Preliminary Welding Procedure Specification (pWPS) For (PQR)

NISOC API 1104 (2021) & ASME BPVC Sec. IX 2021 Sub - Contractor LOGO

Project : Binak Oilfield Development – General Facilities Examiner : P.Imani

Qwner : National Iranian South Oilfields Company (NISOC) EPD/EPC CONTRACTOR (GC): Petro Iran Development Company (PEDCO)

EPC Contractor : Joint Venture of : Hirgan Energy – Design & Inspection(D&I) Companies Sub-Contractor : ---------------------

Location : 20 km northwest of Genaveh city.

Rev: 00 Date: 20 -02 -2022

pWPS No. : BINAK-PWPS100 Method of preparation and cleaning : Chemical cleaning / Machining/Brushing
Supporting PQR(s) No. : BINAK-PQR-100 Parent material specification : Mat1:API 5L X52 , Mat2: Mat1:API 5L X52
Welding Process(s) : SMAW Parent material Group P No.: Mat 1: P No.1 & Group No.1 to Mat 2: P No.1 Group No.1
Welding Process Type(s) : Manual Material thickness (mm) : Mat1: 79 (mm) , Mat2: 79(mm)
Welding position : 5G Pipe outside diameter (mm/Inch) : 4 Inch
Welding progression:………N/A………. Backing material (If required)… N/A…………
Joint Type :.. Butt Join-Single-V-Groove Weld… Back gouging method :……… …N/A…….
Joint design (Dimensions in mm) Welding sequence

a: 60° ± 5°

b: 79 mm

c: 1.6mm ± 0.8 mm

d: 2.5mm ± 0.5 mm

Filler metal designation / trade name: for root pass AWS : E-6010 SFA Class: 5.1 F No.:3 /
Other information ( If required ) :
other pass AWS :E7018 SFA Class : 5.1 F No.:3
Any special baking or drying : ……None…………….. Weaving maximum width of run : …10 ~ 15 (mm)…..
Gas / flux Type : Shielding: Oscillation :
Backing : Amplitude , frequency , dwell time : ……N/A….
Gas flow rate : Shielding : Pulse welding details : ………N/A…………..
Backing : Contact tube-to-work piece distance : N/A…
Tangsten electrode type / size(GTAW) : N/A Arc transfer mode (GMAW):………N/A…….
Details of back gouging / Backing : …………N/A………… Plasma welding details : ……N/A………….
Preheat temperature : Min 150°C Torch angle : ………60° to 75°……..
Interpass temperature : ……… Max180°C ± 10°C … Note 1 : HRC surveys of butt welds shall be Figure 5 of ANSI/NACE MR0175/ISO 15156
Post-weld heat treatment and / or ageing : Note 2 : E7018 Electrode shall be Draying in 2 Hr at 300°C - 350°C
Time , temperature , method : 650°C± 20°C ( 1 hr ) Note 3 : Max acceptable hardness Base metal and HAZ and root metal shall be 22 HRC
Heating and cooling rates : 80 - 100 °C/Hr
Welding details
Size of filler Type of current/ Wire feed Travel speed
Run Process Current (A) Voltage (V) Heat input (KJ/mm)
metal (mm) Polarity speed (m/min) (Cm/min)

1 SMAW 3.2 120 - 160 20 - 26 DCEP --- 15 0.96 - 1.66

2 SMAW 3.2 120 - 160 20 - 26 DCEP --- 15 0.96 - 1.67
3 SMAW 3.2 120 - 160 20 - 26 DCEP --- 15 0.96 - 1.68
4 SMAW 3.2 120 - 160 20 - 26 DCEP --- 15 0.96 - 1.69
Prepared By Checked By Approved By
Signature: Signature: Signature:

PEJMAN IMANI
 Preliminary Welding Procedure Specification (pWPS) For (PQR)

NISOC API 1104 (2021) & ASME BPVC Sec. IX 2021 Sub - Contractor LOGO

Project : Binak Oilfield Development – General Facilities Examiner : P.Imani

Qwner : National Iranian South Oilfields Company (NISOC) EPD/EPC CONTRACTOR (GC): Petro Iran Development Company (PEDCO)

EPC Contractor : Joint Venture of : Hirgan Energy – Design & Inspection(D&I) Companies Sub-Contractor : ---------------------

Location : 20 km northwest of Genaveh city.

Rev: 00 Date: 20 -02 -2022

pWPS No. : BINAK-PWPS101 Method of preparation and cleaning : Chemical cleaning / Machining/Brushing
Supporting PQR(s) No. : BINAK-PQR-100 Parent material specification : Mat1:API 5L X52 , Mat2: Mat1:API 5L X52
Welding Process(s) : SMAW Parent material Group P No.: Mat 1: P No.1 & Group No.1 to Mat 2: P No.1 Group No.1
Welding Process Type(s) : Manual Material thickness (mm) : Mat1: 79 (mm) , Mat2: 79 (mm)
Welding position : 5G Pipe outside diameter (mm/Inch) : 6 Inch
Welding progression:………N/A………. Backing material (If required)… N/A…………
Joint Type :.. Butt Join-Single-V-Groove Weld… Back gouging method :……… …N/A…….
Joint design (Dimensions in mm) Welding sequence

a: 60° ± 5°

b: 79 mm

c: 1.6mm ± 0.8 mm

d: 2.5mm ± 0.5 mm

Filler metal designation / trade name: for root pass AWS : E-6010 SFA Class: 5.1 F No.:3 /
Other information ( If required ) :
other pass AWS :E7018 SFA Class : 5.1 F No.:3
Any special baking or drying : ……None…………….. Weaving maximum width of run : …10 ~ 15 (mm)…..
Gas / flux Type : Shielding: Oscillation :
Backing : Amplitude , frequency , dwell time : ……N/A….
Gas flow rate : Shielding : Pulse welding details : ………N/A…………..
Backing : Contact tube-to-work piece distance : N/A…
Tangsten electrode type / size(GTAW) : N/A Arc transfer mode (GMAW):………N/A…….
Details of back gouging / Backing : …………N/A………… Plasma welding details : ……N/A………….
Preheat temperature : Min 150°C Torch angle : ………60° to 75°……..
Interpass temperature : ……… Max180°C ± 10°C … Note 1 : HRC surveys of butt welds shall be Figure 5 of ANSI/NACE MR0175/ISO 15156
Post-weld heat treatment and / or ageing : Note 2 : E7018 Electrode shall be Draying in 2 Hr at 300°C - 350°C
Time , temperature , method : 650°C± 20°C ( 1 hr ) Note 3 : Max acceptable hardness Base metal and HAZ and root metal shall be 22 HRC
Heating and cooling rates : 80 - 100 °C/Hr
Welding details
Size of filler Type of current/ Wire feed Travel speed
Run Process Current (A) Voltage (V) Heat input (KJ/mm)
metal (mm) Polarity speed (m/min) (Cm/min)

1 SMAW 3.2 120 - 160 20 - 26 DCEP --- 15 0.96 - 1.66

2 SMAW 3.2 120 - 160 20 - 26 DCEP --- 15 0.96 - 1.67
3 SMAW 3.2 120 - 160 20 - 26 DCEP --- 15 0.96 - 1.68
4 SMAW 3.2 120 - 160 20 - 26 DCEP --- 15 0.96 - 1.69
Prepared By Checked By Approved By
Signature: Signature: Signature:

PEJMAN IMANI
 Preliminary Welding Procedure Specification (pWPS) For
(PQR)

NISOC API 1104 (2021) & ASME BPVC Sec. IX 2021 Sub - Contractor LOGO

Project : Binak Oilfield Development – General Facilities Examiner : P.Imani

Qwner : National Iranian South Oilfields Company (NISOC) EPD/EPC CONTRACTOR (GC): Petro Iran Development Company (PEDCO)

EPC Contractor : Joint Venture of : Hirgan Energy – Design & Inspection(D&I) Companies Sub-Contractor : ---------------------

Location : 20 km northwest of Genaveh city.

Rev: 00 Date: 20 -02 -2022

pWPS No. : BINAK-PWPS102 Method of preparation and cleaning : Chemical cleaning / Machining/Brushing
Supporting PQR(s) No. : BINAK-PQR-100 Parent material specification : Mat1:API 5L X52 , Mat2: Mat1:API 5L X52
Welding Process(s) : SMAW Parent material Group P No.: Mat 1: P No.1 & Group No.1 to Mat 2: P No.1 Group No.1
Welding Process Type(s) : Manual Material thickness (mm) : Mat1: 80 (mm) , Mat2: 80(mm)
Welding position : 5G Pipe outside diameter (mm/Inch) : 8 Inch
Welding progression:………N/A………. Backing material (If required)… N/A…………
Joint Type :.. Butt Join-Single-V-Groove Weld… Back gouging method :……… …N/A…….
Joint design (Dimensions in mm) Welding sequence

a: 60° ± 5°

b: 80 mm

c: 1.6mm ± 0.8 mm

d: 2.5mm ± 0.5 mm

Filler metal designation / trade name: for root pass AWS : E-6010 SFA Class: 5.1 F No.:3 /
Other information ( If required ) :
other pass AWS :E7018 SFA Class : 5.1 F No.:3
Any special baking or drying : ……None…………….. Weaving maximum width of run : …10 ~ 15 (mm)…..
Gas / flux Type : Shielding: Oscillation :
Backing : Amplitude , frequency , dwell time : ……N/A….
Gas flow rate : Shielding : Pulse welding details : ………N/A…………..
Backing : Contact tube-to-work piece distance : N/A…
Tangsten electrode type / size(GTAW) : N/A Arc transfer mode (GMAW):………N/A…….
Details of back gouging / Backing : …………N/A………… Plasma welding details : ……N/A………….
Preheat temperature : Min 150°C Torch angle : ………60° to 75°……..
Interpass temperature : ……… Max180°C ± 10°C … Note 1 : HRC surveys of butt welds shall be Figure 5 of ANSI/NACE MR0175/ISO 15156
Post-weld heat treatment and / or ageing : Note 2 : E7018 Electrode shall be Draying in 2 Hr at 300°C - 350°C
Time , temperature , method : 650°C± 20°C ( 1 hr ) Note 3 : Max acceptable hardness Base metal and HAZ and root metal shall be 22 HRC
Heating and cooling rates : 80 - 100 °C/Hr
Welding details
Size of filler Type of current/ Wire feed Travel speed
Run Process Current (A) Voltage (V) Heat input (KJ/mm)
metal (mm) Polarity speed (m/min) (Cm/min)

1 SMAW 3.2 120 - 160 20 - 26 DCEP --- 15 0.96 - 1.66

2 SMAW 3.2 120 - 160 20 - 26 DCEP --- 15 0.96 - 1.67
3 SMAW 3.2 120 - 160 20 - 26 DCEP --- 15 0.96 - 1.68
4 SMAW 3.2 120 - 160 20 - 26 DCEP --- 15 0.96 - 1.69
Prepared By Checked By Approved By
Signature: Signature: Signature:

PEJMAN IMANI