Grundfos motors achieve highest energy

efficiency rating worldwide

 Grundfos introducing new MGE IE5 motor
▪ New MGE motor up to 11kW

▪ IE5 – the highest energy efficiency class

worldwide for electrical motors

▪ IEC 60034-30-2 for variable speed (only) AC

motors approved – Grundfos motors among the
first IE5 motors on the market

▪ Permanent magnet technology achieves the IE5

level that will never be reached with a traditional
motor and VFD
100

90
Efficiency [%]

IE5 IE4
80 IE3 IE2

70

60
0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22
Power [kW]
10% energy savings and 25% reduction in
payback compared to IE3 motors
• Grundfos is excited to introduce one of the world’s most efficient motors, the new
MGE with IE5 motors, which offers 10% energy savings and up to 25% reduction in
payback time of controlled E-pumps compared to IE3 solution.

• Delivering an unprecedented level of performance, this ground breaking motor by

far exceeds the coming IE3 legislative demands to meet the strictest criteria of IE5 –
the highest energy efficiency level for electrical motors. All Grundfos MGE motors –
from 0.75 kW to 11 kW – have attained IE5 status.

• The key to these MGE motors unparalleled performance lies in their state-of-the-art
intelligent solutions. These will adapt to the surrounding system and, coupled with
the high-efficiency IE5 motor with integrated frequency converter, drive your
energy consumption down considerable.
CRE Range <11kW

GENIair
CR15-4 w/MG Motor
Dutypoint: Q = 20 m3/h, H = 60 m

Energy consumption
10774 kWh/Year

Running time: 9 hours@365 days

CRE15-4 w/MGE Model G
Dutypoint: Q = 20 m3/h, H = 60 m

Energy consumption
8484 kWh/Year

Running time: 9 hours@365 days

CRE15-4 w/MGE Model J
Dutypoint: Q = 20 m3/h, H = 60 m

Energy consumption
7662 kWh/Year

Running time: 9 hours@365 days

Comparison of Energy Savings

Yearly energy consumption Index

Index

100

79
71

CR15-4 w/MG Motor CRE15-4 w/MGE Model G CRE w/MGE Model J

Market Comparison to Wall Mounted

Yearly energy consumption Index

CR15-4 w/MG Motor IE2 + Wall mounted VFD CRE15-4 w/MGE Model G
IE4 + Wall mounted VFD CRE15-4 w/MGE Model J

100

81 79 77
71

CR15-4 w/MG Motor IE2 + Wall mounted VFD CRE15-4 w/MGE Model G IE4 + Wall mounted VFD CRE15-4 w/MGE Model J
Available Inputs & Outputs (FM300)
▪ 3 analog inputs are available
▪ 2 digital inputs and
▪ 2 digital in/outputs
▪ 2 disgital outputs
▪ GENIbus on board as standard
▪ Input for LiqTec sensor
▪ Input for Grundfos Direct Sensor GDS
▪ All analog inputs, as well as the two Pt 100/1000
inputs can be configured (function and
measured parameter)
▪ All digital inputs can be configured (function)
Benefits of the advanced In/Outputs Board
Ready and easy access to a wide range of available configurable digital and
analogue inputs and outputs linked to a multitude of powerful pre-defined
functional options.

Conventional product approach GRUNDOFS iSOLUTIONS approach

▪ Requires control panel
▪ Requires VFD
▪ Requires PLC
▪ Requires operating and protection
logic to be defined
▪ Requires PLC program to be
written.
▪ Relies on local support
▪ Complex commissioning
▪ System integration can be
complex
▪ Integrated VFD
▪ User selectable I/O
▪ Use selectable functions
▪ Access to global support on top of
local support
▪ Easy to follow documentation
▪ Simple system start-up
▪ Easy system integration via
communication interface modules
(CIM)
Multi-pump function
• Multi pump function including Alternating, Back-up or Cascade function
• Function for running two pumps in Alternating or Back-up in multi-pump
mode. Only one pump is running at a time.
• Cascade function can run two to four pumps in parallel operation.
More than one pump can be running at a time.
Int.
GENI

Wired GENI

Or
GENIair

GENIair
Wireless Communication

12
Multi-pump function
The new generation MGE way!
- All pumps are able to be Master
- Multi master concept
- But only one at a time

How?
- Primary sensor on 2 pumps (Can also fit on all
pumps if required)
- If the sensor/pump fails then another pump
will automatically take control of the system
Multi Master Concept
- Any traditional multi pump booster will have 1 controller that controls the multiple pumps in
the system. The disadvantage is that the controller is a single point of failure (If the controller
fails the systems fails}
- The Multi Master Concept overcomes this issue by allowing all CRE’s (with Sensor Fitted)
to be the Master and control all other pumps on the system.
- I the unlikely event of the a CRE failure, any other CRE on the system will seamlessly take
over control
Multi pump – Assist in Grundfos GO

15
Multi pump – Assist on HMI screen

On the display of the HMI for both pumps, the symbol Indicates that both pumps in
connected in a multi-pump setup.

For Pump 1 indicates that Pump 1 is the Master pump

For Pump 2 Indicates that Pump 2 is the Slave pump

16
Grundfos EYE
 User defined “Home” screen - Examples

• Discharge pressure
• Discharge pressure • Setpoint
• Setpoint • Speed
• Speed • Feed tank level

• Discharge pressure • Discharge pressure

• Operating mode
• Speed
• Operating hours
 User defined “Home” screen
• Setpoint • Feed tank level
• Control mode • Storage tank level
• Operating mode • Pump flow
• Resulting setpoint • Flow external
• Actual controlled value • Liquid temperature
• Power consumption • Temperature 1
• Energy consumption • Temperature 2
• Speed • Differential temperature
• Inlet pressure • Ambient temperature
• Differential pressure inlet • Other parameter
• Discharge pressure • Operating hours
• Differential pressure outlet • Date and time
• Differential pressure pump • Specific energy
• Pressure 1 external • Language
• Pressure 2 external • System power consumption
• Differential pressure external • System energy consumption

Maximum 4 parameters can be displayed per pump

 Advantages of IE5 CRE
Example 1
• Using a CR15-4 4.0kW as an example
• Duty 5l/sec @ 40m

• A CRE15-3 3.0kW can be used

Advantages of IE5 CRE
Example 2
• Using a CR20-8 11kW as an example
• Duty 22m3/hr @ 90m

• A CRE20-6 7.5kW can be used

 Advantages of IE5 CRE
Example 3
• Using a CR15-6 5.5kW as an example
• Duty 14m3/hr @ 70m

• CRE15-4 4.0kW can be used

Intelligent system design - industry

Boilers and systems.

Click to edit Master text styles

Boiler feeding via feed valve

Bypass

Deaerator

Boiler

Feed pumps Burner Feed valve

Boiler feed via feed valve w. variable speed pumps

Bypass

Deaerator

P
Boiler

Feed pumps Burner Feed valve

Boiler feed with variable speed pumps without feed valve
Functions used:
-Setpoint influence
-Curve compensation
-Run at current limit
-Stop at minimum speed
-Relay, start of pre pump.
-Duty/standby
-Duty/assist
-Temperature in pump top.
Deaerator

Boiler

Feed pumps Burner

Intelligent system design - industry

Wash & Cleaning

Click to edit Master text styles

Focus on Function:
Over Synchronous Operation
Application:
Washing and Cleaning

Main focus:
Compact, Robust,
Three Preset speeds,
Simple control.

Low presure Medium pressure High pressure

foam dispensing flushing cleaning
 Functions used:
- High speed
• Selected Pump: CRE3-9 - Power limit
• Extended I/O Card – 3 fixed speeds, Analog Output - Stop function
• 4kW MGE motor, Reduced Fan, 6000 rpm. - Digital input for different
setpoints
• Factory Configured OEM pump
- Digitial input for flow switch
- Run at current limit
- Rlelay, start pre pump.

CR5-36 1253mm
CR3-9 393mm
Pump End Length
Intelligent system design - industry

Filtration

Click to edit Master text styles

iSOLUTION WT. Ultrafiltration

External start/Stop
Mixing
Demand:
- Constant level in discharge tank
Pump 1 flow is relayed to - ¼ of the water must come from secondary
pump 2 source
- Flocculation agent must be added
proportional to amount of water

Pump 1 keeps constant

level in flocculation tank

Pump 2 is flow controlled

and delivers 1/3 of pump 1
Dosing pump delivers liquid flow
polymer proportional to
pump 2 flow
 Example - Rain Water Switch Over Relay – Dual Pump System

Rainwater
collection
tank

Mains Electric signal

water
supply Water supply line
Pipe filling function
• Ensures smooth start up of systems with empty
pipes without the risk of having water hammer.
• Automatically enables in the event of power
supply off/on with low system pressure.
• In case of a major pipe burst e.g. high rise
building, this function will be able to detect the
fault and stop the pump, protecting the building
from expensive flooding.
External Protection Rating
Outdoor Installation

If you install the motor outdoors, provide the

motor with a suitable cover and open the drain
holes to avoid condensation on the electronic
components.

When fitting a cover to the motor, observe the

guidelines.

The cover must be sufficiently large to ensure External Protection Ratings

that the motor is not exposed to direct sunlight, ▪ IP55 Standard
rain or snow. In areas with high humidity, we
▪ IP65 Optional
recommend that you enable the built-in
standstill heating function.

For additional information refer to product I&O

Rain Canopy Kits
• Allows for outdoor installation*

*Standstill heating function should also be enabled

 Adding a CIM module in mge
1. Remove t/box cover (4 screws)
2. Remove black plastic dust cover
3. Remove earthing screw from stud under dust cover
4. Insert CIM card by push it directly down onto the 3 plastic location
pins. Refit and tighten earthing screw, refit dust cover and t/box cover

Installing a CIM card allows for SCADA Bus communication in all common field bus protocols –
LON, Profibus, Profinet, Modbus TCP, Modbus RTU, Bacnet MS/TP, Bacnet IP
MGE Spares – Complete new concept to identify,
supply and price spare parts for repairs

MGE Spares (Model H/I/J) - All parts are to suit Graphical Display Version (HMI300)

Kit, Control box Kit, Cover for Kit, Power board - Kit, Functional Kit, Graphical
Motor Type Complete Motor
complete control box lower part) Module - FM300 display - HMI300
MGE71A 1R230-2 .37kW B14-14-H CDAA 98362268 98606007 98995475 98330614 98334777 98939971
MGE71A 1R230-2 .55kW B14-14-H CDAA 98362270 98606007 98995475 98330614 98334777 98939971
MGE80A 1R230-2 .75kW B14-19-H CDAA 98362272 98606007 98995475 98330614 98334777 98939971
MGE80B 1R230-2 1.1kW B14-19-H CDAB 98362275 98606008 98995475 98330615 98334777 98939971
MGE90SC 1R230-2 1.5kW B14-24-H CDAB 98362278 98606008 98995475 98330615 98334777 98939971
MGE71A 3R430-2 .37kW B14-14-I CDAG 99167594 98947439 98995481 98330618 98334777 98939971
MGE71A 3R430-2 .55kW B14-14-I CDAG 99167595 98947439 98995481 98330618 98334777 98939971
MGE80A 3R430-2 .75kW B14-19-I CDAG 99167596 98947439 98995481 98330618 98334777 98939971
MGE80B 3R430-2 1.1kW B14-19-I CDAG 98648663 98947439 98995481 98330618 98334777 98939971
MGE90SC 3R430-2 1.5kW B14-24-I CDAH 98362280 98606009 98995481 98330619 98334777 98939971
MGE90LD 3R430-2 2.2kW B14-24-I CDAH 98362282 98606009 98995481 98330619 98334777 98939971
MGE100LA 3R430-2 3kW B14-28-J CDAK 99026482 98878619 98869867 98859571 98334777 98939971
MGE112MC 3R430-2 4kW B14-28-J CDAK 99167598 98878619 98869867 98859571 98334777 98939971
MGE132SE 3R430-2 5.5kW B5-38-J CDAK 99137056 98878619 98869867 98859571 98334777 98939971
MGE132SF 3R430-2 7.5kW B5-38-J CDAL 99107081 98878620 98869871 98859573 98334777 98939971
MGE160MH 3R430-2 11kW B5-42-J CDAL 99026860 98878620 98869871 98859573 98334777 98939971