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FV-A 1800 5 Ply Corrugated Cardboard Production Line
FV-A 1800 5 Ply Corrugated Cardboard Production Line
BEIJING
Add: 19th F, Building 8, Block No. 1, Beiqing Road, Changping, Beijing ,China Post Code: 102200
1.Payment an delivery:
Mob/whatsapp/wetchat: +86-18500730120
50 workdays delivery after 30% deposit
E-Mail: cathychen@farviewintl.com
in advance by T/T
2.Delivery time: 60 days
3.Container NO.:8set/40feet container
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FARVIEW INTERNATIONAL TRADE CO., LTD. BEIJING
Add: 19th F, Building 8, Block No. 1, Beiqing Road, Changping, Beijing ,China Post Code: 102200
1.It can support two rolls of paper at the same time, and
5sets complete paper loading without stopping the machine.
Electric shaftless bracket
2. Electric control, disc brake, electric lift, left and right
1.
translation, centering;
3. One set of guide rail for each bracket, and the trolley is
welded with a 10mm thick medium plate;
Surface paper pre-heater jar 1.Main drive roller: Φ600mm, electric adjust wrap corner,
4set
4. 热缸(地缸) 2.Paper wrap angle adjust scope:60-270 degrees;
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FARVIEW INTERNATIONAL TRADE CO., LTD. BEIJING
Add: 19th F, Building 8, Block No. 1, Beiqing Road, Changping, Beijing ,China Post Code: 102200
Pneumatic system 1.Gas cycliner 0.6 cubic meter, 1set for gas source,
1set
12. 气动系统 2.Pneumatic components, Yadeke Brand and etc
0.6 立方储气罐 1 套,作为气源,所有机器的气动元件
1.Electronic control system: variable frequency motor
control full line,adopt Taiwan's TECO motor;
2.Electrical cabinet surface electrostatic spray paint, wear
Electric system beautiful.
1set
13. 电气系统 3. Electrical components Schneider and DELIXI brand.
1.电控系统:整线变频电机采用台湾东元;
2.电柜表面漆静电喷涂,耐磨美观;
3.电器元件采用施耐德和德力西名牌产品.
1.Adopt high quality water trap system for steam recycle;
Steam heating system 1set
14. 2.Famous brand,water traps and rotary joint,etc
蒸汽系统
采用优质疏水系统,蒸汽循环,疏水器,旋转接头等
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FARVIEW INTERNATIONAL TRADE CO., LTD. BEIJING
Add: 19th F, Building 8, Block No. 1, Beiqing Road, Changping, Beijing ,China Post Code: 102200
2) 面纸: 120-200g/m² Surface-paper: 120-200g/m²
3) 瓦纸: 105-160g/m² Corrugated-Paper: 105-160g/m²
4) 中夹芯:125-200g/m² Core Paper: 125-200g/m²
6) 瓦楞楞型组合:A、B、C、E、F 楞任选
Flute type: A, B, C, E, F to be optional.
7) 蒸汽所需要求:最高压力 1.3Mpa 常用压力 0.8---1.2Mpa
Steam Demand: Max pressure 1.3Mpa Frequently Used Pressure: 0.80--1.12Mpa
8) 电源:380V 50Hz Power: 380V 50Hz
9) 设备流向:根据用户厂房布局和客户确定传动左置或右置
Equipment direction: Right or Left transmission according to the workshop or customer required.
10) 设备总功率约为 180kw Total power: 180kw
11) 生产线所需操作员 8-12 人 Operation staff: 8-12 persons
12) 如遇技术改动另行通知 You will be noticed in advance if any technical change.
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FARVIEW INTERNATIONAL TRADE CO., LTD. BEIJING
Add: 19th F, Building 8, Block No. 1, Beiqing Road, Changping, Beijing ,China Post Code: 102200
5
FARVIEW INTERNATIONAL TRADE CO., LTD. BEIJING
Add: 19th F, Building 8, Block No. 1, Beiqing Road, Changping, Beijing ,China Post Code: 102200
Technical parameters:
1 Applies to tile line width: 1800mm
2 Dimensions:. 6000mm × 550mm × 400mm (L × W × H)
3 Power supply: Voltage 380V Frequency 50Hz
Structure features:
1.Electric will base paper delivery in place, lightweight flexible.
2.Track overall buried, the main frame for 10 channel steel welded, strong and durable.
3.Cover plate installation after welding.
With two stage car from two side on paper paper.
Raw materials and related:
1.Rail and tractor materials: tang steel, jinan in profile
2.Bearing: HRB brand
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FARVIEW INTERNATIONAL TRADE CO., LTD. BEIJING
Add: 19th F, Building 8, Block No. 1, Beiqing Road, Changping, Beijing ,China Post Code: 102200
Technical parameter:
NO Item Technical parameters
1 Working speed 1800mm
2 Design speed 120m/min
3 Operating Direction according to the need of the customer
4 Flute type according to the need of the customer
5 Base Castings HT200
6 wallboard CastingsHT200/thickness 130mm
7 upper and lower roller diameter Φ280mm/aloly steel
8 Pressure roller diameter Φ280mm /45 steel
9 Upper and lower pre-heating Φ320mm/45steel
diameter
10 Main frequency 11kw with inverter 15kw
conversion motor
11 Blower fan 11--15kw(depends on flute type)
12 Pneumatic power 0.4—0.9Mpa。
Electric adjustment of glue width Vertical gear reducer motor 100W i=1: 25
Electric adjustment of glue gap Horizontal gear reducer motor 100W i=1:
1800
Stop glue without stopping Pinwheel cycloid reducer motor 0.37KW
i=1:43
Structural features:
1. Adopt vacuum adsorption type paper guide, equipped with high pressure powerful fan. Equipped
with air volume adjustment device and suction muffler; electrical control is concentrated in the
same electrical cabinet and the distance from the host is not less than 1.5 meters, and the operating
side is fully enclosed with a side cover.
2. Universal joint drive, split structure independent drive box. The enclosed gear transmission is
oil-immersed lubrication, which can prolong the service life of the gear.
3. The corrugated roller has a diameter of Ø280mm and is made of 48CrMo high-quality alloy steel.
After quenching and tempering, quenching, surface polishing and chromium plating, the hardness
is above HRC60 degrees, and the vertical displacement is controlled by an air cylinder.
The pressure roller has a diameter of Ø280mm and is made of No. 45 medium carbon steel. The
surface is ground and chrome-plated. The cylinder controls the up and down displacement.
6. The upper and lower preheating rollers have a diameter of Ø320mm, and the surface is ground
pin and plated with hard chrome, all connected with metal hoses.
7. Pneumatically controlled glue degumming. The diameter of the glue roller is 215mm. After the
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FARVIEW INTERNATIONAL TRADE CO., LTD. BEIJING
Add: 19th F, Building 8, Block No. 1, Beiqing Road, Changping, Beijing ,China Post Code: 102200
surface is polished, it is engraved with pit-type nets. It is plated with hard chromium. The surface
of the glue roller is ground and plated with hard chromium.
8. The bearings of the corrugated roller and pressure roller are lubricated with high temperature
resistant grease.
9. Using an electric slurry separator, the paste application part can still operate independently when
the main engine is stopped to prevent the paste from drying up.
10. The medium height of the corrugating roller is 0.10mm on one side, and the medium height of
the pressure roller is 0.075mm on one side. With a limit device, the compression cylinder is a
Ø160 mm cylinder.
11. All bearings are selected: Harbin Bearing
12. Electronic components and accessories: choose Schneider, Delixi
13. Pneumatic components, rotary joints, metal hoses: use Airtac, Tengzhou Jinxuanzheng brand
products.
Technical parameters:
No Name Technical parameters
1 Effective working width 1800mm
2 Operation direction According to customer’s require
3 Enhance Gear Motor 3.7kw
4 Bridge adsorption fan 2.2kw
5 Correction adjustment motor 0.37kw
Structural features:
1.This part of the main beam is mainly connected by channel, beam, angle, column, etc connected
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FARVIEW INTERNATIONAL TRADE CO., LTD. BEIJING
Add: 19th F, Building 8, Block No. 1, Beiqing Road, Changping, Beijing ,China Post Code: 102200
together.
2.Both sides of the security fence, high strength and save people the word pedals, ensure operator
safety and ease of operation.
3.Ascension pull paper axis, the tension axis, feeding off of the shaft, such as surface grinding hard
chrome plating process.
4. Adopt adsorption tensioner tension adjusting device, the air volume is adjustable.
5.Correction device for the electric, easy to operate. Correction side fence with double guide
column positioning screw driver, fast and accurate positioning, walking steadily.
6.All roller surface by grinding off the hard chrome plating process.
7.Feeding conveyor transfer using green plain.
Main related, raw material and origin:
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FARVIEW INTERNATIONAL TRADE CO., LTD. BEIJING
Add: 19th F, Building 8, Block No. 1, Beiqing Road, Changping, Beijing ,China Post Code: 102200
Technical parameter:
No Name Technical parameters
1 Effective working width 1800mm
2 Wallboard thickness Casting HT200
3 Pre-heater diameter Ø900mm
4 Wrap angle shaft diameter Ø86mm×2
5 Cycloid pin wheel motor power 0.75kw
6 Steam temperature and pressure 150-200°/0.8-1.3MPa
Structure features:
1.Preheat cylinder pressure vessel meets a national standard, together with the pressure vessel
certificate and inspection certificate.
2.Preheat cylinder electric wrap angle worm drive shaft, corners integrally connected with the
cylinder axis of the structure.
3.Preheat the cylinder after each roll-off grinding and precision grinding hard chrome plating,
improved finish reduces friction, durable.
4.With electric adjustment corners, corners can be adjusted within the range of 60-270 °, can
effectively adjust the paper heated area.
5.Preheat the cylinder head using the butterfly design can improve the performance of the pressure
cylinder; using steam heating to ensure uniform heating paper.
6.Corners motor with planetary cycloid pin wheel motors, and a good self-locking performance.
7.Electrical components centralized control, its components: use Shinaide brand,West Germany
8.Bearings are made of: Harbin Bearing
9.Pneumatic components, rotary joints, metal hose: AirTAC selection, Tengzhou Jin Xuan genuine
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FARVIEW INTERNATIONAL TRADE CO., LTD. BEIJING
Add: 19th F, Building 8, Block No. 1, Beiqing Road, Changping, Beijing ,China Post Code: 102200
products.
Technical parameters:
No Name Technical parameter
1 Effective working width 1800mm
2 Operating direction According to customer’s require
3 Wallboard Adopt casting HT200/thick 120mm
4 Gluing diameter Ø270 mm
5 Given paste roll diameter Ø142 mm
6 Down preheat roller diameter Ø402 mm
7 Up preheat roller diameter Ø374 mm
8 Steam consumption 0.1-0.15MPa
9 Compressed air 0.6-0.9Mpa
10 Main motor frequency cycloid 3.0KW ratio:1:9
11 Electric adjust glue gap 100W ratio:1:1800
Structural features:
1.Paste glue roller and fixed roller with 45 steel, quenched the surface, the hole machining; do
homeostasis surface grinding roller body engraved with pit-style textured, gluing evenly and
consume more less.
2.Squeegee roller surface grinding and hard chrome plated.
3.Other roller of the paper guide roller and shaft is hard chrome plated.
4.Press paper roller up and down adopt pneumatic control, easy to operate.
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FARVIEW INTERNATIONAL TRADE CO., LTD. BEIJING
Add: 19th F, Building 8, Block No. 1, Beiqing Road, Changping, Beijing ,China Post Code: 102200
5.The glue gap between the roller and roller squeegee using manual control or electric inverter
control,PLC touch screen for option.
6.Automatic cycle for glue, glue to prevent sedimentation;
7.Preheat cylinder use Q235B container board, produced by professional manufacturers of pressure
vessels, the preheating device, can accelerate the glue paste.
8.Bearings: Harbin Bearing.
9.Electronic components, accessories: adopt Schneider, Delix brand electrics.
10.Pneumatic component,rotary joints,metal hose: AirTAC selection, Tengzhou Jin Xuan genuine
products.
★ Structural features:
1. The heating plate is made of high-strength container plate, which conforms to the national pressure vessel
standard; the pressure vessel certificate and inspection certificate are attached.
2. The surface of the heating plate is grinded and plated with hard chrome, with a width of 600mmx15 hot plates,
cooling and shaping 5.5 meters;
3. The inside of the hot plate is a partition isolation structure, so that the steam flows in an S-shaped direction, the
steam and water separation function is obvious, and the steam utilization rate is improved.
4. The heating section adopts dense roller structure or hot plate structure, and the cardboard is glued firmly and
fixedly and smoothly.
5. The steam pipe enters steam, and the steam outlet is arranged in an S shape, and the temperature of the hot plate
is balanced and uniform.
6 The heat conduction piping of the heating plate controls the temperature in four sections, and is equipped with a
temperature display to adapt to the adjustment of the vehicle speed.
7. The heavy pressure roller in the heating section is lifted by hydraulic pressure, which is stable, safe and reliable.
8. The upper conveying cotton webbing is equipped with one set of automatic and manual correction devices, and
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FARVIEW INTERNATIONAL TRADE CO., LTD. BEIJING
Add: 19th F, Building 8, Block No. 1, Beiqing Road, Changping, Beijing ,China Post Code: 102200
the tension is one set each for pneumatic (fast) and manual (fine adjustment). The lower conveying cotton
webbing is equipped with tension and left and right correction adjustment devices.
9. The driving part adopts an independent gearbox structure, the gear is made of cast steel ZG-500 material, the
gear is oil-immersed lubrication, and the level gauge shows;
10. The surface of the driving roller is coated with wear-resistant rubber, which is a herringbone structure with a
medium height to ensure a smooth output of the cardboard;
11. The main drive motor is a variable frequency energy-saving motor, with large low-speed torque, wide speed
range, reliable use and simple maintenance;
12. The main frame adopts high-strength national standard profile 40#\30# channel steel, which has a firm
structure and beautiful appearance, which is suitable for high-speed work;
13. The hydraulic lifting gearbox adopts a hidden structure with a beautiful appearance, which greatly reduces the
area occupied;
14. The electrical components adopt international well-known brands, and the components are stable and reliable
in operation;
★ Main technical parameters:
1. Effective working width: 1800mm.
2. Operation direction: left mobile phone or right mobile phone (determined according to the customer's factory).
3. Mechanical speed: 120m/min Economic speed: 80m/min.
4. Temperature range: 160-200℃ Steam pressure: 0.9-1.3Mpa.
5. Steam consumption: 1.2-1.8MPa compressed air: 0.6-1.0Mpa.
6. Power requirements: voltage 380V, frequency 50Hz.
7. Dimensions: 16000 mm × 6000 mm × 1800 mm (length × width × height).
★ Roller diameter parameters:
1. Diameter of main driving roller: upper roller Ø500mm, lower roller Ø500mm, covered with wear-resistant
rubber;
2. Diameter of front and rear driven rollers: front Ø322mm and rear Ø215mm;
3. Drying roller diameter: Ø70 mm
4. Diameter of the shaping roller: Ø70 mm Diameter of the shaping roller: Ø70 mm
5. Diameter of upper belt tension roller: Ø156 mm Diameter of upper belt deflection roller: Ø124 mm
6. Lower belt tension roller diameter: Ø124 mm Towing roller diameter: Ø110mm
Note: All roller surfaces are hard chrome plated after grinding.
★ Power motor parameters:
1. Main drive motor power: 45KW frequency conversion 380V /50HZ
2. Motor power of hydraulic station: 4.0kw 380V /50HZ
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FARVIEW INTERNATIONAL TRADE CO., LTD. BEIJING
Add: 19th F, Building 8, Block No. 1, Beiqing Road, Changping, Beijing ,China Post Code: 102200
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FARVIEW INTERNATIONAL TRADE CO., LTD. BEIJING
Add: 19th F, Building 8, Block No. 1, Beiqing Road, Changping, Beijing ,China Post Code: 102200
9. NC Cut-off machine:
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FARVIEW INTERNATIONAL TRADE CO., LTD. BEIJING
Add: 19th F, Building 8, Block No. 1, Beiqing Road, Changping, Beijing ,China Post Code: 102200
★ Host parameters:
1. Design speed: 120/min
2. Effective width: 1800mm
3. Cutting length: 500-9999m; cutting precision: uniform speed ±1mm
4. The computer can store multiple sets of orders, the man-machine interface is separated, and the
color touch screen displays
5. Using Shanghai Futian 11KW AC servo motor and Germany Kobe 15KW servo driver
6. The gears are processed by high-frequency quenching and grinding of precision forging materials
to realize backlash-free transmission. The advanced keyless connection mode is adopted, which has
high transmission accuracy and long service life;
7. Adopting high-speed steel spiral blade, serrated knife type, reducing cardboard resistance and low
noise;
8. The front and rear paper feed rollers adopt the sun wheel pressing method, with stable conveying
and uniform pressure, and it is not easy to crush the cardboard or cause blockage;
9. Use independent oil pump and filter with two sets of copper pipes distributed in each gear
position for oil supply, lubrication and cooling;
10. Knife roll: high-quality precision forged steel material, after dynamic balance treatment, with
good stability;
★ Roller diameter parameters:
1. Diameter of the upper and lower cutter shafts for transverse cutting: Ø200mm for dynamic
balancing
2. Diameter of front and rear conveyor rollers: Ø130mm for dynamic balance treatment
3. Diameter of the front and rear upper pressing rollers: Ø70 mm
Note: All roller surfaces are hard chrome plated after grinding. (Except the upper and lower
spindles)
★ Power motor and electrical parameters:
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FARVIEW INTERNATIONAL TRADE CO., LTD. BEIJING
Add: 19th F, Building 8, Block No. 1, Beiqing Road, Changping, Beijing ,China Post Code: 102200
1. Main drive motor power: 11kw AC servo motor
2. Paper feeding motor power: 3.0kw variable frequency speed regulating motor
3. Motor power of lubricating oil pump: 0.37kw
★ Main purchased parts, raw materials and origin:
1. Blade material: W18crv5Co5 (high-speed tool steel)
2. Gear material: 40Cr fine grinding and tempering treatment
3. Bearing category: ordinary tile, Kazakhstan, Luozhou products. Bearing with seat: Shandong
4. Electrical appliances: Schneider Pneumatic components: Taiwan Airtec
10. Automatic paper feeding right angle stacker:
★ Structural features:
1. Using 14# channel steel welding, electric adjustment of the cardboard size, pneumatic control of
the horizontal output cardboard, and electric adjustment of the conveying speed;
2. Automatically stack and collect cardboard.
3. Horizontal output pneumatic control electric output.
4. The longitudinal joint paper is conveyed by a wide conveyor belt.
5. When the number or height of the cardboard reaches the required requirement, the cardboard will
be removed under the control of the switch.
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FARVIEW INTERNATIONAL TRADE CO., LTD. BEIJING
Add: 19th F, Building 8, Block No. 1, Beiqing Road, Changping, Beijing ,China Post Code: 102200
5. Operation direction: left hand phone or right hand phone (determined according to the customer's
factory).
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FARVIEW INTERNATIONAL TRADE CO., LTD. BEIJING
Add: 19th F, Building 8, Block No. 1, Beiqing Road, Changping, Beijing ,China Post Code: 102200
motor
4. Glue-back bucket of the second glue application machine: 1 piece
5. Single-sided machine gluing bucket: 2 pieces with 4 common 1.1kw-6 pole motors
6. Single-sided machine rubber-back bucket: 2 pieces
7. Glue pump: 3 sets of 3 cubic gear pumps
★ Rubber barrel diameter parameters:
1. Horizontal main glue mixer: 1250mm×1000mm×900mm
2. Diameter of the carrier glue mixer: ¢600mm×900mm
3. Diameter of the second gluing and gluing barrel: ¢600mm×900mm Single-sided machine
gluing barrel: ¢600mm×900mm
4. The diameter of the storage rubber bucket: ¢900mm×1000mm
※ Structural features:
1. Supply heating energy to the heat equipment of the production line to keep the working temperature stable.
2. Each unit is designed as an independent small unit steam supply system, sectioned temperature control, energy
saving, and convenient adjustment.
3. The working temperature is controlled by adjusting the steam pressure, and there is a pressure monitoring dial.
4. Each drainage unit is equipped with an emptying bypass, and the equipment will cool down quickly when
production is stopped.
5. Floating ball trap, 1/2 metal hose and ball valve connection bypass, plug valve.
6. The flexible connection between the pipe system and the rotating heating components is realized by a metal
hose to extend the service life of the rotating joint.
7. All steam pipes are made of seamless steel pipes to ensure the safety of use under normal pressure.
※ Conventional technical parameters:
1. Steam consumption: about 2.5-3T/h
2. Equipped with boiler: 4t/h
3. Equipped boiler pressure: 1.25Mpa Temperature in the pipeline: 170-200℃
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FARVIEW INTERNATIONAL TRADE CO., LTD. BEIJING
Add: 19th F, Building 8, Block No. 1, Beiqing Road, Changping, Beijing ,China Post Code: 102200
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