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Wierzbicki Et Al. (2014) - Combustion of Propane With PT and RH Catalysts in A Meso-Scale Heat Recirculating Combu
Wierzbicki Et Al. (2014) - Combustion of Propane With PT and RH Catalysts in A Meso-Scale Heat Recirculating Combu
Applied Energy
journal homepage: www.elsevier.com/locate/apenergy
h i g h l i g h t s
a r t i c l e i n f o a b s t r a c t
Article history: The results obtained from the combustion behavior of propane over platinum and rhodium catalysts in a
Received 9 February 2014 meso-scale heat recirculating combustor are presented. The extinction limits, conversion, product selec-
Received in revised form 21 April 2014 tivity/yield, and activation energy using the two catalysts were compared in an effort to predict their per-
Accepted 31 May 2014
formance using a liquid fuel. The extinction limits were also compared to those of non-catalytic
Available online 17 June 2014
combustion in the same combustor. The results showed that the use of a catalyst greatly expanded the
range of stable operating conditions, in terms of both extinction limits and flow rates supported. The
Keywords:
Rh catalyst was found to exhibit a higher propane conversion rate, reaching a maximum of 90.4% at stoi-
Catalytic combustion
Heat-recirculating combustor
chiometric conditions (as compared to only 61.4% offered by the Pt catalyst under lean conditions), but
Meso-scale combustion the Pt catalyst had superior CO2 selectivity for most of the examined conditions, indicating more of the
Propane oxidation heat released being used for product formation as opposed to being lost to the environment. However,
Combustion behavior despite having a higher rate of heat loss, the combustion with the Rh catalyst produced an overall higher
amount of enthalpy than the Pt due to its superior fuel conversion. The Pt catalyst also had a significantly
smaller activation energy (13.8 kJ/mol) than the Rh catalyst (74.7 kJ/mol), except at equivalence ratios
richer than U = 1.75 (corresponding to catalyst temperatures below 500 °C), where it abruptly changed
to 211.4 kJ/mol, signifying a transition from diffusion-limited reactions to kinetically limited reactions
at this point. The results reveal that Rh would be a more suitable catalyst for use in liquid-fueled
meso-scale combustors, as fuel conversion has been found to be a limiting factor for combustion stability
in these systems, and as its higher output energy allows for greater flexibility of use.
Ó 2014 Elsevier Ltd. All rights reserved.
1. Introduction implying that even devices with very low thermal-to-electric effi-
ciencies can yield higher electrical outputs than batteries, and thus
Much interest in meso-scale combustion systems has been gar- offer significant performance improvements in portable electronic
nered of late due to the benefits they offer in terms of local power devices, i.e. longer lifetime and reduced weight [1]. Liquid hydro-
production, micro thrust, and micro propulsion generation. Hydro- carbons are ideal for use in these devices, as they are very
carbon fuels have much higher specific energies than batteries, energy-dense and can be easily stored. Several studies have dem-
onstrated the successful coupling of meso-scale combustion sys-
⇑ Corresponding author. Tel.: +1 301 405 5276. tems with thermoelectric/thermophotovoltaic devices to produce
E-mail addresses: twierz@umd.edu, teresa.wierzbicki.civ@mail.mil electric power [2–6]. However, there are some problems inherent
(T.A. Wierzbicki), ivan.c.lee2.civ@mail.mil (I.C. Lee), akgupta@umd.edu (A.K. Gupta). to meso-scale combustion systems. When the system is scaled
http://dx.doi.org/10.1016/j.apenergy.2014.05.069
0306-2619/Ó 2014 Elsevier Ltd. All rights reserved.
T.A. Wierzbicki et al. / Applied Energy 130 (2014) 350–356 351
Nomenclature
down, the heat loss to heat generation (or surface area to volume) The current study examines the impact of adding a porous foam
ratio increases, which can induce flame quenching as the system catalyst to a single-turn swiss roll combustor burning a mixture of
size is reduced. A prevalent technique to diminish this effect is to propane and air. Two different catalysts, rhodium and platinum,
utilize a heat recirculating, swiss roll-style combustor, which were investigated. The objective of this study is to analyze the role
allows heat to be transferred from the products to the reactants, of Rh and Pt catalysts in terms of extinction limits (particularly
thus permitting stable combustion in channels with a characteris- how these limits compare to those of non-catalytic combustion
tic dimension smaller than the flame quenching distance. The pre- in the same reactor), conversion, selectivity, and activation energy.
heating of reactants also broadens the range of stable operating Total oxidation of propane is used as a probe reaction in this study,
conditions by extending the lean flammability limits of the fuel since oxidation reactions are essential to maximizing stability and
used [7]. Much research has been done to investigate the effects efficiency while minimizing emissions in power generation and
of geometry, scaling, operating conditions, and combustor material thrust production applications [25]. The results will help guide in
on the extinction limits and thermal performance of meso- and determining as to which catalyst would be most suitable for imple-
micro-scale swiss roll combustors [8–14]. By varying the geometry mentation in a similar combustor using liquid fuels.
and inlet conditions (i.e. equivalence ratio and Reynolds number),
meso-scale swiss roll combustors can be tailored to suit a wide
range of both power generation and thrust applications [15,16]. 2. Experimental
Shirsat and Gupta [9] studied this concept in the context of thrust
generation for such applications as nanosatellites, power genera- 2.1. Combustor and catalyst
tion, and small robotics, and reported that the optimal geometry
for flame maintenance while minimizing heat loss and maximizing A single turn heat recirculating combustor similar to that uti-
exhaust enthalpy was a single-turn combustor design. lized by Shirsat and Gupta [9] and Wierzbicki et al. [15] was used.
Another intrinsic difficulty in meso- and micro-combustion The fuel and the oxidizer were introduced to the combustion
systems is the very short residence time within the combustion chamber partially premixed, with the fuel injected downstream
chamber. At such short residence times, complete combustion from the oxidizer to prevent any flashback into the inlet reactant
of heavier hydrocarbons, especially in blended fuels, may not tubing. A step entrance to the combustion chamber was created
always occur, resulting in significant soot formation and flame to generate a vortical flow structure and local recirculation zone
instabilities [15]. A possible solution to this problem is to utilize within the chamber, recirculating both heat and active species
a catalyst in the system. Catalysts have been shown to help from the products to the reactants. The aerodynamics of this flow
stabilize liquid fuel combustion at short residence times, even structure allowed for flame stabilization to occur in homogenous
for petroleum-based jet fuels [17–19]. The high surface area to gas-phase combustion, a concept used by Shirsat and Gupta [9].
volume ratio that is characteristic of small-scale systems is also The combustor was fabricated from a 1.5 in (3.8 cm) square
ideal for use with a catalyst, as increased surface area favors cat- monolith alumina silicate block using conventional micro machin-
alytic combustion by providing more sites upon which the fuel ing tools. The material has a thermal conductivity of 1.98 W/m K in
and oxidizer can adsorb. The addition of a catalyst has been its green state, and has a low porosity relative to other more ther-
shown in many studies to widen the range of stable operating mally insulating materials, such as zirconium phosphate, which
conditions, lower the overall reactor temperatures, and increase has a thermal conductivity of 0.8 W/m K [11]. Porosity is an impor-
the hydrocarbon oxidation rates [20–22]. Spadaccini et al. [23] tant factor to consider, due to the possibility of altering the ratio of
found that the addition of a porous platinum catalyst to their fuel to oxidizer within the combustion chamber via reactants dif-
microscale gas turbine allowed for an increase in operable mass fusing into the reactor itself. Additionally, the low thermal conduc-
flow rates through the system, leading to an 8.5-fold increase in tivity of the material ensures large temperature gradients through
power density over the maximum achieved for a non-catalytic the channel walls, enabling favorable heat transfer rates from
system of similar geometry. Catalysts also play a key role in ther- products to reactants, as well as reduced heat loss from the com-
mal management—lower overall temperatures result in smaller bustion chamber to the surroundings, thus increasing the resis-
temperature gradients throughout the system, reducing the risk tance to thermal quenching [12]. After machining, the combustor
of thermal stresses. Also, since chemical reactions theoretically was heat treated for 45 min at 1050 °C at a ramp rate of 2 °C per
only occur on catalyst surfaces, the heat source location is fixed, minute. This process increased the hardness and strength of the
unlike in homogenous combustion, where the flame location alumina silicate, thus lessening the possibility of the material
may change depending on operating conditions [8]. Due to this cracking due to thermal stresses.
enhanced stability and improved thermal management, The catalysts were fabricated using an incipient wetness
integration of catalytic micro- and meso-scale combustors with impregnation technique. Solutions of Rh(NO3)3 and Pt(NO3)4 were
such energy-harnessing devices as thermoelectrics/thermophoto- deposited onto yttria-stabilized zirconia (YSZ) felts with a porosity
voltaics and steam reformers is conjectured to be much simpler of 95% and thermal conductivity of approximately 0.09 W/m K.
than the corresponding non-catalytic burners [24]. This extremely low thermal conductivity allowed for very steep
352 T.A. Wierzbicki et al. / Applied Energy 130 (2014) 350–356
Fig. 1 shows a schematic diagram of the experimental facility. 3.1. Extinction limits
The experimental facility was designed to allow for efficient data
acquisition on the extinction limits, thermal performance, and fuel The measured extinction limits of the catalytic and non-cata-
conversion under both the heterogeneous (catalytic) and homoge- lytic combustors are shown in Fig. 3a and b, respectively. These
neous (non-catalytic) operating conditions. Three thermal conduc- limits were defined as the points at which combustion was no
tivity mass flow controllers were used to regulate the flow rates of longer sustainable. This occurred when the flame was either blown
oxygen, argon, and propane in the combustor. A mixture of 21% O2
and 79% Ar, simulating air, was used as an oxidizer. K-type thermo-
couples were used to monitor the inlet air temperature, mixture
pre-heat temperature, product gas temperature (at the exit of the
combustion chamber), and exhaust gas temperature. In addition,
for the catalytic combustion experiments, the temperatures at
the front and back faces of the catalysts were also monitored. Care-
ful insertion of the thermocouples ensured that the tips did not
protrude too far into the channels and disturb the flow. For the het-
erogeneous combustion experiments, the catalyst was placed
directly into the combustion chamber, and blank YSZ felt was
placed in the inlet channel to serve as a heat shield. To initiate
Fig. 3. Extinction limits for (a) catalytic combustors and (b) non-catalytic
Fig. 2. Photograph of (a) catalytic combustor and (b) non-catalytic combustor. combustor.
T.A. Wierzbicki et al. / Applied Energy 130 (2014) 350–356 353
out (at the lean limits) or extinguished (at the rich limits) in the
homogeneous experiments, and when the catalyst underwent a
steep, steady drop in temperature in the heterogeneous experi-
ments. In this study, the equivalence ratio, U, is defined as the
actual carbon to oxygen (C/O) ratio divided by the stoichiometric
C/O ratio:
ðC=OÞactual
U¼ ð1Þ
ðC=OÞstoich
The catalysts were both able to sustain very lean combustion,
down to an equivalence ratio of U = 0.593 for the Rh catalyst and
U = 0.322 for Pt. The ability of the Pt catalyst to support such sig-
nificantly leaner combustion than the Rh catalyst is likely due to
Fig. 4. Propane conversion percentage in catalytic combustors.
its lower activation energy (13.8 kJ/mol for Pt vs. 74.7 kJ/mol for
Rh). This will be further discussed in Section 3.3. No absolute rich
limits were found for either catalyst, even at equivalence ratios in exception of equivalence ratios below 0.8, the Rh catalyst delivered
excess of U = 15, which is consistent with previously reported a significantly higher conversion than Pt, especially under fuel rich
studies on catalytic microcombustion with propane and air [8]. conditions, reaching a maximum of 90.4% at U = 1.0. However,
However, for super-rich combustion (U > 3) the fuel conversion under lean conditions, the conversion was found to have a very
was extremely low and the exhaust gas temperature was low, indi- steep decline. It is conjectured that this is due to the shorter con-
cating that the combustor could not be used for any practical pur- tact times at the higher flow rates that accompany lean combus-
poses at these conditions. Fig. 3a shows the lean blowout limits for tion, which result in insufficient time for complete conversion of
the Rh and Pt catalytic combustors. While the results obtained fuel. This implies that at these conditions mass transfer limitations
revealed that there is a relationship between total flow rate and for the combustion reaction on Rh may exist, as the higher flow
blowout limit for the Rh catalyst (higher flow rates can sustain rates may prevent the reactants from diffusing from the bulk flow
lower equivalence ratios), the same did not appear to be true for to the catalyst surface. With the Pt catalyst, the conversion
the Pt catalyst; for all flow rates studied the blowout limit was increased as equivalence ratio decreased, reaching a maximum of
approximately constant. This difference in trends is likely due to 61.4% at U = 0.66, the leanest condition studied and thus the point
the activation energies of the catalysts. As less fuel is added to at which the most O2 was available to oxidize the propane.
the system (i.e. less input thermal energy), the overall temperature The selectivities of CO2 and CO were investigated to evaluate
decreases due to the lower heat release from the chemical reac- the completeness of combustion, as this is a good representative
tions. At low total flow rates, very low fuel flow rates must be used measure of catalyst performance. In addition to the experimental
in order to achieve lean combustion. The Pt catalyst was able to data, thermodynamic equilibrium product gas compositions were
sustain combustion at these low temperatures due to its relatively found using CHEMKIN software, and the equilibrium CO2 and CO
low activation energy. However, due to its higher activation
energy, the Rh required a higher catalyst temperature to propagate
the combustion reactions, and at low fuel flow rates the heat
release was insufficient to sustain these higher temperatures.
The non-catalytic combustor was found to have a much smaller
operating range, as shown in Fig. 3b. Although it could sustain
combustion down to a minimum equivalence ratio of 0.425, it
could not support combustion at total flow rates above approxi-
mately 950 SCCM (cm3/min). This is consistent with previous stud-
ies, which showed that the use of a porous foam catalyst increases
the maximum flow rate supportable by the combustor [23]. Addi-
tionally, for all flow rates examined, the non-catalytic combustor
had relatively low rich extinction limits, reaching a maximum at
an equivalence ratio of only 1.75.
V_ C3 H8 ;in V_ C3 H8 ;out
%Conv ersion ¼ 100% ð2Þ
V_ C H ;in
3 8
NCout;k
Selectiv ity of species k ¼ 100% ð3Þ
NCout
Yield of species k ¼ Conv ersion Selectiv ity ð4Þ
Fig. 7. Product yield in catalytic combustors for (a) CO2, (b) CO, and (c) H2.
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