Gauge R & R MSA (Crossed) Chart

provided by adaptivebms.com
Operator A: Rod
Parts
Trial No. 1 2 3 4 5 6
1 52.9249 51.9249 52.9249 52.9249 52.924 52.921
2 51.0754 51.0754 51.075 51.0754 51.0754 51.0754
3
X 52.000 51.500 52.000 52.000 52.000 51.998
R 1.850 0.850 1.850 1.850 1.849 1.846

Operator B: Jane
Parts
Trial No. 1 2 3 4 5 6
1 52.9248 52.9249 52.9249 52.9249 52.9249 52.9249
2 51.0754 51.0754 51.0754 51.0754 51.0754 58
3
X 52.000 52.000 52.000 52.000 52.000 55.462
R 1.849 1.850 1.850 1.850 1.850 5.075

Operator C: Freddy
Parts
Trial No. 1 2 3 4 5 6
1 52.9249 50 52.9249 49 52.9249 52.9249
2 51.0754 52 51.0754 53 51.4 50.0754
3
X 52.000 51.000 52.000 51.000 52.162 51.500
R 1.850 2.000 1.850 4.000 1.525 2.850

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rossed) Chart Tool
Issue
ivebms.com 4.03

Results
Repeatability (EV)
7 8 9 10 X Reproducibility (AV)
52.9249 52.9249 52.9249 52.9249 52.824 Gauge R & R
51.0754 51.2 51.075 51.0754 51.088 Part-to-Part
N/A Total Variation
52.000 52.062 52.000 52.000 51.956 X bar Parts
1.850 1.725 1.850 1.850 1.737 R bar Operators
Trials
Operators x Parts
r=
7 8 9 10 X k=
52.9249 52.9249 52.9249 52.9249 52.925 Summary
51.0754 51.0754 51.0754 51.0754 51.768
Unsatisfactory. Take corrective
N/A
action.
52.000 52.000 52.000 52.000 52.346 X bar
1.850 1.850 1.850 1.850 2.172 R bar
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charts

7 8 9 10 X
52.9249 52.9249 52.9249 52.9249 52.240
51.0754 51.0754 51.0754 51.0754 51.293
N/A
52.000 52.000 52.000 52.000 51.766 X bar
1.850 1.850 1.850 1.850 2.147 R bar

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 Results
97.13%
11.44%
97.80%
20.85%
118.65%
10
3
2
30
5.56
2.7
Summary

actory. Take corrective

action.

grade for MSA

charts
Gauge R&R Instructions:

You will need:

• 3 operators (people to make the measurements)
• Between 2 and 10 examples of the same parts (large and small examples are best)

Setting up:
1. Label each part 1,2,3,4,5,6,7,8,9 and 10 as required
2. Enter the operator names in to the green boxes in the Gauge R&R form

Run the experiment:

1) Ask each operator to measure each part once using their normal process. Enter the results in to the Gauge R&R templat
Tip: Randomize the order of parts and operators to improve the results
2) Ask each operator to measure the parts again. Enter these results in to the trial #2 row. Then repeat for trial #3

Results:
The results are presented in a table to the right, click on the orange 'Chart' button to see the graphs.

Characteristics of a good gauge:

• Gauge R&R <10% Satisfactory
• Gauge R&R 10%-30% May be satisfactory. Depends on the magnitude of the use, cost of new gauges, cost of repairs, et
• Gauge R&R 30%-100% Unsatisfactory. Take corrective action

Sources of variation:
• Repeatability - Variation due to gauge
• Reproducibility - Variation due to operator
• Gauge R &R - Variation due to Repeatability and Reproducibility
• Part to Part - Variation due to parts
• Total Variation - Part-to-Part & Measurement System Variation

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