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Modular Barrister's Bookcases: Adobe Reader
Modular Barrister's Bookcases: Adobe Reader
Modular Barrister’s
Bookcases
• Step by Step construction
instruction.
• A complete bill of materials.
• Exploded view and elevation
drawings.
• How-to photos with instructive
captions.
2"
7 Waste
7
/32"
5
/16"
Form template 3
/4" Dia.
for cloud lift 4
Top to Case Detail pattern.
14 (Section View)
3
/4"
13 115/16" 3
3
/4"
12 Top Side Rail
(Inside View)
1
1
/4" 11 /4"
35
1
/4"
3
/8" 5 7 13/4"
9 1/4" x 1/4" groove 2 1
6 3
/4"
/4"
1
/4"
1
/4"
3
/4"
Case
4 1 6 11 5
7
2 2
3 8 13
9 10
4
1 3
10 15
Base
19
18
17
16 Case Rail
15 (Top View)
1
/4"
1
/4"
1
/4"
66 HOME PROJECTS
WOODWORKER'S JOURNAL ©2007 ALL RIGHTS RESERVED
Cope and
Stick Detail
In addition to creat-
Door 20 ing instant glass
retainer strips, this
cope and stick bit
set also creates
Door perfect corners on
Rail/Stile your door frame.
(Section View)
22
22
23
21 Case Stile
21 (Top View)
1
Knobs are 1
/4" /4"
24 centered on 3
/8"
width, 61⁄2" from
Base Front Rail each end. 1
1
(Front View) 1 /4"
3
/4"
/4" 3
This piece requires 1 /4" Note: Rabbet for back 3
/4"
two drop cuts on cut on back stiles only.
the table saw. The
bottom cut forms 3 6
most of the shaped
cutout, while the
2 1
/4"
top cut forms most 3
/4"
1
/2" 17
of the notch. Red
lines represent
areas where 15 16
a hand saw or 17
drill is used to 16 18
complete the cuts. 15
1
/2" Base to 13/4" 3
/4" Dia.
C
Case Detail
L (Front View) Base Cutout 11
(Front View) 6
1 6 11
2 7 12
2 7 12
MATERIAL LIST – Bookcase
1
/" 4
3 8 13
TxWxL TxWxL 3 8 13
16 4 9 14
1 Case Stiles (4) 3/4" x 1 ⁄ 4" x 14 ⁄ 2"
3 1
14 Top Platform (1) 3/4" x 111⁄ 8" x 301 ⁄ 2"
4 9 14
2 Case Rails (4) 3/4" x 1" x 9 5⁄ 8" 15 Base Side Rails (2) 3/4" x 2 3⁄ 4" x 12 5⁄ 8" 5 10 15
3 Case Panels (2) 1/4" x 95⁄ 8" x 127⁄ 8" 16 Base Front & Back Rails (2) 3/4" x 2 3⁄ 4" x 311 ⁄ 2" 5 10
4 Slide Support Rails (2) 1/4" x 1" x 91 ⁄ 8" 17 Base Platform13(1)
/4"
3/4" x 111⁄ 8" x 30"
5 Case Top (1) 3/4" x 9 7⁄ 8" x 301 ⁄ 2" 18 Base Cleats* (1) 1/2" x 1/2" x 85"
6 Case Bottom (1) 3/4" x 117⁄ 8" x 301 ⁄ 2" 19 Base Glue Blocks (4) 3/4" x 3/4" x 13⁄ 4"
7 Case Top Edging (1) 3/4" x 2" x 30" 20 Door Rails (2) 3/4" x 11⁄ 4" x 27 7⁄ 8"
8 Case Bottom Edging (1) 3/4" x 11⁄ 2" x 30" 21 Door Stiles (2) 3/4" x 11⁄ 4" x 12 13⁄ 16"
9 Case Back (1) 1/4" x 30 ⁄ 4" x 13 ⁄ 4"
3 3
22 Glass (1) 1/8" Measure opening
10 Door Slides (2) Nylon 23 Retainer Strips* (4) 3/8" x 3/8" x 90"
11 Top Side Rails (2) 3/4" x 1 ⁄ 4" x 12 ⁄ 8"
3 5
24 Sash Knobs (2) 3/8" Dia. brass
12 Top Front Rail (1) 3/4" x 11⁄ 2" x 30" *Trim cleat and retainer stock to fit.
13 Top Back Rail (1) 3/4" x 21 ⁄ 4" x 30"
68 HOME PROJECTS
WOODWORKER'S JOURNAL ©2007 ALL RIGHTS RESERVED
strips and brads and, with the case
on its front, position your slides for
A cope and stick router bit
installation. Cut 2" off the back of
set makes fast work of the
door frames. After sticking these nylon slides so they’ll fit the
the rails and stiles (above), boxes. Doing so will not present any
the ends of the rails are
coped, as shown at right. problems for installation.
Then use your table saw to cut the glass retainer strips free. Once the doors are working in
concert with the case, lay out and drill a
1/4" hole on the inside of the case (see
Making the Base Subassembly completed.) Now simply insert your Drawings). This hole is for a short length
The base subassembly (pieces 15 “stick” bit and mill the inside edges of of dowel that serves as a doorstop.
through 19) is different from the case the frame pieces from end to end. With the hardware and stop in place,
and top in that it has no rabbets or Switch to the “cope” bit and mill the install the back with small brads.
tongues. Use your miter saw to miter- ends of the rails. Now turn back to the
cut the corners, then turn to your table table saw and remove the retainer Finishing Up
saw to make two “drop” cuts on the strips, which have magically appeared Sand through 220 grit, add the
front rail and one each on the other on the inside edge of each piece you’ve sash knobs (pieces 24) and select your
three rails. The upper drop cut on the machined. The bits account for the kerf finish. We went with a coat of Watco®
front rail helps form the notch (see you’re about to make, and the pieces Medium Walnut Oil followed by a coat
Drawings). The other three help form you trim off become your perfectly sized of wipe-on polyurethane for these white
the shaped cutout on each piece. (Be glass retainer strips (pieces 23)—just oak cabinets.
sure to use a start and stop line on your miter them to length!
fence for these cuts.) Use the template Now things move quickly. Measure
to draw the cloud lift shape, but this for your glass, install it with the retainer
time you can turn to your drill press to
actually mill their shape. As for the top
notch, we recommend gluing up the
A handy template
base pieces (including the cleats and provides solid
glue blocks) before you use your hand repeatability for
the cloud lift
saw to finish cutting out the notch (see shapes jigsawn
Drawings). It’s a delicate part of the on various pieces.
project, so take your time here. You’ll
notice that the base platform sits a little
proud of its rails (just like the case top
sits proud of its rails). This is how the
pieces interlock.