is 2,500 rpm
[Engine is running] LC
Mass air flow sensor
55 G 쐌 Warm-up condition Approximately 0V
ground
쐌 Idle speed
[Engine is running]
Heated oxygen sensor 쐌 After warming up to normal operating tempera-
56 OR 0 - Approximately 1.0V
2 (rear) ture and revving engine from idle to 3,000 rpm
quickly FE
Approximately 0 - 4.8V
Engine coolant tem-
59 LG/R [Engine is running] Output voltage varies with
perature sensor
engine coolant temperature CL
Approximately 0 - 4.8V
Fuel tank temperature
60 Y/B
sensor
[Engine is running] Output voltage varies with fuel MT
temperature
Approximately 0 - 4.8V
61 PU/R
Intake air temperature
[Engine is running] Output voltage varies with AT
sensor
intake air temperature
62 Y
EVAP control system
[Ignition switch ON] Approximately 3.4V TF
pressure sensor
[Engine is running]
쐌 Warm-up condition Less than 4.5V PD
EGR temperature sen- 쐌 Idle speed
63 G/OR
sor [Engine is running] AX
쐌 Warm-up condition 0 - 1.5V
쐌 EGR system is operating
[Engine is running] SU
64 W Knock sensor Approximately 2.4V
쐌 Idle speed
HA
SC
EL
IDX
EC-135
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
10.5 - 11.5V
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
[Engine is running]
쐌 Warm-up condition
쐌 Engine speed is 2,000 rpm
BATTERY VOLTAGE
(11 - 14V)
102 W/B Injector No. 1
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
BATTERY VOLTAGE
(11 - 14V)
109 W/L Injector No. 2
[Engine is running]
쐌 Warm-up condition
쐌 Engine speed is 2,000 rpm
[Engine is running]
쐌 Warm-up condition 0 - 1V
쐌 Idle speed
103 G/W EGRC-solenoid valve
[Engine is running]
BATTERY VOLTAGE
쐌 Warm-up condition
(11 - 14V)
쐌 Revving engine from idle to 3,000 rpm quickly
EC-136
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
[Engine is running]
Approximately 0.4V
쐌 Engine speed is below 3,000 rpm. (All models) MA
Heated oxygen sensor [Engine is running]
119 BR/Y 쐌 Engine speed is above 3,000 rpm. (2WD mod-
heater 1 (front) BATTERY VOLTAGE
els) EM
(11 - 14V)
쐌 More than 6 seconds after engine speed
exceeds 3,000 rpm (4WD models)
LC
Vacuum cut valve BATTERY VOLTAGE
120 P/B [Ignition switch ON]
bypass valve (11 - 14V)
[Engine is running]
쐌 Idle speed after driving 2 minutes at 70 km/h Approximately 0.4V
Heated oxygen sensor (43 MPH) or more
122 R/B
heater 2 (rear)
[Ignition switch ON] BATTERY VOLTAGE
FE
쐌 Engine is not running (11 - 14V)
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-137
TROUBLE DIAGNOSIS — SPECIFICATION VALUE KA24DE
Description
Description NGEC1003
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI-
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
쐌 B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)
쐌 A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
쐌 MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing Condition NGEC1004
쐌 Vehicle driven distance: More than 5,000 km (3,100 miles)
쐌 Barometric pressure: 101.3 kPa (760.0 mmHg, 29.92 inHg)±3 kPa (22.5 mmHg, 0.89 inHg)
쐌 Atmospheric temperature: 20 - 30°C (68 - 86°F)
쐌 Engine coolant temperature: 75 - 95°C (167 - 203°F)
쐌 Transmission: Warmed-up*1
쐌 Electrical load: Not applied*2
쐌 Engine speed: Idle
*1: For A/T or CVT models, after the engine is warmed up to normal operating temperature, drive vehicle until
“FLUID TEMP SE” (A/T or CVT fluid temperature sensor signal) indicates less than 0.9V. For M/T models, drive
vehicle for 5 minutes after the engine is warmed up to normal operating temperature.
*2: Rear window defogger switch, air conditioner switch, lighting switch are “OFF”. Cooling fans are not oper-
ating. Steering wheel is straight ahead.
EC-138
TROUBLE DIAGNOSIS — SPECIFICATION VALUE KA24DE
Diagnostic Procedure
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
SEF613ZA EL
IDX
EC-139
TROUBLE DIAGNOSIS — SPECIFICATION VALUE KA24DE
Diagnostic Procedure (Cont’d)
SEF768Z
EC-140
TROUBLE DIAGNOSIS — SPECIFICATION VALUE KA24DE
Diagnostic Procedure (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
SEF615Z
EL
IDX
EC-141
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT KA24DE
Description
Description NGEC0045
Intermittent incidents (I/I) may occur. In many cases, the problem resolves itself (the part or circuit function
returns to normal without intervention). It is important to realize that the symptoms described in the custom-
er’s complaint often do not recur on DTC (1st trip) visits. Realize also that the most frequent cause of I/I
occurrences is poor electrical connections. Because of this, the conditions under which the incident occurred
may not be clear. Therefore, circuit checks made as part of the standard diagnostic procedure may not indi-
cate the specific problem area.
COMMON I/I REPORT SITUATIONS NGEC0045S01
The CONSULT-II is used. The SELF-DIAG RESULTS screen shows time data other than “0” or
II
“1t”.
IV (1st trip) DTC data does not appear during the DTC CONFIRMATION PROCEDURE.
VI The TROUBLE DIAGNOSIS for PXXXX does not indicate the problem area.
1 INSPECTION START
Erase (1st trip) DTCs. Refer to “HOW TO ERASE EMISSION-RELATED INFORMATION”, EC-79.
䊳 GO TO 2.
EC-142
TROUBLE DIAGNOSIS FOR POWER SUPPLY KA24DE
Main Power Supply and Ground Circuit
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
AEC980A
IDX
EC-143
TROUBLE DIAGNOSIS FOR POWER SUPPLY KA24DE
Main Power Supply and Ground Circuit (Cont’d)
[Engine is running]
[Ignition switch OFF]
0 - 1V
쐌 For a few seconds after turning ignition switch
4 LG/R ECM relay (Self shut-off) OFF
[Engine is running]
10 B/R ECM ground Engine ground
쐌 Idle speed
[Engine is running]
19 B/R ECM ground Engine ground
쐌 Idle speed
[Engine is running]
25 B/Y ECM ground Engine ground
쐌 Idle speed
Engine ground
[Engine is running] (Probe this terminal with
32 B/Y ECM ground
쐌 Idle speed (−) tester probe when
measuring)
BATTERY VOLTAGE
80 SB Power supply (Back-up) [Ignition switch OFF]
(11 - 14V)
[Engine is running]
116 B/R ECM ground Engine ground
쐌 Idle speed
[Engine is running]
124 B/R ECM ground Engine ground
쐌 Idle speed
EC-144
TROUBLE DIAGNOSIS FOR POWER SUPPLY KA24DE
Main Power Supply and Ground Circuit (Cont’d)
1 INSPECTION START GI
Start engine.
Is engine running?
Yes or No
MA
Yes 䊳 GO TO 4.
No 䊳 GO TO 2. EM
FE
CL
MT
SEF600P AT
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 14.
TF
NG 䊳 GO TO 3.
PD
3 DETECT MALFUNCTIONING PART
Check the following. AX
쐌 Harness connectors M65, E43
쐌 Harness connectors M59, F27
쐌 10A fuse SU
쐌 Harness for open or short between ECM and ignition switch
䊳 Repair harness or connectors.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-145
TROUBLE DIAGNOSIS FOR POWER SUPPLY KA24DE
Main Power Supply and Ground Circuit (Cont’d)
MEC698B
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
SEF121V
Voltage:
After turning ignition switch OFF, battery voltage will exist for a few seconds, then drop to approximately
0V.
OK or NG
OK 䊳 GO TO 14.
NG (Battery voltage 䊳 GO TO 7.
does not exist.)
NG (Battery voltage 䊳 GO TO 13.
exists for more than a
few seconds.)
EC-146
TROUBLE DIAGNOSIS FOR POWER SUPPLY KA24DE
Main Power Supply and Ground Circuit (Cont’d)
MA
EM
LC
SEF323V
3. Check harness continuity between ECM harness connector F29 terminals 67, 72, 117 and relay harness connector F30
terminal 3.
FE
CL
MT
AT
SEF122V
Continuity should exist.
TF
4. Also check harness for short to ground and short to power.
OK or NG PD
OK 䊳 GO TO 9.
NG 䊳 GO TO 8. AX
ST
RS
BT
HA
SC
EL
IDX
EC-147
TROUBLE DIAGNOSIS FOR POWER SUPPLY KA24DE
Main Power Supply and Ground Circuit (Cont’d)
SEF120V
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 11.
NG 䊳 GO TO 10.
SEF605P
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 12.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-148
TROUBLE DIAGNOSIS FOR POWER SUPPLY KA24DE
Main Power Supply and Ground Circuit (Cont’d)
MA
EM
LC
SEF511P
12V (1 - 2) applied: Continuity exists.
No voltage applied: No continuity FE
OK or NG
OK 䊳 GO TO 13. CL
NG 䊳 Replace ECM relay.
MT
13 CHECK GROUND CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector. AT
3. Check harness continuity between ECM harness connector F29 terminals 10, 19, 25, 32, 116, 124 and engine ground.
TF
PD
AX
SU
SEF119V
Continuity should exist.
4. Also check harness for short to power.
BR
OK or NG
OK 䊳 GO TO 14. ST
NG 䊳 Repair open circuit or short to power in harness or connectors.
RS
14 CHECK INTERMITTENT INCIDENT
Perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-142. BT
䊳 INSPECTION END
HA
SC
EL
IDX
EC-149
DTC P0100 MASS AIR FLOW SENSOR (MAFS) KA24DE
Component Description
[Engine is running]
쐌 Warm-up condition 0.9 - 1.8V
쐌 Idle speed
54 R Mass air flow sensor
[Engine is running]
쐌 Warm-up condition 1.9 - 2.3V
쐌 Engine speed is 2,500 rpm
[Engine is running]
Mass air flow sensor
55 G 쐌 Warm-up condition Approximately 0V
ground
쐌 Idle speed
EC-150
DTC P0100 MASS AIR FLOW SENSOR (MAFS) KA24DE
On Board Diagnosis Logic
DTC No. Malfunction is detected when ... Check Items (Possible Cause) GI
P0100 A) An excessively high voltage from the sensor is sent 쐌 Harness or connectors
to ECM when engine is not running. (The sensor circuit is open or shorted.)
쐌 Mass air flow sensor MA
C) A high voltage from the sensor is sent to ECM
under light load driving condition.
*: When this malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Engine speed will not rise more than 2,400 rpm due to the fuel FE
Mass air flow sensor circuit
cut.
CL
MT
DTC Confirmation Procedure NGEC0054
Perform “PROCEDURE FOR MALFUNCTION A” first. If the 1st AT
trip DTC cannot be confirmed, perform “PROCEDURE FOR
MALFUNCTION B”. If there is no problem on “PROCEDURE
FOR MALFUNCTION B”, perform “PROCEDURE FOR MAL- TF
FUNCTION C”. If there is no problem on “PROCEDURE FOR
MALFUNCTION C”, perform “PROCEDURE FOR MALFUNC-
TION D”. PD
CAUTION:
Always drive vehicle at a safe speed. AX
NOTE:
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before SU
conducting the next test.
BR
ST
RS
EC-152
DTC P0100 MASS AIR FLOW SENSOR (MAFS) KA24DE
DTC Confirmation Procedure (Cont’d)
PROCEDURE FOR MALFUNCTION D NGEC0054S04
With CONSULT-II
1) Turn ignition switch ON. GI
2) Start engine and warm it up to normal operating temperature.
If engine cannot be started, go to “Diagnostic Procedure”,
EC-155.
MA
3) Select “DATA MONITOR” mode with CONSULT-II.
4) Check the voltage of “MAS A/F SE-B1” with “DATA MONITOR”. EM
5) Increases engine speed to about 4,000 rpm.
6) Monitor the linear voltage rise in response to engine speed
increases. LC
If NG, go to “Diagnostic Procedure”, EC-155.
If OK, go to following step.
7) Maintain the following conditions for at least 10 consecutive
seconds.
ENG SPEED More than 2,000 rpm FE
THRTL POS SEN More than 3V
TF
PD
AX
SEF175Y
AEC981A
EC-154
DTC P0100 MASS AIR FLOW SENSOR (MAFS) KA24DE
Diagnostic Procedure
1 INSPECTION START GI
Which malfunction (A, B, C or D) is duplicated?
MA
MTBL0063 EM
Type I or Type II
Type I 䊳 GO TO 3. LC
Type II 䊳 GO TO 2.
PD
AX
SU
BR
SEF325V
䊳 GO TO 4. ST
RS
BT
HA
SC
EL
IDX
EC-155
DTC P0100 MASS AIR FLOW SENSOR (MAFS) KA24DE
Diagnostic Procedure (Cont’d)
AEC131A
2. Turn ignition switch ON.
3. Check voltage between terminal 2 and ground with CONSULT-II or tester.
SEF126V
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
EC-156
DTC P0100 MASS AIR FLOW SENSOR (MAFS) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF124V
Continuity should exist. FE
4. Also check harness for short to power.
OK or NG
CL
OK 䊳 GO TO 7.
NG 䊳 Repair open circuit or short to power in harness or connectors.
MT
7 CHECK INPUT SIGNAL CIRCUIT
1. Check harness continuity between terminal 4 and ECM terminal 54. AT
TF
PD
AX
SEF125V
SU
Continuity should exist.
2. Also check harness for short to ground and short to power.
BR
OK or NG
OK 䊳 GO TO 8.
ST
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
RS
BT
HA
SC
EL
IDX
EC-157
DTC P0100 MASS AIR FLOW SENSOR (MAFS) KA24DE
Diagnostic Procedure (Cont’d)
SEF326V
MTBL0326
4. If the voltage is out of specification, disconnect Mass air flow sensor harness connector and connect it again. Repeat
above check.
5. If NG, remove Mass air flow sensor from air duct. Check hot wire for damage or dust.
SEF893J
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace mass air flow sensor.
EC-158
DTC P0100 MASS AIR FLOW SENSOR (MAFS) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-159
DTC P0105 ABSOLUTE PRESSURE SENSOR KA24DE
Component Description
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
EC-160
DTC P0105 ABSOLUTE PRESSURE SENSOR KA24DE
Diagnostic Procedure
1 INSPECTION START GI
With CONSULT-II
1. Turn ignition switch ON.
2. Select “SELF DIAG RESULTS” mode with CONSULT-II. MA
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See previous page. EM
5. Is the 1st trip DTC P0105 displayed again?
With GST
1. Turn ignition switch ON.
LC
2. Select MODE 4 with GST.
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See previous page.
5. Is the 1st trip DTC P0105 displayed again?
FE
Yes or No
Yes 䊳 Replace ECM.
CL
No 䊳 INSPECTION END
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-161
DTC P0110 INTAKE AIR TEMPERATURE SENSOR KA24DE
Component Description
SEF329V
<Reference data>
Intake air temperature Voltage* Resistance
°C (°F) V kΩ
*: These data are reference values and are measured between ECM terminal 61
(Intake air temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/
SEF012P
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than ECM terminals, such as
the ground.
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0110 A) An excessively low or high voltage from the sensor 쐌 Harness or connectors
is sent to ECM. (The sensor circuit is open or shorted.)
쐌 Intake air temperature sensor
B) Rationally incorrect voltage from the sensor is sent
to ECM, compared with the voltage signal from
engine coolant temperature sensor.
The ECM functions on the assumption that the intake air temperature is 25°C (77°F).
EC-162
DTC P0110 INTAKE AIR TEMPERATURE SENSOR KA24DE
DTC Confirmation Procedure
LC
PROCEDURE FOR MALFUNCTION A NGEC0068S01
With CONSULT-II
1) Turn ignition switch ON.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Wait at least 5 seconds. FE
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-165.
CL
With GST
Follow the procedure “With CONSULT-II”.
SEF058Y
MT
PROCEDURE FOR MALFUNCTION B NGEC0068S02
CAUTION: AT
Always drive vehicle at a safe speed.
TESTING CONDITION:
This test may be conducted with the drive wheels lifted in the TF
shop or by driving the vehicle. If a road test is expected to be
easier, it is unnecessary to lift the vehicle.
With CONSULT-II PD
1) Wait until engine coolant temperature is less than 90°C
(194°F). AX
SEF176Y a) Turn ignition switch ON.
b) Select “DATA MONITOR” mode with CONSULT-II.
c) Check the engine coolant temperature. SU
d) If the engine coolant temperature is not less than 90°C
(194°F), turn ignition switch “OFF” and cool down engine.
BR
쐌 Perform the following steps before engine coolant temperature
is above 90°C (194°F).
2) Turn ignition switch ON. ST
3) Select “DATA MONITOR” mode with CONSULT-II.
4) Start engine.
5) Hold vehicle speed more than 70 km/h (43 MPH) for 100 con-
RS
secutive seconds.
6) If 1st trip DTC is detected, go to “Diagnostic Procedure”, BT
EC-165.
With GST
Follow the procedure “With CONSULT-II”. HA
SC
EL
IDX
EC-163
DTC P0110 INTAKE AIR TEMPERATURE SENSOR KA24DE
Wiring Diagram
AEC983A
EC-164
DTC P0110 INTAKE AIR TEMPERATURE SENSOR KA24DE
Diagnostic Procedure
EM
LC
SEF329V
3. Turn ignition switch ON. FE
4. Check voltage between terminal 1 and ground with CONSULT-II or tester.
CL
MT
AT
TF
AEC570A
Voltage: Approximately 5V
PD
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
AX
RS
BT
HA
SC
EL
IDX
EC-165
DTC P0110 INTAKE AIR TEMPERATURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
SEF102S
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-166
DTC P0110 INTAKE AIR TEMPERATURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF205W
<Reference data>
FE
CL
MT
MTBL0327
AT
TF
PD
AX
SEF012P
SU
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Replace intake air temperature sensor.
BR
BT
HA
SC
EL
IDX
EC-167
DTC P0115 ENGINE COOLANT TEMPERATURE
SENSOR (ECTS) (CIRCUIT) KA24DE
Component Description
SEF594K
<Reference data>
Engine coolant temperature Voltage* Resistance
°C (°F) V kΩ
*: These data are reference values and are measured between ECM terminal 59
SEF012P (Engine coolant temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than ECM terminals, such as
the ground.
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0115 쐌 An excessively high or low voltage from the sensor is 쐌 Harness or connectors
sent to ECM.* (The sensor circuit is open or shorted.)
쐌 Engine coolant temperature sensor
*: When this malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
EC-168
DTC P0115 ENGINE COOLANT TEMPERATURE
SENSOR (ECTS) (CIRCUIT) KA24DE
On Board Diagnosis Logic (Cont’d)
Engine coolant temperature will be determined by ECM based on the time after turning ignition switch GI
to ON or START.
CONSULT-II displays the engine coolant temperature decided by ECM.
FE
CL
MT
DTC Confirmation Procedure NGEC0075
NOTE: AT
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. TF
With CONSULT-II
1) Turn ignition switch ON. PD
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Wait at least 5 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”, AX
SEF058Y
EC-171.
With GST SU
Follow the procedure “With CONSULT-II”.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-169
DTC P0115 ENGINE COOLANT TEMPERATURE
SENSOR (ECTS) (CIRCUIT) KA24DE
Wiring Diagram
AEC984A
EC-170
DTC P0115 ENGINE COOLANT TEMPERATURE
SENSOR (ECTS) (CIRCUIT) KA24DE
Diagnostic Procedure
EM
LC
SEF330V
3. Turn ignition switch ON. FE
4. Check voltage between engine coolant temperature sensor terminal 1 and ground with CONSULT-II or tester.
CL
MT
AT
SEF206W
Voltage: Approximately 5V TF
OK or NG
OK 䊳 GO TO 3. PD
NG 䊳 GO TO 2.
AX
2 DETECT MALFUNCTIONING PART
Check the harness for open or short between ECM and engine coolant temperature sensor.
SU
䊳 Repair harness or connectors.
BR
3 CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check harness continuity between engine coolant temperature sensor terminal 2 and engine ground. Refer to EL-140. ST
Continuity should exist.
3. Also check harness for short to power.
RS
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
BT
EL
IDX
EC-171
DTC P0115 ENGINE COOLANT TEMPERATURE
SENSOR (ECTS) (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
SEF152P
<Reference data>
MTBL0285
SEF012P
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Replace engine coolant temperature sensor.
EC-172
DTC P0120 THROTTLE POSITION SENSOR KA24DE
Component Description
FE
CL
MT
AT
TF
SEF105S PD
CONSULT-II Reference Value in Data Monitor
Mode AX
NGEC0080
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
SU
쐌 Ignition switch: ON Throttle valve: fully closed 0.2 - 0.8V
THRTL POS SEN (Engine stopped) BR
쐌 Engine: After warming up Throttle valve: fully opened 3.5 - 4.5V
RS
BT
HA
SC
EL
IDX
EC-173
DTC P0120 THROTTLE POSITION SENSOR KA24DE
ECM Terminals and Reference Value
[Engine is running]
43 B/W Sensors’ ground Approximately 0V
쐌 Idle speed
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0120 A) An excessively low or high voltage from the sensor 쐌 Harness or connectors
is sent to ECM.* (The throttle position sensor circuit is open or
shorted.)
쐌 Throttle position sensor
C) A low voltage from the sensor is sent to ECM under 쐌 Harness or connectors
heavy load driving condition. (The throttle position sensor circuit is open or
shorted.)
쐌 Intake air leaks
쐌 Throttle position sensor
*: When this malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Throttle position will be determined based on the injected fuel amount and the engine speed.
Therefore, acceleration will be poor.
Throttle position sensor Condition Driving condition
circuit
When engine is idling Normal
EC-174
DTC P0120 THROTTLE POSITION SENSOR KA24DE
DTC Confirmation Procedure
MT
With CONSULT-II
1) Turn ignition switch ON and select “DATA MONITOR” mode AT
with CONSULT-II.
2) Start engine and maintain the following conditions for at least
5 consecutive seconds. TF
VHCL SPEED SE More than 4 km/h (2 MPH)
SC
EL
IDX
EC-175
DTC P0120 THROTTLE POSITION SENSOR KA24DE
DTC Confirmation Procedure (Cont’d)
PROCEDURE FOR MALFUNCTION B NGEC0083S02
With CONSULT-II
1) Turn ignition switch ON.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine and let it idle for at least 10 seconds.
If idle speed is over 1,100 rpm, maintain the following condi-
tions for at least 10 seconds to keep engine speed below 1,100
rpm.
Selector lever Suitable position except “N” (Higher
gear position such as 3rd or 4th is bet-
SEF058Y
ter to keep low engine rpm.)
EC-176
DTC P0120 THROTTLE POSITION SENSOR KA24DE
DTC Confirmation Procedure (Cont’d)
GI
MA
EM
LC
FE
SEF245Y CL
MT
8) Select “AUTO TRIG” in “DATA MONITOR” mode with CON-
SULT-II. AT
9) Maintain the following conditions for at least 10 consecutive
seconds.
TF
ENG SPEED More than 2,000 rpm
RS
BT
HA
SC
EL
IDX
EC-177
DTC P0120 THROTTLE POSITION SENSOR KA24DE
Wiring Diagram
LEC474
EC-178
DTC P0120 THROTTLE POSITION SENSOR KA24DE
Diagnostic Procedure
1 INSPECTION START GI
Which malfunction A, B or C is duplicated?
MA
EM
MTBL0066
Type A, B or C
LC
Type A or B 䊳 GO TO 4.
Type C 䊳 GO TO 2.
CL
MT
AT
MTBL0328
OK or NG
TF
OK 䊳 GO TO 3.
PD
3 CHECK INTAKE SYSTEM
Check the following for connection.
쐌 Air duct AX
쐌 Air cleaner
쐌 Vacuum hoses
쐌 Intake air passage between air duct to intake manifold collector SU
OK or NG
OK 䊳 GO TO 4. BR
NG 䊳 Reconnect the parts.
ST
RS
BT
HA
SC
EL
IDX
EC-179
DTC P0120 THROTTLE POSITION SENSOR KA24DE
Diagnostic Procedure (Cont’d)
SEF325V
䊳 GO TO 5.
SEF265S
2. Turn ignition switch ON.
3. Check voltage between terminal 1 and ground with CONSULT-II or tester.
SEF564P
Voltage: Approximately 5V
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Repair harness or connectors.
EC-180
DTC P0120 THROTTLE POSITION SENSOR KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF565P
Continuity should exist.
3. Also check harness for short to power. FE
OK or NG
OK 䊳 GO TO 8. CL
NG 䊳 GO TO 7.
MT
7 DETECT MALFUNCTIONING PART
Check harness for open or short between ECM and throttle position sensor.
AT
䊳 Repair open circuit or short to ground or short to power in harness or connectors.
AX
SU
BR
SEF211W
Continuity should exist.
3. Also check harness for short to ground and short to power. ST
OK or NG
OK (With CONSULT-II) 䊳 GO TO 9. RS
OK (Without CONSULT- 䊳 GO TO 10.
II)
BT
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
HA
SC
EL
IDX
EC-181
DTC P0120 THROTTLE POSITION SENSOR KA24DE
Diagnostic Procedure (Cont’d)
SEF179Y
NOTE:
Voltage measurement must be made with throttle position sensor installed in vehicle.
MTBL0579
If NG, adjust closed throttle position switch. Refer to “Basic Inspection”, EC-104.
OK or NG
OK (Type B in step 1) 䊳 GO TO 11.
OK (Type A or C in step 䊳 GO TO 14.
1)
NG 䊳 Replace throttle position sensor. To adjust it, perform “Basic Inspection”, EC-104.
EC-182
DTC P0120 THROTTLE POSITION SENSOR KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF767W FE
NOTE:
Voltage measurement must be made with throttle position sensor installed in vehicle.
CL
MT
MTBL0579 AT
If NG, adjust closed throttle position switch. Refer to “Basic Inspection”, EC-104.
OK or NG
TF
OK (Type B in step 1) 䊳 GO TO 11.
OK (Type A or C in step 䊳 GO TO 14.
1) PD
NG 䊳 Replace throttle position sensor. To adjust it, perform “Basic Inspection”, EC-104.
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-183
DTC P0120 THROTTLE POSITION SENSOR KA24DE
Diagnostic Procedure (Cont’d)
SEF326V
MTBL0326
4. If the voltage is out of specification, disconnect mass air flow sensor harness connector and connect it again. Repeat
above check.
5. If NG, remove mass air flow sensor from air duct. Check hot wire for damage or dust.
SEF893J
OK or NG
OK 䊳 GO TO 12.
NG 䊳 Replace mass air flow sensor.
EC-184
DTC P0120 THROTTLE POSITION SENSOR KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
TF
SEF868Z PD
OK or NG
OK 䊳 GO TO 13. AX
NG 䊳 Replace distributor assembly with camshaft position sensor.
SU
13 CHECK FUEL INJECTOR
1. Disconnect injector harness connector.
2. Check resistance between terminals as shown in the figure.
BR
ST
RS
BT
HA
SEF273W
Resistance: 10 - 14Ω [at 25°C (77°F)]
OK or NG SC
OK 䊳 GO TO 14.
NG 䊳 Replace fuel injector. EL
IDX
EC-185
DTC P0120 THROTTLE POSITION SENSOR KA24DE
Diagnostic Procedure (Cont’d)
EC-186
DTC P0125 ENGINE COOLANT TEMPERATURE
(ECT) SENSOR KA24DE
Component Description
SEF012P
*: These data are reference values and are measured between ECM terminal 59 MT
(Engine coolant temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/ AT
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than ECM terminals, such as
the ground. TF
PD
AX
P0125 쐌 Voltage sent to ECM from the sensor is not practical, 쐌 Harness or connectors BR
even when some time has passed after starting the (High resistance in the circuit)
engine. 쐌 Engine coolant temperature sensor
쐌 Engine coolant temperature is insufficient for closed loop 쐌 Thermostat ST
fuel control.
RS
EC-188
DTC P0125 ENGINE COOLANT TEMPERATURE
(ECT) SENSOR KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC984A EL
IDX
EC-189
DTC P0125 ENGINE COOLANT TEMPERATURE
(ECT) SENSOR KA24DE
Diagnostic Procedure
SEF330V
3. Turn ignition switch ON.
4. Check voltage between coolant temperature sensor connector F9 terminal 1 and ground with CONSULT-II or tester.
SEF206W
Voltage: Approximately 5V
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
EC-190
DTC P0125 ENGINE COOLANT TEMPERATURE
(ECT) SENSOR KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF152P
<Reference data>
FE
CL
MTBL0285
MT
AT
TF
PD
SEF012P
OK or NG AX
OK 䊳 GO TO 6.
NG 䊳 Replace engine coolant temperature sensor. SU
SC
EL
IDX
EC-191
DTC P0130 HEATED OXYGEN SENSOR 1 (FRONT) (CIRCUIT) KA24DE
Component Description
SEF288D
0 - Approximately 1.0V
[Engine is running]
Heated oxygen sensor
50 B 쐌 After warming up to normal operating tempera-
1 (front)
ture and engine speed is 2,000 rpm
SEF008W
EC-192
DTC P0130 HEATED OXYGEN SENSOR 1 (FRONT) (CIRCUIT) KA24DE
On Board Diagnosis Logic
EM
SEF237U LC
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0130 쐌 The voltage from the sensor is constantly approx. 0.3V. 쐌 Harness or connectors
(The sensor circuit is open or shorted.)
쐌 Heated oxygen sensor 1 (front)
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-193
DTC P0130 HEATED OXYGEN SENSOR 1 (FRONT) (CIRCUIT) KA24DE
On Board Diagnosis Logic (Cont’d)
EC-194
DTC P0130 HEATED OXYGEN SENSOR 1 (FRONT) (CIRCUIT) KA24DE
Overall Function Check
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-195
DTC P0130 HEATED OXYGEN SENSOR 1 (FRONT) (CIRCUIT) KA24DE
Wiring Diagram
WEC936
EC-196
DTC P0130 HEATED OXYGEN SENSOR 1 (FRONT) (CIRCUIT) KA24DE
Diagnostic Procedure
1 INSPECTION START GI
1. Turn ignition switch OFF.
2. Loosen and retighten engine ground screws.
MA
EM
LC
SEF325V
3. Disconnect heated oxygen sensor 1 (front) harness connector. FE
CL
MT
AT
SEF331VA
TF
䊳 GO TO 2.
PD
2 CHECK INPUT SIGNAL CIRCUIT
1. Disconnect ECM harness connector. AX
2. Check harness continuity between ECM harness connector F29 terminal 50 and terminal 2.
SU
BR
ST
RS
SEF141V
Continuity should exist.
3. Check harness continuity between ECM harness connector F29 terminal 50 (or terminal 2) and ground. BT
Continuity should not exist.
4. Also check harness for short to power.
HA
OK or NG
OK (With CONSULT-II) 䊳 GO TO 3.
OK (Without CONSULT- 䊳 GO TO 4.
SC
II)
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors. EL
IDX
EC-197
DTC P0130 HEATED OXYGEN SENSOR 1 (FRONT) (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
SEF646Y
6. Check the following.
쐌 “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown below:
SEF217YA
R = “HO2S1 MNTR (B1)”, “RICH”
L = “HO2S1 MNTR (B1)”, “LEAN”
쐌 “HO2S1 (B1)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)” voltage goes below 0.3V at least once.
쐌 “HO2S1 (B1)” voltage never exceeds 1.0V.
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Replace heated oxygen sensor 1 (front).
EC-198
DTC P0130 HEATED OXYGEN SENSOR 1 (FRONT) (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
AEC873A
3. Check the following with engine speed held at 2,000 rpm constant under no load. FE
쐌 The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more than five times within 10 seconds.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V CL
쐌 The maximum voltage is over 0.6V at least one time.
쐌 The minimum voltage is below 0.3V at least one time.
쐌 The voltage never exceeds 1.0V. MT
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. AT
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG TF
OK 䊳 GO TO 5.
NG 䊳 Replace heated oxygen sensor 1 (front). PD
BT
6 CHECK INTERMITTENT INCIDENT
Perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-142.
HA
䊳 INSPECTION END
SC
EL
IDX
EC-199
DTC P0131 HEATED OXYGEN SENSOR 1 (FRONT)
(LEAN SHIFT MONITORING) KA24DE
Component Description
SEF288D
0 - Approximately 1.0V
[Engine is running]
Heated oxygen sensor
50 B 쐌 After warming up to normal operating tempera-
1 (front)
ture and engine speed is 2,000 rpm
SEF008W
EC-200
DTC P0131 HEATED OXYGEN SENSOR 1 (FRONT)
(LEAN SHIFT MONITORING) KA24DE
On Board Diagnosis Logic
EM
SEF300U LC
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0131 쐌 The maximum and minimum voltages from the sensor 쐌 Heated oxygen sensor 1 (front)
are not reached to the specified voltages. 쐌 Heated oxygen sensor 1 heater (front)
쐌 Fuel pressure
쐌 Injectors FE
쐌 Intake air leaks
CL
MT
DTC Confirmation Procedure NGEC0107
CAUTION: AT
Always drive vehicle at a safe speed.
NOTE: TF
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. PD
TESTING CONDITION:
쐌 Always perform at a temperature above −10°C (14°F).
쐌 Before performing the following procedure, confirm that AX
SEF649Y
battery voltage is more than 11V at idle.
With CONSULT-II SU
1) Start engine and warm it up to normal operating temperature.
2) Stop engine and wait at least 5 seconds.
3) Turn ignition switch ON and select “HO2S1 (B1) P0131” of BR
“HO2S1 (front)” in “DTC WORK SUPPORT” mode with CON-
SULT-II.
4) Touch “START”. ST
5) Start engine and let it idle for at least 3.0 minutes.
NOTE: RS
SEF650Y
Never raise engine speed above 3,000 rpm after this step. If
the engine speed limit is exceeded, return to step 5.
6) When the following conditions are met, “TESTING” will be dis- BT
played on the CONSULT-II screen. Maintain the conditions
continuously until “TESTING” changes to “COMPLETED”. (It
will take approximately 50 seconds or more.) HA
ENG SPEED 1,200 - 3,150 rpm
SEF332VA
Tightening torque:
40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb)
䊳 GO TO 2.
EC-202
DTC P0131 HEATED OXYGEN SENSOR 1 (FRONT)
(LEAN SHIFT MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF215Z
FE
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 detected? Is it difficult to start engine?
Without CONSULT-II CL
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 3 seconds at idle speed. MT
AT
TF
PD
AEC131A AX
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed.
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”, SU
EC-79.
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed. BR
Is the 1st trip DTC P0171 detected? Is it difficult to start engine?
Yes or No
ST
Yes 䊳 Perform trouble diagnosis for DTC P0171. Refer to EC-280.
No 䊳 GO TO 3.
RS
BT
HA
SC
EL
IDX
EC-203
DTC P0131 HEATED OXYGEN SENSOR 1 (FRONT)
(LEAN SHIFT MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
SEF220W
Resistance: 2.3 - 4.3 Ω at 25°C (77°F)
Check continuity between terminals 2 and 1, 3 and 2.
Continuity should not exist.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK (With CONSULT-II) 䊳 GO TO 4.
OK (Without CONSULT- 䊳 GO TO 5.
II)
NG 䊳 Replace heated oxygen sensor 1 (front).
EC-204
DTC P0131 HEATED OXYGEN SENSOR 1 (FRONT)
(LEAN SHIFT MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
LC
FE
SEF646Y
6. Check the following.
쐌 “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
CL
5 times (cycles) are counted as shown below:
MT
AT
TF
PD
SEF217YA
R = “HO2S1 MNTR (B1)”, “RICH”
L = “HO2S1 MNTR (B1)”, “LEAN” AX
쐌 “HO2S1 (B1)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)” voltage goes below 0.3V at least once.
쐌 “HO2S1 (B1)” voltage never exceeds 1.0V. SU
BR
ST
RS
SEF648Y BT
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. HA
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
SC
OK 䊳 GO TO 6.
NG 䊳 Replace heated oxygen sensor 1 (front).
EL
IDX
EC-205
DTC P0131 HEATED OXYGEN SENSOR 1 (FRONT)
(LEAN SHIFT MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
AEC873A
3. Check the following with engine speed held at 2,000 rpm constant under no load.
쐌 The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more than five times within 10 seconds.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
쐌 The maximum voltage is over 0.6V at least one time.
쐌 The minimum voltage is below 0.3V at least one time.
쐌 The voltage never exceeds 1.0V.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Replace heated oxygen sensor 1 (front).
EC-206
DTC P0132 HEATED OXYGEN SENSOR 1 (FRONT)
(RICH SHIFT MONITORING) KA24DE
Component Description
FE
CL
SEF288D
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NGEC0112
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION TF
HO2S1 (B1) 0 - 0.3V +, Approx. 0.6 - 1.0V
[Engine is running]
50 B
Heated oxygen sensor
쐌 After warming up to normal operating tempera- BT
1 (front)
ture and engine speed is 2,000 rpm
SEF008W
HA
SC
EL
IDX
EC-207
DTC P0132 HEATED OXYGEN SENSOR 1 (FRONT)
(RICH SHIFT MONITORING) KA24DE
On Board Diagnosis Logic
SEF299U
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0132 쐌 The maximum and minimum voltages from the sensor 쐌 Heated oxygen sensor 1 (front)
are beyond the specified voltages. 쐌 Heated oxygen sensor 1 heater (front)
쐌 Fuel pressure
쐌 Injectors
EC-208
DTC P0132 HEATED OXYGEN SENSOR 1 (FRONT)
(RICH SHIFT MONITORING) KA24DE
DTC Confirmation Procedure (Cont’d)
If “TESTING” is not displayed after 5 minutes, retry from
step 2.
7) Make sure that “OK” is displayed after touching “SELF-DIAG GI
RESULTS”. If “NG” is displayed, refer to “Diagnostic
Procedure”, EC-209.
MA
EM
LC
Overall Function Check NGEC0116
Use this procedure to check the overall function of the front heated
oxygen sensor circuit. During this check, a 1st trip DTC might not
be confirmed.
Without CONSULT-II FE
1) Start engine and warm it up to normal operating temperature.
2) Set voltmeter probes between ECM terminal 50 [Heated oxy-
gen sensor 1 (front) signal] and ECM ground. CL
3) Check the following with engine speed held at 2,000 rpm con-
stant under no load.
MT
AEC873A 쐌 The maximum voltage is below 0.8V at least one time.
쐌 The minimum voltage is below 0.35V at least one time.
4) If NG, go to “Diagnostic Procedure”, EC-209. AT
TF
PD
AX
ST
RS
BT
SEF332VA
HA
Tightening torque:
40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb)
SC
䊳 GO TO 2.
EL
IDX
EC-209
DTC P0132 HEATED OXYGEN SENSOR 1 (FRONT)
(RICH SHIFT MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
SEF215Z
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 detected? Is it difficult to start engine?
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 3 seconds at idle speed.
SEF293W
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed.
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-79.
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 detected? Is it difficult to start engine?
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0172. Refer to EC-287.
No 䊳 GO TO 3.
EC-210
DTC P0132 HEATED OXYGEN SENSOR 1 (FRONT)
(RICH SHIFT MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF220W
Resistance: 2.3 - 4.3 Ω at 25°C (77°F)
Check continuity between terminals 2 and 1, 3 and 2.
Continuity should not exist. FE
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. CL
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG MT
OK (With CONSULT-II) 䊳 GO TO 5.
OK (Without CONSULT- 䊳 GO TO 6. AT
II)
NG 䊳 Replace heated oxygen sensor 1 (front).
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-211
DTC P0132 HEATED OXYGEN SENSOR 1 (FRONT)
(RICH SHIFT MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
SEF646Y
6. Check the following.
쐌 “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown below:
SEF217YA
R = “HO2S1 MNTR (B1)”, “RICH”
L = “HO2S1 MNTR (B1)”, “LEAN”
쐌 “HO2S1 (B1)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)” voltage goes below 0.3V at least once.
쐌 “HO2S1 (B1)” voltage never exceeds 1.0V.
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace heated oxygen sensor 1 (front).
EC-212
DTC P0132 HEATED OXYGEN SENSOR 1 (FRONT)
(RICH SHIFT MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
AEC873A
3. Check the following with engine speed held at 2,000 rpm constant under no load. FE
쐌 The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more than five times within 10 seconds.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V CL
쐌 The maximum voltage is over 0.6V at least one time.
쐌 The minimum voltage is below 0.3V at least one time.
쐌 The voltage never exceeds 1.0V. MT
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. AT
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG TF
OK 䊳 GO TO 7.
NG 䊳 Replace heated oxygen sensor 1 (front). PD
BR
ST
RS
BT
HA
SC
EL
IDX
EC-213
DTC P0133 HEATED OXYGEN SENSOR 1 (FRONT)
(RESPONSE MONITORING) KA24DE
Component Description
SEF288D
0 - Approximately 1.0V
[Engine is running]
Heated oxygen sensor
50 B 쐌 After warming up to normal operating tempera-
1 (front)
ture and engine speed is 2,000 rpm
SEF008W
EC-214
DTC P0133 HEATED OXYGEN SENSOR 1 (FRONT)
(RESPONSE MONITORING) KA24DE
On Board Diagnosis Logic
SEF298U LC
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0133 쐌 The response of the voltage signal from the sensor takes 쐌 Harness or connectors
more than the specified time. (The sensor circuit is open or shorted.)
쐌 Heated oxygen sensor 1 (front)
쐌 Heated oxygen sensor 1 heater (front) FE
쐌 Fuel pressure
쐌 Injectors
쐌 Intake air leaks CL
쐌 Exhaust gas leaks
쐌 PCV
쐌 Mass air flow sensor MT
DTC Confirmation Procedure NGEC0123
CAUTION: AT
Always drive vehicle at a safe speed.
NOTE: TF
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. PD
TESTING CONDITION:
쐌 Always perform at a temperature above −10°C (14°F).
쐌 Before performing the following procedure, confirm that AX
SEF656Y
battery voltage is more than 11V at idle.
With CONSULT-II SU
1) Start engine and warm it up to normal operating temperature.
2) Stop engine and wait at least 5 seconds.
3) Turn ignition switch ON and select “HO2S1 (B1) P0133” of BR
“HO2S1 (front)” in “DTC WORK SUPPORT” mode with CON-
SULT-II.
4) Touch “START”. ST
5) Start engine and let it idle for at least 3.0 minutes.
NOTE: RS
SEF657Y
Never raise engine speed above 3,000 rpm after this step. If
the engine speed limit is exceeded, return to step 5.
6) When the following conditions are met, “TESTING” will be dis- BT
played on the CONSULT-II screen. Maintain the conditions
continuously until “TESTING” changes to “COMPLETED”. (It
will take approximately 20 seconds.) HA
ENG SPEED 1,750 - 3,750 rpm
EC-216
DTC P0133 HEATED OXYGEN SENSOR 1 (FRONT)
(RESPONSE MONITORING) KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC936 EL
IDX
EC-217
DTC P0133 HEATED OXYGEN SENSOR 1 (FRONT)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure
SEF325V
䊳 GO TO 2.
SEF332VA
Tightening torque:
40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb)
䊳 GO TO 3.
SEF099P
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Repair or replace.
EC-218
DTC P0133 HEATED OXYGEN SENSOR 1 (FRONT)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
EM
5 CLEAR THE SELF-LEARNING DATA
With CONSULT-II
1. Start engine and warm it up to normal operating temperature. LC
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
FE
CL
MT
SEF215Z
4. Run engine for at least 10 minutes at idle speed. AT
Is the 1st trip DTC P0171 or P0172 detected? Is it difficult to start engine?
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
TF
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 3 seconds at idle speed.
PD
AX
SU
BR
AEC131A
ST
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed.
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-79.
RS
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected? Is it difficult to start engine?
BT
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0171, P0172. Refer to EC-280, 287. HA
No 䊳 GO TO 6.
SC
EL
IDX
EC-219
DTC P0133 HEATED OXYGEN SENSOR 1 (FRONT)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
SEF141V
Continuity should exist.
3. Check harness continuity between ECM terminal 50 (or terminal 2) and ground.
Continuity should not exist.
4. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
SEF220W
Resistance: 2.3 - 4.3 Ω at 25°C (77°F)
Check continuity between terminals 2 and 1, 3 and 2.
Continuity should not exist.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK (With CONSULT-II) 䊳 GO TO 8.
OK (Without CONSULT- 䊳 GO TO 9.
II)
NG 䊳 Replace heated oxygen sensor 1 (front).
EC-220
DTC P0133 HEATED OXYGEN SENSOR 1 (FRONT)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
LC
FE
SEF646Y
6. Check the following.
쐌 “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
CL
5 times (cycles) are counted as shown below:
MT
AT
TF
PD
SEF217YA
R = “HO2S1 MNTR (B1)”, “RICH”
L = “HO2S1 MNTR (B1)”, “LEAN” AX
쐌 “HO2S1 (B1)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)” voltage goes below 0.3V at least once.
쐌 “HO2S1 (B1)” voltage never exceeds 1.0V. SU
BR
ST
RS
SEF648Y BT
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. HA
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
SC
OK 䊳 GO TO 10.
NG 䊳 Replace heated oxygen sensor 1 (front).
EL
IDX
EC-221
DTC P0133 HEATED OXYGEN SENSOR 1 (FRONT)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
AEC873A
3. Check the following with engine speed held at 2,000 rpm constant under no load.
쐌 The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more than five times within 10 seconds.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
쐌 The maximum voltage is over 0.6V at least one time.
쐌 The minimum voltage is below 0.3V at least one time.
쐌 The voltage never exceeds 1.0V.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace heated oxygen sensor 1 (front).
EC-222
DTC P0133 HEATED OXYGEN SENSOR 1 (FRONT)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF326V
FE
CL
MT
MTBL0326 AT
4. If the voltage is out of specification, disconnect mass air flow sensor harness connector and connect it again. Repeat
above check.
5. If NG, remove mass air flow sensor from air duct. Check hot wire for damage or dust. TF
PD
AX
SU
SEF893J
BR
OK or NG
OK 䊳 GO TO 11.
ST
NG 䊳 Replace mass air flow sensor.
RS
BT
HA
SC
EL
IDX
EC-223
DTC P0133 HEATED OXYGEN SENSOR 1 (FRONT)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
SEC137A
OK or NG
OK 䊳 GO TO 12.
NG 䊳 Repair or replace PCV valve.
EC-224
DTC P0134 HEATED OXYGEN SENSOR 1 (FRONT)
(HIGH VOLTAGE) KA24DE
Component Description
FE
CL
SEF288D
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NGEC0129
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION TF
HO2S1 (B1) 0 - 0.3V +, Approx. 0.6 - 1.0V
[Engine is running]
50 B
Heated oxygen sensor
쐌 After warming up to normal operating tempera- BT
1 (front)
ture and engine speed is 2,000 rpm
SEF008W
HA
SC
EL
IDX
EC-225
DTC P0134 HEATED OXYGEN SENSOR 1 (FRONT)
(HIGH VOLTAGE) KA24DE
On Board Diagnosis Logic
SEF301UA
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0134 쐌 An excessively high voltage from the sensor is sent to 쐌 Harness or connectors
ECM. (The sensor circuit is open or shorted.)
쐌 Heated oxygen sensor 1 (front)
EC-226
DTC P0134 HEATED OXYGEN SENSOR 1 (FRONT)
(HIGH VOLTAGE) KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC936 EL
IDX
EC-227
DTC P0134 HEATED OXYGEN SENSOR 1 (FRONT)
(HIGH VOLTAGE) KA24DE
Diagnostic Procedure
SEF332VA
Tightening torque:
40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb)
䊳 GO TO 2.
SEF331VA
2. Check harness continuity between ECM terminal 50 and terminal 2.
SEF141V
Continuity should exist.
3. Check harness continuity between ECM terminal 50 (or terminal 2) and ground.
Continuity should not exist.
4. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-228
DTC P0134 HEATED OXYGEN SENSOR 1 (FRONT)
(HIGH VOLTAGE) KA24DE
Diagnostic Procedure (Cont’d)
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-229
DTC P0134 HEATED OXYGEN SENSOR 1 (FRONT)
(HIGH VOLTAGE) KA24DE
Diagnostic Procedure (Cont’d)
SEF646Y
6. Check the following.
쐌 “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown below:
SEF217YA
R = “HO2S1 MNTR (B1)”, “RICH”
L = “HO2S1 MNTR (B1)”, “LEAN”
쐌 “HO2S1 (B1)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)” voltage goes below 0.3V at least once.
쐌 “HO2S1 (B1)” voltage never exceeds 1.0V.
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Replace heated oxygen sensor 1 (front).
EC-230
DTC P0134 HEATED OXYGEN SENSOR 1 (FRONT)
(HIGH VOLTAGE) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
AEC873A
3. Check the following with engine speed held at 2,000 rpm constant under no load. FE
쐌 The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more than five times within 10 seconds.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V CL
쐌 The maximum voltage is over 0.6V at least one time.
쐌 The minimum voltage is below 0.3V at least one time.
쐌 The voltage never exceeds 1.0V. MT
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. AT
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG TF
OK 䊳 GO TO 6.
NG 䊳 Replace heated oxygen sensor 1 (front). PD
SC
EL
IDX
EC-231
DTC P0135 HEATED OXYGEN SENSOR 1 HEATER (FRONT) KA24DE
Description
Description NGEC0136
SYSTEM DESCRIPTION NGEC0136S01
ECM func-
Sensor Input Signal to ECM Actuator
tion
Heated
oxygen
sensor 1 Heated oxygen sensor 1 heater
Camshaft position sensor Engine speed
heater (front)
(front) con-
trol
The ECM performs ON/OFF control of the heated oxygen sensor 1 heater (front) corresponding to the engine
operating condition.
OPERATION NGEC0136S02
[Engine is running]
Approximately 0.4V
Heated oxygen sensor 1 쐌 Engine speed is below 3,000 rpm.
119 BR/Y
heater (front) [Engine is running] BATTERY VOLTAGE
쐌 Engine speed is above 3,000 rpm. (11 - 14V)
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0135 쐌 The current amperage in the heated oxygen sensor 1 쐌 Harness or connectors
heater (front) circuit is out of the normal range. [The heated oxygen sensor 1 heater (front) cir-
[An improper voltage drop signal is sent to ECM through cuit is open or shorted.]
the heated oxygen sensor 1 heater (front).] 쐌 Heated oxygen sensor 1 heater (front)
EC-232
DTC P0135 HEATED OXYGEN SENSOR 1 HEATER (FRONT) KA24DE
DTC Confirmation Procedure
LC
With CONSULT-II
1) Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
2) Start engine and run it for at least 6 seconds at idle speed.
3) If 1st trip DTC is detected, go to “Diagnostic Procedure”, FE
EC-235.
With GST
1) Start engine and run it for at least 6 seconds at idle speed. CL
2) Turn ignition switch OFF and wait least 6 seconds at idle
speed. MT
SEF058Y
3) Select “MODE 3” with GST.
4) If DTC is detected, go to “Diagnostic Procedure”, EC-235.
쐌 When using GST, “DTC Confirmation Procedure” should AT
be performed twice as much as when using CONSULT-II or
ECM (Diagnostic Test Mode II) because GST cannot dis-
play MODE 7 (1st trip DTC) concerning this diagnosis. TF
Therefore, using CONSULT-II or ECM (Diagnostic Test
Mode II) is recommended.
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-233
DTC P0135 HEATED OXYGEN SENSOR 1 HEATER (FRONT) KA24DE
Wiring Diagram
WEC937
EC-234
DTC P0135 HEATED OXYGEN SENSOR 1 HEATER (FRONT) KA24DE
Diagnostic Procedure
EM
LC
SEF331VA
3. Turn ignition switch ON. FE
4. Check voltage between terminal 1 and ground with CONSULT-II or tester.
CL
MT
AT
SEF213W
Voltage: Battery voltage TF
OK or NG
OK 䊳 GO TO 3. PD
NG 䊳 GO TO 2.
AX
2 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors M59, F27
SU
쐌 15A fuse
쐌 Harness for open or short between heated oxygen sensor 1 (front) and 15A fuse
BR
䊳 Repair harness or connectors.
ST
3 CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. RS
3. Check harness continuity between heated oxygen sensor 1 (front) terminal 3 and ECM terminal 119. Refer to the wiring
diagram.
Continuity should exist. BT
4. Also check harness for short to ground or short to power.
OK or NG
HA
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
SC
EL
IDX
EC-235
DTC P0135 HEATED OXYGEN SENSOR 1 HEATER (FRONT) KA24DE
Diagnostic Procedure (Cont’d)
SEF220W
Resistance: 2.3 - 4.3 Ω at 25°C (77°F)
Check continuity between terminals 2 and 1, 3 and 2.
Continuity should not exist.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Replace heated oxygen sensor 1 (front).
EC-236
DTC P0137 HEATED OXYGEN SENSOR 2 (REAR)
(MIN. VOLTAGE MONITORING) KA24DE
Component Description
RS
SEF304U
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
BT
P0137 쐌 The minimum voltage from the sensor does not reach the 쐌 Harness or connectors
specified voltage. (The sensor circuit is open or shorted.) HA
쐌 Heated oxygen sensor 2 (rear)
쐌 Fuel pressure
쐌 Injectors SC
EL
IDX
EC-237
DTC P0137 HEATED OXYGEN SENSOR 2 (REAR)
(MIN. VOLTAGE MONITORING) KA24DE
On Board Diagnosis Logic (Cont’d)
SEF547Z
EC-238
DTC P0137 HEATED OXYGEN SENSOR 2 (REAR)
(MIN. VOLTAGE MONITORING) KA24DE
Overall Function Check
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-239
DTC P0137 HEATED OXYGEN SENSOR 2 (REAR)
(MIN. VOLTAGE MONITORING) KA24DE
Wiring Diagram
LEC477
EC-240
DTC P0137 HEATED OXYGEN SENSOR 2 (REAR)
(MIN. VOLTAGE MONITORING) KA24DE
Diagnostic Procedure
EM
LC
SEF325V
FE
䊳 GO TO 2.
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-241
DTC P0137 HEATED OXYGEN SENSOR 2 (REAR)
(MIN. VOLTAGE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
SEF215Z
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 detected? Is it difficult to start engine?
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 3 seconds at idle speed.
AEC131A
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed.
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-79.
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected? Is it difficult to start engine?
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0172. Refer to EC-287.
No 䊳 GO TO 3.
EC-242
DTC P0137 HEATED OXYGEN SENSOR 2 (REAR)
(MIN. VOLTAGE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF157V
Continuity should exist. FE
4. Check harness continuity between ECM terminal 56 (or terminal 1) and ground.
Continuity should not exist.
5. Also check harness for short to ground and short to power. CL
OK or NG
OK 䊳 GO TO 5. MT
NG 䊳 GO TO 4.
AT
4 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors M59, F27 TF
쐌 Harness for open or short between heated oxygen sensor 2 (rear) and ECM
䊳 Repair open circuit or short to ground or short to power in harness or connectors.
PD
BT
HA
SC
EL
IDX
EC-243
DTC P0137 HEATED OXYGEN SENSOR 2 (REAR)
(MIN. VOLTAGE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
SEF662Y
“HO2S2 (B1)” should be above 0.56V at least once when the “FUEL INJECTION” is +25%. “HO2S2 (B1)” should
be below 0.54V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto
a hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
SEF244Y
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace heated oxygen sensor 2 (rear).
EC-244
DTC P0137 HEATED OXYGEN SENSOR 2 (REAR)
(MIN. VOLTAGE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
AEC874A FE
4. Check the voltage when revving up to 4,000 rpm under no load at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.56V at least once. CL
If the voltage is above 0.56V at step 4, step 5 is not necessary.
5. Check the voltage when revving up to 5,000 rpm under no load. Or keep vehicle at idling for 10 minutes, then check
the voltage. Or check the voltage when coasting from 80 km/h (50 MPH) in 3rd gear position. MT
The voltage should be below 0.54V at least once.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto AT
a hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. TF
OK or NG
OK 䊳 GO TO 8.
PD
NG 䊳 Replace heated oxygen sensor 2 (rear).
AX
8 CHECK SHIELD CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect harness connectors F28. SU
3. Check harness continuity between harness connector F28 terminal 4 and ground.
BR
ST
RS
BT
SEF698Z
Continuity should exist.
4. Also check harness for short to power. HA
5. Then reconnect harness connectors.
OK or NG
SC
OK 䊳 GO TO 10.
NG 䊳 GO TO 9.
EL
IDX
EC-245
DTC P0137 HEATED OXYGEN SENSOR 2 (REAR)
(MIN. VOLTAGE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
EC-246
DTC P0138 HEATED OXYGEN SENSOR 2 (REAR)
(MAX. VOLTAGE MONITORING) KA24DE
Component Description
RS
SEF303U
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
BT
P0138 쐌 The maximum voltage from the sensor does not reach 쐌 Harness or connectors
the specified voltage. (The sensor circuit is open or shorted.) HA
쐌 Heated oxygen sensor 2 (rear)
쐌 Fuel pressure
쐌 Injectors SC
쐌 Intake air leaks
EL
IDX
EC-247
DTC P0138 HEATED OXYGEN SENSOR 2 (REAR)
(MAX. VOLTAGE MONITORING) KA24DE
On Board Diagnosis Logic (Cont’d)
SEF665Y
EC-248
DTC P0138 HEATED OXYGEN SENSOR 2 (REAR)
(MAX. VOLTAGE MONITORING) KA24DE
Overall Function Check
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-249
DTC P0138 HEATED OXYGEN SENSOR 2 (REAR)
(MAX. VOLTAGE MONITORING) KA24DE
Wiring Diagram
LEC477
EC-250
DTC P0138 HEATED OXYGEN SENSOR 2 (REAR)
(MAX. VOLTAGE MONITORING) KA24DE
Diagnostic Procedure
EM
LC
SEF325V
FE
䊳 GO TO 2.
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-251
DTC P0138 HEATED OXYGEN SENSOR 2 (REAR)
(MAX. VOLTAGE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
SEF215Z
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 detected? Is it difficult to start engine?
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 3 seconds at idle speed.
AEC131A
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed.
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-79.
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected? Is it difficult to start engine?
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0171. Refer to EC-280.
No 䊳 GO TO 3.
EC-252
DTC P0138 HEATED OXYGEN SENSOR 2 (REAR)
(MAX. VOLTAGE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF157V
Continuity should exist.
3. Check harness continuity between ECM terminal 56 (or terminal 1) and ground. FE
Continuity should not exist.
4. Also check harness for short to ground and short to power.
OK or NG CL
OK 䊳 GO TO 5.
NG 䊳 GO TO 4. MT
RS
BT
HA
SC
EL
IDX
EC-253
DTC P0138 HEATED OXYGEN SENSOR 2 (REAR)
(MAX. VOLTAGE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
SEF662Y
“HO2S2 (B1)” should be above 0.56V at least once when the “FUEL INJECTION” is +25%. “HO2S2 (B1)” should
be below 0.54V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto
a hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
SEF244Y
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace heated oxygen sensor 2 (rear).
EC-254
DTC P0138 HEATED OXYGEN SENSOR 2 (REAR)
(MAX. VOLTAGE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
AEC874A FE
4. Check the voltage when revving up to 4,000 rpm under no load at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.56V at least once. CL
If the voltage is above 0.56V at step 4, step 5 is not necessary.
5. Check the voltage when revving up to 5,000 rpm under no load. Or keep vehicle at idling for 10 minutes, then check
the voltage. Or check the voltage when coasting from 80 km/h (50 MPH) in 3rd gear position (M/T), D position with MT
“O/D” OFF (A/T).
The voltage should be below 0.54V at least once.
CAUTION: AT
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto
a hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner TF
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 8.
PD
NG 䊳 Replace heated oxygen sensor 2 (rear).
AX
8 CHECK SHIELD CIRCUIT
1. Turn ignition switch OFF. SU
2. Disconnect harness connectors F28.
3. Check harness continuity between harness connector F28 terminal 4 and ground.
BR
ST
RS
BT
SEF698Z
Continuity should exist. HA
4. Also check harness for short to power.
5. Then reconnect harness connectors.
OK or NG SC
OK 䊳 GO TO 10.
NG 䊳 GO TO 9. EL
IDX
EC-255
DTC P0138 HEATED OXYGEN SENSOR 2 (REAR)
(MAX. VOLTAGE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
EC-256
DTC P0139 HEATED OXYGEN SENSOR 2 (REAR)
(RESPONSE MONITORING) KA24DE
Component Description
RS
SEF302U
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
BT
P0139 쐌 It takes more than the specified time for the sensor to 쐌 Harness or connectors
respond between rich and lean. (The sensor circuit is open or shorted.) HA
쐌 Heated oxygen sensor 2 (rear)
쐌 Fuel pressure
쐌 Injectors SC
쐌 Intake air leaks
EL
IDX
EC-257
DTC P0139 HEATED OXYGEN SENSOR 2 (REAR)
(RESPONSE MONITORING) KA24DE
On Board Diagnosis Logic (Cont’d)
SEF668Y
EC-258
DTC P0139 HEATED OXYGEN SENSOR 2 (REAR)
(RESPONSE MONITORING) KA24DE
Overall Function Check
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-259
DTC P0139 HEATED OXYGEN SENSOR 2 (REAR)
(RESPONSE MONITORING) KA24DE
Wiring Diagram
LEC477
EC-260
DTC P0139 HEATED OXYGEN SENSOR 2 (REAR)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure
EM
LC
SEF325V
FE
䊳 GO TO 2.
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-261
DTC P0139 HEATED OXYGEN SENSOR 2 (REAR)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
SEF215Z
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 detected? Is it difficult to start engine?
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 3 seconds at idle speed.
AEC131A
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed.
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-79.
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected? Is it difficult to start engine?
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0171 or P0172. Refer to EC-280 or EC-287.
No 䊳 GO TO 3.
EC-262
DTC P0139 HEATED OXYGEN SENSOR 2 (REAR)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF157V
Continuity should exist.
3. Check harness continuity between ECM terminal 56 (or terminal 1) and ground. FE
Continuity should not exist.
4. Also check harness for short to ground and short to power.
OK or NG CL
OK 䊳 GO TO 5.
NG 䊳 GO TO 4. MT
RS
BT
HA
SC
EL
IDX
EC-263
DTC P0139 HEATED OXYGEN SENSOR 2 (REAR)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
SEF662Y
“HO2S2 (B1)” should be above 0.56V at least once when the “FUEL INJECTION” is +25%. “HO2S2 (B1)” should
be below 0.54V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto
a hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
SEF244Y
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace heated oxygen sensor 2 (rear).
EC-264
DTC P0139 HEATED OXYGEN SENSOR 2 (REAR)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
AEC874A FE
4. Check the voltage when revving up to 4,000 rpm under no load at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.56V at least once. CL
If the voltage is above 0.56V at step 4, step 5 is not necessary.
5. Check the voltage when revving up to 5,000 rpm under no load. Or keep vehicle at idling for 10 minutes, then check
the voltage. Or check the voltage when coasting from 80 km/h (50 MPH) in 3rd gear position. MT
The voltage should be below 0.54V at least once.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto AT
a hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. TF
OK or NG
OK 䊳 GO TO 8.
PD
NG 䊳 Replace heated oxygen sensor 2 (rear).
AX
8 CHECK SHIELD CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect harness connectors F28. SU
3. Check harness continuity between harness connector F28 terminal 4 and ground.
BR
ST
RS
BT
SEF698Z
Continuity should exist.
4. Also check harness for short to power. HA
5. Then reconnect harness connectors.
OK or NG
SC
OK 䊳 GO TO 10.
NG 䊳 GO TO 9.
EL
IDX
EC-265
DTC P0139 HEATED OXYGEN SENSOR 2 (REAR)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
EC-266
DTC P0140 HEATED OXYGEN SENSOR 2 (REAR)
(HIGH VOLTAGE) KA24DE
Component Description
RS
SEF305UA
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
BT
P0140 쐌 An excessively high voltage from the sensor is sent to 쐌 Harness or connectors
ECM. (The sensor circuit is open or shorted.) HA
쐌 Heated oxygen sensor 2 (rear)
SC
EL
IDX
EC-267
DTC P0140 HEATED OXYGEN SENSOR 2 (REAR)
(HIGH VOLTAGE) KA24DE
DTC Confirmation Procedure
EC-268
DTC P0140 HEATED OXYGEN SENSOR 2 (REAR)
(HIGH VOLTAGE) KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC477 EL
IDX
EC-269
DTC P0140 HEATED OXYGEN SENSOR 2 (REAR)
(HIGH VOLTAGE) KA24DE
Diagnostic Procedure
SEF325V
䊳 GO TO 2.
SEF157V
Continuity should exist.
3. Check harness continuity between ECM terminal 56 (or terminal 1) and ground.
Continuity should not exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 3.
EC-270
DTC P0140 HEATED OXYGEN SENSOR 2 (REAR)
(HIGH VOLTAGE) KA24DE
Diagnostic Procedure (Cont’d)
LC
5 CHECK HARNESS CONNECTOR
Check heated oxygen sensor 2 (rear) harness connector for water.
Water should not exist.
OK or NG
OK (With CONSULT-II) 䊳 GO TO 6. FE
OK (Without CONSULT- 䊳 GO TO 7.
II)
CL
NG 䊳 Repair or replace harness connector.
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-271
DTC P0140 HEATED OXYGEN SENSOR 2 (REAR)
(HIGH VOLTAGE) KA24DE
Diagnostic Procedure (Cont’d)
SEF662Y
“HO2S2 (B1)” should be above 0.56V at least once when the “FUEL INJECTION” is +25%. “HO2S2 (B1)” should
be below 0.54V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto
a hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
SEF244Y
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace heated oxygen sensor 2 (rear).
EC-272
DTC P0140 HEATED OXYGEN SENSOR 2 (REAR)
(HIGH VOLTAGE) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
AEC874A FE
4. Check the voltage when revving up to 4,000 rpm under no load at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.56V at least once. CL
If the voltage is above 0.56V at step 4, step 5 is not necessary.
5. Check the voltage when revving up to 5,000 rpm under no load. Or keep vehicle at idling for 10 minutes, then check
the voltage. Or check the voltage when coasting from 80 km/h (50 MPH) in 3rd gear position. MT
The voltage should be below 0.54V at least once.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto AT
a hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. TF
OK or NG
OK 䊳 GO TO 8.
PD
NG 䊳 Replace heated oxygen sensor 2 (rear).
AX
8 CHECK SHIELD CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect harness connectors F28. SU
3. Check harness continuity between harness connector F28 terminal 4 and ground.
BR
ST
RS
BT
SEF698Z
Continuity should exist.
4. Also check harness for short to power. HA
5. Then reconnect harness connectors.
OK or NG
SC
OK 䊳 GO TO 10.
NG 䊳 GO TO 9.
EL
IDX
EC-273
DTC P0140 HEATED OXYGEN SENSOR 2 (REAR)
(HIGH VOLTAGE) KA24DE
Diagnostic Procedure (Cont’d)
EC-274
DTC P0141 HEATED OXYGEN SENSOR 2 HEATER (REAR) KA24DE
Description
Description NGEC0180
SYSTEM DESCRIPTION NGEC0180S01
GI
ECM func-
Sensor Input Signal to ECM Actuator
tion
MA
Heated
oxygen
sensor 2 Heated oxygen sensor 2 heater
Camshaft position sensor Engine speed
heater (rear)
EM
(rear) con-
trol
LC
The ECM performs ON/OFF control of the heated oxygen sensor 2 (rear) heater corresponding to the engine
speed.
OPERATION NGEC0180S02
[Engine is running]
쐌 After driving for 2 minutes at a speed of 70 km/h Approximately 0.4V ST
Heated oxygen sensor 2 (43 MPH) or more
122 R/B
heater (rear)
[Ignition switch “ON”] BATTERY VOLTAGE RS
쐌 Engine stopped (11 - 14V)
P0141 쐌 The current amperage in the heated oxygen sensor 2 쐌 Harness or connectors HA
heater (rear) circuit is out of the normal range. [The heated oxygen sensor 2 heater (rear) circuit
[An improper voltage drop signal is sent to ECM through is open or shorted.]
the heated oxygen sensor 2 heater (rear).] 쐌 Heated oxygen sensor 2 heater (rear) SC
EL
IDX
EC-275
DTC P0141 HEATED OXYGEN SENSOR 2 HEATER (REAR) KA24DE
DTC Confirmation Procedure
With CONSULT-II
1) Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
2) Start engine and drive vehicle at a speed of more than 70 km/h
(43 MPH) for 2 consecutive minutes.
3) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-278.
With GST
1) Start engine.
2) Drive vehicle at a speed of more than 70 km/h (43 MPH) for 2
SEF175Y consecutive minutes.
3) Stop vehicle and let engine idle for at least 6 seconds.
4) Turn ignition switch OFF and wait at least 10 seconds.
5) Start engine.
6) Drive vehicle at a speed of more than 70 km/h (43 MPH) for 2
consecutive minutes
7) Stop vehicle and let engine idle for at least 6 seconds.
8) Select “MODE 3” with GST.
9) If DTC is detected, go to “Diagnostic Procedure”, EC-278.
When using GST, “DTC Confirmation Procedure” should be
performed twice as much as when using CONSULT-II or ECM
(Diagnostic Test Mode II) because GST cannot display MODE
7 (1st trip DTC) concerning this diagnosis. Therefore, using
CONSULT-II or ECM (Diagnostic Test Mode II) is
recommended.
EC-276
DTC P0141 HEATED OXYGEN SENSOR 2 HEATER (REAR) KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC478 EL
IDX
EC-277
DTC P0141 HEATED OXYGEN SENSOR 2 HEATER (REAR) KA24DE
Diagnostic Procedure
SEF218W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
EC-278
DTC P0141 HEATED OXYGEN SENSOR 2 HEATER (REAR) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
SEF221W
Resistance: 2.3 - 4.3Ω at 25°C (77°F)
2. Check continuity.
TF
PD
MTBL0330 AX
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. SU
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
BR
OK 䊳 GO TO 6.
NG 䊳 Replace heated oxygen sensor 2 (rear). ST
HA
SC
EL
IDX
EC-279
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
(LEAN SIDE) KA24DE
On Board Diagnosis Logic
Fuel injec-
Density of oxygen in exhaust gas tion & mix-
Heated oxygen sensor 1 (front) Injectors
(Mixture ratio feedback signal) ture ratio
control
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0171 쐌 Fuel injection system does not operate properly. 쐌 Intake air leaks
쐌 The amount of mixture ratio compensation is too large. 쐌 Heated oxygen sensor 1 (front)
(The mixture ratio is too lean.) 쐌 Injectors
쐌 Exhaust gas leaks
쐌 Incorrect fuel pressure
쐌 Lack of fuel
쐌 Mass air flow sensor
With GST
1) Start engine and warm it up to normal operating temperature.
2) Turn ignition switch OFF and wait at least 5 seconds.
3) Disconnect mass air flow sensor harness connector. Then
restart and run engine for at least 3 seconds at idle speed.
4) Stop engine and reconnect mass air flow sensor harness con-
nector.
5) Select “MODE 7” with GST. Make sure 1st trip DTC P0100 is
detected.
6) Select “MODE 4” with GST and erase the 1st trip DTC P0100.
AEC131A
EC-280
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
(LEAN SIDE) KA24DE
DTC Confirmation Procedure (Cont’d)
7) Start engine again and run it for at least 10 minutes at idle
speed.
8) Select “MODE 7” with GST. The 1st trip DTC P0171 should be GI
detected at this stage, if a malfunction exists. If so, go to
“Diagnostic Procedure”, EC-283.
9) If it is difficult to start engine at step 8, the fuel injection sys- MA
tem has a malfunction.
10) Crank engine while depressing accelerator pedal. If engine
starts, go to “Diagnostic Procedure”, EC-283. If engine does
EM
not start, visually check for exhaust and intake air leak.
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-281
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
(LEAN SIDE) KA24DE
Wiring Diagram
WEC938
EC-282
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
(LEAN SIDE) KA24DE
Diagnostic Procedure
EM
LC
SEF099P
FE
OK or NG
OK 䊳 GO TO 2.
CL
NG 䊳 Repair or replace.
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-283
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
(LEAN SIDE) KA24DE
Diagnostic Procedure (Cont’d)
SEF331VA
3. Check harness continuity between ECM terminal 50 and terminal 2.
SEF141V
Continuity should exist.
4. Check harness continuity between ECM terminal 50 (or terminal 2) and ground.
Continuity should not exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-284
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
(LEAN SIDE) KA24DE
Diagnostic Procedure (Cont’d)
With GST EM
1. Start engine and warm it up to normal operating temperature.
2. Check mass air flow sensor signal in MODE 1 with GST.
at idling: 0.9 - 5.8 g·m/sec LC
at 2,500 rpm: 7.5 - 13.2 g·m/sec
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Check connectors for rusted terminals or loose connections in the mass air flow sensor
circuit or engine grounds. Refer to EC-150. FE
AT
TF
PD
AX
SEF190Y
4. Make sure that each circuit produces a momentary engine speed drop.
SU
Without CONSULT-II
1. Install all parts removed.
2. Start engine. BR
3. Listen to each injector operating sound.
ST
RS
BT
HA
MEC703B
Clicking noise should be heard.
OK or NG SC
OK 䊳 GO TO 8.
NG 䊳 Perform trouble diagnosis for “INJECTORS”, EC-568. EL
IDX
EC-285
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
(LEAN SIDE) KA24DE
Diagnostic Procedure (Cont’d)
8 REMOVE INJECTOR
1. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
2. Turn ignition switch OFF.
3. Remove injector with fuel tube assembly. Refer to EC-52.
Keep fuel hose and all injectors connected to injector gallery. The injector harness connectors should remain con-
nected.
䊳 GO TO 9.
9 CHECK INJECTOR
1. Disconnect all ignition coil harness connectors.
2. Place pans or saucers under each injector.
3. Crank engine for about 3 seconds. Make sure that fuel sprays out from injectors.
SEF595Q
Fuel should be sprayed evenly for each cylinder.
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace injectors from which fuel does not spray out. Always replace O-ring with new
one.
EC-286
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
(RICH SIDE) KA24DE
On Board Diagnosis Logic
Fuel injec-
Density of oxygen in exhaust gas tion & mix-
LC
Heated oxygen sensor 1 (front) Injectors
(Mixture ratio feedback signal) ture ratio
control
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
FE
P0172 쐌 Fuel injection system does not operate properly. 쐌 Heated oxygen sensor 1 (front)
쐌 The amount of mixture ratio compensation is too large. 쐌 Injectors
(The mixture ratio is too rich.) 쐌 Exhaust gas leaks
쐌 Incorrect fuel pressure
CL
쐌 Mass air flow sensor
MT
DTC Confirmation Procedure NGEC0193
NOTE: AT
If “DTC Confirmation Procedure ” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. TF
With CONSULT-II
1) Start engine and warm it up to normal operating temperature. PD
2) Turn ignition switch OFF and wait at least 5 seconds.
3) Turn ignition switch ON and select “SELF-LEARN CONTROL”
in “WORK SUPPORT” mode with CONSULT-II. AX
SEF215Z
4) Clear the self-learning control coefficient by touching “CLEAR”.
5) Select “DATA MONITOR” mode with CONSULT-II. SU
6) Start engine again and let it idle for at least 10 minutes.
The 1st trip DTC P0172 should be detected at this stage, if a
malfunction exists. If so, go to “Diagnostic Procedure”, BR
EC-290.
7) If it is difficult to start engine at step 6, the fuel injection sys-
tem has a malfunction. ST
8) Crank engine while depressing accelerator pedal. If engine
starts, go to “Diagnostic Procedure”, EC-290. If engine does
not start, remove ignition plugs and check for fouling, etc. RS
SEF058Y
With GST BT
1) Start engine and warm it up to normal operating temperature.
2) Turn ignition switch OFF and wait at least 5 seconds.
3) Disconnect mass air flow sensor harness connector. Then HA
restart and run engine for at least 3 seconds at idle speed.
4) Stop engine and reconnect mass air flow sensor harness con- SC
nector.
5) Select “MODE 7” with GST. Make sure 1st trip DTC P0100 is
detected. EL
6) Select “MODE 4” with GST and erase the 1st trip DTC P0100.
AEC131A
IDX
EC-287
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
(RICH SIDE) KA24DE
DTC Confirmation Procedure (Cont’d)
7) Start engine again and run it for at least 10 minutes at idle
speed.
8) Select “MODE 7” with GST. The 1st trip DTC P0172 should be
detected at this stage, if a malfunction exists. If so, go to
“Diagnostic Procedure”, EC-290.
9) If it is difficult to start engine at step 8, the fuel injection sys-
tem has a malfunction.
10) Crank engine while depressing accelerator pedal.
If engine starts, go to “Diagnostic Procedure”, EC-290. If
engine does not start, remove ignition plugs and check for
fouling, etc.
EC-288
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
(RICH SIDE) KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC938 EL
IDX
EC-289
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
(RICH SIDE) KA24DE
Diagnostic Procedure
SEF099P
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Repair or replace.
SEF331VA
3. Check harness continuity between ECM terminal 50 and terminal 2.
SEF141V
Continuity should exist.
4. Check harness continuity between ECM terminal 50 (or terminal 2) and ground.
Continuity should not exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-290
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
(RICH SIDE) KA24DE
Diagnostic Procedure (Cont’d)
ST
RS
BT
HA
SC
EL
IDX
EC-291
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
(RICH SIDE) KA24DE
Diagnostic Procedure (Cont’d)
SEF190Y
4. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT-II
1. Install all parts removed.
2. Start engine.
3. Listen to each injector operating sound.
MEC703B
Clicking noise should be heard.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Perform trouble diagnosis for “INJECTORS”, EC-568.
7 REMOVE INJECTOR
1. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
2. Turn ignition switch OFF.
3. Remove injector assembly. Refer to EC-52.
Keep fuel hose and all injectors connected to injector gallery.
䊳 GO TO 8.
8 CHECK INJECTOR
1. Disconnect all injector harness connectors.
2. Disconnect all ignition coil harness connectors.
3. Prepare pans or saucers under each injectors.
4. Crank engine for about 3 seconds.
Make sure fuel does not drip from injector.
OK or NG
OK (Does not drip) 䊳 GO TO 9.
NG (Drips) 䊳 Replace the injectors from which fuel is dripping. Always replace O-ring with new one.
EC-292
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
(RICH SIDE) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-293
DTC P0180 FUEL TANK TEMPERATURE SENSOR KA24DE
Component Description
AFE095
<Reference data>
Fluid temperature Voltage* Resistance
°C (°F) V kΩ
*: These data are reference values and are measured between ECM terminal 60
(Fuel tank temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/
SEF012P
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than ECM terminals, such as
the ground.
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
EC-294
DTC P0180 FUEL TANK TEMPERATURE SENSOR KA24DE
DTC Confirmation Procedure
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-295
DTC P0180 FUEL TANK TEMPERATURE SENSOR KA24DE
Wiring Diagram
LEC480
EC-296
DTC P0180 FUEL TANK TEMPERATURE SENSOR KA24DE
Diagnostic Procedure
EM
LC
AFE095
3. Turn ignition switch ON.
4. Check voltage between terminal 1 and ground with CONSULT-II or tester.
FE
CL
MT
AT
SEF708Z TF
Voltage: Approximately 5V
OK or NG PD
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
AX
2 DETECT MALFUNCTIONING PART
SU
Check the following.
쐌 Harness connectors B101, M67
쐌 Harness connectors M81, F36 BR
쐌 Harness for open or short between ECM and fuel tank temperature sensor
䊳 Repair harness or connector.
ST
RS
BT
HA
SC
EL
IDX
EC-297
DTC P0180 FUEL TANK TEMPERATURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
SEF709Z
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-298
DTC P0180 FUEL TANK TEMPERATURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
AFE095
2. Check resistance by heating with hot water or heat gun as shown in the figure.
FE
CL
MT
SEF710Z AT
TF
MTBL0291
PD
OK or NG
OK 䊳 GO TO 6.
AX
NG 䊳 Replace fuel tank temperature sensor.
ST
RS
BT
HA
SC
EL
IDX
EC-299
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE
CYLINDER MISFIRE KA24DE
On Board Diagnosis Logic
EC-300
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE
CYLINDER MISFIRE KA24DE
Diagnostic Procedure
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-301
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE
CYLINDER MISFIRE KA24DE
Diagnostic Procedure (Cont’d)
SEF190Y
2. Is there any cylinder which does not produce a momentary engine speed drop?
Without CONSULT-II
When disconnecting each injector harness connector one at a time, is there any cylinder which does not produce a
momentary engine speed drop?
SEF319V
Yes or No
Yes 䊳 GO TO 5.
No 䊳 GO TO 8.
5 CHECK INJECTOR
Does each injector make an operating sound at idle?
MEC703B
Yes or No
Yes 䊳 GO TO 6.
No 䊳 Check injector(s) and circuit(s). Refer to EC-568.
EC-302
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE
CYLINDER MISFIRE KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
FE
SEF282G
OK or NG
CL
OK 䊳 GO TO 8.
NG 䊳 GO TO 7.
MT
7 CHECK IGNITION WIRES
1. Inspect wires for cracks, damage, burned terminals and for improper fit. AT
2. Measure the resistance of wires to their distributor cap terminal. Move each wire while testing to check for intermittent
breaks.
TF
PD
AX
SU
SEF174P
Resistance:
BR
13.6 - 18.4 kΩ/m (4.15 - 5.61 kΩ/ft) at 25°C (77°F)
If the resistance exceeds the above specification, inspect ignition wire to distributor cap connection. Clean connection
or replace the ignition wire with a new one. ST
OK or NG
OK 䊳 Check distributor rotor head for incorrect parts. Check ignition coil, power transistor and RS
their circuits. Refer to EC-559.
NG 䊳 Replace. BT
HA
SC
EL
IDX
EC-303
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE
CYLINDER MISFIRE KA24DE
Diagnostic Procedure (Cont’d)
SEF156I
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Repair or replace spark plug(s) with standard type one(s). For spark plug type, refer to
“ENGINE MAINTENANCE”, MA-16.
AEC064B
At idle: Approx. 235 kPa (2.4 kg/cm2, 34 psi)
OK or NG
OK 䊳 GO TO 12.
NG 䊳 GO TO 11.
EC-304
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE
CYLINDER MISFIRE KA24DE
Diagnostic Procedure (Cont’d)
FE
CL
MTBL0328
OK or NG
MT
OK (With CONSULT-II) 䊳 GO TO 13.
OK (Without CONSULT- 䊳 GO TO 14.
II) AT
NG 䊳 Adjust ignition timing.
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-305
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE
CYLINDER MISFIRE KA24DE
Diagnostic Procedure (Cont’d)
SEF646Y
6. Check the following.
쐌 “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown below:
SEF217YA
R = “HO2S1 MNTR (B1)”, “RICH”
L = “HO2S1 MNTR (B1)”, “LEAN”
쐌 “HO2S1 (B1)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)” voltage goes below 0.3V at least once.
쐌 “HO2S1 (B1)” voltage never exceeds 1.0V.
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 15.
NG 䊳 Replace heated oxygen sensor 1 (front).
EC-306
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE
CYLINDER MISFIRE KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
AEC873A
3. Check the following with engine speed held at 2,000 rpm constant under no load. FE
쐌 Malfunction indicator lamp goes on more than five times within 10 seconds in Diagnostic Test Mode II [HEATED OXY-
GEN SENSOR 1 MONITOR].
쐌 The maximum voltage is over 0.6V at least one time. CL
쐌 The minimum voltage is below 0.3V at least one time.
쐌 The voltage never exceeds 1.0V.
CAUTION: MT
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner AT
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 15.
TF
NG 䊳 Replace heated oxygen sensor 1 (front).
PD
15 CHECK MASS AIR FLOW SENSOR
With CONSULT-II AX
Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-II.
at idling: 0.9 - 5.8 g·m/sec
at 2,500 rpm: 7.5 - 13.2 g·m/sec SU
With GST
Check mass air flow sensor signal in MODE 1 with GST.
BR
at idling: 0.9 - 5.8 g·m/sec
at 2,500 rpm: 7.5 - 13.2 g·m/sec
ST
OK or NG
OK 䊳 GO TO 17.
RS
NG 䊳 GO TO 16.
16 CHECK CONNECTORS
BT
Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or engine grounds.
Refer to EC-150. HA
OK or NG
NG 䊳 Repair or replace it. SC
EL
IDX
EC-307
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE
CYLINDER MISFIRE KA24DE
Diagnostic Procedure (Cont’d)
EC-308
DTC P0325 KNOCK SENSOR (KS) KA24DE
Component Description
SEF598K LC
ECM Terminals and Reference Value NGEC0207
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground. FE
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage) CL
COLOR
NO.
[Engine is running]
64 W Knock sensor Approximately 2.4V
쐌 Idle speed MT
On Board Diagnosis Logic NGEC0208
AT
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0325 쐌 An excessively low or high voltage from the knock sensor 쐌 Harness or connectors TF
is sent to ECM. (The knock sensor circuit is open or shorted.)
쐌 Knock sensor
PD
AX
SC
EL
IDX
EC-309
DTC P0325 KNOCK SENSOR (KS) KA24DE
Wiring Diagram
AEC992A
EC-310
DTC P0325 KNOCK SENSOR (KS) KA24DE
Diagnostic Procedure
MA
EM
LC
SEF325V
䊳 GO TO 2.
FE
2 CHECK INPUT SIGNAL CIRCUIT-1
1. Turn ignition switch OFF.
CL
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 64 and ground.
MT
AT
TF
PD
SEF173V
AX
Resistance: Approximately 500 - 620 kΩ [at 25°C (77°F)]
It is necessary to use an ohmmeter which can measure more than 10 MΩ.
4. Also check harness for short to ground and short to power.
SU
OK or NG
OK 䊳 GO TO 4.
BR
NG 䊳 GO TO 3.
ST
3 DETECT MALFUNCTIONING PART
Check the harness for open or short between knock sensor and ECM.
OK or NG
RS
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
BT
HA
SC
EL
IDX
EC-311
DTC P0325 KNOCK SENSOR (KS) KA24DE
Diagnostic Procedure (Cont’d)
SEF174V
Resistance: 500 - 620 kΩ [at 25°C (77°F)]
CAUTION:
Discard any knock sensors that have been dropped or physically damaged. Use only new ones.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Replace knock sensor.
EC-312
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) KA24DE
Component Description
FE
CL
SEF335V
MT
ECM Terminals and Reference Value NGEC0214
Specification data are reference values and are measured between each terminal and ground. AT
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- TF
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground.
TERMI-
WIRE PD
NAL ITEM CONDITION DATA (AC Voltage)
COLOR
NO.
AX
[Engine is running]
쐌 Warm-up condition SU
쐌 Idle speed
BR
Crankshaft position
47 L
sensor (OBD)
ST
[Engine is running]
쐌 Engine speed is 2,000 rpm RS
BT
P0335 쐌 The proper pulse signal from the crankshaft position sen- 쐌 Harness or connectors SC
sor (OBD) is not sent to ECM while the engine is running (The crankshaft position sensor (OBD) circuit is
at the specified engine speed. open.)
쐌 Crankshaft position sensor (OBD) EL
쐌 Dead battery
IDX
EC-313
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) KA24DE
DTC Confirmation Procedure
EC-314
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC993A EL
IDX
EC-315
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) KA24DE
Diagnostic Procedure
SEF325V
䊳 GO TO 2.
SEF335V
2. Check continuity between ECM terminal 47 and terminal 2.
SEF175V
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 3.
EC-316
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) KA24DE
Diagnostic Procedure (Cont’d)
EM
4 CHECK GROUND CIRCUIT
1. Reconnect ECM harness connector.
2. Check harness continuity between crankshaft position sensor (OBD) terminal 1 and engine ground. Refer to the wiring LC
diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 6. FE
NG 䊳 GO TO 5.
CL
5 DETECT MALFUNCTIONING PART
Check the following. MT
쐌 Harness connectors E202, E32
쐌 Harness connectors E41, F25
쐌 Harness for open or short between crankshaft position sensor (OBD) and ECM
AT
䊳 Repair open circuit or short to ground or short to power in harness or connectors.
TF
6 CHECK SHIELD CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect harness connector E32. PD
3. Check harness continuity between harness connector E32 terminal 2 and ground.
AX
SU
BR
ST
SEF177V
Continuity should exist.
4. Also check harness for short to power. RS
5. Then reconnect harness connectors.
OK or NG BT
OK 䊳 GO TO 8.
NG 䊳 GO TO 7.
HA
SC
EL
IDX
EC-317
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) KA24DE
Diagnostic Procedure (Cont’d)
SEF960N
5. Check resistance as shown in the figure.
SEF231W
Resistance: Approximately 512 - 632Ω [at 20°C (68°F)]
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace crankshaft position sensor (OBD).
EC-318
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) KA24DE
Component Description
CL
SEF853B
MT
ECM Terminals and Reference Value NGEC0221
Specification data are reference values and are measured between each terminal and ground. AT
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- TF
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE PD
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] AX
[Ignition switch OFF]
0 - 1V
쐌 For a few seconds after turning ignition switch
ECCS relay (Self shut- OFF
4 LG/R
off) SU
[Ignition switch OFF]
BATTERY VOLTAGE
쐌 More than a few seconds after turning ignition
(11 - 14V)
switch OFF BR
0.2 - 0.5V
ST
[Engine is running] (Warm-up condition)
44 PU
쐌 Idle speed RS
EL
IDX
EC-319
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) KA24DE
ECM Terminals and Reference Value (Cont’d)
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Approximately 2.6V
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
[Engine is running]
쐌 Engine speed is 2,000 rpm
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0340 A) Either 1° or 180° signal is not sent to ECM for the 쐌 Harness or connectors
first few seconds during engine cranking. (The camshaft position sensor circuit is open or
shorted.)
B) Either 1° or 180° signal is not sent to ECM often 쐌 Camshaft position sensor
enough while the engine speed is higher than the 쐌 Starter motor (Refer to EL section.)
specified engine speed. 쐌 Starting system circuit (Refer to EL section.)
C) The relation between 1° and 180° signal is not in 쐌 Dead (Weak) battery
the normal range during the specified engine
speed.
EC-320
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) KA24DE
DTC Confirmation Procedure
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-321
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) KA24DE
Wiring Diagram
AEC994A
EC-322
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) KA24DE
Diagnostic Procedure
FE
CL
MT
SEF325V
AT
䊳 GO TO 3.
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-323
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) KA24DE
Diagnostic Procedure (Cont’d)
SEF128S
2. Turn ignition switch ON.
3. Check voltage between terminal 5 and ground with CONSULT-II or tester.
SEF040S
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-324
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF178V FE
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG CL
OK 䊳 GO TO 6.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors. MT
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-325
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) KA24DE
Diagnostic Procedure (Cont’d)
SEF868Z
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace camshaft position sensor.
EC-326
DTC P0400 EGR FUNCTION (CLOSE) KA24DE
Description
Description NGEC0227
SYSTEM DESCRIPTION NGEC0227S01
GI
ECM func-
Sensor Input Signal to ECM Actuator
tion
MA
Camshaft position sensor Engine speed
Intake air temperature sensor Intake air temperature EGR control EGRC-solenoid valve
LC
Ignition switch Start signal
This system cuts and controls vacuum applied to the EGR valve to FE
suit engine operating conditions. This cut-and-control operation is
accomplished through the ECM and the EGRC-solenoid valve.
When the ECM detects any of the following conditions, current CL
flows through the solenoid valve is cut. This causes the vacuum to
be discharged into the atmosphere. The EGR valve remains
closed. MT
쐌 Low engine coolant temperature
쐌 Engine starting AT
쐌 High-speed engine operation
쐌 Engine idling
쐌 Excessively high engine coolant temperature TF
쐌 Mass air flow sensor malfunction
쐌 Low intake air temperature PD
AX
SU
BR
SEF641Q
ST
RS
EL
SEF783K
IDX
EC-327
DTC P0400 EGR FUNCTION (CLOSE) KA24DE
Description (Cont’d)
EGRC-Solenoid Valve NGEC0227S0202
The EGRC-solenoid valve responds to signals from the ECM.
When the ECM sends an ON (ground) signal, the coil in the sole-
noid valve is energized. The vacuum signal passes through the
solenoid valve. The signal then reaches the EGR valve.
When the ECM sends an OFF signal, a plunger will then move to
cut the vacuum signal from the intake manifold collector to the EGR
valve.
SEF240PD
SEF073P
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0400 쐌 No EGR flow is detected under conditions that call for 쐌 EGR valve stuck closed
EGR. 쐌 EGRC-BPT valve
쐌 Vacuum hose
쐌 EGRC-solenoid valve
쐌 EGR passage
쐌 EGR temperature sensor
쐌 Exhaust gas leaks
EC-328
DTC P0400 EGR FUNCTION (CLOSE) KA24DE
On Board Diagnosis Logic (Cont’d)
IDX
EC-329
DTC P0400 EGR FUNCTION (CLOSE) KA24DE
DTC Confirmation Procedure (Cont’d)
SEF183V
SEF642Q
EC-330
DTC P0400 EGR FUNCTION (CLOSE) KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC995A EL
IDX
EC-331
DTC P0400 EGR FUNCTION (CLOSE) KA24DE
Diagnostic Procedure
SEF099P
OK or NG
OK (With CONSULT-II) 䊳 GO TO 2.
OK (Without CONSULT- 䊳 GO TO 3.
II)
NG 䊳 Repair or replace exhaust system.
EC-332
DTC P0400 EGR FUNCTION (CLOSE) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF337V
Vacuum should not exist at idle. FE
4. Select “EGRC SOLENOID VALVE” in “ACTIVE TEST” mode with CONSULT-II and turn the solenoid valve ON.
5. Check for vacuum existence when revving engine from 2,000 rpm up to 4,000 rpm.
CL
MT
AT
TF
SEF716Z
Vacuum should exist when revving engine. PD
OK or NG
OK 䊳 GO TO 4. AX
NG 䊳 GO TO 5.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-333
DTC P0400 EGR FUNCTION (CLOSE) KA24DE
Diagnostic Procedure (Cont’d)
SEF337V
Vacuum should not exist at idle.
4. Disconnect EGRC-solenoid valve harness connector. (The 1st trip DTC for EGRC-solenoid valve will be displayed, but
ignore it.)
5. Check for vacuum existence when revving engine from 2,000 rpm up to 4,000 rpm.
Vacuum should exist when revving engine.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 5.
MEF137D
EGR valve spring should lift.
쐌 Check for sticking.
OK or NG
OK 䊳 GO TO 11.
NG 䊳 Repair or replace EGR valve.
EC-334
DTC P0400 EGR FUNCTION (CLOSE) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF109L
OK or NG
FE
OK (With CONSULT-II) 䊳 GO TO 6.
OK (Without CONSULT- 䊳 GO TO 7.
II) CL
NG 䊳 Repair or replace vacuum hose.
MT
6 CHECK EGRC-SOLENOID VALVE OPERATION
With CONSULT-II AT
1. Turn ignition switch ON.
2. Turn EGRC-solenoid valve “ON” and “OFF” in “ACTIVE TEST” mode with CONSULT-II and check operating sound.
TF
PD
AX
SU
SEF716Z
Clicking noise should be heard. BR
OK or NG
OK 䊳 GO TO 8. ST
NG 䊳 Repair or replace EGRC-solenoid valve or repair circuit.
RS
7 CHECK EGRC-SOLENOID VALVE OPERATION
Without CONSULT-II
Check operating sound of the solenoid valve when disconnecting and reconnecting EGRC-solenoid valve harness connec- BT
tor. (The DTC or the 1st trip DTC for the EGRC-solenoid valve will be displayed, however, ignore it.)
Clicking noise should be heard.
HA
OK or NG
OK 䊳 GO TO 9.
NG 䊳 GO TO 8.
SC
EL
IDX
EC-335
DTC P0400 EGR FUNCTION (CLOSE) KA24DE
Diagnostic Procedure (Cont’d)
SEF717Z
Without CONSULT-II
Check air passage continuity shown in the figure.
AEC919
MTBL0283
If NG or operation takes more than 1 second, replace solenoid valve.
OK or NG
OK 䊳 GO TO 10.
NG 䊳 If NG or operation takes more than 1 second, replace solenoid valve.
EC-336
DTC P0400 EGR FUNCTION (CLOSE) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF083P
3. If a leakage is noted, replace the valve. FE
OK or NG
OK 䊳 GO TO 11. CL
NG 䊳 Replace EGRC-BPT valve.
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-337
DTC P0400 EGR FUNCTION (CLOSE) KA24DE
Diagnostic Procedure (Cont’d)
SEF643Q
<Reference data>
MTBL0549
SEF068XB
OK or NG
OK 䊳 GO TO 12.
NG 䊳 Replace EGR temperature sensor.
EC-338
DTC P0402 EGRC-BPT VALVE FUNCTION KA24DE
Description
Description NGEC0234
GI
MA
EM
LC
FE
CL
SEF453PD
SYSTEM DESCRIPTION MT
NGEC0234S01
The EGRC-BPT valve monitors exhaust pressure to activate the diaphragm, controlling throttle body vacuum
applied to the EGR valve. In other words, recirculated exhaust gas is controlled in response to positioning of AT
the EGR valve or to engine operation.
On Board Diagnosis Logic NGEC0235 TF
If too much EGR flow exists due to an EGRC-BPT valve malfunction, off idle engine roughness will increase.
If the roughness is large, then the vacuum to the EGR valve is interrupted through the EGRC-solenoid valve.
If the engine roughness is reduced at that time, the EGRC-BPT valve malfunction is indicated. PD
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0402 쐌 The EGRC-BPT valve does not operate properly. 쐌 EGRC-BPT valve AX
쐌 EGR valve
쐌 Loose or disconnected rubber tube
쐌 Blocked rubber tube SU
쐌 Camshaft position sensor
쐌 Blocked exhaust system
쐌 Orifice
쐌 Mass air flow sensor
BR
쐌 EGRC-solenoid valve
ST
RS
BT
HA
SC
EL
IDX
EC-339
DTC P0402 EGRC-BPT VALVE FUNCTION KA24DE
On Board Diagnosis Logic (Cont’d)
NOTE:
쐌 The bar chart on CONSULT-II screen indicates the status
of this test. However, the test may be finished before the
bar chart becomes full scale.
쐌 If the bar chart indication does not continue to progress,
completely release accelerator pedal once and try to meet
the conditions again.
쐌 If “TESTING” does not appear on CONSULT-II screen, retry
SEF720Z
from step 2.
9) If CONSULT-II instructs to carry out “Overall Function Check”,
go to next step. If “NG” is displayed, refer to “Diagnostic
Procedure”, EC-342.
10) Open engine hood.
11) Raise engine speed to 2,400 to 3,200 rpm under no-load and
hold it. Then touch “NEXT” on CONSULT-II screen.
SEF384X
EC-340
DTC P0402 EGRC-BPT VALVE FUNCTION KA24DE
DTC Confirmation Procedure (Cont’d)
12) Check vacuum gauge while keeping engine speed at 2,400 to
3,200 rpm.
Vacuum should be 0 to −20 kPa (0 to −150 mmHg, 0 to GI
−5.91 inHg).
If NG, go to “Diagnostic Procedure”, EC-342.
If OK, touch “YES” on the CONSULT-II screen. MA
13) Check the EGR valve lifting when revving from 2,000 rpm to
4,000 rpm quickly under no load.
EGR valve should lift up, and go down without sticking when EM
the engine is returned to idle.
If NG, check EGR valve.
PEF963V
If OK, touch “YES” or the CONSULT-II screen. LC
14) Check the rubber tube between intake manifold collector,
EGRC-solenoid valve, EGR valve and EGRC-BPT valve for
cracks, blockages or twisting.
If NG, repair or replace.
If OK, touch “YES” on the CONSULT-II screen.
FE
CL
MT
Overall Function Check NGEC0237
Use this procedure to check the overall function of the EGRC-BPT AT
valve. During this check, a 1st trip DTC might not be confirmed.
Without CONSULT-II
1) Install vacuum gauge between EGRC-BPT valve and EGR
TF
valve as shown in the illustration.
2) Lift up vehicle. PD
3) Start engine and shift to 1st gear position.
4) Check vacuum gauge while keeping engine speed at 2,400 to
3,200 rpm. AX
SEF930V Vacuum should be 0 to −20 kPa (0 to −150 mmHg, 0 to
−5.91 inHg).
If NG, go to “Diagnostic Procedure”, EC-342. SU
If OK, go to next step.
5) Check the EGR valve lifting when revving from 2,000 rpm to
4,000 rpm quickly under no load. BR
EGR valve should lift up, and go down without sticking when
the engine is returned to idle.
ST
6) Check rubber tube between intake manifold collector, EGRC-
solenoid valve, EGR valve and EGRC-BPT valve for
misconnection, cracks or blockages. RS
7) If NG, go to “Diagnostic Procedure”, EC-342.
BT
HA
SC
EL
IDX
EC-341
DTC P0402 EGRC-BPT VALVE FUNCTION KA24DE
Diagnostic Procedure
1 CHECK HOSE
Check vacuum hose for clogging and improper connection.
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Repair or replace vacuum hose.
3 CHECK ORIFICE
Check if orifice is installed in vacuum hose between EGRC-BPT valve and EGRC-solenoid valve.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Replace vacuum hose.
SEF172P
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Replace EGRC-BPT valve.
EC-342
DTC P0402 EGRC-BPT VALVE FUNCTION KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
TF
SEF868Z PD
OK or NG
OK 䊳 GO TO 6. AX
NG 䊳 Replace camshaft position sensor.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-343
DTC P0402 EGRC-BPT VALVE FUNCTION KA24DE
Diagnostic Procedure (Cont’d)
SEF326V
MTBL0326
4. If the voltage is out of specification, disconnect mass air flow sensor harness connector and connect it again. Repeat
above check.
5. If NG, remove mass air flow sensor from air duct. Check hot wire for damage or dust.
SEF893J
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace mass air flow sensor.
EC-344
DTC P0402 EGRC-BPT VALVE FUNCTION KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF717Z
Without CONSULT-II FE
Check air passage continuity shown in the figure.
CL
MT
AT
TF
AEC919
PD
AX
MTBL0283 SU
If NG or operation takes more than 1 second, replace solenoid valve.
OK or NG
BR
OK 䊳 GO TO 8.
NG 䊳 Replace EGRC-solenoid valve.
ST
RS
BT
HA
SC
EL
IDX
EC-345
DTC P0402 EGRC-BPT VALVE FUNCTION KA24DE
Diagnostic Procedure (Cont’d)
MEF137D
EGR valve spring should lift.
쐌 Check for sticking.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace EGR valve.
EC-346
DTC P0420 THREE WAY CATALYST FUNCTION KA24DE
On Board Diagnosis Logic
P0420 쐌 Three way catalyst does not operate properly. 쐌 Three way catalyst*
0702 쐌 Three way catalyst does not have enough oxygen stor- 쐌 Exhaust tube
age capacity. 쐌 Intake air leaks
쐌 Injectors FE
쐌 Injector leaks
쐌 Spark plug
쐌 Improper ignition timing CL
*: Warm-up three way catalyst (For California)
MT
DTC Confirmation Procedure NGEC1043
NOTE: AT
If “DTC Confirmation Procedure” has been previously
conducted, always turn ignition switch “OFF” and wait at least
5 seconds before conducting the next test. TF
TESTING CONDITION:
쐌 Open engine hood before conducting following proce- PD
dure.
쐌 Do not hold engine speed more than specified minutes
below. AX
SEF671Y
With CONSULT-II
1) Turn ignition switch “ON”.
SU
2) Select “DTC & SRT CONFIRMATION” then “SRT WORK SUP-
PORT” mode with CONSULT-II.
3) Start engine. BR
4) Rev engine up to 2,500 to 3,500 rpm and hold it for 3 consecu-
tive minutes then release then accelerator pedal completely.
If “INCMP” of “CATALYST” changes to “CMPLT”, go to step 7. ST
5) Wait 5 seconds at idle.
6) Rev engine up to 2,000 to 3,000 rpm and hold it until “INCMP” RS
of “CATALYST” changes to “CMPLT”. (It will take maximum of
SEF672Y approximately 5 minute.)
7) Select “SELF-DIAG RESULTS” mode with CONSULT-II. BT
If the 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-283. If not “COMPLT” stop engine and
cool down “COOLANT TEMP/SE” to less than 70°C (158°F) HA
and then retest from step 1).
SC
EL
SEF560X
IDX
EC-347
DTC P0420 THREE WAY CATALYST FUNCTION KA24DE
Overall Function Check
EC-348
DTC P0420 THREE WAY CATALYST FUNCTION KA24DE
Diagnostic Procedure
FE
CL
MT
SEF099P
OK or NG AT
OK 䊳 GO TO 3.
NG 䊳 Repair or replace. TF
ST
RS
BT
MTBL0328
OK or NG HA
OK 䊳 GO TO 5.
NG 䊳 Adjust ignition timing. SC
EL
IDX
EC-349
DTC P0420 THREE WAY CATALYST FUNCTION KA24DE
Diagnostic Procedure (Cont’d)
5 CHECK INJECTORS
1. Refer to Wiring Diagram for Injectors, EC-568.
2. Stop engine and then turn ignition switch ON.
3. Check voltage between ECM terminals 102, 104, 109 and 111 and ground with CONSULT-II or tester.
SEF189V
Battery voltage should exist.
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Perform “Diagnostic Procedure” INJECTOR, EC-569.
SEF282G
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 7.
EC-350
DTC P0420 THREE WAY CATALYST FUNCTION KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF174P
Resistance: FE
13.6 - 18.4 kΩ/m (4.15 - 5.61 kΩ/ft) at 25°C (77°F)
If the resistance exceeds the above specification, inspect ignition wire to distributor cap connection. Clean connection
or replace the ignition wire with a new one. CL
OK or NG
OK 䊳 Check ignition coil, power transistor and their circuits. Refer to EC-559. MT
NG 䊳 Replace.
AT
8 CHECK INJECTOR
1. Turn ignition switch OFF.
2. Remove injector assembly. Refer to EC-52. TF
Keep fuel hose and all injectors connected to injector gallery.
3. Disconnect camshaft position sensor harness connector.
4. Turn ignition switch ON. PD
Make sure fuel does not drip from injector.
OK or NG AX
OK (Does not drip.) 䊳 GO TO 9.
NG (Drips.) 䊳 Replace the injector(s) from which fuel is dripping.
SU
9 CHECK INTERMITTENT INCIDENT
BR
Perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-142.
Trouble is fixed. 䊳 INSPECTION END
Trouble is not fixed. 䊳 Replace three way catalyst.
ST
RS
BT
HA
SC
EL
IDX
EC-351
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
On Board Diagnosis Logic
SEF865Z
EC-352
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
On Board Diagnosis Logic (Cont’d)
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0440 쐌 EVAP control system has a leak. 쐌 Incorrect fuel tank vacuum relief valve GI
쐌 EVAP control system does not operate properly. 쐌 Incorrect fuel filler cap used
쐌 Fuel filler cap remains open or fails to close.
쐌 Foreign matter caught in fuel filler cap. MA
쐌 Leak is in line between intake manifold and
EVAP canister purge volume control solenoid
valve.
쐌 Foreign matter caught in EVAP canister vent
EM
control valve.
쐌 EVAP canister or fuel tank leaks
쐌 EVAP purge line (pipe and rubber tube) leaks LC
쐌 EVAP purge line rubber tube bent.
쐌 Blocked or bent rubber tube to EVAP control sys-
tem pressure sensor
쐌 Loose or disconnected rubber tube
쐌 EVAP canister vent control valve and the circuit
쐌 EVAP canister purge volume control solenoid FE
valve and the circuit
쐌 Absolute pressure sensor
쐌 Fuel tank temperature sensor
쐌 O-ring of EVAP canister vent control valve is
CL
missing or damaged.
쐌 Water separator
쐌 EVAP canister is saturated with water. MT
쐌 EVAP control system pressure sensor
쐌 Fuel level sensor and the circuit
쐌 Refueling control valve AT
쐌 ORVR system leaks
CAUTION: TF
쐌 Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.
쐌 If the fuel filler cap is not tightened properly, the MIL may come on. PD
쐌 Use only a genuine NISSAN rubber tube as a replacement.
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-353
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
On Board Diagnosis Logic (Cont’d)
EC-354
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
DTC Confirmation Procedure (Cont’d)
쐌 If P1440 is displayed on the screen, go to “Diagnostic
Procedure”, EC-474.
쐌 If P0440, P1440 and P1447 are not displayed on the screen, GI
go to the following step.
10) Select “MODE 1” with GST.
쐌 If SRT of EVAP system is set, the result will be OK. MA
쐌 If SRT of EVAP system is not set, go to step 5.
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-355
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure
SEF915U
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Replace with genuine NISSAN fuel filler cap.
EC-356
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure (Cont’d)
4 CHECK FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)
1. Wipe clean valve housing. GI
2. Check valve opening pressure and vacuum.
MA
EM
LC
SEF427N
FE
CL
MT
AT
SEF943S
Pressure:
16.0 - 20.0 kPa (0.163 - 0.204 kg/cm2, 2.32 - 2.90 psi) TF
Vacuum:
−6.0 to −3.5 kPa (−0.061 to −0.036 kg/cm2, −0.87 to −0.51 psi)
CAUTION: PD
Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the MIL may
come on.
OK or NG
AX
OK 䊳 GO TO 5.
NG 䊳 Replace fuel filler cap with a genuine one. SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-357
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure (Cont’d)
SEF339V
SEF462UE
NOTE:
쐌 Improper installation of service port may cause leaking.
EC-358
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
PEF658U
3. Touch “START” and apply pressure into the EVAP line until the pressure indicator reaches the middle of bar graph. FE
NOTE:
쐌 Never use compressed air or a high pressure pump.
쐌 Do not exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in the system.
CL
MT
AT
TF
PEF917U
PD
4. Using EVAP leak detector, locate the leak portion. For the leak detector, refer to instruction manual for more details.
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-37.
AX
SU
BR
ST
SEF200U
OK or NG RS
OK 䊳 GO TO 8.
NG 䊳 Repair or replace. BT
HA
SC
EL
IDX
EC-359
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure (Cont’d)
SEF503V
3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve will open. (Continue to apply 12 volts until the end of
test.) Shown in the above figure.
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg).
NOTE:
쐌 Never use compressed air or a high pressure pump.
쐌 Do not exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in the system.
5. Using EVAP leak detector, locate the leak. For the leak detector, refer to instruction manual for more details. Refer to
“EVAPORATIVE EMISSION LINE DRAWING”, EC-37.
SEF200U
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Repair or replace.
EC-360
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF829T FE
5. In case of NG in items 2 - 4, replace the parts.
쐌 Do not disassemble water separator.
OK or NG CL
OK 䊳 GO TO 9.
NG 䊳 Replace water separator. MT
BR
ST
RS
SEF596U
BT
Yes or No
Yes 䊳 GO TO 11.
No (With CONSULT-II) 䊳 GO TO 13.
HA
No (Without CONSULT- 䊳 GO TO 14.
II) SC
EL
IDX
EC-361
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure (Cont’d)
SEF595Y
4. Touch “Qu” on CONSULT-II screen to increase “PURG VOL CONT/V” opening to 100.0%.
5. Check vacuum hose for vacuum.
Vacuum should exist.
OK or NG
OK 䊳 GO TO 17.
NG 䊳 GO TO 15.
EC-362
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure (Cont’d)
CL
MT
AT
SEF801Y
3. Check air passage continuity.
TF
PD
AX
MTBL0302
OK or NG
SU
OK 䊳 GO TO 18.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-363
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure (Cont’d)
SEF660U
SEF661U
MTBL0303
OK or NG
OK 䊳 GO TO 18.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EC-364
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
AFE095
FE
CL
MT
SEF710Z
AT
TF
MTBL0291
OK or NG PD
OK 䊳 GO TO 19.
NG 䊳 Replace fuel tank temperature sensor. AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-365
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure (Cont’d)
SEF341V
2. Remove hose from EVAP control system pressure sensor.
3. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
4. Check output voltage between ECM terminal 62 and engine ground.
SEF198V
MTBL0295
CAUTION:
쐌 Always calibrate the vacuum pump gauge when using it.
쐌 Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
SEF799W
쐌 Never apply force to the air hole protector of the sensor, if equipped.
쐌 Discard any EVAP control system pressure sensor which has been dropped from height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 20.
NG 䊳 Replace EVAP control system pressure sensor.
EC-366
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure (Cont’d)
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-367
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure (Cont’d)
SEF707Z
OK or NG
OK 䊳 GO TO 25.
NG 䊳 Replace refueling control valve with fuel tank.
EC-368
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE (CIRCUIT) KA24DE
Description
Description NGEC0248
SYSTEM DESCRIPTION NGEC0248S01
GI
ECM
Sensor Input Signal to ECM Actuator
function
MA
Camshaft position sensor Engine speed
AX
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a
NGEC0248S02 SU
ON/OFF duty to control the flow rate of fuel vapor from the EVAP
canister. The EVAP canister purge volume control solenoid valve BR
is moved by ON/OFF pulses from the ECM. The longer the ON
pulse, the greater the amount of fuel vapor that will flow through the
valve. ST
RS
SEF337U
IDX
EC-369
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE (CIRCUIT) KA24DE
ECM Terminals and Reference Value
[Engine is running]
[Ignition switch OFF]
0 - 1V
쐌 For a few seconds after turning ignition switch
ECCS relay (Self- OFF
4 LG/R
shutoff)
[Ignition switch OFF]
BATTERY VOLTAGE
쐌 A few seconds passed after turning ignition
(11 - 14V)
switch OFF
BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
쐌 Idle speed
[Engine is running]
쐌 Engine speed is 2,000 rpm (More than 200 sec-
onds after starting engine)
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0443 An improper voltage signal is sent to ECM through the 쐌 Harness or connectors
valve. (The valve circuit is open or shorted.)
쐌 EVAP canister purge volume control solenoid
valve
EC-370
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE (CIRCUIT) KA24DE
DTC Confirmation Procedure
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-371
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE (CIRCUIT) KA24DE
Wiring Diagram
LEC484
EC-372
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE (CIRCUIT) KA24DE
Diagnostic Procedure
EM
LC
SEF339V
3. Turn ignition switch ON. FE
4. Check voltage between terminal 2 and ground with CONSULT-II or tester.
Voltage: Battery voltage
CL
MT
AT
TF
SEF192V
OK or NG
PD
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
AX
RS
BT
HA
SC
EL
IDX
EC-373
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
SEF193V
If OK, check harness for short to ground and short to power.
OK or NG
OK (With CONSULT-II) 䊳 GO TO 5.
OK (Without CONSULT- 䊳 GO TO 6.
II)
NG 䊳 GO TO 4.
EC-374
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
FE
SEF801Y
3. Check air passage continuity.
CL
MT
MTBL0302
OK or NG AT
OK 䊳 GO TO 7.
NG 䊳 Replace EVAP canister purge volume control solenoid valve. TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-375
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
SEF660U
SEF661U
MTBL0303
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EC-376
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (CIRCUIT) KA24DE
Component Description
FE
CL
SEF143S
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NGEC0257
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION TF
VENT CONT/V 쐌 Ignition switch: ON OFF
PD
ECM Terminals and Reference Value NGEC0258
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
AX
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground. SU
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. BR
EVAP canister vent control BATTERY VOLTAGE
108 R/G [Ignition switch ON]
valve (11 - 14V)
ST
On Board Diagnosis Logic NGEC0259
RS
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0446 쐌 An improper voltage signal is sent to ECM through EVAP 쐌 Harness or connectors
canister vent control valve. (EVAP canister vent control valve circuit is open BT
or shorted.)
쐌 EVAP canister vent control valve
HA
SC
EL
IDX
EC-377
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (CIRCUIT) KA24DE
DTC Confirmation Procedure
EC-378
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (CIRCUIT) KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC997A EL
IDX
EC-379
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (CIRCUIT) KA24DE
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
SEF802Y
3. Make sure that ratcheting sound is heard from the vent control valve.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 GO TO 3.
EC-380
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF143S
3. Turn ignition switch ON.
4. Check voltage between terminal 1 and ground with CONSULT-II or tester. FE
CL
MT
AT
SEF240W
Voltage: Battery voltage
TF
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
PD
RS
BT
HA
SC
EL
IDX
EC-381
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
SEF241W
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 6.
EC-382
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF143S
FE
CL
MT
AT
SEF803Y
If NG, clean valve using air blower or replace as necessary. TF
If the portion B is rusted, replace EVAP canister vent control valve. Make sure new O-ring is installed properly.
OK or NG
PD
OK 䊳 GO TO 9.
NG 䊳 Replace EVAP canister vent control valve and O-ring.
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-383
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
AEC783A
MTBL0297
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If the portion B is rusted, replace EVAP canister vent control valve. Make sure new O-ring is installed properly.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace EVAP canister vent control valve and O-ring.
EC-384
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM PRESSURE SENSOR KA24DE
Component Description
EM
SEF340V LC
FE
CL
SEF954S
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NGEC0265
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION TF
EVAP SYS PRES 쐌 Ignition switch: ON Approx. 3.4V
PD
ECM Terminals and Reference Value NGEC0266
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
AX
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground. SU
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. BR
42 BR Sensors’ power supply [Ignition switch ON] Approximately 5V
[Engine is running] ST
43 B/W Sensors’ ground 쐌 Warm-up condition Approximately 0V
쐌 Idle speed
RS
EVAP control system pres-
62 Y [Ignition switch ON] Approximately 3.4V
sure sensor
BT
HA
SC
EL
IDX
EC-385
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM PRESSURE SENSOR KA24DE
On Board Diagnosis Logic
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0450 쐌 An improper voltage signal from EVAP control system 쐌 Harness or connectors
pressure sensor is sent to ECM. (The EVAP control system pressure sensor cir-
cuit is open or shorted.)
쐌 Rubber hose to EVAP control system pressure is
clogged, vent, kinked, disconnected or improper
connection.
쐌 EVAP control system pressure sensor
쐌 EVAP canister vent control valve
쐌 EVAP canister purge volume control solenoid
valve
쐌 EVAP canister
쐌 Rubber hose from EVAP canister vent control
valve to water separator
EC-386
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM PRESSURE SENSOR KA24DE
DTC Confirmation Procedure
MT
With GST
1) Start engine and warm it up to normal operating temperature. AT
2) Check that voltage between ECM terminal 60 (Fuel tank tem-
perature sensor signal) and ground is less than 4.2V.
3) Turn ignition switch OFF and wait at least 5 seconds. TF
4) Start engine and wait at least 11 seconds.
5) Select “MODE 7” with GST. PD
6) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-389.
No Tools AX
SEF196V
1) Start engine and warm it up to normal operating temperature.
2) Check that voltage between ECM terminal 60 (Fuel tank tem- SU
perature sensor signal) and ground is less than 4.2V.
3) Turn ignition switch OFF and wait at least 5 seconds.
4) Start engine and wait at least 11 seconds. BR
5) Turn ignition switch OFF, wait at least 5 seconds and then turn
ON.
6) Perform “Diagnostic Test Mode II (Self-diagnostic results)” with
ST
ECM.
7) If 1st trip DTC is detected, go to “Diagnostic Procedure”, RS
EC-389.
BT
HA
SC
EL
IDX
EC-387
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM PRESSURE SENSOR KA24DE
Wiring Diagram
LEC485
EC-388
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM PRESSURE SENSOR KA24DE
Diagnostic Procedure
FE
CL
MT
SEF325V
AT
䊳 GO TO 3.
AX
SU
BR
SEF341V
2. Check sensor harness connector for water. ST
Water should not exist.
OK or NG
RS
OK 䊳 GO TO 4.
NG 䊳 Repair or replace harness connector.
BT
HA
SC
EL
IDX
EC-389
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM PRESSURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
SEF410Q
Voltage: Approximately 5V
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
SEF411Q
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 7.
EC-390
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM PRESSURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
FE
CL
MT
SEF412Q
Continuity should exist. AT
3. Also check harness for short to ground and short to power.
OK or NG TF
OK (With CONSULT-II) 䊳 GO TO 10.
OK (Without CONSULT- 䊳 GO TO 11. PD
II)
NG 䊳 GO TO 9.
AX
9 DETECT MALFUNCTIONING PART
Check the following. SU
쐌 Harness connectors C3, B113
쐌 Harness connectors B101, M67
쐌 Harness connectors M59, F27 BR
쐌 Harness connectors M81, F36
쐌 Harness for open or short between EVAP control system pressure sensor and ECM
䊳 Repair open circuit or short to ground or short to power in harness or connectors.
ST
RS
BT
HA
SC
EL
IDX
EC-391
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM PRESSURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
SEF801Y
3. Check air passage continuity.
MTBL0302
OK or NG
OK 䊳 GO TO 12.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EC-392
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM PRESSURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF660U
FE
CL
MT
AT
SEF661U
TF
PD
MTBL0303
AX
OK or NG
OK 䊳 GO TO 13.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-393
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM PRESSURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
SEF143S
SEF803Y
If NG, clean valve using air blower or replace as necessary.
If the portion B is rusted, replace EVAP canister vent control valve. Make sure new O-ring is installed properly.
OK or NG
OK 䊳 GO TO 14.
NG 䊳 Replace EVAP canister vent control valve.
EC-394
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM PRESSURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC783A
FE
CL
MTBL0297
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If the portion B is rusted, replace EVAP canister vent control valve. Make sure new O-ring is installed properly.
MT
OK or NG
OK 䊳 GO TO 14.
AT
NG 䊳 Replace EVAP canister vent control valve.
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-395
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM PRESSURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
SEF341V
2. Remove hose from EVAP control system pressure sensor.
3. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
4. Check output voltage between ECM terminal 62 and engine ground.
SEF198V
MTBL0295
CAUTION:
쐌 Always calibrate the vacuum pump gauge when using it.
쐌 Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
SEF799W
쐌 Never apply force to the air hole protector of the sensor, if equipped.
쐌 Discard any EVAP control system pressure sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 15.
NG 䊳 Replace EVAP control system pressure sensor.
EC-396
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM PRESSURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
LC
FE
SEF829T CL
5. In case of NG in items 2 - 4, replace the parts.
쐌 Do not disassemble water separator.
OK or NG MT
OK 䊳 GO TO 16.
NG 䊳 Clean, repair or replace rubber tube and/or water separator. AT
AX
SU
BR
SEF596U
ST
Yes or No
Yes 䊳 GO TO 17.
RS
No 䊳 GO TO 19.
BT
17 CHECK EVAP CANISTER
Weigh the EVAP canister with EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb). HA
OK or NG
OK 䊳 GO TO 19. SC
NG 䊳 GO TO 18.
EL
IDX
EC-397
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM PRESSURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
SEF829T
e. In case of NG in items 2 - 4, replace the parts.
쐌 Do not disassemble water separator.
䊳 Repair hose or replace EVAP canister or water separator.
SEF699Z
Continuity should exist.
5. Also check harness for short to power.
6. Then reconnect harness connectors.
OK or NG
OK 䊳 GO TO 21.
NG 䊳 GO TO 20.
EC-398
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM PRESSURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-399
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) KA24DE
On Board Diagnosis Logic
SEF865Z
EM
LC
DTC Confirmation Procedure NGEC0952
CAUTION:
Never remove fuel filter cap during the DTC confirmation pro-
cedure.
NOTE: FE
쐌 If DTC P0455 is displayed with P1448, perform trouble
diagnosis for DTC P1448 first. (See EC-520.)
쐌 If “DTC Confirmation Procedure” has been previously CL
conducted, always turn ignition switch OFF and wait at least 5
seconds before conducting the next test.
SEF565X 쐌 Make sure that EVAP hoses are connected to EVAP canis-
MT
ter purge volume control solenoid valve properly.
TESTING CONDITION: AT
쐌 Perform “DTC WORK SUPPORT” when the fuel level is
between 1/4 to 3/4 full and vehicle is placed on flat level
surface. TF
쐌 Open engine hood before conducting the following proce-
dure.
쐌 It is better that the fuel level is low.
PD
With CONSULT-II
1) Tighten fuel filter cap securely until ratcheting sound is heard. AX
SEF566X
2) Turn ignition switch ON.
3) Turn ignition switch OFF and wait at least 5 seconds.
4) Turn ignition switch ON and select “DATA MONITOR” mode
SU
with CONSULT-II.
5) Make sure that the following conditions are met. BR
COOLAN TEMP/S: 0 - 70°C (32 - 158°F)
INT/A TEMP SE: 0 - 60°C (32 - 140°F)
6) Select “EVAP SML LEAK P0440” of “EVAPORATIVE SYS- ST
TEM” in “DTC WORK SUPPORT” mode with CONSULT-II.
Follow the instruction displayed.
NOTE: RS
SEF874X If the engine speed cannot be maintained within the range dis-
played on the CONSULT-II screen, go to “Basic Inspection”,
EC-104. BT
7) Make sure that “OK” is displayed.
If “NG” is displayed, select “SELF-DIAG RESULTS” mode with HA
CONSULT-II and make sure that “EVAP GROSS LEAK
[P0455] is displayed. If it is displayed, refer to “Diagnostic
Procedure”, EC-402. SC
If P0440 is displayed, perform “Diagnostic Procedure” for DTC
P0440.
With GST EL
SEF567X
IDX
EC-401
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) KA24DE
DTC Confirmation Procedure (Cont’d)
NOTE:
쐌 Be sure to read the explanation of “Driving Pattern” on EC-74
before driving vehicle.
쐌 It is better that the fuel level is low.
1) Start engine.
2) Drive vehicle according to “Driving Pattern”, EC-74.
3) Stop vehicle.
4) Select “MODE 1” with GST.
쐌 If SRT of EVAP system is not set yet, go to the following step.
쐌 If SRT of EVAP system is set, the result will be OK.
5) Turn ignition switch “OFF” and wait at least 5 seconds.
6) Start engine.
It is not necessary to cool engine down before driving.
7) Drive vehicle again according to the “Driving Pattern”, EC-74.
8) Stop vehicle.
9) Select “MODE 3” with GST.
쐌 If P0455 is displayed on the screen, go to “Diagnostic
Procedure”, EC-402.
쐌 If P0440 is displayed on the screen, go to “Diagnostic
Procedure”, EC-356.
쐌 If P1440 is displayed on the screen, go to “Diagnostic
Procedure”, EC-474.
쐌 If P1447 is displayed on the screen, go to “Diagnostic
Procedure”, EC-511.
쐌 If P0440, P0455, P1440 and P1447 are not displayed on the
screen, go to the following step.
10) Select “MODE 1” with GST.
쐌 If SRT of EVAP system is set, the result will be OK.
쐌 If SRT of EVAP system is not set, go to step 6.
SEF915U
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Replace with genuine NISSAN fuel filler cap.
EC-402
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) KA24DE
Diagnostic Procedure (Cont’d)
MT
AT
TF
PD
SEF427N
AX
SU
BR
ST
SEF943S
Pressure:
16.0 - 20.0 kPa (0.163 - 0.204 kg/cm2, 2.32 - 2.90 psi) RS
Vacuum:
−6.0 to −3.5 kPa (−0.061 to −0.036 kg/cm2, −0.87 to −0.51 psi)
CAUTION: BT
Use only a genuine fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the MIL may come on.
OK or NG
HA
OK 䊳 GO TO 5.
NG 䊳 Replace fuel filler cap with a genuine one.
SC
EL
IDX
EC-403
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) KA24DE
Diagnostic Procedure (Cont’d)
SEF339V
SEF916U
NOTE:
Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
Models with CONSULT-II 䊳 GO TO 9.
Models without CON- 䊳 GO TO 10.
SULT-II
EC-404
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
PEF658U
3. Touch “START” and apply pressure into the EVAP line until the pressure indicator reaches the middle of the bar graph. FE
NOTE:
쐌 Never use compressed air or a high pressure pump.
쐌 Do not exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in the system.
CL
MT
AT
TF
PEF917U
PD
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-37.
AX
SU
BR
ST
SEF200U
OK or NG RS
OK 䊳 GO TO 11.
NG 䊳 Repair or replace. BT
HA
SC
EL
IDX
EC-405
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) KA24DE
Diagnostic Procedure (Cont’d)
SEF503V
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove
pump and EVAP service port adapter.
NOTE:
쐌 Never use compressed air or a high pressure pump.
쐌 Do not exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in the system.
5. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-37.
SEF200U
OK or NG
OK 䊳 GO TO 12.
NG 䊳 Repair or replace.
EC-406
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) KA24DE
Diagnostic Procedure (Cont’d)
LC
FE
SEF595Y
OK or NG CL
OK 䊳 GO TO 14.
NG 䊳 GO TO 13. MT
BT
HA
SC
EL
IDX
EC-407
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) KA24DE
Diagnostic Procedure (Cont’d)
SEF801Y
If OK, inspection end. If NG, go to following step.
3. Check air passage continuity.
SEF660U
MTBL0241
OK or NG
OK 䊳 GO TO 16.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EC-408
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF661U
FE
CL
MTBL0242
MT
AT
TF
PD
SEF339V
OK or NG AX
OK 䊳 GO TO 16.
NG 䊳 Replace EVAP canister purge volume control solenoid valve. SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-409
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) KA24DE
Diagnostic Procedure (Cont’d)
SEF710Z
MTBL0234
AFE095
OK or NG
OK 䊳 GO TO 17.
NG 䊳 Replace fuel tank temperature sensor, FE-4.
EC-410
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF341V
2. Remove hose from EVAP control system pressure sensor.
3. Turn ignition switch ON.
4. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
5. Check input voltage between ECM terminal 62 and ground. FE
CL
MT
AT
SEF894U TF
PD
MTBL0246
AX
CAUTION:
쐌 Always calibrate the vacuum pump gauge when using it.
쐌 Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure. SU
CAUTION:
쐌 Never apply force to the air hole protector of the sensor if equipped.
BR
ST
RS
BT
SEF799W
쐌 Discard and EVAP control system pressure sensor which has been dropped from a height of more than 0.5 m HA
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
OK or NG SC
OK 䊳 GO TO 18.
NG 䊳 Replace EVAP control system pressure sensor.
EL
IDX
EC-411
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) KA24DE
Diagnostic Procedure (Cont’d)
EC-412
DTC P0460 FUEL LEVEL SENSOR FUNCTION (SLOSH) KA24DE
Component Description
SEF800Z LC
On Board Diagnostic Logic NGEC1013
When the vehicle is parked, naturally the fuel level in the fuel tank
is stable. It means that output signal of the fuel level sensor does
not change. If ECM senses sloshing signal from the sensor, fuel
level sensor malfunction is detected. FE
Malfunction is detected when even though the vehicle is parked, a
signal being varied is sent from the fuel level sensor to ECM.
CL
MT
Possible Cause NGEC1014
쐌 Fuel level sensor circuit AT
(The fuel level sensor circuit is open or shorted.)
쐌 Fuel level sensor
TF
PD
AX
SC
EL
IDX
EC-413
DTC P0460 FUEL LEVEL SENSOR FUNCTION (SLOSH) KA24DE
Wiring Diagram
LEC490
EC-414
DTC P0460 FUEL LEVEL SENSOR FUNCTION (SLOSH) KA24DE
Diagnostic Procedure
EM
LC
FE
SEF702ZA
OK or NG
CL
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
MT
2 DETECT MALFUNCTIONING PART
Check the following. AT
쐌 Harness connectors M67, B101
쐌 Harness for open or short between combination meter and fuel level sensor until and fuel pump
TF
䊳 Repair or replace harness or connectors.
3 CHECK FUEL LEVEL SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
PD
1. Turn ignition switch “OFF”.
2. Check harness continuity between fuel level sensor unit terminal 4 and body ground. Refer to Wiring Diagram. AX
Continuity should exist.
3. Also check harness for short to power.
OK or NG SU
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to power in harness or connectors. BR
4 CHECK FUEL LEVEL SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT ST
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 46 and fuel level sensor unit terminal 2, ECM terminal 66 and fuel
level sensor unit terminal 4. Refer to Wiring Diagram. RS
Continuity should exist.
3. Also check harness for short to power.
BT
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
HA
SC
EL
IDX
EC-415
DTC P0460 FUEL LEVEL SENSOR FUNCTION (SLOSH) KA24DE
Diagnostic Procedure (Cont’d)
EC-416
DTC P0461 FUEL LEVEL SENSOR FUNCTION KA24DE
Component Description
SEF800Z LC
On Board Diagnostic Logic NGEC1019
Driving long distances naturally affect fuel gauge level.
This diagnosis detects the fuel gauge malfunction of the gauge not
moving even after a long distance has been driven.
Malfunction is detected when the output signal of the fuel level FE
sensor does not change within the specified range even though the
vehicle has been driven a long distance.
CL
MT
Possible Cause NGEC1020
쐌 Harness or connectors AT
(The level sensor circuit is open or shorted.)
쐌 Fuel level sensor
TF
PD
AX
EC-418
DTC P0464 FUEL LEVEL SENSOR CIRCUIT KA24DE
Component Description
SEF800Z LC
On Board Diagnostic Logic NGEC1023
ECM receives two signals from the fuel level sensor circuit.
One is fuel level sensor power supply circuit, and the other is fuel
level sensor ground circuit.
This diagnosis indicates the former, to detect open or short circuit FE
malfunction.
Malfunction is detected when an excessively low or high voltage is
sent from the sensor is sent to ECM. CL
MT
Possible Cause NGEC1024
쐌 Fuel level sensor circuit AT
(The fuel level sensor circuit is open or shorted.)
쐌 Fuel level sensor
TF
PD
AX
LEC491
EC-420
DTC P0464 FUEL LEVEL SENSOR CIRCUIT KA24DE
Diagnostic Procedure
LC
FE
SEF704ZA
OK or NG CL
OK 䊳 GO TO 3.
NG 䊳 GO TO 2. MT
ST
4 CHECK FUEL LEVEL SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 46 and fuel level sensor unit terminal 2. Refer to Wiring Diagram. RS
Continuity should exist.
3. Also check harness for short to power.
BT
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
HA
SC
EL
IDX
EC-421
DTC P0464 FUEL LEVEL SENSOR CIRCUIT KA24DE
Diagnostic Procedure (Cont’d)
EC-422
DTC P0500 VEHICLE SPEED SENSOR (VSS) KA24DE
Component Description
EM
SEF505U LC
ECM Terminals and Reference Value NGEC0273
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground. FE
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage) CL
COLOR
NO.
1 - 4V
MT
[Engine is running]
쐌 Lift up the vehicle AT
29 G/B Vehicle speed sensor
쐌 In 2nd gear position
쐌 Vehicle speed is 40 km/h (25 MPH)
SEF003W
TF
PD
On Board Diagnosis Logic NGEC0274
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
AX
P0500 쐌 The almost 0 km/h (0 MPH) signal from vehicle speed 쐌 Harness or connector
sensor is sent to ECM even when vehicle is being driven. (The vehicle speed sensor circuit is open or
shorted.) SU
쐌 Vehicle speed sensor
BR
ST
RS
No Tools
1) Lift up drive wheels.
2) Start engine.
3) Read the voltage signal between ECM terminal 29 (Vehicle
speed sensor signal) and ground with oscilloscope.
4) Verify that the oscilloscope screen shows the signal wave as
shown at “ECM Terminals and Reference Value”, EC-423.
5) If NG, go to “Diagnostic Procedure”, EC-426.
MEC254C
EC-424
DTC P0500 VEHICLE SPEED SENSOR (VSS) KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC486 EL
IDX
EC-425
DTC P0500 VEHICLE SPEED SENSOR (VSS) KA24DE
Diagnostic Procedure
SEF200V
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
EC-426
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY
AIR CONTROL (AAC) VALVE KA24DE
Description
Description NGEC0279
SYSTEM DESCRIPTION NGEC0279S01
GI
ECM func-
Sensor Input Signal to ECM Actuator
tion
MA
Camshaft position sensor Engine speed
BR
ST
RS
EL
SEF040E
IDX
EC-427
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY
AIR CONTROL (AAC) VALVE KA24DE
CONSULT-II Reference Value in Data Monitor Mode
10.5 - 11.5V
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
SEF015W
[Engine is running]
쐌 Warm-up condition
쐌 Engine speed is 2,000 rpm
SEF016W
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0505 A) The IACV-AAC valve does not operate properly. 쐌 Harness or connectors
(The IACV-AAC valve circuit is open.)
쐌 IACV-AAC valve
EC-428
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY
AIR CONTROL (AAC) VALVE KA24DE
DTC Confirmation Procedure
LC
PROCEDURE FOR MALFUNCTION A NGEC0283S01
TESTING CONDITION:
Before performing the following procedure, confirm battery
voltage is more than 10.5V with ignition switch ON.
With CONSULT-II FE
1) Turn ignition switch ON.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine and run it at idle at least 2 seconds. CL
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-431.
SEF058Y
MT
With GST
Follow the procedure “With CONSULT-II”.
AT
TF
PD
AX
SC
EL
IDX
EC-429
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY
AIR CONTROL (AAC) VALVE KA24DE
Wiring Diagram
AEC001B
EC-430
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY
AIR CONTROL (AAC) VALVE KA24DE
Diagnostic Procedure
EM
LC
SEF342V
3. Turn ignition switch ON. FE
4. Check voltage between terminal 2 and ground with CONSULT-II or tester.
CL
MT
AT
SEF247W
Voltage: Battery voltage TF
OK or NG
OK 䊳 GO TO 3. PD
NG 䊳 GO TO 2.
AX
2 DETECT MALFUNCTIONING PART
Check the following. SU
쐌 Harness connectors M58, F28
쐌 10A fuse
쐌 Harness for open or short between IACV-AAC valve harness connector and 10A fuse
BR
䊳 Repair harness or connectors.
ST
RS
BT
HA
SC
EL
IDX
EC-431
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY
AIR CONTROL (AAC) VALVE KA24DE
Diagnostic Procedure (Cont’d)
SEF248W
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
SEF249W
Resistance: Approximately 10 Ω [at 25°C (77°F)]
쐌 Check plunger for seizing or sticking.
쐌 Check for broken spring.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Replace IACV-AAC valve.
EC-432
DTC P0510 CLOSED THROTTLE POSITION SWITCH KA24DE
Component Description
SEF505V LC
ECM Terminals and Reference Value NGEC0288
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground. FE
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage) CL
COLOR
NO.
TF
PD
AX
P0510 쐌 Battery voltage from the closed throttle position switch is 쐌 Harness or connectors BR
sent to ECM with the throttle valve opened. (The closed throttle position switch circuit is
shorted.)
쐌 Closed throttle position switch ST
쐌 Throttle position sensor
RS
BT
HA
SC
EL
IDX
EC-433
DTC P0510 CLOSED THROTTLE POSITION SWITCH KA24DE
DTC Confirmation Procedure
At idle ON
EC-434
DTC P0510 CLOSED THROTTLE POSITION SWITCH KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC002B EL
IDX
EC-435
DTC P0510 CLOSED THROTTLE POSITION SWITCH KA24DE
Diagnostic Procedure
SEF158S
3. Turn ignition switch ON.
4. Check voltage between terminal 5 and engine ground with CONSULT-II or tester.
SEF250W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
EC-436
DTC P0510 CLOSED THROTTLE POSITION SWITCH KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
AEC571A
Continuity should exist. FE
4. Also check harness for short to ground and short to power.
OK or NG
CL
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
MT
4 DETECT MALFUNCTIONING PART
Check the harness for open or short between throttle position switch and ECM. AT
䊳 Repair open circuit or short to ground or short to power in harness or connectors.
TF
5 ADJUST THROTTLE POSITION SWITCH IDLE POSITION
1. Check the following items. Refer to “Basic Inspection”, EC-104. PD
AX
SU
MTBL0328
BR
䊳 GO TO 6. ST
RS
BT
HA
SC
EL
IDX
EC-437
DTC P0510 CLOSED THROTTLE POSITION SWITCH KA24DE
Diagnostic Procedure (Cont’d)
SEF721Z
NOTE:
Measurement must be made with closed throttle position switch installed in vehicle.
If NG, adjust closed throttle position switch. Refer to “Basic Inspection”, EC-104.
5. If it is impossible to adjust closed throttle position switch in “Basic Inspection”, replace closed throttle position switch.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect throttle position switch harness connector.
4. Check continuity between terminals 5 and 6 under the following conditions.
SEF159S
MTBL0299
NOTE:
Continuity measurement must be made with closed throttle position switch installed in vehicle.
If NG, adjust closed throttle position switch. Refer to “Basic Inspection”, EC-104.
5. If it is impossible to adjust closed throttle position switch in “Basic Inspection”, replace closed throttle position switch.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace throttle position switch.
EC-438
DTC P0510 CLOSED THROTTLE POSITION SWITCH KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
FE
SEF198Y
NOTE:
Voltage measurement must be made with throttle position sensor installed in vehicle.
If NG, adjust closed throttle position switch. Refer to “Basic Inspection”, EC-104.
CL
5. If it is impossible to adjust closed throttle position switch in “Basic Inspection”, replace throttle position sensor.
Without CONSULT-II MT
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and turn ignition switch ON.
3. Check voltage between ECM terminal 23 (Throttle position sensor signal) and ground under the following conditions. AT
TF
PD
AX
SEF767W
SU
BR
ST
MTBL0329
NOTE:
Voltage measurement must be made with throttle position sensor installed in vehicle. RS
If NG, adjust closed throttle position switch. Refer to “Basic Inspection”, EC-104.
4. If it is impossible to adjust closed throttle position switch in “Basic Inspection”, replace throttle position sensor.
OK or NG
BT
OK 䊳 GO TO 8.
NG 䊳 Replace throttle position sensor. HA
IDX
EC-439
DTC P0605 ECM KA24DE
Component Description
SEC220B
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
EC-440
DTC P0605 ECM KA24DE
Diagnostic Procedure
1 INSPECTION START GI
With CONSULT-II
1. Turn ignition switch ON.
2. Select “SELF DIAG RESULTS” mode with CONSULT-II. MA
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See previous page. EM
5. Is the 1st trip DTC P0605 displayed again?
With GST
1. Turn ignition switch ON.
LC
2. Select MODE 4 with GST.
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See previous page.
5. Is the 1st trip DTC P0605 displayed again?
FE
Yes or No
Yes 䊳 Replace ECM.
CL
No 䊳 INSPECTION END
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-441
DTC P1126 THERMOSTAT FUNCTION KA24DE
On Board Diagnosis Logic
EC-442
DTC P1126 THERMOSTAT FUNCTION KA24DE
Diagnostic Procedure
EM
LC
FE
CL
MT
SEF304X AT
OK or NG
OK 䊳 INSPECTION END TF
NG 䊳 Replace engine coolant temperature sensor.
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-443
DTC P1148 CLOSED LOOP CONTROL KA24DE
On Board Diagnosis Logic
P1148 쐌 The closed loop control function does not operate even 쐌 The heated oxygen sensor 1 (front) circuit is
when vehicle is driving in the specified condition. open or shorted.
쐌 Heated oxygen sensor 1 (front)
쐌 Heated oxygen sensor 1 heater (front)
EC-444
DTC P1148 CLOSED LOOP CONTROL KA24DE
Overall Function Check
FE
CL
MT
Diagnostic Procedure NGEC0310
Refer to “Diagnostic Procedure” for DTC P0133, EC-218. AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-445
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) KA24DE
Component Description
SEF335V
[Engine is running]
43 B/W Sensors’ ground 쐌 Warm-up condition Approximately 0V
쐌 Idle speed
Approx. 0V
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
Crankshaft position
53 L Approx. 0V
sensor (OBD)
[Engine is running]
쐌 Engine speed is 2,000 rpm
EC-446
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) KA24DE
On Board Diagnosis Logic
DTC No. Malfunction is detected when ... Check Items (Possible Cause) GI
P1336 쐌 A chipping of the flywheel or drive plate gear tooth (cog) 쐌 Harness or connectors
is detected by the ECM. 쐌 Crankshaft position sensor (OBD)
쐌 Drive plate/Flywheel MA
EM
LC
DTC Confirmation Procedure NGEC0330
NOTE:
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. FE
With CONSULT-II
1) Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II. CL
2) Start engine and run it for at least 2 minutes at idle speed.
3) If 1st trip DTC is detected, go to “Diagnostic Procedure”, MT
SEF058Y
EC-449.
With GST
Follow the procedure “With CONSULT-II”. AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-447
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) KA24DE
Wiring Diagram
AEC993A
EC-448
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) KA24DE
Diagnostic Procedure
FE
CL
SEF335V
2. Check continuity between ECM terminal 47 and terminal 2.
MT
AT
TF
PD
SEF175V
AX
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG SU
OK 䊳 GO TO 4.
NG 䊳 GO TO 3. BR
HA
SC
EL
IDX
EC-449
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) KA24DE
Diagnostic Procedure (Cont’d)
SEF552V
Continuity should exist
4. Also check harness for short to power.
5. Then reconnect harness connectors.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 7.
EC-450
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF960N FE
5. Check resistance as shown in the figure.
CL
MT
AT
TF
SEF231W
Resistance: Approximately 512 - 632Ω [at 20°C (68°F)]
PD
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace crankshaft position sensor (OBD).
AX
HA
SC
EL
IDX
EC-451
DTC P1400 EGRC-SOLENOID VALVE KA24DE
Component Description
SEF240PD
[Engine is running]
쐌 Warm-up condition 0 - 1V
쐌 Idle speed
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P1400 쐌 The improper voltage signal is sent to ECM through 쐌 Harness or connectors
EGRC-solenoid valve. (The EGRC-solenoid valve circuit is open or
shorted.)
쐌 EGRC-solenoid valve
EC-452
DTC P1400 EGRC-SOLENOID VALVE KA24DE
DTC Confirmation Procedure
BR
ST
RS
BT
HA
SC
EL
IDX
EC-453
DTC P1400 EGRC-SOLENOID VALVE KA24DE
Wiring Diagram
LEC487
EC-454
DTC P1400 EGRC-SOLENOID VALVE KA24DE
Diagnostic Procedure
EM
LC
SEF716Z FE
Without CONSULT-II
1. Start engine and rev engine up to 3,000 rpm quickly.
CL
2. When disconnecting and reconnecting the EGRC-solenoid valve harness connector, make sure that the EGRC-solenoid
valve makes operating sound. (The DTC or the 1st trip DTC for the EGRC-solenoid valve will be displayed, however,
ignore it.)
MT
OK or NG
OK (With CONSULT-II) 䊳 GO TO 5. AT
OK (Without CONSULT- 䊳 GO TO 6.
II) TF
NG 䊳 GO TO 2.
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-455
DTC P1400 EGRC-SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
SEF336V
3. Turn ignition switch ON.
4. Check voltage between terminal 2 and ground with CONSULT-II or tester.
SEF192V
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 3.
EC-456
DTC P1400 EGRC-SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF243V
Continuity should exist. FE
4. Also check harness for short to ground and short to power.
OK or NG
CL
OK (With CONSULT-II) 䊳 GO TO 6.
OK (Without CONSULT- 䊳 GO TO 7.
II) MT
NG 䊳 GO TO 5.
AT
5 DETECT MALFUNCTIONING PART
Check the harness for open or short between EGRC-solenoid valve and ECM. TF
䊳 Repair open circuit or short to ground or short to power in harness or connectors.
PD
6 CHECK EGRC-SOLENOID VALVE
With CONSULT-II
Check air passage continuity. AX
Perform “EGRC SOLENOID VALVE” in “ACTIVE TEST” mode.
SU
BR
ST
RS
SEF717Z
OK or NG BT
OK 䊳 GO TO 8.
NG 䊳 Replace EGRC-solenoid valve.
HA
SC
EL
IDX
EC-457
DTC P1400 EGRC-SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
AEC919
MTBL0283
If NG or operation takes more than 1 second, replace solenoid valve.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace EGRC-solenoid valve.
EC-458
DTC P1401 EGR TEMPERATURE SENSOR KA24DE
Component Description
AT
TF
PD
AX
SEF068XB
P1401 A) An excessively low voltage from the EGR tempera- 쐌 Harness or connectors BR
ture sensor is sent to ECM even when engine cool- (The EGR temperature sensor circuit is shorted.)
ant temperature is low. 쐌 EGR temperature sensor
쐌 Malfunction of EGR function, EGRC-BPT valve ST
or EGRC-solenoid valve
HA
SC
EL
IDX
EC-459
DTC P1401 EGR TEMPERATURE SENSOR KA24DE
DTC Confirmation Procedure
SEF174Y
With CONSULT-II
1) Turn ignition switch ON.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Verify that engine coolant temperature is less than 50°C
(122°F).
If the engine coolant temperature is above the range, cool
the engine down.
4) Start engine and let it idle for at least 8 seconds.
5) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-463.
With GST
쐌 Follow the procedure “With CONSULT-II”.
SEF347Q
EC-460
DTC P1401 EGR TEMPERATURE SENSOR KA24DE
DTC Confirmation Procedure (Cont’d)
10) Maintain the following conditions for at least 5 consecutive
seconds.
ENG SPEED 2,000 - 2,800 rpm
GI
VHCL SPEED SE 10 km/h (6 MPH) or more
MA
B/FUEL SCHDL 7 - 10.5 msec
FE
CL
MT
Overall Function Check NGEC0345
Use this procedure to check the overall function of the EGR tem- AT
perature sensor. During this check, a 1st trip DTC might not be
confirmed.
TF
PROCEDURE FOR MALFUNCTION B NGEC0345S01
Without CONSULT-II
1) Start engine and warm it up to normal operating temperature. PD
2) Run engine at idle for at least 2 minutes.
3) Confirm that EGR valve is not lifting. If NG, perform trouble AX
SEF360Q diagnosis for DTC P1402. Refer to EC-466.
4) Check voltage between ECM terminal 63 (EGR temperature
sensor signal) and ground at about 1,500 rpm with EGR valve SU
lifted up to the full position by hand.
Voltage should decrease to less than 1.0V.
5) If NG, go to “Diagnostic Procedure”, EC-463. BR
If OK, perform trouble diagnoses for DTC P0400 and P1400.
Refer to EC-327, 452.
ST
RS
SEF362Q
BT
HA
SC
EL
IDX
EC-461
DTC P1401 EGR TEMPERATURE SENSOR KA24DE
Wiring Diagram
AEC006B
EC-462
DTC P1401 EGR TEMPERATURE SENSOR KA24DE
Diagnostic Procedure
EM
LC
SEF345V
3. Turn ignition switch ON. FE
4. Check voltage between terminal 1 and ground with CONSULT-II or tester.
CL
MT
AT
SEF263W
Voltage: Approximately 5V TF
OK or NG
OK 䊳 GO TO 2. PD
NG 䊳 Repair harness or connectors.
AX
2 CHECK GROUND CIRCUIT
1. Turn ignition switch OFF. SU
2. Check harness continuity between EGR temperature sensor terminal 2 and engine ground. Refer to the wiring diagram.
BR
ST
RS
SEF264W
Continuity should exist. BT
3. Also check harness for short to power.
OK or NG
HA
OK 䊳 GO TO 4.
NG 䊳 GO TO 3.
SC
3 DETECT MALFUNCTIONING PART
Check the harness for open or short between EGR temperature sensor and ECM. EL
䊳 Repair open circuit or short to ground or short to power in harness or connector.
IDX
EC-463
DTC P1401 EGR TEMPERATURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
SEF643Q
<Reference data>
MTBL0549
SEF068XB
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Replace EGR temperature sensor.
EC-464
DTC P1402 EGR FUNCTION (OPEN) KA24DE
Description
Description NGEC0349
SYSTEM DESCRIPTION NGEC0349S01
GI
ECM func-
Sensor Input Signal to ECM Actuator
tion
MA
Camshaft position sensor Engine speed
This system cuts and controls vacuum applied to the EGR valve to
suit engine operating conditions. This cut-and-control operation is
accomplished through the ECM and the EGRC-solenoid valve.
When the ECM detects any of the following conditions, current FE
through the solenoid valve is cut. This causes the vacuum to be
cut. The EGR valve remains closed.
쐌 Low engine coolant temperature CL
쐌 Engine starting
쐌 High-speed engine operation MT
쐌 Engine idling
쐌 Excessively high engine coolant temperature
쐌 Mass air flow sensor malfunction AT
TF
PD
AX
SEF641Q SU
BR
ST
RS
EL
SEF783K
IDX
EC-465
DTC P1402 EGR FUNCTION (OPEN) KA24DE
Description (Cont’d)
EGRC-solenoid Valve NGEC0349S0202
The EGRC-solenoid valve responds to signals from the ECM.
When the ECM sends an ON (ground) signal, the coil in the sole-
noid valve is energized. The vacuum signal passes through the
solenoid valve. A plunger will then move to cut the vacuum signal
(from the throttle body to the EGR valve).
When the ECM sends an OFF signal, a plunger will then move to
cut the vacuum signal from the throttle body to the EGR valve.
SEF240PD
SEF073P
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P1402 쐌 EGR flow is detected under conditions that do not call for 쐌 EGRC-solenoid valve
EGR. 쐌 EGR valve leaking or stuck open
쐌 EGR temperature sensor
쐌 EGRC-BPT valve
SEF202Y
EC-466
DTC P1402 EGR FUNCTION (OPEN) KA24DE
DTC Confirmation Procedure (Cont’d)
With CONSULT-II
1) Turn ignition switch OFF and wait at least 5 seconds, then turn
ignition switch ON. GI
2) Select “EGR SYSTEM P1402” of “EGR SYSTEM” in “DTC
WORK SUPPORT” mode with CONSULT-II.
3) Touch “START”. Follow instruction of CONSULT-II. MA
4) Start engine and let it idle until “TESTING” on CONSULT-II
screen is turned to “COMPLETED”. (It will take 60 seconds or EM
more.)
If “TESTING” is not displayed after 5 minutes, turn ignition
SEF203Y “OFF” and cool the engine coolant temperature to the LC
range of −10 to 40°C (14 to 104°F). Retry from step 1.
5) Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to “Diagnostic
Procedure”, EC-469.
With GST
1) Turn ignition switch ON and select “MODE 1” with GST. FE
2) Check that engine coolant temperature is within the range of
−10 to 35°C (14 to 95°F). CL
3) Check that voltage between ECM terminal 63 (EGR tempera-
ture sensor signal) and ground is less than 4.8V.
SEF204Y 4) Start engine and let it idle for at least 60 seconds. MT
5) Stop engine.
6) Perform from step 1 to 4.
AT
7) Select “MODE 3” with GST.
8) If DTC is detected, go to “Diagnostic Procedure”, EC-469.
TF
PD
AX
SEF236Y
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-467
DTC P1402 EGR FUNCTION (OPEN) KA24DE
Wiring Diagram
AEC995A
EC-468
DTC P1402 EGR FUNCTION (OPEN) KA24DE
Diagnostic Procedure
EM
LC
SEF109L
FE
OK or NG
OK (With CONSULT-II) 䊳 GO TO 2.
CL
OK (Without CONSULT- 䊳 GO TO 3.
II)
NG 䊳 Repair or replace vacuum hose. MT
PD
AX
SU
SEF716Z BR
Clicking noise should be heard.
OK or NG ST
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
RS
3 CHECK EGRC-SOLENOID VALVE CIRCUIT
BT
Without CONSULT-II
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. HA
3. Turn ignition switch ON.
4. Check operating sound of the solenoid valve when disconnecting and reconnecting EGRC-solenoid valve harness con-
nector. (The DTC or the 1st trip DTC for the EGRC-solenoid valve will be displayed, however, ignore it.)
SC
OK or NG
OK 䊳 GO TO 6.
EL
NG 䊳 GO TO 4.
IDX
EC-469
DTC P1402 EGR FUNCTION (OPEN) KA24DE
Diagnostic Procedure (Cont’d)
SEF717Z
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace EGRC-solenoid valve.
EC-470
DTC P1402 EGR FUNCTION (OPEN) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC919
FE
CL
MTBL0283
If NG or operation takes more than 1 second, replace solenoid valve.
MT
OK or NG
OK 䊳 GO TO 7. AT
NG 䊳 Replace EGRC-solenoid valve.
TF
7 CHECK EGR VALVE
쐌 Apply vacuum to EGR vacuum port with a hand vacuum pump. PD
AX
SU
BR
MEF137D ST
EGR valve spring should lift.
쐌 Check for sticking.
OK or NG RS
OK 䊳 GO TO 8.
NG 䊳 Replace EGR valve. BT
HA
SC
EL
IDX
EC-471
DTC P1402 EGR FUNCTION (OPEN) KA24DE
Diagnostic Procedure (Cont’d)
SEF083P
3. If a leakage is noted, replace the valve.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace EGRC-BPT valve.
EC-472
DTC P1402 EGR FUNCTION (OPEN) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF643Q
<Reference data>
FE
CL
MTBL0549
MT
AT
TF
PD
AX
SU
BR
ST
SEF068XB
OK or NG
RS
OK 䊳 GO TO 10.
NG 䊳 Replace EGR temperature sensor. BT
EL
IDX
EC-473
DTC P1440 EVAP CONTROL SYSTEM (SMALL LEAK)
(POSITIVE PRESSURE) KA24DE
On Board Diagnosis Logic
SEF865Z
EC-474
DTC P1440 EVAP CONTROL SYSTEM (SMALL LEAK)
(POSITIVE PRESSURE) KA24DE
Possible Cause (Cont’d)
쐌 EVAP purge line rubber tube bent
쐌 Blocked or bent rubber tube to EVAP control system pressure
sensor GI
쐌 Loose or disconnected rubber tube
쐌 EVAP canister vent control valve and the circuit
MA
쐌 EVAP canister purge volume control solenoid valve
쐌 Fuel tank temperature sensor
쐌 O-ring of EVAP canister vent control valve is missing or dam- EM
aged
쐌 Water separator
쐌 EVAP canister is saturated with water LC
쐌 Fuel level sensor and the circuit
쐌 EVAP control system pressure sensor
쐌 Refueling control valve
쐌 ORVR system leaks
쐌 Foreign matter caught in EVAP canister purge volume control FE
solenoid valve
CL
MT
DTC Confirmation Procedure NGEC1046
Refer to “P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) AT
(NEGATIVE PRESSURE)”, EC-477.
TF
PD
AX
ST
RS
BT
HA
SC
EL
IDX
EC-475
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
On Board Diagnosis Logic
SEF865Z
EC-476
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Possible Cause (Cont’d)
쐌 EVAP purge line rubber tube bent.
쐌 Blocked or bent rubber tube to EVAP control system pressure
sensor GI
쐌 Loose or disconnected rubber tube
쐌 EVAP canister vent control valve and the circuit
MA
쐌 EVAP canister purge volume control solenoid valve
쐌 Absolute pressure sensor
쐌 Fuel tank temperature sensor EM
쐌 O-ring of EVAP canister vent control valve is missing or dam-
aged.
쐌 Water separator LC
쐌 EVAP canister is saturated with water.
쐌 Fuel level sensor and the circuit
쐌 EVAP control system pressure sensor
쐌 Refueling control valve
쐌 ORVR system leaks FE
쐌 Fuel level sensor and the circuit
CL
MT
DTC Confirmation Procedure NGEC1034
CAUTION: AT
Never remove fuel filler cap during the DTC confirmation pro-
cedure.
NOTE:
TF
쐌 If DTC P1441 is displayed with P0440, perform TROUBLE
DIAGNOSIS FOR DTC P1441 first. PD
쐌 If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PRO-
CEDURE” has been previously conducted, always turn
ignition switch “OFF” and wait at least 5 seconds before AX
SEF881X conducting the next test.
쐌 After repair, make sure that the hoses and clips are
installed properly. SU
TESTING CONDITION:
쐌 Open engine hood before conducting following proce- BR
dure.
쐌 If any of following condition is met just before the DTC
confirmation procedure, leave the vehicle for more than 1 ST
hour.
a) Fuel filler cap is removed.
b) Refilled or drained the fuel. RS
SEF882X c) EVAP component parts is/are removed.
쐌 Before performing the following procedure, confirm that BT
battery voltage is more than 11V at idle.
With CONSULT-II
1) Turn ignition switch “ON” and select “DATA MONITOR” mode HA
with CONSULT-II.
2) Make sure the following conditions are met.
FUEL LEVEL SE: 1.08 - 0.2V SC
COOLAN TEMP/S: 0 - 32°C (32 - 90°F)
FUEL T/TMP SE: 0 - 32°C (32 - 90°F)
INT A/TEMP SE: More than 0°C (32°F) EL
SEF883X
If NG, turn ignition switch “OFF” and leave the vehicle in a cool
IDX
EC-477
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
DTC Confirmation Procedure (Cont’d)
place (soak the vehicle) or refilling/draining fuel until the out-
put voltage condition of the “FUEL LEVEL SE” meets within the
range above and leave the vehicle for more than 1 hour. Then
start from step 1).
3) Turn ignition switch “OFF” and wait at least 5 seconds.
4) Turn ignition switch “ON”.
5) Select “EVAP VERY/SML LEAK P1441” of “EVAPORATIVE
SYSTEM” in “DTC WORK SUPPORT” mode with CONSULT-
II.
Follow the instruction displayed.
6) Make sure that “OK” is displayed.
If “NG” is displayed, refer to “Diagnostic Procedure”, EC-479.
NOTE:
쐌 If the engine speed cannot be maintained within the range
displayed on CONSULT-II screen, go to “Basic
inspection”, EC-104.
쐌 Make sure that EVAP hoses are connected to EVAP canis-
ter purge volume control solenoid valve properly.
OVERALL FUNCTION CHECK NGEC1034S01
With GST
Use this procedure to check the overall function of the EVAP very
small leak function. During this check, a 1st trip DTC might not be
confirmed.
CAUTION:
쐌 Never use compressed air, doing so may damage the
EVAP system.
쐌 Do not start engine.
쐌 Do not exceeded 4.12 kPa (0.042 kg/cm2, 0.6 psi).
1) Attach the EVAP service port adapter securely to the EVAP
service port.
2) Set the pressure pump and a hose.
3) Also set a vacuum gauge via 3-way connector and a hose.
4) Turn ignition switch “ON”.
SEF462UA
5) Connect GST and select mode 8.
6) Using mode 8 control the EVAP canister vent control valve
(close) and vacuum cut valve bypass valve (open).
7) Apply pressure and make sure the following conditions are
satisfied.
Pressure to be applied: 2.7 kPa (20 mmHg, 0.79 inHg)
Time to be waited after the pressure drawn in to the EVAP
system and the pressure to be dropped: 60 seconds and
the pressure should not be dropped more than 0.4 kPa (3
mmHg, 0.12 inHg)
If NG, go to diagnostic procedure, EC-479.
EC-478
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Diagnostic Procedure
NOTE:
For more information, refer to GST instruction manual.
GI
MA
EM
LC
Diagnostic Procedure NGEC1035
CL
MT
AT
SEF915U
OK or NG
TF
OK 䊳 GO TO 2.
NG 䊳 Replace with genuine NISSAN fuel filler cap.
PD
2 CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise. AX
OK or NG
OK 䊳 GO TO 3. SU
NG 䊳 쐌 Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
쐌 Retighten until ratcheting sound is heard. BR
HA
SC
EL
IDX
EC-479
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Diagnostic Procedure (Cont’d)
SEF427N
SEF943S
Pressure:
15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2, 2.22 - 2.90 psi)
Vacuum:
−6.0 to −3.3 kPa (−0.061 to −0.034 kg/cm2, −0.87 to −0.48 psi)
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the MIL may come on.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Replace fuel filler cap with a genuine one.
EC-480
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF339V
FE
CL
MT
SEF916U
NOTE:
AT
Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
Models with CONSULT-II 䊳 GO TO 6. TF
Models without CON- 䊳 GO TO 7.
SULT-II
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-481
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Diagnostic Procedure (Cont’d)
PEF917U
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-37.
SEF200U
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Repair or replace.
EC-482
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF503V
3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve will open. (Continue to apply 12V until the end of test.) FE
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove
pump and EVAP service port adapter.
NOTE: CL
쐌 Never use compressed air or a high pressure pump.
쐌 Do not exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in the system.
5. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details. MT
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-37.
AT
TF
PD
AX
SEF200U
OK or NG SU
OK 䊳 GO TO 8.
NG 䊳 Repair or replace. BR
ST
RS
BT
HA
SC
EL
IDX
EC-483
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Diagnostic Procedure (Cont’d)
SEF829T
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
쐌 Do not disassemble water separator.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace water separator.
SEF596U
Yes or No
Yes 䊳 GO TO 11.
No (With CONSULT-II) 䊳 GO TO 13.
No (Without CONSULT- 䊳 GO TO 14.
II)
EC-484
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Diagnostic Procedure (Cont’d)
TF
PD
AX
SEF984Y SU
OK or NG
OK 䊳 GO TO 16. BR
NG 䊳 GO TO 15.
ST
14 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
RS
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
BT
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
HA
OK or NG
OK 䊳 GO TO 17.
SC
NG 䊳 GO TO 15.
EL
IDX
EC-485
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Diagnostic Procedure (Cont’d)
SEF985Y
OK or NG
OK 䊳 GO TO 18.
NG 䊳 GO TO 17.
EC-486
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF339V
FE
CL
MT
SEF334X AT
Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control solenoid valve under the following conditions. TF
PD
AX
SU
SEF339V
BR
ST
RS
BT
SEF335X
HA
OK or NG
OK 䊳 GO TO 18.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
SC
EL
IDX
EC-487
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Diagnostic Procedure (Cont’d)
SEF710Z
MTBL0291
OK or NG
OK 䊳 GO TO 19.
NG 䊳 Replace fuel level sensor unit.
EC-488
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF799W
2. Remove hose from EVAP control system pressure sensor. FE
3. Turn ignition switch “ON”.
4. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
CAUTION: CL
쐌 Always calibrate the vacuum pump gauge when using it.
쐌 Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
5. Check input voltage between ECM terminal 62 and ground.
MT
AT
TF
PD
SEF705Z
CAUTION: AX
쐌 Discard and EVAP control system pressure sensor which has been dropped from a height of more than 0.5
m (19.7 in) onto a hard surface such as a concrete floor; use a new one.
SU
OK or NG
OK 䊳 GO TO 20.
BR
NG 䊳 Replace EVAP control system pressure sensor.
HA
21 CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
SC
䊳 GO TO 22.
EL
IDX
EC-489
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Diagnostic Procedure (Cont’d)
EC-490
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE KA24DE
Description
Description NGEC0359
SYSTEM DESCRIPTION NGEC0359S01
GI
ECM
Sensor Input Signal to ECM Actuator
function
MA
Camshaft position sensor Engine speed
AX
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a
NGEC0359S02 SU
ON/OFF duty to control the flow rate of fuel vapor from the EVAP
canister. The EVAP canister purge volume control solenoid valve BR
is moved by ON/OFF pulses from the ECM. The longer the ON
pulse, the greater the amount of fuel vapor that will flow through the
valve. ST
RS
SEF337U
IDX
EC-491
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE KA24DE
ECM Terminals and Reference Value
[Engine is running]
[Ignition switch “OFF”]
0 - 1V
쐌 For a few seconds after turning ignition switch
ECCS relay (Self-shut- “OFF”
4 LG/R
off)
[Ignition switch “OFF”]
BATTERY VOLTAGE
쐌 A few seconds passed after turning ignition
(11 - 14V)
switch “OFF”
BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
쐌 Idle speed
[Engine is running]
쐌 Engine speed is 2,000 rpm
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P1444 The canister purge flow is detected during the specified 쐌 EVAP control system pressure sensor
driving conditions, even when EVAP canister purge volume 쐌 EVAP canister purge volume control solenoid
control solenoid valve is completely closed. valve (The valve is stuck open.)
쐌 EVAP canister vent control valve
쐌 EVAP canister
쐌 Hoses
(Hoses are connected incorrectly or clogged.)
EC-492
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE KA24DE
DTC Confirmation Procedure
LC
With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
2) Turn ignition switch OFF and wait at least 5 seconds.
3) Turn ignition switch ON.
4) Select “DATA MONITOR” mode with CONSULT-II. FE
5) Check that TANK F/TEMP SE is 0°C (32°F) or more.
6) Select “PURG VOL C/V P1444” of “EVAPORATIVE SYSTEM”
in “DTC WORK SUPPORT” mode with CONSULT-II.
CL
7) Touch “START”.
PEF195V
8) Start engine and let it idle until “TESTING” on CONSULT-II MT
changes to “COMPLETED”. (It will take for at least 10 sec-
onds.)
If “TESTING” is not displayed after 5 minutes, retry from AT
step 2.
9) Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to “Diagnostic TF
Procedure”, EC-495.
With GST
Follow the procedure “With CONSULT-II”.
PD
AX
SEF205Y
SU
BR
ST
RS
SEF206Y
BT
HA
SC
EL
SEF237Y
IDX
EC-493
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE KA24DE
Wiring Diagram
AEC996A
EC-494
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE KA24DE
Diagnostic Procedure
EM
LC
SEF339V
3. Turn ignition switch ON. FE
4. Check voltage between terminal 2 and engine ground with CONSULT-II or tester.
Voltage: Battery voltage
CL
MT
AT
TF
SEF192V
OK or NG
PD
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
AX
RS
BT
HA
SC
EL
IDX
EC-495
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
SEF193V
If OK, check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-496
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF341V
2. Remove hose from EVAP control system pressure sensor.
3. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
4. Check output voltage between ECM terminal 62 and engine ground.
FE
CL
MT
AT
SEF198V TF
PD
MTBL0295 AX
CAUTION:
쐌 Always calibrate the vacuum pump gauge when using it.
쐌 Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure. SU
BR
ST
RS
SEF799W BT
쐌 Never apply force to the air hole protector of the sensor, if equipped.
쐌 Discard any EVAP control system pressure sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one. HA
OK or NG
OK (With CONSULT-II) 䊳 GO TO 6.
SC
OK (Without CONSULT- 䊳 GO TO 7.
II)
NG 䊳 Replace EVAP control system pressure sensor. EL
IDX
EC-497
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
SEF801Y
3. Check air passage continuity.
MTBL0302
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EC-498
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF660U
FE
CL
MT
AT
SEF661U
TF
PD
MTBL0303
AX
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-499
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
SEF143S
SEF803Y
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace EVAP canister vent control valve.
EC-500
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC783A
FE
CL
MTBL0297
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If the portion B is rusted, replace EVAP canister vent control valve. Make sure new O-ring is installed properly.
MT
OK or NG
OK 䊳 GO TO 10.
AT
NG 䊳 Replace EVAP canister vent control valve.
TF
10 CHECK RUBBER TUBE
Check for obstructed water separator and rubber tube connected to EVAP canister vent control valve and clean the rubber PD
tube using air blower. Check water separator.
1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance. AX
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with A, and then C plugged.
SU
BR
ST
RS
SEF829T
5. In case of NG in items 2 - 4, replace the parts. BT
쐌 Do not disassemble water separator.
OK or NG HA
OK 䊳 GO TO 11.
NG 䊳 Clean, repair or replace rubber tube and/or water separator.
SC
EL
IDX
EC-501
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
SEF596U
Yes or No
Yes 䊳 GO TO 12.
No 䊳 GO TO 14.
EC-502
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (CLOSE) KA24DE
Component Description
FE
CL
SEF143S
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NGEC0367
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION TF
VENT CONT/V 쐌 Ignition switch: ON OFF
PD
ECM Terminals and Reference Value NGEC0368
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
AX
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground. SU
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. BR
EVAP canister vent control BATTERY VOLTAGE
108 R/G [Ignition switch “ON”]
valve (11 - 14V)
ST
On Board Diagnosis Logic NGEC0369
RS
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P1446 쐌 EVAP canister vent control valve remains closed under 쐌 EVAP canister vent control valve
specified driving conditions. 쐌 EVAP control system pressure sensor and the BT
circuit
쐌 Blocked rubber tube to EVAP canister vent con-
trol valve HA
쐌 Water separator
쐌 EVAP canister is saturated with water.
SC
EL
IDX
EC-503
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (CLOSE) KA24DE
DTC Confirmation Procedure
EC-504
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (CLOSE) KA24DE
Diagnostic Procedure
LC
FE
CL
SEF829T
5. In case of NG in items 2 - 4, replace the parts.
쐌 Do not disassemble water separator. MT
OK or NG
OK (With CONSULT-II) 䊳 GO TO 2. AT
OK (Without CONSULT- 䊳 GO TO 3.
II)
TF
NG 䊳 Clean, repair or replace rubber tube and/or water separator.
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-505
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (CLOSE) KA24DE
Diagnostic Procedure (Cont’d)
SEF143S
SEF803Y
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Replace EVAP canister vent control valve and O-ring.
EC-506
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (CLOSE) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC783A
FE
CL
MTBL0297
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If the portion B is rusted, replace EVAP canister vent control valve. Make sure new O-ring is installed properly.
MT
OK or NG
OK 䊳 GO TO 4.
AT
NG 䊳 Replace EVAP canister vent control valve and O-ring.
TF
4 CHECK IF EVAP CANISTER IS SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve attached. PD
2. Check if water will drain from the EVAP canister.
AX
SU
BR
ST
SEF596U
Yes or No RS
Yes 䊳 GO TO 5.
No 䊳 GO TO 7. BT
IDX
EC-507
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (CLOSE) KA24DE
Diagnostic Procedure (Cont’d)
SEF829T
e. In case of NG in items 2 - 4, replace the parts.
쐌 Do not disassemble water separator.
䊳 Repair hose or replace EVAP canister or water separator.
EC-508
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM PURGE FLOW MONITORING KA24DE
System Description
EM
LC
FE
CL
MT
SEF865Z
AT
In this evaporative emission (EVAP) control system, purge flow occurs during non-closed throttle conditions.
Purge volume is related to air intake volume. Under normal purge conditions (non-closed throttle), the EVAP
canister purge volume control solenoid valve is open. Purge flow exposes the EVAP control system pressure TF
sensor to intake manifold vacuum.
On Board Diagnosis Logic NGEC0374 PD
Under normal conditions (non-closed throttle), sensor output voltage indicates if pressure drop and purge flow
are adequate. If not, a fault is determined.
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
AX
P1447 쐌 EVAP control system does not operate properly. 쐌 EVAP canister purge volume control solenoid
쐌 EVAP control system has a leak between intake manifold valve stuck closed SU
and EVAP control system pressure sensor. 쐌 EVAP control system pressure sensor and the
circuit
쐌 Loose, disconnected or improper connection of BR
rubber tube
쐌 Blocked rubber tube
쐌 Cracked EVAP canister
쐌 Closed throttle position switch
ST
쐌 Blocked purge port
쐌 EVAP canister vent control valve
RS
BT
HA
SC
EL
IDX
EC-509
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM PURGE FLOW MONITORING KA24DE
On Board Diagnosis Logic (Cont’d)
FE
CL
MT
Diagnostic Procedure NGEC0377
AT
1 CHECK EVAP CANISTER
1. Turn ignition switch OFF.
2. Check EVAP canister for cracks. TF
OK or NG
OK (With CONSULT-II) 䊳 GO TO 2. PD
OK (Without CONSULT- 䊳 GO TO 3.
II)
AX
NG 䊳 Replace EVAP canister.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-511
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM PURGE FLOW MONITORING KA24DE
Diagnostic Procedure (Cont’d)
SEF339V
2. Start engine and let it idle.
3. Select “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-II.
SEF801Y
4. Rev engine up to 2,000 rpm.
5. Touch “Qd” and “Qu” on CONSULT-II screen to adjust “PURG VOL CONT/V” opening.
100.0%: Vacuum should exist.
0.0%: Vacuum should not exist.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 4.
EC-512
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM PURGE FLOW MONITORING KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF339V
FE
4. Start engine and let it idle for at least 60 seconds.
5. Check vacuum gauge indication when revving engine up to 2,000 rpm.
Vacuum should exist. CL
6. Release the accelerator pedal fully and let idle.
Vacuum should not exist.
MT
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 4.
AT
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-513
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM PURGE FLOW MONITORING KA24DE
Diagnostic Procedure (Cont’d)
SEF367U
2. Blow air into each hose and EVAP purge port C.
3. Check that air flows freely.
SEF368U
OK or NG
OK (With CONSULT-II) 䊳 GO TO 6.
OK (Without CONSULT- 䊳 GO TO 7.
II)
NG 䊳 Repair or clean hoses and/or purge port.
SEF723Z
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EC-514
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM PURGE FLOW MONITORING KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF660U
FE
CL
MT
AT
SEF661U
TF
PD
MTBL0303
AX
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
SU
BT
HA
SC
EL
IDX
EC-515
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM PURGE FLOW MONITORING KA24DE
Diagnostic Procedure (Cont’d)
9 CHECK CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
SEF341V
2. Check connectors for water.
Water should not exist.
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace EVAP control system pressure sensor.
EC-516
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM PURGE FLOW MONITORING KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF143S
FE
CL
MT
AT
SEF803Y
OK or NG
TF
OK 䊳 GO TO 13.
NG 䊳 Replace EVAP canister vent control valve. PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-517
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM PURGE FLOW MONITORING KA24DE
Diagnostic Procedure (Cont’d)
AEC783A
MTBL0297
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If the portion B is rusted, replace EVAP canister vent control valve. Make sure new O-ring is installed properly.
OK or NG
OK 䊳 GO TO 13.
NG 䊳 Replace EVAP canister vent control valve.
EC-518
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (OPEN) KA24DE
Component Description
CL
SEF143S
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NGEC0380
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION TF
VENT CONT/V 쐌 Ignition switch: ON OFF
PD
ECM Terminals and Reference Value NGEC0381
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
AX
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground. SU
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. BR
EVAP canister vent control BATTERY VOLTAGE
108 R/G [Ignition switch “ON”]
valve (11 - 14V)
ST
On Board Diagnosis Logic NGEC0382
RS
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P1448 쐌 EVAP canister vent control valve remains opened under 쐌 EVAP canister vent control valve
specified driving conditions. 쐌 EVAP control system pressure sensor BT
쐌 Blocked rubber tube to EVAP canister vent con-
trol valve
쐌 Water separator HA
쐌 EVAP canister is saturated with water.
쐌 Vacuum cut valve
SC
EL
IDX
EC-519
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (OPEN) KA24DE
On Board Diagnosis Logic (Cont’d)
EC-520
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (OPEN) KA24DE
DTC Confirmation Procedure (Cont’d)
11) Make sure of the following.
Air passage continuity
Condition
between A and B GI
Touching “ON” No
AX
BT
HA
SC
EL
IDX
EC-521
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (OPEN) KA24DE
Diagnostic Procedure (Cont’d)
SEF143S
SEF803Y
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Replace EVAP canister vent control valve and O-ring.
EC-522
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (OPEN) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC783A
FE
CL
MTBL0297
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If the portion B is rusted, replace EVAP canister vent control valve. Make sure new O-ring is installed properly.
MT
OK or NG
OK 䊳 GO TO 4.
AT
NG 䊳 Replace EVAP canister vent control valve and O-ring.
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-523
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (OPEN) KA24DE
Diagnostic Procedure (Cont’d)
SEF186S
SEF379Q
1. Plug port C and D with fingers.
2. Apply vacuum to port A and check that there is no suction from port B.
3. Apply vacuum to port B and check that there is suction from port A.
4. Blow air in port B and check that there is a resistance to flow out of port A.
5. Open port C and D.
6. Blow air in port A check that air flows freely out of port C.
7. Blow air in port B check that air flows freely out of port D.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Replace vacuum cut valve.
SEF596U
Yes or No
Yes 䊳 GO TO 8.
No 䊳 GO TO 6.
EC-524
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (OPEN) KA24DE
Diagnostic Procedure (Cont’d)
CL
MT
AT
TF
SEF829T
e. In case of NG in items 2 - 4, replace the parts.
쐌 Do not disassemble water separator. PD
䊳 Repair hose or replace EVAP canister or water separator.
AX
8 CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE
Check disconnection or improper connection of hose connected to EVAP control system pressure sensor. SU
OK or NG
OK 䊳 GO TO 9. BR
NG 䊳 Install hose property or replace it.
ST
9 CHECK HARNESS CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
2. Check harness connector for water. RS
Water should not exist.
OK or NG BT
OK 䊳 GO TO 10.
NG 䊳 Replace EVAP control system pressure sensor. HA
SC
EL
IDX
EC-525
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (OPEN) KA24DE
Diagnostic Procedure (Cont’d)
EC-526
DTC P1464 FUEL LEVEL SENSOR CIRCUIT
(GROUND SIGNAL) KA24DE
Component Description
SEF800Z LC
On Board Diagnostic Logic NGEC1037
ECM receives two signals from the fuel level sensor.
One is fuel level sensor power supply circuit, and the other is fuel
level sensor ground circuit.
This diagnosis indicates the latter to detect open circuit malfunc- FE
tion. Malfunction is detected when a high voltage from the sensor
is sent to ECM.
CL
MT
Possible Cause NGEC1038
쐌 Fuel level sensor circuit AT
(The fuel level sensor circuit is open or shorted.)
TF
PD
AX
ST
RS
LEC492
EC-528
DTC P1464 FUEL LEVEL SENSOR CIRCUIT
(GROUND SIGNAL) KA24DE
Diagnostic Procedure
1 CHECK FUEL LEVEL SENSOR GROUND CIRCUIT FOR OPEN AND SHORT GI
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 66 and body ground. Refer to Wiring Diagram. MA
Continuity should exist.
4. Also check harness for short to power.
OK or NG
EM
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
LC
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-529
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) KA24DE
Description
Description NGEC0387
COMPONENT DESCRIPTION NGEC0387S01
The vacuum cut valve and vacuum cut valve bypass valve are
installed in parallel on the EVAP purge line between the fuel tank
and the EVAP canister.
The vacuum cut valve prevents the intake manifold vacuum from
being applied to the fuel tank.
The vacuum cut valve bypass valve is a solenoid type valve and
generally remains closed. It opens only for on board diagnosis.
The vacuum cut valve bypass valve responds to signals from the
SEF186S ECM. When the ECM sends an ON (ground) signal, the valve is
opened. The vacuum cut valve is then bypassed to apply intake
manifold vacuum to the fuel tank.
EVAPORATIVE EMISSION SYSTEM DIAGRAM NGEC0387S02
SEF865Z
EC-530
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) KA24DE
On Board Diagnosis Logic
DTC No. Malfunction is detected when ... Check Items (Possible Cause) GI
P1490 쐌 An improper voltage signal is sent to ECM through 쐌 Harness or connectors
vacuum cut valve bypass valve. (The vacuum cut valve bypass valve circuit is
open or shorted.) MA
쐌 Vacuum cut valve bypass valve
EM
LC
DTC Confirmation Procedure NGEC0391
NOTE:
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. FE
TESTING CONDITION:
Before performing the following procedure, confirm battery
voltage is more than 11V at idle. CL
MT
With CONSULT-II
1) Turn ignition switch ON. AT
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine and wait at least 5 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
TF
EC-533.
With GST PD
Follow the procedure “With CONSULT-II”.
AX
SEF058Y
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-531
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) KA24DE
Wiring Diagram
AEC007B
EC-532
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) KA24DE
Diagnostic Procedure
1 INSPECTION START GI
Do you have CONSULT-II?
Yes or No MA
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
EM
2 CHECK VACUUM CUT VALVE BYPASS VALVE CIRCUIT
LC
1. Turn ignition switch ON.
2. Perform “VC/V BYPASS/V” in “ACTIVE TEST” mode.
FE
CL
MT
SEF806Y
3. Make sure that clicking sound is heard from the vacuum cut valve bypass valve. AT
OK or NG
OK 䊳 GO TO 7.
TF
NG 䊳 GO TO 3.
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-533
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
SEF186S
3. Turn ignition switch ON.
4. Check voltage between terminal 2 and ground with CONSULT-II or tester.
SEF192V
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-534
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF253V
Continuity should exist. FE
4. Also check harness for short to ground and short to power.
OK or NG
CL
OK 䊳 GO TO 7.
NG 䊳 GO TO 6.
MT
6 DETECT MALFUNCTIONING PART
Check the following. AT
쐌 Harness connectors E43, M65
쐌 Harness connectors M67, B101
쐌 Harness connectors B113, C3 TF
쐌 Harness for open or short between vacuum cut valve bypass valve and ECM
䊳 Repair open circuit or short to ground or short to power in harness or connectors. PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-535
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
SEF807Y
Without CONSULT-II
Check air passage continuity shown in the figure.
SEF557Y
If NG or operation takes more than 1 second, replace vacuum cut valve bypass valve.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace vacuum cut valve bypass valve.
EC-536
DTC P1491 VACUUM CUT VALVE BYPASS VALVE KA24DE
Description
Description NGEC0395
COMPONENT DESCRIPTION
The vacuum cut valve and vacuum cut valve bypass valve are
NGEC0395S01
GI
installed in parallel on the EVAP purge line between the fuel tank
and the EVAP canister. MA
The vacuum cut valve prevents the intake manifold vacuum from
being applied to the fuel tank.
The vacuum cut valve bypass valve is a solenoid type valve and EM
generally remains closed. It opens only for on board diagnosis.
The vacuum cut valve bypass valve responds to signals from the
SEF186S ECM. When the ECM sends an ON (ground) signal, the valve is LC
opened. The vacuum cut valve is then bypassed to apply intake
manifold vacuum to the fuel tank.
EVAPORATIVE EMISSION SYSTEM DIAGRAM NGEC0395S02
FE
CL
MT
AT
TF
PD
SEF865Z
AX
EL
IDX
EC-537
DTC P1491 VACUUM CUT VALVE BYPASS VALVE KA24DE
On Board Diagnosis Logic
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P1491 Vacuum cut valve bypass valve does not operate properly. 쐌 Vacuum cut valve bypass valve
쐌 Vacuum cut valve
쐌 Bypass hoses for clogging
쐌 EVAP control system pressure sensor
쐌 EVAP canister vent control valve
쐌 Hose between fuel tank and vacuum cut valve
clogged
쐌 Hose between vacuum cut valve and EVAP can-
ister clogged
쐌 EVAP canister
쐌 EVAP purge port of fuel tank for clogging
EC-538
DTC P1491 VACUUM CUT VALVE BYPASS VALVE KA24DE
DTC Confirmation Procedure (Cont’d)
If “TESTING” is not displayed after 5 minutes, retry from
step 3.
8) Make sure that “OK” is displayed after touching “SELF-DIAG GI
RESULTS”. If “NG” is displayed, refer to “Diagnostic Proce-
dure”.
MA
EM
LC
Overall Function Check NGEC0400
Use this procedure to check the overall function of vacuum cut
valve bypass valve. During this check, the 1st trip DTC might not
be confirmed.
Without CONSULT-II FE
1. Remove vacuum cut valve and vacuum cut valve bypass valve
as an assembly.
2. Apply vacuum to port A and check that there is no suction from CL
port B.
3. Apply vacuum to port B and check that there is suction from
port A. MT
4. Blow air in port B and check that there is a resistance to flow
out of port A. AT
5. Supply battery voltage to the terminal.
6. Blow air in port A and check that air flows freely out of port B.
7. Blow air in port B and check that air flows freely out of port A. TF
8. If NG, go to “DIAGNOSTIC PROCEDURE” on EC-541.
PD
AX
SEF530Q
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-539
DTC P1491 VACUUM CUT VALVE BYPASS VALVE KA24DE
Wiring Diagram
AEC007B
EC-540
DTC P1491 VACUUM CUT VALVE BYPASS VALVE KA24DE
Diagnostic Procedure
1 INSPECTION START GI
Do you have CONSULT-II?
Yes or No MA
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
EM
2 CHECK COMPONENT
LC
With CONSULT-II
1. Turn ignition switch OFF.
2. Remove vacuum cut valve and vacuum cut valve bypass valve as an assembly.
3. Apply vacuum to port A and check that there is no suction from port B.
4. Apply vacuum to port B and check that there is suction from port A.
5. Blow air in port B and check that there is a resistance to flow out of port A.
6. Turn ignition switch ON.
FE
7. Select “VC/V BYPASS/V” in “ACTIVE TEST” mode with CONSULT-II and touch “ON”.
8. Blow air in port A and check that air flows freely out of port B.
9. Blow air in port B and check that air flows freely out of port A.
CL
MT
AT
TF
SEF808Y
PD
OK or NG
OK 䊳 GO TO 4. AX
NG 䊳 GO TO 5.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-541
DTC P1491 VACUUM CUT VALVE BYPASS VALVE KA24DE
Diagnostic Procedure (Cont’d)
3 CHECK COMPONENT
Without CONSULT-II
1. Turn ignition switch OFF.
2. Remove vacuum cut valve and vacuum cut valve bypass valve as an assembly.
3. Apply vacuum to port A and check that there is no suction from port B.
4. Apply vacuum to port B and check that there is suction from port A.
5. Blow air in port B and check that there is a resistance to flow out of port A.
6. Disconnect vacuum cut valve bypass valve harness connector.
7. Supply battery voltage to the terminal.
8. Blow air in port A and check that air flows freely out of port B.
9. Blow air in port B and check that air flows freely out of port A.
SEF914U
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 5.
EC-542
DTC P1491 VACUUM CUT VALVE BYPASS VALVE KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF807Y
Without CONSULT-II FE
Check air passage continuity shown in the figure.
CL
MT
AT
TF
SEF557Y
If NG or operation takes more than 1 second, replace vacuum cut valve bypass valve.
OK or NG PD
OK 䊳 GO TO 7.
NG 䊳 Replace vacuum cut valve bypass valve. AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-543
DTC P1491 VACUUM CUT VALVE BYPASS VALVE KA24DE
Diagnostic Procedure (Cont’d)
SEF186S
SEF379Q
1. Plug port C and D with fingers.
2. Apply vacuum to port A and check that there is no suction from port B.
3. Apply vacuum to port B and check that there is suction from port A.
4. Blow air in port B and check that there is a resistance to flow out of port A.
5. Open port C and D.
6. Blow air in port A check that air flows freely out of port C.
7. Blow air in port B check that air flows freely out of port D.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace vacuum cut valve.
EC-544
DTC P1491 VACUUM CUT VALVE BYPASS VALVE KA24DE
Diagnostic Procedure (Cont’d)
9 CHECK CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector. GI
MA
EM
LC
SEF341V
2. Check connectors for water.
Water should not exist.
OK or NG FE
OK 䊳 GO TO 10.
NG 䊳 Replace EVAP control system pressure sensor. CL
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-545
DTC P1491 VACUUM CUT VALVE BYPASS VALVE KA24DE
Diagnostic Procedure (Cont’d)
SEF143S
SEF803Y
OK or NG
OK 䊳 GO TO 13.
NG 䊳 Replace EVAP canister vent control valve.
EC-546
DTC P1491 VACUUM CUT VALVE BYPASS VALVE KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC783A
FE
CL
MTBL0297
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If the portion B is rusted, replace EVAP canister vent control valve. Make sure new O-ring is installed properly.
MT
OK or NG
OK 䊳 GO TO 13.
AT
NG 䊳 Replace EVAP canister vent control valve.
TF
13 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-142. PD
䊳 INSPECTION END
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-547
DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH KA24DE
Component Description
AEC877A
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P1706 쐌 The signal of the PNP switch is not changed in the pro- 쐌 Harness or connectors
cess of engine starting and driving. (The PNP switch circuit is open or shorted.)
쐌 PNP switch
EC-548
DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH KA24DE
DTC Confirmation Procedure
“N” ON
FE
Except the above position OFF
CL
If NG, go to “Diagnostic Procedure”, EC-552.
If OK, go to following step.
SEF213Y 3) Select “DATA MONITOR” mode with CONSULT-II. MT
4) Start engine and warm it up to normal operating temperature.
5) Maintain the following conditions for at least 60 consecutive AT
seconds.
ENG SPEED 1,400 - 4,000 rpm
TF
COOLAN TEMP/S More than 70°C (158°F)
BR
ST
RS
BT
HA
SC
EL
IDX
EC-549
DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH KA24DE
Overall Function Check
EC-550
DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC008B EL
IDX
EC-551
DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH KA24DE
Diagnostic Procedure For M/T Models
AEC877A
3. Check harness continuity between terminal 2 and body ground.
SEF218V
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
EC-552
DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH KA24DE
Diagnostic Procedure For M/T Models (Cont’d)
MA
EM
LC
SEF219V
Continuity should exist.
3. Also check harness for short to ground and short to power. FE
OK or NG
OK 䊳 GO TO 5. CL
NG 䊳 GO TO 4.
MT
4 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors F36, M81 AT
쐌 Harness connectors M65, E43
쐌 Harness connectors E33, E201
쐌 Harness for open or short between ECM and PNP switch TF
䊳 Repair open circuit or short to ground or short to power in harness or connectors.
PD
5 CHECK PNP SWITCH
Refer to MT-8. AX
OK or NG
OK 䊳 GO TO 6. SU
NG 䊳 Replace PNP switch.
BR
6 CHECK INTERMITTENT INCIDENT
Perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-142.
ST
䊳 INSPECTION END
RS
BT
HA
SC
EL
IDX
EC-553
TROUBLE DIAGNOSIS FOR OVERHEAT KA24DE
On Board Diagnosis Logic
CAUTION:
When a malfunction is indicated, be sure to replace the coolant following the procedure in the MA
section (“Changing Engine Coolant”, “ENGINE MAINTENANCE”). Also, replace the engine oil.
1) Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure
to use coolant with the proper mixture ratio. Refer to MA section (“Anti-freeze Coolant Mixture
Ratio”, “RECOMMENDED FLUIDS AND LUBRICANTS”).
2) After refilling coolant, run engine to ensure that no water-flow noise is emitted.
EC-554
TROUBLE DIAGNOSIS FOR OVERHEAT KA24DE
Diagnostic Procedure
EM
LC
FE
SLC754A
Pressure should not drop.
OK or NG CL
OK 䊳 GO TO 2.
NG 䊳 Check the following for leak. MT
쐌 Hose
쐌 Radiator
쐌 Water pump AT
Refer to LC section (“Water Pump”).
TF
2 CHECK RADIATOR CAP
Apply pressure to cap with a tester.
PD
AX
SU
BR
SLC755A
Radiator cap relief pressure: ST
78 - 98 kPa (0.8 - 1.0 kg/cm2, 11 - 14 psi)
OK or NG RS
OK 䊳 GO TO 3.
NG 䊳 Replace radiator cap. BT
HA
SC
EL
IDX
EC-555
TROUBLE DIAGNOSIS FOR OVERHEAT KA24DE
Diagnostic Procedure (Cont’d)
3 CHECK THERMOSTAT
1. Check valve seating condition at normal room temperatures.
It should seat tightly.
2. Check valve opening temperature and valve lift.
SLC343
Valve opening temperature:
76.5°C (170°F) [standard]
Valve lift:
More than 8 mm/90°C (0.31 in/194°F)
3. Check if valve is closed at 5°C (9°F) below valve opening temperature.
For details, refer to LC section (“Thermostat”).
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Replace thermostat
EC-556
TROUBLE DIAGNOSIS FOR OVERHEAT KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF152P
<Reference data>
FE
CL
MTBL0285
MT
AT
TF
PD
SEF012P
OK or NG AX
OK 䊳 GO TO 5.
NG 䊳 Replace engine coolant temperature sensor. SU
EL
IDX
EC-557
TROUBLE DIAGNOSIS FOR OVERHEAT KA24DE
Main 11 Causes of Overheating
ON*2 6 쐌 Thermostat 쐌 Touch the upper and Both hoses should be hot See “Thermostat” and
lower radiator hoses “Radiator”, “ENGINE
COOLING SYSTEM” in
LC section.
OFF*4 9 쐌 Coolant return from 쐌 Visual Should be initial level in See “ENGINE MAINTE-
reservoir tank to radia- reservoir tank NANCE” in MA section.
tor
OFF 10 쐌 Cylinder head 쐌 Straight gauge feeler 0.1 mm (0.004 in) Maxi- See “Inspection”, “CYLIN-
gauge mum distortion (warping) DER HEAD” in EM sec-
tion.
11 쐌 Cylinder block and pis- 쐌 Visual No scuffing on cylinder See “Inspection”, “CYLIN-
tons walls or piston DER BLOCK” in EM sec-
tion.
EC-558
IGNITION SIGNAL KA24DE
Component Description
FE
CL
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NGEC0320
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-559
IGNITION SIGNAL KA24DE
ECM Terminals and Reference Value
0 - 0.5V
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
SEF996V
1 PU/W Ignition signal
0.2 - 1.0V
[Engine is running]
쐌 Engine speed is 2,000 rpm
SEF997V
12 - 14V
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
SEF998V
[Engine is running]
쐌 Engine speed is 2,000 rpm
SEF999V
EC-560
IGNITION SIGNAL KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC004B EL
IDX
EC-561
IGNITION SIGNAL KA24DE
Diagnostic Procedure
SEF344V
3. Turn ignition switch ON.
4. Check voltage between terminal 7 and ground with CONSULT-II or tester.
AEC698
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 3.
EC-562
IGNITION SIGNAL KA24DE
Diagnostic Procedure (Cont’d)
FE
CL
MT
AEC700 AT
Continuity should exist.
3. Also check harness for short to ground and short to power.
TF
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-563
IGNITION SIGNAL KA24DE
Diagnostic Procedure (Cont’d)
AEC150A
MTBL0300
If NG, replace distributor assembly as a unit.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace distributor assembly as a unit.
AEC151A
MTBL0301
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace distributor assembly.
EC-564
IGNITION SIGNAL KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF344V
5. Disconnect ECM harness connector. FE
6. Check harness continuity between ignition coil terminal 8 and resistor terminal 1, resistor terminal 2 and ECM terminal
2.
CL
MT
AT
TF
PD
SEF179X
Continuity should exist.
AX
7. Also check harness for short to ground and short to power.
OK or NG SU
OK 䊳 GO TO 9.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors. BR
ST
RS
BT
HA
SC
EL
IDX
EC-565
IGNITION SIGNAL KA24DE
Diagnostic Procedure (Cont’d)
9 CHECK RESISTOR
1. Disconnect resistor harness connector.
2. Check resistance between terminals 1 and 2.
SEF240V
Resistance: Approximately 2.2 kΩ [at 25°C (77°F)]
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace resistor.
EC-566
INJECTOR KA24DE
Component Description
SEF812J LC
ECM Terminals and Reference Value NGEC0437
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground. FE
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage) CL
COLOR
NO.
BATTERY VOLTAGE
(11 - 14V) MT
[Engine is running]
쐌 Warm-up condition AT
쐌 Idle speed
TF
102 W/B Injector No. 1 SEF011W
104 W/R Injector No. 3
109 W/L Injector No. 2 BATTERY VOLTAGE PD
111 W/PU Injector No. 4 (11 - 14V)
AX
[Engine is running]
쐌 Warm-up condition
쐌 Engine speed is 2,000 rpm SU
SEF012W
BR
ST
RS
BT
HA
SC
EL
IDX
EC-567
INJECTOR KA24DE
Wiring Diagram
AEC009B
EC-568
INJECTOR KA24DE
Diagnostic Procedure
EM
LC
SEF190Y FE
3. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT-II
1. Start engine.
CL
2. Listen to each injector operating sound.
MT
AT
TF
PD
MEC703B
Clicking noise should be heard. AX
OK or NG
OK 䊳 INSPECTION END SU
NG 䊳 GO TO 2.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-569
INJECTOR KA24DE
Diagnostic Procedure (Cont’d)
SEF271W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 3.
SEF223V
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
EC-570
INJECTOR KA24DE
Diagnostic Procedure (Cont’d)
6 CHECK INJECTOR
1. Disconnect injector harness connector. GI
2. Check resistance between terminals as shown in the figure.
MA
EM
LC
SEF273W
Resistance: 7.3 - 9.9Ω [at 25°C (77°F)]
OK or NG FE
OK 䊳 GO TO 7.
NG 䊳 Replace injector. CL
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-571
START SIGNAL KA24DE
CONSULT-II Reference Value in Data Monitor Mode
EC-572
START SIGNAL KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC975A EL
IDX
EC-573
START SIGNAL KA24DE
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
SEF227Y
OK or NG
OK 䊳 INSPECTION END
NG 䊳 GO TO 4.
SEF109P
MTBL0143
OK or NG
OK 䊳 INSPECTION END
NG 䊳 GO TO 4.
EC-574
START SIGNAL KA24DE
Diagnostic Procedure (Cont’d)
EM
5 CHECK INPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector and 7.5A fuse. LC
3. Check harness continuity between ECM terminal 20 and fuse block.
FE
CL
MT
SEF224V
Continuity should exist.
4. Also check harness for short to ground and short to power. AT
OK or NG
OK 䊳 GO TO 7. TF
NG 䊳 GO TO 6.
PD
6 DETECT MALFUNCTIONING PART
Check the following. AX
쐌 Harness connectors M81, F36
쐌 Harness for open or short between ECM and fuse block
OK or NG SU
OK 䊳 GO TO 7.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors. BR
BT
HA
SC
EL
IDX
EC-575
FUEL PUMP KA24DE
System Description
ECM func-
Sensor Input Signal to ECM Actuator
tion
The ECM activates the fuel pump for several seconds after the ignition switch is turned on to improve engine
startability. If the ECM receives a 180° signal from the camshaft position sensor, it knows that the engine is
rotating, and causes the pump to perform. If the 180° signal is not received when the ignition switch is on, the
engine stalls. The ECM stops pump operation and prevents battery discharging, thereby improving safety. The
ECM does not directly drive the fuel pump. It controls the ON/OFF fuel pump relay, which in turn controls the
fuel pump.
Condition Fuel pump operation
SFE425A
EC-576
FUEL PUMP KA24DE
ECM Terminals and Reference Value
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-577
FUEL PUMP KA24DE
Wiring Diagram
AEC011B
EC-578
FUEL PUMP KA24DE
Diagnostic Procedure
EM
LC
SEF348V
Fuel pressure pulsation should be felt on the fuel feed hose for 5 seconds after ignition switch is turned “ON”. FE
OK or NG
OK 䊳 INSPECTION END CL
NG 䊳 GO TO 2.
MT
2 CHECK POWER SUPPLY
1. Turn ignition switch OFF.
2. Disconnect fuel pump relay. AT
TF
PD
AX
SEF349V SU
3. Turn ignition switch ON.
4. Check voltage between terminals 2, 5 and ground with CONSULT-II or tester.
BR
ST
RS
BT
SEF225V
Voltage: Battery voltage HA
OK or NG
OK 䊳 GO TO 4. SC
NG 䊳 GO TO 3.
EL
IDX
EC-579
FUEL PUMP KA24DE
Diagnostic Procedure (Cont’d)
4 CHECK FUEL PUMP POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect fuel pump harness connector.
AFE095
3. Check harness continuity between terminal 2 and body ground, terminal 1 and fuel pump relay connector terminal 3.
SEF700Z
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
EC-580
FUEL PUMP KA24DE
Diagnostic Procedure (Cont’d)
EM
6 CHECK OUTPUT SIGNAL CIRCUIT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 11 and fuel pump relay connector terminal 1. LC
FE
CL
SEF227V
MT
Continuity should exist.
3. Also check harness for short to ground and short to power.
AT
OK or NG
OK 䊳 GO TO 8.
TF
NG 䊳 GO TO 7.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-581
FUEL PUMP KA24DE
Diagnostic Procedure (Cont’d)
SEF724Z
Without CONSULT-II
Check continuity between terminals 3 and 5.
SEF511P
MTBL0306
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace fuel pump relay.
EC-582
FUEL PUMP KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF701Z
2. Check resistance between terminals 1 and 2.
Resistance: 0.2 - 5.0Ω [at 25°C (77°F)]
OK or NG FE
OK 䊳 GO TO 10.
NG 䊳 Replace fuel pump. CL
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-583
POWER STEERING OIL PRESSURE SWITCH KA24DE
Component Description
SEF351V
[Engine is running]
Approximately 0V
Power steering oil pressure 쐌 Steering wheel is fully turned
39 GY/R
switch [Engine is running]
Approximately 5V
쐌 Steering wheel is not turned
EC-584
POWER STEERING OIL PRESSURE SWITCH KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC012B EL
IDX
EC-585
POWER STEERING OIL PRESSURE SWITCH KA24DE
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
SEF228Y
OK or NG
OK 䊳 INSPECTION END
NG 䊳 GO TO 4.
SEF662P
MTBL0142
OK or NG
OK 䊳 INSPECTION END
NG 䊳 GO TO 4.
EC-586
POWER STEERING OIL PRESSURE SWITCH KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF662P
Continuity should exist.
3. Also check harness for short to ground and short to power.
FE
OK or NG
OK 䊳 GO TO 6.
CL
NG 䊳 GO TO 5.
MT
5 DETECT MALFUNCTIONING PART
Check the harness for open or short between ECM and power steering oil pressure switch.
䊳 Repair open circuit or short to ground or short to power in harness or connectors.
AT
AX
SU
BR
SEF230V ST
RS
MTBL0307
BT
OK or NG
OK 䊳 GO TO 7.
HA
NG 䊳 Replace power steering oil pressure switch.
IDX
EC-587
IACV-FICD SOLENOID VALVE KA24DE
Component Description
SEF342V
[Engine is running]
Approximately 0V
쐌 Both A/C switch and blower switch are ON★
12 P Air conditioner relay
[Engine is running] BATTERY VOLTAGE
쐌 A/C switch is OFF (11 - 14V)
[Engine is running]
쐌 Both air conditioner switch and blower switch are Approximately 0V
Air conditioner dual-pres- ON (Compressor operates)
21 G/R
sure switch
[Engine is running] BATTERY VOLTAGE
쐌 Air conditioner switch is OFF (11 - 14V)
★ Ambient air temperature above 10°C (50°F) and in any mode except OFF.
EC-588
IACV-FICD SOLENOID VALVE KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC488 EL
IDX
EC-589
IACV-FICD SOLENOID VALVE KA24DE
Diagnostic Procedure
MEF634E
875 rpm or more
OK or NG
OK 䊳 INSPECTION END
NG 䊳 GO TO 2.
EC-590
IACV-FICD SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF342V
3. Start engine, then push A/C switch ON and turn fan switch to 4-speed.
4. Check voltage between terminal 2 and ground with CONSULT-II or tester.
FE
CL
MT
AT
SEF133V
TF
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 5.
PD
NG 䊳 GO TO 4.
AX
4 DETECT MALFUNCTIONING PART
Check the following. SU
쐌 Harness connectors E43, M65
쐌 Harness connectors M81, F36
쐌 Harness connector M59, F27 BR
쐌 Harness for open or short between IACV-FICD solenoid valve harness connector and air conditioner relay
䊳 Repair open circuit, short to ground or short to power in harness or connectors.
ST
RS
BT
HA
SC
EL
IDX
EC-591
IACV-FICD SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
SEF134V
Continuity should exist.
5. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 GO TO 6.
EC-592
IACV-FICD SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF231V
쐌 Check for clicking sound when applying 12V direct current to terminals.
쐌 Check plunger for seizing or sticking.
쐌 Check for broken spring. FE
CL
MT
AT
SEF097K TF
OK or NG
OK 䊳 GO TO 8. PD
NG 䊳 Replace IACV-FICD solenoid valve.
AX
8 CHECK INTERMITTENT INCIDENT
Perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-142.
SU
䊳 INSPECTION END
BR
ST
RS
BT
HA
SC
EL
IDX
EC-593
MIL & DATA LINK CONNECTORS KA24DE
Wiring Diagram
WEC124A
EC-594
SERVICE DATA AND SPECIFICATIONS (SDS) KA24DE
Fuel Pressure Regulator
Base idle speed*1 rpm No-load*4 (in “P” or “N” position) 750±50
EM
Target idle speed*2 rpm No-load*4 (in “P” or “N” position) 800±50
*1: Throttle position sensor harness connector disconnected or using CONSULT-II “WORK SUPPORT” mode
*2: Throttle position sensor harness connector connected
*3: Throttle position sensor harness connector disconnected
*4: Under the following conditions:
FE
쐌 Air conditioner switch: OFF
쐌 Electrical load: OFF (Lights, heater fan & rear window defogger)
쐌 Steering wheel: Kept in straight-ahead position
CL
Ignition Coil NGEC0469
EL
IDX
EC-595
SERVICE DATA AND SPECIFICATIONS (SDS) KA24DE
IACV-AAC Valve
Injector NGEC0475
Resistor NGEC0476
Throttle valve conditions Voltage (at normal operating temp., engine off, ignition switch on)
EC-596
TROUBLE DIAGNOSIS — INDEX VG33E
Alphabetical & P No. Index for DTC
IDX
EC-597
TROUBLE DIAGNOSIS — INDEX VG33E
Alphabetical & P No. Index for DTC (Cont’d)
Items
DTC*1 Reference page
(CONSULT-II screen terms)
EC-598
TROUBLE DIAGNOSIS — INDEX VG33E
Alphabetical & P No. Index for DTC (Cont’d)
Items
DTC*1 Reference page
(CONSULT-II screen terms)
GI
P-N POS SW/CIRCUIT P0705 EC-1153
BR
ST
RS
BT
HA
SC
EL
IDX
EC-599
TROUBLE DIAGNOSIS — INDEX VG33E
Alphabetical & P No. Index for DTC (Cont’d)
Items
DTC*1 Reference page
(CONSULT-II screen terms)
EC-600
TROUBLE DIAGNOSIS — INDEX VG33E
Alphabetical & P No. Index for DTC (Cont’d)
Items
DTC*1 Reference page
(CONSULT-II screen terms)
GI
P0300 MULTI CYL MISFIRE EC-927
IDX
EC-601
TROUBLE DIAGNOSIS — INDEX VG33E
Alphabetical & P No. Index for DTC (Cont’d)
Items
DTC*1 Reference page
(CONSULT-II screen terms)
EC-602
PRECAUTIONS VG33E
Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”
RS
BT
HA
SC
EL
IDX
EC-603
PRECAUTIONS VG33E
Engine Fuel & Emission Control System
AEC045B
EC-604
PRECAUTIONS VG33E
Precautions
Precautions NGEC0526
쐌 Before connecting or disconnecting the ECM harness
connector, turn ignition switch OFF and disconnect nega- GI
tive battery terminal. Failure to do so may damage the
ECM because battery voltage is applied to ECM even if
ignition switch is turned off. MA
EM
SEF289H LC
쐌 When connecting ECM harness connector, tighten secur-
ing bolt until the gap between orange indicators disap-
pears.
: 3 - 5 N·m (0.3 - 0.5 kg-m, 26 - 43 in-lb)
FE
CL
SEF308Q
MT
쐌 When connecting or disconnecting pin connectors into or
from ECM, take care not to damage pin terminals (bend or AT
break).
Make sure that there are not any bends or breaks on ECM
pin terminal, when connecting pin connectors. TF
PD
AX
SEF291H
ST
RS
MEF040D
EL
SEF217U
IDX
EC-605
PRECAUTIONS VG33E
Precautions (Cont’d)
쐌 When measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.
쐌 Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the
ECM’s transistor. Use a ground other than the ECM
terminals, such as the ground.
SEF348N
SEF099W
EC-606
PREPARATION VG33E
Special Service Tools
LC
NT379
CL
NT636
AT
TF
LEC642
PD
Commercial Service Tools NGEC0529
Tool name AX
Description
(Kent-Moore No.)
BR
ST
NT703
HA
NT704
SC
EL
IDX
EC-607
PREPARATION VG33E
Commercial Service Tools (Cont’d)
Tool name
Description
(Kent-Moore No.)
Hose clipper Clamping the EVAP purge hose between the fuel
tank and EVAP canister applied to DTC P1440
[EVAP control system (small leak-positive pres-
sure)]
NT720
Fuel filler cap adapter Checking fuel tank vacuum relief valve opening
pressure
NT653
NT705
AEM488
AEM489
EC-608
ENGINE AND EMISSION CONTROL OVERALL SYSTEM VG33E
Engine Control Component Parts Location
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC544 EL
IDX
EC-609
ENGINE AND EMISSION CONTROL OVERALL SYSTEM VG33E
Engine Control Component Parts Location (Cont’d)
SEF792Z
EC-610
ENGINE AND EMISSION CONTROL OVERALL SYSTEM VG33E
Circuit Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC125A EL
IDX
EC-611
ENGINE AND EMISSION CONTROL OVERALL SYSTEM VG33E
System Diagram
WEC916
EC-612
ENGINE AND EMISSION CONTROL OVERALL SYSTEM VG33E
Vacuum Hose Drawing
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SEF794Z
SC
EL
IDX
EC-613
ENGINE AND EMISSION CONTROL OVERALL SYSTEM VG33E
System Chart
쐌 Camshaft position sensor Fuel injection & mixture ratio control Injectors
쐌 Mass air flow sensor
쐌 Engine coolant temperature sensor Distributor ignition system Power transistor
쐌 Heated oxygen sensor 1 (front) IACV-AAC valve and IACV-FICD
쐌 Ignition switch Idle air control system
solenoid valve
쐌 Throttle position sensor
쐌 Closed throttle position switch *4 Fuel pump control Fuel pump relay
쐌 Park/neutral position (PNP) switch
쐌 Air conditioner switch On board diagnostic system MIL (On the instrument panel)
쐌 Knock sensor
Heated oxygen sensor 1 heater (front) con- Heated oxygen sensor 1 heater
쐌 Intake air temperature sensor
trol (front)
쐌 Absolute pressure sensor (Built into ECM)
쐌 EVAP control system pressure sensor *1 Heated oxygen sensor 2 heater (rear) con- Heated oxygen sensor 2 heater
쐌 Battery voltage trol (rear)
쐌 Power steering oil pressure switch
쐌 Vehicle speed sensor EVAP canister purge flow control
EVAP canister purge volume
쐌 Fuel tank temperature sensor *1 control solenoid valve
쐌 Crankshaft position sensor (OBD) *1
Air conditioning cut control Air conditioner relay
쐌 Rear heated oxygen sensor *3
쐌 TCM (Transmission control module) *2 Cooling fan control*5 Cooling fan relays*5
쐌 Ambient air temperature switch
쐌 EVAP canister vent control
valve
ON BOARD DIAGNOSIS for EVAP system
쐌 Vacuum cut valve bypass
valve
*1: These sensors are not used to control the engine system. They are used only for the on board diagnosis.
*2: The DTC related to A/T will be sent to ECM.
*3: This sensor is not used to control the engine system under normal conditions.
*4: This switch will operate in place of the throttle position sensor to control EVAP parts if the sensor malfunctions.
*5: Models with electric cooling fan.
EC-614
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
Multiport Fuel Injection (MFI) System
ECM func-
Sensor Input Signal to ECM
tion
Actuator MA
Camshaft position sensor Engine speed and piston position
Throttle position
Throttle position sensor
Throttle valve idle position
Absolute pressure sensor (Built into ECM) Ambient air barometric pressure
AT
Power steering oil pressure switch Power steering operation
SC
EL
IDX
EC-615
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
Multiport Fuel Injection (MFI) System (Cont’d)
SEF336WA
The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission con-
trol. The warm-up three way catalyst can then better reduce CO, HC and NOx emissions. This system uses
a heated oxygen sensor 1 (front) in the exhaust manifold to monitor if the engine operation is rich or lean. The
ECM adjusts the injection pulse width according to the sensor voltage signal. For more information about the
heated oxygen sensor 1 (front), refer to EC-778. This maintains the mixture ratio within the range of stoichio-
metric (ideal air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 (rear) is located downstream of the warm-up three way catalyst. Even if the switch-
ing characteristics of the heated oxygen sensor 1 (front) shift, the air-fuel ratio is controlled to stoichiometric
by the signal from the heated oxygen sensor 2 (rear).
Open Loop Control NGEC0535S05
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
쐌 Deceleration and acceleration
쐌 High-load, high-speed operation
쐌 Malfunction of heated oxygen sensor 1 (front) or its circuit
쐌 Insufficient activation of heated oxygen sensor 1 (front) at low engine coolant temperature
쐌 High engine coolant temperature
쐌 During warm-up
쐌 When starting the engine
Mixture Ratio Self-learning Control NGEC0535S06
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from the heated oxy-
gen sensor 1 (front). This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio
as close to the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily con-
trolled as originally designed. Both manufacturing differences (i.e., mass air flow sensor hot wire) and char-
acteristic changes during operation (i.e., injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This
is then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios.
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes short term fuel trim and long term fuel trim.
“Short term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from the heated oxygen sensor 1 (front) indicates whether the mixture ratio is RICH or LEAN
compared to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is
rich, and an increase in fuel volume if it is lean.
“Long term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation
of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences,
wear over time and changes in the usage environment.
EC-616
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
Multiport Fuel Injection (MFI) System (Cont’d)
GI
MA
EM
LC
SEF179U
BT
HA
SC
EL
IDX
EC-617
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
Distributor Ignition (DI) System (Cont’d)
SEF742M
The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of
the engine. The ignition timing data is stored in the ECM. This data forms the map shown.
The ECM receives information such as the injection pulse width and camshaft position sensor signal. Com-
puting this information, ignition signals are transmitted to the power transistor.
e.g., N: 1,800 rpm, Tp: 1.50 msec
A °BTDC
During the following conditions, the ignition timing is revised by the ECM according to the other data stored
in the ECM.
쐌 At starting
쐌 During warm-up
쐌 At idle
쐌 At low battery voltage
쐌 During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
Air Conditioning Cut Control
DESCRIPTION NGEC0537
Input/Output Signal Chart NGEC0537S01
EC-618
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
Fuel Cut Control (at no load & high engine speed)
If the engine speed is above 2,500 rpm with no load (for example, in neutral and engine speed over 2,500 FE
rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies based on engine speed.
Fuel cut will operate until the engine speed reaches 2,000 rpm, then fuel cut is cancelled.
NOTE: CL
This function is different from deceleration control listed under “Multiport Fuel Injection (MFI) System”, EC-615.
Evaporative Emission System MT
DESCRIPTION NGEC0539
AT
TF
PD
AX
SU
BR
ST
SEF569XA
The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel RS
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is stored there when the engine is not operating or when refueling to the fuel tank. BT
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the engine
operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is propor- HA
tionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and
idling.
SC
EL
IDX
EC-619
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
Evaporative Emission System (Cont’d)
INSPECTION NGEC0540
EVAP Canister NGEC0540S01
Check EVAP canister as follows:
1. Pinch the fresh air hose.
2. Blow air into port A and check that it flows freely out of port B.
AEC630A
AEC631A
SEF943S
EC-620
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
Evaporative Emission System (Cont’d)
Evap Service Port NGEC0540S07
Positive pressure is delivered to the EVAP system through the
EVAP service port. If fuel vapor leakage in the EVAP system GI
occurs, use a leak detector to locate the leak.
MA
EM
SEF462UA LC
How to Detect Fuel Vapor Leakage NGEC0540S08
CAUTION:
쐌 Never use compressed air or a high pressure pump.
쐌 Do not exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure
in EVAP system. FE
NOTE:
쐌 Do not start engine.
쐌 Improper installation of EVAP service port adapter to the EVAP CL
service port may cause a leak.
With CONSULT-II MT
SEF200U
1) Attach the EVAP service port adapter securely to the EVAP
service port.
2) Also attach the pressure pump and hose to the EVAP service AT
port adapter.
3) Turn ignition switch ON.
4) Select the “EVAP SYSTEM CLOSE” of “WORK SUPPORT TF
MODE” with CONSULT-II.
5) Touch “START”. A bar graph (Pressure indicating display) will PD
appear on the screen.
6) Apply positive pressure to the EVAP system until the pressure
indicator reaches the middle of the bar graph. AX
PEF838U 7) Remove EVAP service port adapter and hose with pressure
pump.
8) Locate the leak using a leak detector. Refer to “EVAPORATIVE SU
EMISSION LINE DRAWING”, EC-623.
BR
ST
RS
PEF917U
BT
HA
SC
EL
IDX
EC-621
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
Evaporative Emission System (Cont’d)
Without CONSULT-II
1) Attach the EVAP service port adapter securely to the EVAP
service port.
2) Also attach the pressure pump with pressure gauge to the
EVAP service port adapter.
3) Apply battery voltage to between the terminals of both EVAP
canister vent control valve and vacuum cut valve bypass valve
to make a closed EVAP system.
4) To locate the leak, deliver positive pressure to the EVAP sys-
tem until pressure gauge points reach 1.38 to 2.76 kPa (0.014
SEF462UA to 0.028 kg/cm2, 0.2 to 0.4 psi).
5) Remove EVAP service port adapter and hose with pressure
pump.
6) Locate the leak using a leak detector. Refer to “EVAPORATIVE
EMISSION LINE DRAWING”, EC-623.
AEC632A
EC-622
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
Evaporative Emission System (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
SEF795Z EL
IDX
EC-623
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
Evaporative Emission System (Cont’d)
AEC886A
EC-624
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
On Board Refueling Vapor Recovery (ORVR)
MA
EM
LC
FE
CL
SEF206VA
MT
From the beginning of refueling, the fuel tank pressure goes up. When the pressure reaches the setting value
of the refueling control valve (RCV) opening pressure, the RCV is opened. After RCV opens, the air and vapor AT
inside the fuel tank go through refueling EVAP vapor cut valve, RCV and refueling vapor line to the EVAP
canister. The vapor is absorbed by the EVAP canister and the air is released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed TF
and refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is
purged during driving.
The RCV is always closed during driving and the evaporative emission control system is operated the same PD
as conventional system.
WARNING:
When conducting inspections below, be sure to observe the following: AX
쐌 Put a “CAUTION: INFLAMMABLE” sign in workshop.
쐌 Do not smoke while servicing fuel system. Keep open flames and sparks away from work area. SU
쐌 Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:
쐌 Before removing fuel line parts, carry out the following procedures: BR
a) Put drained fuel in an explosion-proof container and put lid on securely.
b) Release fuel pressure from fuel line. Refer to “Fuel Pressure Release”, EC-637.
ST
c) Disconnect battery ground cable.
쐌 Always replace O-ring when the fuel gauge retainer is removed.
쐌 Do not kink or twist hose and tube when they are installed. RS
쐌 Do not tighten hose and clamps excessively to avoid damaging hoses.
쐌 After installation, run engine and check for fuel leaks at connection.
BT
쐌 Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
HA
SC
EL
IDX
EC-625
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF596U
Yes or No
Yes 䊳 GO TO 3.
No (With CONSULT-II) 䊳 GO TO 6.
No (Without CONSULT- 䊳 GO TO 7.
II)
EC-626
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
EM
LC
SEF829T FE
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
쐌 Do not disassemble water separator. CL
OK or NG
OK 䊳 GO TO 5. MT
NG 䊳 Replace water separator.
AT
5 DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and water separator for clogging or poor connection.
TF
䊳 Repair or replace EVAP hose.
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-627
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF707Z
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace refueling EVAP vapor cut valve with fuel tank.
EC-628
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
FE
CL
MT
AT
TF
PD
AX
SEF707Z
OK or NG
SU
OK 䊳 GO TO 8.
NG 䊳 Replace refueling EVAP vapor cut valve with fuel tank.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-629
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF706Z
OK or NG
OK 䊳 INSPECTION END
NG 䊳 Replace refueling control valve with fuel tank.
Symptom: Cannot Refuel/Fuel Odor From The Fuel Filler Opening Is Strong While
Refueling. NGEC0957S0202
EC-630
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
MA
EM
LC
SEF596U
Yes or No
Yes 䊳 GO TO 3. FE
No 䊳 GO TO 6.
CL
3 REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
MT
䊳 GO TO 4.
AT
4 CHECK WATER SEPARATOR
1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance. TF
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with A, and then C plugged.
PD
AX
SU
BR
SEF829T
5. In case of NG in items 2 - 4, replace the parts. ST
NOTE:
쐌 Do not disassemble water separator.
RS
OK or NG
OK 䊳 GO TO 5.
BT
NG 䊳 Replace water separator.
EL
IDX
EC-631
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF706Z
OK or NG
OK (With CONSULT-II) 䊳 GO TO 9.
OK (Without CONSULT- 䊳 GO TO 10.
II)
NG 䊳 Replace refueling control valve with fuel tank.
EC-632
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
CL
MT
AT
TF
PD
AX
SEF707Z SU
OK or NG
OK 䊳 GO TO 11. BR
NG 䊳 Replace refueling EVAP vapor cut valve with fuel tank.
ST
RS
BT
HA
SC
EL
IDX
EC-633
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF707Z
OK or NG
OK 䊳 GO TO 11.
NG 䊳 Replace refueling EVAP vapor cut valve with fuel tank.
EC-634
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
EM
LC
SEF665U FE
Do not drop any material into the tank.
OK or NG
CL
OK 䊳 INSPECTION END
NG 䊳 Replace fuel filler tube or replace one-way fuel valve with fuel tank.
MT
Positive Crankcase Ventilation
DESCRIPTION AT
NGEC0542
This system returns blow-by gas to the intake manifold.
The positive crankcase ventilation (PCV) valve is provided to con- TF
duct crankcase blow-by gas to the intake manifold.
During partial throttle operation of the engine, the intake manifold
sucks the blow-by gas through the PCV valve. PD
Normally, the capacity of the valve is sufficient to handle any
blow-by and a small amount of ventilating air.
The ventilating air is then drawn from the air inlet tubes into the AX
SEC631AA crankcase. In this process the air passes through the hose con-
necting air inlet tubes to rocker cover.
Under full-throttle condition, the manifold vacuum is insufficient to SU
draw the blow-by flow through the valve. The flow goes through the
hose connection in the reverse direction.
On vehicles with an excessively high blow-by, the valve does not BR
meet the requirement. This is because some of the flow will go
through the hose connection to the air inlet tubes under all
conditions. ST
RS
SEF559A
INSPECTION NGEC0543
BT
PCV (Positive Crankcase Ventilation) Valve NGEC0543S01
With engine running at idle, remove PCV valve ventilation hose
from PCV valve; if the valve is working properly, a hissing noise will HA
be heard as air passes through it and a strong vacuum should be
felt immediately when a finger is placed over valve inlet.
SC
EL
SEC137A
IDX
EC-635
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
Positive Crankcase Ventilation (Cont’d)
PCV Valve Ventilation Hose NGEC0543S02
1. Check hoses and hose connections for leaks.
2. Disconnect all hoses and clean with compressed air. If any
hose cannot be freed of obstructions, replace.
ET277
EC-636
BASIC SERVICE PROCEDURE VG33E
Fuel Pressure Release
FE
CL
PEF823K
MT
WITHOUT CONSULT-II NGEC0544S02
1. Remove fuel pump fuse located in fuse box. AT
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
TF
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system. PD
AX
SEF164X
SEF928U
SEF718BA
Injector
REMOVAL AND INSTALLATION NGEC0547
1. Release fuel pressure to zero. Refer to EC-637.
2. Drain coolant by removing drain plugs from both sides of cyl-
inder block.
3. Separate ASCD and accelerator control wire from intake mani-
fold collector.
4. Remove intake manifold collector from engine.
The following parts should be disconnected or removed.
a. Harness connectors for
AEC635A
쐌 IACV-AAC valve
쐌 IACV-FICD solenoid valve
쐌 Throttle position sensor and closed throttle position switch
assembly
쐌 Ground harness
b. PCV valve ventilation hoses
c. Vacuum hoses for
쐌 Brake booster
쐌 Fuel pressure regulator
d. Air hoses from
SEF966R 쐌 Air duct
EC-638
BASIC SERVICE PROCEDURE VG33E
Injector (Cont’d)
쐌 IACV-AAC valve
e. Water hoses for
쐌 Throttle body GI
쐌 Air relief plug
f. EVAP canister purge hose MA
5. Remove injector fuel tube assembly.
The following parts should be disconnected or removed.
쐌 Vacuum hose for fuel pressure regulator EM
쐌 Fuel feed and return hose
쐌 All injectors harness connectors
LC
쐌 Push injector tail piece.
쐌 Do not pull on connector.
쐌 Do not extract injector by pinching.
FE
CL
MT
6. Push out any malfunctioning injector from injector fuel tube.
7. Replace or clean injector as necessary. AT
쐌 Always replace O-rings with new ones.
쐌 Lubricate O-rings with engine oil.
8. Install injector to injector fuel tube assembly.
TF
PD
AX
SEF927X
SEF970R
SEF971R
SEF774U
SEF970R
SEF971R
EC-640
BASIC SERVICE PROCEDURE VG33E
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-641
BASIC SERVICE PROCEDURE VG33E
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
SEF554Y
NOTE:
If a vehicle contains a part which is operating outside of design specifications with no MIL illumination,
the part shall not be replaced prior to emission testing unless it is determined that the part has been
tampered with or abused in such a way that the diagnostic system cannot reasonably be expected to
detect the resulting malfunction.
EC-642
BASIC SERVICE PROCEDURE VG33E
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
1 INSPECTION START GI
1. Visually check the following:
쐌 Air cleaner clogging
쐌 Hoses and ducts for leaks MA
쐌 Electrical connectors
쐌 Gasket
쐌 Throttle valve and throttle position sensor operation EM
2. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
Ensure engine stays below 1,000 rpm.
LC
FE
SEF976U CL
3. Open engine hood and run engine at about 2,000 rpm for about 2 minutes under no-load.
MT
AT
TF
SEF977U
4. Make sure that no DTC is displayed with CONSULT-II or GST. PD
OK or NG
OK 䊳 GO TO 2. AX
NG 䊳 1. Repair or replace components as necessary.
2. GO TO 2. SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-643
BASIC SERVICE PROCEDURE VG33E
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
SEF978U
3. Turn off engine and disconnect throttle position sensor harness connector.
SEF975R
4. Start and rev engine (2,000 to 3,000 rpm) two or three times under no-load, then run at idle speed.
5. Check ignition timing with a timing light.
SEF927Z
10°±2° BTDC (in “P” or “N” position)
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 3.
EC-644
BASIC SERVICE PROCEDURE VG33E
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
MA
EM
LC
SEF972R
䊳 GO TO 2. FE
AT
TF
PD
SEF058Y
700±50 rpm (in “P” or “N” position)
AX
Without CONSULT-II SU
1. Check idle speed.
700±50 rpm (in “P” or “N” position)
OK or NG BR
OK 䊳 GO TO 6.
NG 䊳 GO TO 5. ST
RS
BT
HA
SC
EL
IDX
EC-645
BASIC SERVICE PROCEDURE VG33E
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
LEC513
700±50 rpm (in “P” or “N” position)
䊳 GO TO 6.
SEF058Y
750±50 rpm (in “P” or “N” position)
Without CONSULT-II
1. Turn off engine and connect throttle position sensor harness connector.
2. Start and rev engine (2,000 to 3,000 rpm) 2 or 3 times under no-load then run at idle speed.
3. Check idle speed.
750±50 rpm (in “P” or “N” position)
OK or NG
OK (With CONSULT-II) 䊳 GO TO 8.
OK (Without CONSULT- 䊳 GO TO 9.
II)
NG 䊳 GO TO 7.
EC-646
BASIC SERVICE PROCEDURE VG33E
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
MT
AT
TF
SEF945Y
OK or NG PD
OK 䊳 GO TO 12.
NG (Monitor does not 䊳 GO TO 17. AX
fluctuate.)
NG (Monitor fluctuates 䊳 GO TO 10.
less than 5 times.) SU
EL
IDX
EC-647
BASIC SERVICE PROCEDURE VG33E
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
EC-648
BASIC SERVICE PROCEDURE VG33E
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
EM
LC
SEF945Y
FE
OK or NG
OK 䊳 INSPECTION END
CL
NG (Monitor does not 䊳 GO TO 16.
fluctuate.)
NG (Monitor fluctuates 䊳 GO TO 14. MT
less than 5 times.)
AT
13 CHECK HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1) SIGNAL
Without CONSULT-II
1. Set voltmeter probe between ECM terminal 63 and ground.
TF
2. Make sure that the voltage fluctuates between 0 - 0.3V and 0.6 - 1.0V more than 5 times during 10 seconds at 2,000
rpm.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
PD
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
OK or NG AX
OK 䊳 INSPECTION END
NG (Voltage does not 䊳 GO TO 16. SU
fluctuate.)
NG (Voltage fluctuates 䊳 GO TO 14.
less than 5 times.) BR
ST
RS
BT
HA
SC
EL
IDX
EC-649
BASIC SERVICE PROCEDURE VG33E
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
EC-650
BASIC SERVICE PROCEDURE VG33E
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
MT
AT
TF
SEF172Y
PD
Without CONSULT-II
1. Disconnect engine coolant temperature sensor harness connector.
2. Connect a resistor (4.4 kΩ) between terminals of engine coolant temperature sensor harness connector. AX
SU
BR
ST
AEC036B
RS
䊳 GO TO 19.
BT
HA
SC
EL
IDX
EC-651
BASIC SERVICE PROCEDURE VG33E
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
19 CHECK “CO” %
1. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
SEF976U
2. Rev engine (2,000 to 3,000 rpm) two or three times under no-load, then run engine at idle speed.
SEF978U
3. Check “CO” %.
Idle CO: 1.5 - 9.5%
4. Without CONSULT-II
After checking CO%,
a. Disconnect the resistor from terminals of engine coolant temperature sensor.
b. Connect engine coolant temperature sensor harness connector to engine coolant temperature sensor.
OK or NG
OK 䊳 1. Replace front heated oxygen sensor LH.
2. GO TO 10.
NG 䊳 GO TO 20.
EC-652
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Introduction
Introduction NGEC0550
The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including: GI
Emission-related diagnostic information SAE Mode
1st Trip Diagnostic Trouble Code (1st Trip DTC) Mode 7 of SAE J1979
LC
1st Trip Freeze Frame data
The above information can be checked using procedures listed in the table below.
X: Applicable —: Not applicable
FE
Freeze Frame 1st trip Freeze
DTC 1st trip DTC SRT code Test value
data Frame data
CONSULT-II X X X X X —
CL
GST X X*1 X — X X
*1: 1st trip DTCs for self-diagnoses concerning SRT items cannot be shown on the GST display.
MT
The malfunction indicator lamp (MIL) on the instrument panel lights up when the same malfunction is detected
in two consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer to EC-709.) AT
Two Trip Detection Logic NGEC0551
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in TF
the ECM memory. The MIL will not light up at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored
in the ECM memory, and the MIL lights up. The MIL lights up at the same time when the DTC is stored. <2nd PD
trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed
during vehicle operation. Specific on board diagnostic items will cause the ECM to light up or blink the MIL,
and store DTC and Freeze Frame data, even in the 1st trip, as shown below. AX
X: Applicable —: Not applicable
Except above — — — X — X X — SC
*1: Except “ECM”
EL
IDX
EC-653
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information
SEF992X
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA NGEC0552S02
The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant
temperature, short term fuel trim, long term fuel trim, engine speed, vehicle speed and absolute pressure at
the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
EC-654
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II or
GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For
details, see EC-679. GI
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no prior-
ity for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once MA
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
lowing priorities to update the data. EM
Priority Items
For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was stored in the 2nd FE
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is CL
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or
1st trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and
freeze frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged MT
in the ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM
memory is erased. Procedures for clearing the ECM memory are described in “HOW TO ERASE EMISSION- AT
RELATED DIAGNOSTIC INFORMATION”, EC-666.
SYSTEM READINESS TEST (SRT) CODE NGEC0552S03
TF
System Readiness Test (SRT) code is specified in Mode 1 of SAE J1979.
As part of enhanced emissions test for Inspection and Maintenance (I/M), certain states require that the sta-
tus of srt be used to indicate whether the ECM has completed self-diagnosis of major emission systems and PD
components. Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “INCMP”,
use the information in this service manual to set the SRT to “CMPLT”. AX
In most cases, the ECM will automatically complete its self-diagnosis cycle during normal usage and the SRT
status will indicate “CMPLT” for each application system. Once set as “CMPLT”, the SRT status remains
“CMPLT” until the self-diagnosis memory is erased.
SU
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer’s
normal driving pattern and the SRT will indicate “INCMP” for these items.
BR
NOTE:
The SRT will also indicate “INCMP” if the self-diagnosis memory is erased for any reason or if the ECM
memory power supply is interrupted for several hours. ST
If, during the state emissions inspection, the SRT indicates “CMPLT” for all test items, the inspector will con-
tinue with the emissions test. However, if the SRT indicates “INCMP” for one or more of the SRT items, the
vehicle is returned to the customer untested. RS
NOTE:
If MIL is “ON” during the state emissions inspection, the vehicle is also returned to the customer untested even
though the SRT indicates “CMPLT” for all test items. Therefore, it is important to check SRT (“CMPLT”) and
BT
DTC (No DTCs) before the inspection.
HA
SC
EL
IDX
EC-655
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
EVAP SYSTEM 2 EVAP control system (small leak) (negative pressure) P0440
*: If completion of several SRTs is required, perform driving patterns (DTC confirmation procedure) one by one based on the priority for
models with CONSULT-II.
EC-656
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
P0402 – – – –
CL
NG – NG NG (Consecutive
P1402
Case 3 NG)
MT
1st trip DTC – 1st trip DTC DTC (=MIL
(1st trip) DTC
“ON”)
EL
IDX
EC-657
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
SEF170Z
EC-658
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
GI
MA
EM
SEF949Z LC
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-659
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
SEF947Y
EC-660
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
쐌 The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driv-
ing habits, etc.
Zone A refers to the range where the time required, for the diagnosis under normal conditions*, is the GI
shortest.
Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not completed
within zone A. MA
*: Normal conditions refer to the following:
− Sea level
− Flat road
EM
− Ambient air temperature: 20 - 30°C (68 - 86°F)
− Diagnosis is performed as quickly as possible under normal conditions. LC
Under different conditions [For example: ambient air temperature other than 20 - 30°C (68 - 86°F)], diag-
nosis may also be performed.
Pattern 1:
쐌 The engine is started at the engine coolant temperature of −10 to 35°C (14 to 95°F)
(where the voltage between the ECM terminal 59 and ground is 3.0 - 4.3V).
FE
쐌 The engine must be operated at idle speed until the engine coolant temperature is greater than 70°C
(158°F) (where the voltage between the ECM terminal 59 and ground is lower than 1.4V).
쐌 The engine is started at the tank fuel temperature of warmer than 0°C (32°F) (where the voltage CL
between the ECM terminal 60 and ground is less than 4.1V).
Pattern 2:
쐌 When steady-state driving is performed again even after it is interrupted, each diagnosis can be conducted. MT
In this case, the time required for diagnosis may be extended.
Pattern 3: AT
쐌 The driving pattern outlined in *2 must be repeated at least 3 times.
Pattern 4:
쐌 Tests are performed after the engine has been operated for at least 17 minutes. TF
쐌 The accelerator pedal must be held very steady during steady-state driving.
쐌 If the accelerator pedal is moved, the test must be conducted all over again. PD
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal
and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h
(56 MPH) again. AX
*2: Operate the vehicle in the following driving pattern.
1) Decelerate vehicle to 0 km/h (0 MPH) and let engine idle.
2) Repeat driving pattern shown below at least 10 times.
SU
쐌 During acceleration, hold the accelerator pedal as steady as possible.
BR
ST
RS
BT
SEF414S
HA
*3: Checking the vehicle speed with CONSULT-II or GST is advised.
Suggested Transmission Gear Position for A/T Models
Set the selector lever in the “D” position with the overdrive switch turned ON. SC
Suggested upshift speeds for M/T models
Shown below are suggested vehicle speeds for shifting into a higher gear. These suggestions relate to fuel
economy and vehicle performance. Actual upshift speeds will vary according to road conditions, the weather EL
and individual driving habits.
IDX
EC-661
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
For normal acceleration in low altitude areas For quick acceleration in low altitude
[less than 1,219 m (4,000 ft)]: areas and high altitude areas
[over 1,219 m (4,000 ft)]:
1st 50 (30)
2nd 95 (60)
TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-II) NGEC0552S04
The following is the information specified in Mode 6 of SAE J1979.
The test value is a parameter used to determine whether a system/circuit diagnostic test is “OK” or “NG” while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
maximum or minimum value and is compared with the test value being monitored.
Items for which these data (test value and test limit) are displayed are the same as SRT code items (30 test
items).
These data (test value and test limit) are specified by Test ID (TID) and Component ID (CID) and can be dis-
played on the GST screen.
X: Applicable —: Not applicable
EC-662
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
IDX
EC-663
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
EC-664
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
IDX
EC-665
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
EC-666
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
SEF823YA
PD
The emission related diagnostic information in the ECM can be erased by selecting “ERASE” in the “SELF-
DIAG RESULTS” mode with CONSULT-II.
AX
How to Erase DTC ( With GST)
NOTE:
NGEC0552S0602
SU
If the DTC is not for A/T related items (see EC-597), skip step 2.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 5 BR
seconds and then turn it ON (engine stopped) again.
2. Perform “SELF-DIAGNOSTIC PROCEDURE (Without CONSULT-II)” in AT section titled “TROUBLE
DIAGNOSIS”, “Self-diagnosis”. (The engine warm-up step can be skipped when performing the diagnosis ST
only to erase the DTC.)
3. Select Mode 4 with GST (Generic Scan Tool).
The emission related diagnostic information in the ECM can be erased by selecting Mode 4 with GST. RS
쐌 If the battery is disconnected, the emission-related diagnostic information will be lost after approx.
24 hours. BT
쐌 Erasing the emission-related diagnostic information using CONSULT-II or GST is easier and
quicker than switching the mode selector on the ECM.
쐌 The following data are cleared when the ECM memory is erased. HA
1) Diagnostic trouble codes
2) 1st trip diagnostic trouble codes
SC
3) Freeze frame data
4) 1st trip freeze frame data
5) System readiness test (SRT) codes EL
6) Test values
7) Others
IDX
EC-667
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Malfunction Indicator Lamp (MIL)
Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but
all of the data listed above, are cleared from the ECM memory during work procedures.
Malfunction Indicator Lamp (MIL)
DESCRIPTION NGEC0553
SEF217U
EC-668
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Malfunction Indicator Lamp (MIL) (Cont’d)
Mode I Ignition switch in BULB CHECK This function checks the MIL bulb for damage (blown, MA
ON position open circuit, etc.).
If the MIL does not come on, check MIL circuit. (See
EC-1195.) EM
Engine stopped
LC
IDX
EC-669
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
OBD System Operation Chart (Cont’d)
For details about patterns “B” and “C” under “Fuel Injection System” and “Misfire”, see EC-672.
For details about patterns “A” and “B” under “Other”, see EC-674.
*1: Clear timing is at the moment OK is detected.
*2: Clear timing is when the same malfunction is detected in the 2nd trip.
EC-670
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
OBD System Operation Chart (Cont’d)
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS FOR
“MISFIRE” <EXHAUST QUALITY DETERIORATION>, “FUEL INJECTION SYSTEM” =NGEC0554S03
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
SEF392S
RS
*1: When the same malfunction is data will not be displayed any freeze frame data will be cleared
detected in two consecutive trips, longer after vehicle is driven 80 at the moment OK is detected.
BT
MIL will light up. times (pattern C) without the same *7: When the same malfunction is
*2: MIL will go off after vehicle is malfunction. (The DTC and the detected in the 2nd trip, the 1st
driven 3 times (pattern B) without freeze frame data still remain in trip freeze frame data will be HA
any malfunctions. ECM.) cleared.
*3: When the same malfunction is *5: When a malfunction is detected *8: 1st trip DTC will be cleared when
detected in two consecutive trips, for the first time, the 1st trip DTC vehicle is driven once (pattern C) SC
the DTC and the freeze frame and the 1st trip freeze frame data without the same malfunction after
data will be stored in ECM. will be stored in ECM. DTC is stored in ECM.
*4: The DTC and the freeze frame *6: The 1st trip DTC and the 1st trip
EL
IDX
EC-671
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
OBD System Operation Chart (Cont’d)
EC-672
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
OBD System Operation Chart (Cont’d)
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS EXCEPT
FOR “MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYSTEM”NGEC0554S05
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
SEF393S
RS
*1: When the same malfunction is *4: The DTC and the freeze frame and the 1st trip freeze frame data
detected in two consecutive trips, data will not be displayed any will be stored in ECM.
BT
MIL will light up. longer after vehicle is driven 40 *6: 1st trip DTC will be cleared after
*2: MIL will go off after vehicle is times (pattern A) without the same vehicle is driven once (pattern B)
driven 3 times (pattern B) without malfunction. without the same malfunction. HA
any malfunctions. (The DTC and the freeze frame *7: When the same malfunction is
*3: When the same malfunction is data still remain in ECM.) detected in the 2nd trip, the 1st
detected in two consecutive trips, *5: When a malfunction is detected trip freeze frame data will be SC
the DTC and the freeze frame for the first time, the 1st trip DTC cleared.
data will be stored in ECM.
EL
IDX
EC-673
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
OBD System Operation Chart (Cont’d)
AEC574
쐌 The A counter will be cleared when the malfunction is detected regardless of (1) - (4).
쐌 The A counter will be counted up when (1) - (4) are satisfied without the same malfunction.
쐌 The DTC will not be displayed after the A counter reaches 40.
<Driving Pattern B> NGEC0554S0602
Driving pattern B means the vehicle operation as follows:
All components and systems should be monitored at least once by the OBD system.
쐌 The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
쐌 The B counter will be counted up when driving pattern B is satisfied without any malfunctions.
쐌 The MIL will go off when the B counter reaches 3 (*2 in “OBD SYSTEM OPERATION CHART”).
EC-674
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II
CONSULT-II =NGEC0555
CONSULT-II INSPECTION PROCEDURE
1. Turn ignition switch OFF.
NGEC0555S01
GI
2. Connect “CONSULT-II” to data link connector which is located
under LH dash panel near the fuse box cover. MA
EM
SEF163X LC
3. Turn ignition switch ON.
4. Touch “START”.
FE
CL
PBR455D
MT
5. Touch “ENGINE”.
AT
TF
PD
AX
SEF948Y
ST
RS
SEF949Y
BT
HA
SC
EL
IDX
EC-675
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II (Cont’d)
Knock sensor X X
Battery voltage X X
EC-676
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II (Cont’d)
IACV-AAC valve X X X X X
Cooling fan*3 X X X X CL
Heated oxygen sensor 1 heater
X X X X
(front)
MT
Heated oxygen sensor 2 heater
X X X X
(rear)
AT
EVAP canister vent control
X X X X
valve
X: Applicable
PD
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-654. AX
*3: Models with electric cooling fan.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-677
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II (Cont’d)
FUNCTION =NGEC0555S03
This mode enables a technician to adjust some devices faster and more accurately by following
Work support
the indications on the CONSULT-II unit.
Self-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame
Self-diagnostic results
data can be read and erased quickly.*1
Input/Output specification of the basic fuel schedule, AFM, A/F feedback control value and the
Data monitor (SPEC)
other data monitor items can be read.
Diagnostic Test Mode in which CONSULT-II drives some actuators apart from the ECMs and also
Active test
shifts some parameters in a specified range.
DTC confirmation The status of system monitoring tests and the self-diagnosis status/result can be confirmed.
*1 The following emission-related diagnostic information is cleared when the ECM memory is erased.
1) Diagnostic trouble codes
2) 1st trip diagnostic trouble codes
3) Freeze frame data
4) 1st trip freeze frame data
5) System readiness test (SRT) codes
6) Test values
7) Others
TP SW/TP SEN IDLE POSI ADJ 쐌 FOLLOW THE BASIC INSPECTION INSTRUCTION IN When adjusting the idle throttle
THE SERVICE MANUAL. position
TARGET IGNITION TIMING ADJ 쐌 IDLE CONDITION When adjusting target ignition
timing
After adjustment, confirm target
ignition timing with a timing light
by turning the distributor.
FUEL PRESSURE RELEASE 쐌 FUEL PUMP WILL STOP BY TOUCHING “START” DUR- When releasing fuel pressure
ING IDLING. from fuel line
CRANK A FEW TIMES AFTER ENGINE STALLS.
SELF-LEARNING CONT 쐌 THE COEFFICIENT OF SELF-LEARNING CONTROL When clean the coefficient of
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF- self-learning control valve
FICIENT.
EC-678
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II (Cont’d)
EVAP SYSTEM CLOSE OPEN THE VACUUM CUT VALVE BYPASS VALVE AND When detecting EVAP vapor leak GI
CLOSE THE EVAP CANISTER VENT CONTROL VALVE IN point of EVAP system
ORDER TO MAKE EVAP SYSTEM CLOSE UNDER THE
FOLLOWING CONDITIONS. MA
쐌 IGN SW ON
쐌 ENGINE NOT RUNNING
쐌 AMBIENT TEMPERATURE IS ABOVE 0°C (32°F).
쐌 NO VACUUM AND NO HIGH PRESSURE IN EVAP SYS-
EM
TEM
쐌 FUEL TANK TEMP. IS MORE THAN 0°C (32°F).
쐌 WITHIN 10 MINUTES AFTER STARTING “EVAP SYS- LC
TEM CLOSE”
쐌 WHEN TRYING TO EXECUTE “EVAP SYSTEM CLOSE”
UNDER THE CONDITION EXCEPT ABOVE, CON-
SULT-II WILL DISCONTINUE IT AND DISPLAY APPRO-
PRIATE INSTRUCTION.
NOTE: FE
WHEN STARTING ENGINE, CONSULT-II MAY DISPLAY
“BATTERY VOLTAGE IS LOW. CHARGE BATTERY”,
EVEN IN USING CHARGED BATTERY.
CL
TARGET IDLE RPM ADJ SET ENGINE SPEED AT THE SPECIFIED VALUE UNDER When adjusting initial ignition
THE FOLLOWING CONDITIONS. timing and idle speed
쐌 ENGINE WARMED UP MT
쐌 NO-LOAD
DIAG TROUBLE
AX
쐌 The engine control component part/control system has a trouble code, it is displayed as “PXXXX”.
CODE
(Refer to “TROUBLE DIAGNOSIS — INDEX”, EC-597.)
[PXXXX]
SU
쐌 “Fuel injection system status” at the moment a malfunction is detected is displayed.
FUEL SYS-B1 *2 쐌 One mode in the following is displayed.
“MODE 2”: Open loop due to detected system malfunction BR
“MODE 3”: Open loop due to driving conditions (power enrichment, deceleration enrichment)
FUEL SYS-B2 *2 “MODE 4”: Closed loop - using oxygen sensor(s) as feedback for fuel control
“MODE 5”: Open loop - has not yet satisfied condition to go to closed loop ST
CAL/LD VALUE [%] 쐌 The calculated load value at the moment a malfunction is detected is displayed.
S-FUEL TRIM-B1 [%] 쐌 “Short-term fuel trim” at the moment a malfunction is detected is displayed.
쐌 The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel BT
S-FUEL TRIM-B2 [%] schedule.
L-FUEL TRIM-B1 [%] 쐌 “Long-term fuel trim” at the moment a malfunction is detected is displayed. HA
쐌 The long-term fuel trim indicates much more gradual feedback compensation to the base fuel schedule
L-FUEL TRIM-B2 [%] than short-term fuel trim.
ENGINE SPEED [rpm] 쐌 The engine speed at the moment a malfunction is detected is displayed. SC
VHCL SPEED [km/h]
쐌 The vehicle speed at the moment a malfunction is detected is displayed.
or [mph] EL
IDX
EC-679
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II (Cont’d)
B/FUEL SCHDL
쐌 The base fuel schedule at the moment a malfunction is detected is displayed.
[msec]
*1: The items are the same as those of 1st trip freeze frame data.
*2: Regarding D22 model, “-B1” indicates right bank and “-B2” indicates left bank.
EC-680
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II (Cont’d)
ECM GI
Main sig-
Monitored item [Unit] input sig- Description Remarks
nals
nals
IDX
EC-681
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II (Cont’d)
ECM
Main sig-
Monitored item [Unit] input sig- Description Remarks
nals
nals
START SIGNAL 쐌 Indicates [ON/OFF] condition from the 쐌 After starting the engine, [OFF] is dis-
쎻 쎻
[ON/OFF] starter signal. played regardless of the starter signal.
쐌 Indicates the ignition timing computed 쐌 When the engine is stopped, a certain
IGN TIMING [BTDC] 쎻
by ECM according to the input signals. value is indicated.
EC-682
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II (Cont’d)
ECM
Main sig-
Monitored item [Unit] input sig- Description Remarks
nals
nals GI
쐌 Indicates the fuel pump relay control
FUEL PUMP RLY
condition determined by ECM accord- MA
[ON/OFF]
ing to the input signals.
IDX
EC-683
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II (Cont’d)
ECM
Main
Monitored item input
sig- Description Remarks
[Unit] sig-
nals
nals
쐌 The signal voltage of the mass air flow sensor 쐌 When the engine is running, specifi-
MAS A/F SE-B1 [V] 쎻 쎻
specification is displayed. cation range is indicated.
쐌 Ignition switch: ON
(Engine stopped)
FUEL PUMP Fuel pump relay makes the operat- 쐌 Harness and connector
쐌 Turn the fuel pump relay “ON”
RELAY ing sound. 쐌 Fuel pump relay
and “OFF” using CONSULT-II
and listen to operating sound.
EC-684
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II (Cont’d)
FUEL/T TEMP EM
쐌 Change the fuel tank temperature using CONSULT-II.
SEN
쐌 Ignition switch: ON LC
(Engine stopped)
VENT Solenoid valve makes an operating 쐌 Harness and connector
쐌 Turn solenoid valve “ON” and
CONTROL/V sound. 쐌 Solenoid valve
“OFF” with the CONSULT-II and
listen to operating sound.
쐌 Ignition switch: ON
VC/V
(Engine stopped)
Solenoid valve makes an operating 쐌 Harness and connector FE
쐌 Turn solenoid valve “ON” and
BYPASS/V sound. 쐌 Solenoid valve
“OFF” with the CONSULT-II and
listen to operating sound. CL
*: Models with electric cooling fan.
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-685
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II (Cont’d)
EC-686
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II (Cont’d)
automatically on CONSULT-II screen even though a malfunc-
tion is detected by ECM.
DATA MONITOR can be performed continuously even though GI
a malfunction is detected.
Use these triggers as follows:
1) “AUTO TRIG” MA
쐌 While trying to detect the DTC/1st trip DTC by performing the
“DTC Confirmation Procedure”, be sure to select to “DATA EM
MONITOR (AUTO TRIG)” mode. You can confirm the malfunc-
tion at the moment it is detected.
쐌 While narrowing down the possible causes, CONSULT-II LC
should be set in “DATA MONITOR (AUTO TRIG)” mode, espe-
cially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twist-
ing) the suspicious connectors, components and harness in
the “DTC Confirmation Procedure”, the moment a malfunction
is found the DTC/1st trip DTC will be displayed. (Refer to FE
“Incident Simulation Tests” in “HOW TO PERFORM EFFI-
CIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT”, GI-23.
2) “MANU TRIG” CL
쐌 If the malfunction is displayed as soon as “DATA MONITOR”
is selected, reset CONSULT-II to “MANU TRIG”. By selecting
“MANU TRIG” you can monitor and store the data. The data MT
can be utilized for further diagnosis, such as a comparison with
the value for the normal operating condition.
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SEF720X
SC
EL
IDX
EC-687
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Generic Scan Tool (GST)
SEF139P
SEF163X
AEC059B
AEC060B
EC-688
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Generic Scan Tool (GST) (Cont’d)
FUNCTION NGEC0556S03
This mode gains access to emission-related power train trouble codes which were EM
MODE 3 DTCs
stored by ECM.
This mode can clear all emission-related diagnostic information. This includes: LC
쐌 Clear number of diagnostic trouble codes (MODE 1)
쐌 Clear diagnostic trouble codes (MODE 3)
MODE 4 CLEAR DIAG INFO 쐌 Clear trouble code for freeze frame data (MODE 1)
쐌 Clear freeze frame data (MODE 2)
쐌 Reset status of system monitoring test (MODE 1)
쐌 Clear on board monitoring test results (MODE 6 and 7)
FE
This mode accesses the results of on board diagnostic monitoring tests of specific
MODE 6 (ON BOARD TESTS)
components/systems that are not continuously monitored.
This mode enables the off board test drive to obtain test results for emission-related
CL
MODE 7 (ON BOARD TESTS) powertrain components/systems that are continuously monitored during normal driving
conditions.
MT
This mode can close EVAP system in ignition switch “ON” position (Engine stopped).
When this mode is performed, the following parts can be opened or closed.
쐌 EVAP canister vent control valve open AT
쐌 Vacuum cut valve bypass valve closed
In the following conditions, this mode cannot function.
MODE 8 — 쐌 Low ambient temperature
쐌 Low battery voltage
TF
쐌 Engine running
쐌 Ignition switch OFF
쐌 Low fuel temperature PD
쐌 Too much pressure is applied to EVAP system
MODE 9 CALIBRATION ID
This mode is to enable the off-board to request vehicle specific vehicle information AX
such as Vehicle Identification Number (VIN) and calibration IDs.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-689
TROUBLE DIAGNOSIS — INTRODUCTION VG33E
Introduction NGEC0557
The engine has an ECM to control major systems such as fuel
control, ignition control, idle air control system, etc. The ECM
accepts input signals from sensors and instantly drives actuators.
It is essential that both input and output signals are proper and
stable. At the same time, it is important that there are no problems
such as vacuum leaks, fouled spark plugs, or other problems with
the engine.
It is much more difficult to diagnose a problem that occurs intermit-
tently rather than continuously. Most intermittent problems are
MEF036D
caused by poor electric connections or improper wiring. In this
case, careful checking of suspected circuits may help prevent the
replacement of good parts.
A visual check only may not find the cause of the problems. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the “Work Flow” on EC-692.
Before undertaking actual checks, take a few minutes to talk with
a customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such problems, espe-
cially intermittent ones. Find out what symptoms are present and
under what conditions they occur. A “Diagnostic Worksheet” like the
example on next page should be used.
Start your diagnosis by looking for “conventional” problems first.
SEF233G
This will help troubleshoot driveability problems on an electronically
controlled engine vehicle.
SEF234G
EC-690
TROUBLE DIAGNOSIS — INTRODUCTION VG33E
Introduction (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
MTBL0017
RS
BT
HA
SC
EL
IDX
EC-691
TROUBLE DIAGNOSIS — INTRODUCTION VG33E
Work Flow
SEF510ZF
EC-692
TROUBLE DIAGNOSIS — INTRODUCTION VG33E
Work Flow (Cont’d)
STEP DESCRIPTION GI
Get detailed information about the conditions and the environment when the incident/symptom occurred using the
STEP I
“DIAGNOSTIC WORK SHEET”, EC-691.
MA
Before confirming the concern, check and write down (print out using CONSULT-II or GST) the (1st trip) DTC and
the (1st trip) freeze frame data, then erase the DTC and the data. (Refer to EC-666.) The (1st trip) DTC and the
(1st trip) freeze frame data can be used when duplicating the incident at STEP III & IV. EM
STEP II If the incident cannot be verified, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-732.
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the cus-
tomer. (The “Symptom Matrix Chart” will be useful. See EC-710.)
Also check related service bulletins for information.
LC
Try to confirm the symptom and under what conditions the incident occurs.
The “DIAGNOSTIC WORK SHEET” and the freeze frame data are useful to verify the incident. Connect CON-
STEP III SULT-II to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-732.
If the malfunction code is detected, skip STEP IV and perform STEP V. FE
Try to detect the (1st trip) DTC by driving in (or performing) the “DTC Confirmation Procedure”. Check and read
the (1st trip) DTC and (1st trip) freeze frame data by using CONSULT-II or GST.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO CL
TRIG) mode and check real time diagnosis results.
STEP IV
If the incident cannot be verified, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-732.
In case the “DTC Confirmation Procedure” is not available, perform the “Overall Function Check” instead. The MT
(1st trip) DTC cannot be displayed by this check, however, this simplified “check” is an effective alternative.
The “NG” result of the “Overall Function Check” is the same as the (1st trip) DTC detection.
Take the appropriate action based on the results of STEP I through IV. AT
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX.
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer to EC-694.) If CONSULT-II is
STEP V TF
available, perform “DATA MONITOR (SPEC)” mode with CONSULT-II and proceed to the “TROUBLE DIAGNO-
SIS — SPECIFICATION VALUE”, EC-728. (If malfunction is detected, proceed to “REPAIR REPLACE”.) Then
perform inspections according to the Symptom Matrix Chart. (Refer to EC-710.)
PD
Identify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect
the system for mechanical binding, loose connectors or wiring damage using (tracing) “Harness Layouts”.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR
(AUTO TRIG)” mode.
AX
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CON-
SULT-II. Refer to EC-714, EC-719.
STEP VI
The “Diagnostic Procedure” in EC section contains a description based on open circuit inspection. A short circuit SU
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to “HOW TO PER-
FORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT”, “Circuit Inspection”, GI-25.
Repair or replace the malfunction parts. BR
If malfunctioning part cannot be detected, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”,
EC-732.
Once you have repaired the circuit or replaced a component, you need to run the engine in the same conditions
ST
and circumstances which resulted in the customer’s initial complaint.
Perform the “DTC Confirmation Procedure” and confirm the normal code [DTC No. P0000 or 0505] is detected. If
STEP VII the incident is still detected in the final check, perform STEP VI by using a different method from the previous RS
one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in
ECM and TCM (Transmission control module). (Refer to EC-666.) BT
HA
SC
EL
IDX
EC-693
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection
SEF983U
Models with 䊳 GO TO 2.
CONSULT-II
Models with 䊳 GO TO 2.
GST
Models with 䊳 GO TO 16.
No Tools
EC-694
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
EM
LC
SEF013Y
FE
4. When engine coolant temperature is 75 to 85°C (167 to 185°F), check the following.
쐌 The center of mark A is aligned with mark C.
쐌 The cam follower lever’s roller is not touching the fast idle cam.
CL
MT
AT
TF
SEF971R PD
OK or NG
OK 䊳 GO TO 4. AX
NG 䊳 1. Check FI cam. Refer to “Fast Idle Cam (FIC)”, EC-639.
2. GO TO 4.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-695
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
SEC019C
3. Check ignition timing at idle using a timing light.
SEF984U
Ignition timing: 10°±2° BTDC
OK or NG
OK 䊳 GO TO 5.
NG 䊳 1. Adjust ignition timing by turning distributor. Refer to “Idle Speed/Ignition Timing/Idle
Mixture Ratio Adjustment”, EC-641.
2. GO TO 5.
SEC019C
2. Check idle speed.
700±50 rpm (in “P” or “N” position)
OK or NG
OK 䊳 GO TO 6.
NG 䊳 1. Adjust engine speed by turning idle speed adjusting screw. Refer to “Idle Speed/
Ignition Timing/Idle Mixture Ratio Adjustment”, EC-641.
2. GO TO 6.
EC-696
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
CL
MT
AT
LEC517
TF
PD
AX
SU
SEF173Y
“CLSD THL/P SW” signal should remain “ON” while inserting 0.2 mm (0.008 in) feeler gauge. BR
“CLSD THL/P SW” signal should remain “OFF” while inserting 0.4 mm (0.016 in) feeler gauge.
OK or NG ST
OK 䊳 GO TO 12.
NG 䊳 GO TO 8.
RS
8 ADJUSTMENT THROTTLE POSITION SWITCH IDLE POSITION
BT
With CONSULT-II
NOTE:
쐌 Never adjust throttle adjust screw (TAS).
쐌 Do not touch throttle drum when checking “CLSD THL/P SW” signal, doing so may cause an incorrect adjust-
HA
ment.
1. Warm up engine to normal operating temperature.
2. Check FI cam. Refer to procedure 3.
SC
3. Stop engine.
4. Loosen throttle position sensor fixing bolts.
EL
䊳 GO TO 9.
IDX
EC-697
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
LEC517
4. Open throttle valve and then close.
5. Check “CLSD THL/P SW” signal.
SEF305Y
“CLSD THL/P SW” signal should remain “OFF” when the throttle valve is closed.
OK or NG
OK 䊳 GO TO 10.
NG 䊳 GO TO 8.
SEF689W
䊳 GO TO 11.
EC-698
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
EM
LC
SEF689W
FE
3. Make sure two or three times that the signal is “ON” when the throttle valve is closed and “OFF” when it is opened.
4. Remove 0.2 mm (0.008 in) feeler gauge then insert 0.4 mm (0.016 in) feeler gauge.
5. Make sure two or three times that the signal remains “OFF” when the throttle valve is closed. CL
6. Tighten throttle position sensor.
7. Check the “CLSD THL/P SW” signal again.
The signal remains “OFF” while closing throttle valve. MT
OK or NG
OK 䊳 GO TO 12. AT
NG 䊳 GO TO 8.
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-699
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
SEF864V
7. Turn ignition switch OFF and wait at least 5 seconds.
8. Repeat steps 5 and 6 until “CLSD THL POS” signal changes to “ON”.
SEF197Y
䊳 GO TO 13.
EC-700
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
LC
FE
SEF971R CL
OK or NG
OK 䊳 GO TO 16. MT
NG 䊳 1. Check FI cam. Refer to “Fast Idle Cam (FIC)”, EC-639.
2. GO TO 16.
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-701
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
SEF119W
3. When the voltage is between 1.10 to 1.36V, check the following.
쐌 The center of mark A is aligned with mark C.
쐌 The cam follower lever’s roller is not touching the fast idle cam.
SEF971R
OK or NG
OK 䊳 GO TO 16.
NG 䊳 1. Check FI cam. Refer to “Fast Idle Cam (FIC)”, EC-639.
2. GO TO 16.
EC-702
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
EM
LC
SEF975R
3. Start engine. FE
4. Check ignition timing at idle using a timing light.
CL
MT
AT
SEF984U
Ignition timing: 10°±2° BTDC TF
OK or NG
OK 䊳 GO TO 17. PD
NG 䊳 1. Adjust ignition timing by turning distributor. Refer to “Idle Speed/Ignition Timing/ Idle
Mixture Ratio Adjustment”, EC-641.
2. GO TO 17.
AX
IDX
EC-703
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
SEF862V
쐌 Insert the 0.2 mm (0.008 in) and 0.4 mm (0.016 in) feeler gauge alternately between the throttle adjust screw (TAS) and
throttle drum as shown in the figure.
LEC517
“Continuity should exist” while inserting 0.2 mm (0.008 in) feeler gauge.
“Continuity should not exist” while inserting 0.4 mm (0.016 in) feeler gauge.
OK or NG
OK 䊳 GO TO 24.
NG 䊳 GO TO 20.
EC-704
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
MA
EM
LC
LEC517
3. Open throttle valve then close.
4. Check continuity between closed throttle position switch terminals 5 and 6. FE
CL
MT
AT
SEF862V
Continuity should not exist while closing the throttle position sensor.
TF
OK or NG
OK 䊳 GO TO 23. PD
NG 䊳 GO TO 22.
AX
22 ADJUSTMENT THROTTLE POSITION SWITCH IDLE POSITION-III
Without CONSULT-II SU
Turn throttle position sensor body clockwise until continuity does not exist.
BR
ST
RS
BT
SEF689W
䊳 GO TO 23.
HA
SC
EL
IDX
EC-705
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
SEF689W
3. Make sure two or three times that the continuity exists when the throttle valve is closed and continuity does not exist
when it is opened.
4. Remove 0.2 mm (0.008 in) feeler gauge then insert 0.4 mm (0.016 in) feeler gauge.
5. Make sure two or three times that the continuity does not exist when the throttle valve is closed.
6. Tighten throttle position sensor.
7. Check the continuity again.
Continuity does not exist while closing the throttle valve.
OK or NG
OK 䊳 GO TO 24.
NG 䊳 GO TO 20.
SEF864V
6. Turn ignition switch OFF and wait at least 5 seconds.
7. Repeat steps 4 and 5, 20 times.
䊳 GO TO 25.
EC-706
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
25 REINSTALLATION
Without CONSULT-II GI
1. Reconnect throttle position sensor harness connector and closed throttle position switch harness connector.
2. Start engine and rev it (2,000 to 3,000 rpm) two or three times under no-load and then run engine at idle speed.
䊳 GO TO 26. MA
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-707
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
DTC Inspection Priority Chart
EC-708
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
Fail-safe Chart
P0100 Mass air flow sensor cir- Engine speed will not rise more than 2,400 rpm due to the fuel cut. EM
cuit
P0115 Engine coolant tempera- Engine coolant temperature will be determined by ECM based on the time after turn-
ture sensor circuit ing ignition switch ON or START.
LC
CONSULT-II displays the engine coolant temperature decided by ECM.
SC
EL
IDX
EC-709
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
Symptom Matrix Chart
SYMPTOM
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
ENGINE STALL
EC-710
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
Symptom Matrix Chart (Cont’d)
SYMPTOM
GI
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
LC
ENGINE STALL
FE
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
ST
RS
BT
HA
SC
EL
IDX
EC-711
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
Symptom Matrix Chart (Cont’d)
SYMPTOM
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
section
IDLING VIBRATION
ENGINE STALL
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Vapor lock
5
Valve deposit
Air cleaner
Cranking Battery
1 1 1 1 1 1 1
Generator circuit SC-4
1
Starter circuit
EC-712
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
Symptom Matrix Chart (Cont’d)
SYMPTOM
GI
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
section
IDLING VIBRATION
LC
ENGINE STALL
FE
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Cylinder block MT
Piston 3
Piston ring AT
6 6 6 6 6 6 6 6
Connecting rod
Bearing
EM-77, EM-88 TF
and EM-104
Crankshaft
PD
Valve Timing chain
mechanism
Camshaft
6 AX
Intake valve 6 6 6 6 6 6 6
2
Exhaust valve
SU
Hydraulic lash adjuster
Thermostat 5 5 BT
Water pump LC-26
Water gallery 6 6 6 6 6 6 6 2 6 HA
Cooling fan 5 5
IDX
EC-713
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
CONSULT-II Reference Value in Data Monitor Mode
쐌 Tachometer: Connect
Almost the same speed as
ENG SPEED 쐌 Run engine and compare tachometer indication with the CONSULT-II
the CONSULT-II value.
value.
쐌 Turn drive wheels and compare speedometer indication with the CON- Almost the same speed as
VHCL SPEED SE
SULT-II value the CONSULT-II value
CLSD THL POS 쐌 Engine: After warming up, idle the Throttle valve: Idle position ON
CLSD THL/P SW engine Throttle valve: Slightly open OFF
EC-714
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
CONSULT-II Reference Value in Data Monitor Mode (Cont’d)
A/F ALPHA-B2
쐌 Engine: After warming up
Maintaining engine speed at 2,000
54 - 155% TF
A/F ALPHA-B1 rpm
EL
IDX
EC-715
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
CONSULT-II Reference Value in Data Monitor Mode (Cont’d)
SEF306Y
ENG SPEED, MAS AIR/FL SE, THRTL POS SEN, HO2S2 (B1), HO2S1 (B1), INJ PULSE-B1
NGEC0564S02
Below is the data for “ENG SPEED”, “MAS AIR/FL SE”, “THRTL POS SEN”, “HO2S2 (B1)”, “HO2S1 (B1)” and
“INJ PULSE-B1” when revving engine quickly up to 4,800 rpm under no load after warming up engine suffi-
ciently.
Each value is for reference, the exact value may vary.
EC-716
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
Major Sensor Reference Graph in Data Monitor Mode (Cont’d)
GI
MA
EM
LC
FE
SEF241Y CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-717
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
Major Sensor Reference Graph in Data Monitor Mode (Cont’d)
SEF242YD
EC-718
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
ECM Terminals and Reference Value
EM
SEF324V LC
2. Remove ECM harness protector.
FE
CL
AEC913
MT
3. Perform all voltage measurements with the connector con-
nected. Extend tester probe as shown to perform tests easily. AT
쐌 Open harness securing clip to make testing easier.
쐌 Use extreme care not to touch 2 pins at one time.
쐌 Data is for comparison and may not be exact. TF
PD
AX
MEC486B
BR
ST
RS
SEF533P
BT
ECM INSPECTION TABLE NGEC0565S03
Specification data are reference values and are measured between HA
each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/ SC
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than the ECM terminals, such
as the ground. EL
IDX
EC-719
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
ECM Terminals and Reference Value (Cont’d)
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Approximately 0.7V
[Engine is running]
쐌 Idle speed
SEF988U
1 PU/W Ignition signal
1.1 - 1.5V
[Engine is running]
쐌 Engine speed is 2,000 rpm
SEF989U
1 - 2V
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
SEF992U
3 R/L Tachometer
3 - 5V
[Engine is running]
쐌 Engine speed is 2,000 rpm
SEF993U
[Engine is running]
[Ignition switch OFF]
0 - 1.5V
쐌 For a few seconds after turning ignition switch
ECM relay (Self shut- OFF
4 OR/B
off)
[Ignition switch OFF]
BATTERY VOLTAGE
쐌 A few seconds passed after turning ignition switch
(11 - 14V)
OFF
EC-720
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
ECM Terminals and Reference Value (Cont’d)
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
BATTERY VOLTAGE
(11 - 14V) MA
[Engine is running]
쐌 Idle speed
EM
LC
EVAP canister purge SEF994U
5 R/Y volume control sole-
noid valve BATTERY VOLTAGE
(11 - 14V)
[Engine is running] FE
쐌 Engine speed is 2,000 rpm (More than 100 sec-
onds after starting engine)
CL
SEF995U
MT
[Ignition switch ON]
7 Y/G A/T check signal 0 - 3.0V
[Engine is running]
[Engine is running] AT
쐌 Idle speed
0V
쐌 Ambient air temperature is above 25°C (77°F)
쐌 Air conditioner is operating TF
[Engine is running]
Ambient air tempera- 쐌 Idle speed BATTERY VOLTAGE
9 B/Y
ture switch 쐌 Ambient air temperature is below 19°C (66°F) (11 - 14V)
PD
쐌 Air conditioner is operating
[Engine is running] AX
쐌 Idle speed
Approximately 5V
쐌 Ambient air temperature is below 19°C (66°F)
쐌 Air conditioner is not operating SU
[Engine is running]
10 B/R ECM ground Engine ground
쐌 Idle speed
BR
[Ignition switch ON]
쐌 For 5 seconds after turning ignition switch ON 0 - 1V
IDX
EC-721
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
ECM Terminals and Reference Value (Cont’d)
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
쐌 Both A/C switch and blower switch are ON (Com- Approximately 0V
21 G/R Air conditioner switch pressor operates)*1
[Engine is running]
쐌 Warm-up condition
쐌 More than -40.0 kpa (-300 mmHg, -11.81 inHg) of
0.15 - 0.85V
vacuum is applied to the throttle opener with a
23 L Throttle position sensor hand vacuum pump.
쐌 Accelerator pedal fully released
[Engine is running]
25 B/Y ECM ground Engine ground
쐌 Idle speed
[Engine is running]
쐌 Warm-up condition
쐌 More than -40.0 kpa (-300 mmHg, -11.81 inHg) of BATTERY VOLTAGE
Throttle position switch vacuum is applied to the throttle opener with a (11 - 14V)
28 BR/W hand vacuum pump.
(Closed position)
쐌 Accelerator pedal fully released
2 - 3V
[Engine is running]
쐌 Lift up the vehicle.
29 G/B Vehicle speed sensor
쐌 In 2nd gear position
쐌 Vehicle speed is 40 km/h (25 MPH)
SEF996U
Engine ground
[Engine is running]
32 B/Y ECM ground (Probe this terminal with (−)
쐌 Idle speed
tester probe when measuring)
EC-722
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
ECM Terminals and Reference Value (Cont’d)
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
35 G/R A/T signal No. 3 [Ignition switch ON] 0V
[Engine is running]
쐌 Steering wheel is being turned
Approximately 0V LC
Power steering oil
39 GY/R
pressure switch [Engine is running]
Approximately 5V
쐌 Steering wheel is not being turned
[Engine is running] FE
43 BR Sensors’ ground 쐌 Warm-up condition Approximately 0V
쐌 Idle speed
0.3 - 0.5V
CL
MT
[Engine is running]
쐌 Idle speed
AT
SEF997U
Camshaft position sen-
44 PU TF
sor (Reference signal) 0.3 - 0.5V
PD
[Engine is running]
쐌 Engine speed is 2,000 rpm
AX
SEF998U
Approximately 0 - 4.8V
SU
46 P/B Fuel level sensor [Ignition switch ON] Output voltage varies with
fuel level.
BR
1 - 2V
(AC range)
ST
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed RS
SEF690W
BT
Crankshaft position
47 L
sensor (OBD) 3 - 4V
(AC range) HA
[Engine is running] SC
쐌 Engine speed is 2,000 rpm
EL
SEF691W
IDX
EC-723
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
ECM Terminals and Reference Value (Cont’d)
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Approximately 2.5V
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
SEF999U
Camshaft position sen-
49 LG
sor (Position signal) Approximately 2.5V
[Engine is running]
쐌 Engine speed is 2,000 rpm
SEF001V
0 - Approximately 1.0V
[Engine is running]
Heated oxygen sensor
50 B 쐌 Warm-up condition
1 (front) (bank 1)
쐌 Engine speed is 2,000 rpm
SEF002V
0 - Approximately 1.0V
[Engine is running]
Heated oxygen sensor
51 G 쐌 Warm-up condition
1 (front) (bank 2)
쐌 Engine speed is 2,000 rpm
SEF002V
[Engine is running]
쐌 Warm-up condition 1.0 - 1.7V
쐌 Idle speed
54 R Mass air flow sensor
[Engine is running]
쐌 Warm-up condition 1.7 - 2.3V
쐌 Engine speed is 2,500 rpm
[Engine is running]
Mass air flow sensor
55 G 쐌 Warm-up condition Approximately 0V
ground
쐌 Idle speed
[Engine is running]
Heated oxygen sensor
56 OR 쐌 Warm-up condition 0 - Approximately 1.0V
2 (rear) (bank 1)
쐌 Engine speed is 2,000 rpm
[Engine is running]
Heated oxygen sensor
57 Y 쐌 Warm-up condition 0 - Approximately 1.0V
2 (rear) (bank 2)
쐌 Engine speed is 2,000 rpm
Approximately 0 - 4.8V
Engine coolant tem-
59 LG/R [Engine is running] Output voltage varies with
perature sensor
engine coolant temperature
EC-724
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
ECM Terminals and Reference Value (Cont’d)
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
Approximately 0 - 4.8V
Fuel tank temperature
60 Y/B [Engine is running] Output voltage varies with MA
sensor
fuel temperature
Approximately 0 - 4.8V
Intake air temperature EM
61 PU/R [Engine is running] Output voltage varies with
sensor
intake air temperature.
[Engine is running]
64 W Knock sensor Approximately 2.5V
쐌 Idle speed
BATTERY VOLTAGE MT
72 B/P Power supply for ECM [Ignition switch ON]
(11 - 14V)
80 SB
Power supply (Back-
[Ignition switch OFF]
BATTERY VOLTAGE TF
up) (11 - 14V)
8 - 11V
PD
[Engine is running]
쐌 Warm-up condition AX
쐌 Idle speed
SU
SEF005V
101 OR/L IACV-AAC valve
7 - 10V
BR
[Engine is running]
쐌 Warm-up condition ST
쐌 Engine speed is 3,000 rpm
RS
SEF692W
BT
HA
SC
EL
IDX
EC-725
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
ECM Terminals and Reference Value (Cont’d)
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
[Engine is running]
쐌 Warm-up condition
쐌 Engine speed is 2,000 rpm
SEF008V
[Engine is running]
116 B/R ECM ground Engine ground
쐌 Idle speed
[Engine is running]
Approximately 0.4V
Heated oxygen sensor 쐌 Engine speed is below 3,200 rpm
119 BR/Y 1 heater (front) (bank
1) [Engine is running] BATTERY VOLTAGE
쐌 Engine speed is above 3,200 rpm (11 - 14V)
[Engine is running]
Approximately 0.4V
Heated oxygen sensor 쐌 Engine speed is below 3,200 rpm
121 BR 1 heater (front) (bank
2) [Engine is running] BATTERY VOLTAGE
쐌 Engine speed is above 3,200 rpm (11 - 14V)
[Engine is running]
쐌 Engine speed is below 3,200 rpm
Approximately 0.4V
쐌 After driving for 2 minutes at a speed of 70 km/h
Heated oxygen sensor (43 MPH) or more.
122 R/B 2 heater (rear) (bank
1) [Ignition switch ON]
쐌 Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
쐌 Engine speed is above 3,200 rpm
[Engine is running]
쐌 Engine speed is below 3,200 rpm
Approximately 0.4V
쐌 After driving for 2 minutes at a speed of 70 km/h
Heated oxygen sensor (43 MPH) or more.
123 R/Y 2 heater (rear) (bank
2) [Ignition switch ON]
쐌 Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
쐌 Engine speed is above 3,200 rpm
EC-726
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
ECM Terminals and Reference Value (Cont’d)
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
[Engine is running]
124 B/R ECM ground Engine ground
쐌 Idle speed MA
*1: Any mode except OFF, ambient air temperature is above 25°C (77°F).
*2: Models with electric cooling fan.
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-727
TROUBLE DIAGNOSIS — SPECIFICATION VALUE VG33E
Description
Description NGEC0958
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI-
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
쐌 B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)
쐌 A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
쐌 MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing Condition NGEC0959
쐌 Vehicle driven distance: More than 5,000 km (3,100 miles)
쐌 Barometric pressure: 101.3 kPa (760.0 mmHg, 29.92 inHg)±3 kPa (22.5 mmHg, 0.89 inHg)
쐌 Atmospheric temperature: 20 - 30°C (68 - 86°F)
쐌 Engine coolant temperature: 75 - 95°C (167 - 203°F)
쐌 Transmission: Warmed-up*1
쐌 Electrical load: Not applied*2
쐌 Engine speed: Idle
*1: For A/T models, after the engine is warmed up to normal operating temperature, drive vehicle until “FLUID
TEMP SE” (A/T fluid temperature sensor signal) indicates less than 0.9V. For M/T models, drive vehicle for 5
minutes after the engine is warmed up to normal operating temperature.
*2: Rear window defogger switch, air conditioner switch, lighting switch are “OFF”. Cooling fans are not oper-
ating. Steering wheel is straight ahead.
EC-728
TROUBLE DIAGNOSIS — SPECIFICATION VALUE VG33E
Diagnostic Procedure
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
SEF613ZB EL
IDX
EC-729
TROUBLE DIAGNOSIS — SPECIFICATION VALUE VG33E
Diagnostic Procedure (Cont’d)
SEF768Z
EC-730
TROUBLE DIAGNOSIS — SPECIFICATION VALUE VG33E
Diagnostic Procedure (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
SEF615Z
EL
IDX
EC-731
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT VG33E
Description
Description NGEC0566
Intermittent incidents (I/I) may occur. In many cases, the problem resolves itself (the part or circuit function
returns to normal without intervention). It is important to realize that the symptoms described in the custom-
er’s complaint often do not recur on (1st trip) DTC visits. Realize also that the most frequent cause of I/I
occurrences is poor electrical connections. Because of this, the conditions under which the incident occurred
may not be clear. Therefore, circuit checks made as part of the standard diagnostic procedure may not indi-
cate the specific problem area.
COMMON I/I REPORT SITUATIONS NGEC0566S01
II The CONSULT-II is used. The SELF-DIAG RESULTS screen shows time data other than “0” or “[1t]”.
IV (1st trip) DTC does not appear during the DTC Confirmation Procedure.
VI The Diagnostic Procedure for PXXXX does not indicate the problem area.
1 INSPECTION START
Erase (1st trip) DTCs. Refer to “HOW TO ERASE EMISSION — RELATED INFORMATION”, EC-666.
䊳 GO TO 2.
EC-732
TROUBLE DIAGNOSIS FOR POWER SUPPLY VG33E
Main Power Supply and Ground Circuit
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
WEC932
IDX
EC-733
TROUBLE DIAGNOSIS FOR POWER SUPPLY VG33E
Main Power Supply and Ground Circuit (Cont’d)
[Engine is running]
[Ignition switch OFF]
0 - 1.5V
쐌 For a few seconds after turning ignition switch
4 OR/B ECM relay (Self-shutoff) OFF
[Engine is running]
10 B/R ECM ground Engine ground
쐌 Idle speed
[Engine is running]
19 B/R ECM ground Engine ground
쐌 Idle speed
[Engine is running]
25 B/Y ECM ground Engine ground
쐌 Idle speed
Engine ground
[Engine is running] (Probe this terminal with
32 B/Y ECM ground
쐌 Idle speed (−) tester probe when
measuring)
BATTERY VOLTAGE
80 SB Power supply (Back-up) [Ignition switch OFF]
(11 - 14V)
[Engine is running]
116 B/R ECM ground Engine ground
쐌 Idle speed
[Engine is running]
124 B/R ECM ground Engine ground
쐌 Idle speed
1 INSPECTION START
Start engine.
Is engine running?
Yes or No
Yes 䊳 GO TO 6.
No 䊳 GO TO 2.
EC-734
TROUBLE DIAGNOSIS FOR POWER SUPPLY VG33E
Main Power Supply and Ground Circuit (Cont’d)
MA
EM
LC
SEF674U
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 4. FE
NG 䊳 GO TO 3.
CL
3 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors E74, M82
MT
쐌 Harness connectors M59, F27
쐌 Fuse block (J/B) connector E49
쐌 10A fuse AT
쐌 Harness for open or short between ECM and fuse
䊳 Repair harness or connectors. TF
ST
5 DETECT MALFUNCTIONING PART
Check the following.
쐌 Joint connector-2 RS
쐌 Harness for open between ECM and engine ground
䊳 Repair open circuit or short to power in harness or connectors. BT
HA
SC
EL
IDX
EC-735
TROUBLE DIAGNOSIS FOR POWER SUPPLY VG33E
Main Power Supply and Ground Circuit (Cont’d)
SEF678U
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 7.
SEF679U
Voltage:
After turning ignition switch OFF, battery voltage will exist for a few seconds, then drop to approximately
0V.
OK or NG
OK 䊳 GO TO 14.
NG (Battery voltage 䊳 GO TO 9.
does not exist.)
NG (Battery voltage 䊳 GO TO 13.
exists for more than a
few seconds.)
EC-736
TROUBLE DIAGNOSIS FOR POWER SUPPLY VG33E
Main Power Supply and Ground Circuit (Cont’d)
MA
EM
LC
AEC927A
2. Check voltage between terminals 2, 5 and ground with CONSULT-II or tester.
FE
CL
MT
SEF625W
Voltage: Battery voltage AT
OK or NG
OK 䊳 GO TO 11. TF
NG 䊳 GO TO 10.
PD
10 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness for open or short between ECM relay and harness connector F27
AX
䊳 Repair open circuit or short to ground or short to power in harness or connectors.
SU
11 CHECK ECM OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. BR
2. Check harness continuity between ECM terminal 4 and ECM relay terminal 1.
Refer to WIRING DIAGRAM.
Continuity should exist. ST
3. Also check harness for short to ground and short to power.
OK or NG
RS
OK 䊳 GO TO 12.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
BT
12 CHECK HARNESS CONTINUITY BETWEEN ECM RELAY AND ECM FOR OPEN AND SHORT
1. Check harness continuity between ECM terminals 67, 72, 117 and ECM relay terminal 3.
HA
Refer to WIRING DIAGRAM.
Continuity should exist.
2. Also check harness for short to ground and short to power. SC
OK or NG
OK 䊳 GO TO 13. EL
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
IDX
EC-737
TROUBLE DIAGNOSIS FOR POWER SUPPLY VG33E
Main Power Supply and Ground Circuit (Cont’d)
SEF039W
12V (1 - 2) applied: Continuity exists.
No voltage applied: No continuity
OK or NG
OK 䊳 GO TO 14.
NG 䊳 Replace ECM relay.
EC-738
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33E
Component Description
IDX
EC-739
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33E
On Board Diagnosis Logic (Cont’d)
Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
EC-740
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33E
DTC Confirmation Procedure (Cont’d)
PROCEDURE FOR MALFUNCTION B NGEC0575S02
With CONSULT-II
1) Turn ignition switch ON. GI
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine and wait 5 seconds at most. MA
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-744.
With GST EM
Follow the procedure “With CONSULT-II”.
SEF058Y LC
PROCEDURE FOR MALFUNCTION C NGEC0575S03
NOTE:
If engine will not start or stops soon, wait at least 10 seconds with
engine stopped (Ignition switch ON) instead of running engine at
idle speed. FE
With CONSULT-II
1) Turn ignition switch ON.
2) Select “DATA MONITOR” mode with CONSULT-II. CL
3) Start engine and warm it up to normal operating temperature.
4) Run engine for at least 10 seconds at idle speed. MT
SEF174Y
5) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-744.
With GST AT
Follow the procedure “With CONSULT-II”.
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-741
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33E
DTC Confirmation Procedure (Cont’d)
PROCEDURE FOR MALFUNCTION D NGEC0575S04
CAUTION:
Always drive vehicle at a safe speed.
With CONSULT-II
1) Turn ignition switch “ON”.
2) Start engine and warm it up to normal operating temperature.
If engine cannot be started, go to “Diagnostic Procedure”,
EC-744.
3) Select “DATA MONITOR” mode with CONSULT-II.
4) Check the voltage of MAS AIR/FL SE with “DATA MONITOR”.
5) Increases engine speed to about 4,000 rpm.
6) Monitor the linear voltage rise in response to engine speed
increases.
If NG, go to “Diagnostic Procedure”, EC-744.
If OK, go to following step.
7) Maintain the following conditions for at least 10 consecutive
seconds.
ENG SPEED More than 2,000 rpm
SEF175Y
EC-742
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC939A EL
IDX
EC-743
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33E
Diagnostic Procedure
1 INSPECTION START
Which malfunction (A, B, C or D) is duplicated?
MTBL0063
Type I or Type II
Type I 䊳 GO TO 3.
Type II 䊳 GO TO 2.
LEC518
䊳 GO TO 4.
EC-744
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC641A
2. Turn ignition switch ON.
3. Check voltage between terminal 2 and ground with CONSULT-II or tester.
FE
CL
MT
SEF627W AT
Voltage: Battery voltage
OK or NG
TF
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
PD
5 DETECT MALFUNCTIONING PART
Check the following.
AX
쐌 Harness for open or short between ECM relay and mass air flow sensor
쐌 Harness for open or short between mass air flow sensor and ECM
SU
䊳 Repair harness or connectors.
SC
EL
IDX
EC-745
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33E
Diagnostic Procedure (Cont’d)
SEF747U
MTBL0227
4. If the voltage is out of specification, disconnect mass air flow sensor harness connector and connect it again.
Then repeat above check.
5. If NG, remove mass air flow sensor from air duct. Check hot wire for damage or dust.
SEF030T
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace mass air flow sensor.
EC-746
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33E
Diagnostic Procedure (Cont’d)
FE
10 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-732.
䊳 INSPECTION END
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-747
DTC P0105 ABSOLUTE PRESSURE SENSOR VG33E
Component Description
With CONSULT-II
1) Turn ignition switch ON.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Wait at least 6 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-749.
With GST
Follow the procedure “With CONSULT-II”.
SEF058Y
EC-748
DTC P0105 ABSOLUTE PRESSURE SENSOR VG33E
Diagnostic Procedure
1 INSPECTION START GI
With CONSULT-II
1. Turn ignition switch ON.
2. Select “SELF DIAG RESULTS” mode with CONSULT-II. MA
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See EC-748. EM
5. Is the 1st trip DTC P0105 displayed again?
With GST
1. Turn ignition switch ON.
LC
2. Select MODE 4 with GST.
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See EC-748.
5. Is the 1st trip DTC P0105 displayed again?
FE
Yes or No
Yes 䊳 Replace ECM.
CL
No 䊳 INSPECTION END
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-749
DTC P0110 INTAKE AIR TEMPERATURE SENSOR VG33E
Component Description
*: These data are reference values and are measured between ECM terminal 61
(Intake air temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than the ECM terminals, such
as the ground.
SEF012P
EC-750
DTC P0110 INTAKE AIR TEMPERATURE SENSOR VG33E
DTC Confirmation Procedure (Cont’d)
PROCEDURE FOR MALFUNCTION A NGEC0587S01
With CONSULT-II
1) Turn ignition switch ON. GI
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Wait at least 5 seconds. MA
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-753.
With GST EM
Follow the procedure “With CONSULT-II”.
SEF058Y LC
PROCEDURE FOR MALFUNCTION B NGEC0587S02
CAUTION:
Always drive vehicle at a safe speed.
TESTING CONDITION:
This test may be conducted with the drive wheels lifted in the FE
shop or by driving the vehicle. If a road test is expected to be
easier, it is unnecessary to lift the vehicle.
With CONSULT-II CL
1) Wait until engine coolant temperature is less than 90°C
(194°F).
SEF176Y a) Turn ignition switch ON. MT
b) Select “DATA MONITOR” mode with CONSULT-II.
c) Check the engine coolant temperature. AT
d) If the engine coolant temperature is not less than 90°C
(194°F), turn ignition switch OFF and cool down engine.
쐌 Perform the following steps before engine coolant temperature TF
is above 90°C (194°F).
2) Turn ignition switch ON.
PD
3) Select “DATA MONITOR” mode with CONSULT-II.
4) Start engine.
5) Hold vehicle speed at more than 70 km/h (43 MPH) for 100 AX
consecutive seconds.
6) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-753. SU
With GST
Follow the procedure “With CONSULT-II”.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-751
DTC P0110 INTAKE AIR TEMPERATURE SENSOR VG33E
Wiring Diagram
AEC941A
EC-752
DTC P0110 INTAKE AIR TEMPERATURE SENSOR VG33E
Diagnostic Procedure
EM
LC
LEC519
3. Turn ignition switch ON. FE
4. Check voltage between terminal 1 and ground.
CL
MT
AT
SEF203W
Voltage: Approximately 5V
TF
OK or NG
OK 䊳 GO TO 3. PD
NG 䊳 GO TO 2.
AX
2 DETECT MALFUNCTIONING PART
Check the following. SU
쐌 Harness connectors E43, M65
쐌 Harness connectors M81, F36
쐌 Harness for open or short between ECM and intake air temperature sensor BR
䊳 Repair harness or connectors.
ST
3 CHECK INTAKE AIR TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between sensor terminal 2 and engine ground.
RS
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power. BT
OK or NG
OK 䊳 GO TO 5. HA
NG 䊳 GO TO 4.
SC
EL
IDX
EC-753
DTC P0110 INTAKE AIR TEMPERATURE SENSOR VG33E
Diagnostic Procedure (Cont’d)
SEF947Q
<Reference data>
MTBL0228
SEF012P
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Replace intake air temperature sensor.
EC-754
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) (CIRCUIT) VG33E
Component Description
SEF594K LC
<Reference data>
Engine coolant
Voltage* (V) Resistance (kΩ)
temperature °C (°F)
SEF012P
*: These data are reference values and are measured between ECM terminal 59 MT
(Engine coolant temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/ AT
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than the ECM terminals, such
as the ground. TF
PD
AX
HA
SC
EL
IDX
EC-755
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) (CIRCUIT) VG33E
On Board Diagnosis Logic (Cont’d)
Engine coolant temperature will be determined by ECM based on the time after turning ignition switch
ON or START.
CONSULT-II displays the engine coolant temperature decided by ECM.
EC-756
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) (CIRCUIT) VG33E
Wiring Diagram
GI
GI
MA
MA
EM
EM
LC
LC
FE
FE
CL
CL
MT
MT
AT
AT
TF
TF
PD
PD
AX
AX
SU
SU
BR
BR
ST
ST
RS
RS
BT
BT
HA
HA
SC
SC
AEC942A EL
EL
IDX
IDX
EC-757
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) (CIRCUIT) VG33E
Diagnostic Procedure
AEC643A
3. Turn ignition switch ON.
4. Check voltage between ECTS terminal 1 and ground with CONSULT-II or tester.
SEF206W
Voltage: Approximately 5V
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-758
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) (CIRCUIT) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF152P
<Reference data>
FE
CL
MTBL0229
MT
AT
TF
PD
SEF012P
OK or NG AX
OK 䊳 GO TO 5.
NG 䊳 Replace engine coolant temperature sensor. SU
RS
BT
HA
SC
EL
IDX
EC-759
DTC P0120 THROTTLE POSITION SENSOR VG33E
Description
Description NGEC0595
NOTE:
If DTC P0120 (0403) is displayed with DTC P0510 (0203), first perform the trouble diagnosis for DTC
P0510. Refer to EC-1033.
COMPONENT DESCRIPTION NGEC0595S01
The throttle position sensor responds to the accelerator pedal movement. This sensor is a kind of potentiom-
eter which transforms the throttle position into output voltage, and emits the voltage signal to the ECM. In
addition, the sensor detects the opening and closing speed of the throttle valve and feeds the voltage signal
to the ECM.
Idle position of the throttle valve is determined by the ECM receiving the signal from the throttle position sen-
sor. This sensor controls engine operation such as fuel cut. On the other hand, the “Wide open and closed
throttle position switch”, which is built into the throttle position sensor unit, is not used for engine control.
SEF349X
EC-760
DTC P0120 THROTTLE POSITION SENSOR VG33E
ECM Terminals and Reference Value
[Engine is running]
쐌 Warm-up condition 0.15 - 0.85V
쐌 Accelerator pedal fully released
LC
23 L Throttle position sensor
[Ignition switch ON]
3.5 - 4.7V
쐌 Accelerator pedal fully depressed
[Engine is running] FE
43 BR Sensors’ ground 쐌 Warm-up condition Approximately 0V
쐌 Idle speed
CL
MT
On Board Diagnosis Logic NGEC0598
Malfunction is detected when AT
(Malfunction A) an excessively low or high voltage from the sensor
is sent to ECM,
(Malfunction B) a high voltage from the sensor is sent to ECM TF
under light load driving conditions,
(Malfunction C) a low voltage from the sensor is sent to ECM under
heavy load driving conditions. PD
POSSIBLE CAUSE NGEC0598S01
Malfunction A AX
NGEC0598S0101
쐌 Harness or connectors
(The throttle position sensor circuit is open or shorted.)
SU
쐌 Throttle position sensor
Malfunction B
쐌 Harness or connectors
NGEC0598S0102
BR
(The throttle position sensor circuit is open or shorted.)
쐌 Throttle position sensor ST
쐌 Fuel injector
쐌 Camshaft position sensor
쐌 Mass air flow sensor RS
Malfunction C NGEC0598S0103
쐌 Harness or connectors BT
(The throttle position sensor circuit is open or shorted.)
쐌 Intake air leaks
HA
쐌 Throttle position sensor
FAIL-SAFE MODE
When the malfunction A is detected, the ECM enters fail-safe mode
NGEC0598S02
SC
and the MIL lights up.
EL
IDX
EC-761
DTC P0120 THROTTLE POSITION SENSOR VG33E
On Board Diagnosis Logic (Cont’d)
Throttle position will be determined based on the injected fuel amount and the engine speed.
Therefore, acceleration will be poor.
Throttle position sensor Condition Driving condition
circuit
When engine is idling Normal
With CONSULT-II
1) Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
2) Start engine and maintain the following conditions for at least
5 consecutive seconds.
Vehicle speed More than 5 km/h (3 MPH)
EC-762
DTC P0120 THROTTLE POSITION SENSOR VG33E
DTC Confirmation Procedure (Cont’d)
PROCEDURE FOR MALFUNCTION B NGEC0599S02
With CONSULT-II
1) Turn ignition switch ON. GI
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine and let it idle for at least 10 seconds. MA
If idle speed is over 1,000 rpm, maintain the following condi-
tions for at least 10 seconds to keep engine speed below 1,000
rpm. EM
Selector lever Suitable position except “P” or “N”
SEF058Y Brake pedal Depressed LC
Vehicle speed 0 km/h (0 MPH)
CL
MT
PROCEDURE FOR MALFUNCTION C NGEC0599S03
CAUTION: AT
Always drive vehicle at a safe speed.
With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
TF
2) Turn ignition switch OFF and wait at least 5 seconds.
3) Turn ignition switch ON. PD
4) Select “MANU TRIG” and “HI SPEED” in “DATA MONITOR”
mode with CONSULT-II.
5) Select “THRTL POS SEN” and “ABSOL TH·P/S” in “DATA AX
SEF177Y
MONITOR” mode with CONSULT-II.
6) Press RECORD on CONSULT-II SCREEN at the same time SU
accelerator pedal is depressed.
7) Print out the recorded graph and check the following:
쐌 The voltage rise is linear in response to accelerator pedal BR
depression.
쐌 The voltage when accelerator pedal is fully depressed is
approximately 4V. ST
If NG, go to “Diagnostic Procedure”, EC-766.
If OK, go to following step.
RS
BT
HA
SC
EL
IDX
EC-763
DTC P0120 THROTTLE POSITION SENSOR VG33E
DTC Confirmation Procedure (Cont’d)
SEF174Z
EC-764
DTC P0120 THROTTLE POSITION SENSOR VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC943A EL
IDX
EC-765
DTC P0120 THROTTLE POSITION SENSOR VG33E
Diagnostic Procedure
1 INSPECTION START
Which malfunction A, B or C is duplicated?
MTBL0066
Type A, B or C
Type A or B 䊳 GO TO 4.
Type C 䊳 GO TO 2.
MTBL0576
䊳 GO TO 3.
EC-766
DTC P0120 THROTTLE POSITION SENSOR VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
LEC518
䊳 GO TO 5. FE
AT
TF
PD
AEC638A
2. Turn ignition switch ON.
3. Check voltage between sensor terminal 3 and ground with CONSULT-II or tester.
AX
SU
BR
ST
SEF630W
Voltage: Approximately 5V RS
OK or NG
OK 䊳 GO TO 6. BT
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
HA
SC
EL
IDX
EC-767
DTC P0120 THROTTLE POSITION SENSOR VG33E
Diagnostic Procedure (Cont’d)
6 CHECK THROTTLE POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between sensor terminal 1 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 7.
8 CHECK THROTTLE POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 23 and sensor terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK (With CONSULT-II) 䊳 GO TO 9.
OK (Without CONSULT- 䊳 GO TO 10.
II)
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
SEF062Y
OK or NG
OK 䊳 GO TO 12.
NG 䊳 GO TO 11.
EC-768
DTC P0120 THROTTLE POSITION SENSOR VG33E
Diagnostic Procedure (Cont’d)
LC
MTBL0231
OK or NG
OK 䊳 GO TO 12.
FE
NG 䊳 GO TO 11.
AT
TF
MTBL0576
PD
OK or NG
OK 䊳 GO TO 12.
AX
NG 䊳 Replace throttle position sensor. To adjust it, perform “Basic Inspection”, EC-694.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-769
DTC P0120 THROTTLE POSITION SENSOR VG33E
Diagnostic Procedure (Cont’d)
SEF747U
MTBL0227
4. If the voltage is out of specification, disconnect mass air flow sensor harness connector and connect it again.
Then repeat above check.
5. If NG, remove mass air flow sensor from air duct. Check hot wire for damage or dust.
SEF030T
OK or NG
OK 䊳 GO TO 13.
NG 䊳 Replace mass air flow sensor.
EC-770
DTC P0120 THROTTLE POSITION SENSOR VG33E
Diagnostic Procedure (Cont’d)
EM
LC
FE
CL
MT
AT
TF
PD
AEC072B
OK or NG AX
OK 䊳 GO TO 14.
NG 䊳 Replace distributor assembly with camshaft position sensor. SU
RS
BT
HA
SEF625V
Resistance: 10 - 14Ω [at 25°C (77°F)]
SC
OK or NG
OK 䊳 GO TO 15.
EL
NG 䊳 Replace fuel injector.
IDX
EC-771
DTC P0120 THROTTLE POSITION SENSOR VG33E
Diagnostic Procedure (Cont’d)
15 CHECK THROTTLE POSITION SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect joint connector-2.
3. Check the following.
쐌 Continuity between joint connector terminal 1 and ground
쐌 Joint connector
(Refer to EL-244, “HARNESS LAYOUT”.)
Continuity should exist.
4. Also check harness for short to power.
5. Then reconnect joint connector-2.
OK or NG
OK 䊳 GO TO 16.
NG 䊳 Repair open circuit or short to power in harness or connectors.
EC-772
DTC P0125 ENGINE COOLANT TEMPERATURE SENSOR (ECTS) VG33E
Description
Description NGEC0602
NOTE:
If DTC P0125 (0908) is displayed with P0115 (0103), first per- GI
form the trouble diagnosis for DTC P0115. Refer to EC-755.
MA
EM
LC
COMPONENT DESCRIPTION NGEC0602S01
The engine coolant temperature sensor is used to detect the
engine coolant temperature. The sensor modifies a voltage signal
from the ECM. The modified signal returns to the ECM as the
engine coolant temperature input. The sensor uses a thermistor FE
which is sensitive to the change in temperature. The electrical
resistance of the thermistor decreases as temperature increases.
CL
SEF594K
MT
<Reference data>
Engine coolant
AT
Voltage* (V) Resistance (kΩ)
temperature °C (°F)
*: These data are reference values and are measured between ECM terminal 59 AX
SEF012P (Engine coolant temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/ SU
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than the ECM terminals, such
as the ground. BR
ST
RS
EC-774
DTC P0125 ENGINE COOLANT TEMPERATURE SENSOR (ECTS) VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC942A EL
IDX
EC-775
DTC P0125 ENGINE COOLANT TEMPERATURE SENSOR (ECTS) VG33E
Diagnostic Procedure
AEC643A
3. Turn ignition switch ON.
4. Check voltage between ECTS terminal 1 and ground with CONSULT-II or tester.
SEF206W
Voltage: Approximately 5V
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-776
DTC P0125 ENGINE COOLANT TEMPERATURE SENSOR (ECTS) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF152P
<Reference data>
FE
CL
MTBL0229
MT
AT
TF
PD
SEF012P
OK or NG AX
OK 䊳 GO TO 5.
NG 䊳 Replace engine coolant temperature sensor. SU
SC
EL
IDX
EC-777
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (CIRCUIT) VG33E
Component Description
SEF288D
HO2S1 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S1 (B2)
Maintaining engine speed at 2,000
HO2S1 MNTR 쐌 Engine: After warming up LEAN +, RICH
(B1) rpm
Changes more than 5 times during
HO2S1 MNTR
10 seconds.
(B2)
0 - Approximately 1.0V
Heated oxygen sensor
50 B
1 (front) (bank 1)
[Engine is running]
쐌 After warming up to normal operating tempera-
ture and engine speed is 2,000 rpm
Heated oxygen sensor
51 G
1 (front) (bank 2)
SEF002V
EC-778
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (CIRCUIT) VG33E
On Board Diagnosis Logic
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-779
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (CIRCUIT) VG33E
On Board Diagnosis Logic (Cont’d)
EC-780
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (CIRCUIT) VG33E
Overall Function Check
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-781
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (CIRCUIT) VG33E
Wiring Diagram
LEC493
EC-782
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (CIRCUIT) VG33E
Wiring Diagram (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC494 EL
IDX
EC-783
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (CIRCUIT) VG33E
Diagnostic Procedure
1 INSPECTION START
1. Turn ignition switch OFF.
2. Loosen and retighten engine ground screws.
LEC518
3. Make sure HO2S 1 (front) harness protector color, and disconnect corresponding heated oxygen sensor 1 (front) har-
ness connector.
SEF505Y
WEC545
䊳 GO TO 2.
EC-784
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (CIRCUIT) VG33E
Diagnostic Procedure (Cont’d)
2 CHECK HO2S 1 (FRONT) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. GI
2. Check harness continuity between ECM terminal and HO2S1 terminal as follows.
Refer to Wiring Diagram.
MA
EM
LC
SEF803Z
Continuity should exist.
3. Check harness continuity between ECM terminal or HO2S1 terminal and ground as follows. FE
Refer to Wiring Diagram.
CL
MT
AT
TF
SEF816Z
Continuity should not exist.
4. Also check harness for short to power. PD
OK or NG
OK (With CONSULT-II) 䊳 GO TO 3. AX
OK (Without CONSULT- 䊳 GO TO 4.
II)
SU
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-785
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (CIRCUIT) VG33E
Diagnostic Procedure (Cont’d)
SEF967Y
5. Check the following.
쐌 “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown below.
SEF647Y
쐌 “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Replace malfunctioning heated oxygen sensor 1 (front).
EC-786
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (CIRCUIT) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF796Z
CAUTION: FE
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
CL
OK or NG
OK 䊳 GO TO 6.
MT
NG 䊳 GO TO 5.
PD
AX
SU
SEF505Y
CAUTION:
BR
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
ST
䊳 Replace malfunctioning heated oxygen sensor 1 (front).
RS
BT
HA
SC
EL
IDX
EC-787
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (CIRCUIT) VG33E
Diagnostic Procedure (Cont’d)
EC-788
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (LEAN SHIFT MONITORING) VG33E
Component Description
FE
CL
SEF288D
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NGEC0616
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION TF
HO2S1 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S1 (B2) PD
Maintaining engine speed at 2,000
HO2S1 MNTR 쐌 Engine: After warming up LEAN +, RICH
(B1) rpm
Changes more than 5 times during AX
HO2S1 MNTR
10 seconds.
(B2)
EL
IDX
EC-789
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (LEAN SHIFT MONITORING) VG33E
On Board Diagnosis Logic
EC-790
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (LEAN SHIFT MONITORING) VG33E
DTC Confirmation Procedure
FE
CL
MT
With CONSULT-II
1) Start engine and warm it up to normal operating temperature. AT
2) Stop engine and wait at least 5 seconds.
3) Turn ignition switch “ON” and select “HO2S1 (B1)/(B2) P0131/
P0151” of “HO2S1” in “DTC WORK SUPPORT” mode with TF
CONSULT-II.
4) Touch “START”. PD
5) Start engine and let it idle for at least 3.5 minutes.
NOTE:
Never raise engine speed above 3,200 rpm after this step. If AX
SEF334Z the engine speed limit is exceeded, return to step 5.
6) When the following conditions are met, “TESTING” will be dis-
played on the CONSULT-II screen. Maintain the conditions SU
continuously until “TESTING” changes to “COMPLETED”. (It
will take approximately 50 seconds or more.)
BR
ENG SPEED 1,200 - 3,100 rpm
SC
EL
SEF651Y
IDX
EC-791
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (LEAN SHIFT MONITORING) VG33E
Overall Function Check
LEC518
䊳 GO TO 2.
䊳 GO TO 3.
EC-792
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (LEAN SHIFT MONITORING) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF968Y
FE
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine?
CL
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF. MT
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed. AT
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-666.
7. Make sure DTC P0000 is displayed. TF
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine? PD
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0171, P0174. Refer to EC-884. AX
No 䊳 GO TO 4.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-793
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (LEAN SHIFT MONITORING) VG33E
Diagnostic Procedure (Cont’d)
SEF505Y
3. Check resistance between HO2S1 (front) terminals 3 and 1.
AEC158A
Resistance: 2.3 - 4.3Ω at 25°C (77°F)
4. Check continuity between HO2S1 (front) terminals 2 and 1, 3 and 2.
Continuity should not exist.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto
a hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK (With CONSULT-II) 䊳 GO TO 5.
OK (Without CONSULT- 䊳 GO TO 6.
II)
NG 䊳 Replace malfunctioning heated oxygen sensor 1 (front).
EC-794
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (LEAN SHIFT MONITORING) VG33E
Diagnostic Procedure (Cont’d)
LC
FE
SEF967Y
5. Check the following.
쐌 “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
CL
5 times (cycles) are counted as shown below.
MT
AT
TF
PD
SEF647Y
쐌 “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. AX
쐌 “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
SU
BR
ST
RS
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a BT
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant. HA
OK or NG
OK 䊳 GO TO 7. SC
NG 䊳 Replace malfunctioning heated oxygen sensor 1 (front).
EL
IDX
EC-795
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (LEAN SHIFT MONITORING) VG33E
Diagnostic Procedure (Cont’d)
SEF796Z
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 7.
SEF505Y
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-796
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (LEAN SHIFT MONITORING) VG33E
Diagnostic Procedure (Cont’d)
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-797
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (RICH SHIFT MONITORING) VG33E
Component Description
SEF288D
HO2S1 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S1 (B2)
Maintaining engine speed at 2,000
HO2S1 MNTR 쐌 Engine: After warming up LEAN +, RICH
(B1) rpm
Changes more than 5 times during
HO2S1 MNTR
10 seconds.
(B2)
0 - Approximately 1.0V
Heated oxygen sensor
50 B
1 (front) (Bank 1)
[Engine is running]
쐌 After warming up to normal operating tempera-
ture and engine speed is 2,000 rpm
Heated oxygen sensor
51 G
1 (front) (Bank 2)
SEF002V
EC-798
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (RICH SHIFT MONITORING) VG33E
On Board Diagnosis Logic
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-799
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (RICH SHIFT MONITORING) VG33E
DTC Confirmation Procedure
With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
2) Stop engine and wait at least 5 seconds.
3) Turn ignition switch ON and select “HO2S1 (B1)/(B2) P0132/
P0152” of “HO2S1” in “DTC WORK SUPPORT” mode with
CONSULT-II.
4) Touch “START”.
5) Start engine and let it idle for at least 3.5 minutes.
NOTE:
Never raise engine speed above 3,200 rpm after this step. If
SEF336Z the engine speed limit is exceeded, return to step 5.
6) When the following conditions are met, “TESTING” will be dis-
played on the CONSULT-II screen. Maintain the conditions
continuously until “TESTING” changes to “COMPLETED”. (It
will take approximately 50 seconds or more.)
END SPEED 1,200 - 3,100 rpm
SEF337Z
If “TESTING” is not displayed after 5 minutes, retry from
step 2.
7) Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to “Diagnostic
Procedure”, EC-801.
SEF655Y
EC-800
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (RICH SHIFT MONITORING) VG33E
Overall Function Check
FE
CL
MT
Diagnostic Procedure NGEC0628
AT
1 RETIGHTEN GROUND SCREWS
1. Turn ignition switch OFF.
2. Loosen and retighten engine ground screws. TF
PD
AX
SU
LEC518
BR
䊳 GO TO 2. ST
SC
EL
IDX
EC-801
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (RICH SHIFT MONITORING) VG33E
Diagnostic Procedure (Cont’d)
SEF968Y
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine?
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed.
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-666.
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine?
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0172, P0175. Refer to EC-893.
No 䊳 GO TO 4.
SEF505Y
3. Disconnect heated oxygen sensor 1 (front) harness connector.
4. Check connectors for water.
Water should not exist.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Repair or replace harness or connectors.
EC-802
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (RICH SHIFT MONITORING) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC158A
Resistance: 2.3 - 4.3Ω at 25°C (77°F)
Check continuity between HO2S1 (front) terminals 2 and 1, 3 and 2.
Continuity should not exist. FE
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. CL
OK or NG
OK (With CONSULT-II) 䊳 GO TO 6. MT
OK (Without CONSULT- 䊳 GO TO 7.
II)
NG 䊳 GO TO 8.
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-803
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (RICH SHIFT MONITORING) VG33E
Diagnostic Procedure (Cont’d)
SEF967Y
5. Check the following.
쐌 “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown below.
SEF647Y
쐌 “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 GO TO 8.
EC-804
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (RICH SHIFT MONITORING) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF796Z
CAUTION: FE
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
CL
OK or NG
OK 䊳 GO TO 8.
MT
NG 䊳 GO TO 8.
PD
AX
SU
SEF505Y
CAUTION:
BR
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
ST
䊳 Replace malfunctioning heated oxygen sensor 1 (front).
RS
BT
HA
SC
EL
IDX
EC-805
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (RICH SHIFT MONITORING) VG33E
Diagnostic Procedure (Cont’d)
EC-806
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (RESPONSE MONITORING) VG33E
Component Description
FE
CL
SEF288D
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NGEC0630
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION TF
HO2S1 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S1 (B2) PD
Maintaining engine speed at 2,000
HO2S1 MNTR 쐌 Engine: After warming up LEAN +, RICH
(B1) rpm
Changes more than 5 times during AX
HO2S1 MNTR
10 seconds.
(B2)
EL
IDX
EC-807
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (RESPONSE MONITORING) VG33E
On Board Diagnosis Logic
EC-808
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (RESPONSE MONITORING) VG33E
DTC Confirmation Procedure (Cont’d)
With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
2) Stop engine and wait at least 5 seconds. GI
3) Turn ignition switch ON and select “HO2S1 (B1)/(B2) P0133/
P0153” of “HO2S1” in “DTC WORK SUPPORT” mode with
CONSULT-II. MA
4) Touch “START”.
5) Start engine and let it idle for at least 3.5 minutes. EM
NOTE:
Never raise engine speed above 3,200 rpm after this step. If
SEF338Z the engine speed limit is exceeded, return to step 5. LC
6) When the following conditions are met, “TESTING” will be dis-
played on the CONSULT-II screen. Maintain the conditions
continuously until “TESTING” changes to “COMPLETED”. (It
will take approximately 40 to 50 seconds.)
ENG SPEED 1,800 - 3,300 rpm FE
Vehicle speed More than 80 km/h (50 MPH)
SEF339Z
MT
If “TESTING” is not displayed after 5 minutes, retry from
step 2.
7) Make sure that “OK” is displayed after touching “SELF-DIAG AT
RESULTS”. If “NG” is displayed, refer to “Diagnostic
Procedure”, EC-812.
TF
PD
AX
SEF658Y
SC
EL
IDX
EC-809
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (RESPONSE MONITORING) VG33E
Wiring Diagram
LEC493
EC-810
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (RESPONSE MONITORING) VG33E
Wiring Diagram (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC494 EL
IDX
EC-811
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (RESPONSE MONITORING) VG33E
Diagnostic Procedure
LEC518
䊳 GO TO 2.
䊳 GO TO 3.
SEF099P
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Repair or replace.
EC-812
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (RESPONSE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF968Y
FE
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected?
Is it difficult to start engine?
CL
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF. MT
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed. AT
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-666.
7. Make sure DTC P0000 is displayed. TF
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected?
Is it difficult to start engine? PD
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0171, P0174 or P0172, P0175. Refer to EC-884, AX
893.
No 䊳 GO TO 6.
SU
6 CHECK HO2S1 (FRONT) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
BR
ST
RS
BT
HA
SC
EL
IDX
EC-813
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (RESPONSE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
SEF505Y
3. Disconnect corresponding heated oxygen sensor 1 (front) harness connector.
WEC545
4. Disconnect ECM harness connector.
5. Check harness continuity between ECM terminal and HO2S1 terminal as follows.
Refer to Wiring Diagram.
SEF817Z
Continuity should exist.
6. Check harness continuity between ECM terminal or HO2S1 terminal and ground as follows.
Refer to Wiring Diagram.
SEF818Z
Continuity should not exist.
7. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 7.
EC-814
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (RESPONSE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
GI
7 CHECK HEATED OXYGEN SENSOR 1 HEATER (FRONT)
Check resistance between HO2S1 (front) terminals 3 and 1.
MA
EM
LC
AEC158A FE
Resistance: 2.3 - 4.3Ω at 25°C (77°F)
Check continuity between HO2S1 (front) terminals 2 and 1, 3 and 2.
Continuity should not exist. CL
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
MT
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG AT
OK 䊳 GO TO 8.
NG 䊳 GO TO 12. TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-815
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (RESPONSE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
SEF747U
MTBL0227
4. If the voltage is out of specification, disconnect mass air flow sensor harness connector and connect it again.
Then repeat above check.
5. If NG, remove mass air flow sensor from air duct. Check hot wire for damage or dust.
SEF030T
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace mass air flow sensor.
EC-816
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (RESPONSE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEC137A
OK or NG
FE
OK (With CONSULT-II) 䊳 GO TO 10.
OK (Without CONSULT- 䊳 GO TO 11.
II) CL
NG 䊳 Replace PCV valve.
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-817
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (RESPONSE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
SEF967Y
5. Check the following.
쐌 “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown below.
SEF647Y
쐌 “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 12.
NG 䊳 Replace malfunctioning heated oxygen sensor 1 (front).
EC-818
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (RESPONSE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF796Z
CAUTION: FE
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
CL
OK or NG
OK 䊳 GO TO 13.
MT
NG 䊳 GO TO 12.
PD
AX
SU
SEF505Y
CAUTION:
BR
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
ST
䊳 Replace malfunctioning heated oxygen sensor 1 (front).
RS
BT
HA
SC
EL
IDX
EC-819
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (RESPONSE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
EC-820
DTC P0134, P0154 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (HIGH VOLTAGE) VG33E
Component Description
FE
CL
SEF288D
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NGEC0638
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION TF
HO2S1 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S1 (B2) PD
Maintaining engine speed at 2,000
HO2S1 MNTR 쐌 Engine: After warming up LEAN +, RICH
(B1) rpm
Changes more than 5 times during AX
HO2S1 MNTR
10 seconds.
(B2)
EL
IDX
EC-821
DTC P0134, P0154 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (HIGH VOLTAGE) VG33E
On Board Diagnosis Logic
EC-822
DTC P0134, P0154 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (HIGH VOLTAGE) VG33E
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
LEC493
IDX
EC-823
DTC P0134, P0154 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (HIGH VOLTAGE) VG33E
Wiring Diagram (Cont’d)
LEC494
EC-824
DTC P0134, P0154 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (HIGH VOLTAGE) VG33E
Diagnostic Procedure
1 INSPECTION START GI
1. Turn ignition switch OFF.
2. Check heated oxygen sensor 1 (front) harness protector.
MA
EM
LC
SEF505Y
3. Disconnect corresponding heated oxygen sensor 1 (front) harness connector. FE
CL
MT
AT
WEC545 TF
䊳 GO TO 2. PD
ST
RS
BT
HA
SC
EL
IDX
EC-825
DTC P0134, P0154 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (HIGH VOLTAGE) VG33E
Diagnostic Procedure (Cont’d)
3 CHECK HO2S1 (FRONT) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows.
Refer to Wiring Diagram.
SEF819Z
Continuity should exist.
3. Check harness continuity between ECM terminal or HO2S1 (front) terminal and ground as follows.
Refer to Wiring Diagram.
SEF820Z
Continuity should not exist.
4. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-826
DTC P0134, P0154 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (HIGH VOLTAGE) VG33E
Diagnostic Procedure (Cont’d)
LC
FE
SEF967Y
5. Check the following.
쐌 “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
CL
5 times (cycles) are counted as shown left:
MT
AT
TF
PD
SEF647Y
쐌 “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. AX
쐌 “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
SU
BR
ST
RS
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a BT
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant. HA
OK or NG
OK 䊳 GO TO 8. SC
NG 䊳 GO TO 7.
EL
IDX
EC-827
DTC P0134, P0154 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (HIGH VOLTAGE) VG33E
Diagnostic Procedure (Cont’d)
SEF796Z
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 7.
SEF505Y
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-828
DTC P0135, P0155 HEATED OXYGEN SENSOR 1 HEATER
(FRONT) (BANK 1)/(BANK 2) VG33E
Description
Description NGEC0644
SYSTEM DESCRIPTION NGEC0644S01
GI
ECM func-
Sensor Input Signal to ECM Actuator
tion
MA
Heated
oxygen
sensor 1 Heated oxygen sensor 1 heat-
Camshaft position sensor Engine speed
heater ers (front)
EM
(front) con-
trol
LC
The ECM performs ON/OFF control of the heated oxygen sensor 1 heaters (front) corresponding to the engine
speed.
OPERATION NGEC0644S02
Below 3,200 ON CL
CONSULT-II Reference Value in Data Monitor
Mode MT
NGEC0645
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
AT
HO2S1 HTR (B1) 쐌 Engine speed: Below 3,200 rpm ON
HO2S1 HTR (B2) 쐌 Engine speed: Above 3,200 rpm OFF
TF
HA
SC
EL
IDX
EC-829
DTC P0135, P0155 HEATED OXYGEN SENSOR 1 HEATER
(FRONT) (BANK 1)/(BANK 2) VG33E
On Board Diagnosis Logic
EC-830
DTC P0135, P0155 HEATED OXYGEN SENSOR 1 HEATER
(FRONT) (BANK 1)/(BANK 2) VG33E
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
LEC495
IDX
EC-831
DTC P0135, P0155 HEATED OXYGEN SENSOR 1 HEATER
(FRONT) (BANK 1)/(BANK 2) VG33E
Wiring Diagram (Cont’d)
LEC496
EC-832
DTC P0135, P0155 HEATED OXYGEN SENSOR 1 HEATER
(FRONT) (BANK 1)/(BANK 2) VG33E
Diagnostic Procedure
EM
LC
SEF505Y
3. Disconnect corresponding heated oxygen sensor 1 (front) harness connector. FE
CL
MT
AT
WEC545 TF
4. Turn ignition switch ON.
5. Check voltage between HO2S1 (front) terminal 1 and ground with CONSULT-II or tester.
PD
AX
SU
SEF633W
BR
Voltage: Battery voltage
OK or NG ST
OK 䊳 GO TO 3.
NG 䊳 GO TO 2. RS
EL
IDX
EC-833
DTC P0135, P0155 HEATED OXYGEN SENSOR 1 HEATER
(FRONT) (BANK 1)/(BANK 2) VG33E
Diagnostic Procedure (Cont’d)
3 CHECK HO2S1 HEATER (FRONT) OUTPUT CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows.
Refer to Wiring Diagram.
SEF821Z
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
AEC158A
Resistance: 2.3 - 4.3Ω at 25°C (77°F)
Check continuity between HO2S1 (front) terminals 2 and 1, 3 and 2.
Continuity should not exist.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
EC-834
DTC P0135, P0155 HEATED OXYGEN SENSOR 1 HEATER
(FRONT) (BANK 1)/(BANK 2) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF505Y
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant. FE
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-835
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (MIN. VOLTAGE MONITORING) VG33E
Component Description
HO2S2 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S2 (B2)
Revving engine from idle up to
HO2S2 MNTR 쐌 Engine: After warming up
(B1) 2,000 rpm
LEAN +, RICH
HO2S2 MNTR
(B2)
EC-836
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (MIN. VOLTAGE MONITORING) VG33E
On Board Diagnosis Logic (Cont’d)
EM
LC
DTC Confirmation Procedure NGEC0655
NOTE:
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DURE” has been previously conducted, always turn ignition
switch OFF and wait at least 5 seconds before conducting the FE
next test.
TESTING CONDITION:
Open engine hood before conducting following procedure CL
With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
SEF340Z 2) Turn ignition switch OFF and wait at least 5 seconds.
MT
3) Turn ignition switch ON.
4) Select “DATA MONITOR” mode with CONSULT-II. AT
5) Make sure that “COOLANT TEMP/S” is more than 70°C
(158°F).
6) Select “HO2S2 (B1)/(B2) P0137/P0157” of “HO2S2” in DTC TF
WORK SUPPORT” mode with CONSULT.
7) Start engine and follow the instructions of CONSULT-II. PD
8) Make sure that “OK” is displayed after touching “SELF_DIAG
RESULTS”.
If NG is displayed, refer to “DIAGNOSTIC PROCEDURE”, AX
SEF341Z EC-841.
If “CAN NOT BE DIAGNOSED” is displayed, perform the fol-
lowing. SU
a) Stop engine and cool down “COOLANT TEMP/SE” to less than
70°C (158°F).
b) Turn ignition switch ON. BR
c) Select “DATA MONITOR” mode with CONSULT-II.
d) Start engine. ST
e) Perform from step 6) again when the “COOLANT TEMP/S”
reaches to 70°C (158°F)
RS
SEF342Z
BT
HA
SC
EL
IDX
EC-837
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (MIN. VOLTAGE MONITORING) VG33E
Overall Function Check
EC-838
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (MIN. VOLTAGE MONITORING) VG33E
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
LEC497
IDX
EC-839
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (MIN. VOLTAGE MONITORING) VG33E
Wiring Diagram (Cont’d)
LEC498
EC-840
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (MIN. VOLTAGE MONITORING) VG33E
Diagnostic Procedure
EM
LC
LEC518
FE
䊳 GO TO 2.
CL
2 CLEAR THE SELF-LEARNING DATA
With CONSULT-II MT
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”. AT
TF
PD
AX
SEF968Y SU
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine? BR
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF. ST
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed. RS
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-666.
7. Make sure DTC P0000 is displayed. BT
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine? HA
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0172, P0175. Refer to EC-894. SC
No 䊳 GO TO 3.
EL
3 CHECK HO2S2 (REAR) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
IDX
EC-841
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (MIN. VOLTAGE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
SEF372Z
3. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector.
WEC546
4. Disconnect ECM harness connector.
5. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows.
Refer to Wiring Diagram.
SEF822Z
Continuity should exist.
6. Check harness continuity between ECM terminal or HO2S2 (rear) terminal and ground as follows.
Refer to Wiring Diagram.
SEF823Z
Continuity should not exist.
7. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 4.
EC-842
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (MIN. VOLTAGE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
GI
4 CHECK HO2S GROUND CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between HO2S2 (rear) terminal 4 and engine ground.
Refer to Wiring Diagram.
MA
Continuity should exist.
2. Also check harness for short to power.
EM
OK or NG
OK (With CONSULT-II) 䊳 GO TO 6.
LC
OK (Without CONSULT- 䊳 GO TO 7.
II)
NG 䊳 GO TO 5.
AX
SU
BR
SEF989RD
“HO2S2 (B1)/(B2)” should be above 0.62V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.48V at least once when the “FUEL INJECTION” is −25%.
ST
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. RS
OK or NG
OK 䊳 GO TO 9. BT
NG 䊳 GO TO 8.
HA
SC
EL
IDX
EC-843
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (MIN. VOLTAGE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
SEF797ZB
5. Keep vehicle at idling for 10 minutes, then check the voltage. Or check the voltage when coasting from 80 km/h (50
MPH) in 3rd gear position (M/T), “D” position with “O/D” OFF (A/T).
The voltage should be below 0.48V at least once during this procedure.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 GO TO 8.
SEF372Z
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-844
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (MIN. VOLTAGE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-845
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (MAX. VOLTAGE MONITORING) VG33E
Component Description
HO2S2 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S2 (B2)
Revving engine from idle up to
HO2S2 MNTR 쐌 Engine: After warming up
(B1) 2,000 rpm
LEAN +, RICH
HO2S2 MNTR
(B2)
EC-846
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (MAX. VOLTAGE MONITORING) VG33E
On Board Diagnosis Logic (Cont’d)
LC
DTC Confirmation Procedure NGEC0663
NOTE:
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DURE” has been previously conducted, always turn ignition
switch OFF and wait at least 5 seconds before conducting the FE
next test.
TESTING CONDITION:
Open engine hood before conducting following procedure CL
With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
SEF663Y 2) Turn ignition switch OFF and wait at least 5 seconds.
MT
3) Turn ignition switch ON.
4) Select “DATA MONITOR” mode with CONSULT-II. AT
5) Make sure that “COOLANT TEMP/S” is more than 70°C
(158°F).
6) Select “HO2S2 (B1)/(B2), P0138/P0158” of “HO2S2” in DTC TF
WORK SUPPORT” mode with CONSULT-II.
7) Start engine and follow the instructions of CONSULT-II. PD
8) Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”.
If NG is displayed, refer to “DIAGNOSTIC PROCEDURE”, AX
SEF664Y EC-851.
If “CAN NOT BE DIAGNOSED” is displayed, perform the fol-
lowing. SU
a) Stop engine and cool down “COOLANT TEMP/SE” to less than
70°C (158°F).
b) Turn ignition switch ON. BR
c) Select “DATA MONITOR” mode with CONSULT-II.
d) Start engine. ST
e) Perform from step 6) again when the “COOLANT TEMP/S”
reaches to 70°C (158°F)
RS
SEF665Y
BT
HA
SC
EL
IDX
EC-847
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (MAX. VOLTAGE MONITORING) VG33E
Overall Function Check
EC-848
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (MAX. VOLTAGE MONITORING) VG33E
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
LEC497
IDX
EC-849
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (MAX. VOLTAGE MONITORING) VG33E
Wiring Diagram (Cont’d)
LEC498
EC-850
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (MAX. VOLTAGE MONITORING) VG33E
Diagnostic Procedure
EM
LC
LEC518
FE
䊳 GO TO 2.
CL
2 CLEAR THE SELF-LEARNING DATA
With CONSULT-II MT
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”. AT
TF
PD
AX
SEF968Y SU
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine? BR
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF. ST
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed. RS
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-666.
7. Make sure DTC P0000 is displayed. BT
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine? HA
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0171, P0174. Refer to EC-885. SC
No 䊳 GO TO 3.
EL
IDX
EC-851
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (MAX. VOLTAGE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
3 CHECK HO2S2 (REAR) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check heated oxygen sensor 2 (rear) harness protector color.
SEF372Z
3. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector.
4. Disconnect ECM harness connector.
5. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows.
Refer to Wiring Diagram.
SEF824Z
Continuity should exist.
6. Check harness continuity between ECM terminal or HO2S2 (rear) terminal and ground as follows.
Refer to Wiring Diagram.
SEF825Z
Continuity should not exist.
7. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-852
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (MAX. VOLTAGE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
PD
AX
SU
SEF989RD
“HO2S2 (B1)/(B2)” should be above 0.62V at least once when the “FUEL INJECTION” is +25%. BR
“HO2S2 (B1)/(B2)” should be below 0.48V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto ST
a hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
RS
OK or NG
OK 䊳 GO TO 9.
BT
NG 䊳 GO TO 8.
HA
SC
EL
IDX
EC-853
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (MAX. VOLTAGE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
SEF797ZB
5. Keep vehicle at idling for 10 minutes, then check the voltage. Or check the voltage when coasting from 80 km/h (50
MPH) in 3rd gear position (M/T), “D” position with “O/D” OFF (A/T).
The voltage should be below 0.48V at least once during this procedure.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 GO TO 8.
SEF372Z
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-854
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (MAX. VOLTAGE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-855
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (RESPONSE MONITORING) VG33E
Component Description
HO2S2 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S2 (B2)
Revving engine from idle up to
HO2S2 MNTR 쐌 Engine: After warming up
(B1) 2,000 rpm
LEAN +, RICH
HO2S2 MNTR
(B2)
EC-856
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (RESPONSE MONITORING) VG33E
On Board Diagnosis Logic (Cont’d)
LC
DTC Confirmation Procedure NGEC0671
NOTE:
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DURE” has been previously conducted, always turn ignition
switch OFF and wait at least 5 seconds before conducting the FE
next test.
TESTING CONDITION:
Open engine hood before conducting following procedure CL
With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
SEF666Y 2) Turn ignition switch OFF and wait at least 5 seconds.
MT
3) Turn ignition switch ON.
4) Select “DATA MONITOR” mode with CONSULT-II. AT
5) Make sure that “COOLANT TEMP/S” is more than 70°C
(158°F).
6) Select “HO2S2 (B1)/(B2) P0139/P0159” of “HO2S2” in DTC TF
WORK SUPPORT” mode with CONSULT-II.
7) Start engine and follow the instructions of CONSULT-II. PD
8) Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”.
If NG is displayed, refer to “DIAGNOSTIC PROCEDURE”, AX
SEF667Y EC-861.
If “CAN NOT BE DIAGNOSED” is displayed, perform the fol-
lowing. SU
a) Stop engine and cool down “COOLANT TEMP/SE” to less than
70°C (158°F).
b) Turn ignition switch ON. BR
c) Select “DATA MONITOR” mode with CONSULT-II.
d) Start engine. ST
e) Perform from step 6) again when the “COOLANT TEMP/S”
reaches to 70°C (158°F)
RS
SEF668Y
BT
HA
SC
EL
IDX
EC-857
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (RESPONSE MONITORING) VG33E
Overall Function Check
EC-858
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (RESPONSE MONITORING) VG33E
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
LEC497
IDX
EC-859
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (RESPONSE MONITORING) VG33E
Wiring Diagram (Cont’d)
LEC498
EC-860
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (RESPONSE MONITORING) VG33E
Diagnostic Procedure
EM
LC
LEC518
FE
䊳 GO TO 2.
CL
2 CLEAR THE SELF-LEARNING DATA
With CONSULT-II MT
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”. AT
TF
PD
AX
SEF968Y SU
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected?
Is it difficult to start engine? BR
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF. ST
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed. RS
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-666.
7. Make sure DTC P0000 is displayed. BT
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected?
Is it difficult to start engine? HA
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0171, P0174 or P0172, P0175. Refer to EC-884, SC
893.
No 䊳 GO TO 3.
EL
IDX
EC-861
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (RESPONSE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
3 CHECK HO2S2 (REAR) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check heated oxygen sensor 2 (rear) harness protector color.
SEF372Z
3. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector.
WEC546
4. Disconnect ECM harness connector.
5. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows.
Refer to Wiring Diagram.
SEF826Z
Continuity should exist.
6. Check harness continuity between ECM terminal or HO2S2 (rear) terminal and ground as follows.
Refer to Wiring Diagram.
SEF827Z
Continuity should not exist.
7. Also check harness for short to power.
OK or NG
EC-862
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (RESPONSE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors. GI
AX
SU
BR
SEF989RD ST
“HO2S2 (B1)/(B2)” should be above 0.62V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.48V at least once when the “FUEL INJECTION” is −25%.
CAUTION: RS
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG BT
OK 䊳 GO TO 9.
NG 䊳 GO TO 8. HA
SC
EL
IDX
EC-863
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (RESPONSE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
SEF797ZB
5. Keep vehicle at idling for 10 minutes, then check the voltage. Or check the voltage when coasting from 80 km/h (50
MPH) in 3rd gear position (M/T), “D” position with “O/D” OFF (A/T).
The voltage should be below 0.48V at least once during this procedure.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 GO TO 8.
SEF372Z
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-864
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (RESPONSE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-865
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (HIGH VOLTAGE) VG33E
Component Description
HO2S2 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S2 (B2)
Revving engine from idle up to
HO2S2 MNTR 쐌 Engine: After warming up
(B1) 2,000 rpm
LEAN +, RICH
HO2S2 MNTR
(B2)
EC-866
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (HIGH VOLTAGE) VG33E
On Board Diagnosis Logic (Cont’d)
EM
LC
DTC Confirmation Procedure NGEC0679
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, FE
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test.
With CONSULT-II CL
1) Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II. MT
SEF189Y
2) Start engine and drive vehicle at a speed of more than 70 km/h
(43 MPH) for 2 consecutive minutes.
3) Stop vehicle with engine running. AT
4) Let engine idle for 1 minute.
5) Maintain the following conditions for at least 5 consecutive
seconds. TF
ENG SPEED Less than 3,600 rpm
PD
COOLAN TEMP/S More than 70°C (158°F)
BR
ST
RS
EC-868
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (HIGH VOLTAGE) VG33E
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
LEC497
IDX
EC-869
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (HIGH VOLTAGE) VG33E
Wiring Diagram (Cont’d)
LEC498
EC-870
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (HIGH VOLTAGE) VG33E
Diagnostic Procedure
1 INSPECTION START GI
1. Turn ignition switch OFF.
2. Loosen and retighten engine ground screws.
MA
EM
LC
LEC518
3. Check heated oxygen sensor 2 (rear) harness protector color. FE
CL
MT
AT
SEF372Z TF
4. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector.
5. Disconnect ECM harness connector.
䊳 GO TO 2.
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-871
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (HIGH VOLTAGE) VG33E
Diagnostic Procedure (Cont’d)
2 CHECK HO2S2 (REAR) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal and HO2S2 terminal as follows.
Refer to Wiring Diagram.
SEF828Z
Continuity should exist.
2. Check harness continuity between ECM terminal or HO2S2 terminal and ground as follows.
Refer to Wiring Diagram.
SEF829Z
Continuity should not exist.
3. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-872
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (HIGH VOLTAGE) VG33E
Diagnostic Procedure (Cont’d)
MT
AT
TF
SEF989RD
“HO2S2 (B1)/(B2)” should be above 0.62V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.48V at least once when the “FUEL INJECTION” is −25%. PD
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. AX
OK or NG
OK 䊳 GO TO 9. SU
NG 䊳 GO TO 8.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-873
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (HIGH VOLTAGE) VG33E
Diagnostic Procedure (Cont’d)
SEF797ZB
5. Keep vehicle at idling for 10 minutes, then check the voltage. Or check the voltage when coasting from 80 km/h (50
MPH) in 3rd gear position (M/T), “D” position with “O/D” OFF (A/T).
The voltage should be below 0.48V at least once during this procedure.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 GO TO 8.
SEF372Z
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-874
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR)
(BANK 1)/(BANK 2) (HIGH VOLTAGE) VG33E
Diagnostic Procedure (Cont’d)
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-875
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 HEATER
(REAR) (BANK 1)/(BANK 2) VG33E
Description
Description NGEC0683
SYSTEM DESCRIPTION NGEC0683S01
ECM func-
Sensor Input Signal to ECM Actuator
tion
Heated
oxygen
sensor 2 Heated oxygen sensor 2 heat-
Camshaft position sensor Engine speed
heater ers (rear)
(rear) con-
trol
The ECM performs ON/OFF control of the heated oxygen sensor 2 heaters (rear) corresponding to the engine
speed.
OPERATION NGEC0683S02
Below 3,200 ON
EC-876
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 HEATER
(REAR) (BANK 1)/(BANK 2) VG33E
On Board Diagnosis Logic
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-877
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 HEATER
(REAR) (BANK 1)/(BANK 2) VG33E
Wiring Diagram
LEC499
EC-878
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 HEATER
(REAR) (BANK 1)/(BANK 2) VG33E
Wiring Diagram (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC500 EL
IDX
EC-879
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 HEATER
(REAR) (BANK 1)/(BANK 2) VG33E
Diagnostic Procedure
SEF372Z
3. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector.
WEC546
4. Turn ignition switch ON.
5. Check voltage between HO2S2 terminal 3 and ground.
SEF637W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
EC-880
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 HEATER
(REAR) (BANK 1)/(BANK 2) VG33E
Diagnostic Procedure (Cont’d)
3 CHECK HO2S2 HEATER (REAR) OUTPUT CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. GI
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows.
Refer to Wiring Diagram. MA
EM
LC
SEF830Z
Continuity should exist. FE
4. Also check harness for short to ground and short to power.
OK or NG CL
OK 䊳 GO TO 5.
NG 䊳 GO TO 4. MT
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-881
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 HEATER
(REAR) (BANK 1)/(BANK 2) VG33E
Diagnostic Procedure (Cont’d)
SEF716W
Resistance: 2.3 - 4.3Ω at 25°C (77°F)
2. Check continuity.
MTBL0233
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 GO TO 6.
EC-882
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 HEATER
(REAR) (BANK 1)/(BANK 2) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF372Z
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
FE
䊳 Replace malfunctioning heated oxygen sensor 2 (rear).
CL
7 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-732. MT
䊳 INSPECTION END
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-883
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33E
On Board Diagnosis Logic
EC-884
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33E
DTC Confirmation Procedure
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-885
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33E
Wiring Diagram
LEC501
EC-886
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33E
Wiring Diagram (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC502 EL
IDX
EC-887
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33E
Diagnostic Procedure
SEF099P
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Repair or replace.
EC-888
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33E
Diagnostic Procedure (Cont’d)
3 CHECK HEATED OXYGEN SENSOR 1 (FRONT) CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. GI
2. Disconnect corresponding heated oxygen sensor 1 (front) harness connector.
3. Disconnect ECM harness connector.
4. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows. MA
Refer to Wiring Diagram.
EM
LC
SEF831Z
FE
Continuity should exist.
5. Check harness continuity between ECM terminal or HO2S1 (front) terminal and ground as follows.
Refer to Wiring Diagram. CL
MT
AT
TF
SEF832Z PD
Continuity should not exist.
6. Also check harness for short to power.
OK or NG
AX
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors. SU
SC
EL
IDX
EC-889
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33E
Diagnostic Procedure (Cont’d)
With GST
1. Install all parts removed.
2. Check mass air flow sensor signal in MODE 1 with GST.
3.3 - 4.8 g·m/sec: at idling
12.0 - 14.9 g·m/sec: at 2,500 rpm
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Check connectors for rusted terminals or loose connections in the mass air flow sensor
circuit or engine grounds. Refer to EC-739.
EC-890
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF981Z
3. Make sure that each circuit produces a momentary engine speed drop. FE
Without CONSULT-II
1. Start engine.
2. Listen to each injector operating sound. CL
MT
AT
TF
MEC703B PD
Clicking noise should be heard.
OK or NG AX
OK 䊳 GO TO 8.
NG 䊳 Perform trouble diagnosis for “INJECTORS”, EC-1169.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-891
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33E
Diagnostic Procedure (Cont’d)
8 CHECK INJECTOR
1. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
2. Turn ignition switch OFF.
3. Disconnect injector harness connectors on left bank (for DTC P0171), right bank (for DTC P0174).
4. Remove injector gallery assembly. Refer to EC-638.
Keep fuel hose and all injectors connected to injector gallery.
The injector harness connectors on right bank (for DTC P0171), left bank (for DTC P0174) should remain connected.
5. Disconnect all ignition coil harness connectors.
6. Prepare pans or saucers under each injector.
7. Crank engine for about 3 seconds. Make sure that fuel sprays out from injectors.
SEF595Q
Fuel should be sprayed evenly for each injector.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace injectors from which fuel does not spray out. Always replace O-ring with new
ones.
EC-892
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (RICH) VG33E
On Board Diagnosis Logic
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-893
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (RICH) VG33E
DTC Confirmation Procedure
EC-894
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (RICH) VG33E
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
LEC501
IDX
EC-895
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (RICH) VG33E
Wiring Diagram (Cont’d)
LEC502
EC-896
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (RICH) VG33E
Diagnostic Procedure
EM
LC
SEF099P
FE
OK or NG
OK 䊳 GO TO 2.
CL
NG 䊳 Repair or replace.
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-897
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (RICH) VG33E
Diagnostic Procedure (Cont’d)
3 CHECK HEATED OXYGEN SENSOR 1 (FRONT) CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect corresponding heated oxygen sensor 1 (front) harness connector.
3. Disconnect ECM harness connector.
4. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows.
Refer to Wiring Diagram.
SEF833Z
Continuity should exist.
5. Check harness continuity between ECM terminal or HO2S1 (front) terminal and ground as follows.
Refer to Wiring Diagram.
SEF834Z
Continuity should not exist.
6. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-898
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (RICH) VG33E
Diagnostic Procedure (Cont’d)
With GST
1. Install all parts removed.
2. Check mass air flow sensor signal in MODE 1 with GST.
FE
3.3 - 4.8 g·m/sec: at idling
12.0 - 14.9 g·m/sec: at 2,500 rpm
CL
OK or NG
OK 䊳 GO TO 7.
MT
NG 䊳 Check connectors for rusted terminals or loose connections in the mass air flow sensor
circuit or engine grounds. Refer to EC-739.
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-899
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (RICH) VG33E
Diagnostic Procedure (Cont’d)
SEF981Z
3. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT-II
1. Start engine.
2. Listen to each injector operating sound.
MEC703B
Clicking noise should be heard.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Perform trouble diagnosis for “INJECTORS”, EC-1169.
8 CHECK INJECTOR
1. Remove injector assembly. Refer to EC-638.
Keep fuel hose and all injectors connected to injector gallery.
2. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
3. Disconnect injector harness connectors left bank (for DTC P0172), right bank (for P0175).
The injector harness connectors on right bank (for P0172), left bank (for P0175) should remain connected.
4. Disconnect all ignition coil harness connectors.
5. Prepare pans or saucers under each injectors.
6. Crank engine for about 3 seconds.
Make sure fuel does not drip from injector.
OK or NG
OK (Does not drip) 䊳 GO TO 9.
NG (Drips) 䊳 Replace the injectors from which fuel is dripping. Always replace O-ring with new one.
EC-900
DTC P0180 FUEL TANK TEMPERATURE SENSOR VG33E
Component Description
AEC933A LC
<Reference data>
Fluid temperature
Voltage* (V) Resistance (kΩ)
°C (°F)
*: These data are reference values and are measured between ECM terminal 60
(Fuel tank temperature sensor) and ground.
CL
CAUTION:
Do not use ECM ground terminals when measuring input/ MT
SEF012P
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than the ECM terminals, such
as the ground. AT
TF
PD
AX
BT
HA
SC
EL
IDX
EC-901
DTC P0180 FUEL TANK TEMPERATURE SENSOR VG33E
DTC Confirmation Procedure
With CONSULT-II
1) Turn ignition switch ON.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Wait at least 10 seconds.
If the result is NG, go to “Diagnostic Procedure”, EC-904.
If the result is OK, go to following step.
4) Check “COOLAN TEMP/S” value.
If “COOLAN TEMP/S” is less than 60°C (140°F), the result will
be OK.
If “COOLAN TEMP/S” is above 60°C (140°F), go to the follow-
SEF174Y ing step.
5) Cool engine down until “COOLAN TEMP/S” is less than 60°C
(140°F).
6) Wait at least 10 seconds.
7) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-904.
With GST
Follow the procedure “With CONSULT-II”.
EC-902
DTC P0180 FUEL TANK TEMPERATURE SENSOR VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC503 EL
IDX
EC-903
DTC P0180 FUEL TANK TEMPERATURE SENSOR VG33E
Diagnostic Procedure
AEC933A
3. Turn ignition switch ON.
4. Check voltage between terminal 1 and ground with CONSULT-II or tester.
SEF639W
Voltage: Approximately 5V
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
3 CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between sensor terminal 4 and body ground. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-904
DTC P0180 FUEL TANK TEMPERATURE SENSOR VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC052B
FE
MTBL0234
CL
OK or NG
OK 䊳 GO TO 6.
MT
NG 䊳 Replace fuel tank temperature sensor.
AT
6 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-732.
䊳 INSPECTION END
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-905
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION (WITH ELECTRIC COOLING FAN) VG33E
System Description
ECM func-
Sensor Input Signal to ECM Actuator
tion
The ECM controls the cooling fan corresponding to the signals sent from the vehicle speed and engine cool-
ant temperature. The control system has 2-step control [ON/OFF].
OPERATION NGEC0963S02
SEF666WA
EC-906
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION (WITH ELECTRIC COOLING FAN) VG33E
Possible Cause
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-907
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION (WITH ELECTRIC COOLING FAN) VG33E
Overall Function Check
EC-908
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION (WITH ELECTRIC COOLING FAN) VG33E
Overall Function Check (Cont’d)
“Diagnostic Procedure”, EC-912. If NG, replace ECT sensor
and go to next step.
GI
MA
EM
LC
8. Check ignition timing. Refer to “Basic Inspection”, EC-694.
Make sure that ignition timing is 10° ± 2° at 700 ± 50 rpm.
If NG, adjust ignition timing and then recheck.
FE
CL
SEF927Z
MT
WITHOUT CONSULT-II NGEC0704S02
1. Check the coolant level and mixture ratio (Using coolant tester) AT
in the reservoir tank and radiator.
Allow engine to cool before checking coolant level and
mixture ratio. TF
쐌 If the coolant level in the reservoir and/or radiator is below the
proper range, skip the following steps and go to step 3 of
“Diagnostic Procedure”, EC-912. PD
쐌 If the coolant mixture ratio is out of range between 45 to 55%,
replace the coolant. Refer to “Changing Engine Coolant”, AX
SEF621W MA-26.
a) Fill radiator with coolant up to specified level with a filling speed
of 2 liters per minute like pouring coolant by kettle. Be sure to SU
use coolant with the proper mixture ratio. Refer to “Anti-freeze
Coolant Mixture Ratio”, MA-15.
b) After refilling coolant, run engine to ensure that no water-flow BR
noise is emitted. After checking or replacing coolant, go to step
3) below.
2. Confirm whether customer filled the engine coolant or not. If ST
customer filled engine coolant, skip following steps and go to
“Diagnostic Procedure”, EC-912.
3. Turn ignition switch OFF.
RS
4. Disconnect engine coolant temperature sensor harness con-
nector. BT
HA
SC
EL
IDX
EC-909
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION (WITH ELECTRIC COOLING FAN) VG33E
Overall Function Check (Cont’d)
5. Connect 150Ω resistor to engine coolant temperature sensor
harness connector.
6. Start engine and make sure that cooling fan operates.
Be careful not to overheat engine.
If NG, go to step 9 of “Diagnostic Procedure”, EC-912. After
repair, go to next step.
7. Check for blocked coolant passage.
Warm up engine to normal operating temperature, then grasp
upper and lower radiator hoses and make sure that coolant
flows.
If NG, go to step 6 of “Diagnostic Procedure”, EC-912. After
SEF085T
repair, go to next step.
Be extremely careful not to touch any moving or adjacent
parts.
8. Check radiator for blocked air passage
Check for blocked condenser or radiator (condenser or radia-
tor fins damaged, condenser or radiator clogged), after market
fog lamps,...etc. Check for condenser or radiator fin damage,
shroud damage, vehicle front end for clogging of debris or
insects ...etc.
Check for improper fitting of front end cover, damaged radia-
tor grille or bumper, vehicle frontal area damaged by collision
but not repaired.
If NG, take appropriate action and then go to next step.
9. Check ECT sensor for proper operation. Refer to step 6 of
“Diagnostic Procedure”, EC-912. If NG, replace ECT sensor
and go to next step.
SEF927Z
EC-910
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION (WITH ELECTRIC COOLING FAN) VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC504 EL
IDX
EC-911
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION (WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
SEF376X
Does cooling fan rotate?
Yes or No
Yes 䊳 GO TO 4.
No 䊳 GO TO 9.
SEF085T
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 9.
EC-912
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION (WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SLC754A
Pressure should not drop. FE
OK or NG
OK 䊳 GO TO 5. CL
NG 䊳 Check the following for leak:
쐌 Hose
쐌 Radiator
MT
쐌 Water pump
Refer to “Water Pump”, LC-12.
AT
5 CHECK RADIATOR CAP
TF
Apply pressure to cap with a tester and check radiator cap relief pressure.
PD
AX
SU
BR
SLC755A
Radiator cap relief pressure:
59 - 98 kPa (0.6 - 1.0 kg/cm2, 9 - 14 psi) ST
OK or NG
OK 䊳 GO TO 6. RS
NG 䊳 Replace radiator cap.
BT
HA
SC
EL
IDX
EC-913
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION (WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
6 CHECK THERMOSTAT
1. Check valve seating condition at normal room temperatures.
It should seat tightly.
2. Check valve opening temperature and valve lift.
SLC343
Valve opening temperature:
82°C (180°F) [standard]
Valve lift:
More than 10 mm/95°C (0.31 in/203°F)
3. Check if valve is closed at 5°C (9°F) below valve opening temperature.
For details, refer to “Thermostat”, LC-13.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace thermostat.
EC-914
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION (WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF152P
<Reference data>
FE
CL
MTBL0229
MT
AT
TF
PD
SEF012P
OK or NG AX
OK 䊳 GO TO 8.
NG 䊳 Replace engine coolant temperature sensor. SU
RS
BT
HA
SC
EL
IDX
EC-915
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION (WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
AEC932A
3. Turn ignition switch ON.
4. Check voltage between terminals 2, 5 and ground with CONSULT-II or tester.
SEF667W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 11.
NG 䊳 GO TO 10.
EC-916
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION (WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
11 CHECK COOLING FAN MOTOR POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. GI
2. Disconnect cooling fan motor harness connector.
MA
EM
LC
AEC931A
3. Check harness continuity between relay terminal 3 and motor terminal 2, motor terminals 3, 4 and body ground. Refer
to Wiring Diagram. FE
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG CL
OK 䊳 GO TO 12.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors. MT
12 CHECK COOLING FAN RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT AT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 36 and relay terminal 1. Refer to Wiring Diagram.
Continuity should exist. TF
3. Also check harness for short to ground and short to power.
OK or NG
PD
OK 䊳 GO TO 14.
NG 䊳 GO TO 13.
AX
13 DETECT MALFUNCTIONING PART
Check the following.
SU
쐌 Harness connectors E43, M65
쐌 Harness connectors M58, F28
쐌 Harness for open or short between cooling fan relay and ECM
BR
䊳 Repair open circuit or short to ground or short to power in harness or connectors.
ST
RS
BT
HA
SC
EL
IDX
EC-917
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION (WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
SEF511P
MTBL0252
OK or NG
OK 䊳 GO TO 15.
NG 䊳 Replace cooling fan relay.
MTBL0253
SEF670W
Cooling fan motor should operate.
OK or NG
OK 䊳 GO TO 16.
NG 䊳 Replace cooling fan motor.
EC-918
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION (WITH ELECTRIC COOLING FAN) VG33E
Main 12 Causes of Overheating
ON*2 6 쐌 Thermostat 쐌 Touch the upper and Both hoses should be See “Thermostat” and
lower radiator hoses hot “Radiator”, “ENGINE
MT
COOLING SYSTEM” in
LC-13, LC-14.
AT
ON*1 7 쐌 Cooling fan 쐌 CONSULT-II Operating See “TROUBLE DIAG-
NOSIS FOR OVER-
HEAT” (EC-1051). TF
OFF 8 쐌 Combustion gas leak 쐌 Color checker chemi- Negative —
cal tester 4 Gas ana-
lyzer PD
ON*3 9 쐌 Coolant temperature 쐌 Visual Gauge less than 3/4 —
gauge when driving AX
쐌 Coolant overflow to 쐌 Visual No overflow during driv- See “Changing Engine
reservoir tank ing and idling Coolant”, “ENGINE
MAINTENANCE” in SU
MA-26.
OFF*4 10 쐌 Coolant return from 쐌 Visual Should be initial level in See “ENGINE MAINTE- BR
reservoir tank to radia- reservoir tank NANCE” in MA-26.
tor
OFF 11 쐌 Cylinder head 쐌 Straight gauge feeler 0.1 mm (0.004 in) Maxi- See “Inspection”, “CYL- ST
gauge mum distortion (warping) INDER HEAD” in EM-88.
12 쐌 Cylinder block and pis- 쐌 Visual No scuffing on cylinder See “Inspection”, “CYL-
tons walls or piston INDER BLOCK” in EM-104.
RS
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes. BT
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to “OVERHEATING CAUSE ANALYSIS”, LC-34. HA
SC
EL
IDX
EC-919
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION (WITHOUT ELECTRIC COOLING FAN) VG33E
On Board Diagnosis Logic
EC-920
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION (WITHOUT ELECTRIC COOLING FAN) VG33E
Overall Function Check
IDX
EC-921
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION (WITHOUT ELECTRIC COOLING FAN) VG33E
Overall Function Check (Cont’d)
7. Check ignition timing. Refer to “Basic Inspection”, EC-694.
Make sure that ignition timing is 10° ± 2° at 700 ± 50 rpm.
If NG, adjust ignition timing and then recheck.
SEF927Z
MA
EM
SEF927Z LC
Diagnostic Procedure NGEC1055
TF
PD
AX
SU
SLC754A
Pressure should not drop.
OK or NG BR
OK 䊳 GO TO 3.
NG 䊳 Check the following for leak: ST
쐌 Hose
쐌 Radiator
쐌 Water pump RS
Refer to LC-28, “Water Pump”.
BT
HA
SC
EL
IDX
EC-923
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION (WITHOUT ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
SLC755A
Radiator cap relief pressure:
59 - 98 kPa (0.6 - 1.0 kg/cm2, 9 - 14 psi)
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Replace radiator cap.
4 CHECK THERMOSTAT
1. Check valve seating condition at normal room temperatures.
It should seat tightly.
2. Check valve opening temperature and valve lift.
SLC343
Valve opening temperature:
82°C (180°F) [standard]
Valve lift:
More than 10 mm/95°C (0.31 in/203°F)
3. Check if valve is closed at 5°C (9°F) below valve opening temperature.
For details, refer to LC-29, “Thermostat”.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Replace thermostat.
EC-924
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION (WITHOUT ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF152P
<Reference data>
FE
CL
MTBL0229
MT
AT
TF
PD
SEF012P
OK or NG AX
OK 䊳 GO TO 6.
NG 䊳 Replace engine coolant temperature sensor. SU
RS
BT
HA
SC
EL
IDX
EC-925
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION (WITHOUT ELECTRIC COOLING FAN) VG33E
Main 12 Causes of Overheating
2 쐌 Coolant mixture 쐌 Coolant tester 50 - 50% coolant mixture See MA-13, “RECOM-
MENDED FLUIDS AND
LUBRICANTS”.
ON*2 6 쐌 Thermostat 쐌 Touch the upper and Both hoses should be See LC-29, “Thermostat”
lower radiator hoses hot and LC-31, “Radiator”.
OFF*4 10 쐌 Coolant return from 쐌 Visual Should be initial level in See MA-25, “ENGINE
reservoir tank to radia- reservoir tank MAINTENANCE”.
tor
OFF 11 쐌 Cylinder head 쐌 Straight gauge feeler 0.1 mm (0.004 in) Maxi- See EM-88, “Inspection”.
gauge mum distortion (warping)
12 쐌 Cylinder block and pis- 쐌 Visual No scuffing on cylinder See EM-104, “Inspection”.
tons walls or piston
EC-926
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE
CYLINDER MISFIRE VG33E
On Board Diagnosis Logic
HA
SC
EL
IDX
EC-927
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE
CYLINDER MISFIRE VG33E
DTC Confirmation Procedure
EC-928
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE
CYLINDER MISFIRE VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF981Z
2. Is there any cylinder which does not produce a momentary engine speed drop?
Without CONSULT-II FE
When disconnecting each injector harness connector one at a time, is there any cylinder which does not produce a
momentary engine speed drop?
CL
MT
AT
TF
AEC646A
Yes or No
PD
Yes 䊳 GO TO 4.
No 䊳 GO TO 7. AX
4 CHECK INJECTOR SU
Does each injector make an operating sound at idle?
BR
ST
RS
BT
MEC703B
Yes or No HA
Yes 䊳 GO TO 5.
No 䊳 Check injector(s) and circuit(s). Refer to EC-1169. SC
EL
IDX
EC-929
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE
CYLINDER MISFIRE VG33E
Diagnostic Procedure (Cont’d)
SEF282G
OK or NG
OK 䊳 GO TO 7.
NG 䊳 GO TO 6.
SEF174P
Resistance:
MTBL0235
If the resistance exceeds the above specification, inspect ignition wire to distributor cap connection. Clean connection
or replace the ignition wire with a new one.
OK or NG
OK 䊳 Check the following:
쐌 Distributor rotor head for incorrect parts
쐌 Ignition coil, power transistor and their circuits
Refer to EC-1162.
NG 䊳 Replace.
EC-930
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE
CYLINDER MISFIRE VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF156I
OK or NG
OK 䊳 GO TO 8.
FE
NG 䊳 Repair or replace spark plug(s) with standard type one(s). For spark plug type, refer to
“ENGINE MAINTENANCE”, MA-31.
CL
8 CHECK COMPRESSION PRESSURE
Refer to EM-70. MT
쐌 Check compression pressure.
Standard:
1,196 kPa (12.2 kg/cm2, 173 psi)/300 rpm AT
Minimum:
883 kPa (9.0 kg/cm2, 128 psi)/300 rpm
Difference between each cylinder: TF
98 kPa (1.0 kg/cm2, 14 psi)/300 rpm
OK or NG
PD
OK 䊳 GO TO 9.
NG 䊳 Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
AX
9 CHECK FUEL PRESSURE
1. Install any parts removed.
SU
2. Release fuel pressure to zero.
Refer to EC-637.
3. Install fuel pressure gauge and check fuel pressure. BR
ST
RS
BT
HA
AEC064B
At idle:
Approx. 235 kPa (2.4 kg/cm2, 34 psi)
SC
OK or NG
OK 䊳 GO TO 11.
EL
NG 䊳 GO TO 10.
IDX
EC-931
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE
CYLINDER MISFIRE VG33E
Diagnostic Procedure (Cont’d)
MTBL0576
OK or NG
OK (With CONSULT-II) 䊳 GO TO 12.
OK (Without CONSULT- 䊳 GO TO 13.
II)
NG 䊳 Adjust ignition timing.
EC-932
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE
CYLINDER MISFIRE VG33E
Diagnostic Procedure (Cont’d)
LC
FE
SEF967Y
5. Check the following.
쐌 “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
CL
5 times (cycles) are counted as shown left:
MT
AT
TF
PD
SEF647Y
쐌 “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. AX
쐌 “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
SU
BR
ST
RS
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a BT
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant. HA
OK or NG
OK 䊳 GO TO 14. SC
NG 䊳 Replace heated oxygen sensor 1 (front).
EL
IDX
EC-933
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE
CYLINDER MISFIRE VG33E
Diagnostic Procedure (Cont’d)
SEF796Z
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 15.
NG 䊳 GO TO 14.
SEF372Z
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-934
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE
CYLINDER MISFIRE VG33E
Diagnostic Procedure (Cont’d)
FE
16 CHECK SYMPTOM MATRIX CHART
Check items on the rough idle symptom in “Symptom Matrix Chart”, EC-710.
CL
OK or NG
OK 䊳 GO TO 17.
MT
NG 䊳 Repair or replace.
PD
18 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-732.
AX
䊳 INSPECTION END
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-935
DTC P0325 KNOCK SENSOR (KS) VG33E
Component Description
SEF332I
[Engine is running]
64 W Knock sensor Approximately 2.5V
쐌 Idle speed
EC-936
DTC P0325 KNOCK SENSOR (KS) VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC505 EL
IDX
EC-937
DTC P0325 KNOCK SENSOR (KS) VG33E
Diagnostic Procedure
1 CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check resistance between ECM terminal 64 and engine ground.
NOTE:
It is necessary to use an ohmmeter which can measure more than 10 MΩ.
Resistance:
Approximately 500 - 620 kΩ [at 25°C (77°F)]
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 2.
SEF799Z
CAUTION:
Do not use any knock sensors that have been dropped or physically damaged. Use only new ones.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace knock sensor.
EC-938
DTC P0325 KNOCK SENSOR (KS) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
LEC518
䊳 GO TO 6.
FE
6 CHECK KNOCK SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT
1. Disconnect harness connectors F37, F101.
2. Check harness continuity between harness connector F37 terminal 6 and engine ground. Refer to Wiring Diagram.
CL
Continuity should exist.
3. Also check harness for short to power.
MT
OK or NG
OK 䊳 GO TO 8.
AT
NG 䊳 GO TO 7.
TF
7 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors F37, F101 PD
쐌 Joint connectors - 1
쐌 Harness for open between harness connector F37 and engine ground
䊳 Repair open circuit or short to power in harness or connectors. AX
ST
RS
BT
HA
SC
EL
IDX
EC-939
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) VG33E
Component Description
WEC549
1 - 2V
(AC range)
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
SEF690W
Crankshaft position
47 L 3 - 4V
sensor (OBD)
(AC range)
[Engine is running]
쐌 Engine speed is 2,000 rpm
SEF691W
EC-940
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) VG33E
On Board Diagnosis Logic
LC
DTC Confirmation Procedure NGEC0720
NOTE:
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. FE
With CONSULT-II
1) Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II. CL
2) Start engine and run it for at least 15 seconds at idle speed.
3) If 1st trip DTC is detected, go to “Diagnostic Procedure”, MT
SEF058Y
EC-943.
With GST
Follow the procedure “With CONSULT-II”. AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-941
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) VG33E
Wiring Diagram
AEC956A
EC-942
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) VG33E
Diagnostic Procedure
EM
LC
LEC518
FE
䊳 GO TO 2.
CL
2 CHECK CKPS (OBD) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect crankshaft position sensor (OBD) and ECM harness connectors. MT
AT
TF
PD
WEC549 AX
2. Check continuity between ECM terminal 47 and sensor terminal 2. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power. SU
OK or NG
OK 䊳 GO TO 4. BR
NG 䊳 GO TO 3.
ST
3 DETECT MALFUNCTIONING PART
Check the following. RS
쐌 Harness connectors F38, F102
쐌 Harness for open or short between ECM and crankshaft position sensor (OBD)
䊳 Repair open circuit or short to ground or short to power in harness or connectors. BT
HA
SC
EL
IDX
EC-943
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) VG33E
Diagnostic Procedure (Cont’d)
SEF960N
5. Check resistance as shown in the figure.
SEF504V
Resistance: Approximately 512 - 632Ω [at 20°C (68°F)]
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace crankshaft position sensor (OBD).
EC-944
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) VG33E
Diagnostic Procedure (Cont’d)
LC
8 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors F38, F102
쐌 Joint connector-1
쐌 Harness for open between harness connector F38 and engine ground
䊳 Repair open circuit or short to power in harness or connectors.
FE
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-945
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) VG33E
Component Description
SEF614B
[Engine is running]
[Ignition switch OFF]
0 - 1.5V
쐌 For a few seconds after turning ignition switch
ECM relay (Self shut- OFF
4 OR/B
off)
[Ignition switch OFF]
BATTERY VOLTAGE
쐌 A few seconds passed after turning ignition switch
(11 - 14V)
OFF
0.3 - 0.5V
[Engine is running]
44 PU
쐌 Idle speed
SEF997U
Camshaft position sen-
sor (Reference signal) 0.3 - 0.5V
[Engine is running]
48 PU
쐌 Engine speed is 2,000 rpm
SEF998U
EC-946
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) VG33E
ECM Terminals and Reference Value (Cont’d)
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
Approximately 2.5V
MA
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
EM
SEF999U LC
Camshaft position sen-
49 LG
sor (Position signal) Approximately 2.5V
[Engine is running]
쐌 Engine speed is 2,000 rpm FE
SEF001V CL
67 B/P BATTERY VOLTAGE
Power supply for ECM [Ignition switch ON] MT
72 B/P (11 - 14V)
TF
PD
AX
EL
IDX
EC-947
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) VG33E
DTC Confirmation Procedure
EC-948
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC957A EL
IDX
EC-949
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) VG33E
Diagnostic Procedure
LEC518
䊳 GO TO 2.
AEC647A
2. Turn ignition switch ON.
3. Check voltage between terminal 5 and ground with CONSULT or tester.
SEF708U
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 3.
EC-950
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) VG33E
Diagnostic Procedure (Cont’d)
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-951
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) VG33E
Diagnostic Procedure (Cont’d)
AEC072B
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace distributor assembly with camshaft position sensor.
EC-952
DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT BANK, -B2)
THREE WAY CATALYST FUNCTION VG33E
On Board Diagnosis Logic
SC
EL
SEF560X
IDX
EC-953
DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT BANK, -B2)
THREE WAY CATALYST FUNCTION VG33E
Overall Function Check
EC-954
DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT BANK, -B2)
THREE WAY CATALYST FUNCTION VG33E
Diagnostic Procedure
FE
CL
MT
SEF099P
OK or NG AT
OK 䊳 GO TO 3.
NG 䊳 Repair or replace. TF
ST
RS
BT
MTBL0576
OK or NG HA
OK 䊳 GO TO 5.
NG 䊳 Adjust ignition timing. SC
EL
IDX
EC-955
DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT BANK, -B2)
THREE WAY CATALYST FUNCTION VG33E
Diagnostic Procedure (Cont’d)
5 CHECK INJECTORS
1. Refer to WIRING DIAGRAM for Injectors, EC-1169.
2. Stop engine and then turn ignition switch ON.
3. Check voltage between ECM terminals 102, 104, 106, 109, 111 and 113 and ground with CONSULT-II or tester.
SEF711U
Battery voltage should exist.
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Perform “Diagnostic Procedure”, “INJECTOR”, EC-1170.
SEF282G
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 7.
EC-956
DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT BANK, -B2)
THREE WAY CATALYST FUNCTION VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF174P
Resistance: FE
CL
MT
AT
MTBL0235
If the resistance exceeds the above specification, inspect ignition wire to distributor cap connection. Clean connection
or replace the ignition wire with a new one. TF
OK or NG
OK 䊳 Check ignition coil, power transistor and their circuits. Refer to EC-1162. PD
NG 䊳 Replace.
AX
8 CHECK INJECTOR
1. Turn ignition switch OFF.
2. Remove injector assembly.
SU
Refer to EC-638.
Keep fuel hose and all injectors connected to injector gallery.
3. Disconnect all ignition coil harness connectors. BR
4. Turn ignition switch ON.
Make sure fuel does not drip from injector.
ST
OK or NG
OK (Does not drip) 䊳 GO TO 9.
RS
NG (Drips) 䊳 Replace the injector(s) from which fuel is dripping.
EL
IDX
EC-957
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
On Board Diagnosis Logic
SEF931Z
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-959
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
On Board Diagnosis Logic (Cont’d)
MA
EM
LC
Diagnostic Procedure NGEC0967
CL
MT
AT
SEF915U
OK or NG
TF
OK 䊳 GO TO 2.
NG 䊳 Replace with genuine NISSAN fuel filler cap.
PD
2 CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise. AX
OK or NG
OK 䊳 GO TO 3. SU
NG 䊳 쐌 Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
쐌 Retighten until ratcheting sound is heard. BR
IDX
EC-961
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
Diagnostic Procedure (Cont’d)
AEC649A
SEF916U
NOTE:
Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
Models with CONSULT-II 䊳 GO TO 6.
Models without CON- 䊳 GO TO 7.
SULT-II
EC-962
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
Diagnostic Procedure (Cont’d)
LC
FE
PEF917U
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
CL
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-623.
MT
AT
TF
PD
SEF200U
OK or NG AX
OK 䊳 GO TO 8.
NG 䊳 Repair or replace. SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-963
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
Diagnostic Procedure (Cont’d)
AEC632A
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove
pump and EVAP service port adapter.
NOTE:
쐌 Never use compressed air or a high pressure pump.
쐌 Do not exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in the system.
5. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-623.
SEF200U
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Repair or replace.
EC-964
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF829T FE
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
쐌 Do not disassemble water separator. CL
OK or NG
OK 䊳 GO TO 9. MT
NG 䊳 Replace water separator.
AT
9 CHECK EVAP CANISTER VENT CONTROL VALVE, O-RING AND CIRCUIT
Refer to “DTC Confirmation Procedure”, EC-981.
TF
OK or NG
OK 䊳 GO TO 10.
PD
NG 䊳 Repair or replace EVAP canister vent control valve and O-ring or harness/connector.
BR
ST
RS
SEF596U BT
Yes or No
Yes 䊳 GO TO 11. HA
No (With CONSULT-II) 䊳 GO TO 13.
No (Without CONSULT- 䊳 GO TO 14. SC
II)
EL
IDX
EC-965
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
Diagnostic Procedure (Cont’d)
SEF984Y
OK or NG
OK 䊳 GO TO 17.
NG 䊳 GO TO 15.
EC-966
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
Diagnostic Procedure (Cont’d)
EM
16 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
1. Start engine. LC
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-II. Check that engine speed varies according
to the valve opening.
FE
CL
MT
SEF985Y
AT
OK or NG
OK 䊳 GO TO 18.
NG 䊳 GO TO 17.
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-967
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
Diagnostic Procedure (Cont’d)
SEF266X
SEF334X
Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control solenoid valve under the following conditions.
SEF266X
SEF335X
OK or NG
OK 䊳 GO TO 18.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EC-968
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF974Y
OK or NG FE
OK 䊳 GO TO 19.
NG 䊳 Replace fuel tank temperature sensor. CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-969
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
Diagnostic Procedure (Cont’d)
SEF799W
2. Remove hose from EVAP control system pressure sensor.
3. Turn ignition switch “ON”.
4. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
CAUTION:
쐌 Always calibrate the vacuum pump gauge when using it.
쐌 Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
5. Check input voltage between ECM terminal 84 and ground.
SEF342X
CAUTION:
쐌 Discard and EVAP control system pressure sensor which has been dropped from a height of more than 0.5
m (19.7 in) onto a hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 20.
NG 䊳 Replace EVAP control system pressure sensor.
EC-970
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
Diagnostic Procedure (Cont’d)
TF
PD
AX
SU
BR
ST
SEF706Z RS
OK or NG
OK 䊳 GO TO 25. BT
NG 䊳 Replace refueling control valve with fuel tank.
HA
25 CHECK FUEL LEVEL SENSOR
Refer to EL-87, “Fuel Level Sensor Unit Check”.
SC
OK or NG
OK 䊳 GO TO 26.
EL
NG 䊳 Replace fuel level sensor unit.
IDX
EC-971
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
Diagnostic Procedure (Cont’d)
EC-972
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE (CIRCUIT) VG33E
Description
Description NGEC0747
SYSTEM DESCRIPTION NGEC0747S01
GI
ECM
Sensor Input Signal to ECM Actuator
function
MA
Camshaft position sensor Engine speed
AX
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a
NGEC0747S02 SU
ON/OFF duty to control the flow rate of fuel vapor from the EVAP
canister. The EVAP canister purge volume control solenoid valve BR
is moved by ON/OFF pulses from the ECM. The longer the ON
pulse, the greater the amount of fuel vapor that will flow through the
valve. ST
RS
SEF337U
IDX
EC-973
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE (CIRCUIT) VG33E
ECM Terminals and Reference Value
[Engine is running]
[Ignition switch OFF]
0 - 1.5V
쐌 For a few seconds after turning ignition switch
ECM relay (Self shut- OFF
4 OR/B
off)
[Ignition switch OFF]
BATTERY VOLTAGE
쐌 A few seconds passed after turning ignition
(11 - 14V)
switch OFF
BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
쐌 Idle speed
[Engine is running]
쐌 Engine speed is 2,000 rpm (More than 100 sec-
onds after starting engine)
SEF995U
EC-974
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE (CIRCUIT) VG33E
On Board Diagnosis Logic
LC
DTC Confirmation Procedure NGEC0751
NOTE:
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. FE
TESTING CONDITION:
Before performing the following procedure, confirm battery
voltage is more than 11V at idle. CL
With CONSULT-II
1) Turn ignition switch ON.
SEF058Y 2) Select “DATA MONITOR” mode with CONSULT-II.
MT
3) Start engine and let it idle for at least 13 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”, AT
EC-977.
With GST
Follow the procedure “With CONSULT-II”. TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-975
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE (CIRCUIT) VG33E
Wiring Diagram
WEC933
EC-976
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE (CIRCUIT) VG33E
Diagnostic Procedure
1 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT GI
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
MA
EM
LC
AEC652A
3. Turn ignition switch ON. FE
4. Check voltage between terminal 1 and ground with CONSULT-II or tester.
CL
MT
AT
SEF646W
Voltage: Battery voltage TF
OK or NG
OK 䊳 GO TO 3. PD
NG 䊳 GO TO 2.
AX
2 DETECT MALFUNCTIONING PART
Check the following. SU
쐌 Harness connectors F36, M81
쐌 Harness connectors M82, E74
쐌 Harness for open or short between EVAP canister purge volume control solenoid valve and ECM relay BR
䊳 Repair harness or connectors.
ST
3 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT
FOR OPEN AND SHORT
1. Turn ignition switch OFF. RS
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 5 and solenoid terminal 2.
Refer to Wiring Diagram. BT
Continuity should exist.
4. Also check harness for short to ground and short to power.
HA
OK or NG
OK (With CONSULT-II) 䊳 GO TO 5.
OK (Without CONSULT- 䊳 GO TO 6.
SC
II)
NG 䊳 GO TO 4. EL
IDX
EC-977
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE (CIRCUIT) VG33E
Diagnostic Procedure (Cont’d)
SEF985Y
OK or NG
OK 䊳 GO TO 7.
NG 䊳 GO TO 6.
EC-978
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE (CIRCUIT) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF660U
FE
CL
MTBL0241
MT
Without CONSULT-II
1. Check air passage continuity under the following conditions.
AT
TF
PD
AX
SEF661U
SU
BR
MTBL0242
ST
OK or NG
OK 䊳 GO TO 7.
RS
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
BT
7 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-732.
䊳 INSPECTION END
HA
SC
EL
IDX
EC-979
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (CIRCUIT) VG33E
Component Description
SEF143S
EC-980
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (CIRCUIT) VG33E
On Board Diagnosis Logic
LC
DTC Confirmation Procedure NGEC0758
NOTE:
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. FE
TESTING CONDITION:
Before performing the following procedure, confirm battery
voltage is more than 11V at idle. CL
MT
With CONSULT-II
1) Turn ignition switch ON. AT
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine and wait at least 8 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
TF
EC-983.
With GST PD
Follow the procedure “With CONSULT-II”.
AX
SEF058Y
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-981
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (CIRCUIT) VG33E
Wiring Diagram
WEC934
EC-982
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (CIRCUIT) VG33E
Diagnostic Procedure
1 INSPECTION START GI
Do you have CONSULT-II?
Yes or No MA
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
EM
2 CHECK EVAP CANISTER VENT CONTROL VALVE CIRCUIT
LC
1. Turn ignition switch OFF and then turn ON.
2. Select “VENT CONTROL/V” in “ACTIVE TEST” mode with CONSULT-II.
3. Touch “ON/OFF” on CONSULT-II screen.
FE
CL
MT
SEF989Y
AT
4. Check for operating sound of the valve.
Clicking noise should be heard.
OK or NG TF
OK 䊳 GO TO 7.
NG 䊳 GO TO 3. PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-983
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (CIRCUIT) VG33E
Diagnostic Procedure (Cont’d)
SEF143S
3. Turn ignition switch ON.
4. Check voltage between terminal 1 and ground with CONSULT-II or tester.
SEF648W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
5 CHECK EVAP CANISTER VENT CONTROL VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 108 and valve terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 GO TO 6.
EC-984
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER
VENT CONTROL VALVE (CIRCUIT) VG33E
Diagnostic Procedure (Cont’d)
EM
7 CHECK EVAP CANISTER VENT CONTROL VALVE
With CONSULT-II
1. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode. LC
2. Check air passage continuity and operation delay time.
FE
CL
MT
SEF991Y
AT
Without CONSULT-II
1. Check air passage continuity and operation delay time under the following conditions.
TF
PD
MTBL0240
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary. AX
If portion B is rusted, replace control valve.
SU
BR
ST
RS
AEC783A
Make sure new O-ring is installed properly.
BT
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace EVAP canister vent control valve.
HA
IDX
EC-985
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR VG33E
Component Description
SEF053V
SEF954S
[Engine is running]
43 BR Sensors’ ground 쐌 Warm-up condition Approximately 0V
쐌 Idle speed
EC-986
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR VG33E
On Board Diagnosis Logic
CL
MT
DTC Confirmation Procedure NGEC0765
NOTE: AT
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. TF
TESTING CONDITION:
Always perform test at a temperature of 5°C (41°F) or more. PD
AX
With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
SU
2) Turn ignition switch OFF and wait at least 5 seconds.
3) Turn ignition switch ON. BR
4) Select “DATA MONITOR” mode with CONSULT-II.
5) Make sure that “TANK F/TEMP SE” is more than 0°C (32°F).
6) Start engine and wait at least 20 seconds.
ST
7) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-989. RS
SEF194Y
With GST
Follow the procedure “With CONSULT-II”.
BT
HA
SC
EL
IDX
EC-987
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR VG33E
Wiring Diagram
LEC506
EC-988
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR VG33E
Diagnostic Procedure
EM
LC
AEC651A
FE
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Reconnect, repair or replace.
CL
TF
PD
AX
LEC518
SU
䊳 GO TO 3.
BR
3 CHECK CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
2. Check sensor harness connector for water.
ST
Water should not exist.
OK or NG RS
OK 䊳 GO TO 4.
NG 䊳 Repair or replace harness connector. BT
HA
SC
EL
IDX
EC-989
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR VG33E
Diagnostic Procedure (Cont’d)
SEF889U
Voltage: Approximately 5V
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
6 CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between sensor terminal 1 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 7.
EC-990
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR VG33E
Diagnostic Procedure (Cont’d)
8 CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT
1. Disconnect ECM harness connector.
GI
2. Check harness continuity between ECM terminal 62 and sensor terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
MA
3. Also check harness for short to ground and short to power.
OK or NG EM
OK (With CONSULT-II) 䊳 GO TO 10.
OK (Without CONSULT- 䊳 GO TO 11. LC
II)
NG 䊳 GO TO 9.
PD
AX
SU
SEF068Y BR
OK or NG
OK 䊳 GO TO 12. ST
NG 䊳 GO TO 11.
RS
BT
HA
SC
EL
IDX
EC-991
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR VG33E
Diagnostic Procedure (Cont’d)
SEF660U
MTBL0241
Without CONSULT-II
1. Check air passage continuity under the following conditions.
SEF661U
MTBL0242
AEC652A
OK or NG
OK 䊳 GO TO 12.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EC-992
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF991Y
FE
Without CONSULT-II
1. Check air passage continuity and operation delay time under the following conditions.
CL
MT
MTBL0240 AT
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If portion B is rusted, replace control valve.
TF
PD
AX
SU
AEC783A
Make sure new O-ring is installed properly. BR
OK or NG
OK 䊳 GO TO 13.
ST
NG 䊳 Replace EVAP canister vent control valve.
RS
BT
HA
SC
EL
IDX
EC-993
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR VG33E
Diagnostic Procedure (Cont’d)
SEF894U
MTBL0246
CAUTION:
쐌 Always calibrate the vacuum pump gauge when using it.
쐌 Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
CAUTION:
쐌 Never apply force to the air hole protector of the sensor if equipped.
SEF799W
쐌 Discard and EVAP control system pressure sensor which has been dropped from a height of more than 0.5m
(19.7in) onto a hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 14.
NG 䊳 Replace EVAP control system pressure sensor.
EC-994
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF829T FE
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
쐌 Do not disassemble water separator. CL
OK or NG
OK 䊳 GO TO 16. MT
NG 䊳 Replace water separator.
AT
16 CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Check if water will drain from the EVAP canister. TF
PD
AX
SU
BR
SEF596U
Yes or No
ST
Yes 䊳 GO TO 17.
No 䊳 GO TO 19.
RS
17 CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve attached. BT
The weight should be less than 1.8 kg (4.0 lb).
OK or NG HA
OK 䊳 GO TO 19.
NG 䊳 GO TO 18.
SC
EL
IDX
EC-995
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR VG33E
Diagnostic Procedure (Cont’d)
19 CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT
1. Reconnect harness connectors disconnected.
2. Disconnect harness connectors C3, B113.
3. Check harness continuity between harness connector B113 terminal 6 and engine ground.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 21.
NG 䊳 GO TO 20.
EC-996
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
On Board Diagnosis Logic
LC
FE
CL
MT
AT
SEF931Z
TF
Malfunction is detected when EVAP control system has a very large
leak, such as fuel filler cap fell off, EVAP control system does not
operate properly. PD
CAUTION:
쐌 Fuel filler cap remains open or fails to close.
쐌 Use only a genuine NISSAN fuel filler cap as a replace-
AX
ment. If an incorrect fuel filler cap is used, the MIL may
come on. SU
쐌 Use only a genuine NISSAN rubber tube as a replacement.
POSSIBLE CAUSE NGEC0954S01 BR
쐌 Fuel filler cap remains open or fails to close.
쐌 Incorrect fuel tank vacuum relief valve
쐌 Incorrect fuel filler cap used ST
쐌 Foreign matter caught in fuel filler cap.
쐌 Leak is in line between intake manifold and EVAP canister
purge volume control solenoid valve. RS
쐌 Foreign matter caught in EVAP canister vent control valve.
쐌 EVAP canister or fuel tank leaks BT
쐌 EVAP purge line (pipe and rubber tube) leaks
쐌 EVAP purge line rubber tube bent.
쐌 Blocked or bent rubber tube to EVAP control system pressure HA
sensor
쐌 Loose or disconnected rubber tube SC
쐌 EVAP canister vent control valve and the circuit
쐌 EVAP canister purge volume control solenoid valve and the
circuit EL
쐌 Absolute pressure sensor
쐌 Fuel tank temperature sensor
IDX
EC-997
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
On Board Diagnosis Logic (Cont’d)
쐌 O-ring of EVAP canister vent control valve is missing or dam-
aged.
쐌 EVAP control system pressure sensor
쐌 Refueling control valve
쐌 ORVR system leaks
EC-998
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
DTC Confirmation Procedure (Cont’d)
NOTE:
쐌 If DTC P0455 is displayed with P1448, perform trouble
diagnosis for DTC P1448 first. (See EC-1127.) GI
쐌 Make sure that EVAP hoses are connected to EVAP canis-
ter purge volume control solenoid valve properly.
쐌 If “DTC Confirmation Procedure” has been previously MA
conducted, always turn ignition switch OFF and wait at least 5
seconds before conducting the next test.
TESTING CONDITION:
EM
쐌 Perform “DTC WORK SUPPORT” when the fuel level is
SEF565X between 1/4 to 3/4 full and vehicle is placed on flat level LC
surface.
쐌 Open engine hood before conducting the following proce-
dure.
With CONSULT-II
1) Tighten fuel filter cap securely until ratcheting sound is heard.
FE
2) Turn ignition switch ON.
3) Turn ignition switch OFF and wait at least 5 seconds.
4) Turn ignition switch ON and select “DATA MONITOR” mode CL
with CONSULT-II.
5) Make sure that the following conditions are met.
SEF566X COOLAN TEMP/S: 0 - 32°C (32 - 90°F) MT
INT/A TEMP SE: More than 0°C (32°F)
6) Select “EVAP SML LEAK P0440” of “EVAPORATIVE SYS-
TEM” in “DTC WORK SUPPORT” mode with CONSULT-II.
AT
Follow the instruction displayed.
NOTE: TF
If the engine speed cannot be maintained within the range dis-
played on the CONSULT-II screen, go to “Basic Inspection”,
EC-694. PD
7) Make sure that “OK” is displayed.
If “NG” is displayed, select “SELF-DIAG RESULTS” mode with
CONSULT-II and make sure that “EVAP GROSS LEAK AX
SEF874X
[P0455] is displayed, refer to “Diagnostic Procedure”, EC-1000.
If P0440 is displayed, perform “Diagnostic Procedure” for DTC
P0440. SU
With GST
NOTE: BR
Be sure to read the explanation of “Driving Pattern” on EC-660
before driving vehicle.
1) Start engine. ST
2) Drive vehicle according to “Driving Pattern”, EC-660.
3) Stop vehicle.
RS
4) Select “MODE 1” with GST.
SEF567X
쐌 If SRT of EVAP system is not set yet, go to the following step.
쐌 If SRT of EVAP system is set, the result will be OK. BT
5) Turn ignition switch “OFF” and wait at least 5 seconds.
6) Start engine.
It is not necessary to cool engine down before driving. HA
7) Drive vehicle again according to the “Driving Pattern”, EC-660.
8) Stop vehicle. SC
9) Select “MODE 3” with GST.
쐌 If P0455 is displayed on the screen, go to “Diagnostic
Procedure”, EC-1000. EL
IDX
EC-999
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
DTC Confirmation Procedure (Cont’d)
쐌 If P0440 is displayed on the screen, go to “Diagnostic
Procedure”, EC-961.
쐌 If P1447 is displayed on the screen, go to “Diagnostic Proce-
dure” for “DTC P1447”, EC-1114.
쐌 If P0440, P0455 and P1447 are not displayed on the screen,
go to the following step.
10) Select “MODE 1” with GST.
쐌 If SRT of EVAP system is set, the result will be OK.
쐌 If SRT of EVAP system is not set, go to step 6.
SEF915U
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Replace with genuine NISSAN fuel filler cap.
EC-1000
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
Diagnostic Procedure (Cont’d)
4 CHECK FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)
1. Wipe clean valve housing. GI
2. Check valve opening pressure and vacuum.
MA
EM
LC
SEF445Y
FE
CL
MT
AT
SEF943S
Pressure:
15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2, 2.22 - 2.90 psi) TF
Vacuum:
−6.0 to −3.3 kPa (−0.061 to −0.034 kg/cm2, −0.87 to −0.48 psi)
CAUTION: PD
Use only a genuine fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the MIL may come on.
OK or NG
AX
OK 䊳 GO TO 5.
NG 䊳 Replace fuel filler cap with a genuine one.
SU
5 CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks, improper connection or disconnection. BR
Refer to “Evaporative Emission System”, EC-620.
OK or NG ST
OK 䊳 GO TO 6.
NG 䊳 Repair or reconnect the hose. RS
AEC649A
SEF916U
NOTE:
Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
Models with CONSULT-II 䊳 GO TO 9.
Models without CON- 䊳 GO TO 10.
SULT-II
EC-1002
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
Diagnostic Procedure (Cont’d)
LC
FE
PEF917U
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
CL
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-623.
MT
AT
TF
PD
SEF200U
OK or NG AX
OK 䊳 GO TO 11.
NG 䊳 Repair or replace. SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1003
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
Diagnostic Procedure (Cont’d)
AEC632A
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove
pump and EVAP service port adapter.
NOTE:
쐌 Never use compressed air or a high pressure pump.
쐌 Do not exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in the system.
5. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-623.
SEF200U
OK or NG
OK 䊳 GO TO 12.
NG 䊳 Repair or replace.
EC-1004
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
Diagnostic Procedure (Cont’d)
LC
FE
SEF984Y
Vacuum should exist.
CL
OK or NG
OK 䊳 GO TO 14.
MT
NG 䊳 GO TO 13.
AT
12 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature. TF
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds. PD
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
OK or NG
AX
OK 䊳 GO TO 15.
NG 䊳 GO TO 13. SU
HA
SC
EL
IDX
EC-1005
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
Diagnostic Procedure (Cont’d)
SEF985Y
If OK, inspection end. If NG, go to following step.
3. Check air passage continuity.
SEF660U
MTBL0241
OK or NG
OK 䊳 GO TO 16.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EC-1006
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF661U
FE
CL
MTBL0242
MT
AT
TF
PD
AEC652A
OK or NG AX
OK 䊳 GO TO 16.
NG 䊳 Replace EVAP canister purge volume control solenoid valve. SU
SC
EL
IDX
EC-1007
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
Diagnostic Procedure (Cont’d)
AEC052B
MTBL0234
AEC933A
OK or NG
OK 䊳 GO TO 18.
NG 䊳 Replace fuel tank temperature sensor.
EC-1008
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF894U
FE
CL
MTBL0246
MT
CAUTION:
쐌 Always calibrate the vacuum pump gauge when using it.
쐌 Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
AT
CAUTION:
쐌 Never apply force to the air hole protector of the sensor if equipped.
TF
PD
AX
SU
SEF799W
쐌 Discard and EVAP control system pressure sensor which has been dropped from a height of more than 0.5m
BR
(19.7in) onto a hard surface such as a concrete floor; use a new one.
ST
RS
BT
HA
AEC651A
OK or NG SC
OK 䊳 GO TO 19.
NG 䊳 Replace EVAP control system pressure sensor. EL
IDX
EC-1009
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
Diagnostic Procedure (Cont’d)
EC-1010
DTC P0460 FUEL LEVEL SENSOR FUNCTION (SLOSH) VG33E
Component Description
SEF800Z LC
ECM Terminals and Reference Value NGEC0974
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground. FE
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage) CL
COLOR
NO.
Approximately 0 - 4.8V
46 P/B Fuel level sensor [Ignition switch “ON”] Output voltage varies with MT
fuel level.
TF
PD
AX
HA
SC
EL
IDX
EC-1011
DTC P0460 FUEL LEVEL SENSOR FUNCTION (SLOSH) VG33E
DTC Confirmation Procedure
EC-1012
DTC P0460 FUEL LEVEL SENSOR FUNCTION (SLOSH) VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC522 EL
IDX
EC-1013
DTC P0460 FUEL LEVEL SENSOR FUNCTION (SLOSH) VG33E
Diagnostic Procedure
SEF801Z
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
3 CHECK FUEL LEVEL SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between fuel level sensor unit and fuel pump terminal 4 and body ground. Refer to Wiring
Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to power in harness or connectors.
4 CHECK FUEL LEVEL SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 46 and fuel level sensor unit and fuel pump terminal 1, ECM terminal
66 and fuel level sensor unit and fuel pump terminal 4. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
EC-1014
DTC P0460 FUEL LEVEL SENSOR FUNCTION (SLOSH) VG33E
Diagnostic Procedure (Cont’d)
EM
6 CHECK FUEL LEVEL SENSOR
Refer to EL-XX, “Fuel Level Sensor Unit Check”.
LC
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace fuel level sensor unit.
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1015
DTC P0461 FUEL LEVEL SENSOR FUNCTION VG33E
Component Description
SEF800Z
CL
MT
WITH GST NGEC0978S02
NOTE: AT
Start from step 11, if it is possible to confirm that the fuel
cannot be drained by 30 (7-7/8 US gal, 6-5/8 Imp gal) in
advance. TF
1) Prepare a fuel container and a spare hose.
2) Release fuel pressure from fuel line, refer to “Fuel Pressure
Release”, EC-637.
PD
3) Remove the fuel feed hose on the fuel level sensor unit.
4) Connect a spare fuel hose where the fuel feed hose was AX
SEF802Z removed.
5) Turn ignition switch “OFF”.
6) Set voltmeters probe between ECM terminal 46 (fuel level SU
sensor signal) and ground.
7) Turn ignition switch “ON”. BR
8) Check voltage between ECM terminal 46 and ground and note
it.
9) Drain fuel by 30 (7-7/8 US gal, 6-5/8 Imp gal) from the fuel ST
tank using proper equipment.
10) Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal).
11) Confirm that the voltage between ECM terminal 46 and ground RS
changes more than 0.03V during step 8 - 10.
If NG, check component of fuel level sensor, refer to EL-87,
“FUEL LEVEL SENSOR UNIT CHECK”. BT
HA
SC
EL
IDX
EC-1017
DTC P0464 FUEL LEVEL SENSOR CIRCUIT VG33E
Component Description
SEF800Z
Approximately 0 - 4.8V
46 P/B Fuel level sensor [Ignition switch “ON”] Output voltage varies with
fuel level.
EC-1018
DTC P0464 FUEL LEVEL SENSOR CIRCUIT VG33E
DTC Confirmation Procedure
LC
WITH CONSULT-II NGEC0982S01
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Wait at least 5 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”, FE
EC-1021.
WITH GST NGEC0982S02
CL
Follow the procedure “WITH CONSULT-II” above.
SEF195Y
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1019
DTC P0464 FUEL LEVEL SENSOR CIRCUIT VG33E
Wiring Diagram
LEC523
EC-1020
DTC P0464 FUEL LEVEL SENSOR CIRCUIT VG33E
Diagnostic Procedure
EM
LC
FE
SEF801Z
OK or NG
CL
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
MT
2 DETECT MALFUNCTIONING PART
Check the following. AT
쐌 Harness connectors M67, B101
쐌 Harness for open or short between combination meter and fuel level sensor until and fuel pump
TF
䊳 Repair or replace harness or connectors.
3 CHECK FUEL LEVEL SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
PD
1. Turn ignition switch “OFF”.
2. Check harness continuity between fuel level sensor unit and fuel pump terminal 4 and body ground. Refer to Wiring AX
Diagram.
Continuity should exist.
3. Also check harness for short to power. SU
OK or NG
OK 䊳 GO TO 4. BR
NG 䊳 Repair open circuit or short to power in harness or connectors.
ST
4 CHECK FUEL LEVEL SENSOR INPUT CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 46 and fuel level sensor unit and fuel pump terminal 1. Refer to Wir- RS
ing Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power. BT
OK or NG
OK 䊳 GO TO 6. HA
NG 䊳 GO TO 5.
SC
EL
IDX
EC-1021
DTC P0464 FUEL LEVEL SENSOR CIRCUIT VG33E
Diagnostic Procedure (Cont’d)
EC-1022
DTC P0500 VEHICLE SPEED SENSOR (VSS) VG33E
Component Description
EM
AEC110 LC
ECM Terminals and Reference Value NGEC0769
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than the ECM terminals, such as the ground. FE
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage) CL
COLOR
NO.
2 - 3V
MT
[Engine is running]
쐌 Lift up the vehicle AT
29 G/B Vehicle speed sensor
쐌 In 1st gear position
쐌 Vehicle speed is 40 km/h (25 MPH)
SEF996U
TF
PD
AX
EC-1024
DTC P0500 VEHICLE SPEED SENSOR (VSS) VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC507 EL
IDX
EC-1025
DTC P0500 VEHICLE SPEED SENSOR (VSS) VG33E
Diagnostic Procedure
1 CHECK VEHICLE SPEED SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector and combination meter harness connector.
3. Check harness continuity between ECM terminal 29 and meter terminal 37.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
EC-1026
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY
AIR CONTROL (AAC) VALVE VG33E
Description
Description NGEC0775
SYSTEM DESCRIPTION NGEC0775S01
GI
ECM func-
Sensor Input Signal to ECM Actuator
tion
MA
Camshaft position sensor Engine speed
BR
ST
RS
EL
SEF040E
IDX
EC-1027
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY
AIR CONTROL (AAC) VALVE VG33E
CONSULT-II Reference Value in Data Monitor Mode
8 - 11V
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
SEF005V
[Engine is running]
쐌 Warm-up condition
쐌 Engine speed is 3,000 rpm
SEF692W
EC-1028
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY
AIR CONTROL (AAC) VALVE VG33E
DTC Confirmation Procedure
LC
PROCEDURE FOR MALFUNCTION A NGEC0779S01
TESTING CONDITION:
Before performing the following procedure, confirm that bat-
tery voltage is more than 10.5V with ignition switch “ON”.
With CONSULT-II FE
1) Turn ignition switch ON.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Wait at least 2 seconds. CL
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-1031.
SEF058Y
MT
With GST
Follow the procedure “With CONSULT-II”.
AT
TF
PD
AX
SC
EL
IDX
EC-1029
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY
AIR CONTROL (AAC) VALVE VG33E
Wiring Diagram
AEC963A
EC-1030
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY
AIR CONTROL (AAC) VALVE VG33E
Diagnostic Procedure
EM
LC
LEC514
3. Turn ignition switch ON. FE
4. Check voltage between terminal 2 and ground with CONSULT-II or tester.
CL
MT
AT
SEF651W
Voltage: Battery voltage
TF
OK or NG
OK 䊳 GO TO 3. PD
NG 䊳 GO TO 2.
AX
2 DETECT MALFUNCTIONING PART
Check the following. SU
쐌 Harness connectors M81, F36
쐌 Harness connectors F37, F101
쐌 Fuse block (J/B) connector M27 BR
쐌 10A fuse
쐌 Harness for open or short between IACV-AAC valve and fuse
䊳 Repair harness or connectors. ST
3 CHECK IACV-AAC VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT RS
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 101 and IACV-AAC valve terminal 1. BT
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power. HA
OK or NG
OK 䊳 GO TO 5. SC
NG 䊳 GO TO 4.
EL
IDX
EC-1031
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY
AIR CONTROL (AAC) VALVE VG33E
Diagnostic Procedure (Cont’d)
SEF202V
Resistance:
Approximately 10Ω [at 20°C (68°F)]
쐌 Check plunger for seizing or sticking.
쐌 Check for broken spring.
3. Supply battery voltage between IACV-AAC valve connector terminals.
Plunger should move.
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Replace IACV-AAC valve.
EC-1032
DTC P0510 CLOSED THROTTLE POSITION SWITCH VG33E
Component Description
SEF505V LC
CONSULT-II Reference Value in Data Monitor
Mode NGEC0783
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION FE
쐌 Engine: After warming up, idle Throttle valve: Idle position ON
CLSD THL/P SW
the engine Throttle valve: Slightly open OFF CL
ECM Terminals and Reference Value NGEC0784
Specification data are reference values and are measured between each terminal and ground. MT
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- AT
age to the ECM’s transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
MINAL
WIRE
ITEM CONDITION DATA (DC Voltage) TF
COLOR
NO.
[Engine is running] PD
BATTERY VOLTAGE
쐌 Warm-up condition
(11 - 14V)
28 BR/W
Throttle position switch 쐌 Accelerator pedal fully released
(Closed position)
[Ignition switch “ON”] AX
Approximately 0V
쐌 Accelerator pedal depressed
SU
BR
ST
RS
IDX
EC-1033
DTC P0510 CLOSED THROTTLE POSITION SWITCH VG33E
DTC Confirmation Procedure
EC-1034
DTC P0510 CLOSED THROTTLE POSITION SWITCH VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC964A EL
IDX
EC-1035
DTC P0510 CLOSED THROTTLE POSITION SWITCH VG33E
Diagnostic Procedure
AEC653A
3. Turn ignition switch ON.
4. Check voltage between terminal 5 and engine ground with CONSULT-II or tester.
SEF715U
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
3 CHECK CLOSED THROTTLE POSITION SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 28 and switch terminal 4.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-1036
DTC P0510 CLOSED THROTTLE POSITION SWITCH VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
WEC959
with CONSULT-II 䊳 GO TO 5.
without CONSULT-II 䊳 GO TO 6.
FE
TF
MTBL0355 PD
OK or NG
OK 䊳 GO TO 8. AX
NG 䊳 GO TO 7.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1037
DTC P0510 CLOSED THROTTLE POSITION SWITCH VG33E
Diagnostic Procedure (Cont’d)
AEC654A
MTBL0247
OK or NG
OK 䊳 GO TO 9.
NG 䊳 GO TO 7.
WEC959
If it is impossible to adjust closed throttle position switch in “Basic Inspection”, replace closed throttle position switch.
OK or NG
OK (with CONSULT-II) 䊳 GO TO 8.
OK (without CONSULT- 䊳 GO TO 9.
II)
NG 䊳 Replace throttle position switch.
EC-1038
DTC P0510 CLOSED THROTTLE POSITION SWITCH VG33E
Diagnostic Procedure (Cont’d)
LC
MTBL0230
Voltage measurement must be made with throttle position sensor installed in vehicle.
If NG, adjust closed throttle position switch. Refer to “Basic Inspection”, EC-694.
OK or NG FE
OK 䊳 GO TO 10.
NG 䊳 Replace throttle position sensor.
CL
PD
MTBL0231
AX
If NG, adjust closed throttle position switch. Refer to “Basic Inspection”, EC-694.
OK or NG SU
OK 䊳 GO TO 10.
NG 䊳 Replace throttle position sensor. BR
BT
HA
SC
EL
IDX
EC-1039
DTC P0600 A/T CONTROL VG33E
System Description
EC-1040
DTC P0600 A/T CONTROL VG33E
DTC Confirmation Procedure
FE
CL
MT
Overall Function Check NGEC0794
Use this procedure to check the overall function of the A/T control AT
circuit. During this check, a DTC might not be confirmed.
Without CONSULT-II
1) Start engine.
TF
2) Check voltage between
ECM terminal 26 and ground. PD
ECM terminal 27 and ground.
Voltage: 6 - 8V
3) If NG, go to “Diagnostic Procedure”, EC-1043. AX
SEF755U
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1041
DTC P0600 A/T CONTROL VG33E
Wiring Diagram
AEC965A
EC-1042
DTC P0600 A/T CONTROL VG33E
Diagnostic Procedure
EM
LC
SEF324V
FE
CL
MT
AT
AEC655A
3. Check harness continuity between ECM terminal 26 and terminal 5, ECM terminal 27 and terminal 6, ECM terminal 35 TF
and terminal 7.
Refer to Wiring Diagram.
Continuity should exist. PD
OK or NG
OK 䊳 GO TO 3. AX
NG 䊳 GO TO 2.
SU
2 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors M58, F28 BR
쐌 Harness for open or short between ECM and TCM (Transmission Control Module)
䊳 Repair harness or connectors. ST
EL
IDX
EC-1043
DTC P0600 A/T CONTROL VG33E
Diagnostic Procedure (Cont’d)
EC-1044
DTC P0605 ECM VG33E
Component Description
MA
EM
SEC220B LC
On Board Diagnosis Logic NGEC0798
Malfunction is detected when ECM calculation function is malfunc-
tioning.
POSSIBLE CAUSE NGEC0798S01 FE
쐌 ECM
CL
MT
DTC Confirmation Procedure NGEC0799
NOTE: AT
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. TF
PD
AX
With CONSULT-II
1) Turn ignition switch ON.
SU
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine. BR
4) Run engine for at least 2 seconds at idle speed.
5) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-1046. ST
With GST
Follow the procedure “With CONSULT-II”. RS
SEF058Y
BT
HA
SC
EL
IDX
EC-1045
DTC P0605 ECM VG33E
Diagnostic Procedure
1 INSPECTION START
With CONSULT-II
1. Turn ignition switch ON.
2. Select “SELF DIAG RESULTS” mode with CONSULT-II.
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See EC-1045.
5. Is the 1st trip DTC P0605 displayed again?
With GST
1. Turn ignition switch ON.
2. Select MODE 4 with GST.
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See EC-1045.
5. Is the 1st trip DTC P0605 displayed again?
Yes or No
Yes 䊳 Replace ECM.
No 䊳 INSPECTION END
EC-1046
DTC P1126 THERMOSTAT FUNCTION VG33E
On Board Diagnosis Logic
FE
CL
MT
DTC Confirmation Procedure NGEC0988
NOTE: AT
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch “OFF” and wait at least 5 seconds
before conducting the next test. TF
TESTING CONDITION:
쐌 For best results, perform at ambient temperature of –10°C PD
(14°F) or higher.
쐌 For best results, perform at engine coolant temperature of
–10°C (14°F) to 70°C (158°F). AX
WITH CONSULT-II NGEC0988S01
1) Replace thermostat with new one. Refer to LC-30, “Thermo- SU
stat”. Use only a genuine NISSAN thermostat as a replace-
ment. If an incorrect thermostat is used, the MIL may come on.
2) Turn ignition switch “ON”. BR
3) Select “COOLAN TEMP/S” in “DATA MONITOR” mode with
CONSULT-II.
4) Check that the “COOLAN TEMP/S” is above 70°C (158°F).
ST
If it is below 70°C (158°F), go to following step.
If it is above 70°C (158°F), stop engine and cool down the RS
engine to less than 70°C (158°F), then retry from step 1.
5) Drive vehicle for 10 consecutive minutes under the following
conditions. BT
VHCL SPEED SE 80 - 120 km/h (50 - 75 MPH)
IDX
EC-1047
DTC P1126 THERMOSTAT FUNCTION VG33E
Diagnostic Procedure
SEF304X
OK or NG
OK 䊳 INSPECTION END
NG 䊳 Replace engine coolant temperature sensor.
EC-1048
DTC P1148 (RIGHT BANK, -B1), P1168 (LEFT BANK, -B2)
CLOSED LOOP CONTROL VG33E
On Board Diagnosis Logic
FE
CL
MT
DTC Confirmation Procedure NGEC0809
CAUTION: AT
Always drive vehicle at a safe speed.
NOTE: TF
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. PD
TESTING CONDITION:
쐌 Never raise engine speed above 3,200 rpm during the
“DTC Confirmation Procedure”. If the engine speed limit is AX
exceeded, retry the procedure from step 2.
쐌 Before performing the following procedure, confirm that
battery voltage is more than 11V at idle. SU
BR
ST
RS
With CONSULT-II BT
1) Start engine and warm it up to normal operating temperature.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Hold engine speed at 2,000 rpm and check one of the follow- HA
ing.
쐌 “HO2S1 (B1)/(B2)” voltage should go above 0.70V at least SC
once.
쐌 “HO2S1 (B1)/(B2)” voltage should go below 0.21V at least
once. EL
If the check result is NG, perform “Diagnosis Procedure”,
SEF967Y EC-1050.
IDX
EC-1049
DTC P1148 (RIGHT BANK, -B1), P1168 (LEFT BANK, -B2)
CLOSED LOOP CONTROL VG33E
DTC Confirmation Procedure (Cont’d)
If the check result is OK, perform the following step.
4) Let engine idle at least 5 minutes.
5) Maintain the following condition at least 50 consecutive sec-
onds.
B/FUEL SCHDL 3.3 msec or more
EC-1050
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITH ELECTRIC COOLING FAN) VG33E
System Description
FE
CL
MT
AT
SEF666WA
SC
EL
IDX
EC-1051
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITH ELECTRIC COOLING FAN) VG33E
On Board Diagnosis Logic
EC-1052
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITH ELECTRIC COOLING FAN) VG33E
On Board Diagnosis Logic (Cont’d)
RS
BT
HA
SC
EL
IDX
EC-1053
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITH ELECTRIC COOLING FAN) VG33E
Wiring Diagram
LEC504
EC-1054
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure
1 INSPECTION START GI
Do you have CONSULT-II?
Yes or No MA
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
EM
2 CHECK COOLING FAN OPERATION
LC
With CONSULT-II
1. Turn ignition switch ON.
2. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-II.
FE
CL
MT
SEF376X
AT
Does cooling fan rotate?
Yes or No
Yes 䊳 GO TO 4.
TF
No 䊳 GO TO 9.
PD
3 CHECK COOLING FAN OPERATION
Without CONSULT-II AX
1. Turn ignition switch OFF.
2. Disconnect engine coolant temperature sensor harness connector.
3. Connect 150Ω resistor to engine coolant temperature sensor harness connector. SU
4. Start engine and make sure that cooling fan operates.
BR
ST
RS
BT
SEF085T
OK or NG HA
OK 䊳 GO TO 4.
NG 䊳 GO TO 9.
SC
EL
IDX
EC-1055
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
SLC754A
Pressure should not drop.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Check the following for leak
쐌 Hose
쐌 Radiator
쐌 Water pump
Refer to “Water Pump”, LC-28.
SLC755A
Radiator cap relief pressure:
59 - 98 kPa (0.6 - 1.0 kg/cm2, 9 - 14 psi)
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Replace radiator cap.
EC-1056
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
6 CHECK THERMOSTAT
1. Check valve seating condition at normal room temperatures. GI
It should seat tightly.
2. Check valve opening temperature and valve lift.
MA
EM
LC
SLC343
Valve opening temperature: FE
82°C (180°F) [standard]
Valve lift:
More than 10 mm/95°C (0.39 in/203°F) CL
3. Check if valve is closed at 5°C (9°F) below valve opening temperature.
For details, refer to “Thermostat”, LC-29.
OK or NG MT
OK 䊳 GO TO 7.
NG 䊳 Replace thermostat AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1057
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
SEF152P
<Reference data>
MTBL0229
SEF012P
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace engine coolant temperature sensor.
EC-1058
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC932A
3. Turn ignition switch ON.
4. Check voltage between terminals 2, 5 and ground with CONSULT-II or tester. FE
CL
MT
AT
SEF667W
Voltage: Battery voltage
OK or NG TF
OK 䊳 GO TO 11.
NG 䊳 GO TO 10. PD
RS
BT
HA
SC
EL
IDX
EC-1059
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
11 CHECK COOLING FAN MOTOR POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect cooling fan motor harness connector.
AEC931A
3. Check harness continuity between relay terminal 3 and motor terminal 2, motor terminals 3, 4 and body ground. Refer
to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 12.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
12 CHECK COOLING FAN RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 36 and relay terminal 1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 14.
NG 䊳 GO TO 13.
EC-1060
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF511P
FE
MTBL0252 CL
OK or NG
OK 䊳 GO TO 15. MT
NG 䊳 Replace cooling fan relay.
AT
15 CHECK COOLING FAN MOTOR
1. Disconnect cooling fan motor harness connector.
2. Supply cooling fan motor terminals with battery voltage and check operation.
TF
PD
MTBL0253 AX
SU
BR
ST
SEF670W
RS
Cooling fan motor should operate.
OK or NG BT
OK 䊳 GO TO 16.
NG 䊳 Replace cooling fan motor. HA
IDX
EC-1061
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITH ELECTRIC COOLING FAN) VG33E
Main 12 Causes of Overheating
ON*2 6 쐌 Thermostat 쐌 Touch the upper and Both hoses should be See “Thermostat” and
lower radiator hoses hot “Radiator”, “ENGINE
COOLING SYSTEM”,
LC-29, LC-31.
OFF*4 10 쐌 Coolant return from 쐌 Visual Should be initial level in See “ENGINE
reservoir tank to radia- reservoir tank MAINTENANCE”, MA-25.
tor
OFF 11 쐌 Cylinder head 쐌 Straight gauge feeler 0.1 mm (0.004 in) Maxi- See “Inspection”, “CYL-
gauge mum distortion (warping) INDER HEAD
DISTORTION”, EM-88.
12 쐌 Cylinder block and pis- 쐌 Visual No scuffing on cylinder See “Inspection”, “CYL-
tons walls or piston INDER BLOCK DISTOR-
TION AND WEAR”,
EM-47.
EC-1062
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITHOUT ELECTRIC COOLING FAN) VG33E
On Board Diagnosis Logic
PD
AX
SLC754A
Pressure should not drop.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 Check the following for leak
쐌 Hose
쐌 Radiator
쐌 Water pump
Refer to LC-28, “Water Pump”.
EC-1064
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITHOUT ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SLC755A
Radiator cap relief pressure:
59 - 98 kPa (0.6 - 1.0 kg/cm2, 9 - 14 psi)
OK or NG FE
OK 䊳 GO TO 4.
NG 䊳 Replace radiator cap. CL
4 CHECK THERMOSTAT MT
1. Check valve seating condition at normal room temperatures.
It should seat tightly.
2. Check valve opening temperature and valve lift. AT
TF
PD
AX
SU
SLC343
Valve opening temperature:
82°C (180°F) [standard]
Valve lift:
BR
More than 10 mm/95°C (0.39 in/203°F)
3. Check if valve is closed at 5°C (9°F) below valve opening temperature.
For details, refer to LC-29, “Thermostat”.
ST
OK or NG
OK 䊳 GO TO 5. RS
NG 䊳 Replace thermostat
BT
HA
SC
EL
IDX
EC-1065
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITHOUT ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
SEF152P
<Reference data>
MTBL0229
SEF012P
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Replace engine coolant temperature sensor.
EC-1066
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITHOUT ELECTRIC COOLING FAN) VG33E
Main 12 Causes of Overheating
2 쐌 Coolant mixture 쐌 Coolant tester 50 - 50% coolant mixture See MA-13, “RECOM- EM
MENDED FLUIDS AND
LUBRICANTS”.
OFF 11 쐌 Cylinder head 쐌 Straight gauge feeler 0.1 mm (0.004 in) Maxi- See EM-88, “Inspection”.
gauge mum distortion (warping)
SU
12 쐌 Cylinder block and pis- 쐌 Visual No scuffing on cylinder See EM-104, “Inspection”.
tons walls or piston BR
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes. ST
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to LC-34, “OVERHEATING CAUSE ANALYSIS”. RS
BT
HA
SC
EL
IDX
EC-1067
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) VG33E
Component Description
WEC549
1 - 2V
(AC range)
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
SEF690W
Crankshaft position
47 L 3 - 4V
sensor (OBD)
(AC range)
[Engine is running]
쐌 Engine speed is 2,000 rpm
SEF691W
EC-1068
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) VG33E
On Board Diagnosis Logic
LC
DTC Confirmation Procedure NGEC0821
NOTE:
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. FE
CL
MT
With CONSULT-II
1) Turn ignition switch ON and select “DATA MONITOR” mode AT
with CONSULT-II.
2) Start engine and run it for at least 2 minutes at idle speed.
3) If 1st trip DTC is detected, go to “Diagnostic Procedure”, TF
EC-1071.
With GST PD
Follow the procedure “With CONSULT-II”.
AX
SEF058Y
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1069
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) VG33E
Wiring Diagram
AEC956A
EC-1070
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) VG33E
Diagnostic Procedure
EM
LC
LEC518
FE
䊳 GO TO 2.
CL
2 CHECK CKPS (OBD) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect crankshaft position sensor (OBD) and ECM harness connectors. MT
AT
TF
PD
WEC549 AX
2. Check continuity between ECM terminal 47 and sensor terminal 2.
Continuity should exist.
3. Also check harness for short to ground and short to power. SU
OK or NG
OK 䊳 GO TO 4. BR
NG 䊳 GO TO 3.
ST
3 DETECT MALFUNCTIONING PART
Check the following. RS
쐌 Harness connectors F38, F102
쐌 Harness for open or short between ECM and crankshaft position sensor (OBD)
䊳 Repair open circuit or short to ground or short to power in harness or connectors. BT
HA
SC
EL
IDX
EC-1071
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) VG33E
Diagnostic Procedure (Cont’d)
EC-1072
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF960N FE
5. Check resistance as shown in the figure.
CL
MT
AT
TF
SEF504V
Resistance: Approximately 512 - 632Ω [at 20°C (68°F)]
OK or NG PD
OK 䊳 GO TO 8.
NG 䊳 Replace crankshaft position sensor (OBD). AX
EL
IDX
EC-1073
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) VG33E
Diagnostic Procedure (Cont’d)
EC-1074
DTC P1440 EVAP CONTROL SYSTEM (SMALL LEAK)
(POSITIVE PRESSURE) VG33E
On Board Diagnosis Logic
FE
CL
MT
AT
TF
PD
SEF931Z AX
Malfunction is detected when EVAP control system has a leak,
EVAP control system does not operate properly. SU
CAUTION:
쐌 Use only a genuine NISSAN fuel filler cap as a replace-
ment. If an incorrect fuel filler cap is used, the MIL may BR
come on.
쐌 If the fuel filler cap is not tightened properly, the MIL may ST
come on.
쐌 Use only a genuine NISSAN rubber tube as a replacement.
POSSIBLE CAUSE RS
NGEC1048S02
쐌 Incorrect fuel tank vacuum relief valve
쐌 Incorrect fuel filler cap used BT
쐌 Fuel filler cap remains open or fails to close
쐌 Foreign matter caught in fuel filler cap
쐌 Leak is in line between intake manifold and EVAP canister
HA
purge volume control solenoid valve
쐌 Foreign matter caught in EVAP canister vent control valve SC
쐌 EVAP canister
쐌 EVAP purge line (pipe and rubber tube) leaks
쐌 EVAP purge line rubber tube bent EL
IDX
EC-1075
DTC P1440 EVAP CONTROL SYSTEM (SMALL LEAK)
(POSITIVE PRESSURE) VG33E
On Board Diagnosis Logic (Cont’d)
쐌 Blocked or bent rubber tube to EVAP control system pressure
sensor
쐌 Loose or disconnected rubber tube
쐌 EVAP canister vent control valve and the circuit
쐌 EVAP canister purge volume control solenoid valve
쐌 Absolute pressure sensor
쐌 Fuel tank temperature sensor
쐌 O-ring of EVAP canister vent control valve is missing or dam-
aged
쐌 Water separator
쐌 EVAP canister is saturated with water
쐌 Fuel level sensor and the circuit
쐌 EVAP control system pressure sensor
쐌 Refueling control valve
쐌 ORVR system leaks
쐌 Foreign matter caught in EVAP canister purge volume control
solenoid valve
EC-1076
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
On Board Diagnosis Logic
FE
CL
MT
AT
TF
SEF931Z
PD
Malfunction is detected when EVAP control system has a very
small leak, EVAP control system does not operate properly.
CAUTION: AX
쐌 Use only a genuine NISSAN fuel filler cap as a replace-
ment. If an incorrect fuel filler cap is used, the MIL may
come on. SU
쐌 If the fuel filler cap is not tightened properly, the MIL may
come on.
쐌 Use only a genuine NISSAN rubber tube as a replacement.
BR
POSSIBLE CAUSE
쐌 Incorrect fuel tank vacuum relief valve
NGEC0990S02
ST
쐌 Incorrect fuel filler cap used
쐌 Fuel filler cap remains open or fails to close. RS
쐌 Foreign matter caught in fuel filler cap.
쐌 Leak is in line between intake manifold and EVAP canister
purge volume control solenoid valve. BT
쐌 Foreign matter caught in EVAP canister vent control valve.
쐌 EVAP canister or fuel tank leaks HA
쐌 EVAP purge line (pipe and rubber tube) leaks
쐌 EVAP purge line rubber tube bent.
쐌 Blocked or bent rubber tube to EVAP control system pressure SC
sensor
쐌 Loose or disconnected rubber tube
EL
쐌 EVAP canister vent control valve and the circuit
쐌 EVAP canister purge volume control solenoid valve
IDX
EC-1077
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
On Board Diagnosis Logic (Cont’d)
쐌 Absolute pressure sensor
쐌 Fuel tank temperature sensor
쐌 O-ring of EVAP canister vent control valve is missing or dam-
aged.
쐌 Water separator
쐌 EVAP canister is saturated with water.
쐌 Fuel level sensor and the circuit
쐌 EVAP control system pressure sensor
쐌 Refueling control valve
쐌 ORVR system leaks
EC-1078
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
DTC Confirmation Procedure (Cont’d)
NOTE:
쐌 If the engine speed cannot be maintained within the range
displayed on CONSULT-II screen, go to “Basic GI
inspection”, EC-694.
쐌 Make sure that EVAP hoses are connected to EVAP canis-
ter purge volume control solenoid valve properly. MA
EM
LC
Overall Function Check NGEC1001
With GST
Use this procedure to check the overall function of the EVAP very
small leak function. During this check, a 1st trip DTC might not be
confirmed. FE
CL
MT
CAUTION:
쐌 Never use compressed air, doing so may damage the AT
EVAP system.
쐌 Do not start engine.
쐌 Do not exceeded 4.12 kPa (0.042 kg/cm2, 0.6 psi). TF
1) Attach the EVAP service port adapter securely to the EVAP
service port.
PD
2) Set the pressure pump and a hose.
3) Also set a vacuum gauge via 3-way connector and a hose.
4) Turn ignition switch “ON”. AX
SEF462UA
5) Connect GST and select mode 8.
6) Using mode 8 control the EVAP canister vent control valve
(close) and vacuum cut valve bypass valve (open). SU
7) Apply pressure and make sure the following conditions are
satisfied. BR
Pressure to be applied: 2.7 kPa (20 mmHg, 0.79 inHg)
Time to be waited after the pressure drawn in to the EVAP
system and the pressure to be dropped: 60 seconds and ST
the pressure should not be dropped more than 0.4 kPa (3
mmHg, 0.12 inHg)
If NG, go to diagnostic procedure, EC-825. RS
NOTE:
For more information, refer to GST instruction manual.
BT
HA
SC
EL
IDX
EC-1079
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
Diagnostic Procedure
SEF915U
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Replace with genuine NISSAN fuel filler cap.
EC-1080
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF445Y
FE
CL
MT
AT
SEF943S
Pressure:
15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2, 2.22 - 2.90 psi) TF
Vacuum:
−6.0 to −3.3 kPa (−0.061 to −0.034 kg/cm2, −0.87 to −0.48 psi)
CAUTION: PD
Use only a genuine fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the MIL may come on.
OK or NG
AX
OK 䊳 GO TO 5.
NG 䊳 Replace fuel filler cap with a genuine one.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1081
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
Diagnostic Procedure (Cont’d)
AEC649A
SEF916U
NOTE:
Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
Models with CONSULT-II 䊳 GO TO 6.
Models without CON- 䊳 GO TO 7.
SULT-II
EC-1082
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
Diagnostic Procedure (Cont’d)
LC
FE
PEF917U
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
CL
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-623.
MT
AT
TF
PD
SEF200U
OK or NG AX
OK 䊳 GO TO 8.
NG 䊳 Repair or replace. SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1083
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
Diagnostic Procedure (Cont’d)
AEC632A
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove
pump and EVAP service port adapter.
NOTE:
쐌 Never use compressed air or a high pressure pump.
쐌 Do not exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in the system.
5. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-623.
SEF200U
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Repair or replace.
EC-1084
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF829T FE
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
쐌 Do not disassemble water separator. CL
OK or NG
OK 䊳 GO TO 9. MT
NG 䊳 Replace water separator.
AT
9 CHECK EVAP CANISTER VENT CONTROL VALVE, O-RING AND CIRCUIT
Refer to “DTC Confirmation Procedure”, EC-981.
TF
OK or NG
OK 䊳 GO TO 10.
PD
NG 䊳 Repair or replace EVAP canister vent control valve and O-ring or harness/connector.
BR
ST
RS
SEF596U BT
Yes or No
Yes 䊳 GO TO 11. HA
No (With CONSULT-II) 䊳 GO TO 13.
No (Without CONSULT- 䊳 GO TO 14. SC
II)
EL
IDX
EC-1085
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
Diagnostic Procedure (Cont’d)
SEF984Y
OK or NG
OK 䊳 GO TO 16.
NG 䊳 GO TO 15.
EC-1086
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
Diagnostic Procedure (Cont’d)
CL
MT
AT
SEF985Y
OK or NG TF
OK 䊳 GO TO 18.
NG 䊳 GO TO 17. PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1087
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
Diagnostic Procedure (Cont’d)
WEC547
SEF334X
Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control solenoid valve under the following conditions.
WEC547
SEF335X
OK or NG
OK 䊳 GO TO 18.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EC-1088
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
Diagnostic Procedure (Cont’d)
CL
MT
AT
TF
SEF974Y
OK or NG
PD
OK 䊳 GO TO 20.
NG 䊳 Replace fuel level sensor unit.
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1089
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
Diagnostic Procedure (Cont’d)
SEF799W
2. Remove hose from EVAP control system pressure sensor.
3. Turn ignition switch “ON”.
4. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
CAUTION:
쐌 Always calibrate the vacuum pump gauge when using it.
쐌 Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
5. Check input voltage between ECM terminal 84 and ground.
SEF342X
CAUTION:
쐌 Discard and EVAP control system pressure sensor which has been dropped from a height of more than 0.5m
(19.7in) onto a hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 21.
NG 䊳 Replace EVAP control system pressure sensor.
EC-1090
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
Diagnostic Procedure (Cont’d)
EM
24 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-732.
LC
䊳 INSPECTION END
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1091
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE VG33E
Description
Description NGEC0845
SYSTEM DESCRIPTION NGEC0845S01
ECM
Sensor Input Signal to ECM Actuator
function
This system controls flow rate of fuel vapor from the EVAP canis-
ter. The opening of the vapor by-pass passage in the EVAP canis-
ter purge volume control solenoid valve changes to control the flow
rate. The EVAP canister purge volume control solenoid valve
repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control.
The optimum value stored in the ECM is determined by consider-
ing various engine conditions. When the engine is operating, the
flow rate of fuel vapor from the EVAP canister is regulated as the
air flow changes.
SEF337U
EC-1092
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE VG33E
ECM Terminals and Reference Value
[Engine is running]
[Ignition switch OFF] 0 - 1.5V
쐌 For a few seconds after turning ignition switch OFF
LC
ECM relay (Self shut-
4 OR/B
off) [Ignition switch OFF]
BATTERY VOLTAGE
쐌 A few seconds passed after turning ignition switch
(11 - 14V)
OFF
BATTERY VOLTAGE
(11 - 14V)
FE
[Engine is running] CL
쐌 Idle speed
MT
EVAP canister purge SEF994U
5 R/Y volume control sole- AT
noid valve BATTERY VOLTAGE
(11 - 14V)
TF
[Engine is running]
쐌 Engine speed is 2,000 rpm
PD
SEF995U AX
67 B/P BATTERY VOLTAGE
Power supply for ECM [Ignition switch ON]
72 B/P (11 - 14V) SU
[Engine is running] BATTERY VOLTAGE
117 B/P Current return
쐌 Idle speed (11 - 14V) BR
ST
RS
With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
2) Turn ignition switch OFF and wait at least 5 seconds.
3) Turn ignition switch ON.
4) Select “PURG VOL CN/V P1444” of “EVAPORATIVE SYS-
TEM” in “DTC WORK SUPPORT” mode with CONSULT-II.
5) Touch “START”.
6) Start engine and let it idle until “TESTING” on CONSULT-II
changes to “COMPLETED”. (It will take for approximately 10
seconds.)
SEF205Y If “TESTING” is not displayed after 5 minutes, retry from
step 2.
7) Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to “Diagnostic
Procedure”, EC-1096.
With GST
1) Start engine and warm it up to normal operating temperature.
2) Turn ignition switch OFF and wait at least 5 seconds.
3) Start engine and let it idle for at least 20 seconds.
4) Select “MODE 7” with GST.
5) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
SEF206Y EC-1096.
SEF237Y
EC-1094
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC933 EL
IDX
EC-1095
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE VG33E
Diagnostic Procedure
1 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
AEC652A
3. Turn ignition switch ON.
4. Check voltage between terminal 1 and engine ground with CONSULT-II or tester.
SEF646W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
3 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT
FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 5 and solenoid valve terminal 2. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-1096
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE VG33E
Diagnostic Procedure (Cont’d)
EM
5 CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE
Check disconnection or improper connection of hose connected to EVAP control system pressure sensor.
LC
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Repair it.
MT
AT
TF
AEC651A
2. Check connectors for water. PD
Water should not exist.
OK or NG
AX
OK 䊳 GO TO 7.
NG 䊳 Replace EVAP control system pressure sensor.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1097
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE VG33E
Diagnostic Procedure (Cont’d)
SEF894U
MTBL0246
CAUTION:
쐌 Always calibrate the vacuum pump gauge when using it.
쐌 Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
CAUTION:
쐌 Never apply force to the air hole protector of the sensor if equipped.
SEF799W
쐌 Discard and EVAP control system pressure sensor which has been dropped from a height of more than 0.5m
(19.7in) onto a hard surface such as a concrete floor; use a new one.
OK or NG
OK (with CONSULT-II) 䊳 GO TO 8.
OK (without CONSULT- 䊳 GO TO 9.
II)
NG 䊳 Replace EVAP control system pressure sensor.
EC-1098
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF985Y
FE
If OK, inspection end. If NG, go to following step.
3. Check air passage continuity.
CL
MT
AT
TF
SEF660U
PD
AX
MTBL0241
If NG, replace the EVAP canister purge volume control solenoid valve. SU
OK or NG
OK 䊳 GO TO 10. BR
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
ST
RS
BT
HA
SC
EL
IDX
EC-1099
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE VG33E
Diagnostic Procedure (Cont’d)
SEF661U
MTBL0242
If NG, replace the EVAP canister purge volume control solenoid valve.
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EC-1100
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF991Y
Without CONSULT-II FE
CL
MT
MTBL0240
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If portion B is rusted, replace control valve. AT
TF
PD
AX
AEC783A SU
Make sure new O-ring is installed properly.
OK or NG
BR
OK 䊳 GO TO 11.
NG 䊳 Replace EVAP canister vent control valve.
ST
11 CHECK RUBBER TUBE
Check for obstructed rubber tube connected to EVAP canister vent control valve. RS
OK or NG
OK 䊳 GO TO 12. BT
NG 䊳 Clean, repair or replace rubber tube.
HA
SC
EL
IDX
EC-1101
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE VG33E
Diagnostic Procedure (Cont’d)
SEF829T
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
쐌 Do not disassemble water separator.
OK or NG
OK 䊳 GO TO 13.
NG 䊳 Replace water separator.
SEF596U
Yes or No
Yes 䊳 GO TO 14.
No 䊳 GO TO 16.
EC-1102
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE VG33E
Diagnostic Procedure (Cont’d)
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1103
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (CLOSE) VG33E
Component Description
SEF143S
EC-1104
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (CLOSE) VG33E
On Board Diagnosis Logic
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1105
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (CLOSE) VG33E
Wiring Diagram
WEC934
EC-1106
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (CLOSE) VG33E
Diagnostic Procedure
EM
LC
SEF143S
FE
OK or NG
OK 䊳 GO TO 2.
CL
NG 䊳 Clean, repair or replace rubber tube.
PD
AX
SU
SEF829T
5. In case of NG in items 2 - 4, replace the parts. BR
NOTE:
쐌 Do not disassemble water separator.
OK or NG
ST
OK 䊳 GO TO 3.
NG 䊳 Replace water separator. RS
BT
HA
SC
EL
IDX
EC-1107
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (CLOSE) VG33E
Diagnostic Procedure (Cont’d)
SEF991Y
Without CONSULT-II
MTBL0240
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If portion B is rusted, replace control valve.
AEC783A
Make sure new O-ring is installed properly.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Replace EVAP canister vent control valve and O-ring.
EC-1108
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (CLOSE) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF596U
Yes or No
FE
Yes 䊳 GO TO 5.
No 䊳 GO TO 7.
CL
5 CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve attached.
MT
The weight should be less than 1.8 kg (4.0 lb).
OK or NG AT
OK 䊳 GO TO 7.
NG 䊳 GO TO 6. TF
RS
BT
HA
SC
EL
IDX
EC-1109
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (CLOSE) VG33E
Diagnostic Procedure (Cont’d)
AEC651A
2. Check connectors for water.
Water should not exist.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace EVAP control system pressure sensor.
EC-1110
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PURGE FLOW MONITORING VG33E
System Description
MA
EM
LC
FE
CL
SEF931Z
MT
In this evaporative emission (EVAP) control system, purge flow occurs during non-closed throttle conditions. AT
Purge volume is related to air intake volume. Under normal purge conditions (non-closed throttle), the EVAP
canister purge volume control solenoid valve is open. Purge flow exposes the EVAP control system pressure
sensor to intake manifold vacuum. TF
PD
AX
IDX
EC-1111
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PURGE FLOW MONITORING VG33E
On Board Diagnosis Logic (Cont’d)
EC-1112
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PURGE FLOW MONITORING VG33E
Overall Function Check
Headlamp switch ON
CL
Rear window defogger switch ON
MT
Engine speed Approx. 3,000 rpm
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1113
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PURGE FLOW MONITORING VG33E
Diagnostic Procedure
AEC649A
2. Start engine and let it idle.
3. Select “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-II.
4. Rev engine up to 2,000 rpm.
5. Touch “Qd” and “Qu” on CONSULT-II screen to adjust “PURG VOL CONT/V” opening.
SEF012Z
OK or NG
OK 䊳 GO TO 7.
NG 䊳 GO TO 4.
EC-1114
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PURGE FLOW MONITORING VG33E
Diagnostic Procedure (Cont’d)
EM
LC
FE
AEC649A
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum gauge indication when revving engine up to 2,000 rpm.
Vacuum should exist.
CL
6. Release the accelerator pedal fully and let idle.
Vacuum should not exist.
MT
OK or NG
OK 䊳 GO TO 7.
AT
NG 䊳 GO TO 4.
TF
4 CHECK EVAP PURGE LINE
1. Turn ignition switch OFF.
2. Check EVAP purge line for improper connection or disconnection. PD
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-623.
OK or NG
AX
OK 䊳 GO TO 5.
NG 䊳 Repair it.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1115
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PURGE FLOW MONITORING VG33E
Diagnostic Procedure (Cont’d)
SEF367U
2. Blow air into each hose and EVAP purge port C.
3. Check that air flows freely.
SEF368U
OK or NG
OK (with CONSULT-II) 䊳 GO TO 6.
OK (without CONSULT- 䊳 GO TO 7.
II)
NG 䊳 Repair or clean hoses and/or purge port.
EC-1116
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PURGE FLOW MONITORING VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF985Y
FE
If OK, inspection end. If NG, go to following step.
3. Check air passage continuity.
CL
MT
AT
TF
SEF660U
PD
AX
MTBL0241
If NG, replace the EVAP canister purge volume control solenoid valve. SU
OK or NG
OK 䊳 GO TO 8. BR
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
ST
RS
BT
HA
SC
EL
IDX
EC-1117
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PURGE FLOW MONITORING VG33E
Diagnostic Procedure (Cont’d)
SEF661U
MTBL0242
If NG, replace the EVAP canister purge volume control solenoid valve.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
AEC651A
2. Check connectors for water.
Water should not exist.
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace EVAP control system pressure sensor.
EC-1118
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PURGE FLOW MONITORING VG33E
Diagnostic Procedure (Cont’d)
EM
11 CHECK EVAP CANISTER VENT CONTROL VALVE
Check air passage continuity.
With CONSULT-II LC
Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
FE
CL
MT
SEF991Y
Without CONSULT-II AT
TF
MTBL0240 PD
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If portion B is rusted, replace control valve.
AX
SU
BR
ST
AEC783A
Make sure new O-ring is installed properly. RS
OK or NG
OK 䊳 GO TO 12. BT
NG 䊳 Replace EVAP canister vent control valve.
HA
SC
EL
IDX
EC-1119
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PURGE FLOW MONITORING VG33E
Diagnostic Procedure (Cont’d)
MTBL0355
If NG, adjust closed throttle position switch.
Check the following items. Refer to “Basic Inspection”, EC-694.
MTBL0576
6. If it is impossible to adjust closed throttle position switch in “Basic Inspection”, replace closed throttle position switch.
OK or NG
OK 䊳 GO TO 14.
NG 䊳 Replace throttle position switch with throttle position sensor.
EC-1120
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PURGE FLOW MONITORING VG33E
Diagnostic Procedure (Cont’d)
LC
FE
AEC654A
CL
MT
MTBL0247
If NG, adjust closed throttle position switch.
Check the following items. Refer to “Basic Inspection”, EC-694. AT
TF
PD
AX
MTBL0576
5. If it is impossible to adjust closed throttle position switch in “Basic Inspection”, replace closed throttle position switch.
OK or NG
SU
OK 䊳 GO TO 14.
NG 䊳 Replace throttle position switch with throttle position sensor. BR
EL
IDX
EC-1121
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PURGE FLOW MONITORING VG33E
Diagnostic Procedure (Cont’d)
EC-1122
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (OPEN) VG33E
Component Description
CL
SEF143S
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NGEC0865
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION TF
VENT CONT/V 쐌 Ignition switch: ON OFF
PD
ECM Terminals and Reference Value NGEC0866
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
AX
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than the ECM terminals, such as the ground. SU
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. BR
EVAP canister vent control BATTERY VOLTAGE
108 R/G [Ignition switch ON]
valve (11 - 14V)
ST
RS
With CONSULT-II
TESTING CONDITION:
쐌 Perform “DTC WORK SUPPORT” when the fuel level is
less than 3/4 full and vehicle is placed on flat level surface.
쐌 Always perform test at a temperature of 0 to 30°C (32 to
86°F).
쐌 It is better that the fuel level is low.
1) Turn ignition switch ON.
2) Turn ignition switch OFF and wait at least 5 seconds.
3) Turn ignition switch ON and select “DATA MONITOR” mode
SEF565X with CONSULT-II.
4) Make sure that the following conditions are met.
COOLAN TEMP/S 0 - 32°C (32 - 90°F)
ON No
OFF Yes
EC-1124
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (OPEN) VG33E
Overall Function Check
No supply Yes
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1125
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (OPEN) VG33E
Wiring Diagram
WEC934
EC-1126
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (OPEN) VG33E
Diagnostic Procedure
EM
LC
SEF143S
FE
OK or NG
OK 䊳 GO TO 2.
CL
NG 䊳 Clean, repair or replace rubber tube.
PD
AX
SU
SEF829T
5. In case of NG in items 2 - 4, replace the parts. BR
NOTE:
쐌 Do not disassemble water separator.
OK or NG
ST
OK 䊳 GO TO 3.
NG 䊳 Replace water separator. RS
BT
HA
SC
EL
IDX
EC-1127
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (OPEN) VG33E
Diagnostic Procedure (Cont’d)
SEF991Y
Without CONSULT-II
MTBL0240
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If portion B is rusted, replace control valve.
AEC783A
Make sure new O-ring is installed properly.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Replace EVAP canister vent control valve and O-ring.
EC-1128
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (OPEN) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF379Q
1. Plug port C and D with fingers.
2. Apply vacuum to port A and check that there is no suction from port B.
3. Apply vacuum to port B and check that there is suction from port A. FE
4. Blow air in port B and check that there is a resistance to flow out of port A.
5. Open port C and D.
6. Blow air in port A check that air flows freely out of port C. CL
7. Blow air in port B check that air flows freely out of port D.
OK or NG
MT
OK 䊳 GO TO 5.
NG 䊳 Replace vacuum cut valve.
AT
5 CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve attached. TF
2. Check if water will drain from the EVAP canister.
PD
AX
SU
BR
SEF596U
OK or NG ST
OK 䊳 GO TO 6.
NG 䊳 GO TO 8. RS
EL
IDX
EC-1129
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (OPEN) VG33E
Diagnostic Procedure (Cont’d)
AEC651A
2. Check connectors for water.
Water should not exist.
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace EVAP control system pressure sensor.
EC-1130
DTC P1464 FUEL LEVEL SENSOR CIRCUIT (GROUND SIGNAL) VG33E
Component Description
SEF800Z LC
ECM Terminals and Reference Value NGEC1000
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground. FE
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage) CL
COLOR
NO.
Approximately 0 - 4.8V
46 P/B Fuel level sensor [Ignition switch “ON”] Output voltage varies with MT
fuel level.
TF
PD
AX
EL
IDX
EC-1131
DTC P1464 FUEL LEVEL SENSOR CIRCUIT (GROUND SIGNAL) VG33E
DTC Confirmation Procedure (Cont’d)
WITH CONSULT-II NGEC0997S01
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Wait at least 5 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-1134.
WITH GST NGEC0997S02
Follow the procedure “WITH CONSULT-II” above.
SEF195Y
EC-1132
DTC P1464 FUEL LEVEL SENSOR CIRCUIT (GROUND SIGNAL) VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC524 EL
IDX
EC-1133
DTC P1464 FUEL LEVEL SENSOR CIRCUIT (GROUND SIGNAL) VG33E
Diagnostic Procedure
1 CHECK FUEL LEVEL SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 66 and body ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
EC-1134
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) VG33E
Description
Description NGEC0872
COMPONENT DESCRIPTION
The vacuum cut valve and vacuum cut valve bypass valve are
NGEC0872S01
GI
installed in parallel on the EVAP purge line between the fuel tank
and the EVAP canister. MA
The vacuum cut valve prevents the intake manifold vacuum from
being applied to the fuel tank.
The vacuum cut valve bypass valve is a solenoid type valve and EM
generally remains closed. It opens only for on board diagnosis.
The vacuum cut valve bypass valve responds to signals from the
SEF186S ECM. When the ECM sends an ON (ground) signal, the valve is LC
opened. The vacuum cut valve is then bypassed to apply intake
manifold vacuum to the fuel tank.
EVAPORATIVE EMISSION SYSTEM DIAGRAM NGEC0872S02
FE
CL
MT
AT
TF
PD
SEF931Z
AX
EL
IDX
EC-1135
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) VG33E
On Board Diagnosis Logic
With CONSULT-II
1) Turn ignition switch ON.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine and wait at least 5 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-1138.
With GST
Follow the procedure “With CONSULT-II”.
SEF058Y
EC-1136
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC935 EL
IDX
EC-1137
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) VG33E
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
SEF014Z
4. Make sure that clicking sound is heard from the vacuum cut valve bypass valve.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 GO TO 3.
EC-1138
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF186S
3. Turn ignition switch ON. FE
4. Check voltage between terminal 1 and ground with CONSULT-II or tester.
CL
MT
AT
SEF659W
Voltage: Battery voltage TF
OK or NG
OK 䊳 GO TO 5. PD
NG 䊳 GO TO 4.
AX
4 DETECT MALFUNCTIONING PART
Check the following. SU
쐌 Harness connectors E74, M82
쐌 Harness connectors M67, B101 and B113, C3
쐌 Fuse block (J/B) connector E49
쐌 10A fuse
BR
쐌 Harness for open or short between vacuum cut valve bypass valve and fuse
䊳 Repair harness or connectors. ST
5 CHECK VACUUM CUT VALVE BYPASS VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT RS
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 120 and valve terminal 2. Refer to Wiring Diagram. BT
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
HA
OK 䊳 GO TO 7.
NG 䊳 GO TO 6. SC
EL
IDX
EC-1139
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) VG33E
Diagnostic Procedure (Cont’d)
SEF016Z
Without CONSULT-II
1. Check air passage continuity and operation delay time under the following conditions.
SEF351Q
MTBL0242
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace vacuum cut valve bypass valve.
EC-1140
DTC P1491 VACUUM CUT VALVE BYPASS VALVE VG33E
Description
Description NGEC0879
COMPONENT DESCRIPTION
The vacuum cut valve and vacuum cut valve bypass valve are
NGEC0879S01
GI
installed in parallel on the EVAP purge line between the fuel tank
and the EVAP canister. MA
The vacuum cut valve prevents the intake manifold vacuum from
being applied to the fuel tank.
The vacuum cut valve bypass valve is a solenoid type valve and EM
generally remains closed. It opens only for on board diagnosis.
The vacuum cut valve bypass valve responds to signals from the
SEF186S ECM. When the ECM sends an ON (ground) signal, the valve is LC
opened. The vacuum cut valve is then bypassed to apply intake
manifold vacuum to the fuel tank.
EVAPORATIVE EMISSION SYSTEM DIAGRAM NGEC0879S02
FE
CL
MT
AT
TF
PD
SEF931Z
AX
EL
IDX
EC-1141
DTC P1491 VACUUM CUT VALVE BYPASS VALVE VG33E
On Board Diagnosis Logic
EC-1142
DTC P1491 VACUUM CUT VALVE BYPASS VALVE VG33E
Overall Function Check
CL
SEF530Q
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1143
DTC P1491 VACUUM CUT VALVE BYPASS VALVE VG33E
Wiring Diagram
WEC935
EC-1144
DTC P1491 VACUUM CUT VALVE BYPASS VALVE VG33E
Diagnostic Procedure
1 INSPECTION START GI
Do you have CONSULT-II?
Yes or No MA
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
EM
2 CHECK VACUUM CUT VALVE BYPASS VALVE OPERATION
LC
With CONSULT-II
1. Turn ignition switch OFF.
2. Remove vacuum cut valve and vacuum cut valve bypass valve as an assembly.
3. Apply vacuum to port A and check that there is no suction from port B.
4. Apply vacuum to port B and check that there is suction from port A.
5. Blow air in port B and check that there is a resistance to flow out of port A.
6. Turn ignition switch ON.
FE
7. Select “VC/V BYPASS/V” in “ACTIVE TEST” mode with CONSULT-II and touch “ON”.
8. Blow air in port A and check that air flows freely out of port B.
9. Blow air in port B and check that air flows freely out of port A.
CL
MT
AT
TF
SEF017Z
PD
OK or NG
OK 䊳 GO TO 4. AX
NG 䊳 GO TO 5.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1145
DTC P1491 VACUUM CUT VALVE BYPASS VALVE VG33E
Diagnostic Procedure (Cont’d)
SEF914U
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 5.
EC-1146
DTC P1491 VACUUM CUT VALVE BYPASS VALVE VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF016Z
1. Check air passage continuity and operation delay time under the following conditions. FE
Without CONSULT-II
CL
MT
AT
TF
SEF351Q
PD
AX
MTBL0242
OK or NG
SU
OK 䊳 GO TO 7.
NG 䊳 Replace vacuum cut valve bypass valve. BR
ST
RS
BT
HA
SC
EL
IDX
EC-1147
DTC P1491 VACUUM CUT VALVE BYPASS VALVE VG33E
Diagnostic Procedure (Cont’d)
SEF379Q
1. Plug port C and D with fingers.
2. Apply vacuum to port A and check that there is no suction from port B.
3. Apply vacuum to port B and check that there is suction from port A.
4. Blow air in port B and check that there is a resistance to flow out of port A.
5. Open port C and D.
6. Blow air in port A check that air flows freely out of port C.
7. Blow air in port B check that air flows freely out of port D.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace vacuum cut valve.
AEC651A
2. Check connectors for water.
Water should not exist.
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace EVAP control system pressure sensor.
EC-1148
DTC P1491 VACUUM CUT VALVE BYPASS VALVE VG33E
Diagnostic Procedure (Cont’d)
EM
11 CHECK EVAP CANISTER VENT CONTROL VALVE
Check air passage continuity.
With CONSULT-II LC
Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
FE
CL
MT
SEF991Y
Without CONSULT-II AT
TF
MTBL0240 PD
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If portion B is rusted, replace control valve.
AX
SU
BR
ST
AEC783A
Make sure new O-ring is installed properly. RS
OK or NG
OK 䊳 GO TO 12. BT
NG 䊳 Replace EVAP canister vent control valve.
HA
12 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-732. SC
䊳 INSPECTION END
EL
IDX
EC-1149
DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE VG33E
Component Description
EC-1150
DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC971A EL
IDX
EC-1151
DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE VG33E
Diagnostic Procedure
1 CHECK A/T DIAGNOSIS COMMUNICATION LINE INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector and TCM (Transmission Control Module) harness connector.
SEF324V
AEC655A
3. Check harness continuity between ECM terminal 7 and TCM (Transmission Control Module) terminal 15. Refer to Wir-
ing Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
EC-1152
DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH VG33E
Component Description
AEC877A LC
CONSULT-II Reference Value in Data Monitor
Mode NGEC0894
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION FE
Shift lever: “P” or “N” ON
P/N POSI SW 쐌 Ignition switch: ON
Except above OFF CL
ECM Terminals and Reference Value NGEC0895
Specification data are reference values and are measured between each terminal and ground. MT
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- AT
age to the ECM’s transistor. Use a ground other than the ECM terminals, such as the ground.
TERMI-
NAL
WIRE
ITEM CONDITION DATA (DC Voltage) TF
COLOR
NO.
SU
BR
ST
RS
IDX
EC-1153
DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH VG33E
DTC Confirmation Procedure
With CONSULT-II
1) Turn ignition switch ON.
2) Select “P/N POSI SW” in “DATA MONITOR” mode with CON-
SULT-II. Then check the “P/N POSI SW” signal under the fol-
lowing conditions.
Position (Selector lever) Known good signal
SEF213Y
VHCL SPEED SE More than 64 km/h (40 MPH)
EC-1154
DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH VG33E
Overall Function Check
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1155
DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH VG33E
Wiring Diagram
LEC508
EC-1156
DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH VG33E
Diagnostic Procedure
EM
LC
AEC877A
FE
3. Check harness continuity between PNP switch terminal 2 and engine ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power. CL
OK or NG
OK 䊳 GO TO 3. MT
NG 䊳 GO TO 2.
AT
2 DETECT MALFUNCTIONING PART
Check the following. TF
쐌 Harness connectors F201, F43
쐌 Harness for open between park/neutral position (PNP) switch and engine ground
䊳 Repair open circuit or short to power in harness or connectors. PD
3 CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT AX
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 22 and PNP switch terminal 1. Refer to Wiring Diagram.
Continuity should exist. SU
3. Also check harness for short to ground and short to power.
OK or NG BR
OK 䊳 GO TO 5.
NG 䊳 GO TO 4. ST
HA
5 CHECK PARK/NEUTRAL POSITION (PNP) SWITCH
Refer to “Position Switch Check”, “ON-VEHICLE SERVICE”, MT-8.
SC
OK or NG
OK 䊳 GO TO 6.
EL
NG 䊳 Replace park/neutral position (PNP) switch.
IDX
EC-1157
DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH VG33E
Diagnostic Procedure (Cont’d)
EC-1158
DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH VG33E
Diagnostic Procedure (Cont’d)
LC
SEF661W FE
Voltage: Battery voltage
OK or NG CL
OK 䊳 GO TO 6.
NG 䊳 GO TO 2.
MT
2 CHECK PNP SWITCH POWER SUPPLY CIRCUIT-II
AT
1. Turn ignition switch “OFF.
2. Disconnect park/neutral position (PNP) switch harness connector.
TF
PD
AX
SU
AEC662A
3. Check harness continuity between park/neutral position (PNP) switch terminal 2 and park/neutral position (PNP) relay BR
terminal 2. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
ST
OK or NG
OK 䊳 GO TO 3.
RS
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
BT
3 CHECK PNP SWITCH POWER SUPPLY CIRCUIT-III
1. Turn ignition switch ON.
2. Check voltage between park/neutral position (PNP) switch terminal 1 and ground with CONSULT-II or tester. Refer to HA
Wiring Diagram.
Voltage: Battery voltage
OK or NG
SC
OK 䊳 GO TO 5.
NG 䊳 GO TO 4. EL
IDX
EC-1159
DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH VG33E
Diagnostic Procedure (Cont’d)
8 CHECK PNP RELAY INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 22 and relay terminal 7. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 10.
NG 䊳 GO TO 9.
EC-1160
DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEC202B
12V (1 and 2) applied: Continuity should exist.
No voltage applied: Continuity should not exist. FE
OK or NG
OK 䊳 GO TO 11. CL
NG 䊳 Replace park/neutral position (PNP) relay.
MT
11 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-732.
AT
䊳 INSPECTION END
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1161
IGNITION SIGNAL VG33E
Component Description
Approximately 0.7V
[Engine is running]
쐌 Idle speed
SEF988U
[Engine is running]
쐌 Engine speed is 2,000 rpm
SEF989U
EC-1162
IGNITION SIGNAL VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC967A EL
IDX
EC-1163
IGNITION SIGNAL VG33E
Diagnostic Procedure
1 INSPECTION START
Turn ignition switch OFF, and restart engine.
Is engine running?
Yes or No
Yes (With CONSULT-II) 䊳 GO TO 2.
Yes (Without CONSULT- 䊳 GO TO 3.
II)
No 䊳 GO TO 4.
SEF981Z
OK 䊳 INSPECTION END
NG 䊳 GO TO 4.
SEC073C
OK 䊳 INSPECTION END
NG 䊳 GO TO 4.
EC-1164
IGNITION SIGNAL VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC656A
3. Turn ignition switch ON.
4. Check voltage between terminal 7 and ground with CONSULT-II or tester. FE
CL
MT
AT
SEF721U
Voltage: Battery voltage
OK or NG TF
OK 䊳 GO TO 6.
NG 䊳 GO TO 5. PD
SC
EL
IDX
EC-1165
IGNITION SIGNAL VG33E
Diagnostic Procedure (Cont’d)
7 CHECK POWER TRANSISTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 1 and power transistor terminal 1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
SEF013S
AEC657A
MTBL0248
For checking secondary coil, remove distributor cap and measure resistance between coil tower metal tip 9 and termi-
nal 7.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace distributor assembly.
EC-1166
IGNITION SIGNAL VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF015S
FE
MTBL0249
CL
OK or NG
OK 䊳 GO TO 10. MT
NG 䊳 Replace distributor assembly.
AT
10 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-732. TF
䊳 INSPECTION END
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1167
INJECTOR VG33E
Component Description
SEF812J
BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
[Engine is running]
쐌 Warm-up condition
쐌 Engine speed is 2,000 rpm
SEF008V
EC-1168
INJECTOR VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC974A EL
IDX
EC-1169
INJECTOR VG33E
Diagnostic Procedure
1 INSPECTION START
Turn ignition switch to START.
Is any cylinder ignited?
Yes or No
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
SEF806Z
3. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT-II
1. Start engine.
2. Listen to each injector operating sound.
MEC703B
Clicking noise should be heard.
OK or NG
OK 䊳 INSPECTION END
NG 䊳 GO TO 3.
EC-1170
INJECTOR VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF671W
Voltage: Battery voltage
OK or NG
FE
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
CL
4 DETECT MALFUNCTIONING PART
Check the following.
MT
쐌 Harness connectors M59, F27
쐌 Harness connectors F37, F101
쐌 Fuse block (J/B) connector M26 AT
쐌 10A fuse
쐌 Harness for open or short between injector and fuse
TF
䊳 Repair harness or connectors.
ST
6 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors F37, F101 RS
쐌 Harness connectors F38, F102
쐌 Harness for open or short between ECM and injector
BT
䊳 Repair open circuit or short to ground or short to power in harness or connectors.
HA
SC
EL
IDX
EC-1171
INJECTOR VG33E
Diagnostic Procedure (Cont’d)
7 CHECK INJECTOR
1. Disconnect injector harness connector.
2. Check resistance between terminals as shown in the figure.
SEF625V
Resistance: 10 - 14Ω [at 25°C (77°F)]
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace injector.
EC-1172
START SIGNAL VG33E
CONSULT-II Reference Value in Data Monitor Mode
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1173
START SIGNAL VG33E
Wiring Diagram
AEC975A
EC-1174
START SIGNAL VG33E
Diagnostic Procedure
1 INSPECTION START GI
Do you have CONSULT-II?
Yes or No MA
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
EM
2 CHECK OVERALL FUNCTION
LC
With CONSULT-II
1. Turn ignition switch ON.
2. Check “START SIGNAL” in “DATA MONITOR” mode with CONSULT-II under the following conditions.
FE
CL
MT
SEF072Y
AT
OK or NG
OK 䊳 INSPECTION END
TF
NG 䊳 GO TO 4.
PD
3 CHECK OVERALL FUNCTION
Without CONSULT-II
Check voltage between ECM terminal 20 and ground under the following conditions. AX
SU
BR
ST
SEF733U
RS
MTBL0148 BT
OK or NG
OK 䊳 INSPECTION END HA
NG 䊳 GO TO 4.
SC
EL
IDX
EC-1175
START SIGNAL VG33E
Diagnostic Procedure (Cont’d)
5 CHECK FUSE
1. Turn ignition switch OFF.
2. Disconnect 7.5A fuse.
3. Check if 7.5A fuse is OK.
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Replace 7.5A fuse.
6 CHECK START SIGNAL INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 20 and fuse block. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 7.
EC-1176
FUEL PUMP VG33E
System Description
The ECM activates the fuel pump for several seconds after the ignition switch is turned on to improve engine EM
startability. If the ECM receives a 120° signal from the camshaft position sensor, it knows that the engine is
rotating, and causes the pump to operate. If the 120° signal is not received when the ignition switch is on, the
engine stalls. The ECM stops pump operation and prevents battery discharging, thereby improving safety. The LC
ECM does not directly drive the fuel pump. It controls the ON/OFF fuel pump relay, which in turn controls the
fuel pump.
Condition Fuel pump operation
MT
Component Description NGEC0919
The fuel pump with a fuel damper is an in-tank type (the pump and AT
damper are located in the fuel tank).
TF
PD
AX
SEF018S
BT
HA
SC
EL
IDX
EC-1177
FUEL PUMP VG33E
ECM Terminals and Reference Value
EC-1178
FUEL PUMP VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC509 EL
IDX
EC-1179
FUEL PUMP VG33E
Diagnostic Procedure
AEC663A
Fuel pressure pulsation should be felt on the fuel feed hose for 5 seconds after ignition switch is turned ON.
OK or NG
OK 䊳 INSPECTION END
NG 䊳 GO TO 2.
SEF349V
3. Turn ignition switch ON.
4. Check voltage between terminals 2, 5 and ground with CONSULT-II or tester.
SEF674W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 3.
EC-1180
FUEL PUMP VG33E
Diagnostic Procedure (Cont’d)
EM
4 CHECK FUEL PUMP POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect fuel pump harness connector. LC
FE
CL
AEC933A MT
3. Check harness continuity between fuel pump terminal 2 and body ground, fuel pump terminal 1 and fuel pump relay
terminal 3. Refer to Wiring Diagram.
Continuity should exist. AT
4. Also check harness for short to ground and short to power.
OK or NG TF
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
PD
5 DETECT MALFUNCTIONING PART
AX
Check the following.
쐌 Harness connectors M67, B101
쐌 Harness for open or short between fuel pump and body ground
쐌 Harness for open or short between fuel pump and fuel pump relay
SU
䊳 Repair open circuit or short to ground or short to power in harness or connectors.
BR
6 CHECK FUEL PUMP RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. ST
2. Check harness continuity between ECM terminal 11 and fuel pump relay terminal 1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power. RS
OK or NG
OK 䊳 GO TO 8. BT
NG 䊳 GO TO 7.
HA
7 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors M81, F36
SC
쐌 Harness for open or short between ECM and fuel pump relay
䊳 Repair open circuit or short to ground or short to power in harness or connectors. EL
IDX
EC-1181
FUEL PUMP VG33E
Diagnostic Procedure (Cont’d)
SEF073Y
Without CONSULT-II
Check continuity between terminals 3 and 5.
SEF511P
12V direct current supply between terminals 1 and 2
Continuity exists
No current supply
Continuity does not exist
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace fuel pump relay.
EC-1182
FUEL PUMP VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF022S
Resistance: 0.2 - 5.0Ω [at 25°C (77°F)]
OK or NG FE
OK 䊳 GO TO 10.
NG 䊳 Replace fuel pump. CL
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1183
POWER STEERING OIL PRESSURE SWITCH VG33E
Component Description
LEC521
[Engine is running]
0V
Power steering oil pres- 쐌 Steering wheel is being fully turned
39 GY/R
sure switch [Engine is running]
Approximately 5V
쐌 Steering wheel is not being turned
EC-1184
POWER STEERING OIL PRESSURE SWITCH VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC977A EL
IDX
EC-1185
POWER STEERING OIL PRESSURE SWITCH VG33E
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
SEF228Y
OK or NG
OK 䊳 INSPECTION END
NG 䊳 GO TO 4.
SEF739U
MTBL0145
OK or NG
OK 䊳 INSPECTION END
NG 䊳 GO TO 4.
EC-1186
POWER STEERING OIL PRESSURE SWITCH VG33E
Diagnostic Procedure (Cont’d)
4 CHECK POWER STEERING OIL PRESSURE SWITCH GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. GI
2. Disconnect power steering oil pressure switch harness connector.
MA
EM
LC
LEC521
3. Check harness continuity between switch terminal 2 and engine ground. Refer to Wiring Diagram.
Continuity should exist. FE
4. Also check harness for short to power.
OK or NG
CL
OK 䊳 GO TO 5.
NG 䊳 Repair open circuit or short to power in harness or connectors.
MT
5 CHECK POWER STEERING OIL PRESSURE SWITCH INPUT SIGNAL CIRCUIT
1. Disconnect ECM harness connector. AT
2. Check harness continuity between ECM terminal 39 and switch terminal 1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power. TF
OK or NG
OK 䊳 GO TO 6. PD
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
AX
6 CHECK POWER STEERING OIL PRESSURE SWITCH
1. Disconnect power steering oil pressure switch harness connector then start engine. SU
2. Check continuity between terminals 1 and 2.
BR
ST
RS
BT
SEF679W
HA
MTBL0254
SC
OK or NG
OK 䊳 GO TO 7. EL
NG 䊳 Replace power steering oil pressure switch.
IDX
EC-1187
POWER STEERING OIL PRESSURE SWITCH VG33E
Diagnostic Procedure (Cont’d)
EC-1188
IACV-FICD SOLENOID VALVE VG33E
Component Description
MA
EM
LEC515 LC
ECM Terminals and Reference Value NGEC0930
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than the ECM terminals, such as the ground. FE
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage) CL
COLOR
NO.
[Engine is running]
쐌 Idle speed
0V
MT
쐌 Ambient air temperature is above 25°C (77°F)
쐌 Air conditioner is operating
[Engine is running]
AT
Ambient air temperature 쐌 Idle speed BATTERY VOLTAGE
9 B/Y
switch 쐌 Ambient air temperature is below 19°C (66°F) (11 - 14V)
쐌 Air conditioner is operating TF
[Engine is running]
쐌 Idle speed PD
Approximately 5V
쐌 Ambient air temperature is below 19°C (66°F)
쐌 Air conditioner is not operating
[Engine is running] AX
0 - 1V
쐌 Both A/C switch and blower fan switch are “ON”*
12 P Air conditioner relay
[Engine is running] BATTERY VOLTAGE SU
쐌 A/C switch is “OFF” (11 - 14V)
[Engine is running]
쐌 Both A/C switch and blower fan switch are “ON” Approximately 0V BR
21 G/R Air conditioner switch (Compressor operates)*
[Engine is running] ST
Approximately 5V
쐌 Air conditioner switch is “OFF”
*: Any mode except “OFF”, ambient air temperature is above 25°C (77°F).
RS
BT
HA
SC
EL
IDX
EC-1189
IACV-FICD SOLENOID VALVE VG33E
Wiring Diagram
LEC510
EC-1190
IACV-FICD SOLENOID VALVE VG33E
Diagnostic Procedure
LC
FE
SEF742U
850 rpm or more (in “P” or “N” position)
CL
OK or NG
OK 䊳 INSPECTION END
MT
NG 䊳 GO TO 2.
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1191
IACV-FICD SOLENOID VALVE VG33E
Diagnostic Procedure (Cont’d)
LEC515
4. Start engine, then turn air conditioner switch and blower fan switch ON.
5. Check voltage between terminal 2 and ground with CONSULT-II or tester.
SEF680W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-1192
IACV-FICD SOLENOID VALVE VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF160X
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG FE
OK 䊳 GO TO 8.
NG 䊳 GO TO 7. CL
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1193
IACV-FICD SOLENOID VALVE VG33E
Diagnostic Procedure (Cont’d)
SEF682W
쐌 Check plunger for seizing or sticking.
쐌 Check for broken spring.
SEF097K
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace IACV-FICD solenoid valve.
EC-1194
MIL & DATA LINK CONNECTORS VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC126A EL
IDX
EC-1195
SERVICE DATA AND SPECIFICATIONS (SDS) VG33E
Fuel Pressure Regulator
2
Fuel pressure at idling kPa (kg/cm , psi)
*1: Throttle position sensor harness connector disconnected or using CONSULT-II “WORK SUPPORT” mode
*2: Throttle position sensor harness connector connected
*3: Throttle position sensor harness connector disconnected
*4: Under the following conditions:
쐌 Air conditioner switch: OFF
쐌 Electric load: OFF (Lights, heater fan & rear window defogger)
쐌 Steering wheel: Kept in straight-ahead position
EC-1196
SERVICE DATA AND SPECIFICATIONS (SDS) VG33E
Injector
Injector NGEC0943
ST
RS
BT
HA
SC
EL
IDX
EC-1197
NOTES