CCRR 0263

Code
Compliance Research Report
CCRR‐0263

Issue Date: 05‐26‐2017
Revision Date: 05‐28‐2019
Renewal Date: 05‐26‐2020
DIVISION: 7 00 00 THERMAL AND MOISTURE PROTECTION wide and up to 34 feet in length and are available in
Section: 07 41 00 Roof Panels thicknesses of 2 inches to 6 inches. Panels are formed with
straight ends with standing seam joints on the exterior face
REPORT HOLDER: and single tongue‐in‐grove interlocking interior edges along
Kingspan Insulated Panels, Inc. the length of the panels. See Figure 1.
726 Summerhill Drive
Deland, Florida 32724 3.2 Panel Core – The Polyurethane core is Kingspan Self‐
www.kingspanpanels.com blend KSUSSB‐01 produced by Kingspan and is continuously
formed in the core of the panel. The core of the panel has
REPORT SUBJECT: a nominal density of 2.1 pounds per cubic foot.
Kingspan KingZip™ Foam Core Roof Panels (1000 series)
3.3 Panel Facings – Panel facings are 26 (interior) and 24
1.0 SCOPE OF EVALUATION (exterior) gage steel conforming to ASTM A792 SS Grade 33
with class AZ‐50 Galvalume coating or G90 Galvanized.
1.1 This Research Report addresses compliance with the
following Codes: 3.3.1 The panel facings are finished with Kynar™
 2018, 2015 International Building Code® (IBC) ceramic polyester or Plastixol XL applied over a primer
of epoxy.
1.2 Kingspan KingZip™ Foam Core Roof Panels have been
evaluated for the following properties (see Table 1): 3.3.2 Panel facings are available in shallow minor rib
 Structural stucco embossed profiles.
 SurfaceBurning Characteristics
 Fire Classification 3.4 Fasteners – Panels are fastened to supporting
structure with self‐drilling 1/4‐14 TEK 3 HWH corrosion‐
1.3 Kingspan KingZip™ Foam Core Roof Panels have been resistant screws, 1 to 6 inches long and panel clips
evaluated for the following use (see Table 1): fabricated from 14‐gauge, galvanized steel. See Figure 2 for
clip details.
 Type III and V, non‐fire resistance rated roof

construction.
4.0 PERFORMANCE CHARACTERISTICS

2.0 STATEMENT OF COMPLIANCE
4.1 Allowable Load Capacity – Allowable positive and

negative out of plane transverse loads for panels installed
Kingspan KingZip™ Foam Core Roof Panels comply with the
over a single span and double span are based on panel
Codes listed in Section 1.1, for the properties stated in
thickness, stiffness, strength and fastener capacity as set
Section 1.2 and uses stated in Section 1.3, when installed as forth in Table 2 through 4. Panels in this report are limited
described in this report, including the Conditions of Use to 20 psf live load and snow load.
stated in Section 6.
4.2 The foam plastic core has a flame spread index and a
3.0 DESCRIPTION smoke developed index not exceeding 25 and 450
respectively when tested in accordance with ASTM E84.
3.1 General – Kingspan Foam Core Roof Panels are
sandwich panels with metal facings and foamed‐in‐place 4.3 Panel finishes have a Class A flame spread and smoke
Polyurethane foam plastic core. The panels are 42 inches density rating in accordance with IBC Section 803.1.
545 E. Algonquin Road • Arlington Heights • Illinois • 60005
intertek.com/building
PCA-101
Version: 21 December 2017 SFT‐CCRR‐OP‐40b
Code Compliance Research Report CCRR‐0263 Page 2 of 8
4.4 Roof assemblies constructed with KingZip™ roof panels 6.0 CONDITIONS OF USE

in accordance with Section 5 have a Class A fire
classification in accordance with IBC Section 1505.2. 6.1 Installation must comply with this Research Report,
the manufacturer’s published installation instructions, and
5.0 INSTALLATION the applicable Code. In the event of a conflict, this report
governs.
5.1 Kingspan KingZip™ Foam Core Roof Panels must be
installed in accordance with the manufacturer’s published 6.2 The KingZip™ Roof panels are not required to be
installation instructions, the applicable Code, and this installed with a code prescribed thermal barrier required
Research Report. A copy of the manufacturer’s by Section 2603.4 of the IBC.
instructions must be available on the jobsite during
installation. 6.3 Details on the roof framing must be approved by the
building code official prior to the installation.
5.2 General Installation – Panels are installed so that the
mechanically seam joint is perpendicular to the roof 6.4 Wind design loads determined from nominal design
structural members. The panels are fastened to steel wind speeds (Vasd) in accordance with Section 1609.3.1 of
framing support members with clips and fasteners as the IBC shall not exceed the maximum allowable design
described in Section 5.2. See Figure 3 for clip installation pressures given in Table 2.
details. Structural support members shall provide a
minimum panel bearing width of 3 inches. Flashing shall be 6.5 KingZip™ Roof panels are limited to use where the roof
installed at panel ends and shall be prescribed by live load and snow load do not exceed 20 pounds per
manufacturers’ installations instructions. Flashings shall be square foot.
in accordance with Section 1405.4 of the IBC.
6.6 All construction plans and calculation for load
5.3 Fasteners ‐ Panels are attached to the steel supports conditions must be submitted to the code official for
with clips and self‐drilling screws described in Section 3.5 approval.
of this report.
6.7 The KingZip™ Roof Panels are manufactured under a
5.4 Sealant ‐ Panel joints and trim are sealed with non‐ quality program with inspections by Intertek Testing
skinning butyl sealant. The sealant is applied at Services NA, Inc.
temperatures ranging from 40 °F to 120 °F. All surfaces
must be clean and dry. Sealant is to be applied to the 7.0 SUPPORTING EVIDENCE
interior female joint and to the interface of the supporting
structure and the panel, the entire length of the panel. 7.1 FM Approval – FM Approvals Standard for Exterior
Wall Systems, Class Number 4881 including FM Approval
5.5 Flashing – Metal flashing shall be installed in Standard 4880.
accordance with Section 1405.4 of the IBC including, but
not limited to, panel ends, eaves, openings and corners. 7.2 Data in accordance with the ICC‐ES Acceptance Criteria
The flashing and trim are attached to the panels with ¼” – x for Sandwich Panels AC04, Revised July 2015.
7/8” 14 TEK 1 HWH. See Figure 4 for typical
manufacturers’ installation details. 8.0 IDENTIFICATION

5.6 KingZip™ roof panels shall be installed with minimum Kingspan KingZip™ Foam Core Roof Panels are identified with
slopes in accordance with Section of 1507.4.2 of the IBC. the manufacturer’s name (Kingspan KingZip™ Foam Core
Roof Panels), address and telephone number, the product
name (Kingspan KingZip™ Foam Core Roof Panels), the
Intertek Mark as shown below, and the Code Compliance
Research Report number (CCRR‐0263).
PCA-101
10.0 CODE COMPLIANCE RESEARCH REPORT USE

10.1 Approval of building products and/or materials can
only be granted by a building official having legal authority
in the specific jurisdiction where approval is sought.

10.2 Code Compliance Research Reports shall not be used
in any manner that implies an endorsement of the product
by Intertek.

9.0 OTHER CODES
10.3 Reference to the https://bpdirectory.intertek.com is

recommended to ascertain the current version and status
This section is not applicable.
of this report.

This Code Compliance Research Report (“Report”) is for the exclusive use of Intertek's Client and is provided pursuant to the agreement between
Intertek and its Client. Intertek's responsibility and liability are limited to the terms and conditions of the agreement. Intertek assumes no liability to
any party, other than to the Client in accordance with the agreement, for any loss, expense or damage occasioned by the use of this Report. Only
the Client is authorized to permit copying or distribution of this Report and then only in its entirety, and the Client shall not use the Report in a
misleading manner. Client further agrees and understands that reliance upon the Report is limited to the representations made therein. The
Report is not an endorsement or recommendation for use of the subject and/or product described herein. This Report is not the Intertek Listing
Report covering the subject product and utilized for Intertek Certification and this Report does not represent authorization for the use of any
Intertek certification marks. Any use of the Intertek name or one of its marks for the sale or advertisement of the tested material, product or service
must first be approved in writing by Intertek.
PCA-101
TABLE 1 ‐ PROPERTIES EVALUATED
PROPERTY 2018, 2015 IBC SECTION
Structural 1609.3.1
SurfaceBurning characteristics 2603.3
Fire Classification 803.1
TABLE 2 ‐ ALLOWABLE WIND LOADS FOR SINGLE SPAN (PSF)
MAXIMUM SNOW OR ROOF LIVE LOAD IS 20 PSF
DEFLECTION LIMIT = L/240
42" Wide Panel ‐ 24 Gauge Exterior/26 Gauge Interior Steel Skin
Panel Thickness (Inches) Span (Feet)
2 3 4 5 6 7 8
2 60 S 40 S 30 S 24 S 20 S 17 S 15 S
3 72 N 48 N 36 N 28 N 24 N 20 N 18 N
4 72 N 48 N 36 N 28 N 24 N 20 N 18 N
5 72 N 48 N 36 N 28 N 24 N 20 N 18 N
6 72 N 48 N 36 N 28 N 24 N 20 N 18 N

TABLE 3 ‐ ALLOWABLE WIND LOADS FOR DOUBLE SPAN (PSF)
MAXIMUM SNOW OR ROOF LIVE LOAD IS 20 PSF
DEFLECTION LIMIT = L/240
Panel Thickness (Inches) Span (Feet)
2 3 4 5 6 7 8
2 54 N 36 N 27 N 21 N 18 N 15 N 13 N
3 54 N 36 N 20 N 21 N 18 N 15 N 13 N
4 54 N 36 N 20 N 21 N 18 N 15 N 13 N
5 54 N 36 N 20 N 21 N 18 N 15 N 13 N
6 54 N 36 N 20 N 21 N 18 N 15 N 13 N

PCA-101
TABLE 4 ‐ Allowable Wind Loads for Triple Span (PSF)
Maximum Snow or Roof Live Load is 20 PSF
Deflection Limit = L/240
Panel Thickness
Span (Feet)
(Inches)
2 3 4 5 6 7 8
2 58 S 38 S 28 S 21 S 18 S 15 S 13 S
3 62 N 41 N 31 N 24 N 20 N 17 N 15 N
4 62 N 41 N 31 N 24 N 20 N 17 N 15 N
5 62 N 41 N 31 N 24 N 20 N 17 N 15 N
6 62 N 41 N 31 N 24 N 20 N 17 N 15 N

Notes; Tables 2‐4:
1. Allowable loads are applicable to wind design pressure derived from nominal wind speed (Vasd)
Per IBC Section 1609.3.1.
2. Allowable loads are based on the lesser of deflection, and panel strength, with consideration of the effects of fastener location and faster to
panel connection on the allowable negative loads. Limiting factor for each allowable load is identified by the following notations:
(N) Negative Load/Connection Design strength (2.4 SF applied to max. test load)
(S) Core Shear Design Strength (3.0 SF applied to shear strength per ASTM C273)
(B) Flexural Bending Design strength (Allowable compressive stress per AISI S100 for steel facing)
(D) Deflection at L/240 (Core shear Modulus, G=222 psi)
3. Allowable loads are based on the lesser of deflection, and panel strength, with consideration of the effects of fastener location and faster to
panel connection on the allowable negative loads.
4. Design Strength for panel connection address panel clip‐to‐panel connection only. Allowable load may be lower based upon the design
value of fasteners in supporting structural framing and shall be checked by a qualified engineer.
5. Allowable loads for double span and triple span apply to continuous panels installed over three supports and four supports respectively.
Supports are equally spaced.
PCA-101
FIGURE 1 – GENERAL PROFILE
FIGURE 2 – 2” THROUGH 6’ PANEL CLIPS

PCA-101

FIGURE 2 CONTINUED – 2” THROUGH 6’ PANEL CLIPS
PCA-101
FIGURE 3 – CLIPS INSTALLATION
Eave and Gutter Ridge Assembly
Panel Endlap
FIGURE 4 – TYPICAL INSTALLATION DETAILS
PCA-101

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CCRR 0263

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Code

4.4 Roof assemblies constructed with KingZip™ roof panels 6.0 CONDITIONS OF USE

Eave and Gutter Ridge Assembly

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