Egd Lab Manual (Automobile)

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CAD ANALYSIS FOR AUTOMOTIVE ENGINEERS

(15AE308J)
B. Tech (Automobile) – 6th Semester/3rd Year

Name: BHANU VARSHNEY

Registration No: RA1611011030012

Section : ‘A’

Department of Automobile Engineering


SRM Institute of Science and Technology
NCR Campus, Delhi Meerut Road, Modinagar,
Ghaziabad (U.P) – 201204

SRM IST, NCR Campus, Ghaziabad


BONAFIDE CERTIFICATE

Registration no. RA1611011030012 Name: BHANU VARSHNEY

Certified to be the bonafide record of work done by BHANU VARSHNEY


of 6th semester /3rd year B.TECH degree course in SRM Institute of Science and
Technology, NCR Campus, Department of Automobile Engineering, CAD Analysis
for Automotive Engineers Laboratory during the even semester of academic year
2018-19.

Lab In charge Head of the Department

Submitted for Institute practical examination held on __/____/___ at SRM Institute


of Science and Technology, NCR Campus.

Internal Examiner-I Internal Examiner-II

SRM IST, NCR Campus, Ghaziabad


Index
Page Date of Date of
S.N. Name of Experiment Signature
N0. Exp. Submission

10

11

12

SRM IST, NCR Campus, Ghaziabad


EXPERIMENT -01

Objective : To draw 2- Dimensional view of the given drawings using AutoCAD software.

Commands used : Line, circle, move, fillet ,chamfer, Properties, Ortho & Dimension.

Procedure : change the unit setting of AutoCAD in metric through new

window and switch to ORTHO ON command through F8

function key .

SRM IST, NCR Campus, Ghaziabad


→select LINE command from DRAW Toolbar

→ Draw outer frame with Line command as per given dimensions.

→Give fillets of R10 at all the given corners through fillet command .

→Draw three rectangles of 40x20 mm , one rectangle of 80x25 mm and one

rectangle of 80x50 mm with line command at give location

→ Make chamfer of 10 x 45° at given 6 nos. corners through chamfer command

→ Draw three nos. circles of R10 at given locations with circle command

→Now show all the dimensions respectively through Dimension tool bar.

SRM IST, NCR Campus, Ghaziabad


Result : The given 2 dimensional figure has been drawn successfully and all the commands
have been successfully executed.

SRM IST, NCR Campus, Ghaziabad


EXPERIMENT -02

Commands used : Line, Trim, Circle, Array, TTR ,Snap To Tangent, Properties, Ortho &

Dimension.

Procedure : change the unit setting of AutoCAD in metric through new

window and switch to ORTHO ON command through F8

function key .

→select CONSTRUCTION LINE command from DRAW Toolbar and draw

SRM IST, NCR Campus, Ghaziabad


crossed horizontal & vertical construction lines.

→copy horizontal line at 90 mm distance , vertical line at 30 mm & 40 mm

distance with OFFSET command at given locations.

→Draw three nos. circles of Dia. 26 mm at centre points

→ Draw two nos. circles of Dia. 44 mm at above side centres.

→Draw two nos, circles of Dia. 43 mm & 60 mm at lower side centre respectively

→Draw one circle of Dia. 10 mm at dia 43 circle .

→Use ARRAY command to draw 6 nos. (Dia 10 mm ) circles at equal P.C.D.

→Trim all unwanted lines with the help of TRIM command.

→Draw an arc of R105 between Dia. 60 mm and 44 mm (left side) circle tangents

with the help of TTR command.

→Draw an arc of R23 between both Dia 44 mm (above side) circle tangents

with the help of TTR command.

→Draw a tangent line between Dia 60 mm and 44 mm (right side) with the help of

OBJECT SNAP tool bar.

→ Now convert all the construction lines and Dia 43 mm circle into centre line

form with the help of PROPERTIES tool bar.

→Now show all the dimensions respectively through Dimension tool bar.

SRM IST, NCR Campus, Ghaziabad


Result : The given 2 dimensional figure has been drawn successfully and all the commands
have been successfully executed.

SRM IST, NCR Campus, Ghaziabad


EXPERIMENT -03

Objective : To draw the orthographic projections of the given Part Model using AutoCAD

software.

SRM IST, NCR Campus, Ghaziabad


Commands used : Line ,Arc ,Circle ,Rectangle ,Move, offset ,Trim, Properties, Ortho &
Dimension.

Procedure : change the unit setting of AutoCad in metric through new

window and switch to ORTHO ON command through F8

function key .

→Select CONSTRUCTION LINE command from DRAW Toolbar

→Draw Horizontal and Vertical construction lines to show four Quadrants

→Draw front view in first Quadrant as follows

→Select Line command & click in first Quadrant

→ Draw a line of 15 mm distance towards negative Y axis direction

→ Draw a line of 50 mm distance towards positive X axis direction

→ Draw a line of 60 mm distance towards Positive Y axis direction

→ Draw a line of 20 mm distance towards Negative X axis direction

→ Press Enter key

→ Select Arc command (Start ,End ,Radius) From Draw Menu Bar

→ Selact both Line ends & enter Radius value 45 and press enter key

→ Draw a square of 10x10 mm at given location

→ Draw side view in second Quadrant as follows

→ Draw a line of 60 mm distance towards Negative Y axis direction

→ Draw a line of 14 mm distance towards Positive X axis direction

→ Draw a line of 60 mm distance towards Positive Y axis direction

SRM IST, NCR Campus, Ghaziabad


→ Draw a line of 14 mm distance towards negative X axis direction

→ Select Offset command from Modify Toolbar

→Give offset distance 20 mm & Enter , select upper 14 mm Line & click below

to that line , now offset line at 15 mm & 10 mm simultaneously

→ Draw Top view in Fourth Quadrant as follows

→ Draw a line of 50 mm distance towards Positive X axis direction

→ Draw a line of 14 mm distance towards Negative Y axis direction

→ Draw a line of 50 mm distance towards negative X axis direction

→ Draw a line of 14 mm distance towards Positive Y axis direction

→ Select Offset command from Modify Toolbar

→ Offset 14 mm line at 6 mm, 10 mm & 4 mm simultaneously

→ convert 4 nos. lines into Dotted lines with the help of Properties

Toolbar

→ Now show all the linear and radius dimensions with the help of

Dimension Tool bar & also write names of all the views

SRM IST, NCR Campus, Ghaziabad


Result : The Orthographic projections of a given Part Model has Been Drawn Successfully And

all The Commands Have Been Successfully Executed.

SRM IST, NCR Campus, Ghaziabad


EXPERIMENT -04

Objective : To draw the orthographic projections of the given Assembly Model using AutoCAD

software.

Commands used : Line, Trim, Circle, Offset , Properties, Ortho & Dimension.

Procedure : change the unit setting of AutoCAD in metric through new

SRM IST, NCR Campus, Ghaziabad


window and switch to ORTHO ON command through F8

function key .

→Select CONSTRUCTION LINE command from DRAW Toolbar

→Draw Horizontal and Vertical construction lines to show four Quadrants

→Draw front view in first Quadrant as follows

→Select Line command & click in first Quadrant

→ Draw a line of 40 mm distance towards negative Y axis direction

→ Draw a line of 90 mm distance towards positive X axis direction

→ Draw a line of 10 mm distance towards Positive Y axis direction

→ Draw a line of 40 mm distance towards Negative X axis direction

→ Draw a line of 40 mm distance towards Positive Y axis direction

→ Press Enter key

→ Select Arc command (Start ,End ,Radius) From Draw Menu Bar

→ Selact both Line ends & enter Radius value 25 and press enter key

→ Draw a circle of Dia. 20 mm at same Arc centre point

→ Draw side view in second Quadrant as follows

→ Draw a line of 65 mm distance towards Negative Y axis direction

→ Draw a line of 48 mm distance towards Positive X axis direction

→ Draw a line of 65 mm distance towards Positive Y axis direction

→ Draw a line of 48 mm distance towards negative X axis direction

→ Select Offset command from Modify Toolbar

→Give offset distance 15 mm & Enter , select upper 48 mm Line & click below

SRM IST, NCR Campus, Ghaziabad


to that line , now offset line at 20 mm, 10 mm,8 mm, 13 mm ,14 mm & 7.39

mm simultaneously

→ Trim unwanted lines with Trim command

→ Draw Top view in Fourth Quadrant as follows

→ Draw a line of 90 mm distance towards Positive X axis direction

→ Draw a line of 48 mm distance towards Negative Y axis direction

→ Draw a line of 90 mm distance towards negative X axis direction

→ Draw a line of 48 mm distance towards Positive Y axis direction

→Draw a rectangle of 20x14 mm at specified location

→ Select Offset command from Modify Toolbar

→ Offset 90 mm upper line at 8 mm & 13 mm simultaneously

→ convert 4 nos. lines into Dotted lines with the help of Properties

Toolbar

→ Now show all the linear and radius dimensions with the help of

Dimension Tool bar & also write names of all the views

SRM IST, NCR Campus, Ghaziabad


Result : The Orthographic projections of a given Assembly Model has Been Drawn
Successfully And all The Commands Have Been Successfully Executed.

SRM IST, NCR Campus, Ghaziabad


EXPERIMENT -05

Objective : To draw an Isometric projection of given Object using AutoCAD software.

Commands used : Snap setting, Line , Isocircle , Trim, Properties, Ortho & Dimension.

Procedure : change the unit setting of AutoCad in metric through new

window and switch to ORTHO ON command through F8

function key .

→Right click on Snap (Status bar) , select setting & select Isometric

snap then ok for snap setting

SRM IST, NCR Campus, Ghaziabad


→Select Line command , Draw a line of 48 mm downwards then press F5

function key to change direction to draw 25 mm line Towards right side

direction , 8 mm line upwards , 17 mm line towards left side direction and

40 mm line in upwards direction then press enter.

→Select Line and draw a line of 50 mm from 40 mm line’s lower end , draw a

Line of 40 mm in upwards direction then press enter key.

→ select line command and draw a line of 60 mm length , 8 mm line

Downwards , 20 mm line left side , 8 mm line upwards and 20 mm line

Right side direction then press Enter.

→ Join both corners with the help of line command one by one.

→Go to Ellipse command then right click and select Isocircle command ,

Draw isocircle of 25 mm radius & copy it to adjacent line .

→ Draw 2 nos isocircles of Dia. 12 mm at same centres .

→ Now show all the linear and radius dimensions with the help of

Dimension Tool bar.

SRM IST, NCR Campus, Ghaziabad


Result : The Isometric projection of a given object has Been Drawn Successfully And

all The Commands Have Been Successfully Executed.

SRM IST, NCR Campus, Ghaziabad


EXPERIMENT -06

Objective : To draw an Isometric projection of given Object using AutoCAD software.

Commands used : Snap setting, Line , Isocircle , Trim, Properties, Ortho & Dimension.

Procedure : change the unit setting of AutoCad in metric through new

window and switch to ORTHO ON command through F8

function key .

→Right click on Snap (Status bar) , select setting & select Isometric

snap then ok for snap setting

SRM IST, NCR Campus, Ghaziabad


→Select Line command , Draw a line of 50 mm Left side then press F5

function key to change direction to draw 50 mm line Towards left side

direction , 50 mm line upwards , 50 mm line right side direction , 8 mm line

right side direction, 50 mm line left side direction , 42 mm line downwards ,

42 mm line right side with F5 function key , 50 mm line right side and

8 mm line downwards direction then press enter.

→ Draw 8 mm distance lines from right side open end lines and join them to

Make triangular shape.

→Draw two nos. Isocircles of 16 mm diameter at given locations.

→ Now give Fillet of 8 mm radius at given corners with the help of Fillet

Command.

→Trim unwanted lines with the help of Trim command.

→ Now show all the linear and radius dimensions with the help of

Dimension Tool bar.

SRM IST, NCR Campus, Ghaziabad


Result : The Isometric projection of a given object has Been Drawn Successfully And

all The Commands Have Been Successfully Executed successfully.

SRM IST, NCR Campus, Ghaziabad


EXPERIMENT -07

Objective : To draw the Assembled front and top view of Knuckle joint using AutoCAD

software.

Commands used : Line, Circle, Fillet ,Arc, Hatch, Trim, Properties, Ortho & Dimension.

Procedure : change the unit setting of AutoCAD in metric through new

window and switch to ORTHO ON command through F8

SRM IST, NCR Campus, Ghaziabad


function key .

→select CNOSTRUCTION LINE command from DRAW Toolbar & draw

Horizontal and vertical construction lines as centre lines .

→Draw Elevation (Front view) assembly as per given sizes as follows.

→ Fork end (left side)

Eye end (Right side)

Pin (inside Dia. 30 hole) ,

Collar ( At lower end of Pin )

Taper pin (Inside the hole of Collar to Dia 6 mm collar hole)

→Use Offset command to copy lines at given particular distance.

→ Use 2 point and 3 point Arc commands for Eye & Fork free ends.

→Use TTR command to round edges of parts

→ Draw Top view assembly as per given sizes as follows.

→ Fork end (left side)

Eye end (Right side)

Pin (inside Dia. 30 hole) ,

Collar ( At lower end of Pin )

Taper pin (Inside the hole of Collar to Dia 6 mm collar hole)

→Draw Sectional Elevation assembly as per given sizes as follows.

→ Fork end (left side)

Eye end (Right side)

Pin (inside Dia. 30 hole) ,

SRM IST, NCR Campus, Ghaziabad


Collar ( At lower end of Pin )

Taper pin (Inside the hole of Collar to Dia 6 mm collar hole)

→Select Hatch command from DRAW Toolbar

→Give Hatch angle 0 degree & scale 1 for Fork end hatching.

→Give Hatch angle 90 degree & scale 1 for Eye end hatching.

→Give Hatch angle 90 degree & scale 2 for Collar hatching.

→Now give all the dimensions and Names as per given sizes with the

Help of Dimension Toolbar .

→Adjust all the Font sizes and arrow sizes with the help of Dimension

Style command .

SRM IST, NCR Campus, Ghaziabad


Result : The Given Knuckle joint (Front & Top view) Has Been Assembled Successfully

And All The Commands Have Been Successfully Executed.

SRM IST, NCR Campus, Ghaziabad


EXPERIMENT -08

Objective : To draw 3- D Part Model (with basic features) of the given object using AutoCAD
software.

Commands used : Line , Snap , Circle, Region, Extrude, View, UCS, Visual styles, Orbit ,
Properties, Move , Union , Subtract, Boolean commands, Ortho & Dimension.

SRM IST, NCR Campus, Ghaziabad


Procedure : change the unit setting of AutoCAD in metric through new

window and switch to ORTHO ON command through F8

function key .

→Select SW ISOMETRIC command from view Toolbar

→ Rotate X Axis at 90 degree to get x-y plane parallel to side face with the help

Of UCS Toolbar.

→select POLYLINE command from DRAW and make side face as per given

Dimensions

→Select EXTRUDE command to make solid and give 30 mm extrusion height

With 0 degree taper angle value .

→Make triangle of given dimensions and Extrude it at 6 mm height , Move this

Object at given centre location

→Now select 3 point ucs from UCS Toolbar and select 3 points at top face of

Object to get x-y plane .

→Mark centre point at given 25 mm location with the help of line command .

→Draw a circle of Dia 22 mm at this point and Extrude it at 12 mm Extrusion

Height .

→ Now Select UNION command to unite whole body .

→ Draw a circle of Dia 12 mm at top face of round face and Extrude it at 20 mm

Extrusion height .

→ Select SUBTRACT command , select outer body & press enter key Then select

Cylinder of Dia 12 mm & press enter key to make hole .

SRM IST, NCR Campus, Ghaziabad


→Give all the dimensions with the help of Dimension Toolbar.

Result : The Given 3- D Part Model (with basic features) Has Been Drawn Successfully And All

The Commands Have Been Successfully Executed.

SRM IST, NCR Campus, Ghaziabad


EXPERIMENT -09

Objective : To draw 3- D Part Model (with Advanced features) of the given object using
AutoCAD software.

Commands used : Line , Snap , Circle, Region, Extrude, View, UCS, Visual styles, Orbit ,
Properties, Move , Union , Subtract, Boolean commands, Ortho & Dimension.

Procedure : change the unit setting of AutoCad in metric through new

window and switch to ORTHO ON command through F8

function key .

→Select SW ISOMETRIC command from view Toolbar

SRM IST, NCR Campus, Ghaziabad


→ Rotate Y Axis at 90 degree to get x-y plane parallel to side face with the help

Of UCS Toolbar.

→select POLYLINE command from DRAW and make side face as per given

Dimensions

→Select EXTRUDE command to make solid and give 54 mm extrusion height

With 0 degree taper angle value .

→Draw a circle of Dia 24 mm at same centre point and extrude it at 54 mm

Extrusion height .

→ Select SUBTRACT command , select outer body & press enter key Then select

Cylinder of Dia 24 mm & press enter key to make hole .

→ Now select 3 point ucs from UCS Toolbar and select 3 points at Front face of

Object to get x-y plane parallel to front view .

→Draw a rectangle of 14x5 mm size and move at the given location

→Select EXTRUDE command to make solid and give 44 mm extrusion height

With 0 degree taper angle value .

→ Select SUBTRACT command , select outer body & press enter key Then select

Cylinder of Dia 24 mm & press enter key to make rectangular slot .

→Give all the dimensions with the help of Dimension Toolbar.

SRM IST, NCR Campus, Ghaziabad


Result : The Given 3- D Part Model (with advanced features) Has Been Drawn Successfully And

All The Commands Have Been Successfully Executed.

SRM IST, NCR Campus, Ghaziabad


EXPERIMENT -10
Aim :

To do the structural analysis of a Beam through finite element analysis

Procedure :

1) Create the model for the beam problem

2) Choose the material for the beam

3) Pick the Element type for the problem

4) Do the meshing for the beam

5) Apply Loads as per the problem

6) The solver is run and the results are obtained.

SRM IST, NCR Campus, Ghaziabad


SRM IST, NCR Campus, Ghaziabad
Result :

The problem for beam is successfully solved and the results obtained.

SRM IST, NCR Campus, Ghaziabad


EXPERIMENT -11

Aim :

To do the thermal analysis of a rectangular channel through finite element analysis

Procedure :

1) Create the model for the rectangular channel

2) Choose the material for the channel

3) Pick the Element type for the problem

4) Do the meshing for the channel

5) Apply Loads as per the problem

6) The solver is run and the results are obtained.

SRM IST, NCR Campus, Ghaziabad


Result :

The problem for rectangular channel is successfully solved and the results obtained.

SRM IST, NCR Campus, Ghaziabad

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