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OFPT Assignment by Debapam Saha & Taniya Chakraborty (Assam University, Silchar.)
OFPT Assignment by Debapam Saha & Taniya Chakraborty (Assam University, Silchar.)
ON
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12. 11 Cold chain management of food materials. Dr. N.K. Thakur 18/06/20
13. 12 Post Harvest management of onion and Dr. Kalyani Gorrepati 19/06/20
garlic.
14. Extra Industry trend and career in Agricultural Mrs. Shivani Koul 20/06/20
Engineering.
lecture
17. 15 Food Microbiology, Food borne illness and Dr. Shameena Begum 24/06/20
hazards.
20. 18 FSSAI and food regulations in India. Ms. Ankita Joshi 27/06/20
21. 19 Food process plant design and layout. Dr. Murali Subramani 29/06/20
23. 21 Dairy Technologies: Milk processing and Dr. Amita Vairat 1/07/2020
products.
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BRIEF DETAIL OF ALL THE LECTURES TAUGHT:
DAY-1
On this day we learned about what is food preservation, why food spoilage takes place,
preservation methods based on some principles and what are the foods we can easily preserve
by these methods.
DAY-2
On this day we studied about two old processing methods, their phases, factors affecting,
experimental procedure, some formulas regarding conversion, types, Advantage, limitations
and some EDPs for these techniques at Punjab and other places. They also showed us their
plant’s photos in the slides.
DAY-3
Inaugural session
DAY-4
We learned about what are the various opportunities resource agencies, recent
announcements, some recent developments, some government schemes and benefits, how the
food market is working, demand drives and lastly how to become an successful entrepreneur
using these ideas.
DAY-5
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TOPIC: NOVEL TECHNOLOGIES IN FOOD PROCESSING
In this session we learned about 4 Novel processing technologies. Their effects, types,
applications, advantages, disadvantages. Mostly there focus area was on HPP and we
gathered lots of knowledge, also he showed some machineries used in these
techniques.
DAY-6
In this session the speaker gave us a complete overview of the soybean based food and
business opportunities. Why soya products to choose, preservation, packaging, market
statergy rule, how to start and maintain a business in the view of their plant of soybean
products and explained the mechanism of some machineries.
DAY-7
One of the best lectures, a long session with various knowledge. The speaker explained in
detail about theTOPIC- UNIT OPERATIONS IN FOOD PROCESSING - it’s methods, types,
advantages and limitations, why should we process our foods etc.
DAY-8
DAY-9
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TOPIC: NON – DESTRUCTIVE QUALITY EVALUTION TECHNIQUES
We learned about quality of food- why it is required, quality parameters, organizations who
maintains and lables the quality, limitations, advantages of these techniques.
DAY-10
This session gave us the idea to reduce or avoid the use of chemicals in the processing of fruits
and vegetables. What are the chemicals used, it’s effect, How to minimize it, it’s methods.
There was a practical session held in the afternoon where the speaker showed us some
machineries and their functions.
DAY-11
One of the most wonderful sessions in this one month training program. The speaker focused
on the soybean, it’s processing, products, health benefits, and packaging and what are the
barriers in the processing. It was a detailed and amazing session.
DAY-12
TOPIC: COLD CHAIN MANAGEMENT
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Another best speaker given the idea about cold-chain and how should we take the
opportunities belonging to this particular area.
DAY-13
The speaker explained very well about Area, production, yield, factors affecting, storage
structure, storage life in our country. They also gave us some information regarding subsidies
of storage, processing etc.
DAY-14
DATE:22ND JUNE
A latest technology based topic which was really interesting. We learned about encapsulation
technology, types of capsules, Morphology of microcapsules and it’s applications. Coating
material, it’s types and properties, some microencapsulation technologies and their
limitations. This is a developing technology.
DAY-15
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We learned about biotechnology- It’s sources, challenges, modern approaches to
biotechnology, present status and developments in food processing. It’s benefits, methods
and production of food additives. A detailed study un theoretical view.
DAY-16
In this session we learned why food spoilage occurs, what are the factors and conditions. What
are the factors affecting microbial growth. Some comman food borne pathogens and how they
spoil the foods. Also The speaker gave the details of Microbiology in food sanitation.
1. Types of food?
DAY-17
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DAY-18
TOPIC: NEUTRACEUTICALS
It was the excellent session in the whole training period. A well organized, interesting and
knowledgeable session. The speaker gave us a brief idea on Neutraceuticals, it’s application,
related terms, mechanism of work, two interesting and important terms i.e. Bioaccessibility
and Bioavailability. How to increase it, maintain it in neutaceuticals, processing and our
current food processing status in this area.
Although it was the shortest lecture of the whole training session but it was
wonderful. DAY-19
The speaker gave us the idea about what is FSSAI, it’s rules, guidelines, registration, licensing,
What essential information should be mentioned on the packaged product. By dividing the
products into two categories we have to follow the rules and regulations.
DAY-20
We learned about the concept of food plant designing, what it includes, how it differs, what
are the aspects of designing it. How to maintain a perfect layout, what are it’s advantages,
cost estimation etc.
DAY-21
TOPIC: MILK AND MILK PRODUCTS
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We learned about milk production, types, processing, packaging, some traditional dairy
products, it’s processing and chemical content, end products. How the dairy value chain works
and some Novel Products.
DAY-22
In this session we learned about packaging, why it is required, types, what are the various
machineries used according to the food materials or products, it’s advantages. What are some
different labeling machines and it’s pros, He told us about some advanced technologies etc.
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DRYING AND DEHYDRATION OF HORTICULTURAL CROPS
Abstract:
Drying and dehydration are one of the most crucial unit operations in food processing.They
have wide ranges of significance in the storage and post harvest handling of various
horticultural crops. It is thus evident, to analyse the working principles and processes carried
out in drying and dehydration. The ever-rising thirst and anxiety to serve the unit operation
for small to large scale industrial and non-industrial purposes have laid emphasis in the
technological developent in the process of preservation with several types of drying methods
like sun drying, shade drying, solar drying, drum drying, cabinet drying, RW drying,etc.
People all over the world are taking the utilities and beneficial aspects of drying to a great
extent with the development of wide range of dehydrated food products. The introduction of
several non-thermal preservation technologies (Novel technologies like HPP, pulse electric
field processing, ultra sound processing etc.), have just given an extra-ordinary boost in this
area. Further researches and advancement in this field would positively serve the potent of
ever-increasing demand for food processing and supply in the upcoming years.
INTRODUCTION
Drying and dehydration, both are among the oldest methods of preservation, governed by
heat and mass transfer principles. However, they differ from each other in following ways:
A) Drying:
B) Dehydration:
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➢ Nutrient concentration is very high per unit weight of dried product.. ➢
Conversion of products by changing texture and other physical attributes to the
desired one.
PSYCHROMETRY:
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��× ������%
▪ Dry basis moisture content (%db):
(����%) =�� − ��
��× ������%
Where, w= Total weight & d= dry weight.
���� =����
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moisture transfer from the sub-surface level . (water activity < 1).
• DE:( Second Falling rate): It begins when the surface is completely dried and water
removal is relatively small compared to the previous phases. Here total removal of
sub-surface moisture takes place according to its equilibrium condition. Point E is the
Equilibrium moisture content which marks the end of the phase.
Raw materials
DRYING AND
DEHYDRATION
PROCESSES
First Generation :
1. Sun Drying:
➢ Conventional method of drying directly
under the scorching heat of the sun.
➢ Minimum temperature of 30˚C and RH
below 60% is best for sun drying.
➢ Non-uniform drying depending on
availability of solar energy and requires
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vast area. (Prunes, grapes, dates, figs etc. are dried with this method).
2. Solar Drying:
➢ Traps the solar energy
in a device (Solar
dryer) and utilise for
heating.
➢ Suitable for agricultural
and marine
products.
3. Tray/ Cabinet Drying:
➢ Batch Process which is
used to dry
materials that are placed
on trays.
➢ Initial temperature is
generally kept at
43˚C which is then gradually increased
to 60-66˚C for vegetables and 66-71˚C
for fruits.
➢ Moisture removal occurs through heated air (by convection), circulated
through blower fans fitted besides the electric heater(1kW or 2kW).
Second Generation:
1. Drum Drying:
➢ Wet product is spread over the rotating drums , to which heat is supplied by
conduction, as the
drums rolls.
➢ Dried product is then
removed by scraper/
knife in the form of
thin sheets.
➢ Used for drying high
viscous liquid, such
as baby foods,
vegetables, puree,
mashed
potatoes, cooked starch etc.
2. Spray Drying:
➢ Consist of inlet, peristaltic pump, drying
chamber, high pressure nozzle, aspirator,
cyclone separator etc. to carryout the
drying process.
➢ A fine liquid spray is
injected into a
blast of hot air in a
chamber followed by
evaporation (within
seconds), leaving
the product in powdered
form.
Third Generation:
1. Osmotic Dehydration:
➢ Removal of water by virtue of osmotic
pressure difference , by immersing the
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food in a solution of salt/sugar.
➢ Generally, 60% aq. Saccharose solution
(Sugar syrup) used for fruits slices and 25%
aq. NaCl solution (brine)
used for vegetables.
➢ About 50% water
removed by this treatment.
2. Vacuum Drying:
➢ Consist of a heavy shell
to withstand a high
vacuum and a series of
shelves heated by hot
water, steam, hot oil.
➢ Rapid drying at low
temperature, so mainly
for heat sensitive
products.
➢ Too costly for large scale
adoption.
3. Freeze Drying:
➢ Also known as lyophilisation and suitable for
highly perishable materials.
➢ Involves freezing of products ,lowering the
pressure ,followed by sublimation below the
triple point of water for moisture removal.
➢ Less shrinkage, good retention of nutritional values, volatile flavours ,aroma
in products but requires high capital investments and high processing cost.
Fourth Generation:
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3. Refractance window
Drying: ➢ RW is a novel
drying method for
converting liquid foods and
biomaterials into powders,
flakes, sheets etc.
➢ Here, thermal energy is
transferred from hot water to
a film of puree or juice spread
thinly on a plastic conveyor belt ,with the
refraction of infrared rays as the water in
the material creates a window for it.
4. Heat pump Drying:
➢ It is used for different applications like
space heating, cooling and dehumidifying. ➢
It is essentially a low temperature process
which can be controlled from -
20˚C to 70˚C by selecting a
proper refrigerant and regulating
the compressor capacity and air
flows within the system.
5. Foam mat Drying:
➢ Suitable for heat sensitive,
viscous, high sugar content
fruits and vegetable extracts
that are sticky, difficult to dry
and capable of forming stable
foam.
➢ Foam is usually 2-3 mm thick,
dried by parallel and counter
current air flow.
➢ Generally 3 types available:
Continuous foam mat drying,
microwave foam mat drying
and foam mat freeze drying.
6. Reducing atmosphere
Drying: ➢ Here, the air used is
replaced with some gases composed
of reducing gas
(hydrogen sulphide,
hydrogen or
ammonia), microbicide
gas( carbon
dioxide) and inert gas
(nitrogen, helium or argon)
to exclude oxygen implicated
in the deterioration
reactions.
7. Electrohydrodynamic
Drying: ➢ EHD involves
removal of water from a material placed in
strong electric field based on molecular
reorientation and
lowering of the entropy when subjected
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to high voltage, ionic discharge
between
electrodes.
➢ Efficient non-thermal
technology, suitable for
heat sensitive products.
8. Hybrid/ combination
Drying:
➢ Multiple drying processes are
applied one after
the other for better results.
➢ Microwave( reduce drying
time) + Fluidized
bed drying (Uniform heating).
➢ Hot air drying + freeze drying
=> quality
improvement of dehydrated fruits and
vegetables.
➢ Conventional drying process( minimum energy
requirement) + Microwave drying ( faster drying).
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APPLICATIONS OF DRYING:
Industrial Oven drying is used for occassional drying of fruits,leather,banana
chips,mushrooms. Also used in the electronic industry for drying electrical
items. Immensely useful for the process of aging plastics.
Rotary dryer is commonly seen in the minerals industry for drying sands,
limestone, stones and soil,fertilizers,wood chips,coal, iron sulphate,filter
cakes,sewage sludge etc.
Can also be
applied on food industry mainly for
liquids as well as for granular
materials such as food
grains,cereals,pulses,coffee
beans,fermented tea leaves,etc.
Freeze drying is
generally applied for Food
Fig(21):Rotary Dryer used for drying sand,limestone,coal
powder etc.
Some additional
application are
Floral Freeze Drying,
Fig(22):Floral Freeze Dryer with its Dryed Flower
Document recovery, Products
Taxidermy(freezing of dead
animal to keep it in museums).
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A CASE STUDY ON DRYING & DEHYDRATION:
BIOGOLD INDUSTRIES LLP
Total Factories 15
Due to the high quality of Agro Products, Biogold Industries LLP have achieved the certification
from Vedic Organic Certification Agency, Hyderabad, India.
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CONCLUSION:
🞆 Advanced drying and dehydration techniques helps in preparation of various
dehydrated products, meeting the quality, stability and functional requirements of
fruits and
vegetables.
🞆 Highlights
principles,
utilities,
theoretical
aspects
and practical
applications of
“Drying in Food
Processing”
in which Water
Content &
Water Activities of the fruits
and vegetables are decreased
by heated air to minimise
biological,chemical &
microbial deterioration. Fig(28): Drying reducing the Water-Activity of the
Products.
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