Design and Modeling of Fluid Power Systems

ME 597/ABE 591 Lecture 12

Dr. Monika Ivantysynova

MAHA Professor Fluid Power Systems

MAHA Fluid Power Research Center

Purdue University
Contents

- Classification of power supply systems

- Pump control systems

- Modeling of pump control

- Load sensing systems

Design and Modeling of Fluid Power

© Dr. Monika Ivantysynova 2
Systems, ME 597/ABE 591
Classification of hydraulic

Design and Modeling of Fluid Power

© Dr. Monika Ivantysynova 3
Systems, ME 597/ABE 591
Overview pressure supply systems

Fixed displacement pumps

Flow source

Pressure source

Pressure controlled systems

Variable displacement pumps

Design and Modeling of Fluid Power
© Dr. Monika Ivantysynova 4
14 Systems, ME 597/ABE 591
Classification pump control
systems
Open and closed loop control

Manual actuation Hydraulic control

Electro-hydraulic actuation Electro-mechanical actuation

Design and Modeling of Fluid Power

© Dr. Monika Ivantysynova 5
15 Systems, ME 597/ABE 591
Druckregelungen
Pump control

Pressure compensated pump – direct hydraulically operated & controlled

Spring

Volumetric losses f(p)

Design and Modeling of Fluid Power

© Dr. Monika Ivantysynova 6
17 Systems, ME 597/ABE 591
Axial piston pump – force analysis

FSK … reaction force of swash plate

AT FTG
ß

ls1 ls2
lK Slipper friction force:

Pressure force:
Inertia force:
Centrifugal force:
Piston friction force:
with friction coefficient
Design and Modeling of Fluid Power
© Dr. Monika Ivantysynova 7
13 Systems, ME 597/ABE 591
Forces applied on the piston
FSK … reaction force of swash plate

AT FTG
ß

ls1 ls2
lK

Resultant axial piston force:

Reaction force of swash plate:

Resultant radial force:

Design and Modeling of Fluid Power

© Dr. Monika Ivantysynova 8
14 Systems, ME 597/ABE 591
Forces exerted on swash plate

AT
FSyi FNSi

IT

Trajectory of origin of FN
Design and Modeling of Fluid Power
© Dr. Monika Ivantysynova 9
Systems, ME 597/ABE 591
Pressure forces dependent on
cylinder pressure
Normal force FN changes its origin during one shaft rotation

AT

Pressure force FDKi depends on

instantaneous cylinder pressure pi
e1 e2

IT

Design and Modeling of Fluid Power

© Dr. Monika Ivantysynova 10
19 Systems, ME 597/ABE 591
Moments acting on swash
plate

Moment due to friction force of slipper FTG

Design and Modeling of Fluid Power

© Dr. Monika Ivantysynova 11
21 Systems, ME 597/ABE 591
Moments acting on swash plate
Friction forces FTS exerted on swash plate due to slipper Swash plate
movement: slipper

Design and Modeling of Fluid Power

© Dr. Monika Ivantysynova 12
22 Systems, ME 597/ABE 591
Forces exerted on swash plate

Resulting force FS exerted on swash plate:

must be carried by swash plate

bearing
and moments about y- and z-axis:

y y

MSz MSx

z x

Moment MSx
In case of variable displacement pumps
MSx must be overcome by the swash plate
control system

Design and Modeling of Fluid Power

© Dr. Monika Ivantysynova 13
23 Systems, ME 597/ABE 591
Swash plate control system
Electrohydraulic swash plate control system

Servovalve

Adjustment cylinder
F

rC

Design and Modeling of Fluid Power

© Dr. Monika Ivantysynova 14
24 Systems, ME 597/ABE 591
Pump control

Pressure compensated pump using one variable hydraulic resistance

Design and Modeling of Fluid Power

© Dr. Monika Ivantysynova 15
18 Systems, ME 597/ABE 591
Druckregelungen
Pump control

Pressure compensated pump using two variable hydraulic resistances

Design and Modeling of Fluid Power

© Dr. Monika Ivantysynova 16
19 Systems, ME 597/ABE 591
Load sensing

with variable displacement pump with fixed displacement pump

Design and Modeling of Fluid Power

© Dr. Monika Ivantysynova 17
20 Systems, ME 597/ABE 591
Load sensing

Hydraulic-mechanical LS – pump control

Design and Modeling of Fluid Power

© Dr. Monika Ivantysynova 18
21 Systems, ME 597/ABE 591
Load Sensing Pump Control

Electric closed loop control & hydraulically

operated

Hydraulically operated and controlled pLS

pLS

Design and Modeling of Fluid Power

© Dr. Monika Ivantysynova 19
22 Systems, ME 597/ABE 591
 LS- Valve

LS port Shuttle valve

Pressure
Compensat
or Anti cavitation valve
Secondary pressure relief
valve

Design and Modeling of Fluid Power

© Dr. Monika Ivantysynova 20
23 Systems, ME 597/ABE 591
Classification power supply

Systems with fixed displacement pump

Only one actuator

Pressure variable
Flow
source Actuator power
Power loss

Simultaneous operation
Pressure
source

Pressure variable
Load
sensing

Design and Modeling of Fluid Power

© Dr. Monika Ivantysynova 21
24 Systems, ME 597/ABE 591
Classification power supply
Systems with variable pumps

Pressure variable
Flow
source Only one actuator Flow variable

Pressure
source Flow variable
Parallele Anordnung
möglich
Pressure variable
Constant
power Only one
nur ein actuator
Verbraucher Flow variable

Pressure variable
Load Parallele Anord-
sensing nung möglich Flow variable

Design and Modeling of Fluid Power

© Dr. Monika Ivantysynova 22
24 Systems, ME 597/ABE 591