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“America’s leading woodworking authority”™

Modular Barrister’s
Bookcases
• Step by Step construction
instruction.
• A complete bill of materials.
• Exploded view and elevation
drawings.
• How-to photos with instructive
captions.

• Tips to help you complete the


project and become a better
woodworker.

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WOODWORKER'S JOURNAL
©2007 ALL RIGHTS RESERVED

Published in Woodworker’s Journal “Today’s Woodworker:


WJ001 Projects, Tips and Techniques for the Home Shop”
64 HOME PROJECTS
WOODWORKER'S JOURNAL ©2007 ALL RIGHTS RESERVED
Modular Barrister’s
Bookcases
W
e’ll forgive you if you have a burgeoning home library—it’s tough to resist the
urge to collect books, even in today’s world of instant media and DVDs. If you’re
looking for a neat and attractive way to store your volumes, these modular bookcases
just might be the ticket. Start with two or three and build more as the need arises.

We all have special books we’d base. Machine accordingly—we sug-


like to hand down to the next genera- gest starting with two or three cases, a
tion. You may start out with a home top and a base. Get started by milling
library consisting mostly of paperbacks, the case parts (pieces 1 through 9) to
but over the years you will accumulate overall size. One exception is the top
a hardback collection that deserves a edging (piece 7), which is cut extra wide
more protective environment than now and trimmed after some fancy
standard bookshelves can provide. And, machining (see photo right). Following
that collection probably will continue the Elevation Drawings on the next two
to grow a little with each passing year. pages, use your table saw to mill the
Here’s a barrister bookcase system tenons and grooves on the rails and
that will grow right along with it. stiles to create frames for the side pan-
els. Before gluing and clamping, there’s
Starting With the Case one more groove to machine close to
Subassembly the edge of each rail (see Drawings).
The Material List on page 67 With that done, glue and clamp the
provides the items you’ll need to panels, checking for squareness as you
create one unit—a case, a top and a tighten your clamps. When the glue

2"

7 Waste
7
/32"
5
/16"

Here’s an old trick used to form wide coves.


For this project, the fences are set at 30˚ to the
blade. Take multiple passes, raising the blade
slightly after each cut to “sneak up” to the proper
measurement. Ripping the stock after the cove is
the right depth (above) leaves you with the trim for
the case top.

MODULAR BARRISTER’S BOOKCASES 65


WOODWORKER'S JOURNAL ©2007 ALL RIGHTS RESERVED
Bookcase Exploded View

Case to Case Detail


13 (Section View)
3
14 6
2
11 12 Top Front
Rail Detail 5
2
1
/4"

Form template 3
/4" Dia.
for cloud lift 4
Top to Case Detail pattern.
14 (Section View)
3
/4"
13 115/16" 3
3
/4"
12 Top Side Rail
(Inside View)
1
1
/4" 11 /4"
35
1
/4"
3
/8" 5 7 13/4"
9 1/4" x 1/4" groove 2 1
6 3
/4"
/4"
1
/4"
1
/4"

3
/4"
Case
4 1 6 11 5
7
2 2

3 8 13
9 10
4
1 3
10 15

Note: Locate 1/4"


dowel so it holds
door flush when
6 closed. Keep it
below the slide
Cleat hardware.
8 Location
2 (Section
1 View)

Base
19
18
17

16 Case Rail
15 (Top View)
1
/4"
1
/4"
1
/4"

Top Back Rail


(Back View) 2
8"
13 11/2" 11

66 HOME PROJECTS
WOODWORKER'S JOURNAL ©2007 ALL RIGHTS RESERVED
Cope and
Stick Detail
In addition to creat-
Door 20 ing instant glass
retainer strips, this
cope and stick bit
set also creates
Door perfect corners on
Rail/Stile your door frame.
(Section View)
22
22
23

21 Case Stile
21 (Top View)
1
Knobs are 1
/4" /4"

24 centered on 3
/8"
width, 61⁄2" from
Base Front Rail each end. 1
1
(Front View) 1 /4"
3
/4"
/4" 3
This piece requires 1 /4" Note: Rabbet for back 3
/4"
two drop cuts on cut on back stiles only.
the table saw. The
bottom cut forms 3 6
most of the shaped
cutout, while the
2 1
/4"
top cut forms most 3
/4"
1
/2" 17
of the notch. Red
lines represent
areas where 15 16
a hand saw or 17
drill is used to 16 18
complete the cuts. 15
1
/2" Base to 13/4" 3
/4" Dia.
C
Case Detail
L (Front View) Base Cutout 11
(Front View) 6
1 6 11
2 7 12
2 7 12
MATERIAL LIST – Bookcase
1
/" 4
3 8 13
TxWxL TxWxL 3 8 13
16 4 9 14
1 Case Stiles (4) 3/4" x 1 ⁄ 4" x 14 ⁄ 2"
3 1
14 Top Platform (1) 3/4" x 111⁄ 8" x 301 ⁄ 2"
4 9 14
2 Case Rails (4) 3/4" x 1" x 9 5⁄ 8" 15 Base Side Rails (2) 3/4" x 2 3⁄ 4" x 12 5⁄ 8" 5 10 15
3 Case Panels (2) 1/4" x 95⁄ 8" x 127⁄ 8" 16 Base Front & Back Rails (2) 3/4" x 2 3⁄ 4" x 311 ⁄ 2" 5 10
4 Slide Support Rails (2) 1/4" x 1" x 91 ⁄ 8" 17 Base Platform13(1)
/4"
3/4" x 111⁄ 8" x 30"
5 Case Top (1) 3/4" x 9 7⁄ 8" x 301 ⁄ 2" 18 Base Cleats* (1) 1/2" x 1/2" x 85"
6 Case Bottom (1) 3/4" x 117⁄ 8" x 301 ⁄ 2" 19 Base Glue Blocks (4) 3/4" x 3/4" x 13⁄ 4"
7 Case Top Edging (1) 3/4" x 2" x 30" 20 Door Rails (2) 3/4" x 11⁄ 4" x 27 7⁄ 8"
8 Case Bottom Edging (1) 3/4" x 11⁄ 2" x 30" 21 Door Stiles (2) 3/4" x 11⁄ 4" x 12 13⁄ 16"
9 Case Back (1) 1/4" x 30 ⁄ 4" x 13 ⁄ 4"
3 3
22 Glass (1) 1/8" Measure opening
10 Door Slides (2) Nylon 23 Retainer Strips* (4) 3/8" x 3/8" x 90"
11 Top Side Rails (2) 3/4" x 1 ⁄ 4" x 12 ⁄ 8"
3 5
24 Sash Knobs (2) 3/8" Dia. brass
12 Top Front Rail (1) 3/4" x 11⁄ 2" x 30" *Trim cleat and retainer stock to fit.
13 Top Back Rail (1) 3/4" x 21 ⁄ 4" x 30"

MODULAR BARRISTER’S BOOKCASES 67


WOODWORKER'S JOURNAL ©2007 ALL RIGHTS RESERVED
dries, there is a rabbet to cut along the After the unit is assembled, the To make these side rails, glue up a
back edge of each glued-up panel (for cove on the top edging and the bevel blank of horizontal pieces, trim and joint
the back). Glue the slide support rails on the bottom edging meet to form an its edges and add two vertical “stiles,”
(pieces 4) in place, but hold off on arc, which accommodates the opening one along each edge. When the glue
installing the door support hardware and closing of the door. (Note: if you dries, rip off each top side rail (with
(pieces 10). stack more than two cases, screw them “stile-ized” ends). These pieces receive
The bottom is next. Its sides have together for safety.) a stopped groove (see Drawings) for the
a tongue (trimmed to fit the stopped With the side panels assembled top platform, which has a trimmed-off
grooves you just made in the side rails), and milled and the edging added to tongue along each edge, just like the
and its back edge has a rabbet to the top and bottom, bring the cases case top.
accommodate the back. The front edge together with clamps and glue. You can Move on to making the top’s front
is trimmed with a strip of hardwood test-fit the back, but don’t install it yet— and back rails, which also require a little
edging (piece 8) that receives a 35˚ that has to be done later. shaping (see Drawings).
bevel along its inside bottom edge. As you can see in the inset photo
The top features two trimmed Making the Top Subassembly on the next page, a template is handy
tongues on its sides, a back rabbet As with the case, start on the top for drawing cloud lift shapes on the
and some trim along its front edge. This by cutting your parts (pieces 11 through top’s sides and back (as well as the
trim (piece 7), shown on page 66, is 14) to size. Once again, however, base’s sides and front). With all the
milled oversized and a cove is formed there’s an exception: The top’s side rails pieces cut and machined, you can glue
on its bottom. After the cove is shaped, (pieces 11) are a glued-up subassembly and clamp the top together.
the edging is ripped to width, exposing designed to carry the appearance of
a portion of the cove. stiles and rails all the way to the top.

Laser beams on miter saws! They only seem


silly until you’ve completed your first cut.
Then you wonder where they’ve been all
your life!

68 HOME PROJECTS
WOODWORKER'S JOURNAL ©2007 ALL RIGHTS RESERVED
strips and brads and, with the case
on its front, position your slides for
A cope and stick router bit
installation. Cut 2" off the back of
set makes fast work of the
door frames. After sticking these nylon slides so they’ll fit the
the rails and stiles (above), boxes. Doing so will not present any
the ends of the rails are
coped, as shown at right. problems for installation.
Then use your table saw to cut the glass retainer strips free. Once the doors are working in
concert with the case, lay out and drill a
1/4" hole on the inside of the case (see
Making the Base Subassembly completed.) Now simply insert your Drawings). This hole is for a short length
The base subassembly (pieces 15 “stick” bit and mill the inside edges of of dowel that serves as a doorstop.
through 19) is different from the case the frame pieces from end to end. With the hardware and stop in place,
and top in that it has no rabbets or Switch to the “cope” bit and mill the install the back with small brads.
tongues. Use your miter saw to miter- ends of the rails. Now turn back to the
cut the corners, then turn to your table table saw and remove the retainer Finishing Up
saw to make two “drop” cuts on the strips, which have magically appeared Sand through 220 grit, add the
front rail and one each on the other on the inside edge of each piece you’ve sash knobs (pieces 24) and select your
three rails. The upper drop cut on the machined. The bits account for the kerf finish. We went with a coat of Watco®
front rail helps form the notch (see you’re about to make, and the pieces Medium Walnut Oil followed by a coat
Drawings). The other three help form you trim off become your perfectly sized of wipe-on polyurethane for these white
the shaped cutout on each piece. (Be glass retainer strips (pieces 23)—just oak cabinets.
sure to use a start and stop line on your miter them to length!
fence for these cuts.) Use the template Now things move quickly. Measure
to draw the cloud lift shape, but this for your glass, install it with the retainer
time you can turn to your drill press to
actually mill their shape. As for the top
notch, we recommend gluing up the
A handy template
base pieces (including the cleats and provides solid
glue blocks) before you use your hand repeatability for
the cloud lift
saw to finish cutting out the notch (see shapes jigsawn
Drawings). It’s a delicate part of the on various pieces.
project, so take your time here. You’ll
notice that the base platform sits a little
proud of its rails (just like the case top
sits proud of its rails). This is how the
pieces interlock.

Making the Door Subassembly


The doors are so easy to make it’s
a little scary. The secret is to use a
cope and stick router bit set. With these
two bits, you can make doors all day
long! Get started by milling the rails and
stiles (pieces 20 and 21) to overall size.
(This would seem to be the right time to
order your glass (piece 22), but it’s a
good idea to wait until your frames are

MODULAR BARRISTER’S BOOKCASES 69


WOODWORKER'S JOURNAL ©2007 ALL RIGHTS RESERVED

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