Approved - Inspection and Test Plan For HDPE Pipeline Works

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© Provision of EPC Service for Fresh Water Supply Project of s2.camp EBS 051-5¢-18 __Barakaty PROIECT | SCOPE | DISPL-| DOC | seQ | REV I for Water HOPE Pipeline Posada Wet casi | owssso | pipn | pun ror | co3 Inspection Test Plan for HDPE Pipeline EBS1-DWIS50- PLPN- PLIN-1001-C03 Works Sign Information only Submission - Accepted Code R Rejected — Major Comments — Data Provider to revise and re-submit. Work should NOT proceed in the affected areas until comments are resolved. Comments Returned — Data provider to revise and re-submit for the further further submission required 14-03-2021 IFA 02 06-03-2021 IFA o1 04-03-2021 IFA we [oe [Meee | See [See | oer | oar © EBS Provision of EPCC Service for Fresh Water Supply Project of S2. Camp 051-SC-18 Barakat ns. P for Water HOPE Pipeline Works PROJECT | SCOPE DISPL REV EBsi_ | pwisso | PLPN 03 DOCUMENT REVISION HISTORY SHEET Page 2 of 20 REVISION Rev | pescriprion | DATE ISSUED UPDATE / AMENDMENT DETAILS io FA (09-02-2021 01 FA 04-03-2021 | Issue for Approval 2 re 07-03-2021 |__ Issue for Approval = = 14-03-2021 | _ Issue for Approval INSPECTION TEST PLAN FOR PIPELINE EXCAVATION AND INSTALLATION Pipetine(in) Anproved z Fusion Proceauire Specifications (795) | Approved | shallbeacordng he approved | eococcot | aac 0] EBSL-DWSSO-SEMW -PRIWP-1001- | Document 100% ‘speateation ncpcoos | bept. {coo jason Procedure for HOPE Pipeline ‘80.06.07 Approved Fusion Procedure Speciations (FS) Sha be acroding the aporoved i a Paasted json Procedure for sococoo | qwac | 4 3 DWISS0-SEMW -PRUP-1001 Tinox | fonPraearertOre” | Sorocans | ON 00 pa {usin Procedure for HOPE Pipeline wees Page 3 of 20 _wst-ownss0-PLRN -PRs-1001-Co2 ‘Work shal be acoring the Ctioutoneetucnacmener | NP, | wpertcanteon mtd | ancccaat | ONGC voochmae Comer Tasiowssesoesrevammcn Corcuntiegracinegectenen | topona | ,Wetsatiencoreine | soeocam | ewac Cinescore. | onzo ox | PMs] ere |“ {C00 fusion Procedure for HOPE Pipeline] = omingter | tomer onscomces | Wot acorn be fa mina | Coarncinahedananenor | p AR, | wmenetcmetonetes | soc-con a [HOPE PIPLINE. “statement for HDPE PIPLINE socacon tae owese see rs 00. i ve | meocont trio ramon | "ivan etre |, AMO, | ertSetbaanonngthe | SAD | ane oneimumenrinoae come ewe ‘mem Page 4 of 20 {Construction method statement for “The Tench, Bek tai hat ; cit _ | atest | ocam | ONE Trew aon esernproedbewnerons] axcocen: | oN on ‘seonn erences dt sa sors wae 2 | Penne sg Dmovperhesend Ones od| socacos | OA ‘sean Berounsestrowes anise, ‘sre asm Cononntrine | essLowssoriPn sano. sir rechioastanse | “Sardar 3 ‘Subgrade of the | Construction method statement for ‘Approved | compacted and remove the rocks ail Trench HDPE PIPLINE, —— ‘and large porticals _ ous 0 petal achg tos: owsso un ons o0.cm. 4 Construction method statement for | _EHPOHNE tHE La. nor astm standard asta D653} aococom | WGC eats Inn tate ca wiotetne fast. owsso#.-onss00.cm. — [Metter henle|Coutncon med ater Seang | ONE vorermune svcoeea, © Provision of EPCC Service for Fresh Water Supply Project of S2 Camp Barakat piu EBS 051-SC-18 a TTP for Water HOPE | PROJECT | SCOPE] —DISPL bot SEQ REV Pipeline Works EBS DWIS5—|—PLPN PON ToT | cose] 61020 DEFINITIONS In this document, the following definitions shall be used; Project: Company: Contractor: PMc: FRESH WATER SUPPLY PROJECT OF $2 CAMP. CHINA EBS OIL CO,, LTD. (EBS). Barakat Dijla Company (BDC), EBS project management and consultants Provision of EPCC Service for Fresh Water Supply Project of S2 Camp EBS 051-SC-18 PROJECT DISPL ITP for Water HOPE Pipeline Works EBS PLPN BDC-DC-001 REQUEST FOR INSPECTION PROVISION OF EPCC SERVICE FOR FRESH WATER SUPPLY & PROJECT OF S2 CAMP Barakat CONTRACT NO.: 051-SC-18 EBS REQUEST FOR INSPECTION FINO. BDC-EBS -RFI-051-SC-16-SITE-000 RFI DATE 0070072021 CONTRACTOR : “BARAKAT DULAFOR GENERAL CONTRACTING SUBJECT Title Location [trie ctor iresimert plant Fo] Five tine ArTackent : [—] oRanin [7] pocumenr %] OTHERS DRAWING REF, INPECTION 99/00/2024 DATE Time: 00:00 Am INSPECTION voto [x] witness spor REVIEW Witness ‘CATEGORY Hoo BS tobe nied of th inspec cites, The representative toca eth ingpecton shal be prove nth lnecinpecion Suorequed wrt shal oy be proceed pon acceience wrk. WINES EBS tobe noted of the inspection ates Tne representative to cat ou the Inapesten shal be preset atthe te tinepecton ra, CONTRACTOR may proceed. he werk tthe oun ik seor Fomalntfiton EBS af he inspection ste i not require. the repent does rt np MiMESS he wor'a tspont ra ot nay eortace However nepecton Gta mtb acre, an the ‘CONTRACTOR el respone to aneure that les done before contin he ex Wo tp REVIEW ——_Acocimert wich tobe suited fr review commen Le welder cerieaton, goods receiving ocumertator completed foe cede et WORKS Ocm STRUCTURAL [_] MECHANICAL [] ARCHITECTURAL CATEGORY INFRA evecrnica, [[] cquewent [©] others COMMENTS INSPECTION acceet [CO] resecrwn [—] posrronen STATUS COMMENTS inspecTiON : [2] Reavineo [] not REQUIRED RECORD REQUESTED BY: INSPECTED BY STGRATORE ‘SIGNATURE BARAKAT DULA Peac NAME NAME Date bel INSPECTED 8 ‘SIGNATURE SIGNATURE aaee CHINA EBS OILCO., LTD. NAME NAME = Name Dart BDC-DC-001 © EBS Provision of EPCC Service for Fresh Water Supply Project of S2 Camp 051-SC-18 TP for Water HOPE | PROJECT | SCOPE] —DISPL DOE SEQ [REV peuvent East ‘BWISEO | PLB PLN 7007 oe] 9 t020 BDC-DC-002 Check list of HDPE Pipeline material in storage area Provision of EPCC Service for Fresh Water Supply Project of s2Camp Barakat EBS ‘Check list of HOPE Pipeline material in storage area Report No: Date: S.No. Description PMC| EBS] MDOC : Check HDPE pipes Materials as per approved stander_PE4710 2 Ensure to HDPE pipes diameter is 160mm 5 Ensure to HDPE pipes thickness is 14.6mm 4. Ensure to HDPE pipes length is 14m . Check the Color is a Black as required 7 Check the quintity of HDPE Pipe 250 pe 8 Check the storage condition and the pipe is free from any damages 9 Check the condition of HDPE pipe is a new’ ‘Comments: 8 BDC (Submitted By) ee, Bae a ENGINEER awac (Check By) | (Check By) | (Check By) Signature Name Date BDC-DC-002 Page 10 of 20, Provision of EPCC Service for Fresh Water © Supply Project of S2 Camp EBS 051-SC-18 : Barakat Die Tip for Water Hppe | PROJECT ] SCOPE DIsPL DOC SEQ REV Pipeline Works EBST DWNIS5O | PLPN PLN TOOT Soe] ito 20 BDC-DC-003 Visual inspection report for Butt fusion joints 02 30 zr a8eg €00-2a-908 ava ava aia aiva AWN aNVN awWyNn aN 200; oWNd * L109 10 saa VND virig Lovee aunivNoIs aUNLYNOIS JUNLYNOIS BUNLYNOIS i A@ GaAOudaY £48 GEHOSHO Ag GaLOSSNI SA RODS us1yeu] HON oday 218350pAH, © ZS 40 paloig Ajddns sae YSAs4 OJ BDIAIAS DIdJ JO UOISIAOId dwep yoday sa) 21e}s01pAH, 6 Provision of EPCC Service for Fresh Water 6 ; © Supply Project of S2 Cam EBS Hee f Barakat ox. TP for water] PROJEGT | — Scope] —pispL J boo] sea] “Rev HOPE Ppetie a oo FN} a] EE] 15 to 20 BDC-DC-005 Fusion Procedure Specification © (e Fusing Procedure Specifications (FPS) Barakatoju EBS eee Company Name. Barakat Dila Company we Ahmed Alzoiny BDC-HDBE-01 a 02-03-2021" Fusing Procedure Specification No. 00 Revision No. Date. FPS Qualification [Z] By testing SPS If qualified by testing, supporting POR No.\s) Butt-Fusion Fusing Process Type Joints Details Joint Type Pipe End Preparation Miter Joint Angle Pipe Surface Alignment Materials Specification Classification. to Specification Classification Pipe Size (Diameter)______ Pipe Wall Thickness__ Other. Position Pipe Position, Other. ‘Thermal Conditions Heater Surface Temperature Range. Fusing Interfacial Pressure Rangi Drag Pressure Rango________________Butt-Fusing Pressure Range Melt Bead Size Range. Cool-Down Time at Butt-Fusing Pressure Range. Heater Plate Removal Time Range Equipment Fusing Machine Manufacturer. Data Acquisition Used []ves [7] No data Acquisition Machine Manufacturer. Hydraulic Hose Length. Technique Location LD shop Dries BDC-DC-005 Page 16 of 20 Provision of EPCC Service for Fresh Water © Supply Project of S2 Camp EBS Barakeato TTP for Water HOPE | PROJECT | SCOPE DIsPL DOC ‘SEG REV Pipeline Works BST BWISEO PLPN PLN ToT cos 17 to 20 BDC-DC-006 Butt-Fusing Machine Operator Performance Qualifications (FPQ) Bt Fusing Machine Operator erormance aliens PQ) rung Machine Operate s Name eertenton Test Deen (rfcmaton ony [ype of rest (EI original quatfication = [] Requalifcation lseoutetio of 5 Fotomed loste ive specication csaton To Speciation Gafeaton rive Sue(oiameter Pipe Wal Tico “TeitngConatons and Goninon One Fusing Vorbis ‘cts Values fenge otis Pipe Matera pei (iameter Pipe Postion fusing Machine Manufacturer sesurs Vial amination of Completes nt ‘xaminaton of ata Acquistion Output Tense Test Seaman Tieatenale Tea Tene Specimens ated By company Mechanic! Tests Conducted 2y Laboratory TestNa Fusing Supersed bata Aequetton Output Examined By ate cert by BDC-DC-006 Page 18 of 20 Provision of EPCC Service for Fresh Water © Supply Project of S2 Camp EBS TTP for Water HOPE | PROIEGT SCOPE] —BISPL bos] —sEa REV Pee ets EST] DSS] PLP FIN] Tear} cae] 19t020 BDC-DC-007 Butt-Fusing Procedure Qualification Record (PQR) Butt-Fusing Procedure Qualification Record (POR) [company Name Procedure Qualification Record No. Fes no. Fusing Processes) icines Pipe Surface Algnment Material Ecvipment specication Cassifeation Fusing Machine Manufacture lt specication Cassication Pipe size (ameter) Pipe Wall Thickness bata acquisition Used hes Ino \cross Sectional rea Data Acquistion System Manufacturer lotner Postion Postion of ine other Technique [Thermal Conditions Location Fabrication shop ets Heater surface Temperature Fusing Interfacial Pressure lour-rusing Pressure Mert aead size lather Hester Plate Removal Time lcoo.ooun Time at But-Fusing Pressure lotner BDC-DC-007 Page 20 of 20

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