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Research article

Received: 10 January 2020 Revised: 15 April 2020 Accepted: 8 July 2020 Published online in Wiley Online Library

(wileyonlinelibrary.com) DOI 10.1002/jib.621

Effect of the respiro-fermentative balance


during yeast propagation on fermentation and
wort attenuation
Maria E. Moutsoglou* and Ashley C. Dearden
Breweries use different yeast strains to create beers with different flavours and aromas. Yeast propagation must produce yeast that
performs consistently from the first fermentation to harvesting and re-pitching in subsequent fermentations. Breweries propagate
yeast in wort leading to low efficiency fermentative growth in Crabtree-positive yeast. There is limited knowledge on the impact on
beer production when fermenting with yeast propagated in sugar limited and nutrient supplemented wort. It was hypothesised
that propagating yeast in this way would have a positive impact on subsequent fermentation performance. Saccharomyces
cerevisiae was propagated at the laboratory scale in standard wort with a high carbon to nitrogen (C:N) ratio (850) or in modified
wort supplemented with yeast extract to achieve a low C:N ratio (100) and at varying sugar concentrations. Propagation in low
C:N wort with 2°P sugar yielded a 27% decrease in fermentation efficiency and a 46% increase in cell production compared to
2°P high C:N wort. This suggests nitrogen is critical to the respiro-fermentative balance during growth. Yeast propagated in
standard wort resulted in slower fermentations and significant under-attenuation compared to yeast grown in the modified wort
with low sugar and high nitrogen. The results of this study suggest the nitrogen and sugar content drive the respiro-fermentative
balance during yeast propagation. The metabolism of yeast during propagation induces significant downstream impacts on the
subsequent fermentation performance and wort attenuation. © 2020 The Institute of Brewing & Distilling

Additional supporting information may be found online in the Supporting Information section at the end of the article.

Keywords: yeast; propagation; fermentation; metabolism; quality

Introduction under fermentative conditions allow yeast to out-compete other


microorganisms (7, 10, 11). The purpose of yeast propagation is cell
Shifting market demographics and the diversity of new products production, not ethanol formation. Accordingly, using a medium that
require the brewing industry to innovate to meet changing promotes respiration would be a more efficient yeast production
consumer demands. Using yeast for improved process efficiency strategy. Indeed, industrial producers of yeast (baking, distilling,
and bioflavouring can lead to new innovations in brewing (1–4). etc.) employ aerobic fed-batch propagation to maximise respiratory
However, breweries cannot leverage yeast for innovation if not yeast growth without fermentation. However, in breweries,
propagated appropriately to achieve desirable results and propagation remains an aerobic (to varying degrees) batch process
facilitate new product development. As the link between yeast with inefficient yeast growth through solely fermentation.
quality and fermentation performance has been established (5, 6), In the brewing industry, batch yeast propagation is a volumetric
propagation must yield viable, physiologically ‘tuned’ yeast for serial scale-up process that begins in the laboratory with agar slants (6).
repitching or for single use fermentation. Additionally, yeast must The medium used for propagation directly impacts the yeast
produce a consistent ethanol content and organoleptic profile phenotype, ultimately impacting fermentation performance (12).
between propagations, especially if blending is not available for Laboratory scale cultivation of yeast is often performed in a
quality control. Propagations that fail to generate adequate yeast glucose-limited, nutrient-rich medium for yeast to grow under
or produce yeast with poor fermentation performance can result conditions that promote more aerobic growth. Such ingredients
in costly waste of raw materials, labour, and product. are cost prohibitive at large scale and are inconvenient compared
Saccharomyces yeasts used in brewing are Crabtree-positive (7), to using wort to propagate yeast. (13, 14) Wort provides the
simultaneously generating adenosine triphosphate (ATP) from necessary carbon and nutrient content for yeast to ferment sugars,
respiration and fermentation pathways depending on the with the occasional exception of zinc and lipids (15). The sugar
environmental conditions (8). Regulation of this respiro-- concentration in wort is high and drives the metabolic flux to
fermentative balance is controlled through the composition of fermentation with any oxygen supplied used by yeast for lipid
the medium used for propagation. High sugar concentrations shift synthesis (16).
the metabolic flux towards fermentation, even in an aerobic
environment where oxygen requirements are met (9). Respiration
is a high energy yielding pathway that generates up to 38 ATP per * Correspondence to: Maria E. Moutsoglou, Molson Coors Beverage Company,
mole of glucose. Fermentation has a lower energy yield (2 ATP per 3939 W. Highland Blvd. Milwaukee, WI 53208 USA. Email: maria.
moutsoglou@molsoncoors.com
mole of glucose), does not require oxygen, and produces CO2
and ethanol as by-products. Despite low ATP production, it has Sierra Nevada Brewing Company, Research and Development, 1075 East 20
th

been proposed that the faster growth rate and ethanol production St. Chico, CA 95926 USA
289

J. Inst. Brew. 2020; 126: 289–297 © 2020 The Institute of Brewing & Distilling
M. E. Moutsoglou and A. C. Dearden

The nitrogen content in wort can impact biomass production Composition of wort and synthetic media
and sugar attenuation (17, 18). Assimilable nitrogen in wort is
Brewery wort (100% malted barley) with an original gravity of
referred to as free amino nitrogen (FAN). Although the literature
13.17 ± 0.10°P with 8.79 ± 0.87°P (n = 264 worts) fermentable
cites the minimum FAN concentration for healthy fermentation
sugars was used for yeast propagation and for subsequent
(19), there is little consideration of how the FAN concentration
fermentation. Wort was obtained from Sierra Nevada Brewery in
may need to change depending on the fermentable sugar
Chico, CA, USA. Wort was collected midway during transfer from
content and the ratio of carbon to nitrogen (C:N). The nitrogen
whirlpool to fermenter. Synthetic yeast complex media (YCM)
requirements for fermentation have been well studied (20), but
was prepared with 1% (w/v) yeast extract (yeast extract 19512,
nitrogen requirements for brewer’s yeast propagation have not
OrganoTechnie S.A.S., France), 1% (w/v) malt extract (CBW®
been reported. Standard wort may be deficient in available
Sparkling Amber Dry, Briess Industries, USA), and 2°P D-(+)-maltose
nitrogen content and the sugar concentration may exceed that
monohydrate (Penta International Corporation, USA). The yeast
needed for efficient cell growth.
extract used in this study supplied 2% (w/w) free amino nitrogen.
This study builds on research showing the positive impact on
Wort was diluted with deionised, distilled water and
fermentation quality of using yeast propagated under oxidative
supplemented as reported in Table 1. Dilution and nutrient
conditions with mannitol as the carbon source (21, 22). However,
supplementation were performed prior to autoclaving. Zinc was
instead of mannitol, standard wort and yeast extract were used
supplemented to 36.1 μM (2.4 mg/L) using a 0.1 M solution of
to develop a propagation scheme that could be translated to a
Zn2+ from zinc sulphate heptahydrate (Millipore Sigma, USA).
brewing setting. Accordingly, the effect of nitrogen and sugar in
Yeast extract (YE) was added to achieve the desired FAN
wort based media for the propagation of a brewing yeast was
concentration. Media was sterilised by autoclaving at 121°C at 15
evaluated together with the effect on subsequent laboratory scale
psi for 45 minutes.
fermentations. Wort was diluted to various sugar concentrations to
The fermentability of wort was determined by accelerated
modulate the respiro-fermentative balance of carbohydrate
(forced) fermentation, with S. cerevisiae added at a ratio of 1 g yeast
metabolism during propagation. To understand how the carbon
to 4 g of wort and incubated with shaking at 185 rpm at room
to nitrogen ratio impacted on performance, standard wort (850
temperature for 24 hours. Yeast was removed by centrifugation
C:N ratio) was supplemented with yeast extract to a ratio of 100
at 3500 x g for 10 minutes at 4°C. The residual density (real extract,
C:N to mimic a synthetic medium. Yeast were propagated in each
RE) was determined using an Alcolyzer Beer Analyzing System
medium and monitored for growth kinetics, growth efficiency,
(Anton-Paar GmbH, Germany).
and fermentation efficiency. Propagated yeast was pitched into
wort and fermentation kinetics assessed at the bench scale. Wort
attenuation and fermentation efficiency were compared to Elemental analysis
industrial scale fermentations using harvested (non-propagated)
yeast in the same wort. This study aimed to determine if yeast The elemental profiles of YCM and wort without YE were
propagated in nutrient supplemented, low sugar wort would determined using inductively coupled plasma optical emission
improve the subsequent fermentation performance. The findings spectrometry (5100 ICP-OES, Agilent Technologies, USA) coupled
indicate both wort sugar and nitrogen content in the propagation with an SPS 4 Autosampler (Agilent Technologies). Prior to
medium have significant impact on the fermentation quality and elemental analysis, wort was supplemented with zinc to 36.1 μM
wort attenuation. and autoclaved. Emissions for calcium (422.7 nm), chromium
(267.7 nm), copper (327.4 nm), iron (238.2 nm), potassium (769.9
nm), magnesium (285.2 nm), manganese (257.6 nm), sodium
Materials and methods (589.6 nm), phosphorous (213.6 nm), sulphur (182.0 nm), silicon
(251.6 nm), and zinc (213.9 nm) were monitored at their respective
Yeast strain
emission wavelengths, and element concentration was determined
The yeast used for all experiments was an industrial strain of using a standard curve fit using linear regression (R2 ≥ 0.999) (ICP
Saccharomyces cerevisiae provided by Sierra Nevada Brewing Expert Software, Agilent Technologies). The concentrations of
Company. elements for diluted and supplemented wort were calculated

Table 1. Media properties for yeast complex media and wort based media at high (H) and low (L) C:N ratios. H5 is standard wort.

Media Type Media Fermentable Sugars Original Gravity Media FAN C:N Yeast Extract Added
Identifier (°P) (°P) pH ( g/L) ratio ( g/L)
synthetic base YCM 2.0 3.2 6.13 0.200 100 10
wort base, high C:N H1 2.0 3.1 5.18 0.024 850 0
H2 3.5 5.5 5.15 0.041 850 0
H3 5.0 7.8 5.09 0.059 850 0
H4 6.5 10.2 5.05 0.076 850 0
H5 8.5 13.3 5.00 0.100 850 0
wort base, low C:N L1 2.0 3.3 5.77 0.200 100 9
L2 3.5 6.8 5.61 0.350 100 16
L3 5.0 9.8 5.51 0.500 100 22
L4 6.5 12.7 5.35 0.650 100 29
L5 8.5 16.1 5.50 0.850 100 38
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Yeast propagation metabolism impacts fermentation quality

based on dilution factor, and/or the amount of supplemented Fermentation efficiency was calculated using the ratio of
yeast extract or zinc. ethanol produced to sugar utilised. Percent alcohol by volume
was converted to g/L where the density of ethanol = 0.7893
g/mL. Cell production was determined using the difference
Free amino nitrogen between the average cell concentration (n = 4) in stationary phase
FAN was determined using the ninhydrin method (23). A and the inoculum at time zero from at least two independent
glycine standard curve fit using linear regression (R2 ≥ 0.99) growth profiles. Cell production efficiency was calculated from
was used to determine FAN concentration, where the absorbance the ratio of cell production (cells/mL) to sugar utilised ( g/L).
of amine-bound ninhydrin at 570 nm is proportional to the
concentration of FAN. Anaerobic fermentation
Yeast propagated in yeast complex media or wort based media
Yeast growth were pitched into brewery wort to determine sugar utilisation
and ethanol production. Brewery wort (370 mL) was added to
Yeast was stored in 25% (v/v) glycerol at -78°C. Yeast was recovered
sterilised 450 mL jars. Dissolved oxygen in the wort was 6 mg/L,
from glycerol stocks and streaked on YEG plates containing 1%
determined using a HQ30D portable dissolved oxygen meter with
(w/v) yeast extract, 2% (w/v) D-glucose anhydrous (Penta), and
a field luminescent DO sensor (Hach, Loveland, CO, USA). The
1.8% (w/v) agar (Fisher Scientific, USA). Plates were incubated for
pitching rate was 0.5x106 cells/mL/OG°P. Yeast cultured in YCM
48 hours at 30°C and stored for no more than three weeks at 4°C.
were included as a control in separate fermentations with yeast
Five to ten colonies from a YEG plate were inoculated into 1.5 mL
cultivated in high or low C:N media. Yeast were cultured in
YCM cultures and incubated at 20 ± 2°C for 24 hours with shaking
duplicate as described above into 25 mL of media until late log
at 250 rpm. Precultures were inoculated into 25 mL of media in a
phase, and the viable cell concentration for each culture was
250 mL baffled Erlenmeyer flask (10% v/v fill). Initial cell analysis
determined. The volume of cells needed to meet the target pitching
samples (~50 μL) were collected after at least 30 seconds shaking
rate were centrifuged at 3,000 x g for 5 minutes at 22°C. The yeast
to ensure homogeneity. Subsequent samples were collected
pellet was reconstituted in 30 mL of wort and pitched into
until stationary phase was established. Samples were stored at 4°C
fermenters for a total wort volume of 400 mL. Inoculated jars were
until analysis.
capped with a lid containing a ~1 mm diameter opening for gas
exchange and statically incubated at 20.5 ± 2.0°C. Fermentation
Yeast cell concentration, viability, and average diameter progress was monitored by measuring weight loss over time,
which reflects the production of CO2. The fermenters were chilled
Cell concentration and the percentage of viable cells were to 4°C for 24 hours once the weight loss decreased by less than
analysed using brightfield and fluorescence imaging (emission 0.1 g over 24 hours, then processed for sugar utilisation and ethanol
525 nm/excitation 595 nm), respectively, using a Cellometer X2 concentration as described above.
(Nexcelom Bioscience LLC, USA). Samples were diluted in double
distilled water to a cell concentration below 1x106 cells/mL to
ensure accurate counting. Samples were then diluted 1:1 with Regression and statistical analyses
propidium iodide (Nexcelom), a nuclear stain impermeable to live GraphPad Prism 8.1.1 (224) for macOS (GraphPad Software, Inc.,
cell membranes, and applied to CHT4-xD100 slides (Nexcelom). A La Jolla, CA) was used to perform regression analysis and
minimum of 500 cells per sample were analysed to determine obtain growth and fermentation parameters from the fit. Cell
average diameter. The minimum and maximum average cell concentration from growth profiles and CO2 production from
diameter thresholds were 4 and 10 μm, respectively. Fluorescence fermentation profiles (y data) with time (t, x data) were fit to a four
exposure time was set to 5,000 ms, and fluorescence imaging parameter logistic function
conducted using optics module XB-595-501. A decluster edge factor
and decluster threshold factor of 0.6 and 1.0 were used, respectively. ðy max  y min Þ
y ðtÞ¼y min þ  n ; (1)
Cell concentration, viability, and average diameter were quantified 1 þ κt
using Cellometer AutoX4hm software (Nexcelom).
where ymin and ymax are the minimum and maximum plateau
values for y, respectively; κ is the midpoint in units of time; and n
Cell production and fermentation efficiency post-cultivation is the slope at κ.
For propagation trials, sugar utilisation and ethanol production Standard deviation in growth profile parameters from fits were
were quantified in stationary phase after growth ceased. Yeast determined from the 95% confidence intervals using
were cultured in duplicate as described above, inoculated into 25 C:I:upper  C:I:lower pffiffiffiffi
mL of media, and incubated until late log phase was reached S:D:¼ N; (2)
3:92
based on growth curves (Table S1). Cultures were then inoculated
into 125 mL of media in a 1 L baffled Erlenmeyer flask and where C.I.upper and C.I.lower are the upper and lower values for each
incubated at room temperature at 250 rpm. The incubation time residual and N is the number of independent data sets analysed
was determined by multiplying the time to reach late log phase to generate the curve. Cell concentration and CO2 production
by 1.25 (Table S1) to ensure complete sugar utilisation. Cultures data were interpolated for a standard set of time points using
were centrifuged at 3,500 x g for 10 minutes at 4°C, then analysed parameters from the fit (Tables S2 - S4). The derivative of this data
for real extract and ethanol using an Alcolyzer Beer Analyzing set was used to determine the rate of change in cell concentration
System (Anton-Paar). The amount of sugar utilised was calculated and CO2 production with time. The maximum of the derived cell
from the difference between original and final densities. concentration data and the absolute value of the maximum of
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M. E. Moutsoglou and A. C. Dearden

the derived fermenter mass data yielded the maximum absolute to nitrogen ratio. To determine the impact on propagation of
growth rate (AGRmax) in cell concentration and maximum rate of wort sugar content, the two wort based media were diluted to
change in CO2 production (rCO2max), respectively. varying sugar concentrations as shown in Table 1. Maltose was
Lag time λ for cell growth profiles during cultivation were selected as the fermentable sugar in YCM as it is the primary
determined using parameters from fit (Eq. 1) using fermentable sugar in wort (29). Conversely, cells cultivated with
glucose can have reduced maltose and maltotriose utilisation in
y ðt Þ y ðt Þ
λ¼t  ln (3) subsequent fermentations due to the repression of maltose
y 0 ðt  Þ y ðt¼0Þ transport genes (30, 31).
where t* is the time at maximum absolute growth rate, and y’(t) is To determine the impact of nitrogen limitation, wort based
the derivative of the fit to the growth curve (Eq. 1) (24). media with a high C:N ratio was compared to wort based media
The efficiency of cell production with respect to sugar supplemented with YE to reduce the C:N ratio to 100. Differences
concentration for wort based media at a low C:N ratio was fitted in trace elements increased as standard wort (Table 1, H5 media)
to a one phase decay using y = (y0  yplateau) * exp(K * x)+yplateau, was diluted to reduce fermentable sugars. As yeast extract was
where y is cell production efficiency, y0 is the initial cell production added to wort to decrease the C:N ratio, trace elements increased
efficiency, yplateau is the low plateau cell production efficiency accordingly. Low C:N wort diluted to 2°P of fermentable sugars (L1
value, x is sugar concentration, and K is the rate constant. media) most closely resembled YCM in nitrogen, trace elements,
Fermentation efficiency with respect to sugar concentration for and sugar content. While the added nutrients and metal ions from
wort based media at a low C:N ratio was fitted to a one-phase yeast extract could have some impact on performance compared
association using y = y0+(yplateau  y0) * (1  exp(K * x)), where to standard wort, the interpretation of results in this study is
y is fermentation efficiency, y0 is the initial fermentation efficiency, focused on the differences in available sugar and nitrogen.
yplateau is the low plateau fermentation efficiency, x is sugar
concentration, and K is the rate constant.
GraphPad Prism was also used for linear regression and Sugar and C:N ratio drive growth kinetics
correlation analysis. Where appropriate for wort based media,
linear correlations and their significance between kinetic and The growth kinetics of S. cerevisiae were determined during
metabolic parameters and media sugar concentration were propagation in YCM and wort media. Yeast viability remained
determined using the Pearson correlation, where Pearson’s above 95% during propagation (Fig. S1) and cell size profiles are
correlation coefficient was designated as r. The unpaired t-test was shown Fig. S2. Growth was monitored during two independent
used to determine significance between parameters from wort propagations, and the pooled data was fitted to a four-parameter
based media against YCM. p ≤ 0.05 was considered significant. logistic model using non-linear regression (Fig. S3 – S4). Growth
curve fits provided the fermentation midpoint κ and maximum
absolute growth rate (AGRmax). Parameters from fits were used to
Results and discussion calculate the lag time λ. To determine the relationship between
sugar concentration, C:N ratio, and growth kinetics, the kinetic
Wort supplemented with yeast extract is a nutrient rich
metrics were plotted against the fermentable sugar concentration
medium for yeast propagation
of the media (Fig. 1).
Synthetic media like yeast complex media supports the Yeast can slow or cease growth when adapting to environmental
biosynthetic needs for yeast propagation by providing changes (temperature, pH, ethanol) or nutrient changes (nitrogen,
carbohydrates, nitrogen, and other macro and microelements sugar). At the start of cell growth this is termed the lag phase
necessary for growth (25). Yeast extract (YE) is the principal trace (32–35). The lag phase is dependent on the physiological impact
nutrient and nitrogen source in yeast complex media (YCM), and on yeast from environmental changes (33). Yeast grown in wort
contains FAN, peptides, B vitamins, purine and pyrimidine bases with low C:N had similar lag times of around three hours with all
(26). YE is a cost effective source of organic nitrogen and provides sugar concentrations (Fig. 1A). Under nitrogen limitation, there
critical amino acids that produce higher biomass yields than was a significant positive correlation between lag time and sugar
inorganic nitrogen (27, 28). YCM is not suitable for large scale content, which was not observed at low C:N. The osmolarity stress
yeast propagation due to high substrate cost (i.e. maltose or at higher sugar concentrations may have increased lag times for
maltotriose). Brewery wort is readily available to use for industrial yeast under nitrogen limitation. YE supplementation could improve
scale propagation but has some differences in nutrient availability the environmental stress response from inoculation into new
compared to YCM. The primary difference between wort and YCM media regardless of sugar concentration, explaining the shorter
is the availability of nitrogen. Yeast complex media had a C:N ratio lag times in low C:N wort.
of 100 compared to 850 in standard wort (Table 1). Additionally, The midpoint correlates to total growth time (Fig. 1B). As sugar
there were 4.25x more available sugars in wort than YCM. Elemental concentration increased beyond 2°P, a significant positive linear
analysis showed YCM was around 10x higher in chromium and 7x correlation between midpoint and sugar concentration was found
higher in manganese, while wort was around 10x higher in calcium in high C:N wort (Fig. 1B). These results suggest nitrogen limitation
(Table S8). Few studies focus on the concentration and elemental caused slower cell growth as the respiro-fermentative balance
profile needed for the propagation of brewing yeast. The results shifted to fermentation at higher sugar concentrations.
presented here may provide some guidance in future studies The Crabtree effect has been shown to produce higher growth
to identify specific concentrations of elements critical to both rates for S. cerevisiae at higher sugar concentrations, in addition
propagation and subsequent fermentation performance. to influencing the selection of the fermentative pathway for
Three media types were compared in laboratory scale ATP generation and ethanol production (8, 36). In this study, a
propagations: yeast complex media, standard brewery wort, and significant positive correlation between sugar concentration and
standard wort supplemented with YE to decrease the carbon growth rate was observed only in media with a high C:N (Fig. 1C).
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Yeast propagation metabolism impacts fermentation quality

46% compared to 2°P high C:N wort (Fig. 2). The total cell
count in low C:N wort with 2°P sugar was 301 ± 53 x 106 cells/mL
(Table S7). For a standard wort (13°P) and a pitching rate of 6.5
x106 cells/mL, the target inoculum could be met with a 2% (v/v)
transfer. This is markedly more efficient than the common brewery
scale-up strategy that uses a 10% or more (v/v) transfer (14).
The balance between respiration and fermentation may be
modulated by the enzyme costs associated with each pathway.
Cells undergo a cost-benefit analysis that balances ATP and
protein production to promote maximum fitness, as has been
shown for Escherichia coli (37, 38). Similarly, for S. cerevisiae, flux
balance analysis has shown that fermentation is more catalytically
efficient than respiration, producing more ATP with fewer enzymes
and reducing the overall protein cost (39). The results presented
here suggest that even at lower sugar concentrations,
Crabtree-positive yeast shift towards a more cost effective, lower
yield pathway (fermentation) if the nitrogen costs for the protein
expense are not met. Here, the respiro-fermentative balance
shifted to the protein inexpensive, fermentation pathway as sugar
concentration increased under nitrogen limitation.
The fermentation efficiency for industrial scale fermentations of
the same wort using the same (serially repitched) yeast in
this study was 0.51 ± 0.01 (n = 400 independent fermentations).
Therefore, growing yeast in media with > 5°P sugar promoted
almost complete utilisation of the fermentation pathway (Fig. 2A),
regardless of nitrogen. Breweries typically aerate yeast
propagation tanks (13, 14, 40, 41), but the oxygen only supports
lipid synthesis and not aerobic respiration due to the ‘repressing’
concentration of fermentable sugar.

Fermentation quality is dependent on the yeast propagation


medium
The principle goal of optimising propagation media is to generate
high quality yeast for consistent fermentation and the production
of high quality beer. The control of fermentation kinetics is critical
in industrial beer production, as the fermentation cycle time
impacts on both beer quality and brewery plant efficiency. Yeast
metabolism during fermentation has a direct impact on the
Figure 1. Effect of media sugar and C:N ratio on S. cerevisiae propagation growth production of flavour active metabolites important to beer quality,
kinetics. (A) Lag time plotted against the propagation media sugar content for YCM including higher alcohols and esters (42) and diacetyl (19). Using
(black) or wort with a low (red) or high (blue) C:N ratio. Linear regression (solid line) yeast of good physiological quality improves yeast dependent
is shown with shading representing 95% confidence interval of fit. The Pearson
beer quality (43). Slow, sluggish fermentations impact on yeast
correlation coefficient r and p-value are shown. A consistent colouring scheme is used
throughout. (B) The average midpoint of cell growth for conditions in (A). Error bars recovery, beer quality and packaging schedules. Further, stuck
represent S.D. from fit using non-linear regression to at least n = 2 pooled growth fermentations can present issues by not meeting ethanol
profiles. (C) The maximum absolute growth rate for conditions in (A). [Colour figure specification, which can be exacerbated if blending is not an
can be viewed at wileyonlinelibrary.com] option. Accordingly, beer quality and brewery efficiency rely on
high quality yeast and consistent fermentation cycle times.
Here, the fermentation performance of yeast propagated in
Modulating the respiro-fermentation balance with nitrogen
yeast complex media or wort with high or low C:N ratios was
and sugar
evaluated based on CO2 production, wort attenuation, and the
Fermentation and cell production were determined for yeast efficiency of ethanol production at the bench scale. CO2 production
propagated in each medium. The fermentation or cell production profiles are shown in Fig. S5 – S6. To determine the relationship
efficiency is defined as the total cell number or quantity of between sugar concentration, C:N ratio, and fermentation kinetics,
ethanol produced per total sugar consumed at the completion of the fermentation midpoint (κ) and the maximum rate of CO2
growth. Increased fermentation and lower cell production indicate production (rCO2max) were plotted against the sugar concentration
higher utilisation of the fermentation pathway. Significant linear of the propagation media (Fig. 3). Two rounds of fermentation using
correlations were observed between sugar and fermentation/cell yeast propagated in high or low C:N wort were performed in wort
production for yeast cultivated in high C:N wort (Fig. 2). However, collected on separate dates and included YCM as a control in each
these linear relationships were not strictly observed for yeast round. In the following discussion, overall kinetic performance of
propagated in low C:N wort. At 2°P sugar, fermentation efficiency yeast cultivated in wort at high or low C:N is considered based on
decreased by 23% and cell production efficiency increased by a comparison of the YCM control included in each group.
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M. E. Moutsoglou and A. C. Dearden

Figure 2. Effect of media sugar and C:N ratio on S. cerevisiae sugar metabolism during propagation. (A) Average fermentation efficiency plotted against the propagation media
sugar content for YCM (black) or wort with a low (red) or high (blue) C:N ratio. Error bars represent S.D. from n = 2 independent propagations. Linear regression (high C:N) or fit to
one-phase association (low C:N) is displayed with shading representing 95% confidence interval. The Pearson correlation coefficient r and p-value are provided for the linear fit.
(B) The average cell production efficiency for conditions in (A). Linear regression (high C:N) or fit to one-phase decay (low C:N) is shown with shading representing 95% C.I.
The Pearson correlation coefficient r and p-value are shown for linear fit. [Colour figure can be viewed at wileyonlinelibrary.com]

Figure 3. Effect of the propagation media sugar and C:N ratio on subsequent S. cerevisiae fermentation kinetics. (A) The average fermentation midpoint from n = 2 independent
fermentations plotted against the propagation media sugar content for YCM (black) or wort with a low (red) C:N ratio. Error bars represent S.D. from fit. Linear regression
(solid line) is displayed with shading representing 95% confidence interval of fit. The Pearson correlation coefficient r and p-value are shown. (B) The average fermentation
midpoint from n = 2 independent fermentations plotted against the propagation media sugar content for YCM (black) or wort with a high (blue) C:N ratio. (C) Average maximum
rate of CO2 production from conditions in (A). (D) Average maximum rate of CO2 production from conditions in (B). A consistent colouring scheme is used throughout. [Colour
figure can be viewed at wileyonlinelibrary.com]

At 2°P sugar, there was no significant difference in the rate decrease for yeast propagated in high C:N wort (p = 0.0021).
fermentation midpoint between low C:N (p = 0.1144) or high C:N Nitrogen limitation during propagation universally reduced
(p = 0.6107) wort (Fig. 3A-3B). However, as the sugar increased, the fermentation rate independently of sugar concentration.
the midpoints linearly increased in all conditions, suggesting Conversely, the sugar concentration in nitrogen sufficient media
overall fermentation time is dependent on the concentration of was significantly correlated to fermentation rate.
sugars used in the propagation media. The rate of CO2 production The results indicate fermentation kinetics depend strongly on
(fermentation rate) was impacted by both the sugar and nitrogen the yeast propagation environment. Yeast grown under nitrogen
content of the propagation medium (Fig. 3C – 3D). There was no limitation had significantly reduced fermentation performances
significant difference in rCO2max between yeast propagated in YCM independent of sugar concentration. Yeast propagated with higher
(p = 0.2558) and 2°P low C:N wort, whereas there was a significant nitrogen exhibited overall improved fermentation performance
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Yeast propagation metabolism impacts fermentation quality

that was subject to regulation by sugar concentration. Based on high C:N wort which linearly correlated to the concentration
these results, the conventional ideology correlating propagation of media sugar (r = 0.9826, p = 0.0028) (Fig. 4A). Residual
growth rate to fermentation performance (36, 44) may only be sugars using yeast propagated in low C:N wort was not
appropriate under certain environmental conditions. significantly different to using harvested yeast (Fig. 4B). Yeast
The more efficient fermentation performance for yeast propagated in standard wort with 8.5°P fermentable sugars
propagated in low C:N media may be due to the enhanced (high C:N) left three times the amount of sugar in beer than in
capability of yeast to produce and store critical nutrients, industrial scale fermentations using harvested yeast. While
including trace elements and proteins. Research has shown performance in fermentation using first generation yeast is shown,
reserves assist in yeast adaptation to new environments (45), the generational stability of the yeast in subsequent fermentations
including glycogen and trehalose, which are important in cellular remains unknown.
responses to environmental stress (46–48). Future studies into These results suggest nitrogen limitation during yeast propagation
stress response and reserve nutrient accumulation of yeast induced significant defects in subsequent wort attenuation.
propagated in high or low C:N wort at varying respiro-fermentative Although the concentration of nitrogen present in wort may be
balances would yield insight into the observed trends in satisfactory for serially repitched yeast to completely utilise sugars
fermentation performance. during fermentation, the nutritional requirements of propagated
yeast may be different. Nitrogen limitation has been shown to have
significant impact on fermentation rate and attenuation by
Propagating yeast under nitrogen deficiency leads to wort
(S. cerevisiae) wine yeast (49, 50) and brewing yeast (51). The ability
under attenuation
of yeast to respond to nitrogen limitation during fermentation
Achieving the ethanol specification in finished beer depends may be impacted by the propagation environment through
on the conversion of sugar to ethanol (fermentation efficiency) induced changes in the TOR (Target Of Rapamycin) signal
and the utilisation of available fermentable sugars in wort transduction cascade, implicated in regulating cellular response to
(attenuation). Both fermentation efficiency and wort attenuation nutrients (52, 53). Nitrogen starvation occurs more rapidly in a
have direct impact on product quality. Although yeast cultivated nitrogen limiting environment and inactivates the sugar transport
with low sugar content had lower fermentation efficiency catabolite system in S. cerevisiae (54), leading to incomplete and
than with high sugar (Fig. 2A), there was no induced loss of slow fermentations.
fermentation efficiency in the subsequent fermentation (Tables S5 Here, inactivation of sugar transport systems during yeast
and S6). propagation carried through to subsequent fermentations.
Wort attenuation was significantly impacted by yeast Future research can build on these results by investigating why
propagation conditions. Fig. 4 shows the effect of the propagation yeast cultivated in standard wort with a high C:N ratio leads to
media on the total sugar remaining in beer post fermentation. sluggish and stuck fermentations. If wort was supplemented
Residual sugar in beer using propagated yeast was compared with FAN in the subsequent fermentation, could yeast overcome
to industrial fermentations of the same wort by the same the deficiencies generated during propagation? Additionally, the
serially repitched yeast. For both laboratory scale fermentation scalability of this propagation protocol should be assessed to
groups, yeast propagated in yeast complex media were able determine the impact on large scale fermentation performance.
to attenuate wort consistently with industrial fermentations Finally, questions remain on the impact on the organoleptic
using harvested yeast (Fig. 4A – 4B). A significant increase in quality of beer produced with yeast propagated under different
residual sugars in beer was observed using yeast propagated in conditions.

Figure 4. Effect of sugar and C:N ratio of the propagation media on wort attenuation of subsequent bench-scale fermentations compared to industrial fermentations pitched with
harvested yeast. (A) The average residual sugar remaining in beer from fermentations pitched with harvested yeast, yeast propagated in YCM, or yeast propagated in high C:N wort with
varying fermentable sugar concentrations. Error bars represent S.D. Significance established against harvested yeast, where significance is designated by * p ≤ 0.05, ** p ≤ 0.005, and
*** p ≤ 0.0005 (α = 0.05). (B) The average residual sugar remaining in beer from fermentations pitched with harvested yeast, yeast propagated in YCM, or yeast propagated in low
295

C:N wort with varying fermentable sugar concentrations. Error bars represent S.D. Significance established against harvested yeast.

J. Inst. Brew. 2020; 126: 289–297 © 2020 The Institute of Brewing & Distilling wileyonlinelibrary.com/journal/jib
M. E. Moutsoglou and A. C. Dearden

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Using standard wort as the propagation medium increased the risk acids and zinc from hot trub to wort. Monatsschrift für Brauwiss
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