“ BUILD BACK BETTER” - The SAFETY of our school 6 in your ation, vig} you build residential hot protect their cupants and school buildings that shall set is future: ters for the d laced families «they are counting on YOU! hildren and countrymen nical judgement evacuation during calamiti BRD isoorsparion wits MOHRI & PA, ASSOCIATES INC SIMPLIFIED CONSTRUCTION HANDBOOK FOR SCHOOL BUILDINGS FOR SUPERVISING ARCHITECTS, CIVIL ENGINEERS, CONTRACTORS & CONSTRUCTION FOREMEN May 2014 PREPARED BY DEPARTMENT OF PUBLIC WORKS AND HIGHWAYS JAPAN INTERNATIONAL COOPERATION AGENCY IN COLLABORATION WITH DEPARTMENT OF EDUCATION e jtca’ DefieDAcknowledgements: Append B + Natena! Strat Coda of the Poigenes ee aceereleienaen (SCP), version Su; ASEP + Masons and Builders Library volume | (remsed aero ‘ecttion) by Lous M. Dezettel; revised by Tom oe =z Privo + Arcirtectural ¢ Construction Data - Book 9 by — George 8. Saivan Eenioees ee + Manual on Construction Methods and Techniques ————————<— for Buicinge, OPW? eS + Bosic Conatruchon Traning Manval for Tranter, Enoevsone| in em Muller ae ———— + RSmeans-livstrated Constivction Detionary Se me + Buicing Conotructen luotrated = + TEEP “A Layman's Guide to the Construction of = 8 One-Storey, Two-Ciassroom Schoo! Buln | 1 60 dyn a Tete ——— ote i This handbook can likewise be used for the construction of See ote t 1 residential houses. eee — Pe aaa [el T Should there be any conflicting statements, illustrations between retemegomnsemtay — | [> [7 i this handbook and the construction plans and specification, the plans 2 im wae { and specification shall prevail. ersAppend A BBG soumoncrrmcwonsine ncn FORMS CLOSURE REQUEST FOREWORD The destruction caused by natural calamities that had severely affected some parts of the country has brought about the need to. build back better buildings, particularly schoo! buildings, with disaster-resilient standards. Thorough assessments made on the calamity-damaged school buildings, show that proper construction methodologies, effective project supervision and quality control are important factors that would yield better and resilient structures ensuring the safety of the primary occupants - the school children. The task of rebuilding these damaged school buildings is so enormous. Thus, given the limitation of highly experienced technical professionals, this SIMPLIFIED CONSTRUCTION HANDBOOK for school buildings is designed to help the supervising Architects/ Engineers, Contractors and Construction Foremen as an easy reference for checking, monitoring and overseeing the construction and repair activities The typical methods as illustrated and simple descriptions in this Handbook are meant to explain the critical processes in building construction, from mobilization to demobilization — including the importance of laying out the building on the ground to the proper construction methodologies up to its completion | therefore enjoin all those concerned technical personnel to use this Handbook as easy reference and proper guidance. noghia . SINGSON Secretar Department of Public Works and HighwaysTABLE OF CONTENTS Safety Gear Basic Construction Equipment Sampling ¢ Testing Requirements of basic materials Site Layout ...... Excavation and Shoring Sail Poisoning Basic Equipment for Soil Poisoning Foundation Works esssessssssssseeseeeee Foundation on Sloping Terrain . Dewatering . Rebar Works Spice Location for Beams ¢ Cantilever Beams Splice Location for Columns Splice Location on Suspended Slabs Spacing € Arrangement of Bars Lintel Beam sesseessssesees Concrete Works Concrete Proportion for Different Types of Structural Members Removal of Forms # Concrete Pourmg of Columns Slump Test Masonry Works Rough-ins (Electrical) ...... Concrete Pouring of Slab on Fill Backfill # Compaction Roof Framing Works Roofing Sheet Installation J-Bolt Installation : Ceiling Works... Job Control Forms Appendices A- Form Closure Request B - Concrete Pouring Request JOB CONTROL FORMS There are two essential job control forms that need to be accomplished by the inspector before concrete pouring on a specific structural member, as follows: |. Form Closure Request (refer to Appendix A) a, The Contractor's Project Engineer conducts a thorough inspection of installed formworks, reinforcing bar works, utility roughing-ins and concrete spacers to make sure that they comply with the construction plans, specification and sound engineering practices. Affixes his/her signature on the “Inspected By” box: The DPWH Project Inspector checks and venihes the same to check on compliance and affixes his/her signature in the “Checked By” box; ¢. The DPWH Project Engineer approves the Form Closure Request by signing the “Approved By” box. 2. Concrete Pouring Request (refer to Appendix B) a. The Contractor's Project Engineer conducts a thorough inspection of installed formworks, reinforcing bar works, utility roughing-ins and concrete spacers to make sure that they comply with the construction plans, specification and sound engineering practices. Affxes his/her signature on the “Inspected By” box; b. The DPWH Project Inspector checks and verifies the same to check on compliance and affixes hisMher signature i the “Checked By” box: c. The DPWH Project Engineer approves the Concrete Pouring Request by signing the “Approved By” box. Note: These forms should always be readily available on site and shall be submitted by the Contractor to the DPWH Project Engineer for appropriate filing 29SAFETY GEAR CEILING WORKS. HARD HAT HIGH (SIBILITY VEST BOOTS SIE ry gear 16 to be supplied to ensure the safety and well-being Safety of the construction workers. GOGGLES e— GLOVES Ficem Board Ceiling Panel 28BASIC CONSTRUCTION EQUIPMENT One Bagger Mixer p20 Metal Truncated Cone Tester ie Oinaey 8 f i) Vibrator E & dN \ee es Installation In the installation of J-Bolt, two (2) men are required to work simultaneously. One will insert the bolt through the hole from the indoor and the other will fasten the nut outdoor. Before fastening the nut, fit a neoprene gasket then a washer bigger than the gasket. In fastening the nut, precaution must be observed to avoid warping of the G.| Sheet. 3 With Gasket, Washer, # Nut| SS Hook of the J-bolt on the purlin must be perpendicular to the G.I, Sheet. 27J- BOLT INSTALLATION GUIDE Rooling | Sheer? 26 yo Guide Chora + Laying Out In laying out the place- ment for the J-Bolt, make sure that it will be alligned near enough the lip of the putin avoiding it to be drilled when making holes. A guide chord may be str- etched out from end to end of the purlin to establish the desired alignment. Drilling Alter laying out, drilling points should be located at crown every other two corrugations of the roofing material (G.|. Sheets). SAMPLING & TESTING REQUIREMENTS OF BASIC MATERIALS: FREQUENCY | NO, OF er OF TEST _| SAMPLES A WATER one on each | 1, Qialty Test (PH Level source ®, CONCRETE MASONRY UNIT Reged Ue) 1 for every I. Absorpton Test 10 pes. 20,000 pes. 2. Compressive Test lO pes. delvered at ate. C. CONCRETE |, Trial Moc (For cases where ready macs to be used) on plant 1 2 Shum Test ewey Yelvery | 8 3. Temperature Test grey delwery | 5 4. Compressne Test erey deery | 5 D. REINFORCING BARS 1k I. TENSILE Test prea |.) Gece Ganpositen faeries | da. lechancal Comostion n 13 Bera for each swe E. FINE AGGREGATES |. Sere Analysis ; eee, tt ul fic Grant rr 75m> 4. Absorption ES racton 3 5: Mortar Strength Soundnese thereoh &; Organe Impurities 7. Unit Weight 8 Percent Clay Lumps F. COURSE AGGREGATES i. Seve Analysis 3 be peat Ga | per 300 m8 wk Specte Gran 1.500 4 Absopton Ee tedcton 3 5. Abrasion thereot &. Soundness 7. Unt Weight 6G. CEMENT ( 10 kgs. per 1000 bags) Ror every F000] 3 H. G.I, SHEETS (Basemetall |, STEEL COMPONENTS (ex ange bars, Carne ec) | | Gor e0enY q 10,000 kgs. or | 3 per (th Mil Certificate) eed | secon for each sue Testing of matenals should be done in DPWH Testing 5 Laboratones or DPWH Accredited Testing Laboratories: