HS-M272-R8.

12-20120925

M2-5AX
Total Solution
5-Axis Universal Machining Center
HWACHEON TOTAL SOLUTION HS-M272-R8.12-20120925

MEETS MACHINING EXELLENCE

Find out what we mean by machining optimization
Hwacheon's universal 5-axis center gives you the total machining solution everything from tool selection to final product.
Also, the Machining Optimization system configures itself to fit your machining condition and application to give you the best product result.
The 2-axis rotary table at ø 500 lets you create a product either by 5-axis or 3+2 axis processing method. M2-5AX is built from 3D FEM
analysis, and the software components specially created in-house by Hwacheon will increase the machine's productivity and process speed.
The machine comes with many functional options that will make your production more efficient.

※Main Features

1. Integration of Multiplex Process (Hybrid MC)

 Advanced Tilting Rotary Table (MMK)
 Complex shape can be cut by 5-axes simultaneous control

2. High-Performance Spindle
 Various Spindle: 20,000rpm(Std.), 32,000rpm(Opt.)
 Built-in Spindle Motor: 22/18.5kW (30/25HP)
 Oil-jet lubrication with Special Hi-YUN oil

3. High-Accuracy Axes
 Linear scale (X/Y/Z) & Rotary encoder (A/C): Std.
 High-Rigid Roller LM guide for every axes

4. High-Rigidity Structure
 1 piece casting with Bed and Column Frame
 Optimized Structure for Stable Moving

5. Unique Technology
 Hwacheon Original Function
- Std.: HAI(600block)/HECC/HTLD/OPTIMA/HTDC(HFDC+HSDC)
- Opt.: HAI(1000block)/HRCC
 Machine Line-up 【M2-5AX】 HS-M272-R6.8-20120925

M2-5AX

M2-5AX 20,000rpm 20,000rpm 32,000rpm M2-5AX 32,000rpm

BT-40 (Std.) HSK-E40

BBT-40(Opt.)
CAT-40(Opt.)

Tilting Rotary Table

Tool storage capacity 30ea

Oil-Jet Lub. + Jacket Cooling ◀ Hi-YUN Oil

 Machine Specification 【M2-5AX】 HS-M272-R6.8-20120925

ITEM M2-5AX 20,000rpm M2-5AX 32,000rpm

 Travel
X-axis Stroke (longitudinal movement of Spindle) mm(inch) 750 (29.53”)
Y-axis Stroke (Cross movement of Spindle) mm(inch) 650 (25.29”)
Z-axis Stroke (Vertical movement of Spindle) mm(inch) 500 (19.69”)
A-axis Stroke (Tilting)/C-axis Stroke (Rotary) deg. +30 ~ -120 / 360
Distance from table surface to spindle gauge plane(Long nose type) mm(inch) 75~575 (2.95”~22.64”)
Distance between columns to spindle Center mm(inch) 120 (4.72”)
Distance between columns mm(inch) 1,480 (58.27”)
 Table
Working surface mm(inch) Ø 500 (Ø19.69”)
Table loading capacity kg(lb) 300 (661.39)
Table surface configuration (T slots WxP –No. of slots) mm(inch) 14x80 (0.55x3.15)-5ea
 Spindle
Max. spindle speed rpm 20,000 32,000
Spindle Motor kW(HP) 22/18.5 (30/25) 18.5/13 (25/18)
Type of spindle taper hole - ISO#40, 7/24 Taper (BT-40) HSK-E40
Spindle bearing inner diameter mm(inch) Ø 70 (Ø2.76”) Ø 45 (Ø1.77”)
Method of Spindle lubrication & cooling - Oil-Jet Lub. + Jacket Cooling
 Feedrate
Rapid Speed (X/Y/Z) m/min(ipm) 50/50/50 (1,969/1,969/1,969)
Rapid Speed (A/C) rpm 8.3/33.3
Feedrate (X/Y/Z) mm/min(ipm) 1~24,000 (0.04~945)
 Motor
Feed motor (X/Y/Z) kW(HP) 4.0/7.0/4.0 (5.5/9.5/5.5)
Feed motor (A/C) kW(HP) 4.0/4.0 (5.5/5.5)
Coolant motor (Spindle/chip flushing) kW(HP) 0.4 (0.55) / 0.9 (1.2)
Spindle cooler (50/60Hz) – Inverter type kW(HP) 5.0/5.6 (7/7.5)
 Machine Specification 【M2-5AX】 HS-M272-R6.8-20120925

ITEM M2-5AX 20,000rpm M2-5AX 32,000rpm

 ATC
Type of tool shank - BT-40 (Opt.: BBT-40, Cat-40) HSK-E40
Type of pull stud - MAS P40T-1 (45˚) -
Tool storage capacity ea 30
Max. tool diameter [without adjacent tools] mm(inch) Ø 80(Ø 3.15)/Ø 170(Ø 6.69) Ø 60(Ø 2.36)/Ø 90(Ø 3.54)
Max. tool length mm(inch) 300 (11.81“) 250 (9.84“)
Max. tool weight kg(lb) 8 (17.64) 3 (6.61)
Method of tool selection - Technical memory random
Method of operation (Magazine/Swing arm) - Servo / Servo
Tool changing time (Tool to Tool/Chip to Chip) sec 1.5 / 4 2.5 / 5

 Power Source
Electric power supply kVA 65

Compressed air supply (Pressure x Consumption) - 0.5~0.7MPa x 690Nℓ/min

 Tank capacity
Spindle cooling / Hydraulic/ Lubrication ℓ(gal) 60 / 20 / 12 (15.85 / 5.28 / 3.17)

Coolant ℓ(gal) 400 (105.67)

 Machine size
Height mm(inch) 3,090 (121.65”)

Floor space (length × width) mm(inch) 3,025x3,695 (119.1”x145.47”)

Weight kg(lb) 11,000 (24,251)

 NC controller Fanuc 31i-A5

 NC Specification 【Fanuc 31i-A5】 HS-M272-R5.7-20120925

※ ㅡ : Not available S: Standard O: Option

Item Specification Item Specification
 Controlled Axis  Feed Function
Controlled axis (Cs axis) 5-axes S Rapid traverse override F0, F25, F50, F100 S
Simultaneously controlled axes 5-axes S Feedrate (mm/min) S
Least input increment 0.001mm, 0.001deg, 0.0001inch S Feedrate override 0-150% S
Least input increment 1/10 0.0001mm, 0.0001deg, 0.00001inch O Jog feed override 0-4,000 mm/min S
inch/metric conversion G20, G21 S Override cancel M48, M49 S
Stored stroke check 1 S
Stored stroke check 2 S  Program Input
Mirror Image S Tape code EIA RS244/ ISO840 S
Stored pitch error compensation S Optional block skip 1ea S
Backlash compensation S Program number O4-digits S
 Operation Sequence number N8-digits S
Automatic & MDI operation S Decimal point programming S
DNC operation by memory card PCMCIA card is required S Coordinate system setting G92 S
Program number search S Workpiece coordinate system G54-G59 S
Sequence number search S Workpiece coordinate system preset O
Dry run, single block S
Additional workpiece coordinate pairs 48ea S
Manual handle feed 1unit S
Manual handle feed rate x1, x10, x100 S Additional workpiece coordinate pairs 300ea O
Handle interruption S Extend program edit function Copy/move/.. S
 Interpolation Function Manual absolute on and off S
Positioning G00 S Chamfering / corner R S
Linear interpolation G01 S Programmable data input G10 S
Circular interpolation G02, G03 S Sub program call 10 folds nested S
Dwell (Per seconds) G04 S Custom macro B S
Cylindrical interpolation 4-axis interface option is required S Addition of custom macro common variables #100-#199, #500-#999 O
Circular interpolation plus max.2axes linear
Helical interpolation interpolation S Canned cycles for drilling S
Nano smoothing O Small-hole peck drilling cycle O
Reference position return check G27
Automatic corner override O
S
Feedrate clamp based on arc radius S
Reference position return G28, G29 S
Scaling O
2 nd
reference position return G30 S Coordinate system rotation S
Skip G31 S Programmable mirror image O
NURBS interpolation O Tape format for Fanuc series 15 O
 NC Specification 【Fanuc 31i-A5】 HS-M272-R5.7-20120925

※ ㅡ : Not available S: Standard O: Option

Item Specification Item Specification
 Spindle Speed Function  Data input/output
Spindle serial output S Reader/Puncher interface CH1 RS232C S
Spindle override 50-120% S Reader/Puncher interface CH2 RS232C S
Spindle orientation S
Data server 256MB S
Rigid tapping S
Data server 1,024MB O
 Tool function / Compensation
Ethernet interface Embedded Ethernet S
Tool function T4-digits S
Tool offset pairs ±6 digits, 200ea S Memory card interface S

Tool offset pairs ±6 digits, 400ea, 999ea O Auto data backup SRAM + Part program S
Tool offset memory C S  Others
Tool length compensation S Display unit 8.4" color LCD S
Cutter compensation C S
Tool life management O  HWACHEON Machining Software
Tool length measurement S High-speed HRV3 function S
 Editing Operation Hwacheon AI Nano Contour Control System (HAI): 600 Block
S
Part program storage length/ (AI contour control Ⅱ+ High speed processing)
128kb/250ea S
Number of register able programs
Hwacheon AI Nano Contour Control System (HAI): 1000 Block
Part program storage length 256kb/500ea, 512kb/1000ea, (AI contour control Ⅱ + High speed processing O
Number of register able programs 1MB/1000ea, 2MB/1000ea O
+Lock-ahead blocks are up to 1000 blocks)
Background editing S
HECC (Hwacheon Efficient Contour Control System) S
Extended part program editing S
HTLD (Hwacheon Tool Load Detect) S
Play back O
OPTIMA (Cutting Feed Optimization System) S
 Setting and Display
Clock function S HTDC (Hwacheon Thermal Displacement System)
- HSDC (Hwacheon Spindle Displacement Control System) + S
Self-diagnosis function S - HFDC (Hwacheon Frame Displacement Control System)
Alarm history display S
Help function S  5Axis Intelligence
Run hour and parts count display S Smooth Tool Center point control S
Graphic function S Tilted working plane command with guidance for 5 axis S
Multi-language display Work piece setting error compensation for 5 axis S
(English, German, French, Italian, Chinese, Spanish, S
Korean, Portuguese, Polish, Hungarian, Swedish) Tool radius compensation for 5 axis O
 NC Instruction 【Fanuc 31i-A5】
Item Explanation
Control axes 3 Axes (X,Y,Z), 4axis/5axis(M2-5AX)
Least input increment X, Y, Z-Axes : 0.0001 mm
Increment system
Least command increment X, Y, Z-Axes : 0.0001 mm
Maximum command value ± 9999.9999 mm
128kB(250ea), Opt.(256kB/500ea, 512kB/1,000ea,
Program memory capacity
1MB/1,000ea, 2MB/1,000ea)
Part program edit Part program editing as follows is possible by MDI
operation.
1) Insert, Alter, Delete of word.
2) Delete of block or until the block designated.
3) Register, delete of program.
Block, word, address, format, can be altered (inch
Input format format)
N4 G90 G2 X4.3 R4.3
The following addresses can be used with a decimal
Decimal point edit
point: X,Y,Z,R,C,I,J,K,A,B
Cutting federate Feed per minute and feed per spindle revolution is
possible.
G94 : Feed per minute. (mm/min)
G95 : Feed per revolution. (mm/rev)
Feed rate range (Feed override 0 - 150% every 10%)
Feed per minute 0 - 1,260 (mm/min)
Auto acceleration Rapid Feed : Linear type acceleration/deceleration
/deceleration Cutting Feed : Exponential acceleration/deceleration
Coordinate system setting By means of this command, a certain position of the
tool for example, a coordinate system whereby the tip
of the cutting edge becomes (X,Y,Z) of the coordinate
system. This coordinate is called as work coordinates.
G90: Absolute command
Command method
G91: Incremental command
Work coordinate system shiftWhen the coordinate system actually set by the G92
command or the automatic coordinate system setting
deviate from the programmed work coordinate system,
the set coordinate system can be shifted
Item
Reference point return
Positioning
Interpolation function
Dwell
Back lash compensation
MDI & LCD
Program No. search
Miscellaneous function
(M function)
Spindle function (S function)
Tool function (T function)
HS-M272-R3.3-20120925
Explanation
1) Manual reference point return.
2) Automatic reference point return (G27, G28).
Each axis can independently feed rapidly and
position by G00 command
Linear interpolation : Done by G01 command at
feed rate code designated.
Circular interpolation : Any circular arc is
interpolated by G02 or G03, at feed rate F code
designated. G02 : ClockWise.
G03 : Counter ClockWise.
When circular radius is command as R, any circular
arc of 0°- 180°is interpolated, and when circular
radius is command as address I, K., any circular
interpolation of 0°- 360°can be command
Dwell is executed by the P, X commands. Setting
Range 0 - 999.999 sec. Decimal point be used with
P address
This function compensations for lost motion of the
machine.
Compensation value (0-2,550 mm) is set by
parameter, for each axis (by least command
increment).
All kinds of data information is input and displayed
such as LCD character display, program alarm,
diagnosis program, etc.,
Program number of 4 digit continuous to 0 is
searched by MDI & LCD Panel
By the command of 3 digit figure after the address
M, ON/OFF control from the machine is possible.
Only one M code can be command per block
Spindle speed is commanded by the 4-digit figure to
address S.
Tool position can be selected by the command of 4
digits after the address T
 NC Instruction 【Fanuc 31i-A5】 HS-M272-R3.3-20120925

Item Explanation Item Explanation

Tool offset The Tool length & diameter compensation offset are Run hour display 2 items, moving time and the number of parts are
operated by G code. Each function has 200 pairs. displays on the position screen.
G40: Cutter compensation cancel Part counter : The total number of parts are
G41: Cutter compensation Left displayed . . . counted by either M02, M30.
G41: Cutter compensation Right Run hour : Accumulated running to hour display . . .
accumulated running to hour of automatic
G49: Tool length compensation cancel operation.
G43: Tool length compensation “+” direction Cycle time : Cycle time display . . . Running hour
G44: Tool length compensation “-” direction display of one automatic cycle.
Dry run Feed rate becomes jog speed (for both cutting feed Plane Selection G17 : XY Plane
and for rapid moves). G18 : XZ Plane
G19 : YZ Plane
Single block Program can be executed one step at a time Portable tape reader Program, Parameter and etc., are used for reading
out of NC
Optional block skip Turning on the optional block skip switch ignores
the block including "/" code at the beginning. Diagnostic function Input/Output of alarm display can be signaled by
Machine lock pressing alarm, DGNOS key of MDI panel
When the switch is set to the Machine Lock position,
move command pulses are suppressed. Stored stroke limit 1 An area inside the area set by parameter is deemed
Consequently the display is updated as specified by as prohibited area, when stroke is commanded into
the program, but the tool does not move. The M, S, this area, this function makes the axis decelerate
T and 2nd auxiliary function are executed. This and stop than OT alarm displayed
function is used to check a program inch / Metric conversion inch system and Metric system are selected to input
by G code cutting
Feed hold Temporally, machine can stop during the operation G20 : inch input. G21 : Metric input
by Feed hold S/W. Changing of tool offset
Offset value can be set program command (G10).
Canned Cycle G73: Pack Drilling Cycle amount
G74: Counter Tapping Cycle Custom macro Having registered macro commands as sub
G76: Fine Boring program, in memory.
G80: Canned cycle cancel This function is able to recall at anytime the NC
G81: Drill cycle
command program by this simple procedure
G82: Counter Boring cycle
External tool compensation This is the function to offset the tool offset value
G83: Pack Drilling cycle
G84: Tapping cycle from out side the CNC. Offset value is automatically
G85,G86: Boring cycle added to the input data of NC
G87: Pack Boring cycle Additional tool offset This number of tool offsets compensation is
G88,G89: Boring cycle 400/900 pairs available.
 Accessories 【M2-5AX】 HS-M272-R5.7-20120925

Standard Accessories Optional Accessories

1) Adjust Bolt, Block & Plate 1) Addition of Jig and Fixture Hydraulic Grooving for Rotary Table (4 / 6part)
2) Air Dryer 2) Air Gun
3) Air Blower 3) Auto Door
4) Coolant System 4) CNC-Integrated 3-Dimensional Interference Check System
5) Cutting Diameter Correction for 5-axis Tools 5) Coolant Gun
6) Door Interlock 6) Data Server (1,024MB)
7) Data Server (256MB) 7) Data Server Interface
8) Hydraulic System 8) Lift up Chip Conveyor (Hinge type, Scraper type)
9) Lubrication System 9) Mist Collector
10) MPG Handle (1ea) 10) NC Cooler
11) Operation Manual & Parts List 11) NURBS Interpolation
12) Pneumatics System 12) Nano Smoothing Interpolation
13) Rigid Tapping 13) Oil Mist(Semi Dry Cutting System, Eco booster)
14) Scale (X / Y / Z / B / C) 14) Oil Skimmer
15) Signal Lamp (R/G, 2Colors) 15) Signal Lamp (R/G/Y, 3Colors)
16) Slant Control for 5-axis Guidance Installation 16) Spindle Through Coolant (30 bar, 70 bar)
17) Spindle Cooler 17) Tool Life Management
18) Tool Kit & Box 18) Tool Measuring System – Renishaw / Blum (Touch type, Laser type)
19) Work Light 19) Tool Radius Compensation for 5 axis
20) Workpiece Coordinate System 48 Pairs 20) Workpiece measuring system-Renishaw / Blum (Touch type)
21) Workpiece Setting Error Compensation for 5 axis 21) Transformer
22) 5-axis Tool Cutting Point Control 22) Hwacheon AI Nano Contour Control System (HAI): 1000 Block
23) 8.4” LCD Color Screen 23) Hwacheon Rotation Center Calibration System (HRCC)
24) Cutting Feed Optimization System (OPTIMA) - Include work measuring system-Renishaw (touch type)
25) Hwacheon AI Nano Contour Control System (HAI): 600 Block
26) Hwacheon Efficient Contour Control system (HECC)
27) Hwacheon Tool Load Detect system (HTLD)
28) Hwacheon Thermal Displacement Control system (HTDC)
- Hwacheon Spindle Displacement Control system (HSDC)+
- Hwacheon Frame Displacement Control system (HFDC)
 Machine Size 【M2-5AX】 HS-M272-R3.3-20120925

【Top View】

Width: 3,695 (145.47”)

※ Unit: mm(inch)

1,300 (51.18”) 2,580 (101.58”)

Incase of motor removal of Z axis

Height: 3,090 (121.65”)

445 (17.52”)

2,590 (101.97”)
2,355 (92.72”)
1,670 (65.75”)
To screen center
820 (32.28”)

Door Open: 945 (37.21”)

Length: 3,025 (119.1”)

【Front View】 【Side View】

 Foundation【M2-5AX】 HS-M272-R3.3-20120925

630 (24.8”)
530 (20.87”)

360 (14.17”)
50 (2”) 1,950 (76.77”)

1,110 (43.7”)
Floor Space (LxW)
3,025 x 3,695 mm Table Center

1,560 (61.42”)
Height (H) Front
3,090 mm
Weight

1,200 (47.24”)
11,000 kg
Electric Power
65 kVA / 52 kW
Size of power cable

360 (14.17”)
38 SQ
270 (10.63”)

Requirement Air pressure 1,060 (41.73”)

0.5~0.7 MPa

※ Unit: mm(inch)
 Table Dimension【M2-5AX】 HS-M272-R2.2-20120925

※ Unit: mm(inch)
-Y
-X +Y

80 55
215 (8.47”)
+Z
+X
-Z

430 (16.93”)
±C

80
±A

80
215 (8.47”)
80
Ø 430 (16.93”)

55
+0.018
14 0

Ø 400 (15.75”)

23
+1
0
9
Max. Loading capacity +1
300 kg (661lb) 30 0
18 (0.71”)
48 (1.89”)
Moving Range【ATC Interference】 HS-M272-R2.2-20120925

※ Unit: mm(inch)

ATC Door ATC Door

【Top View】
 Moving Range【ATC Interference】 HS-M272-R2.2-20120925

※ Unit: mm

Long Nose Type (Std.) Flat Nose Type (Opt.)

Front Front
Door Door

(Swing Moving Range)

(Swing Moving Range)

※ 별도 요청이 없을시 Long nose 주축(표준)으로 출하
【Side View】
Moving Range【Moving Direction & Stroke 】 HS-M272-R2.2-20120925

※ Unit: mm(inch)

Z X

(19.7")
500
(360˚)

C (-120˚)
A

(+30˚)
 Moving Range【Internal Interference】 HS-M272-R2.2-20120925

※ Unit: mm

 Long nose Type (Std.)

Long
nose Front
+30˚
Door

ATC
Door

-120˚

【Front View】 【Side View】

 Moving Range【Internal Interference】 HS-M272-R2.2-20120925

※ Unit: mm

 Flat nose type (Opt.)

Flat
nose Front
+30˚
Door

ATC
Door

-120˚

【Front View】 【Side View】

 Tooling【M2-5AX】 HS-M272-R4.4-20120925

BT-40【Std.】 BBT-40【Opt.】 CAT-40【Opt.】

└ Dual contact tool └ USA specification

“X” “Y”
BT-40 25 2
BBT-40 26 1
※ BBT-40: Based on the BIG PLUS of BIG DAISHOWA SEIK company.
 Tooling【M2-5AX】 HS-M272-R4.4-20120925

HSK-E40【Opt.】
└ Dual contact tool

※ HSK-E40 applied to 32,000 rpm

 Torque Diagram 【Standard】 HS-M272-R4.4-20120925

 Power : 22/18.5kW (30/25HP)

 Max. Spindle speed : 20,000 rpm
 Motor : αB112L/20000i
(Electric conversion)
 Type of spindle : Built-in
 Type of tool shank : BT-40(Std.)
BBT-40, CAT-40(Opt.)

 Advantage of Built in motor spindle

 The integral spindle demonstrates outstanding performance in high precision and machining with the
reduction of noise, vibration, heat
 Acceleration/Deceleration time is reduced as a result of compact integral spindle.
 Torque Diagram 【Option】 HS-M272-R4.4-20120925

 Power : 18.5/13kW (25/17.5HP)

 Max. Spindle speed : 32,000 rpm
 Motor : αB80S/40000i
 Type of Spindle : Built-in
 Type of tool shank : HSK-E40

 Advantage of Built in motor spindle

 The integral spindle demonstrates outstanding performance in high precision and machining with the
reduction of noise, vibration, heat
 Acceleration/Deceleration time is reduced as a result of compact integral spindle.
 Machine Structure HS-M272-R6.8-20120925

"High-Rigidity & High-Precision"

 Z-axis
Saddle (2ea LM guide, 6ea LM block)

 X axis
• Stable slant angle structure

 High-Torque worm shifting for tilting

rotary table with OTT style
 Produced together with MMK in Japan  Y-axis
• 4ea LM guide, 6LM block
 High-Performance Spindle HS-M272-R6.8-20120925

Original Technology

 Built-in Motor : High power motor is assembled on the spindle

shaft directly without any parts for transmission
• Minimizing Vibration and Noise in High speed rotation
• Minimizing power loss
• Maximizing cutting efficiency

 Bearing Cooling & Lubrication: Oil-Jet system

Stabilize within short time
• Direct oil-jet system to the bearing

 Cooling Method : Bearing by Oil-Jet

Motor & Frame by Jacket circuit “Made by HWACHEON”
 Frame temperature synchronizing control:
• Excellent surface finish
• Minimizing effect of outer temperature

 Max spindle speed 20,000rpm 32,000rpm

BT-40
 Tool Shank(Opt.) HSK-E40
(CAT-40, BBT-40)

22/18.5 kW 18.5/13 kW
 Spindle Power (HP) (30/25 HP) (25/17.5 HP)

 Bearing Inner Dia.(DmN) Ø 70 (1,800,000) Ø 45 (2,400,000)

Unique manufacturing technology and original lubrication system

 Spindle Cooling system【Oil-Jet】 HS-M272-R6.8-20120925

Flow V/V Flow S/W Filter

Suction
Pump
Rear Bearing
High-Sensitive
Temperature Sensor

Oil Cooler
Built-in
Motor

Oil-Jet Cooling & Suction

※ On the Machine
Jacket Cooling & Suction Body

Front Bearing Oil Tank

 Hwacheon’s spindle shows outstanding performance for high accuracy and high machining by minimizing
displacement with unique manufacturing technology and original lubrication system (Oil-Jet)
 Real-time temperature control: Providing for optimal machining condition by maintaining spindle temperature of
±0.1℃ in interior machine temperature of through thermal sensor installed at each element, not based on
the room temperature.
 Spindle Cooling system【Oil-Jet】 HS-M272-R6.8-20120925

Oil-Jet
Jacket cooling
(Into the motor frame)

Return Jacket cooling

(Into the housing of bearing)

Housing Jacket
cooling
Oil-Jet cooling
(Into the front bearing)

Oil-Jet cooling
(Into the rear bearing)

Built-in Motor Spindle

 Spindle thermal distortion is significantly reduced and lubrication is increased by injecting cooled oil directly to the spindle bearing. (Oil-Jet Cooling)
 This is cooling system to circulate oil to the circumference of the frame supporting motor and housing supporting each bearing. (Jacket Cooling)
 Preventing heating element slight heat of bearing after Oil-Jet Cooling, and exterior thermal element such as heated chip. (Jacket Cooling)
 Automatic Tool Changer HS-M272-R6.8-20120925

 Type of tool: MAS-403 BT-40 (Std.)

• 20,000rpm Opt.: BBT-40,CAT-40
• 32,000rpm Opt.: HSK-E40
 Tool storage capacity: 30 ea
 Max. tool diameter : Ø 80 (with adjacent tools)
Ø 170 (without adjacent tools)
 Max. tool length : 300 mm
 Max. tool weight : 8 kg
 Tool changing time : 1.5 sec (Tool to Tool)
4.0 sec (Chip to Chip)
 Tool Change Type : Swing Arm
 Method of tool selection: Technical memory random
 Drive Type : Servo Motor
300

(without adjacent tools) Ø 170 Ø 80 (with adjacent tools)

 Compact & protected ATC well placed built-in

machine main body.
 ATC is separated from working area, providing
clean tools & manual operation easily.
 High Precision Axes 【X/Y/Z】 HS-M272-R6.8-20120925

 Driven type  Specification

• Directly Connected to drive
• Servo motor Power (X/Y/Z): 4 / 7 / 4 kW
Servo motor is connected to ballscrew directly by coupling
without any transmission parts. • Rapid Speed (X/Y/Z) : 50 / 50 / 50 m/min
Maximize efficiency & minimize backlash in moving.

• Ball screw Pretension

Ball screw is assembled with pretension by double ball bearing,
then the ball screw can minimize thermal deformation for long
time moving.

• High-Accuracy axes
The Glass Linear scale applied for whole axes by standard

 Guide way
• Low Friction Roller Linear guide
for fast & stable moving

• Automatic Oil Supply for Lubrication

Linear guide & Ballscrew
 High precision Axes 【A/C】 HS-M272-R6.8-20120925

 Driven type  Specification

• Worm Gear Transmission type • Servo motor Power (A/C): 4 / 4 kW
For high torque machining in rotating continuously, OTT worm • Rapid feedrate (A/C) : 8.3 / 33.3 rpm
gear is applied in rotary & tilting table. • Table size : Ø 500 mm
• Rotary Encoder (Scale) applied standard • Max. Loading weight : 300 kg
High precise machining is available in rotating continuously • Least input unit : 0.001˚
& in positioning.
• Advanced optional function
• High Power Brake system  Fluid line added for fixture: 4 / 6 port

For heavy cutting in fixed angle, high power hydraulic brake

system is operated. (A/C-axis)
Ø 600 (23.62”)

(16.93”)
Ø 430
Max. Loading capacity
300 kg (661lb)
※ Produced together with MMK in Japan
Merit of 5-Axis Machining HS-M272-R6.8-20120925

 Process Integration  Function for 5-Axis machining

• Reduction of process • Tool radius compensation

• Minimizing of jig & fixture • Tool center point control

• Reduction of setting time • Tilted working plane command

 Minimizing of EDM process  Efficient multiple machining

• Under-cut machining
 Extension of tool life
• Minimizing special tool
• Limiting zero cutting speed
• Reduction of quantity of cutting tool
• Minimizing of tool length
 Lubrication system HS-M272-R6.8-20120925

 Lubrication method
• Lubrication Oil
3-axes guide way & ball screws are lubricated by oil.

• Automatic Oil Supply system

Oil pump supplies lubrication oil to each parts automatically.
 Stable accuracy for 3-axes
 Life of parts is increase

• Alert for refill

Display message when oil is empty

 Specification
• Type of Oil : ISO VG 68

• Tank capacity : 12 ℓ

• Discharge rate : 150 cc/min

• Pressure : 17 bar

• Power : 57 W
 Coolant Equipment HS-M272-R6.8-20120925

 Coolant supplier Cool-Jet

• External Tank
External coolant tank is installed in the front of machine
Easy to exchange coolant, clean tank and maintain pump

• Separate Chip Bucket

Movable Chip bucket is adapted on the tank
User can remove the chips conveniently

• Variable Options on the tank

Lift-up chip conveyor : Hinge, Scraper type
Through coolant
High pressure coolant (Opt.): 30 bar, 70 bar
(Option)
Oil skimmer

 Specification
• Type of Oil : ISO VG 32

• Tank capacity : 400 ℓ (105.67gal)

• Pump power : 0.4 kW (Spindle)

0.9 kW (Chip flushing)
 Pneumatic System HS-M272-R6.8-20120925

 Compressed air supplier

• Air Requirement
- Protect spindle bearing against dust
- Blow off dirt & chip in spindle taper while tool is
changed automatically
- Air blower
- Open/Close ATC door

• Using Option Parts

- Air gun
- Oil Mist (Semi dry cutting system)
- Tool measuring system

 Specification
• Required pressure : 0.5~0.7MPa

• Inlet hose : Ø 12

• Max. consumption rate : 690 Nℓ/min

Convenient OP panel HS-M272-R6.8-20120925

“Customization Design ”

 The operator panel is mounted on the right

hand side and it rotates to 90˚ for easy viewing
and accessibility during set-up and operation.

 The layout and location of the panel is

ergonomically designed to be efficient and
convenient for the operator.
 Tool Measuring & Compensation 【Option】 HS-M272-R6.8-20120925

 Model : TS27R  Model : Z-3D

 Type : Touch Probe  Type : Touch Probe

 Repeatability : ± 1 ㎛  Repeatability : ± 1 ㎛

 Model : NC4 F145  Model : LASER NT

 Type : Laser  Type : Laser

 Repeatability :±1㎛  Repeatability : ± 0.2 ㎛

 Min. Tool Diameter for Measure : 0.08 mm  Min. Tool Diameter for Measure : 0.03 mm
 Workpiece Measuring System【Option】 HS-M272-R6.8-20120925

 Model : OMP60  Model : TC50

 Type : Touch Probe  Type : Touch Probe
 Repeatability : ±1㎛  Repeatability : ±1㎛
 Operation : 360˚, 6 m  Operation : 360˚, 6 m
 Transmission Type : Optical Type (Infra red)  Transmission Type : Optical Type (Infra red)
 Easy Programming 【Option】 HS-M272-R6.8-20120925

(Communication Programming ☞ Manual Guide i)

All-in-one Screen
Only one screen concentrated
all operations

Machine Status Window

Machine status such as actual
position, feed rate and load meter Easy Programming
are displayed always Based on ISO-code program
format, complex machining
motions can be created
easily by menu form

Realistic Machining Simulation

3-D solid model machining
simulation is available

CAD/CAM

Intuitive Menu Selecting Good Affinity with CAD/CAM

Menu can be selected easily and Most popular ISO-code program format
intuitively by soft-key with icon on CAD/CAM can be dealt as it is
 Machining Software 【Standard】 HS-M272-R6.8-20120925

What is HTLD?  Protection of machine trouble

according to tool damage
 Measurement of tool load in real time for safe machining
 Prevention against any accident by breakage of tool  Protection of deterioration
according to abrasion of tool

공구 마모에
About 대한 부하
tool attrition 변화
load change

Cutting Length (Ad=0.3 Rd=20.0 1times=800mm)

6mm(20 times) 9mm(30 times) 12mm(40 times) 15mm(50 times) 18mm(60 times)

Tool attrition

▶ When tool attrition growth up, the cutting load increase in a crack.
 Machining Software 【Standard】 HS-M272-R6.8-20120925

By choosing a process mode fit to

the purpose sharply,
“shorten the time for rough, medium,
or precision cutting”

What is the HECC?

With smoothing interpolation, “the elapsed time for CAM-Data creation and mapping reduced”
With the function of overload automatic detection, “safe unattended process achieved and machine operation ratio improved ”
Choice Cycle time or Accuracy as each purpose Maximization of machining efficiency
Programmable by NC program easily (G-code)

Control of cutting speed & accuracy Control of smoothing interpolation

Level selection for Hwacheon M/C characteristic Level selection according to production purpose
R1.0 ~ R9.0 Automatic calculation with 90 level parameters R*.*1 ~ R*.*9 Automatic calculation with 9 level parameters
What is the HECC?

Level (R) 1.0 1.1 1.2 ~ 8.8 8.9 9.0 Level (R) *.*1 *.*2 ~ *.*8 *.*9

Cutting time Fast (1.5~3 times) Slow Precise contour control Soft contour control
Surface No Good Good
Process Rough Finish
Tool Life Good No Good
 Machining Software 【Standard】 HS-M272-R6.8-20120925

 Advantage of tool break detect

 High-Productivity
What is the OPTIMA? Reduction of cycle time because of a change
the machining environment inclusive of tool
With one method of adaptive control, the HTLD OPTIMA state reacts immediately
control the feed velocity to keep the cutting load regularity.
The method of existing, the NC-DATA optimized the NC-
DATA From the PC was the method which it change to the Removal Amount Tool Path
feed command (F) in NC-Code.

Work Piece
Providing function with OPTIMA
OPTIMA OFF Feed : Constant
Load : Variation
 Graphic display with Load and Feedrate
 Convenient operation with simple G code
 Various data control according to Tool & Process OPTIMA ON

 Combined with HTLD function

Reduce the cycle time
 Machining Software 【Standard】 HS-M272-R6.8-20120925

Compensation of Dynamic deformation Compensation of Thermal Deformation

Compensation of deformation according to Compensation of spindle displacement in real time
the centrifugal force for high precision machining
Tool Clamp

Compensation

Rotation with high speed

Measurement

Expended spindle taper

by centrifugal force
HSDC Board Temperature
(Real time compensation) Sensor

Indraft of tool Holder into

Spindle Taper

Not Compensation Compensation

Displacement(μm)

40
30
Z Axis

20 Before compensation After compensation

10
0
-10 0 5 10 15 20 25 30 35 40
Time(sec.)
 Machining Software 【Standard】 HS-M272-R6.8-20120925

What is the HFDC?

According to the movement of axes continuously, the heat occurs on the frame from the each integral part of the machine and
gets up the expansion or a bending of the frame as below picture.
Therefore, this displacement makes trouble which is accuracy and surface problem while processing.
The Hwacheon Frame Displacement Control system (HFDC) compensate the error according to the temperature automatically.
The high sensitivity temperature sensors are installed at integral elements and real-time perceives while processing. It is an
artificial intelligence system of next generation.

Error of X/Z axis After compensation

X
axis
Before compensation

T1
Before compensation
T2 Z
axis
dZ After compensation
dX

※ The above picture shows the displacement value excessively ※The thermal deformation value of Y axis is almost 0 because symmetrical structure. So
for easy understanding. machine hasn’t the function for Y-axis.
Machining Software 【Standard】 HS-M272-R6.8-20120925

20

X-axis thermal drift (m)

10

X 0

axis
-10

sim
-20
exp
err
-30
0 100 200 300 400 500 600 700

Before compensation After compensation

time (min)

Z-axis thermal drift (m)

Z -5

B
-10

axis -15 sim

exp

est -20

-25
0 100 200 300 400 500 600
err

700
After compensation
time (min)

Before compensation
S olution

Compensation

Error of X&Z axis

Measurement

Temperature T1
Temperature Sensor
Sensor T2

dZ dX

[Spindle Displacement Control] [Frame Displacement Control]

 Machining Software 【Option】 HS-M265X-R1.1-20100520

HS-M272-R6.8-20120925

What is the HRCC?

The HRCC (Hwacheon Rotation Center Calibration system) is used to calibrate and optimize the rotation center of 5-axis
machining equipment. By optimizing the rotation center, then managing and loading the relevant data, you can minimize the
possibility of errors during 5-axis machining.
These errors can occur most commonly from thermal effects – as a result of machining or temperature change – or movement
of the object being machined.

Process Method

P2
Probing P3 P1

P4
Optimization
R

Rotation Center
P5

Apply

※ Recommand Workpiece measuring system: Renishaw(OMP-60)

 Cutting Ability 【Heavy Cutting 1】 HS-M272-R2.2-20120925

 Tool : Face mill (Ø 100 x 5 teeth)

 Material : SM45C
 Cutting Speed : 200m/min
 Spindle Speed : 640 rpm
 Cutting Width(Rd): 100 mm
 Spindle Load : 100%

4
Axial depth (mm). . .

0
0 500 1000 1500 2000
Feed (mm/min)
 Cutting Ability 【Heavy Cutting 2】 HS-M272-R2.2-20120925

 Tool : Face mill (Ø 60 x 5 teeth)

 Material : SM45C
 Cutting Speed : 300m/min
 Spindle Speed : 1,600 rpm
 Cutting Width(Rd): 40 mm
 Spindle Load : 45%

4
Axial depth (mm). . .

0
0 500 1000 1500 2000 2500 3000
Feed (mm/min)
 Cutting Ability 【Micro Drilling】 HS-M272-R2.2-20120925

 Tool : Ø 0.2 Drill

 Material : A6065 (Aluminum) “ Machining to 9,216 holes by a Ø 0.2 Tool ”
 Work Size : 130 x 130 x 60(mm)
 Spindle Speed : 18,000 rpm
 Cutting Depth : 2.2 mm
 Cutting Fluid : Water Flushing

• Machining completely without breakage of micro tool because machine has stable high speed and
HSDC (Hwacheon Spindle Displacement Control) function

Cutting Process Tool (Maker: Union) N (rpm) Ad (mm) F (mm/min) Time

Center R0.1 Ball 18000 0.05 F100 2H 24min
Drill Φ0.2 x 2.5 18000 2.2 F30 124H
TOTAL TIME (Number of Hole: 9216 EA) 126H 24min
 Cutting Ability 【Micro Drilling】 HS-M272-R2.2-20120925

 Tool : Ø 0.3 Drill

“ Machining to 9,216 holes by a Ø 0.3 Tool ”
 Material : A6065 (Aluminum)
 Work Size : 130 x 130 x 60(mm)
 Spindle Speed : 18,000 rpm
 Cutting Depth : 4.7 mm
 Cutting Fluid : Water Flushing

• Machining completely without breakage of micro tool because machine has stable high speed and
HSDC (Hwacheon Spindle Displacement Control) function

Cutting Process Tool (Maker: Union) N (rpm) Ad (mm) F (mm/min) Time

Center R0.1 Ball 18000 0.05 F100 2H 24min
Drill Φ0.3 x 5 18000 4.7 F100 110H
TOTAL TIME (Number of Hole: 9216 EA) 112H 24min
 Application HS-M272-R2.3-20120925

 Machine : M2-5AX
 Material : SCM440
 Workpiece size : Ø 387x50 (mm)
 Cutting Fluid : Oil Mist

Conner
R5.0

Process Tool N (rpm) F (mm/min) Time

Rough R6.0 Ball 4,000 3,600 12H

Semi Finish R5.0 Ball 2,500 1,600 2H 5min

Finish R5.0 Ball 4,500 2,400 8H 10min

Total 22H15min
 Application HS-M272-R2.3-20120925

 Machine : M2-5AX
 Material : NAK80 (HRC 42)
 Work piece size : 420 x 358 x 70 (mm)
 Cutting Fluid : Oil Mist

Process Tool N (rpm) F (mm/min) Time

D50,R8 E/M 12,000 1,600 2H 5min
Rough R5.0 Ball 6,000 3,600 45min
R5.0 Ball 6,000 3,600 50min
R3.0 Ball 12,000 3,600 40min
Semi Finish R1.5 Ball 15,500 2,400 1H 11min
R2.0 Ball 16,000 2,400 30min
R1.0 Ball 16,000 1,200 1H 52min
R5.0 Ball 17,000 2,400 6H 50min
R3.0 Ball 17,000 2,400 4H 20min
Finish R1.5 Ball 16,000 2,400 5H 50min
R1.0 Ball 17,000 2,400 1H 30min
R0.5 Ball 17,000 1,200 1H 28min
Total 27H 59min
 Application HS-M272-R2.3-20120925

 Machine : M2-5AX
 Material : NAK80 (HRC 42)
 Workpiece size : 205 x 225 x 75 (mm)
 Cutting Fluid : Oil Mist

Process Tool N (rpm) F (mm/min) Time

D50,R8 E/M 12,000 1,600 50 min
Rough R3.0 Ball 10,000 3,600 1H 30min
Semi Finish R2.0 Ball 15,000 3,600 56min
R1.5 Ball 15,000 2,400 7H 20min
R0.75 Ball 15,000 1,200 45min
D2,R0.2 E/M 15,000 800 16min
Finish R0.5 Ball 17,000 800 30min
D50,R8 E/M 1,500 300 5min
D16 E/M 3,000 600 5min
Total 12H 17min
 Application HS-M272-R2.3-20120925

 Machine : M2-5AX
 Material : KP4M (HRC 32)
 Work piece size : 109x101x182 (mm)
 Cutting Fluid : Oil Mist

• Stable high speed with compensation system of

thermal deformation
• High precision machining with Hwacheon
Efficiency Contour Control System

N F V fZ Ad Rd Time
Process Tool (rpm) (mm/min) (m/min) (mm/tooth) (mm) (mm) HECC (min)
Rough R5.0 9000 4300 282.7 0.24 0.5 5.0 R3.0 231 min
Finish R5.0 12000 3000 377.0 0.13 0.2 0.2 R7.0 100 min
Finish (Side) D6R0.5 8000 1500 150.8 0.09 0.08 6.0 R9.0 50 min
Finish R1.0 18000 1000 113.1 0.03 0.05 0.05 R8.0 80 min
Finish R0.5 18000 800 56.5 0.02 0.05 0.05 R8.0 53 min
Total 514 min
 Application HS-M272-R2.3-20120925

 Machine : M2-5AX
 Material : STAVAX(HRC 52)
 Work piece size : 35X50X45 (mm)
 Cutting Fluid : Oil Mist

• The merit of short tools are Reduced the

cycle time, Extension of tool life, Improved
the surface, Etc.

Process Tool N (rpm) F (mm/min) Time

Rough R1.0 Ball 18,000 2000 5min10s

Semi-Finish R0.6 Ball 18,000 1600 7min

R0.6 Ball 18,000 1200 22min

Finish R0.3 Ball 18,000 800 6min

R1.0 Ball 18,000 2000 4min

Total 44min10s
 Application HS-M272-R2.3-20120925

 Machine : M2-5AX
 Material : NAK80 (HRC 42)
 Work piece size : 68 x 33 x 40 (mm)
 Cutting Fluid : Oil Mist

• Stable high speed with compensation system of

thermal deformation
• High precision machining with Hwacheon
Efficiency Contour Control System

Process Tool N (rpm) F (mm/min) Time

Rough & Finish R2.0 Ball 16,000 1,200 27H30min

Total 27H30min
(*) G105 R5.0 사용
핀 상면 직경  0.12mm
높이  25mm
 Application HS-M272-R2.3-20120925

 Machine : M2-5AX
 Material : KP4M (HRC 32)
 Work piece size : 250x218x220 (mm)
 Cutting Fluid : Oil Mist

N F V fZ Ad Rd Time
Process Tool (rpm) (mm/min) (m/min) (mm/tooth) (mm) (mm) (min)
D32R2 1800 2400 181.0 0.67 0.7 25.000 352 min
Rough
R5.0 8000 3600 251.3 0.23 0.3 3.000 130 min
R5.0 10000 3600 314.2 0.18 0.35 0.350 300 min
D12R2 2400 1000 90.5 0.21 0.2 6.000 120 min
Finish R1.5 18000 2000 169.6 0.06 0.06 0.060 104 min
R2.0 18000 1800 226.2 0.05 0.1 0.100 120 min
R3.0 16000 2400 301.6 0.15 0.150 59 min
Total 19H 45 min
 Application HS-M272-R2.3-20120925

 Machine : M2-5AX
 Material : KP4M (HRC 32)
 Work piece size : 150x58x62 (mm)
 Cutting Fluid : Oil Mist

Process Tool N (rpm) F (mm/min) V (m/min) Time

D32,R2 2500 2400 251.3 26 min
Rough D32,R2 2000 2000 201.1 4 min
D12,R2 4000 1800 150.8 6 min
D12,R2 7200 2400 271.4 20 min
D32,R2 3000 2000 301.6 6 min
Finish
D4,R0.3 15000 2400 188.5 8 min
D4,R2 18000 3000 226.2 20 min

TOTAL 1H 30min
 Application HS-M272-R2.3-20120925

 Machine : M2-5AX
 Material : AL7075
 Work piece size : 110x110x300 mm
 Cutting Fluid : Oil Mist

N F V fZ Ad Rd Time
Process Tool (rpm) (mm/min) (m/min) (mm/tooth) (mm) (mm) (min)
Flat D12 8000 3600 301.6 0.23 2 6.000 35 min
Rough
Flat D12 8000 3600 301.6 0.23 2 6.000 28 min
R4.0 12000 4200 301.6 0.18 0.4 0.400 3 min
R4.0 12000 4200 301.6 0.18 0.4 0.400 3 min
Semi-Finish R4.0 12000 4200 301.6 0.18 0.4 0.400 4 min
R4.0 12000 4200 301.6 0.18 0.4 0.400 25 min
R4.0 12000 4200 301.6 0.18 0.4 0.400 2 min
Flat D12 10000 2400 377.0 0.12 0.2 0.200 2 min
Flat D12 10000 2400 377.0 0.12 0.2 8.000 2 min
Flat D12 10000 2400 377.0 0.12 0.2 8.000 2 min
Flat D12 10000 2400 377.0 0.12 0.2 8.000 2 min
Flat D12 10000 2400 377.0 0.12 0.2 8.000 2 min
Flat D12 10000 2400 377.0 0.12 0.2 8.000 2 min
Finish
Flat D12 10000 2400 377.0 0.12 0.2 8.000 2 min
R4.0 18000 4200 452.4 0.12 0.15 0.150 38 min
R4.0 15000 4200 377.0 0.14 0.15 0.150 5 min
R4.0 15000 4200 377.0 0.14 0.15 0.150 5 min
R4.0 15000 4200 377.0 0.14 0.15 0.150 2 min
R4.0 15000 4200 377.0 0.14 0.15 0.150 2 min
Total 2H 48 min
 Application HS-M272-R2.3-20120925

 Machine : M2-5AX
 Material : KP4M (HRC 32)
 Work piece size : 191x183x220 mm
 Cutting Fluid : Oil Mist

N F V fZ Ad Rd Time
Process Tool (rpm) (mm/min) (m/min) (mm/tooth) (mm) (mm) (min)
Rough D12R2 5200 3600 196.0 0.35 0.5 6.000 293 min
Semi-Finish R3.0 12000 4000 226.2 0.17 0.3 0.300 208 min
R3.0 15000 2400 282.7 0.08 0.1 0.100 700 min
Finish
R1.0 18000 1200 113.1 0.03 0.05 0.100 45 min
Total 20H 46 min
 Application HS-M272-R2.3-20120925

 Machine : M2-5AX
 Material : NAK80 (HRC 42)
 Work piece size : 130x130x60 mm
 Cutting Fluid : Oil Mist

N F fZ Ad Rd Time
Process Tool (rpm) (mm/min) (mm/tooth) (mm) (mm) (min)
Rough R5.0 4000 2400 0.67 0.5 5.0 50 min
R5.0 6000 3600 0.23 0.6 15 min
Semi-Finish R3.0 12000 4500 0.18 0.6 7.5 min
R2.0 15000 4500 0.21 0.6 7.5 min
R3.0 12000 4500 0.06 0.1 65 min
Finish
R1.5 18000 4500 0.05 0.2 65 min
Total 3H 30 min
 Application HS-M272-R2.3-20120925

 Machine : M2-5AX
 Material : NAK80 (HRC 42)
 Work piece size : 50x100x120 mm
 Cutting Fluid : Oil Mist

Process Tool N (rpm) F (mm/min) Ad Rd Time

Rough D32, R10 1500 2800 1.0 16 44 min
Semi-Finish R4.0 Ball 8000 3600 0.6 - 15 min
R3.0 Ball 12000 4500 0.15 - 90 min
R2.0 Ball 13000 4000 0.15 - 15 min
Finish
R1.0 Ball 15000 2000 0.1 - 15 min
R0.5 Ball 20000 1500 0.1 - 20 min

Total 3H 19min
Application HS-M272-R2.3-20120925

 Machine : M2-5AX
 Material : SM45C
 Work piece size : Ø 295.3 x 390 mm
 Cutting Fluid : Air & Coolant

Process Tool N (rpm) F (mm/min) Ad (mm) Rd (mm) Time (min)

3+2 Roughing D50R8 Cutter 1,600 1800 1.5 32.5 125Min
Rough Top Roughing D25R1 Cutter 3,600 3000 1 20 30Min
5X Swarf D50R8 Cutter 1,600 1800 2 - 23Min
3+2 Bottom D16R8 BEM 5,000 2400 4 2 15Min
Semi-Finish Side Face D12 FEM 4,000 1200 2 - 2Min
Side Face D25 FEM 2,000 400 40 - 23Min
Out Facing D50R8 Cutter 1,800 600 2 - 7Min
Out Facing D60 Cutter 800 400 3 - 6Min
Facing(Tip) D20 FEM 1,500 200 5 - 6Min
Facing(Tip) D25 FEM 2,000 400 20 - 4Min
Finish
Angled Face R5 BEM 12,000 3600 0.5 - 18Min
Bottom Face D10R2 Endmill 8,000 3000 2 - 12Min
Top Rest D12 FEM 4,000 1200 5 - 1Min
Side Face D25 FEM 1600 400 75 - 11Min
D8 DR D8 FEM 4,000 200 6 - 6Min
D12.1 DR D12 FEM 3,000 200 8 - 3Min
D13.8 DR D14 FEM 2,500 200 6.5 - 1Min
Hole
D19.3 DR TOP D20 FEM 1,500 100 14.1 - 2Min
cutting
D19.3 DR SIDE D20 U-DR 1,500 100 14.1 - 6Min
D30.3 DR D30 U-DR 1,200 80 40 - 3Min
D26 DR D26 U-DR 1,500 80 45 - 4Min
Total 5H 8 min
 Application HS-M272-R2.3-20120925

 Machine : M2-5AX
 Material : Titanium ELI64V
 Work piece size : Ø 39 x 30 mm
 Cutting Fluid : Oil Mist

Process Tool N (rpm) F (mm/min) Ad (mm) Time

R3.0 Ball 8000 2400 0.3 29 min
Rough
R2.0 Ball 12000 2400 0.1 6 min
R1.5 Ball 12000 2400 0.1 20.5 min
Finish
R1.5 Ball 8000 2400 0.1 0.5 min

Total 56 min