T-One 28: User'S Manual

.ENG.
T-one 28
Tension control for rewinders, unwinders or nip roll drive
with motor by load cells or dancer roll
USER’S MANUAL
T-one 28
Contents
Warnings ..........................................................................................................................................................1
Intended use of the device...........................................................................................................................2
STANDARD MODE (F.39 =0) and F.60 = 0: ..................................................................................................... 2
Standard torque regulation (rewinders or unwinders) ..........................................................................3
STANDARD MODE (F.39 =0) and F.60 = 1: ...................................................................................................... 4
Standard torque regulation (rewinders or unwinders) ..........................................................................4
Standard speed regulation (rewinders, unwinders or nip roll drives) ................................................6
Standard speed regulation (rewinders, unwinders or nip roll drives) ................................................7
“Taper tension” function...............................................................................................................................8
LIMITED MODE (F.39 =1): .................................................................................................................................... 9
Limited torque regulation (rewinders or unwinders).............................................................................10
Limited speed regulation (nip roll drives) ................................................................................................11
Instrument functioning .................................................................................................................................12
Programming ..................................................................................................................................................15
Regulation in torque (rewinders or unwinders) ............................................................................................. 15
Regulation in speed (rewinders, unwinders or nip roll drive) ..................................................................... 17
Work parameters memory ................................................................................................................................. 19
Quick start up ..................................................................................................................................................20
Installation ............................................................................................................................................................. 20
Calibration ............................................................................................................................................................. 20
Diameter acquisition setting .............................................................................................................................. 22
Remote setpoint input calibration - valid only for the adjustment with LOAD CELL (F.40=0) ............ 23
Reel diameter setting - valid only for rewinder/unwinder .......................................................................... 23
T-one 28 specific setting ..................................................................................................................................... 23
General settings .................................................................................................................................................... 24
Servo-diameter calibration / diametral calculation - valid only for rewinder or unwinder (with F.49 = 0
or F.60 = 1) ............................................................................................................................................................. 24
Electrical connection diagrams standard mode ...................................................................................... 26
Electrical connection diagrams limited mode ..........................................................................................32
Instrument inputs /outputs description ....................................................................................................38
Power supply ........................................................................................................................................................ 38
Digital inputs ......................................................................................................................................................... 38
Digital outputs ...................................................................................................................................................... 38
Analog differential input for load cells in mV ................................................................................................. 39
Analog input current loop 4÷20mA .................................................................................................................. 39
Analog input AIN0 Standard and limited modes ........................................................................................... 39
Analog input AIN1 - Standard mode (F.39 = 0) ............................................................................................ 40
Analog input AIN1 – Limited mode (F.39 = 1) ................................................................................................ 40
Analog input AIN2 ................................................................................................................................................ 40
Analog output AO1 ............................................................................................................................................... 40
Analog output AO0 .............................................................................................................................................. 40
Detailed description of the programming functions .............................................................................. 41
Function 1 – STOP torque (F.60=1) / START speed (F.60=0) .....................................................................................................41
Function 2 – STOP torque variation percentage (only if F.60=1) ..............................................................................................41
Function 3 – Keyboard setting of the dancer roll air pressure...................................................................................................41
Function 4 – Password entering .........................................................................................................................................................41
Rev. 04/19 I
T-one 28
Function 5 – Quick start-up ..................................................................................................................................................................41
Function 6 – Proportional parameter in STOP................................................................................................................................41
Function 7 – Derived parameter in STOP .........................................................................................................................................42
Function 8 – PRIORITY STOP torque .................................................................................................................................................42
Function 9 – PRIORITY STOP torque variation percentage ........................................................................................................42
Function 10 – Proportional parameter in AUTO .............................................................................................................................42
Function 11 – Integral parameter in AUTO .......................................................................................................................................42
Function 12 – Derived parameter in AUTO ......................................................................................................................................43
Function 13 – Taper percentage ..........................................................................................................................................................43
Function 14 – Taper start diameter (only available with rewinder and unwinder control with load cells) ..................43
Function 15 – Taper end diameter ......................................................................................................................................................43
Function 20 – ACC time ........................................................................................................................................................................43
Function 21 – Proportional parameter in ACC.................................................................................................................................44
Function 22 – Integral parameter in ACC .........................................................................................................................................44
Function 23 – Derived parameter in ACC.........................................................................................................................................44
Function 25 – DEC time .........................................................................................................................................................................44
Function 26 – Proportional parameter in DEC................................................................................................................................44
Function 27 – Integral parameter in DEC .........................................................................................................................................44
Function 28 – Derived parameter in DEC .........................................................................................................................................45
Function 30 – Activation mode for tension alarm (ALL.0) .........................................................................................................45
Function 31 – First tension alarm threshold .....................................................................................................................................45
Function 32 – Second tension alarm threshold ..............................................................................................................................45
Function 33 – Activation mode for diameter alarm (ALL.1)........................................................................................................45
Function 34 – Diameter alarm threshold .........................................................................................................................................46
Function 35 – Alarms displaying.........................................................................................................................................................46
Function 39 – Standard or limited mode selection .......................................................................................................................46
Function 40 – Type of regulation sensor .........................................................................................................................................46
Function 41 – Type of load cells ..........................................................................................................................................................47
Function 42 – Cell zero calibration .....................................................................................................................................................47
Function 43 – Decimal point ................................................................................................................................................................47
Function 44 – Full scale of the tension .............................................................................................................................................47
Function 45 – Weight for the gain calibration ................................................................................................................................47
Function 46 – Cell gain calibration .....................................................................................................................................................48
Function 47 – Calibrating the minimum value of dancer roll .....................................................................................................48
Function 48 – Calibrating the maximum value of dancer roll ....................................................................................................48
Function 49 – Diameter acquisition mode.......................................................................................................................................48
Function 50 – Diameter decimal point .............................................................................................................................................48
Function 52 – Calibrating the maximum diameter value ............................................................................................................48
Function 53 – Minimum diameter ......................................................................................................................................................49
Function 54 – Calibrating the minimum diameter value .............................................................................................................49
Function 55 – Remote setpoint enable / Dancer roll position ...................................................................................................49
Function 56 – Calibrating the minimum value of remote setpoint ..........................................................................................49
Function 57 – Calibrating the maximum value of remote setpoint .........................................................................................50
Function 58 – Sample diameter for the diametral calculation calibration .............................................................................50
Function 59 – Servo-diameter calibration / diametral calculation ...........................................................................................50
Function 60 – Speed or torque adjustment ....................................................................................................................................50
Function 61 – Rewinder or Unwinder / Nip roll drive with sensor upstream or downstream ..........................................50
Function 62 – Torque output limit (only if F.60 = 1) .....................................................................................................................51
Function 63 – Enabling the servo-diameter (only if F.60 = 1 and F.40 = 0) ..........................................................................51
Function 64 – SPEED OFFSET percentage (F.60 = 1) or OVERTORQUE percentage (F.60 = 0) ...................................... 51
Function 65 – Enable diameter consistency control (only if F.49=0) ....................................................................................... 51
Function 66 – Secondary output function ........................................................................................................................................ 51
Function 70 – Parameters set selection mode/threshold ............................................................................................................ 51
Function 71 – Mode of AUTO/STOP states control (keypad / remote contact / speed) ..................................................... 52
Rev. 04/19 II
T-one 28
Function 72 – Speed threshold for AUTO  STOP switch ....................................................................................................... 52
Function 73 – Type of torque adjustment output (AO0) ............................................................................................................. 52
Function 74 – Tension / position filter ............................................................................................................................................... 52
Function 75 – Diameter filter ................................................................................................................................................................ 52
Function 76 – Filter for reel speed and line speed ......................................................................................................................... 53
Function 77 – Storing the password ................................................................................................................................................... 53
Function 78 – Parameters reset ........................................................................................................................................................... 53
Function 79 – Display brightness ........................................................................................................................................................ 53
Function 80 – Firmware version .......................................................................................................................................................... 53
Technical specifications ................................................................................................................................54
Analog section ...................................................................................................................................................... 54
Digital section ....................................................................................................................................................... 54
Other characteristics ............................................................................................................................................ 54
Mechanical dimensions .................................................................................................................................55
Parameters table ............................................................................................................................................56
Guarantees ......................................................................................................................................................57
Revision history ..............................................................................................................................................58
Rev. 04/19 III

T-one 28
Warnings
The present manual is for device fitters and operators. It provides indications on the intended use of the
device, technical specifications and instructions for installation, adjustment and use.
This manual is an integral part of the device and must be kept until the device is decommissioned. It reflects
the technical state of the device at the time of its sale.
The plant builder may include the present manual in the documentation for plant use.
Re S.p.A. reserves the right to update its production and/or manuals without updating products already sold
and previous manuals.
Since the device forms part of a plant, the plant builder is responsible for ensuring that all parts comply with
the laws in force in the country in which it is installed.
The device must be fitted and adjusted by qualified technical personnel.
It may be moved manually.
Information about device recovery
The device bears a clear, visible and indelible indication allowing identification of the
manufacturer and the separate collection symbol (symbol on side).
This symbol, showing a wheelie bin with a cross through it, unequivocally indicates that the
device was released after 13.08.2005 and that it must be subject to separate collection.
- In European Union member states

The device falls within the electrical and electronic equipment category, which must be disposed of not
amongst undifferentiated urban waste, but through separate collection. Therefore, at the end of the
device’s lifetime, it must be disposed of in conformity with the European standards adopted in the
member state in which it was installed.
WEEE (Waste Electrical and Electronic Equipment) may be intended for individual, collective or mixed
collection and recovery systems at designated centres (for more information contact the relevant local
authorities) or may be returned to the distributor when a new item of equipment is purchased. This
eliminates or reduces potentially negative effects on the environment deriving from improper use of the
equipment or parts of it.
For correct waste management, the relevant authorities promote the reduction of final waste disposal by
means of re-use, recycling and other forms of recovery to obtain raw materials from waste.
In the event of illegal disposal of WEEE, offenders will be punished in accordance with the sanctions
established by the member state in which it was installed.
- In non-EU countries
Recovery and final disposal of the device must be carried out in conformity with the standards in force in
the country in which it was installed. It may be advisable to take into account the information provided
regarding European Union member states.
Rev. 04/19 1/58

T-one 28
Intended use of the device

The T-one 28 tension adjustment system has been designed to be integrated, embedded, within an
industrial plant.
The instrument features a front panel to control the adjustment parameters and to program and calibrate the
instrument itself.
It allows the tension adjustment to be carried out by using two types of sensors:
 load cells with output in mV or mA;
 dancer roll (indirect tension measurement).
The T-one 28 regulator acquires the result of the forces applied to the roller by the material or the dancer
roller position signal from the load cell and compares it with the tension value or the desired position
(setpoint), depending on the initial settings; then, a P.I.D. algorithm processes the measured error and
generates a corrective action that may be applied to either the motor torque or speed.
The control instrument can operate in two main modes: standard or limited:
STANDARD MODE (F.39 =0) and F.60 = 0:

The user can select one of the four different regulation methods:
 Tension regulation in torque with load cells (on rewinders or unwinders with motors): the P.I.D.
algorithm modifies the analog output that controls the torque directly until the tension applied to the
material stabilizes at the desired value;
 Tension regulation in torque with dancer roller (on rewinders or unwinders with motors): the P.I.D.
algorithm modifies the analog output that controls the torque directly until the dancer roller remains
steady in the desired position and hence, indirectly, the tension applied to the material assumes the
setpoint value;
 Tension regulation in speed with load cells (on rewinders or unwinders with motors): the P.I.D.
algorithm modifies the analog output that controls the speed directly until the tension applied to the
material stabilizes at the desired value;
 Tension regulation in speed with dancer roller (on rewinders or unwinders with motors): the P.I.D.
algorithm modifies the analog output that controls the speed directly until the dancer roller remains
steady in the desired position and hence, indirectly, the tension applied to the material assumes the
setpoint value;
The diametral reference, that can also be found from the line and reel speeds or it can be supplied by an
external sensor, allows for the automatic variation of certain operating parameter such as the setpoint
(Taper tension) and the torque with the machine stopped.
When using the regulation in torque methods, it is possible to enable the servo-diameter function; this
function can be used to vary the torque automatically depending on the diameter of the reel, improving the
quality of the regulation.
In the case of regulation in torque, a second analog output can be used to supply a signal that controls the
motor speed; this signal is monitored constantly by the T-one 28 so that the machine speed varies according
to the diameter of the reel.
In the case of regulation in speed, the secondary analog output supplies a motor torque command signal; the
torque is maintained at a constant pre-set value, or is varied automatically depending on the diameter of the
reel, if this is available.
The setpoint can be changed remotely, only for the load cells regulation, by supplying an analog signal.
The device is not suitable to work outside, in corrosive explosive or highly dusty environments.
Rev. 04/19 2/58

T-one 28
Standard torque regulation (rewinders or unwinders)

With F.66=0
LOAD CELLS / DANCER ROLL
SETPOINT TAPER P.I.D.

*
TORQUE OUTPUT
(AO0) MOTOR
LIMITER
TORQUE
DIAMETER/ SERVO
REEL SPEED DIAMETER
MOTOR
SPEED
LINE SPEED
CALCULATION
SPEED OUTPUT
(AO1)
DIAMETER MOTOR
CONSISTENCY CONTROL SPEED
SPEED OFFSET
The block diagram above provides a simplified illustration of the regulation in torque performed by T-one 28 in
standard mode with F.66 = 0:
 The motor speed calculation block receives the linear speed and diameter signals (or reel speed) in input;
it uses them to calculate the corresponding rotation speed of the motor, it adds any offset (positive for
rewinders and negative for unwinders), needed to keep the material in tension. The final signal is sent via
the AO1 analog output to the driver of the motor on the rewinder/unwinder reel. This regulation allows to
“track” the machine speed as the diameter changes, maintaining the set speed offset.
 The servo-diameter performs an open loop regulation that allows to "predict and anticipate" the torque
value needed to achieve the set tension, which considerably improves the overall quality of the regulation.
The torque value, is calculated (following an initial calibration) with the reel diameter and the tension
setpoint (if necessary changed by the Taper) and then added to the PID regulator output.
 The Taper block, which is fundamental for the winding checks, modifies the setpoint automatically
depending on the diameter of the reel and sends it to the regulation blocks.
* The taper function can only be activated during regulation with load cells.
 Thanks to the regulation of the servo-diameter (if enabled), the PID regulator is used to fine-tune the
regulation. It samples the signal of the load cells (or the dancer roll), compares it with the setpoint and
produces an adequate corrective action.
 The total of the PID operation and of the servo-diameter, which can be limited by the user with the limiter
block, is the torque command output that is sent to the motor.
 The diameter consistency control stops the motor if it detects a break in the material.
 The specific functions for the T-one 28 (from F.60 to F.66) are described in detail on pages 50-51
Rev. 04/19 3/58

T-one 28
STANDARD MODE (F.39 =0) and F.60 = 1:

If F.60 is set to 1 in this mode, the secondary output AO1 does not vary in proportion to the diameter, but in
proportion to the material tension (with load cell regulation), or it can be used to drive the proportioning
valve that controls the dancer roll piston (with dancer roll regulation). This may be done though F.3 or
remote control (potentiometer or PLC).
The primary output AO0 serves as a standard torque regulation output:
Standard torque regulation (rewinders or unwinders)
With F.66=1
TORQUE OUTPUT MOTOR

LIMITER
AO0 [V] or [mA] TORQUE
DIAMETER/ SERVO
REEL SPEED DIAMETER
LOAD CELLS
DANCER ROLL
AMPLIFIER
SECONDARY OUTPUT AMPLIFIER CELL /

AO1 [V] DANCER ROLL PRESSURE
F3
The block diagram above provides a simplified illustration of the torque regulation performed by the T-one 28
in standard mode with F.66 = 1:
 The motor speed calculation block is disabled when using load cells, and the corresponding output (AO1)
varies in proportion to the material tension, or it can be used to change the air pressure in the dancer roll
piston when using dancer roll regulation.
 The servo-diameter performs an open ring regulation that allows to "predict and anticipate" the torque
value needed to achieve the set pulling strength, which considerably improves the overall quality of the
regulation. The torque value, is calculated (following an initial calibration) with the reel diameter and the
pulling strength setpoint (if necessary, changed by the Taper) and then added to the PID regulator output.
Rev. 04/19 4/58

T-one 28
 When enabled, the regulating action of the servo-diameter makes it easy for the PID regulator to fine-tune
the regulation. It samples the signal of the load cells (or the dancer roll), compares it with the setpoint and
produces an adequate corrective action.
 The torque control output sent to the motor is the combined action of the PID and the servo-diameter,
which the user can limit with the limiter block.
 The diameter consistency control is not available in this mode.
 The specific functions for the T-one 28 (from F.60 to F.66) are described in detail on pages 50-51.
Rev. 04/19 5/58

T-one 28
Standard speed regulation (rewinders, unwinders or nip roll drives)
With F.66=0
LOAD CELLS / DANCER ROLL
% OVERTORQUE
DIAMETER/ SERVO TORQUE OUTPUT MOTOR

REEL SPEED DIAMETER AO0 [V] or [mA] TORQUE
MOTOR
SPEED DIAMETER SPEED OUTPUT MOTOR
LINE SPEED CALCULATION CONSISTENCY CONTROL AO1 [V] SPEED
START SPEED
The block diagram above provides a simplified illustration of the regulation in speed performed by T-one 28:
 The servo-diameter controls the motor torque limiter output. The nominal torque value is equivalent to
the maximum value when the diameter is at its maximum and is reduced proportionally as the diameter
reduces; an offset (OVERTORQUE percentage) is also applied to this value. When the machine is stationary
the torque command signal consists of the offset only.
 The PID regulator reads the signal from the load cells (or the dancer roller), compares it with the setpoint
and generates the appropriate motor rotation speed correction.
 The motor speed calculation block receives the linear velocity and diameter (or reel speed) signals at the
input; it uses these signals to calculate the corresponding motor rotation speed, adds an appropriate offset
in order to enable the start (rewinders only) and applies the PID regulator correction.
NOTE: When performing regulation in speed with a nip roll drive, the reel speed must be the same as the
line speed so that the block returns the line speed unchanged; this is then corrected by the PID regulator.
 The sum of the PID actions and the calculated speed forms the speed command output, which is sent to
the motor drive; the diameter consistency control stops the motor if it detects a break in the material.
 The specific functions for T-one 28 (from F.60 to F.66) are described in detail on pages 50-51.
Rev. 04/19 6/58

T-one 28
Standard speed regulation (rewinders, unwinders or nip roll drives)
With F.66=0
AMPLIFIER

AO0 [V] o [mA] DANCER ROLL PRESSURE
F3
LOAD CELLS
DANCER ROLL
DIAMETER/
REEL SPEED
MOTOR
SPEED DIAMETER SPEED OUTPUT MOTOR
LINE SPEED CONSISTENCY CONTROL AO1 [V] SPEED
CALCULATION
START SPEED
The block diagram above provides a simplified illustration of the regulation in speed performed by the T-one 28:
 The servo-diameter is disabled when using load cells, and the corresponding output (AO1) varies in
proportion to the material tension, or it can be used to change the air pressure in the dancer roll piston
when using dancer roll regulation.
 The PID regulator reads the signal from the load cells (or the dancer roll), compares it with the setpoint and
generates the appropriate motor rotation speed correction.
 The motor speed calculation block receives the linear velocity and diameter (or reel speed) signals at the
input; it uses these signals to calculate the corresponding motor rotation speed, adds an appropriate offset
in order to enable the start (rewinders only) and applies the PID regulator correction.
N.B.: When performing regulation in speed with a nip roll drive, the reel speed must be the same as the
line speed so that the block returns the line speed unchanged; this is then corrected by the PID regulator.
 The sum of the PID actions and the calculated speed forms the speed command output, which is sent to
the motor drive; the diameter consistency control stops the motor if it detects a break in the material.
 The specific functions for the T-one 28 (from F.60 to F.66) are described in detail on pages 50-51.
Rev. 04/19 7/58

T-one 28
“Taper tension” function

The “Taper tension” function is normally used to avoid that the material on the reel is not tensioned
sufficiently during the rewinding of the first coils of material. It is used to change the operating setpoint
dynamically and automatically based on the reel diameter; its use is highly recommended on rewinder
machines; this function is only active with the load cells regulation.
The setpoint has the value normally selected until the diameter is less than the Taper start value set (F.14),
then it decreases (or increases) as the diameter increases, until it reaches, at the Taper end diameter (F.15),
the setpoint value decreased (or increased) by the Taper percentage set (F.13).
Setpoint (kg)
% taper > 0
% taper < 0
Diameter
D D D D
(mm or inch)
min start end max
taper taper
Example:
if you set F.13 = -20 (Taper percentage) there will be SET = SET if diameter < 200
F.14 = 200 (Taper start diameter) SET = SET - 10% if diameter = 500
F.15 = 800 (Taper end diameter) SET = SET - 20% if diameter = 800
Rev. 04/19 8/58

T-one 28
LIMITED MODE (F.39 =1):

The user can select one of the four different regulation methods:
 using load cells (on rewinders or unwinders with motors) to regulate the tension by torque: the PID
algorithm directly changes the analog output that controls the torque so that the material tension
stabilizes at the desired value;
 using the dancer roll (on rewinders or unwinders with motors) to regulate the tension by torque: the
PID algorithm directly changes the analog output that controls the torque so that the dancer roll is at
the desired position, thereby indirectly ensuring that the material tension is at the setpoint value;
 using load cells (on rewinders or unwinders with motors) to regulate the tension by speed: the PID
algorithm directly changes the analog output that controls the speed so that the material tension
stabilizes at the desired value;
 using the dancer roll (on rewinders or unwinders with motors or nip roll drives) to regulate the
tension by speed: the PID algorithm directly changes the analog output that controls the speed so
that the dancer roll is at the desired position, thereby indirectly ensuring that the material tension is at
the setpoint value;
In limited mode, the secondary output cannot be used for regulation, but there will a voltage proportional to
the material tension (regulation with load cells) or the voltage sent to the proportioning valve controlling the
dancer roll position (regulation with dancer roll) across its terminals.
The diameter reference is not read. All functions related to reading and managing the diameter are
disabled or forced to a value that cannot be changed.
It is also possible to remotely vary the tension setpoint (regulation with load cells) or the dancer roll position
by providing a suitable analog signal (AIN1).
This device is not suitable for operation in open, corrosive, explosive or excessively dusty environments.
Rev. 04/19 9/58

T-one 28
Limited torque regulation (rewinders or unwinders)
SETPOINT P.I.D. LIMITER TORQUE OUTPUT MOTOR

AO0 [V] or [mA] TORQUE
LOAD CELLS
DANCER ROLL
AMPLIFIER

AO1 [V] DANCER ROLL PRESSURE
F3
OR
REMOTE INPUT
The block diagram above provides a simplified illustration of the torque regulation performed by the T-one 28
in limited mode (F.39 = 1):
 The PID regulator samples the signal from the load cells (or the dancer roll), compares it with the setpoint
and produces an appropriate corrective action on the output AO0.
 When regulating with load cells, the internal amplifier is enabled and a value proportional to the material
tension (in V) will be sent to the secondary output AO1.
When the the output AO1 is used for dancer roll regulation, function 3 will be enabled to set the voltage
(in V) that controls the dancer roll proportioning valve.
 The torque command output sent to the motor is the PID action, which the user can limit with the limiter
block.
Rev. 04/19 10/58

T-one 28
Limited speed regulation (nip roll drives)
AMPLIFIER
AMPLIFIED CELL /
SECONDARY OUTPUT DANCER ROLL PRESSURE /
AO0 [V] or [mA]
F3 DANCER ROLL POSITION
OR
REMOTE INPUT
LOAD CELLS
DANCER ROLL
SETPOINT P.I.D.
SPEED OUTPUT MOTOR

LINE SPEED
AO1 [V] SPEED
OFFSET SPEED
The block diagram above provides a simplified illustration of the speed regulation performed by the T-one 28 in
limited mode (F.39 = 1):
 The PID regulator reads the signal from the load cells or dancer roll, compares it with the setpoint and
generates the appropriate motor rotation speed correction.
 The PID algorithm sums that line speed with any speed offset and uses that to calculate the corresponding
motor rotation speed.
 The combined actions of the PID and the calculated speed are sent to the speed control output for the
motor drive.
 When regulating with load cells, the internal amplifier is enabled and a value proportional to the material
tension will be sent to the secondary output AO1 in either current or voltage, as selected.
When the the output AO0 is used for dancer roll regulation, function 3 will be enabled to set the voltage
(in V) that controls the dancer roll proportioning valve.
Rev. 04/19 11/58

T-one 28
Instrument functioning
States LEDs
Display
Bar graphs display
General information
The front panel features a seven-segments LED display with four numbers and two bar graphs displays to
display all the regulation parameters. The keypad allows access to the device programming and calibration.
The state LEDs give information on the instrument functioning state.
Display
Outside the programming environment, the display shows the tension, displayed in Kg, detected by the load
cells or the dancer roll position. Use the keypad (see § Keypad on the following page) to display: the
tension/position setpoint, the Taper tension settings, the diameter, the line speed and the reel speed.
In programming, the display shows the programming functions number or the values of the associated
parameters.
Bar graphs display

The front panel features two bar graphs displays:
 Display IN: visualizes the percentage, in relation to the full scale, of the tension detected by the load
cells or the percentage of the dancer roll position.
When regulating with the dancer roll in limited mode (F.39 = 1), it shows the signal sent to the
proportioning valve that controls the dancer roll piston as a percentage of the maximum value.
 Display OUT: visualizes the percentage of the signal on the output for the torque (AO0) during the
torque adjustment, or the percentage of the signal on the output for the speed (AO1) during the
speed adjustment.
Rev. 04/19 12/58

T-one 28
State LEDs
Every instrument functioning state is represented by a combination of on or blinking state LEDs:
 auto LED on regulator in AUTO state (machine running)
 auto LED blinking regulator in ACC state (machine in acceleration ramp)
 stop LED on regulator in STOP state (machine stopped)
 stop LED blinking regulator in DEC state (machine in deceleration ramp)
 stop and auto LEDs on regulator in PRIORITY STOP state
 zero LED on regulator in ZERO state (motor torque to zero)
 prog LED blinking instrument in PROGRAMMING
 prog LED off it indicates that the parameters set 1 is loaded
 prog LED on it indicates that the parameters set 2 is loaded
 cust LED not used
Keypad
Key Function Description
Switching between When not in Setpoint view press the auto/stop button to switch
STOP and AUTO and from the STOP state to the AUTO state and vice versa. (For
vice versa remote control of the AUTO / STOP states, see F.71 on page 52)
Display starting taper In Setpoint view hold down the auto/stop button to display the
diameter starting Taper tension diameter.
Switching from Not in progamming mode
material − when using load cells for the regulation, press the set button
tension/dancer roll to switch from the material tension view to the setpoint view
position view to and vice versa;
setpoint view − when using the dancer roll for the regulation, press the set
button to switch from the dancer roll position view to the
setpoint view and vice versa;
Material In programming mode (prog LED flashing) hold down the set
tension/dancer roll button to display the material tension or dancer roll position.
position view
Switching between When not in Setpoint view press the zero button to enable the
STOP and ZERO and instrument to switch from the STOP state to the ZERO state and
vice versa vice versa. The ZERO state may be applied only if the device is in
the STOP state. (The ZERO state can be controlled in remote
mode by using the corresponding digital input.)
End taper diameter In Setpoint view hold down the zero button to display the final
view Taper tension diameter.
Access progamming When not in programming mode hold down the enter button
for about 1 second to access the programming environment.
Switching from In programming mode press the enter button to enable the
function number view instrument to switch from displaying the function number to
to parameter value displaying the value assumed by the parameter associated with
view it.
Taper percentage view In Setpoint view hold down the enter button to display the
Taper tension percentage.
Rev. 04/19 13/58

T-one 28
Reel speed view When not in programming mode press the up button to display
the reel speed value.
Move to next function In programming mode press the up button in order to select the
or increase parameter next function or, within a function, to increase the value of the
value associated parameter.
Increase set value In Setpoint view press the up button to increase the set value.
Line speed view When not in programming mode press the down button to
display the line speed value.
Spostamento su In programming mode press the down button to select the
funzione precedente o previous function or, within a function, to reduce the value of the
decremento valore parameter associated with it.
parametro
Reduce set value In Setpoint view press the down button to reduce the set value.
Diameter view When not in programming mode press the up and down
buttons simultaneously to display the diameter.
+
Increase starting Taper In Setpoint view hold down the auto/stop button and press the
diameter up button to increase the starting Taper Tension diameter
+
Reduce starting Taper In Setpoint view hold down the auto/stop button and press the
diameter down button to reduce the starting Taper Tension diameter
+
Increase final Taper In Setpoint view hold down the zero button and press the up
diameter button to increase the final Taper Tension diameter
+
Reduce final Taper In Setpoint view hold down the zero button and press the down
diameter button to reduce the final Taper Tension diameter
+
Increase taper In Setpoint view hold down the enter button and press the up
percentage button to increase the Taper Tension percentage
+
Reduce taper In Setpoint view hold down the enter button and press the
percentage down button to reduce the Taper Tension percentage
+
View calculated In Setpoint view press the enter and zero buttons
setpoint simultaneously to display the setpoint calculated from the Taper
+ Tension.
Rev. 04/19 14/58

T-one 28
Programming
The following is a summary of the device programming functions available; the grey cells in the table shows
the functioning parameters for which it is possible to set two values.
For a more detailed description, consult § Detailed description of programming functions on page 41.
To enter the programming environment keep pressed the enter key for about one second: the display shows
F.1.
To scroll the programming function menu use the up or down keys.
To edit function parameters:
▪ select the desired function number;
▪ press the enter key: the display shows the value set in the function;
▪ press up or down keys and set the desired value;
▪ press enter to confirm.
To exit the programming environment select F.1 and press the down key or select F.80 and press the up
key.
Regulation in torque (rewinders or unwinders)
Factory
Function Display Function description Range
setting
F.1 STOP torque 0.0 ÷ F.62 10.0
F.2 STOP torque variation percentage 0 ÷ 100 0
F.3 Dancer roll air pressure setting 0 ÷ 100 0
STOP
F.5 Quick start-up * *
F.6 Proportional parameter in STOP 0.0 ÷ 100.0 0.0
F.7 Derived parameter in STOP 0.00 ÷ 10.00 0.00
F.8 PRIORITY STOP torque 0.0 ÷ 100.0 60.0
PRIORITY STOP F.9 PRIORITY STOP torque variation
0 ÷ 80 0
percentage
F.10 Proportional parameter in AUTO 0.0 ÷ 100.0 0.5
F.11 Integral parameter in AUTO 0.00 ÷ 10.00 0.80
F.12 Derived parameter in AUTO 0.00 ÷ 10.00 0.00
AUTO
F.13 Taper percentage ± 100 0
F.14 Taper start diameter F.53 ÷ F.51 100
F.15 Taper end diameter F.53 ÷ F.51 1000
F.20 ACC time (in seconds) 0 ÷ 120 0
F.21 Proportional parameter in ACC 0.0 ÷ 100.0 1.5
ACCELERATION
F.22 Integral parameter in ACC 0.00 ÷ 10.00 0.80
F.23 Derived parameter in ACC 0.00 ÷ 10.00 0.00
F.25 DEC time (in seconds) 0 ÷ 120 0
F.26 Proportional parameter in DEC 0.0 ÷ 100.0 1.5
DECELERATION
F.27 Integral parameter in DEC 0.00 ÷ 10.00 0.80
F.28 Derived parameter in DEC 0.00 ÷ 10.00 0.00
Rev. 04/19 15/58

T-one 28
F.30 Activation mode for tension alarm (ALL.0) 0÷1 0
F.31 First tension alarm threshold 0 ÷ F.32 0
F.32 Second tension alarm threshold F31 ÷ FS FS
ALARMS F.33 Activation mode for diameter alarm
0÷2 0
(ALL.1)
F.34 Diameter alarm threshold 0 ÷ F.51 1000
F.35 Alarms displaying 0÷1 0
F.39 Operation in limited mode 0÷1 0
F.40 Type of regulation sensor 0÷1 0
F.41 Type of load cells 0÷1 0
F.42 Cell zero calibration * *
F.43 Decimal point 0÷2 0
F.44 Full scale of tension (FS) 0 ÷ 9999 50
F.45 Weight for the gain calibration 0 ÷ FS 20
F.46 Cell gain calibration * *
F.47 (note1) Calibrating the minimum value of dancer
* *
roll
F.48 (note1) Calibrating the maximum value of dancer
* *
roll
F.49 Diameter acquisition mode
0÷2 1
(Calculated-V-I)
CALIBRATION
F.50 Diameter decimal point 0÷2 0
F.51 Maximum diameter 0 ÷ 9999 1000
F.52 Calibrating the maximum diameter value * *
F.53 Minimum diameter 0 ÷ F.51 100
F.54 Calibrating the minimum diameter value * *
F.55 Enabling the remote setpoint 0÷1 0
F.56 Calibrating the minimum value of remote
* *
setpoint
F.57 Calibrating the maximum value of remote
* *
setpoint
F.58 Sample diameter for the diametral
F.53 ÷ F.51 500
calculation calibration
F.59 Servo-diameter calibration / diametral
* *
calculation
F.60 Speed or torque adjustment 0÷1 1
F.61 Rewinder or Unwinder 0÷1 0
F.62 Torque output limit (AO0) 0 ÷ 100 100
T-ONE 28 SPECIFIC
F.63 Enabling the servo-diameter 0÷1 0
FUNCTIONS
F.64 SPEED OFFSET percentage (K) -100.0 ÷ 100.0 15.0
F.65 Enable diameter consistency control 0÷1 0
F.66 Select secondary output mode 0÷1 0
Rev. 04/19 16/58

T-one 28
F.70 Parameters set selection mode / threshold 0.0 ÷ 100.0 0.0
F.71 Mode of AUTO/STOP states control
0÷2 2
(keypad / remote control / speed)
F.72 Speed threshold for AUTO  STOP
2 ÷ 100 5
switch
F.73 Type of torque adjustment output (AO0) 0÷1 0
GENERAL SETTINGS F.74 Tension / position filter 0 ÷ 100 80
F.75 Diameter filter 0 ÷ 100 80
F.76 Filter for reel speed and line speed 0 ÷ 100 20
F.77 Storing the password 0 ÷ 1000 0
F.78 Parameters reset * *
F.79 Display brightness 1 ÷ 10 10
F.80 Firmware version * *
(note 1)
, only visible if F40 = 1 (regulation with dancer roll)
Regulation in speed (rewinders, unwinders or nip roll drive)

Factory
Function Display Function description Range
setting
F.1 START speed 0.0 ÷ 100.0 0.0
F.2 STOP torque variation percentage - 0
F.3 Dancer roll air pressure setting 0 ÷ 100 0
STOP
F.5 Quick start-up * *
F.6 Proportional parameter in STOP 0.0 ÷ 100.0 0.0
F.7 Derived parameter in STOP 0.00 ÷ 10.00 0.00
F.8 PRIORITY STOP torque 0.0 ÷ 100.0 60.0
PRIORITY STOP F.9 PRIORITY STOP torque variation
0 ÷ 80 0
percentage
F.10 Proportional parameter in AUTO 0.0 ÷ 100.0 0.5
F.11 Integral parameter in AUTO 0.00 ÷ 10.00 0.80
F.12 Derived parameter in AUTO 0.00 ÷ 10.00 0.00
AUTO
F.13 Taper percentage ± 100 0
F.14 Taper start diameter F.53 ÷ F.51 100
F.15 Taper end diameter F.53 ÷ F.51 1000
F.20 ACC time (in seconds) 0 ÷ 120 0
F.21 Proportional parameter in ACC 0.0 ÷ 100.0 1.5
ACCELERATION
F.22 Integral parameter in ACC 0.00 ÷ 10.00 0.80
F.23 Derived parameter in ACC 0.00 ÷ 10.00 0.00
F.25 DEC time (in seconds) 0 ÷ 120 0
F.26 Proportional parameter in DEC 0.0 ÷ 100.0 1.5
DECELERATION
F.27 Integral parameter in DEC 0.00 ÷ 10.00 0.80
F.28 Derived parameter in DEC 0.00 ÷ 10.00 0.00
Rev. 04/19 17/58

T-one 28
F.30 Activation mode for tension alarm (ALL.0) 0÷1 0
F.31 First tension alarm threshold 0 ÷ F.32 0
F.32 Second tension alarm threshold F31 ÷ FS 50
ALARMS F.33 Activation mode for diameter alarm
0÷2 0
(ALL.1)
F.34 Diameter alarm threshold 0 ÷ F.51 1000
F.35 Alarms displaying 0÷1 0
F.40 Type of regulation sensor 0÷1 0
F.41 Type of load cells 0÷1 0
F.42 Cell zero calibration * *
F.43 Decimal point 0÷2 0
F.44 Full scale of the tension (FS) 0 ÷ 9999 50
F.45 Weight for the gain calibration 0 ÷ FS 20
F.46 Cell gain calibration * *
F.47 (note1) Calibrating the minimum value of dancer
* *
roll
F.48 (note1) Calibrating the maximum value of dancer
* *
roll
F.49 Diameter acquisition mode
0÷2 1
(Calculated-V-I)
CALIBRATION
F.50 Diameter decimal point 0÷2 0
F.51 Maximum diameter 0 ÷ 9999 1000
F.52 Calibrating the maximum diameter value * *
F.53 Minimum diameter 0 ÷ F.51 100
F.54 Calibrating the minimum diameter value * *
F.55 Enabling the remote setpoint 0÷1 0
F.56 Calibrating the minimum value of remote
* *
setpoint
F.57 Calibrating the maximum value of remote
* *
setpoint
F.58 Sample diameter for the diametral
F.53 ÷ F.51 500
calculation calibration
F.59 Diametral calculation * *
F.60 Speed or torque adjustment 0÷1 0
F.61 Rewinder or unwinder / Nip roll drive with
0÷1 0
sensor upstream or downstream
T-ONE 28 SPECIFIC F.62 Torque output limit (AO0) - -
FUNCTIONS F.63 Enabling the servo-diameter - -
F.64 OVERTORQUE percentage (K) 0.0 ÷ 100.0 15.0
F.65 Enable diameter consistency control 0÷1 0
F.66 Select secondary output mode 0÷1 0
Rev. 04/19 18/58

T-one 28
F.70 Parameters set selection mode / threshold 0.0 ÷ 100.0 0.0
F.71 Mode of AUTO/STOP states control
0÷2 2
(keypad / remote contact / speed)
F.72 Speed threshold for AUTO  STOP
2 ÷ 100 5
switch
F.73 Type of torque adjustment output (AO0) 0÷1 0
GENERAL SETTINGS F.74 Tension / position filter 0 ÷ 100 80
F.75 Diameter filter 0 ÷ 100 80
F.76 Filter for reel speed and line speed 0 ÷ 100 20
F.77 Storing the password 0 ÷ 1000 0
F.78 Parameters reset * *
F.79 Display brightness 1 ÷ 10 10
F.80 Firmware version * *
(note 1)
, only visible if F40 = 1 (regulation with dancer roll)
Work parameters memory

The T-one 28 features a double memory for the work parameters (for the functions highlighted in grey in
the table). This allows two sets of separate values of parameters to be memorised, to be used in two types
of works with very different dynamics, for example one to work heavy paper and one for plastic film.
The function F.70 is used to set the mode with which to select the set of parameters to use (two modes ca
be set).
On page 41 a reminder table is supplied in which to make a note of the parameters set.
If both sets of parameters are used:
 follow the normal procedure to start the machine using the first of the two materials to be worked to
determine the first set of parameters;
 exit the programming environment to save the parameters in the first memory, and then switch to
the second set of parameters according to the selected mode (F.70);
 set the second value for each work parameter, determined by using the second type of material
worked.
Important! Never switch from one set of parameters to the other whilst the instrument is in the
programming environment, otherwise the parameters set will be lost. Switch over only with the instrument
in STOP.
Rev. 04/19 19/58

T-one 28
Quick start up
This section describes the installation and test procedures that must be carried out if you wish to set the
instrument up quickly.
A more detailed description of how each function works is given in § Detailed description of programming
functions (page 41).
Attention! To ensure that the system operates correctly, the line (MASTER) and the
rewinder/unwinder/nip roll drive (SLAVE) motors must be “in step”, i.e. when the
command tension is the same they must rotate at the same speed.
Installation
1. Fit the T-one 28 regulator.
2. Make the electrical connections as illustrated in § Electrical connection diagrams (pages. 26-37).
3. Connect the instrument to a power supply.
Calibration
4. Press the enter key and keep pressed for about one second, to enter the programming environment;
the display shows F.1.
5. Use the up key to select F.5.
6. Press the enter key: the word “CAL” flashes on the display for a few seconds; then, the calibration
functions needed for the quick start-up of the instrument are given in sequence.
Note: During calibration the instrument can not perform the states switch, neither by frontal nor by
remote, except for PRIORITY STOP.
7. The display shows F.39: this function is used to select whether to operate the T-One 28 in standard or
limited mode;
 press enter to display the value set in the function;
 using the up or down keys, select 0 for regulation in standard mode or 1 in limited mode;
 press enter to confirm and up to move on to the next function (F.40)
 If F.40 = 0 – application with LOAD CELLS

8.1 F.41 appears on the display: use this function to set the type of load cells;
 press enter and the function value set is displayed;
 using the up or down keys set the value to 0 if you use load cells in mV as sensors of tension or 1 if
you use load cells in mA;
 press enter to confirm and up to move onto the next function.
8.2 F.42 appears on the display;
 make sure that the roller on which the cells are applied (measuring roller) is free of any load
whatsoever;
Rev. 04/19 20/58

T-one 28
 press enter and a counting will start; when the counting stops, the word “YES” flashes on the
display for a few seconds if the calibration was successful, otherwise the word “BAD” flashes (in
this case check that the load cells assembling and the connections are correct, then perform the
calibration again); then F.42 is displayed again;
 press up to move onto the next function.
8.3 F.43 appears on the display: use this function to set the position of the decimal point in the tension
displaying;
 using the up or down keys set the value to 0 to have not the decimal point (0000), 1 to have one
digit after the decimal point (000.0) or 2 to have two digits after the decimal points (00.00);
8.4 F.44 appears on the display: use this function to set the full scale of the cells;
 using the up or down keys set the value, in kg, to the sum of the full scales of the cells, equivalent
to the nominal values of the cells;
 load a known weight on a cable following what will be the path of the material as illustrated in the
diagram on page 47;
 using the up or down keys set the weight (in kg) of the load applied to the cable;
 press enter to confirm and up to move onto the next function and perform the gain calibration.
 press enter to calibrate the gain: the word “YES” flashes on the display for a few seconds if the
gain calibration was successful, otherwise the word “BAD” flashes (in this case check that the load
cells assembling and the connections are correct, then perform the calibration again); then F.46 is
displayed again;
 press up to move onto the function F.49.
 If F.40 = 1 – application with DANCER ROLL

 place the dancer roll so that its potentiometer wiper (dancer roll analog input) assumes the
minimum value (e.g. 0V);
 press enter: the word “YES” flashes on the display for a few seconds; then F.47 is displayed again;
 place the dancer roll so that its potentiometer wiper (dancer roll analog input) assumes the
maximum value (e.g. 10V);
 Press enter: the word “YES” flashes on the display for a few seconds if the calibration was
successful, otherwise the word “BAD” flashes (in this case check that the connection of the analog
input is correct and that the maximum tension value is at least 3V higher than the minimum
tension, then perform the calibration again) then F.48 is displayed again;
 press up to move onto the next function (F.49).
Rev. 04/19 21/58

T-one 28
Diameter acquisition setting
9. F.49 appears on the display: this function is used to select the reel diameter acquisition mode;
 use the up or down keys to select 0 to calculate the diameter from the line and reel speeds, 1 to
acquire the diameter from the input 0÷10V or 2 to acquire the diameter from the input 4÷20mA
(available only if F.40 = 1)
Note: for the tension adjustment on nip roll drive, set F.49 = 0.
10. F.50 appears on the display: use this function to set the position of the decimal point in the diameter
displaying;
 using the up or down keys set the value to 0 to have not the decimal point (0000), 1 to have one
digit after the decimal point (000.0) or 2 to have two digits after the decimal points (00.00);
11. F.51 appears on the display: use this function to set the maximum diameter value;
 using the up or down keys set the maximum diameter value;
12. F.52 appears on the display; if F.49 = 0 press up to move onto the next function, otherwise:
 position the reel with the maximum diameter on the rewinder/unwinder, position the diameter
sensor correctly and calibrate it, if necessary (if using the US3 sensor, see the relative user’s
manual);
 press enter, the word “YES” flashes on the display for a few seconds;
13. F.53 appears on the display: use this function to set the minimum diameter value;
 using the up or down keys set the minimum diameter value;
14. F.54 appears on the display; if F.49 = 0 press up to move onto the next function, otherwise:
 position the reel with the minimum diameter on the rewinder/unwinder, position the diameter
sensor correctly and calibrate it, if necessary (if using the US3 sensor, see the relative user’s
manual);
 press enter: the word “YES” flashes on the display for a few seconds if the calibration was
reference is correct, and that the difference between the maximum value and the minimum value
is at least 3V for the input in voltage or at least 5mA for the input in current, then perform the
calibration again);
 press up to move onto the next function (F.55); in case of adjustment through dancer roll, press
up until to reach F.58.
Rev. 04/19 22/58

T-one 28
Remote setpoint input calibration - valid only for the adjustment with LOAD CELL (F.40=0)
15.1. F.55 appears on the display: use this function to enable or disable the remote setpoint;
 using the up or down keys set the value to 0 if the setpoint is set by keypad, 1 if you desire to use
the 0÷10V input for remote setpoint;
15.2. F.56 appears on the display; if F.55 = 0 press up to move onto the next function, otherwise:
 adjust the signal of the setpoint in order to furnish the minimum voltage to the device input,
corresponding to the zero tension (e.g. 0V);
 press enter: the word “YES” flashes on the display for a few seconds”; then F.56 is displayed
again;
15.3. F.57 appears on the display; if F.55 = 0 press up to move onto the next function, otherwise:
 adjust the signal of the setpoint in order to furnish the maximum voltage to the device input,
corresponding to the full scale (e.g. 10V);
 press enter: the word “YES” flashes on the display for a few seconds if the calibration was
input is correct, and that the maximum voltage value is at least 3V higher than the minimum
voltage, then perform the calibration again);
 press up to move onto the next function (F.58).
Reel diameter setting - valid only for rewinder/unwinder

15.1. F.58 appears on the display; if F.49 = 1 or F.49 = 2 press up to move onto the next function, otherwise:
 use the up or down keys to set the reel diameter that will be used later on for the calibration of the
diametral calculation;
 press enter to confirm and up to move onto the function F.60.
T-one 28 specific setting

16. F.60 appears on the display:
 using the up or down keys set 0 for speed adjustment, 1 for torque adjustment;
NOTE: for the tension adjustment on nip roll drive, set F.60 = 0.
17. F.61 appears on the display:
 using the up or down keys set the value to 0 to control the motor of a rewinder or nip roll drive
using a sensor positioned upstream, 1 if you control the motor of an unwinder or a nip roll drive
using a sensor positioned downstream;
18. F.62 appears on the display, make sure that there is no limit on torque output:
 using the up key set the value 100%;
Rev. 04/19 23/58

T-one 28
19. F.63 appears on the display, make sure that the servo-diameter is disabled:
 using the down key set the value to 0 to disable the servo-diameter;
 press enter to confirm and up to move onto the next function
20. F.64 appears on the display: use this function to set the SPEED OFFSET (for torque adjustment), or
the OVERTORQUE (for speed adjustment);
 using the up or down keys set the SPEED OFFSET / OVERTORQUE desired;
21. F.65 appears on the display: use this function to enable or disable the diameter calculated consistency
control (only if F.49 = 0);
 using the up or down keys set the value to 0 to disable the diameter consistency control, 1 to
enable it;
22. The display shows F66: this function is used to select whether to use the secondary output of the T-
One 28 for regulation, for a voltage (V) proportional to the material tension, or to control the
proportioning valve connected to the dancer roll piston.
 press enter to display the value set in the function;
 using the up or down keys, select 0 to use the output for regulation, or 1 for an output
proportional to the material tension (with load cell regulation) or to regulate the pressure of the
dancer roll piston (with the dancer roll regulation);
 press enter to confirm and up to move on to the next function
General settings
23. F.71 appears on the display; this function is used to select whether to command the AUTO/STOP state
change of the instrument from the frontal panel, from the digital input or automatically based on the
machine speed;
 use the up or down keys to select 0 for the frontal panel control, 1 for the specific digital input
control or 2 for the automatic switching based on the machine speed;
24. F.73 appears on the display; this function is used to set the type of output that commands the motor
torque;
 using the up or down keys set the value to 0 to have the output 0÷10V or 1 for the output
4÷20mA or 2 for a 0÷8V output;
 press enter to confirm and up to move exit the quick start-up menu.
Servo-diameter calibration / diametral calculation - valid only for rewinder or unwinder (with F.49
= 0 or F.60 = 1)
25. Prepare the machine for use with a sample reel.
26. Press set and use the up or down keys to set the desired tension setpoint. Confirm by pressing set
again.
27. Start the machine and set the instrument to the AUTO state or check that it switches automatically if
the relative function is enabled.
Rev. 04/19 24/58

T-one 28
28. Wait for the tension to stabilise at the setpoint value, then access the programming again by pressing
enter, press up to reach the F.59 function and press enter to confirm the calibration; if the calibration
is correct the display shows (for a few seconds) the “YES” blinking message, otherwise, if the display
shows the “BAD” message check that the master motor speed signal reaches the instrument terminals
correctly and that the torque output is not at minimum.
29. Stop the machine and set the instrument in the STOP state; if necessary, at this stage you can limit the
torque and/or enable the servo-diameter by respectively using the F.62 and F.63 functions.
30. Press up until you exit the menu. The commissioning is finished.
Rev. 04/19 25/58

T-one 28
Electrical connection diagrams standard mode
LOAD CELLS in mV
Power supply
Load cell
Load cell
+ - A B C D A B C D
NC
NC
1 2 3 4 5 6 7 8 9 10 11 12
CN1
CN3 1 2 3 4 5 6 7 8 9 10
DGND
Work program selection
Output zeroing
Deceleration
Acceleration
Priority stop
Auto/Stop
AGND
Line speed input 0÷10V (AIN2)
CN2 Diametrical or reel speed input 0÷10V (AIN1)
13 14 15 16 17 18 19 20 21 22 23 24
N.C.
N.C.
Note1*: F.66=0; AO1= motor speed

F.66=1; AO1= output proportional to
- + - + - + the tension
0 ÷ 10V (AIN0)
Tension setpoint
torque (AO0)
Analog output motor
Alarm 1
Alarm 0
Analog output (AO1)

Note1*
Rev. 04/19 26/58

T-one 28
LOAD CELLS in mV with NIP ROLL DRIVE

Power supply
Load cell
Load cell
+ - A B C D NC A B C D
NC
1 2 3 4 5 6 7 8 9 10 11 12
CN1
CN3 1 2 3 4 5 6 7 8 9 10
DGND
Output zeroing
Deceleration
Acceleration
Priority stop
Auto/Stop
AGND
CN2
13 14 15 16 17 18 19 20 21 22 23 24
N.C.
N.C.
Note1*: F.66=0; AO0= not used

0 ÷ 10V (AIN0)
Tension setpoint
Analog output (AO0)

Alarm 1
Alarm 0
motor speed (AO1)

Analog output
Note 1*
Rev. 04/19 27/58

T-one 28
LOAD CELLS in mA
Power supply
Load cell mA
Load cell mA
+ - B E A B E A
NC
NC
NC
NC
1 2 3 4 5 6 7 8 9 10 11 12
CN1
CN3 1 2 3 4 5 6 7 8 9 10
DGND
Output zeroing
Deceleration
Acceleration
Priority stop
Auto/Stop
AGND
13 14 15 16 17 18 19 20 21 22 23 24
N.C.
N.C.

Alarm 1
Alarm 0
0 ÷ 10V (AIN0)
Analog output (AO1)

Tension setpoint
motor torque (AO0)

Analog output
Note1*
Rev. 04/19 28/58

T-one 28
LOAD CELLS in mA with NIP ROLL DRIVE

Power supply
Load cell mA
Load cell mA
+ - B E A B E A
NC
NC
NC
NC
1 2 3 4 5 6 7 8 9 10 11 12
CN1
CN3 1 2 3 4 5 6 7 8 9 10
DGND
Output zeroing
Deceleration
Acceleration
Priority stop
Auto/Stop
AGND
CN2
13 14 15 16 17 18 19 20 21 22 23 24
N.C.
N.C.

the tension
- + - + - +
Alarm 1
Alarm 0
motor speed (AO1)

Analog output
0 ÷ 10V (AIN0)
Analog output (AO0)

Tension setpoint
Note1*
Rev. 04/19 29/58

T-one 28
BALLERINO
power supply ~ 9V
Power supply
Dancer roll eqivalent circuit

Diameter input
4÷20mA
Dancer roll
0V
+ -
Pin 19
Pin 8
Pin 20
NC
NC
NC
NC
NC
NC
NC
1 2 3 4 5 6 7 8 9 10 11 12
CN1
CN3 1 2 3 4 5 6 7 8 9 10
DGND
Output zeroing
Deceleration
Acceleration
Priority stop
Auto/Stop
AGND
13 14 15 16 17 18 19 20 21 22 23 24

N.C.
N.C.
F.66=1; AO1= dancer roll pressure output
- + - + - +
Alarm 1
Alarm 0
(AIN0)
Dancer roll input 0÷10V
motor torque (AO0)

Analog output (AO1)
Analog output
Note 1*
Rev. 04/19 30/58

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DANCER ROLL with NIP ROLL DRIVE
power supply ~ 9V
Power supply
Dancer roll eqivalent circuit
Dancer roll
+ -
Pin 19
Pin 8
Pin 20
NC
NC
NC
NC
NC
NC
NC
NC
NC
1 2 3 4 5 6 7 8 9 10 11 12
CN1
CN3 1 2 3 4 5 6 7 8 9 10
DGND
Output zeroing
Deceleration
Acceleration
Priority stop
Auto/Stop
AGND
CN2
13 14 15 16 17 18 19 20 21 22 23 24
N.C.
N.C.

- + - + - +
Alarm 1
Alarm 0
(AIN0)
motor speed (AO1)

Analog output
Analog output (AO0)

Note1*
Rev. 04/19 31/58

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Electrical connection diagrams limited mode
Power supply LOAD CELLS in mV
Load cell
Load cell
+ - A B C D A B C D
NC
NC
1 2 3 4 5 6 7 8 9 10 11 12
CN1
CN3 1 2 3 4 5 6 7 8 9 10
DGND
NC

Output zeroing
Deceleration
Acceleration
Priority stop
Auto/Stop
AGND
CN2 Note 1*
13 14 15 16 17 18 19 20 21 22 23 24
Note1*: the line speed input (AIN2)

may be used when you want the
N.C.
N.C.
equipment to pass from Auto to

Manual mode and vice versa on
- + - + - + exceeding a certain speed threshold.
Otherwise Auto/Man is managed by
Alarm 1
Alarm 0
0 ÷ 10V (AIN0)
remote controls or from the front panel.

Tension setpoint
torque (AO0)
Analog output motor
Analog output proportional
to the tension (AO1)
Rev. 04/19 32/58

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LOAD CELLS in mV with NIP ROLL DRIVE

Power supply
Load cell
Load cell
+ - A B C D NC A B C D
NC
1 2 3 4 5 6 7 8 9 10 11 12
CN1
CN3 1 2 3 4 5 6 7 8 9 10
DGND
NC

Output zeroing
Deceleration
Acceleration
Priority stop
Auto/Stop
AGND
CN2
13 14 15 16 17 18 19 20 21 22 23 24
N.C.
N.C.
- + - + - +
Alarm 1
0 ÷ 10V (AIN0)
Tension setpoint
Alarm 0

motor speed (AO1)

Analog output
Rev. 04/19 33/58

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LOAD CELLS in mA
Power supply
Load cell mA
Load cell mA
+ - B E A B E A
NC
NC
NC
NC
1 2 3 4 5 6 7 8 9 10 11 12
CN1
CN3 1 2 3 4 5 6 7 8 9 10
DGND
NC

Output zeroing
Deceleration
Acceleration
Priority stop
Auto/Stop
AGND
CN2
13 14 15 16 17 18 19 20 21 22 23 24
Note1*: the line speed input (AIN2)

may be used when you want the
N.C.
N.C.
equipment to pass from Auto to

Manual mode and vice versa on
- + - + - + exceeding a certain speed threshold.
Otherwise Auto/Man is managed by
0 ÷ 10V (AIN0)
Tension setpoint
remote controls or from the front panel.

motor torque (AO0)
Analog output
Alarm 1

Alarm 0
Rev. 04/19 34/58

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LOAD CELLS in mA with NIP ROLL DRIVE
Power supply
Load cell mA
Load cell mA
+ - B E A B E A
NC
NC
NC
NC
1 2 3 4 5 6 7 8 9 10 11 12
CN1
CN3 1 2 3 4 5 6 7 8 9 10
DGND
NC

Output zeroing
Deceleration
Acceleration
Priority stop
Auto/Stop
AGND
CN2
13 14 15 16 17 18 19 20 21 22 23 24
N.C.
N.C.
- + - + - +
0 ÷ 10V (AIN0)
motor speed (AO1)

Tension setpoint
Alarm 1
Analog output

Alarm 0
Rev. 04/19 35/58

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DANCER ROLL
power supply ~ 9V
Power supply
Dancer roll equivalent circuit

Diameter input
4÷20mA
Dancer roll
0V
+ -
Pin 19
Pin 8
Pin 20
NC
NC
NC
NC
NC
NC
NC
1 2 3 4 5 6 7 8 9 10 11 12
CN1
CN3 1 2 3 4 5 6 7 8 9 10
DGND
Output zeroing
Deceleration
Acceleration
Priority stop
Auto/Stop
AGND
CN2 Dancer roll pressure (F.55=1) or
position (F.55=2) input, 0÷10V (AIN1)
13 14 15 16 17 18 19 20 21 22 23 24
N.C.
N.C.
Note1*: F.55=0; AO1= dancer roll pressure output (F.3)

- + - + - + (remote control)
F.55=2; AO1= positioning setpoint
(remote control)
(AIN0)
Analog output (AO1)
Alarm 1

Alarm 0
motor torque (AO0)

Analog output
Note 1*
Rev. 04/19 36/58

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DANCER ROLL with NIP ROLL DRIVE
power supply ~ 9V
Power supply
Dancer roll
Dancer roll equivalent circuit
+ -
Pin 19
Pin 8
Pin 20
NC
NC
NC
NC
NC
NC
NC
NC
NC
1 2 3 4 5 6 7 8 9 10 11 12
CN1
CN3 1 2 3 4 5 6 7 8 9 10
DGND
Output zeroing
Deceleration
Acceleration
Priority stop
Auto/Stop
AGND
CN2 Dancer roll pressure (F.55=1) or
position (F.55=2) input, 0÷10V (AIN1)
13 14 15 16 17 18 19 20 21 22 23 24
N.C.
N.C.
Note1*: F.55=0; AO0= dancer roll pressure output (F.3)

- + - + - + (remote control)
F.55=2; AO0= positioning setpoint
(AIN0)
(remote control)
Alarm 1
motor speed (AO1)

Analog output
Alarm 0
Analog output (AO0)

Note1*
Rev. 04/19 37/58

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Instrument inputs /outputs description
Power supply
Pin 1 ( + ) and Pin 2 ( - ) on CN1;
The instrument must be supplied with a continuous voltage of 24Vdc.
Digital inputs
A/S: if it is “ACTIVE” (+24Vdc) and F.71 = 1, the device switches to the AUTO state (adjustment), otherwise, if
none other input is active, it is in the STOP state (machine stopped).
E: if it is “ACTIVE” (+24Vdc), the device switches to the PRIORITY STOP state, supplying the constant output
voltage set in F.8.
The PRIORITY STOP state has priority over all the other states.
ACC: if it is “ACTIVE” (+24Vdc) and F.20 = 0, the device switches to the ACCELERATION state.
DEC: if it is “ACTIVE” (+24Vdc) and F.25 = 0, the device switches to the DECELERATION state.
Z: if it is “ACTIVE” (+24Vdc) and the device is in STOP state, the device switches to the ZERO state and puts
the torque output and the speed output to 0V, to allow the change of the reel.
PROG: this input (enabled if F.70=0) selects which parameter is in use. When it is “ACTIVE” (+24Vdc) the
parameters of set 2 are loaded/saved, otherwise the set 1 is used.
Control logic
24Vdc = Active - 0Vdc = Inactive
Pin conn. CN3
Name Function
(orange)
A/S 4 AUTO (Active) / STOP (Inactive)
E 5 PRIORITY STOP
ACC 6 ACCELERATION
DEC 7 DECELERATION
Z 8 ZERO
PROG 9 PARAMETERS MEMORY 1 (Inactive) / 2 (Active)
Digital outputs
They furnish the two outputs of alarms signal (if activated with F.30 > 0 and F.33 > 0).
Alarm 0 (tension) - Pin 15 and Pin 16: relay output that signals that the tension alarm thresholds have
been exceeded (F.31 and F.32). A luminous/acoustic signal or the digital input of any control device can be
connected to the output (e.g. PLC).
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Alarm 1 (diameter) - Pin 17 and Pin 18: relay output that signals that the diameter alarm threshold has
been exceeded (F.34). A luminous/acoustic signal or the digital input of any control device can be connected
to the output (e.g. PLC).
Analog differential input for load cells in mV

Load cells (F.40 = 0 and F.41 = 0): refer to § Electrical connection diagrams for the connection of load
cells with output in voltage (0÷20mV).
The following table indicates the load cell connector contacts and the corresponding pins on the regulator.
Load cell in mV
Pin of regulator (CN1)
connector
A 3 or 8
B 4 or 9
C 5 or 10
D 6 or 11
Analog input current loop 4÷20mA

Load cell (F.40 = 0 and F.41 = 1): refer to § Electrical connection diagrams for the connection of load cells
with output in current (4÷20mA).
The following table indicates the load cell connector contacts and the corresponding pins on the regulator.
Load cell in mA
Pin of regulator (CN1)
connector
A 7 or 12
B 4 or 9
E 5 or 10
Diameter reference (F.40 = 1 and F.49 = 2) - Pin 5 ( + ) and Pin 4 ( - ) on CN1: it accepts an analog
reference proportional to the diameter. It can come from an ultrasound sensor (e.g. US3) or from any sensor
or controller that has a 4÷20mA signal.
Analog input AIN0 Standard and limited modes

Pin 20 ( + ) and Pin 19 ( - ): the signal must be 0÷10V, ΔV > 3V.
Dancer roll (F.40 = 1): connect this input to the 0÷10V output of the dancer roll potentiometer; the power
supply for the potentiometer (9V) can be provided by Pin 8 (CN1) of the instrument.
Remote tension setpoint (F.40 = 0 and F.55 = 1): if the adjustment with load cells is used, it accepts an
analog reference proportional to the tension SETPOINT desired for the material; a potentiometer (manual
setting) or the analog output of any control device (e.g. PLC) can be connected to it.
If you use a potentiometer, the potentiometer supply tension (9V) can be provided by Pin 8 (CN1).
Rev. 04/19 39/58

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Analog input AIN1 - Standard mode (F.39 = 0)
Pin 1 ( + ) and Pin 3 ( - ) on CN3 (orange): the signal must be 0÷10V, ΔV > 3V.
Diameter reference (F.40 = 0 or F.40 = 1 and F.49 = 0): it accepts an analog reference proportional to
the diameter. It can come from an ultrasound sensor (e.g. US3), from the potentiometer of a feeler or from
any sensor or controller that has a 0÷10Vdc signal.
Reel speed reference (F.40 = 0 or F.40 = 1 and F.49 = 0): accepts an analog reference proportional to
the reel rotation speed; it can come from a tachymetric dynamo or from the analog output of any control
device (e.g. PLC).
Analog input AIN1 – Limited mode (F.39 = 1)

Remote tension setpoint (F.40 = 1 and F.55 = 1): when regulating with the dancer roll, this accepts an
analog reference proportional to the material tension SETPOINT; it may be connected to a
potentiometer (manual setting) or an analog output from any control device (e.g. PLC).
Remote position setpoint (F.40 = 1 and F.55 = 2): when regulating with the dancer roll, this accepts an
analog reference proportional to the dancer roll position SETPOINT; it may be connected to a
potentiometer (manual setting) or an analog output from any control device (e.g. PLC).
Analog input AIN2

Pin 2 ( + ) and Pin 3 ( - ) on CN3 (orange): the signal must be 0÷10V, ΔV > 3V.
Line speed reference: accepts an analog reference proportional to the linear machine speed; it can come
from a tachymetric dynamo or from the analog output of any control device (e.g. PLC).
Analog output AO1

Pin 22 ( + ) and Pin 21 ( - ): the signal must be 0÷10V.
Motor speed command: supplies an analog signal which can be used to drive the speed input of the driver
that controls the motor on the rewinder/unwinder shaft or on the nip roll drive .
Analog output AO0

Pin 24 ( + ) and Pin 23 ( - ): the type of output signal can be:
 0÷10V  if F.73 = 0
 4÷20mA  if F.73 = 1
Motor torque command: supplies an analog signal which can be used to drive the torque input of the
driver that controls the motor on the rewinder/unwinder shaft.
Rev. 04/19 40/58

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Detailed description of the programming functions

Function 1 – STOP torque (F.60=1) / START speed (F.60=0)
When F.60 = 1 this function enables the user to set-up the percentage of torque the motor produces when
the machine is stationary (STOP). When F.60 = 0 it enables the user to set-up the percentage of the motor
speed used when the machine starts running.
 Press enter to access the function and the function value set is displayed.
 Press up or down to set the desired percentage.
 Press enter to confirm.
Function 2 – STOP torque variation percentage (only if F.60=1)

This function enables the user to set-up the STOP torque variation percentage as a function of the reel
diameter. For example: if F.2 = 50 when the diameter is at its maximum value, the machine stop torque will
be equivalent to the value set-up in F.1, whereas, when the diameter reaches its minimum value, the
machine stop torque will be reduced by 50%.
Function 3 – Keyboard setting of the dancer roll air pressure

This is used to vary the secondary output value if F.66=1
With F.39 = 1 (limited mode), F.40 = 1 (dancer roll regulation) and F.55 = 1 (remote tension setpoint enabled),
it is used to vary the air pressure of the dancer roll piston (to change the material tension) through a
proportioning valve connected to the secondary output.
Function 4 – Password entering

To access the other programming functions, you must enter the password set in the dedicated function
(F.77).
 Press enter to access the function.
 Press up or down to enter the password number.
If you enter an incorrect password, the word “PASS” flashes on the display for a few seconds, then F.4 is
displayed again.
Function 5 – Quick start-up

Use this function to access the instrument calibration procedure (see § Quick start up on page 20).
Press enter and the word “CAL” flashes on the display for a few seconds; then, the calibration functions
needed for the quick start-up of the instrument are given in sequence.
Function 6 – Proportional parameter in STOP

Increasing the proportional parameter value increases the system response speed to the detriment of
stability; a too high response speed can cause the onset of harmful tension oscillations.
The parameter set using this function acts on the adjustment process together with the derived parameter
when the machine is not operating (STOP state) in order to keep the tension close to the setpoint.
 Press up or down to set the desired value.
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Function 7 – Derived parameter in STOP
Increasing the derived parameter value increases the system response speed and its ability to anticipate the
tension variations on the material. However, if the derived parameter is increased too much it may lead to
harmful oscillations.
The parameter set using this function acts on the adjustment process together with the proportional
parameter when the machine is not operating (STOP state) in order to stabilize the tension close to the
setpoint.
Function 8 – PRIORITY STOP torque

This function enables the user to set-up the percentage of torque the motor produces when the machine is
stopped due to an emergency condition (PRIORITY STOP state).
Note 1: the set torque is not reached immediately, but may take a few minutes, depending on the current
and set values. This is because the device was designed to control motors, so its behaviour is different when
used with brakes/clutches.
Note2: when using speed control, the value should be set to 0 (factory setting) so that the motor can be
stopped.
Function 9 – PRIORITY STOP torque variation percentage

This function enables the user to set-up the priority stop torque variation percentage as a function of the reel
diameter. For example: if F.9 = 50 when the diameter is at its maximum value, the priority stop torque will
be equivalent to the value set-up in F.8, whereas, when the diameter reaches its minimum value, the
machine stop torque will be reduced by 50%.
Function 10 – Proportional parameter in AUTO

Increasing the proportional parameter value increases the system response speed to the detriment of
stability; a too high response speed can cause the onset of harmful tension oscillations.
The parameter set using this function acts on the adjustment process together with the integral and derived
parameters when the machine is at operating speed (AUTO state).
Function 11 – Integral parameter in AUTO

Reducing the integral parameter value increases the system response speed as well as its ability to recover
the error when the machine has reached operating speed; reducing the integral coefficient too much may
lead to harmful oscillations.
The parameter set using this function acts on the adjustment process together with the proportional and
derived parameters when the machine is at operating speed (AUTO state).
Rev. 04/19 42/58

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Function 12 – Derived parameter in AUTO

Increasing the derived parameter value increases the system response speed and its ability to anticipate the
tension variations on the material. However, if the derived parameter is increased too much it may lead to
harmful oscillations.
integral parameters when the machine is at operating speed (AUTO state).
We recommend you to set this function only when particularly elastic materials are processed or when
the dancer roll is used.
Function 13 – Taper percentage

Use this function to set a desired Taper percentage close to the Taper end diameter; see § “Taper tension”
function on page 8.
Function 14 – Taper start diameter (only available with rewinder and unwinder control with load cells)
Use this function to set the diameter from which the Taper function will be active; see § “Taper tension”
function on page 8.
 Press up or down to set the desired diameter value.
Function 15 – Taper end diameter

Use this function to set the diameter in which the Taper function will have subtracted or added the Taper
percentage set in F.13 (see § “Taper tension” function on page 8).
 Press up or down to set the desired diameter value.
Function 20 – ACC time

Use this function to set a time interval, expressed in seconds, starting from STOPAUTO, during which the
machine is in acceleration, before switching automatically to the AUTO state. Use F.21, F.22 and F.23 to set a
different behaviour for the regulator during the machine start up phase.
Note: this function, if active, inhibits the digital input for the ACC command.
The acceleration time only starts when the instrument is in the STOP state (if it were in the
deceleration state, it could pass straight to AUTO without considering the set acceleration time)
Rev. 04/19 43/58

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Function 21 – Proportional parameter in ACC
For the description of the operation, refer to F.10.
parameters when the machine is accelerating (ACC state).
Function 22 – Integral parameter in ACC

derived parameters when the machine is accelerating (ACC state).
Function 23 – Derived parameter in ACC

integral parameters when the machine is accelerating (ACC state).
Function 25 – DEC time

Use this function to set a time interval, expressed in seconds, starting from AUTOSTOP, during which the
machine is in deceleration, before switching automatically to the STOP state. Use F.26, F.27 and F.28 to set a
different behaviour for the regulator during the machine stationary phase..
Note: this function, if active, inhibits the digital input for the DEC command.
Function 26 – Proportional parameter in DEC

parameters when the machine is decelerating (DEC state).
Function 27 – Integral parameter in DEC

derived parameters when the machine is decelerating (DEC state).
Rev. 04/19 44/58
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Function 28 – Derived parameter in DEC
integral parameters when the machine is decelerating (DEC state).
Function 30 – Activation mode for tension alarm (ALL.0)

Use this function to activate the signal if the alarm thresholds set on F.31 and F32 have been exceeded.
 Press up or down to select:
- 0 : to deactivate the alarm signal;
- 1 : if you want the instrument to signal when the material tension (if F.40 =0) or the dancer roll
position (if F.40 = 1) is less than the value set in F.31 or more than the value set in F.32.
Note: when the tension alarm is active, the relay ALL.0 is closed (see diagrams on pages 26-37).
Function 31 – First tension alarm threshold

Use this function to set the first alarm threshold usable according to indications of F.30.
 Press up or down to set the tension value/dancer roll position under which you desire the tension
alarm signal.
Note: when the tension alarm is active, the relay ALL.0 is closed (see diagrams on pages 26-37). There is
hysteresis to prevent the digital output from continuously switching on/off when the tension is close to the
set alarm threshold:
The tension alarms are only active when the instrument is not in the AUTO state.
Function 32 – Second tension alarm threshold

Use this function to set the second alarm threshold usable according to indications of F.30.
 Press up or down to set the tension value/dancer roll position over which you desire the tension alarm
signal.
Note: when the tension alarm is active, the relay ALL.0 is closed (see diagrams on pages 26-37). There is
hysteresis to prevent the digital output from continuously switching on/off when the tension is close to the
set alarm threshold:
The tension alarms are only active when the instrument is not in the AUTO state.
Function 33 – Activation mode for diameter alarm (ALL.1)

Use this function to set the alarm activation mode, with which the instrument signals if the diameter alarm
threshold specified in F.34 has been exceeded.
 Press up or down to select:
- 0 : to deactivate the alarm signal;
Rev. 04/19 45/58

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- 1 : if wanting the instrument to signal when the diameter detected is more than the value set in
F.34;
- 2 : if wanting the instrument to signal when the diameter detected is less than the value set in
F.34.
Note: when the diameter alarm is active, the relay ALL.1 is closed (see diagrams on pages 26-31).
Function 34 – Diameter alarm threshold

Use this function to set the alarm threshold usable according to indications of F.33.
 Press up or down to set the value at which you desire the diameter alarm signal.
Note: when the diameter alarm is active, the relay ALL.1 is closed (see diagrams on pages 26-37).
There is a hysteresis of 5 mm to prevent the digital output from continuously switching on/off when the
diameter is close to the set alarm threshold:
If F.33 = 1, the alarm will only activate when the diameter is greater than the value set in F.34 and will only
deactivate when it is equal to the value set in F.35 - 5mm.
If F.33 = 2, the alarm will only activate when the diameter is less than the value set in F.34 and will only
deactivate when it is equal to the value set in F.35 + 5mm.
Function 35 – Alarms displaying

Use this function to enable or disable to show the alarms, if they are active, on the instrument display
 Press up or down to set 0 if you don’t want to visualise the active alarms or 1 if you want, if there is an
active alarm, to display the tension (or dancer position) and “ALL.0” or “ALL.1” (according to the active
alarm) alternately.
Function 39 – Standard or limited mode selection

This enables or disables operation in limited mode.
 Press enter to access the function, the display indicates the corresponding value.
 Press up or down to set 0 if you want to use the device in standard mode, or 1 to select limited mode
Note: It is only possible to switch from one mode to the other when the device is in the Stop state.
If F.39 is accidentally set to 1 after calibration, some parameters are forced to values that may differ from
those set during set-up. Returning to F.39=0 will not reset the parameters to their original values, so they
must be changed manually.
Function 40 – Type of regulation sensor

This function enables the user to set-up the type of sensor used for regulating the tension.
 Press up or down to set 0 to use the load cells as the tension sensor, or 1 to use a dancer roller.
Note: It is only possible to switch from one setting to the other when the device is in the Stop state.
Rev. 04/19 46/58

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Function 41 – Type of load cells
This function is active only if F.40 = 0 (adjustment with load cells).
Use this function to set the type of load cells used to read the material tension.
 Press up or down to set the value to 0 if you use load cells with output in voltage (mV) as sensors of
tension or 1 if you use load cells with output in current (4÷20mA).
Function 42 – Cell zero calibration

 Make sure that the roller on which the cells are applied (measuring roller) is free of any load
whatsoever.
 Press enter and a counting will start; when the counting stops, the word “YES” flashes on the display
for a few seconds if the calibration was successful, otherwise the word “BAD” flashes; then F.42 is
displayed again.
Note: whether the word “BAD” flashes on the display check that the load cells assembling and the
connections are correct, then perform the calibration again.
Function 43 – Decimal point

Use this function to set the decimal point position in the material tension displaying.
 Press up or down to set the value to 0 to have not the decimal point (0000), 1 to have one digit after
the decimal point (000.0) or 2 to have two digits after the decimal point (00.00).
Note: it’s possible to change the decimal point position also after calibration.
Function 44 – Full scale of the tension

Use this function to set the value (in Kg) to the sum of the full scales of the cells, equivalent to the nominal
values of the cells.
Function 45 – Weight for the gain calibration

This function is active if F.40 = 0 (adjustment with load cells).
 Load a known weight on a cable following what will be the path of the material as illustrated in the
diagram, making sure that the cable holding the weight (use an inextensible cable) maintains the same
material infeed and outfeed angles on the measuring roller.
 Press up or down to set the value to the weight (in Kg) of the load applied to the cable.
Load cells
Rev. 04/19 Known 47/58

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Function 46 – Cell gain calibration
Use this function to calibrate the gain of the load cells.
Press enter to perform the gain. The word “YES” or “BAD” flashes on the display for a few seconds,
respectively if the gain calibration was successful or not; then F.46 is displayed again.
Note: whether the word “BAD” flashes on the display check that the load cells assembling and the
connections are correct, then perform the calibration again.
Function 47 – Calibrating the minimum value of dancer roll

This function is active only if F.40 = 1 (adjustment with dancer roll).
 Place the dancer roll so that its output (dancer roll analog input) assumes the minimum value (e.g. 0V).
 Press enter and the word “YES” flashes on the display for a few seconds; then F.47 is displayed again.
Function 48 – Calibrating the maximum value of dancer roll

This function is active only if F.40 = 1 (adjustment with dancer roll).
 Place the dancer roll so that its output (dancer roll analog input) assumes the maximum value (e.g.
10V).
 Press enter and the word “YES” or “BAD” flashes on the display for a few seconds, respectively if the
calibration was successful or not; then F.48 is displayed again.
Note: whether the word “BAD” flashes on the display check that the connection of the dancer roll is correct,
and that the maximum voltage value is at least 3V higher than the minimum voltage, then carry out the
calibration again.
Function 49 – Diameter acquisition mode

Use this function to selects the reel diameter acquisition mode.
 Press up or down to set 0 to calculate the diameter from the line and reel speeds, 1 to acquire the
diameter from the input in tension (0÷10V) or 2 (available only if F.40 = 1) to acquire the diameter from
the input in current (4÷20mA).
 Press enter to confirm
Function 50 – Diameter decimal point

Use this function to set the decimal point position in the diameter displaying.
 Press up or down to set 0 to have not the decimal point (0000), 1 to have one digit after the decimal
point (000.0) or 2 to have two digits after the decimal point (00.00).
Note: it’s possible to change the decimal point position also after calibration.
Function 51 – Maximum diameter

Use this function to set the maximum diameter value of the reel on working.
Function 52 – Calibrating the maximum diameter value

This function acquires the signal from the analog input when the diameter is the maximum.
Rev. 04/19 48/58

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 Position the reel with the maximum operating diameter close to the diameter sensor, ensure that there
are no obstacles between the reel and the sensor.
 Press enter and the word “YES” flashes on the display for a few seconds; then F.52 is displayed again;
the value has been acquired correctly.
Function 53 – Minimum diameter

Use this function to set the minimum diameter value of the reel on working.
Function 54 – Calibrating the minimum diameter value

This function acquires the signal from the analog input when the diameter is the minimum.
 Position the reel with the minimum operating diameter close to the diameter sensor, ensure that there
are no obstacles between the reel and the sensor.
Note: if “BAD” is shown on the display check that the analog reference connection is correct and that the
difference between the minimum and the maximum value is at least 1,1V for the input in voltage or at least
2,2mA for the input in current, then perform the calibration again.
Function 55 – Remote setpoint enable / Dancer roll position

With F.39 = 0 (standard mode):
Use this function to enable the setpoint reading through an external analog signal (e.g. from a potentiometer
or from a PLC) rather than reading by keypad.
 Press enter and the function value set is displayed.
 Press up or down to set 0 to disable the function or 1 to enable the function.
Note: the remote setpoint can be enabled only if F.40 = 0 (adjustment with load cells).
With F.39 = 1 (limited mode):

This is used to acquire the tension setpoint (with load cell regulation) or position setpoint (dancer roll
regulation) from an external analog signal (e.g. from a potentiometer or PLC) rather than from the keyboard:
 Press up or down and set 0 to disable the function.
 Press up or down and set 1 to enable the remote tension setpoint for the load cell or dancer roll.
 Press up or down and set 2 to enable the position setpoint for the dancer roll only.
Note: The dancer roll setpoint means the voltage sent to the proportioning valve that controls the dancer
roll (material tension), while the dancer roll position setpoint means the desired position that the dancer
roll must maintain within its stroke.
Function 56 – Calibrating the minimum value of remote setpoint

This function acquires the minimum setpoint signal from the analog input.
 Set the input to the minimum voltage value, corresponding to setpoint 0 Kg.
 Press enter and the word “YES” flashes on the display for a few seconds; then F.56 is displayed again;
the value has been acquired correctly;
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Function 57 – Calibrating the maximum value of remote setpoint
This function acquires the maximum setpoint signal from the analog input.
 Set the input to the maximum voltage value, corresponding to the full scale.
Note: if “BAD” is shown on the display check that the analog input connection is correct and that the
maximum voltage value is at least 3V higher than the minimum voltage, then perform the calibration again.
Function 58 – Sample diameter for the diametral calculation calibration

When the diameter is calculated through the two speeds acquired (F.49 = 0), a calibration must be
performed (F.59) with a known diameter reel. Enter the diameter value in this function before proceeding
with the calibration operation.
 Press enter and the function value set is displayed.
 Press up or down to set the diameter of the reel used for calibration.
Note: if the diameter is acquired from analog input (F.49 = 1 or F.49 = 2), this function only displays the
value.
Function 59 – Servo-diameter calibration / diametral calculation

In order to use the servo-diameter function with torque adjustment (F.60 = 1 and F.63 = 1) or the diametral
calculation (F.49 = 0) you must firstly perform the following procedure:
 If the diameter must be calculated with the speeds acquired, set the diameter of the reel being worked
in F.58.
 Before proceeding make sure that F.62 = 100 and F.63 = 0.
 Set the setpoint at the desired value.
 Start the machine and make sure that the instrument is in AUTO.
 Wait for the system to stabilise at the set setpoint value.
 Enter the programming, go to F.59 and keep enter pressed to confirm: the display will show (for a few
seconds) the “YES” or “BAD” blinking message, respectively if the calibration has been performed
correctly or not; then F.59 is shown again.
Note: if the display displays the “BAD” message, check that the master motor speed signal reaches the
instrument terminals correctly and that the torque output is not at minimum.
Function 60 – Speed or torque adjustment

Use this function to set the type of adjustment.
 Press up or down to set 0 to adjust the motor speed (also for nip roll drive); 1 to adjust the motor
torque.
Note: It is only possible to switch from one regulation type to the other when the device is in the Stop state.
Function 61 – Rewinder or Unwinder / Nip roll drive with sensor upstream or downstream
This function enables the user to set-up the regulation direction depending on the application.
 Press enter to access the function; the display indicates the corresponding value.
 Press up or down to select 0 to regulate the tension on a rewinder or nip roll drive using a sensor
positioned upstream, or 1 to per regulate the tension on an unwinder or nip roll drive using a sensor
positioned downstream.
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Function 62 – Torque output limit (only if F.60 = 1)

This function enables the user to set-up the percentage that determines the maximum torque command
output value (AO0).
For example: set F.62 = 50 when F.60 = 1 to limit the torque output to 5V (or 12mA if in current).
Function 63 – Enabling the servo-diameter (only if F.60 = 1 and F.40 = 0)

Use this function to enable the servo-diameter (see § Standard torque regulation on page 3).
 Press up or down to set 0 to disable the function or 1 to enable it.
Attention: we strongly recommend you not to enable this function if the diameter is calculated with the
acquired speeds.
Function 64 – SPEED OFFSET percentage (F.60 = 1) or OVERTORQUE percentage (F.60 = 0)

If F.60 = 1 this function allows to add (rewinder) or subtract (unwinder) to the output calculated for the
motor speed, an adjustable “speed offset” percentage, necessary for the correct operation of the torque
adjustment. If F.60 = 0 this function allows to add to the output calculated for the motor torque, an
adjustable “overtorque” percentage.
Function 65 – Enable diameter consistency control (only if F.49=0)

If this function is enabled, the regulator (when the system is in the “AUTO” state) checks that the calculated
diameter is consistent, if it is not, for example when there is a break in the material, it stops the motor
automatically. To restore normal operation, it is necessary to switch the system to the “STOP” state.
 Press up or down to set 0 to disable the function, or 1 to enable it.
Function 66 – Secondary output function

When enabled, the secondary output will provide a signal proportional to the tension (with load cell
regulation, F.40 = 0) or it will be possible to vary the dancer roll pressure through the proportioning valve
(dancer roll regulation, F.40 = 1).
When disabled, the secondary output can be used for regulation.
 Press up or down and set 0 to disable the function, or 1 to enable it.
Function 70 – Parameters set selection mode/threshold

Use this function to set the mode with which the instrument selects the parameters to use; in addition, if you
choice the automatic mode, it allows to set the threshold for the switch.
Rev. 04/19 51/58
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 Press up or down to set the value to 0 if you desire select the parameters set by the dedicated digital
input (Active→Set 2; Inactive→Set 1); or set a threshold value (in percentage as to the full scale)
different from zero, if you desire to use the automatic mode: if the tension setpoint is over this
threshold the Set 1 is used, otherwise the instrument switches to the parameters of Set 2 automatically,
and vice versa. There is a hysteresis of 2% to avoid repeated switches close to the threshold.
Note: on page 56 there is a table where you can note down the parameters set.
Function 71 – Mode of AUTO/STOP states control (keypad / remote contact / speed)

This function is used to select between the three different modes used to command the regulator
AUTO/STOP state change.
 Press up or down to set 0 to change the state manually from the front panel of the instrument, set 1 to
use the specific remote contact or 2 to use the automatic AUTOSTOP switching, according to the
machine speed (see F.72).
Function 72 – Speed threshold for AUTO  STOP switch

This function is used to set the threshold speed (in percentage) beyond which, if F.71 = 2 has been set, the
instrument switches automatically from STOP to AUTO and vice versa.
Function 73 – Type of torque adjustment output (AO0)

Use this function to set the type of the output to control the air pressure in the differential shaft.
 Press up or down to set 0 to have a 0÷10V output, 1 to have a 4÷20mA output or 2 for a 0÷8V output.
Function 74 – Tension / position filter

During adjustment the instrument instantly displays the tension values detected by the load cells or the
dancer position and updates the value even if the variations are minimal. If you increase the filter value, the
display will be updated at longer intervals using an average of the values read.
The greater the value of this parameter, the slower the updating speed of the display.
Function 75 – Diameter filter

This function filters the diametral signal reading (or calculation), in order to eliminate any interference
present at the instrument input.
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Function 76 – Filter for reel speed and line speed
This function is used to filter the speed signals reading of the machine (line speed) or of the rewinder (reel
speed).
Use this function to eliminate any interference on the signals read at the analog inputs of the instrument.
Function 77 – Storing the password

Use this function to set the password (numeric value), required by F.4 to prevent accidental tampering by
persons not authorised to program the instrument.
 Press up or down to set the password.
Function 78 – Parameters reset

Use this function to reset all the function values and return to the factory settings
Press enter and the word “RES” flashes on the display for a few seconds.
Then the instrument exits the programming environment automatically.
Function 79 – Display brightness

Use this function to regulate the brightness value of the display.
Function 80 – Firmware version

The function is a read only one and shows the firmware version of the device.
 Press enter to access the function and the firmware version is displayed.
 Press enter to exit the function.
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Technical specifications
Analog section
Inputs
 1 analog input AIN0 (dancer roll / remote setpoint): 010V / R=10k
 1 analog input AIN1 (diameter / reel rotation speed / dancer roll position / remote setpoint in limited
mode): 010V / R=100k
 1 analog input AIN2 (master motor speed): 010V / R=100k
 1 analog input:
- 0÷20 mV for load cells in voltage (max. 2 load cells in parallel)
- 4÷20 mA for load cells or diameter sensor in current
Outputs
 1 analog outputs AO0 (motor torque control / proportional load cell output / dancer roll setpoint output):
- 010V / 10mA max
- 08V / 10mA max
- 420mA Rload=330 max
 1 analog output AO1 (motor speed control / proportional load cell output / dancer roll setpoint):
Resolution
12 bit
Sampling time
30 ms
Digital section
Inputs
6 opto-insulated digital inputs: 24Vdc
Outputs
2 relay outputs: 24Vdc or 24Vac / 750mA max
Other characteristics
Power supply and consumption
24Vdc / 300mA max
Weight
400 g
Operating temperature
0  50°C
Degree of protection
 Case: IP20
 Frontal panel: IP52
Rev. 04/19 54/58
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Mechanical dimensions
Fixing hole
91
91
Max thickness: 3mm
Rev. 04/19 55/58

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Parameters table
Functions 1° parameters set 2° parameters set
F.1 STOP torque / START speed
F.2 STOP torque variation percentage
F.6 Proportional parameter in STOP
F.7 Derived parameter in STOP
F.8 PRIORITY STOP torque
F.9 PRIORITY STOP torque variation percentage
F.10 Proportional parameter in AUTO
F.11 Integral parameter in AUTO
F.12 Derived parameter in AUTO
F.13 Taper percentage
F.14 Taper start diameter
F.15 Taper end diameter
F.20 ACC time
F.21 Proportional parameter in ACC
F.22 Integral parameter in ACC
F.23 Derived parameter in ACC
F.25 DEC time
F.26 Proportional parameter in DEC
F.27 Integral parameter in DEC
F.28 Derived parameter in DEC
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Guarantees
Re S.p.A. guarantees this device against all defects relative to the materials and manufacturing for a period
of 12 months from the date of delivery.
Should your device develop operating faults during the guarantee period, please contact the Company’s
agent in your country, or, if this is not possible, contact Re S.p.A. directly.
The guarantee includes spare parts and labour. It does not include shipment costs for device delivery or
recall.
The guarantee is invalidated by:
▪ Improper use of the device
▪ Incorrect installation
▪ Faulty electrical connections or power supply
▪ Lack of maintenance
▪ Changes or work involving non-original components or carried out by persons without Re S.p.A.
authorisation
▪ Complete or partial failure to observe the instructions
▪ Exceptional events.
At the end of the guarantee period, support will be provided by the support network, which will carry out
repairs at the current rates.
Rev. 04/19 57/58

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Revision history
Nr. rev. Date Changes FW Vers.
06/18 20/06/2018 Reduced the minimum ∆ of diameter inputs 1.02

04/19 02/04/2019 Limit mode, proportional output and dancer roll setpoint added 1.04
Rev. 04/19 58/58

Re S.p.A. Controlli Industriali
Via Firenze, 3 – 20060 BUSSERO (MI) ITALY
Fax (+39) 02 95 03 89 86
Technical support:
Tel. (+39) 02 95 24 30.300 - E-mail: support@re-spa.com
Sales support:
Tel. (+39) 02 95 24 30.200 - E-mail: sales@re-spa.com
www.re-spa.com
Rev. 04/19

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Rev. 04/19 III

Information about device recovery

- In European Union member states

Rev. 04/19 1/58

Intended use of the device

STANDARD MODE (F.39 =0) and F.60 = 0:

Rev. 04/19 2/58

Standard torque regulation (rewinders or unwinders)

SETPOINT TAPER P.I.D.

Rev. 04/19 3/58

STANDARD MODE (F.39 =0) and F.60 = 1:

Standard torque regulation (rewinders or unwinders)

SETPOINT TAPER P.I.D.

TORQUE OUTPUT MOTOR

SECONDARY OUTPUT AMPLIFIER CELL /

Rev. 04/19 4/58

Rev. 04/19 5/58

Standard speed regulation (rewinders, unwinders or nip roll drives)

SETPOINT TAPER P.I.D.

DIAMETER/ SERVO TORQUE OUTPUT MOTOR

Rev. 04/19 6/58

Standard speed regulation (rewinders, unwinders or nip roll drives)

SECONDARY OUTPUT AMPLIFIER CELL /

SETPOINT TAPER P.I.D.

Rev. 04/19 7/58

“Taper tension” function

Rev. 04/19 8/58

LIMITED MODE (F.39 =1):

Rev. 04/19 9/58

Limited torque regulation (rewinders or unwinders)

SETPOINT P.I.D. LIMITER TORQUE OUTPUT MOTOR

SECONDARY OUTPUT AMPLIFIER CELL /

Rev. 04/19 10/58

Limited speed regulation (nip roll drives)

SPEED OUTPUT MOTOR

Rev. 04/19 11/58

Bar graphs display

Bar graphs display

Rev. 04/19 12/58

Rev. 04/19 13/58

Rev. 04/19 14/58

Regulation in torque (rewinders or unwinders)

Rev. 04/19 15/58

Rev. 04/19 16/58

Regulation in speed (rewinders, unwinders or nip roll drive)

Rev. 04/19 17/58

Rev. 04/19 18/58

Work parameters memory

Rev. 04/19 19/58

 If F.40 = 0 – application with LOAD CELLS

Rev. 04/19 20/58

 If F.40 = 1 – application with DANCER ROLL

Rev. 04/19 21/58

Rev. 04/19 22/58

Reel diameter setting - valid only for rewinder/unwinder

T-one 28 specific setting

Rev. 04/19 23/58

Rev. 04/19 24/58

Rev. 04/19 25/58

Electrical connection diagrams standard mode

Note1*: F.66=0; AO1= motor speed

Analog output (AO1)