VINAIRSystems&Services

CUSTOMER: M/S. AUROBINDO PHARMA LTD.

UNIT-III (Whare House)
BACHUPALLY
Manual No: VASS/039/001

COMPILED BY:
VINAIRSystems&Services
H. No. 5-5-35/48,
Prashanthi Nagar. I.E,
Kukatpally,
Hyderabad-500072, INDIA.
TEL: 91 – 40 – 23075019, 55274188, FAX: 91 – 40 –23075019,
MOBILE: 91–0-98490 37989, 98490 98698

VINAIRSystems&Services.
Sl.No Description Page No

1.0.0 Preface to the manual 2

2.0.0 Quality policy 3
3.0.0 Conceptual Design study 4
4.0.0 Basis of Design 5
5.0.0 Technical specifications 6
5.1.0 Air Filtration system 6
5.2.0 Air Handling system 7
6.0.0 Performance Specifications 16
6.1.0 Air Handling system 16
6.2.0 Air Filtration system 17
7.00 Test Certificates 24
8.0.0 GA Drawing of AHU’s & Duct Drawings 39

VINAIRSystems&Services.
1.0.0. Preface to the Manual

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We have tried our best to illustrate our systems in the enclosed “IOM Manual” along with its technical,
Performance specifications. In case you want any further details, please do not hesitate to call on us.

We sincerely thank M/s. AUROBINDO PHARMA LTD. Management for giving us an excellent
opportunity to work this prestigious Project.

We remain, with anticipation of your Valued suggestion on this manual.

VINAIRSystems&Services.
2.0.0. QUALITY POLICY

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We shall constantly strive for the quality and the commitment with the emerging trends in
design and fabrication of equipments to the customer’s satisfaction in all aspects of Clean
Room, HVAC of the desired areas in the field.

Our motto is to serve the mankind indirectly solving the problems of the related fields in the
listed industries.

To provide effective and performance oriented eco-friendly environments without affecting

the mankind in what so ever means.

Our measurement of quality is by customer’s satisfaction.

We shall deliver Optimal solutions to suit the conditions of the surrounding environment with
minimal resource utilization.

We shall visualize the need of customer, analyze, plan, implement & control the required
environment to suit the requirements of Personnel and equipments in manufacturing
Processes of several industries.

VINAIRSystems&Services.
3.0.0. CONCEPTUAL DESIGN STUDY
Equipment Purpose

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1. Air Handling Unit To achieve required quantity of air to maintain
temperature, RH, room pressure and clean
classes.
2. Ducts To distribute required quantity of Air in to different
rooms.

3. Insulation To protect supply and return air ducting from

loosing / gaining heat from atmosphere.

4. Filtration system To trap the dust particles from the air stream so
that designed cleanliness be achieved.

5. Controls & Instruments To control the set design parameters of respective

equipments / components.

6. Return air Raisers To suck the air from floor level to avoid flying of
dust particles in atmosphere & to set airflow pattern
in one-way direction.

7. 3 way Mixing valve with actuator &thermostat To control room temperature by controlling chilled
water flow through cooling coil.

8. Pressure Gauges To monitor pressure of chilled water.

9. Temperature Gauges To monitor inlet & Outlet temperature across the

cooling coil.

10. Volume control dampers To control flow of air.

11. Exhaust Blower To retrieve the air from the room

12. Magnahelic Gauge To measure the differential pressure across the

designated areas.

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VINAIRSystems&Services.

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 TECHNICAL SPECIFICATION
5.2.1. EQUIPMENT: AIR FILTRATION SYSTEM (AHU-1)
1. PRIMARY FILTER
Make CASS
Model CAS 102020
Size& thickness 610x610x150 mm
Type Flange type
Micron rating 10 micron
No of filters 12 Nos.
MOC
1. Filter media HDPE media
2. Media guard One side HDPE mesh
Other side Aluminum mesh, Washable.
3. Filter Casing 18/20 G CRCA
4. Finish Epoxy Powder coated

2. SECONDARY FILTER
a. Make CASS
b. Model CAS 052020
c. Size& thickness 610X610X300mm
d. Type Flange type
e. Rating 5 Micron,
f. No of filters 12 Nos.
g. MOC
1. Filter media HLP media
2. Media guard One side HDPE mesh
Other side Aluminum mesh
Washable
3. Filter Casing 18/20 G CRCA
4. Finish Epoxy Powder coated

VINAIRSystems&Services.

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 5.0.0. TECHNICAL SPECIFICATIONS
5.1.0. AIR HANDLING SYSTEM
5.1.2. EQUIPMENT: AIR HANDLING UNIT–1
1. AHU BODY
a. Overall dimensions (LxWxH) mm 5000Lx2600Wx2000H+100H
b. Type Double Skin
c. Frame work Al. Hollow section
d. Panel
1. Internal skin 0.6 mm GI
2. External skin 0.8 mm GI
e. Insulation type / thickness 25mm Thick PUF
f. Drain tray 18 Gauge Stainless Steel (With insulation)
g. Filter frame 18/16 G G.I. Provided with Blind Bushes.
h. Out let Size 600x2400 mm
i. Inlet Size 600x2400 mm
j. Fresh Air Size 610x610 mm
k. Finish
1. Internal finish Painted PU
2. Internal color Soft Grey
1. External finish Epoxy Painted
2. External color French Blue
2. COOLING COIL
a. Make Hyderabad Coils
b. Type Chilled water Cooling Coil
c. Size 2200x800mm
d. No. Of Fins / Inch 12  1
e. No. Of Rows 6 rows
f. M.O.C.
1. Tube Size 5/8”
2. Tube Material Copper tube
3. Fin Material Al 27G
4. Header MS Painted
3. HOT WATER COIL
a. Make Hyderabad Coils
b. Type Hot water Coil
c. Size 2200x800mm
d. No. Of Fins/inch 12  1
e. No. Of Rows 2 rows
e. Tube Size 5/8”
f. Tube Material Copper tube
g. Fin Material Al 36G
h. Header MS Painted

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 VINAIRSystems&Services.
TECHNICAL SPECIFICATIONS
EQUIPMENT: AIR HANDLING UNIT–1

1. FAN SECTION
a. Make Kruger
b. Fan Model FDA900/CM

c. Blower Code CBC13191-00-00

d. Type DIDW Forward Curved
e. Construction Class ‘ C ‘
f. Fan pulley size 450 mm-B
g. V-belt size & Qty. 3550mm, 2 Nos.
2. FAN MOTOR
a. Make CGL
b. Motor No. EFAM2668
c. Frame size D160L
d. Rating Continuous
e. Insulation Class ‘F’
f. Bearing No. UK 215
g. Pulley size 150 mm-B

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 TECHNICAL SPECIFICATION
5.2.1. EQUIPMENT: AIR FILTRATION SYSTEM (AHU-2)
1. PRIMARY FILTER
Make CASS
Model CAS 102020
Size& thickness 610x610x150 mm
Type Flange type
Micron rating 10 micron
No of filters 06 Nos.
MOC
1. Filter media HDPE media
2. Media guard One side HDPE mesh
Other side Aluminum mesh, Washable.
3. Filter Casing 18/20 G CRCA
4. Finish Epoxy Powder coated

2. SECONDARY FILTER
a. Make CASS
b. Model CAS 052020
c. Size& thickness 610X610X300mm
d. Type Flange type
e. Rating 5 Micron,
h. No of filters 06 Nos.
i. MOC
1. Filter media HLP media
2. Media guard One side HDPE mesh
Other side Aluminum mesh
Washable
3. Filter Casing 18/20 G CRCA
4. Finish Epoxy Powder coated

VINAIRSystems&Services.

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 5.0.0. TECHNICAL SPECIFICATIONS
5.1.0. AIR HANDLING SYSTEM
5.1.2. EQUIPMENT: AIR HANDLING UNIT–2
1. AHU BODY
a. Overall dimensions (LxWxH) mm 4300Lx1880Wx1400H+100H
b. Type Double Skin
c. Frame work Al. Hollow section
d. Panel
3. Internal skin 0.6 mm GI
4. External skin 0.8 mm GI
l. Insulation type / thickness 25mm Thick PUF
m. Drain tray 18 Gauge Stainless Steel (With insulation)
n. Filter frame 18/16 G G.I. Provided with Blind Bushes.

o. Out let Size 450x1800 mm

p. Inlet Size 750x1000 mm
q. Fresh Air Size 350x350 mm
r. Finish
1. Internal finish Painted PU
2. Internal color Soft Grey
5. External finish Epoxy Painted
6. External color French Blue
2. COOLING COIL
a. Make Hyderabad Coils
b. Type Chilled water Cooling Coil
g. Size 1500x1000mm
h. No. Of Fins / Inch 15  1
i. No. Of Rows 6 rows
j. M.O.C.
5. Tube Size 5/8”
6. Tube Material Copper tube
7. Fin Material Al 27G
8. Header MS Painted
3. HOT WATER COIL
a. Make Hyderabad Coils
b. Type Hot water Coil
c. Size 1500x1000mm
d. No. Of Fins/inch 15  1
e. No. Of Rows 2 rows
e. Tube Size 5/8”
f. Tube Material Copper tube
g. Fin Material Al 36G
h. Header MS Painted

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 VINAIRSystems&Services.
TECHNICAL SPECIFICATIONS
EQUIPMENT: AIR HANDLING UNIT–2

1. FAN SECTION
a. Make Kruger
b. Fan Model FDA630/CM

c. Blower Code CAA12161-00-00

d. Type DIDW Forward Curved
e. Construction Class ‘ C ‘
f. Fan pulley size 280 mm-B
g. V-belt size & Qty. 2800mm, 3 Nos.
2. FAN MOTOR
h. Make CGL
i. Motor No. EFAM1927
j. Frame size D160M
k. Rating Continuous
l. Insulation Class ‘F’
m. Bearing No. UK 210
n. Pulley size 140 mm-B

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 TECHNICAL SPECIFICATIONS
5.1.3. EQUIPMENT: V–I (VENTILATION SYSTEM)
1. AHU BODY
a. Overall dimensions (LxWxH) mm 3000X1600X1350
b. Type Single Skin
c. Frame work Al. Hollow section
d. Panel 1.2 mm GI
e. Filter frame 18/16 G G.I. Provided with Blind Bushes.
f. Out let Size 500X950 mm
g. Fresh air cutout Size 1350X1600 mm
h. Finish
1. Internal finish PU Painted
2. Internal color Soft Grey
3. External finish Epoxy Painted
4. External color French Blue
2. FAN SECTION
a. Make Kruger
b. Fan Model FDA560/CM
c. Blower Code CAA12151-00-00
d. Type DIDW Forward Curved
e. Construction Class ‘C’
f. Fan pulley size 280-A mm
g. V-belt size & No. 2500 mm, 2 Nos.
3. FAN MOTOR
a. Make Crompton Greaves
b. Motor No. EEG0078
c. Frame size D132M
d. Rating Continuous
e. Insulation Class ‘F’
f. Bearing No. UK 209
g. Pulley size 150 A mm

VINAIRSystems&Services.

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 TECHNICAL SPECIFICATION
5.2.3. EQUIPMENT: VENTILATION SYSTEM (V-1)
1. PRE-FILTER SECTION
a. Make CASS
b. Model CAS 102520
c. Size& thickness 760X610X150mm
d. Type Flange type
e. Micron Rating 10 Micron
f. No of filters 4 Nos.
g. Filter media HDPE media
h. Media guard One side HDPE mesh
Other side Aluminum mesh,
Washable
i. Filter Casing 18/20G CRCA
j. Finish Epoxy Powder coated

2. MICROVEE FILTER SECTION

a. Make CASS
b. Model CAS 052520
c. Size 760x305x150 mm
d. Type Flange
e. Micron Rating 5 Micron
f. No of filters 4 Nos.
g. Filter media Synthetic Non woven polyster fabric media
h. Media guard One side HDPE mesh
Other side Aluminum mesh
Non-washable
i. Filter Casing 18/20 G CRCA
j. Finish Epoxy Powder coated

VINAIRSystems&Services.

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 TECHNICAL SPECIFICATIONS
5.1.3. EQUIPMENT: EXHAUST MODULES (10000 CFM)
1. MODULE BODY
a. Overall dimensions (LxWxH) mm 2500LX1600WX1350H

b. Type Single Skin

c. Frame work Al. Hollow section
d. Panel 1.2 mm GI
e. Filter frame 18/16 G G.I. Provided with Blind Bushes.
f. Finish
1. Internal finish PU Painted
2. Internal color Soft Grey
3. External finish Epoxy Painted
4. External color French Blue
g. Qty of Modules 1 No.

2. FAN SECTION
a. Make Kruger
b. Fan Model FDA 560/CM
c. Type DIDW Forward Curved
d. Capacity CFM 10000 CFM
e. Motor selected 0.55KW (7.5HP)
f. Fan pulley size 250 mm-A
g. V-belt size & No. 2120 mm, 2 Nos.
3. FAN MOTOR

a. Make Crompton Greaves

b. Rating KW/HP 5.6 /0.73
c. Motor speed (RPM) 1450
d. Volts 415
e. Frame size D112M
f. Pulley size 100 mm-A

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 VINAIRSystems&Services.
TECHNICAL SPECIFICATION
5.2.3. EQUIPMENT: (Exhaust Modules 10000 cfm)
1. FILTER SECTION
a. Make CASS
b. Model CAS 202520
c. Size& thickness 760X610X100mm
d. Type Flange type
e. Rating 20 Micron
f. No of filters 04 Nos.
g. Filter media HDPE media
h. Media guard One side HDPE mesh
Other side Aluminum mesh,
Washable
i. Filter casing 18/20 G CRCA
j. Finish Epoxy Powder coated

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 VINAIRSystems&Services.
6.0.0. PERFORMANCE SPECIFICATIONS
6.1.0. AIR HANDLING SYSTEM
6.1.1. EQUIPMENT: AIR HANDLING UNIT–1
1. AHU
a. Air Volume 24000 cfm
b. Outlet Velocity 1500 fpm
c. Fresh Air Volume 4084 cfm
2. COOLING COIL
a. Heat Removal capacity 56 TR
b. Face Velocity NMT 500 fpm
c. Chilled water flow 6-8 m/s

3. FAN SECTION
a. Air Volume 24000CFM
b. Total static pressure mm 65 mm of WC
c. Outlet velocity 8.87 m/s
d. Fan RPM 1450
e. Fan efficiency 58.0%
f. Fan absorbed power 13.55KW
4. FAN MOTOR
a. KW/HP 15/20
b. Rating Continuous
c. Motor speed (RPM) 1450
d. Full Load current (Amps.) 18
e. Volts 415

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 VINAIRSystems&Services.
PERFORMANCE SPECIFICATION
6.2.1. EQUIPMENT: AIR FILTRATION SYSTEM (AHU-1)
1. PRIMARY FILTERS
a. Model CAS 102020
b. Size& thickness 610x610x150mm
c. Micron Rating 10 Micron,
d. Efficiency 90%
e. Initial Pressure 2.0 mm wc
f. Final Pressure 4.0 mm wc
g. Face velocity 500 FPM
h. Airflow 24000cfm

2 SECONDARY FILTER
a. Model CAS 052020
b. Size& thickness 610x610x300mm
c. Micron Rating 5 Micron,
d. Efficiency 99%
e. Initial Pressure 6 mm wc
f. Final Pressure 12 mm wc
g. Face velocity 500 FPM
h. Airflow 24000cfm

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 VINAIRSystems&Services.
6.0.0. PERFORMANCE SPECIFICATIONS
6.1.0. AIR HANDLING SYSTEM
6.1.1. EQUIPMENT: AIR HANDLING UNIT–2
1. AHU
a. Air Volume 12000 cfm
b. Outlet Velocity 1500 fpm
c. Fresh Air Volume 1395 cfm
2. COOLING COIL
a. Heat Removal capacity 24 TR
d. Face Velocity NMT 500 fpm
e. Chilled water flow 6-8 m/s

3. FAN SECTION
a. Air Volume 12000CFM
b. Total static pressure mm 65 mm of WC
c. Outlet velocity 8.85 m/s
d. Fan RPM 700
e. Fan efficiency 58.8%
f. Fan absorbed power 6.69KW
4. FAN MOTOR
a. KW/HP 11.25/15
b. Rating Continuous
c. Motor speed (RPM) 1450
d. Full Load current (Amps.) 18
e. Volts 415

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 VINAIRSystems&Services.
PERFORMANCE SPECIFICATION
6.2.1. EQUIPMENT: AIR FILTRATION SYSTEM (AHU-2)
1. PRIMARY FILTERS
i. Model CAS 102020
j. Size& thickness 610x610x150mm
k. Micron Rating 10 Micron,
l. Efficiency 90%
m. Initial Pressure 2.0 mm wc
n. Final Pressure 4.0 mm wc
o. Face velocity 500 FPM
p. Airflow 12000cfm

2 SECONDARY FILTER
a. Model CAS 052020
b. Size& thickness 610x610x300mm
c. Micron Rating 5 Micron,
d. Efficiency 99%
e. Initial Pressure 6 mm wc
f. Final Pressure 12 mm wc
g. Face velocity 500 FPM
h. Airflow 12000cfm

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 VINAIRSystems&Services.
PERFORMANCE SPECIFICATIONS
6.1.3. EQUIPMENT: V–1 (VENTILATION SYSTEM)
1. AHU BODY
a. Air Volume 10000 cfm
b. Outlet Velocity 1700 fpm
c. Fresh Air Volume 100% Fresh Air
2. FAN SECTION
a. Air Volume 10000 CFM
b. Total static pressure mm 65 mm of WC
c. Outlet velocity 9.26m/s
d. Fan RPM 765
e. Fan efficiency 61.5%
f. Fan Absorbed Power 5.36 KW
3. FAN MOTOR
a. KW/HP 7.5 /10
b. Rating Continuous
c. Motor speed (RPM) 1450
d. Full Load current (Amps.) 6
e. Volts 415

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 VINAIRSystems&Services.
PERFORMANCE SPECIFICATION
6.2.4. EQUIPMENT: AIR FILTRATION SYSTEM (V-1)
1. EXHAUST AIR FILTER
a. Model CAS 102520
b. Size& thickness 760X610X150 mm
c. Micron Rating 10 Micron,
d. Efficiency 90%
e. Initial Pressure 2 mm wc
f. Final Pressure 3 mm wc
g. Face velocity 500 fpm
h. Airflow 10000 cfm

2. MICROVEE AIR FILTER

a. Model CAS 052520
b. Size& thickness 760X305X300 mm
c. Micron Rating 05 Micron,
d. Efficiency 90%
e. Initial Pressure 2 mm wc
f. Final Pressure 3 mm wc
g. Face velocity 500 fpm
h. Airflow 10000 cfm

VINAIRSystems&Services.
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 PERFORMANCE SPECIFICATIONS
6.1.3. EQUIPMENT: EXHAUST MODULES (10000 CFM)
1. MODULE BODY
a. Air Volume 10000 cfm
b. Outlet Velocity 500 fpm
c. Quantity of Modules 1 No.

2. FAN SECTION
a. Air Volume 10000 CFM
b. Total static pressure mm 40mm of WC
c. Outlet velocity 9.26 m/s
d. Fan RPM 590
e. Fan efficiency 67.2%
f. Fan Absorbed Power 3.15KW
3. FAN MOTOR
a. KW/HP 7.5 /10
b. Rating Continuous
c. Motor speed (RPM) 1450
d. Full Load current (Amps.) 1.2
e. Volts 415

VINAIRSystems&Services.

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 PERFORMANCE SPECIFICATION
6.2.3. EQUIPMENT: (Exhaust Modules 10000 cfm)
1. FILTER SECTION
a. Model CAS 202520
b. Size& thickness 760X610X100mm
c. Micron Rating 20 Micron,
d. Efficiency 90%
e. Initial Pressure 2 mm wc
f. Final Pressure 3 mm wc
g. Face velocity 500 fpm
h. Airflow 10000 cfm

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