RATIONALISED WELDING Doc.

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CONSUMABLES FOR SITE Rev: 01 Effective date:19-08-2013
FABRICATION/ERECTION
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Rev.
Date Description Prepared by Reviewed & Approved by
No
ISSUED FOR MEIL QA/QC
A 08-2-2022
IMPLEMENTATION (Engineer)
 RATIONALISED WELDING Doc.No :NCCPPL-WCL-M-01
CONSUMABLES FOR SITE Rev: 01 Effective date:19-08-2013
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Sl. AWS SFA

Brand Name Manufacturer Remarks
No Classification No.
1.0 SHIELDED METAL ARC WELDING (SMAW) ELECTRODES
1.1 For Structural Applications.
Celwel 60 Ador Welding Ltd. Root Pass welding which
can’t be welded from
1.1.1 E 6010 5.1 Cellutherme D&H Secheron Electrodes P Ltd.
inside for Mild and Low
Pipeweld 6010R ESAB INDIA Ltd. Carbon Steels.
Superbond-S Ador Welding Ltd.
MetalBond S Ador Welding Ltd.
Medio * D&H Secheron Electrodes (P) Ltd
ESAB Ferrospeed
ESAB India Ltd.
Plus
ESAB Vordian * ESAB India Ltd.
WELDFAST SUPER Weldwell Electrodes
Regular-S Honovar Electrodes Ltd. Electrodes Shall be
used for welding non-
Regular-SS Honovar Electrodes Ltd. pressure & non load
1.1.2 E 6013 5.1 Overcord-S * Superon Schweisstechnik(I) ltd. bearing parts of mild /
low carbon steels.
Standard D&H Welding Electrodes(I) Ltd.
Steelon Ultra Modi Arc Electrodes * see notes
Gricon Black GEE Ltd.
Maruti-44 Maruti Weld Ltd.
Anand S Anand Arc Ltd.
Royal-S Royal Arc Electrodes(p) Ltd.
Electra 9 Fusion Engg Products Ltd.

GM 30 GMM Arc
Supabase Ador Welding Ltd.
SUPRATHERME D&H Secheron Electrodes (P) Ltd.
ESAB 36H ESAB India Ltd
WELDFAST LH18 WELDWEL ELECTRODES
Low Hydrogen
Super-LH D&H Welding Electrodes(I) Ltd. Electrodes for welding
1.1.3 E 7018 5.1 Ulltimate-18 Honovar Electrodes Ltd. of Heavy sections -Built-
up columns,Girders and
Royal Therme H4R Royal Arc Electrodes(p) Ltd.
Load bearing members.
Modi 7018 Modi Arc Electrodes Co.
Greecon Green GEE Limited.
Basicote 6 Fusion Engg Products Ltd.
GM 18 GMM Arc
 RATIONALISED WELDING Doc.No :NCCPPL-WCL-M-01
CONSUMABLES FOR SITE Rev: 01 Effective date:19-08-2013
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1.2 For Pressure Part Applications - Carbon Steel

Fox S EV 50-1 Bohler Welding Group

Tenalloy Z Plus Ador Welding Ltd.

Low Hydrogen iron
powder electrodes for
Supra Therme Spl. D&H Secheron Electrodes (P) Ltd. welding pressure parts
1.2.1 E 7018-1 5.1 ESAB 36H Spl. ESAB India Ltd of carbon steels which
requires a lower
Ultimate-18 (Spl) Honovar Electrodes Ltd. transition temp than
Weldfast LH18-1 Weldwell Electrodes E 7018 Electrodes
Modi 7018 (Spl) Modi Arc Electrodes Co.
1.3 Pressure Part Applications – Alloy Steel
FOX DMO-A1 Bohler Welding Group
Molyten Ador Welding Ltd.
Molytherme D&H Secheron Electrodes (P) Ltd.

1.3.1 E 7018 A1 5.5 OK 74.46 ESAB India Ltd Low Hydrogen

Weldfast Cromo electrode for Pressure
Weldwell Electrodes parts of ½ Mo material
0500
Modi-7018A1 Modi Arc Electrodes Co.
Ultimate-18A1 Honovar Electrodes Ltd.
Phoenix Chrome-1
Bohler Welding Group
FOX DCMS-B2
Cromet 1X Metrode Products, UK
CM-B98 Kobe Steels-japan Pressure parts 1.25 Cr ½
1.3.2 E 8018 B2 5.5 Cromoten Ador Welding Ltd. Mo plate, tube/pipe
material.
Cromotherme-1 D&H Secheron Electrodes(P) Ltd
OK 76.18 ESAB India Ltd
Modi-8018B2 Modi Arc Electrodes Co.
Ultimate-80B2 Honovar Electrodes Ltd.
Phoenix SH
Chromo-2KS Bohler Welding Group
FOX CM2-B3
Low Hydrogen 2 ¼ Cr,
Cromet 2X Metrode Products, UK 1Mo electrode used for
1.3.3 E 9018 B3 5.5 welding pressure parts of
Cromoten-C Ador Welding Limitd
similar metal
OK 76.28 ESAB India Ltd composition.
Cromotherme-2 D&H Secheron Electrodes (P) Ltd.
Ultimate-90 B3 Honavar Electrodes Ltd
1.3.4 E 9015 B9 5.5 Bohler Fox C9 MV Bohler Welding Group Low Hydrogen 9Cr,
 RATIONALISED WELDING Doc.No :NCCPPL-WCL-M-01
CONSUMABLES FOR SITE Rev: 01 Effective date:19-08-2013
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1Mo electrode used for

welding Pressure Parts
1.3.5 E 9018 B9 5.5 FOX C9 MVS Bohler Welding Group
of similar material
composition
1.3.6

1.4 Covered Welding Electrodes - Stainless Steel

Superionox 1A Ador Welding Ltd.

Rutox A D&H Secheron Electrodes (P) Ltd

Stainless Steel Electrode
1.4.1 E 308-16 5.4 OK 61.50 ESAB India Ltd. used for welding 304 and
Xuperfab E308-16 EWAC Alloys Ltd. 308 materials
WELDFAST 308 Weldwell Electrodes
SS-308 Modi Arc Electrodes Co.

AVESTA 309L-16 Bohler Welding Group

Superionox 1C Ador Welding Ltd.

Stainless Steel Electrode
1.4.2 E 308L-16 5.4 Rutox B D&H Secheron Electrodes (P) Ltd used for welding 304 and
OK 61.30 ESAB India Ltd. 308 materials
SS-308L Modi Arc Electrodes Co.
WELDFAST 308L Weldwell Electrodes
Betonox D Ador Welding Ltd.
Cronitherme 25/12 D&H Secheron Electrodes (P) Ltd
1.4.3 E 309 -16 5.4 For welding stainless
OK 67.67 ESAB India Ltd.
steel and ferritic
SS 309 Modi Arc Electrodes Co. (Dissimilar)steel
combination . Deposition
AVESTA 309L-16 Bohler Welding Group of SS buffer layer on CS
Betonax DL Ador Welding Ltd. or LAS before
1.4.4 E 309 L-16 5.4 deposition of 18/8 type
OK 67.60 ESAB India Ltd. of weld metal
D&H 309L D&H Secheron Electrodes (P) Ltd
Silver Shine-309L Honovar Electrodes (p) Ltd.
D&H 310-16 D&H Secheron Electrodes (P) Ltd 25/20 Stainless Steel
1.4.5 E 310-16 5.4 OK 67.13 ESAB India Ltd. electrodes for dissimilar
SS 310 Modi Arc Electrodes Co. steels welding

Superinox 2A Ador Welding Ltd.

Rutox -Mo D&H Secheron Electrodes (P) Ltd
18/8, 2% Mo type
E 316-16 5.4 WELDFAST 316 Weldwell Electrodes
1.4.6 stainless steel electrode
Silvershine-316 Honovar Electrodes (p) Ltd.
Cronical Modi Arc Electrodes
E 316L-16 5.4 Superinox 2C Ador Welding Ltd. 18/8, 2% Mo type
 RATIONALISED WELDING Doc.No :NCCPPL-WCL-M-01
CONSUMABLES FOR SITE Rev: 01 Effective date:19-08-2013
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AnanthavarAm, Varakavipudi panchayat,TP Gudur MAndal,SPSR Nellore District, A.P

Rutox D D&H Secheron Electrodes (P) Ltd Stainless steelwith

1.4.7 normal or extra low
O.K63.30 ESAB India Ltd. carbon content
Thermanit-H347 Bohler Welding Group
18/10 stabilised stainless
Superinox 1B Ador Welding Ltd.
steel electrode for
1.4.8 E 347-16 5.4 Rutox A (Stap) D&H Secheron Electrodes (P) Ltd welding 308, 321 and
ESAB Cn1G ESAB India Ltd 347 stainless steel
materials
Avesta
Bohler Welding Group
347-Si/MVNb-Si
UTP 7015 Mo Bohler Welding Group
1.4.9 E Ni Cr Fe 2 5.11 D &H 1200 T D&H Secheron Electrodes (P) Ltd Inconel Electrodes for
welding Nickel base
OK 92.15 ESAB (I) Ltd
Alloys and SS to Ferritic
D &H 1212 D&H Secheron Electrodes (P) Ltd Steels
1.4.10 E Ni Cr Fe 3 5.11
OK 92.26 ESAB (I) Ltd
2.0 Filler Rods for GMAW Welding MAG (Carobon Steel)
Automig-1 Ador Welding Ltd
ESAB MW-1 ESAB
Autotherme-1 D&H Secheron Electrodes (P) Ltd
MIGFAST-1 Weldwell Electrodes
for all Structural Steel
2.1 ER 70S-6 5.18 Maruti MIG Maruti Weld Ltd.
Applications
Anand MIG-1 Anand Arc Ltd.
Merit LMC Lincoln Electric Company (India)
MIGARC-WS-6 D&H Welding Electrodes(I) Ltd.
GM-70 GEE Ltd.
3.0 FILLER RODS FOR GTAW WELDING
3.1 Filler Rods- Carbon Steel
TIGFIL-70S2 Ador Welding Ltd
OK TIGROD-S2 ESAB India Ltd.
F70S2 D&H Secheron USED FOR WELDING
3.1.1 ER 70S-2 5.18 CARBON STEEL
MIGFAST-3 Weldwell Electrodes MATERIALS
NO65G KOBE STEELS Ltd.
ER 70S-2 Honavar Electrodes Ltd
Union 1 Mo Bohler Welding Group Used for welding tubes
ER-70S-A1 TIGFIL 70S-A1 Ador Welding Ltd for Carbon and ½ Mo
3.1.2 (RT ½ Mo) 5.28 Steels in pressure parts
(ER 80S-D2) TGS-M M/s Kobe Steels, Japan
F C-Mo D&H Secheron Electrodes (P) Ltd
3.2 Filler Rods for GTAW Welding (Low Alloy Steel)
 RATIONALISED WELDING Doc.No :NCCPPL-WCL-M-01
CONSUMABLES FOR SITE Rev: 01 Effective date:19-08-2013
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Union 1 Cr Mo Bohler Welding Group

METRODE ER80S-
METRODES PRODUCTS,UK
B2
Used for welding of
3.2.1 ER80S-B2 5.28 TIGFIL 80S-B2 Ador Welding Ltd 1.25 Cr. ½ Mo (P11)
F Cr - Mo 1 D&H Secheron Electrodes (P) Ltd materials
OK Tigrod13.16 ESAB India Ltd.
TGS-1 CM M/s Kobe Steels, Japan

Union 1 Cr Mo 910 Bohler Welding Group

Used for Welding
METRODE ER80S-B3 METRODE PRODUCTS,UK Pressure Parts of
3.2.2 ER 90S-B3 5.28
2 ¼ Cr 1 Mo and
TIGFIL 90S-B3 Ador Welding Ltd ½ Cr ½ Mo ¼ V Steels
TG-S2CM M/s Kobe Steels, Japan
For Welding SA 213-
3.2.3 Thermanit MTS-3 Bohler Welding Group T91 Tubular Component
ER 90S-B9 5.28 and 9Cr. 1Mo materials.
3.2.4 Thermanit MTS616 Bohler Welding Group For Welding T/P 92
3.3 Filler Rods for GTAW Welding (Stainless Steel)
TIGINOX 308 Ador Welding Ltd.
Used for 304 and 308
3.3.1 ER 308 5.9 FW 308 D&H Secheron Electrodes (P) Ltd
Stainless Steel materials
TG-S 308 Kobe Steels, Japan
AVESTA 308L –
Bohler Welding Group
Si/MVR-Si
TIGINOX 308L Ador Welding Ltd. Used for 304L Stainless
3.3.2 ER 308L 5.9
Steel materials
OK TIGROD 16.10 ESAB India Ltd.
FW 308L D&H Secheron Electrodes (P) Ltd
TIGINOX 316 Ador Welding Ltd.
FW 316 D&H Secheron Electrodes (P) Ltd Used for 316 Stainless
3.3.3 ER 316 5.9
OK 61.50 ESAB India Ltd. Steel materials
TG 316 Kobe Steels, Japan
TIGINOX 316L Ador Welding Ltd.
AVESTA 316L –
Bohler Welding Group
Si/SKR-Si
OK TIGROD 16.30 ESAB India Ltd.
THERMINAT- GE Used for 316 L Stainless
3.3.4 ER 316 L 5.9 Bohler Welding Group
316 L Steel materials
FW 316L D&H Secheron Electrodes (P) Ltd
TG 316L Kobe Steels, Japan
ZUPERMIG/TIG
EWAC Alloys Ltd.
ER316L
3.3.5 ER 309 5.9 TIGINOX 309 Ador Welding Ltd. Used for joining
 RATIONALISED WELDING Doc.No :NCCPPL-WCL-M-01
CONSUMABLES FOR SITE Rev: 01 Effective date:19-08-2013
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AnanthavarAm, Varakavipudi panchayat,TP Gudur MAndal,SPSR Nellore District, A.P

dissimilar steels.
FW 309 D&H Secheron Electrodes (P) Ltd (Carbon Steel to
Stainless Steels.)
THERMINIT 25/14 Used for joining
Bohler Welding Group
E 309 L dissimilar steels.
AVESTA 309L-Si Bohler Welding Group (Carbon steel to Low
FW 309L D&H Secheron Electrodes (P) Ltd carbon Stinless Steels.)
3.3.6 ER 309 L 5.9 Depositions of SS buffer
OK TIGROD 16.53 ESAB India Ltd. layer on CS or LAS
TIGINOX 309L Ador Welding Ltd. before deposition of 18/8
ZUPERMIG/TIG type of weld metal.
EWAC Alloys Ltd.
ER316L
TIGINOX 310 Ador Welding Ltd.
3.3.7 ER 310 5.9 FW 310 D&H Secheron Electrodes (P) Ltd
OK TIG ROD 16.13 ESAB India Ltd.
Thermanit-H347 Bohler Welding Group
Tiginox 347 Ador Welding Ltd. Used for 321 and 347
ER 347 5.9
3.3.8 FW 347 D&H Secheron Electrodes (P) Ltd stainless steel materials
EWAC ER347 EWAC ALLOYS Ltd.
UTP A 068 HH Bohler Welding Group
Inconel TIG wire for
YawataFiller 82 Nippon Steel Welding, Japan welding dissimilar steels
3.3.9 ERNiCr-3 5.14
Thermanit NiCr 82 Bohler Welding Group i.e. Ferritic Steels to
Stainless Steels
Castotig-45612W EWAC ALLOYS Ltd.
4.0 MILD STEEL FILLER WIRES FOR SUBMERGED ARC WELDING (Carbon Steel)
OK Autorod
12.08L+OK Flux ESAB India Ltd. This wire contains 0.30
10.71 to 0.35% Mn and may be
Automelt used with the
manufacturer
4.1 EL-8 5.17 EL8/Gr.A+Automelt Ador Welding Ltd.
A55Gr.II recommended flux
Autotherme combination for welding
D&H Secheron Electrodes (P) Ltd mild steel and low
A+Maxflux SAF2
carbon steels.

Automelt This wire contains 1.75

EH14/Gr.C+Autome Ador Welding Ltd. to 2.50 Mn and may be
lt B31Gr.IV used with manufacturer
4.2 EH-14 5.17 recommended flux
OK Autorod
combination for high
12.40L+OK Flux ESAB India Ltd.
tensile structural steels
10.71
&CS
4.3 EM 12K 5.17 Shall be used for
Union S2Si Bohler Welding Group
Structural welding of
OK Autorod ESAB India Ltd. MS with CO2 Sheilding.
12.22L+OK Flux
 RATIONALISED WELDING Doc.No :NCCPPL-WCL-M-01
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10.71
Note:
 New Electrode other than the listed above shall not be used by Vendor / Contractor. If any additional Welding
Consumables need to be included, required approval shall be taken from NCC PPL, provided the tests required in the
respective standards will be witnessed and certified by NCC PPL. Contractor to carry out the tests and NCC PPL will
witness the same. No Extra claim for the testing will be provided by NCC PPL.
 It is the responsibility of the Contractor/Fabricator /Erector at site to ensure the following:
1) To procure right quality of welding consumables of acceptable make with proper correlated MTC for each lot (bulk
Qty) / batch and use them as per manufacturer’s guide lines.
2) To maintain an adequate control system at site to ensure that welded joints (PP, PCP and Turbine) are traceable to
the lot no / batch no/MTC of welding consumables.
 FQA representatives of NCC Group at site shall verify the implementation of (1) & (2) above at site
 Fabricators/Erectors and FQA representative of NCC Group shall provide regular feed back to Central Quality,
Hyderabad with respect to the following:
1) Non – availability of recommended welding consumables of any brand.
2) Name of the welding consumables manufacturers & Suppliers who fail to supply the right quality of welding
consumables of any particular recommended brand in time to fabricators and erectors at site affecting the site
work.
3) Names of any irresponsive welding consumables manufacturers & suppliers whose names are appearing in list.
 On the basis of adverse feedback from site FQA, the respective brand of welding consumables and the names of their
manufacturers would be deleted from the next revision of this document.
 E 6013 (*) shall be used for load bearing members with prior approval of client & shall not be used for PP and PCP.
 Electrodes and Consumables for PP, PCP and Turbine etc., shall strictly be as per OEM & Client / OES
Welding Schdule / Programe / WPS irrespective what is given here with.