Component Locations UENR7057

Part Schematic Machine Part Schematic Machine

Description Description February 2016
Accumulator GP - Brake (Parking)
Number
163-5632
Location
F-7
Location
1 Pump GP - ATAAC
Number
371-9334
Location
D-1
Location
33
FLUID POWER SYMBOLS
Accumulator GP - Brake (Front Service) 436-3270 F-8 2 Pump GP - Fan, Brake, and Hoist 240-2647 C-7 34
BASIC COMPONENT SYMBOLS
Accumulator GP - Brake (Rear Service) 236-7794 E-8 3 Pump GP - Metering (HMU) 223-7718 D-4 35
Accumulator GP - Brake (Service) (Cab) F-8 Pump GP - OTG 191-6114 B-8 36
333-4731 4 MAIN AUX
Accumulator GP - Brake (Service) (Rear Axle) D-8 Pump GP - Secondary Steering 369-7919 D-5 37
Body - Drain Valve 8J-8782 B-5 5 Pump GP - Steering 240-2647 C-6 38 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
Brake GP - Hydraulic Caliper (LH Center Axle) 415-7626 F-2 6 Screen - Hydraulic Tank (Fan, Brake, and Hoist and Steering Pumps) 119-4885 B-6 39 COMPENSATED)
Brake GP - Hydraulic Caliper (LH Front Axle) 415-7626 D-8 7 Screen - Hydraulic Tank (Main Hydraulic Fan and ATAAC Motors) 119-4885 B-4 40
Brake GP - Hydraulic Caliper (LH Rear Axle) 436-1474 F-1 8 Sensor GP - Pressure (Brake Oil) (S2) 344-7391 F-7 41
Brake GP - Hydraulic Caliper (RH Center Axle) 347-9761 F-2 9 Sensor GP - Pressure (Brake Oil) (S3) 344-7391 F-7 42 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Brake GP - Hydraulic Caliper (RH Front Axle) 415-7626 E-8 10 Sensor GP - Pressure (IAD Control) 344-7391 B-7 43 COMPENSATED)
Brake GP - Hydraulic Caliper (RH Rear Axle) 436-1474 F-1 11 Sensor GP - Pressure (Parking Brake Warning) 344-7391 F-6 44
Brake GP - Parking 160-8009 F-5 12 Sensor GP - Temperature (ATC) 102-2240 A-8 45 VALVE ENVELOPES VALVES VALVE PORTS
Breather - Hydraulic Tank 157-7911 C-5 13 Sensor GP - Temperature (Tank) 256-6453 B-6 46
Cylinder GP - Hoist (LH) 285-4031 F-3 14 Switch AS - OTG Low Lube Pressure 344-7391 B-8 47
Cylinder GP - Hoist (RH) 285-4032 F-3 15 Switch AS - Pressure (Steering) 313-5104 D-6 48
Cylinder GP - Steering (LH) 450-5231 E-3 16 Switch GP - Pressure (Hydraulic Tank Return Bypass) 253-2673 C-4 49 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Cylinder GP - Steering (RH) 450-5232 D-3 17 Tank GP - Hydraulic 473-0281 B-3 50
CONTROL VALVES CHECK VALVES
Cylinder GP - Suspension (LH) 341-4122 B-4 18 Valve AS - Control (Hydraulic Oil) 360-5604 D-2 51
AB A B
Cylinder GP - Suspension (RH) 341-4122 F-4 19 492-2795
Valve GP - Brake Pedal D-8 52
Filter Element AS - Hydraulic Oil 132-8876 B-3 20 492-2796
P T P T
Filter GP - AOC (Central & Rear Axle) 230-3633 B-2 21 Valve Gp - Bypass (ATC) 360-5604 A-7 53 BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
Filter GP - AOC (Front Axle) 230-3633 B-3 22 Valve Gp - Bypass (Central & Rear Axle) 365-8203 B-2 54 SYMBOL LOADED CONTROLLED
Filter GP - ATC 422-3863 B-7 23 Valve Gp - Bypass (Front Axle) 365-8203 B-3 55
Motor GP - ATAAC 395-0530 E-1 24 Valve GP - Check (Hydraulic Oil Cooler Bypass) 145-8983 C-4 56
FLUID STORAGE RESERVOIRS
Motor GP - Main Hydraulic Fan 293-6517 D-2 25 Valve GP - Control (AOC) 396-2307 A-2 57
Oil Cooler 475-6374 D-2 26 Valve GP - Cross-Axle Differential Control (Center and Rear Axle) 432-1661 C-1 58
Orifice - Center and Rear Axle 499-1127 F-2 27 Valve GP - Cross-Axle Differential Control (Front Axle) 432-1661 C-2 59
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

725C2 and 730C2 Articulated Truck

Orifice - Front Axle 499-1127 E-8 28 Valve GP - Hoist Control 281-3307 E-4 60
Plate AS - Diffuser 419-3907 B-3 29 Valve GP - Main Control 474-0550 F-7 61 MEASUREMENT ROTATING SHAFTS
Plug - Orifice 166-4057 D-5 30 Valve GP - Solenoid & Relief (IAD Control) 386-9746 B-6 62

Hydraulic System
Pump GP - AOC (Central & Rear Axle) 468-7454 A-1 31 Valve GP - Solenoid (ATAAC Control) 211-2092 E-2 63
Pump GP - AOC (Front Axle) 468-7454 A-2 32

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
725C2: 730C2:
2T31-UP 2T41-UP
2L61-UP 2L71-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

Tap Locations MANUAL CONTROL SYMBOLS

30 Pressure, Sampling, and Sensor

Tap Schematic
Description PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Number Location
Front Axle Cross-Axle Differential Pressure C-2 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
AA
35 BB Center and Rear Axle Cross-Axle Differential Pressure C-2
CC ATAAC Fan Pressure E-1
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
DD OTG Pump Pressure A-6 SUPPLY PRESSURE

EE IAD Control Pressure B-7 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

TP1 Fan, Brake, and Hoist Pump Pressure D-7

TP2 Steering Pump Pressure D-6 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

TPBR Brake Accumulator Charge Pressure E-7

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
TPDL Cross-Axle Differential Pressure E-6
TPF Fan Drive Pressure E-7 FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING 3 POSITION 2 POSITION

TPHP Hoist Pilot Pressure F-6

TPST Steering Pressure D-6 UNIDIRECTIONAL UNIDIRECTIONAL

52 FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

4 28 27 3
© 2016 Caterpillar, All Rights Reserved Printed in U.S.A.

CAB - RIGHT SIDE

47 62 25 26 ELECTRICAL SYMBOLS TABLE

43 HYDRAULIC SYMBOLS (ELECTRICAL)
17
23
19 51 G
11 8 10 M
22 54 TRANSDUCER
(FLUID)
TRANSDUCER
(GAS / AIR)
GENERATOR ELECTRIC MOTOR

(Dimensions: 39 inches x 28 inches)

12 34 55 53

31 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

38 AA (ADJUSTABLE) SWITCH

UENR7057
57 ELECTRICAL SYMBOLS (ELECTRICAL)

45
DD
6 36 PRESSURE
SWITCH
TEMPERATURE
SWITCH
LEVEL
SWITCH
FLOW
SWITCH
EE

14
33
A 60
16 WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

59 CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”
32
15 WIRE

30 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
18
CIRCUIT NUMBER WIRE WIRE GAUGE
IDENTIFICATION COLOR 325-PK
7 PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A
1
CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

63 37 IDENTIFICATION

2
24 13
9 61
44
CC 20 48 TPBR
5 TPF
40 29
39 50 46 42 TP1
58 49
21 56
41
BB
4 TPST
TP2
TPHP

TPDL

VIEW OF AREA “A”

REAR FRAME - FRONT VIEW FRONT AXLE - LEFT SIDE

 8 7 6 5 4 3 2 1

(12) BRAKE GP RIGHT RIGHT

PARKING (19) CYLINDER GP CENTER REAR
160-8009 SUSPENSION (RH)
(2) ACCUMULATOR GP 341-4122 (14) CYLINDER GP
BRAKE (FRONT SERVICE) (61) VALVE GP (44) SENSOR GP HOIST (LH)
436-3270 MAIN CONTROL PRESSURE (PARKING BRAKE WARNING) 285-4031 (725)
474-0550 344-7391 285-4031 (730) (9) BRAKE GP
HYDRAULIC CALIPER (RH CENTER AXLE)
415-7626 (11) BRAKE GP
(1) ACCUMULATOR GP RAISE HYDRAULIC CALIPER (RH REAR AXLE)
BRAKE (PARKING) FB RB PB S1 436-1474
F 163-5632 F

RAISE (28) ORIFICE

CENTER AND REAR AXLE
LOWER 499-1127

(41) SENSOR GP (15) CYLINDER GP

PRESSURE (BRAKE OIL) (S2) ACC HOIST (RH)
TPHP
285-4032 (725)
344-7391
S2
TPHP 285-4032 (730)
(4) ACCUMULATOR GP (6) BRAKE GP LEFT LEFT
BRAKE (SERVICE) S3 HP HYDRAULIC CALIPER (LH CENTER AXLE) CENTER REAR
333-4731 RAISE 415-7626
(42) SENSOR GP (8) BRAKE GP
PRESSURE (BRAKE OIL) (S3) HYDRAULIC CALIPER (LH REAR AXLE)
344-7391 436-1474
(60) VALVE GP
TPBR HOIST CONTROL
(3) ACCUMULATOR GP
BRAKE (REAR SERVICE)
DL
LOC C-2
TPDL 281-3307
263-7794
T
P
H

TPF T

F
LOC D-1

E E
CC
(10) BRAKE GP
HYDRAULIC CALIPER (RH FRONT AXLE) LS
415-7626 (24) MOTOR GP
RIGHT ATAAC
395-0530
FRONT (63) VALVE GP
(16) CYLINDER GP SOLENOID (ATAAC CONTROL)
LSH STEERING (LH) 211-2092
450-5232

TPH
(28) ORIFICE T LEFT
TURN
FRONT AXLE
499-1127
(25) MOTOR GP
RIGHT MAIN HYDRAULIC FAN
TURN 293-6517
R
(33) PUMP GP
(51) VALVE AS ATAAC
LSST LS 371-9334
CONTROL (HYDRAULIC OIL) PRIME
360-5604 F
LOC E-7

TRANSMISSION
(30) PLUG
ORIFICE
166-4057

ST
LEFT LEFT
FRONT TURN

(7) BRAKE GP P
D HYDRAULIC CALIPER (LH FRONT AXLE) TPST L D
415-7626 RIGHT
TURN (26) OIL COOLER
475-6374
(52) VALVE GP LS1 P1 LS2 P2 SW1 P3 LS3
BRAKE PEDAL (37) PUMP GP
(4) ACCUMULATOR GP SECONDARY STEERING
492-2795 (725) BRAKE (SERVICE) (17) CYLINDER GP
492-2796 (730) 369-7919 STEERING (RH) TRACTOR TRAILER
333-4731
450-5231
HITCH
TP1
BRAKE
LIGHT
TP2 (48) SWITCH GP
POSITION (34) PUMP GP PRESSURE (STEERING) (38) PUMP GP (35) PUMP GP
SENSOR
FAN, BRAKE, AND HOIST 313-5104 STEERING METERING (HMU)
240-2647 240-2647 223-7718

B B
B1 P1

T1
(Dimensions: 39 inches x 28 inches)

(56) VALVE GP
CHECK (HYDRAULIC OIL COOLER BYPASS)
145-8983

B2 P2
M DL
LOC E-6
1
T2
L1 L1
UENR7057

2
C S S P T P T (58) VALVE GP C
(59) VALVE GP CROSS-AXLE DIFFERENTIAL CONTROL
(13) BREATHER 3
(CENTER AND REAR AXLE)
HYDRAULIC TANK CROSS-AXLE DIFFERENTIAL CONTROL(FRONT AXLE)
432-1661
157-7911 4 432-1661

(49) SWITCH GP 5
AOC - T
PRESSURE (HYDRAULIC TANK RETURN BYPASS) LOC A-3
253-2673

S LOC A-2 TP C TP C
(50) TANK GP
HYDRAULIC
473-0281
AA BB
(46) SENSOR GP
(20) FILTER ELEMENT AS
TEMPERATURE (TANK)
HYDRAULIC OIL
256-6453 132-8876

(39) SCREEN (40) SCREEN

30 Page,

(47) SWITCH AS HYDRAULIC TANK (FAN, BRAKE, AND HOIST AND STEERING PUMPS) HYDRAULIC TANK (MAIN HYD FAN AND ATAAC MOTORS) (22) FILTER GP
OTG LOW LUBE PRESSURE 119-4885 119-4885 AOC (FRONT AXLE)
FRONT AXLE CENTER AXLE REAR AXLE
344-7391 (5) BODY 230-3633 CROSS-AXLE DIFFERENTIAL CROSS-AXLE DIFFERENTIAL CROSS-AXLE DIFFERENTIAL
DRAIN VALVE (29) PLATE AS
DIFFUSER (21) FILTER GP
8J-8782
419-3907 AOC (CENTRAL & REAR AXLE)
230-3633
(43) SENSOR GP
PRESSURE (IAD CONTROL)
B 344-7391 B
(62) VALVE GP (18) CYLINDER GP
(36) PUMP GP SOLENOID & RELIEF (IAD CONTROL) SUSPENSION (LH)
OTG 386-9746 341-4122
191-6144
SW
(23) FILTER GP
ATC
422-3863
(55) VALVE GP
P1 C BYPASS (FRONT)
365-8203
P2 (54) VALVE GP
TRANSMISSION

BYPASS (CENTRAL & REAR AXLE)

EE 365-8203
S

P1

L DD
(32) PUMP GP
P2 AOC (FRONT AXLE)
(45) SENSOR GP
IAD 468-7454
TEMPERATURE (ATC)
L2 L1 T1 LINE PATTERNS FRONT AXLE CENTER AXLE REAR AXLE
102-2240
(53) VALVE GP Pressure Line
BYPASS (ATC)
360-5604 Pilot / Load Sensing Pressure HYDRAULIC CIRCUIT COLOR DESCRIPTIONS (31) PUMP GP
AOC (CENTER AND REAR AXLE)
A Drain / Return Lines AOC PUMP OUTPUT 468-7454 A
HOIST CIRCUIT
Component Group STEERING & SECONDARY STEERING PUMP OUTPUT
ATAAC CIRCUIT
OTG

SUPPLY LINE
(57) VALVE GP
Air Line CONRTOL (AOC)
BRAKE CIRCUIT P1

TRANSMISSION
OTG PUMP OUTPUT 396-2307
CALLOUTS FAN, BRAKE, AND EJECTOR PUMP OUTPUT
THIS SCHEMATIC IS FOR THE 725C2 AND 730C2 ARTICULATED TRUCK
DRAIN / RETURN LINE HYDRAULIC SYSTEM
YY Taps (Pressure, Sampling, Sensor - by letter) MAIN HYDRAULIC FAN CIRCUIT
CROSS-AXLE DIFFERENTIAL CONTROL CIRCUIT
MEDIA NUMBER: UENR7057
DL DL D Connectors (By letter) SUSPENSION CIRCUIT SCHEMATIC PART NUMBER: 470-9012, CHANGE: 01, VERSION: -
AXLE OIL COOLING CIRCUIT Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
Callout Number Component
IAD CONTROL CIRCUIT
(Machine Location from (52) VALVE GP - CONTROL Name
ATAAC AOC P2 in neutral and with parking brake set.
Component LocationsTable) PARKING BRAKE CIRCUIT
138-1234 Part Number Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
ELECTRICAL CIRCUITS AOC - T
LOC C-3 S LOC C-4 Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1