Before You Begin: Wellworth Vitreous China Reverse Trap Toilet

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WELLWORTH

 VITREOUS CHINA
REVERSE TRAP TOILET

BEFORE YOU BEGIN


HOW TO USE THESE INSTRUCTIONS
Please read these instructions carefully to familiarize All information in these instructions is based upon the lat-
yourself with the required tools, materials, and installation est product information available at the time of publica-
sequences. Follow the sections that pertain to your partic- tion. Kohler Co. reserves the right to make changes in
ular installation. This will help you avoid costly mistakes. product characteristics, packaging, or availability at any
In addition to proper installation, read all operating and time without notice.
safety instructions.
These instructions contain important care, cleaning, and
warranty information – please leave instructions for the
consumer.

ORDERING INFORMATION
Wellworth Toilet . . . . . . . . . . . . . . . . . . . . . K-3433/3438  Be very careful while working with vitreous china
products. Vitreous china can break or chip if the
Bowl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4277/4276
bolts and nuts are overtightened, or if carelessly
Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4621 handled.
When specified:  Carefully inspect the new fixture for any sign of
3/8” supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-7637 damage.

Floor bolts (pair) . . . . . . . . . . . . . . . . . . . . . . . . 21401  For new construction, refer to the dimensions in
Fig. #1 and Fig. #4 for locating the shut-off valve.
NOTES  Fixture dimensions are nominal and conform to
 Observe all local plumbing and building codes. tolerances established by ANSI Standards
(A112.19.2).
 Shut off the water supply.
WARNING: Risk of external leakage. The fill
 Seat post holes are on 5-1/2” centers. valve nut has been factory-tightened to design
 2” passageway. specifications. If re-tightening is required, wrench
tighten one turn past finger tight.
 Water depth from the rim is 6”.
 Ensure that the new toilet has the correct
roughing-in dimension. The K-3433 and K-3438
have a 14” roughing-in dimension. See Fig. #1.

TOOLS AND MATERIALS REQUIRED


 10” adjustable wrench  Putty knife
 12” pipe wrench  Screwdriver
 Metal file (file cut)  Toilet gasket (wax seal)
 Tape measure  Toilet T-bolts (2), 5/16” diameter
 Tubing cutter  Toilet supply shut-off valve, 3/8” recommended
 Level NOTICE: If the existing toilet does not have a supply
shut-off valve below the tank, install one before installing
 Hacksaw the new toilet.



114503-2-CA (-) Copyright 1996 Kohler Co.


ROUGHING-IN

A B C
K-3432 28-3/4” 14” 6-1/8”
K-3438 31” 16” 5-5/8”

1” A 19-5/8”
FRONT OF BOWL

B
28”

5-1/4” C
14-1/2”
8”
9-5/8”

14” 3/8” I.P.S. SUPPLY BASE


116 C 5-1/8”
L OF OUTLET
Fig. #1

INSTALLATION
TO REMOVE EXISTING TOILET
Turn off the water supply. Flush the toilet, and use a
sponge to remove the remaining water from the tank and
bowl. Disconnect the supply shut-off valve (if present),
and remove the old tank and bowl.

Remove the old gasket from the floor and closet flange
with a putty knife. Remove and discard the old T-bolts.
NOTICE: If the new toilet is not installed immediately,
temporarily stuff a rag into the closet flange.

Closet Flange
Fig. #2

114503-2-CA (-) 2 Kohler Co., Kohler, WI


Install two new 5/16” diameter T-bolts into the closet
flange. T-Bolts
Closet Flange

Fig. #3

TO INSTALL SUPPLY SHUT-OFF VALVE 5-1/4”


Supply Shut-Off
Install the supply shut-off valve so it is 8” above the Valve
finished floor line, and 5-1/8” to the left of the closet flange
centerline. 5-1/8”
8”
The centerline of the supply shut-off valve outlet should Closet Flange
extend 5-1/4” from the finished wall. Install the supply Centerline
shut-off valve with the outlet vertical.
14”
Fig. #4

TO INSTALL TOILET
Toilet Outlet
Set the toilet upside down on some padding. Firmly press
the toilet gasket onto the toilet outlet. Toilet Gasket

NOTE: If you are using a toilet gasket with an integral


plastic sleeve, make sure the gasket is positioned with the
sleeve facing away from the toilet.

If you temporarily plugged the the closet flange with a rag,


remove the rag at this time.

Carefully align and lower the toilet over the closet flange
and T-bolts. Apply full body weight to the toilet rim to set
the seal.
NOTE: To achieve optimum performance, be sure the T-Bolt
toilet is level.
Closet Flange
CAUTION: Risk of external leakage: Do not lift or
rock the toilet after placement – a new toilet gasket Fig. #5
must be installed if you break the watertight seal.

Assemble the bolt cap bases, washers, and nuts on the


exposed T-bolts. Handtighten the nuts, then tighten them
an additional 1/2-turn.
Bolt Cap
CAUTION: Risk of personal injury or product Nut
damage: Overtightening may cause breakage or
chipping of the vitreous china. Washer
If the T-bolts extend more than 1/4” over the top of the Bolt Cap Base
nuts, cut off the excess and file the end. Wipe away any
residue. Install the bolt caps. T-Bolt
Fig. #6

114503-2-CA (-) 3 Kohler Co., Kohler, WI


TO INSTALL TANK Tank Bolt
Make sure the three tank bolts extend completely through
the holes in the gasket. Set the tank onto the bowl, using
the tank bolts as a guide. Center the gasket on the inlet of
the bowl. Assemble the washers and nuts onto the bolts.
Gasket
Alternately tighten the three nuts so the top of the tank and
the top of the bowl are both level. Be sure the nuts are tight
enough to achieve a watertight seal.
CAUTION: Risk of product damage:
Overtightening may cause breakage or chipping of Washer
the vitreous china bowl or tank.

Nut

Fig. #7

TO CONNECT SUPPLY SHUT-OFF VALVE


NOTICE: Read this section carefully before performing
these steps. Supply Shank
Compression Washer
For installation of the supply shut-off valve, refer to the
installation instructions packed with the valve. Carefully Tubing
bend the tubing to fit.
Coupling Nut
Cut the end of the tubing 1/4” longer than the distance be- Seal Washer
tween the supply shut-off valve and the supply shank. Re- Compression Nut
move any burrs from the inside of the tubing. Tubing
Ferrule
Coupling Nut
Slip the coupling nut, compression nut, and ferrule onto
the tubing. Insert the tubing into the supply shut-off valve Compression Nut
and the supply shank, positioning the seal washer
(supplied) or the compression washer (not supplied), as Ferrule
shown. Handtighten the coupling nut, and then tighten the
compression nut. Supply Shut-Off Valve
WARNING: Risk of external leakage. The fill
valve nut has been factory-tightened to design
specifications. If re-tightening is required, wrench
tighten one turn past finger tight.
Fig. #8

114503-2-CA (-) 4 Kohler Co., Kohler, WI


Open the supply shut-off valve and check all connections
for leakage. If the connections have been properly
assembled, a slight retightening of the nuts should stop
any leakage.

If the toilet is leaking between the tank and the bowl,


carefully retighten the three brass nuts evenly.
Periodically check all the bowl and tank connections for
leakage for several days following installation.

Install the toilet seat according to the seat manufacturer’s


installation instructions.

Fig. #9

FILL FLOAT WITH BALLAST Float Valve Cap


Hold the float under water for a few seconds to fill it with
water ballast. Adjust the float by sliding it up or down on
the float rod until the water level is at the marked water
line.

Test flush the toilet.

Periodically check all connections for leaks for several Float


days following installation.

Set the tank cover in place on the tank.

Fig. #10

114503-2-CA (-) 5 Kohler Co., Kohler, WI


TROUBLESHOOTING CHART
SYMPTOMS PROBABLE CAUSES CORRECTIVE ACTION
1. Poor flush. A. Water level is too low. A. Adjust water tank level.

B. Trapway or rim holes are obstructed. B. Unclog trapway; clean rim holes.
C. Soil pipe or vent is obstructed. C. Clear obstruction from soil pipe or vent.
D. Supply shut-off valve not fully open. D. Open supply shut-off valve.
2. Float valve A. No slack in flapper chain assembly, holding A. Adjust flapper chain assembly for proper slack.
turns on/off flapper off seat.
by itself B. Flush valve flapper ball worn, dirty or B. Inspect, clean and, if necessary, replace flapper
without misaligned with flush valve seat; or seat ball and/or seat.
toilet being corroded so flapper will not seal.
flushed.
3. Float valve A. Foreign particles lodged to valve seat or valve A. Clean valve seat/seat washer, or replace
continues seat washer. piston/seat washer assembly.
to run, B. Worn seat washer. B. Replace seat washer.
allowing C. Tank water level set above overflow level. C. Adjust water tank level.
water to
enter tank. D. Water leaking past flush ball. D. Replace flush ball.
E. Trip lever binding, holding flush ball open. E. Turn trip lever nut clockwise to loosen until trip
lever no longer binds.
4. Incorrect A. Float valve not adjusted to correct water level. A. Adjust water tank level.
water level
height.
5. Long or A. Plugged valve inlet or supply line. A. Clean valve seat/seat washer, or replace
noisy tank piston/seat washer assembly.
fill cycle.
6. Toilet A. Toilet trapway is obstructed. A. Use plunger to unclog.
overflows. B. Soil pipe or vent is obstructed. B. Clear obstruction from soil pipe or vent pipe.
7. Toilet does A. Chain is not connected to lift rod or flush valve. A. Reconnect the chain.
not
activate.

114503-2-CA (-) 6 Kohler Co., Kohler, WI


IMPORTANT CONSUMER INFORMATION
CONSUMER RESPONSIBILITIES
If you live in a hard water area, make certain that the holes Most toilet bowl cleaners are not harmful to the vitreous
in the toilet rim are kept clean to ensure proper bowl china surface of the toilet bowl. Please follow the bowl
flushing. Toilet bowl cleaners should be used at least once cleaner manufacturer’s instructions carefully.
a week. Use a long-handled brush to clean the rim holes,
and to clean as far into the trap as possible to prevent Do not use abrasive cleansers or solvents.
mineral deposits from forming.
WARNING: Do not use in-tank cleaners.
Products containing chlorine (calcium hypochlorite)
can seriously damage fittings in the tank. This
damage can cause leakage and property damage.

Kohler Company shall not be responsible or liable for any


tank fitting damage caused by the use of cleaners
containing chlorine (calcium hypochlorite).

REQUESTING SERVICE LIMITED ONE-YEAR WARRANTY


Please take a moment to familiarize yourself with the Kohler plumbing fixtures and fittings are warranted free of
Kohler Warranty, its benefits, and limitations. Kohler Co. manufacturing defects.
and its distributors support you with one of the largest
Service Networks of its type. Here’s what you need to do Kohler Co. will, at its election repair, replace, or make
if you require service: appropriate adjustment where Kohler Co. inspection
discloses any such defects occurring in normal usage
FIRST: Contact the dealer or contractor who sold and within one year after installation. Kohler Co. is not
installed the product. They should be able to responsible for installation costs.
solve any problems you may have.
To obtain warranty service, contact Kohler Co. either
SECOND: If your dealer or contractor cannot solve the through your Dealer or Plumbing Contractor or by writing
problem, they will contact or supply you with Kohler Co., Attn: Customer Service Department, Kohler,
the name of the local Kohler Distributor and WI 53044 U.S.A.
the:
KOHLER TECHNICAL SPECIALIST Implied warranties, including that of merchantability, are
expressly limited in duration to the duration of this
THIRD: If you are unable to obtain warranty service warranty. Kohler Co. disclaims any responsibility for
through either your contractor or Kohler Co. consequential damages.
distributor, please write us directly at Kohler
Co., Attn: Customer Service Department, Some states do not allow limitations on how long an
Kohler, WI 53044 U.S.A. implied warranty lasts or the exclusion or limitation of
incidental or consequential damages, so this limitation
FOURTH: Include all pertinent information regarding and exclusion may not apply to you. This warranty gives
your claim, including a complete description of you specific legal rights. You may also have rights which
the product, model numbers, colors, finishes, vary from state to state.
and the date the product was installed.
Include a description of the problem, and a This is our exclusive written warranty.
photocopy of your invoice for the products
involved. Also give us the name of the KOHLER CO., KOHLER, WISCONSIN 53044
contractor and distributor.

114503-2-CA (-) 7 Kohler Co., Kohler, WI




114503-2-CA (-) 8 Kohler Co., Kohler, WI

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