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Bearing Faults
Bearing Faults
The information contained in this document is the property of Wilcoxon Sensing Technologies and is proprietary and/or
copyright material. This information and this document may not be used without the express authorization of Wilcoxon
Sensing Technologies. Any unauthorized use or disclosure may be unlawful.
Information contained in this document is subject to U.S. Export Control regulations, specifically the International Traffic in
Arms Regulations and / or Export Administration Regulations. Each recipient of this document is responsible for ensuring
that transfer or use of any information contained in this document complies with all relevant International Traffic in Arms
Regulations and / or Export Administration Regulations.
Bearing defects
Vibration:
The cornerstone of
condition monitoring
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Wilcoxon Sensing Technologies proprietary, September 2017
Bearing defects
• Excessive loads
• Overheating
• True brinelling
• False brinelling
• Normal fatigue failure
• Reverse loading
• Contamination
• Lubricant failure
• Corrosion
• Misaligned bearings
• Loose fits
• Tight fits
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Wilcoxon Sensing Technologies proprietary, September 2017
Bearing defects
Excessive loads
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Wilcoxon Sensing Technologies proprietary, September 2017
Bearing defects
Overheating
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Wilcoxon Sensing Technologies proprietary, September 2017
Bearing defects
True brinelling
• Occurs when loads exceed the elastic limit of the ring material
• Creates brinell marks which show as indentations in the raceways and
increase bearing vibration (noise)
• Caused by any static overload or severe impact
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Wilcoxon Sensing Technologies proprietary, September 2017
Bearing defects
False brinelling
• Creates elliptical wear marks in an axial direction at each ball position with a
bright finish and sharp demarcation, often surrounded by a ring of brown
debris
• Indicates excessive external vibration
• Corrected by isolating bearings from external vibration, and using greases
containing anti-wear additives
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Wilcoxon Sensing Technologies proprietary, September 2017
Bearing defects
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Wilcoxon Sensing Technologies proprietary, September 2017
Bearing defects
Reverse loading
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Wilcoxon Sensing Technologies proprietary, September 2017
Bearing defects
Contamination
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Wilcoxon Sensing Technologies proprietary, September 2017
Bearing defects
Lubricant failure
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Wilcoxon Sensing Technologies proprietary, September 2017
Bearing defects
Corrosion
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Wilcoxon Sensing Technologies proprietary, September 2017
Bearing defects
Misalignment
• Can be detected on the raceway of the non-rotating ring by a ball wear path
that is not parallel to the raceways edges
• If it exceeds 0.001 in./in, will cause an abnormal temperature rise in the
bearing and/or housing and heavy wear in the cage ball-pockets
• Appropriate corrective actions include:
– Inspect shafts and housings for runout of shoulders and bearing seats
– Use single point-turned or ground threads on non hardened shafts and ground threads only
on hardened shafts
– Use precision grade locknuts
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Wilcoxon Sensing Technologies proprietary, September 2017
Bearing defects
Loose fits
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Wilcoxon Sensing Technologies proprietary, September 2017
Bearing defects
Tight fits
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Wilcoxon Sensing Technologies proprietary, September 2017
Bearing defects
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Wilcoxon Sensing Technologies proprietary, September 2017
Bearing defects
The information contained in this document is the property of Wilcoxon Sensing Technologies and is proprietary and/or
copyright material. This information and this document may not be used or disclosed without the express authorization
of Wilcoxon Sensing Technologies. Any unauthorized use or disclosure may be unlawful.
The information contained in this document may be subject to the provisions of the Export Administration Act of 1979
(50 USC 2401-2420), the Export Administration Regulations promulgated thereunder (15 CFR 730-774), and the
International Traffic in Arms Regulations (22 CFR 120-130). The recipient acknowledges that these statutes and
regulations impose restrictions on import, export, re-export and transfer to third countries of certain categories of data,
technical services and information, and that licenses from the US Department of State and/or the US Department of
Commerce may be required before such data, technical services and information can be disclosed. By accepting this
document, the recipient agrees to comply with all applicable governmental regulations as they relate to the import,
export and re-export of information.'
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Wilcoxon Sensing Technologies proprietary, September 2017