OPERATION MANUAL

FOR TOOL AND

UNIVERSAL GRINDING MACHINE
FSM­CNC

Original Operation manual

Please keep for further use!
V 1.0.4 Ultima lima 06.2020
Kaindl­Schleiftechnik REILING GmbH, Remchinger Str. 4, D­75203 Königsbach­Stein
Tel.: +49 7232/4001­0, Fax.: +49 7232/4001­30, Internet: www.kaindl.de, E­Mail: info@kaindl.de
 CONTENTS
ECConformity of declaration 3
Duty of taking care by the user / Demands of the operating personnel 4
Transport / Dimensions and weight / Environmental conditions 5
General safety advice / Directed use 6
Set up of the machine / Connection of the control unit 7
Removal of the transportation locks 9
Removal of the transportation locks of the base 10
Description of the coolant unit 11
Explanation of the numeric axis 13
Setup of the FSM­CNC 14
Install the air actuator (Option) 15
Connection for air actuator and Aaxis 16
Manual adjustment options / Horizontal adjustment 17
Vertical angle adjustment 18
Construction of the CNC control system 19
Technical data 20
Turning on the machine / Turning off the machine 21
The graphic command user interface TKEMC / Referencing the machine 23
Description of menus 24
Functions for the program flow 25
Mounting the milling tools 26
Angle adjustment on the Aaxis 27
Installing the laser measuring probe 28
Installing of the camera 29
Contacting a workpiece and setting the workpiece zero point 30
Measure milling cutter 31
Contacting the milling cutter 32
Grinding of a standard milling cutter 33
Machine related special functions (Mfunctions in GCode) / Adjustable grinding spindle 34
Change of grinding wheel 35
Dressing the corundum grinding wheels 36
FSM electric 38
Tips & tricks (helpful mathematics in CNC programs) 41
Spare parts list 43
Wiring diagram / Connections 44
Accessories 45
Maintenance / Cleaning the machine 46
Greasing the machine 47
Repair / Disposal the machine 48
Network settings of the control system 49
Remove maintenance via internet 50
Warranty 51
Options of the machine 52
Grinding saws / Grinding circular knives / 3D edge finder KT130 53
Operation manual; sharpening of HSS blades for steel cutting 63
2
 EC­CONFORMITY OF DECLARATION
The manufacturer: Kaindl­Schleiftechnik
Reiling GmbH
Remchinger Straße 4

75203 Königsbach­Stein
Germany

declares that the machine Tool and universal grinding machine

described hereafter: Type: FSM­CNC

is conform to the following EC­Machine instruction (2006/42/EG)

EC­Instructions: EC­Low current requirement
(73/23/EG)
EC­Instruction EMV (89/336/EG)

Applied harmonised norms:

EN ISO 12100­1 und EN ISO 12100­2; EN ISO 13857; EN 563;

EN 61029­1, EN 60204 Teil 1; EN 61000­6­1; EN 61000­6­2;
EN 61000­6­3; EN 61000­6­4

Changes in design, which affect the technical data listed in this manual and the directed
use, therefore change the machine substantially, make this declaration of conformity
invalid!

the documents has been assembled by: Reinhard Reiling

Kaindl­Schleiftechnik
Reiling GmbH
Remchinger Straße 4
75203 Königsbach­Stein

3
 1. DUTY OF TAKING CARE
The Tool and universal grinding machine FSM­CNC was designed and built taking into
consideration a risk analysis and carefully selecting harmonzied standards to be complied
with as well as other technical specifications. It meets the state of technology and
guarantees the highest measure of safety.

However, safety can only be achieved under practical conditions if all measures
necessary for this purpose have been met. It is subject to the machine operator due
diligence, to plan these measures and control its execution.

The operator must especially make sure that:

• the machine is only used as intended

(please refer to the chapter "Technical description")
• the machine is only operated if in a faultless, functional state and especially the
safety deviced are checked regularly for proper function
• the operating manual are always kept in a legible state and are available at the
machine usage site in its entirety and is stored for future used
• all safety and warning notices attached to the machine are not removed and are
legible
• all repair and maintenance instructions are followed are executed
• lubrificantion level checked and refilled

2. DEMANDS OF THE OPERATING SYSTEM

The Tool and universal grinding machine FSM­CNC may only be operated by personnel
who are familiar with the principles of handling CNC machines, who know the operating
manual, programming manual and the safety notes contained therein and who act
accordingly.

4
 3. TRANSPORT
The Tool and universal grinding machine FSM­CNC is delivered ex works in a wooden
box on a palette. The weight of the machine including packing is about 425 Kg ­ 460 Kg.

The machine is transported using a hoisting platform or forklift directly to the set­up
location.

Check the machine for transportation damage before commissioning!

Please notify the freight forwarding company if any transport damage has been detected
and have the damage record.

Please note: There is only a very brief period for filing complaints!!

4. DIMENSIONS AND WEIGHT

Dimensions L x B x H: 1200 x 880 x 1700 mm

Weight without control system: 352 Kg

Weight of control unit: 37 Kg

5. ENVIRONMENTAL CONDITIONS

The machine may only be set up in dry rooms.

Climate requirements: ranging from +5° to +50° Celsius,
Humidity up to 90% not condensing.

The electrical connection is made by a safety socket outlet CEE 7/7 (1 ~ 230V/50Hz; 1 6A)

5
 6. GENERAL SAFETY ADVISE
The greatest caution is required when handling cutting and milling tools, because they
may have the sharpness of a razor blade. Careless handling can lead to serious cut
wounds.
For mounting and dismounting of sharp edged tools, cut protection gloves have to be
worn.

Only start the CNC program, if you are sure that the neutral points are correctly contacted
and saved. Before the first start, the CNC program should be subject to a test run with
adequate safety distance to the standing disc.

Programming or program parameter errors can seriously damage the machine!

Never insert or remove a USB device (e. g. USB stick) when CNC software is running!
This can destroy the JOG­Wheel (digital handwheel on the control system)!

Protect the machine protective covering, the guides beneath it, the spindle and the switch
from dirt and coolant. Therefore, when cleaning the machine, using the coolant gun. Do
not flush the protective coverings!

The machine is equipped with a adjustable speed regulation of the grinding spindle.
When changing the grinding wheel , please pay attention to the max allowed rotational
speed of the grinding wheel and adjust it correspondingly.

An excessive speed may let burst the grinding wheel and as a consequence, causes
damage on the machine or serious injuries.

7. DIRECTED USE
The Tool and universal grinding machine FSM­CNC is exclusively intended for sharpening
milling and various cutting tools. The grinding program is created according to DIN 66025
(G­Code) or by the sharpening programs included in the delivery. The tools can be
sharpened using the electric spindle for outside grinding or the air spindle for inside
grinding.

Reading and understanding the operating and programming instructions are part of the
intended use, as well as compliance with all notes contained therein.

The operator is solely responsible for any property damage and personal injury caused by
improper use or by programming or program parameter errors.

6
 8. SET UP OF THE MACHINE AND
CONNECTION OF THE CONTROL UNIT

The machine is to be set up using the bases included in the delivery and leveled using a
water level. Here it is important that the machine is standing firmly on all four bases free
of any vibration. Now attach the wheel set to the control system frame, make sure that the
brake rollers are mounted on the front (operator side).
Next, connect the control system to the machine. For this purpose, open on the right side
of the machine the black cable panel. To open the panel, remove the bottom two screws
(M6) using a 4 mm allen key and folding the panel covering up. Now the cables with plugs
can be fed through and the black cable hose is fixed in place when closing the panel.

By screwing the two screws back in, the panel is screwed tight and the cable hose is
firmly mounted and tension released.

After opening the front door, the plug connection are produced (see picture on page 8).

Cable panel

Remove only these two screws for opening

the cable panel

Finish mounted

Wheelset on control system frame

thereafter till the covers open.

Please pay attention:

The machine must be raised at its
place, fix and without vibrations!
7
 Plug network Plug emergency Plug for jogwheel
on/off

Potentiometer for grinding spindle speed

25 Pol Sub­D plug with pins 25 Pol Sub­D plug with bushing

NOTE:

The plug are mechanically coded and cannot be swapped!

SubD plugs are color and mechanically coded and cannot be plugged in if swapped!

8
 9. REMOVAL OF THE TRANSPORTATION LOCKS
After the FSM­CNC is firmly positioned on its machine bases and the control system is
connected, remove the transportation locks.

1. Remove the two black cable ties (Picture 2), unpack the clamping lever, mount the
clamping lever onto the set screw as seen in picture 1 and open the clamping
system.
2. Using a fork wrench SW 1 3, remove the black 6­hexagonal bolt on the main
transportation lock of the axis (Picture 2).
3. Remove the layer of grease on the Z­column and the oil paper in the SK 40 cone
of the A­axis. Then turn the machine on and start the CNC software, in order to move
the Z­axis in manual operation up.

Remove layer
from grease!!

Haupttransportsicherung

9
 10. REMOVAL OF THE TRANSPORTATION
LOCKS OF THE BASE

1. Unscrew on the left­ and the right in the machine console both zinked plated allen
screws SW 8 on the red signal transportation locks.
2. Remove the red signal transport locks.
3. Connect the coolant and fill it with cooling lubricant.

Now all transportation locks have been removed and the FSM­CNC can be put onto
operation.

Keep all transportation locks for further use !!!

10
11. DESCRIPTION OF COOLANT UNNIT

Machine sequence of the FSM­CNC

3 step switch

11
Fill the coolant container with 3/4 of its volume with cooling lubricant and thereafter vent
the coolant pumps.

The coolant unit is connected to the blue socket of the machine.

To vent the pump, open the pump­venting screw.

Socket for coolant unit 1

~230V/50Hz Max. 3A

Essentials about the cooling lubricants:

Please only use water mixable emulsions on a mineral oil basis.

For synthetic products, it can significantly damage the paint, various plastic parts and
bearing seals: we will not be liable for such damages.

When sampling the cooling lubricants, please comply with the guidelines of the respective
lubricant manufacturer.

Please also follow the respective disposal instructions.

12
 12. EXPLANATION OF NUMERIC AXIS
The FSM­CNC is equipped with 4 numerical axes. 3 of these are linear axes (X; Y; Z) and
one is defined as a round axis (A). In the button figure, you can see the allocation of axes,
the directional model is always in the visual direction of the grinding spindle (as if the
grinding spindle is moving through the room).

Laser measuring probe

Procedure model in visual direction of the grinding spindle

NOTE:
The axis X; Y; and Z are defined in the "mm" unit of measurement. The A­axis is defined
in "degree", i. e. one rotation is 360°, the decimal places are decimally. The feed
information are therefore "mm/min" and " °/mm".
13
 13. SETUP OF THE FSM­CNC
Support for video system Ball cock for coolant

Z­axis clamping

Coolant hose

Fixing A­axis

Grinding spindle (E­Spindle)

SK 40 mounting with Clamping angle

ER32 collet chuck adjustment A­axis
system

14
 14. INSTALL THE AIR ACTUATOR (OPTION)
Adjusting screw for alignment
of the grinding spindle

Clamping screw SW 5
for spindle support

With the adjusting screw allen key SW 5 the air spindle is mounted axis parallel to X and
is secured with the counter nut SW 10. Only when it is tightened using the setscrew on
the spindle holder. The air spindle can be adjust in the longitudinal direction by loosening
the setscrew on the air spindle clamping.

The HF spindle can be also

operated in vertical position.

Speed adjustment HF and grinding spindle

HF spindle 6000 ­ 24000 rpm (white scale)
Grinding spindle 10 ­ 50 m/min (orange scale)

15
 15. CONNECTION FOR AIR ACTUATOR AND A­AXIS

Air connection
for air spindle

NOTICE:
It's advisable that the machine is switched off, when electrical connections are plugged or
unplugged !!
(Power off main switch)

Connection for Motor

reference point connection
switch A­axis

16
 16. MANUAL ADJUSTMENT OPTIONS

The FSM­CNC has additional manual adjustment options that make this machine a very
grinding machine. The Z­axis can be adjusted in 2 more levels, which creates numerous
options for reaching certain tool using the sanding disc.

16.1 HORIZONTAL ADJUSTMENT

The entire Z­axis tower is turned, after the two fastening screws are opened and the
adjusting screw is rotated using a ratchet.

Attachment screws

Angle scale in ° Ratchet with nut SW 1 2

on the adjusting screw

17
 16.2 VERTICAL ANGLE ADJUSTMENT
Using the ratchet open the rear hexagonal screw of the tensioning round. Now adjust the
vertical angle on the adjustment screw of the vertical adjusting. If the adjustment cannot
be made, lightly knock from the top using the ratchet handle onto the screw of the
tensioning round to that they become loose.

Ratchet with nut SW 12

Hexagonal screw of the

tensioning round

Adjusting screw

Angle scale in °

After adjusting to the requested angle, tighten the tensioning round or fastening screws
again.
18
17. CONSTRUCTION OF THE CNC­CONTROL SYSTEM
The IPC control is equipped with a touch screen; the buttons are triggered by touching
the user interface. The IPC control has a touchpad keyboard, that replaces a mouse. The
USB 3.0 interface is used for additional data backup of your CNC programmes via of a
USB flash drive.

Touchscreen

Emergency
JOG­Wheel USB­connection Potentiometer grinding spindles off

CAUTION!!!

Never insert or remove a USB device (e. g. USB stick) when the CNC software is running,
it could destroy the JOG­Wheel!
19
 18. TECHNICAL DATA
Traversing range in X:
Traversing range in Y:
Traversing range in Z:
Grinding motor:
Air actuator (Option):
Grinding motor with control unit:
Number of numerical axes:
Suction connection:
Dimensions L x W x H:
Machine weight without control:
Calculated noise level:
Electrical connection:
Control unit:
USB3.0
Operating system:
CNC­Software:
Graphical user interface
Weight of control system, net:
Coolant pump:
Motor:
Power level 1:
Power level 2:
Power level 3:
Protection type:
Delivery rate:
Subject to technical changes!
300 mm
135 mm
192 mm
3~230V/100Hz, 0.75 KW, 1330 ­ 6640 r/pm
3~230V/400Hz 0,8KW, 6000­24000 r/pm
1~230V/50­60 Hz, 1.8 KW Max.
4 (X; Y; Z; A)
Prepared with housing bore ø 100 mm
1200 x 880 x 1700 mm
352 Kg
< 70 dB/A
Cable with safety socket plug
CEE 7/7 (1~230V/50Hz)
IPC control unit with 1 5" Touchscreen
Intel i5 Processor ; 4 GB RAM ;
160GB Sata Hard Disk , 2x GBit LAN ;
Ubuntu 12.04.5 LTS i386 "Precise Pangolin"
Rtai Kernel ; network compatible ;
Ready for remote maintenance
LinuxCNC Version 2.7.11
Kaindl specific on TKLinuxCNC Basis
"Deus in Machina"
37 Kg
1~230V / 50 Hz
0.028 KW
0.045 KW
0.063 KW
IP65
16 to 35 l/min
20
 19. TURNING ON THE MACHINE
Turn on the machine by operating the green button on the right at the bottom of the panel.
The machine illumination is lit and the control system boots up the operating system.

main switch

HINWEIS: Vor dem ausschalten der Maschine, Steuerung immer vollständig beenden!

Nach dem booten der Steuerung sehen Sie den Einschaltbildschirm. Es stehen zwei
Maschinenkonfigurationen zur Verfügung:
1. Kaindl­FSM­Rund ist eine 3­Achs Konfiguration zum Rund­ oder Innenrund­ schleifen.
(A­Achse ist als Spindel konfiguriert)
2. Kaindl­FSM­CNC ist eine 4­Achs Konfiguration zum Schleifen von Fräs­ und
Schneidwerkzeugen

HINWEIS: Jede Konfiguration hat einen eigenen unabhängigen Programmordner.

Durch Antippen des jeweiligen Bildes wird die CNC­Software LinuxCNC gestartet.

21
 19.1. TURNING OFF THE MACHINE

Shutting down the

control PC

Switch off the machine with the main switch only once the screen (bottom left) displays
“System halted”.

22
 20. THE GRAPHIC COMMAND USER INTERFACE TK
We adjust TK to the machine accordingly. In the following, the menus and functions are
described. The help menu > help provides a brief introduction on the keyboard functions,
the individual menus and G and M­codes.
After starting the software, the machine must be turned on using the F2 button. The axis
designation and presentation of actual values are presented in yellow, which points out
the missing reference of the axis.

REFERENCING THE MACHINE

The machine is referenced by pressing the "Home Machine" button. This issues the
message "homing sequence already in progress", which is acknowledged with OK. After
the reference, the axis label and actual values are displayed in green.

Without a valid reference point, it is no possible to work in the automatic mode or MDI.

By pressing the button "Home Axis" the selected axis will be referenced.

Abort program or
abort any
Chosen axis movement

Selecting
MDI input line increment for the
handwheel

23
 21. DESCRIPTION OF MENUS
The TK menus contain many useful functions are resources, which make working or
diagnosing errors much easier; the functions relevant for your are described:

Menu File
File > Open Opens a CNC program
File > Edit Opens the internal editing the CNC­Programs
File > Tool Table Editor Opens the tool table for viewing or resp.editing.
File > Reload Tool Table Loading the tool table in the NC memory
File > Reset Resets the open CNC program (Program reset)
File > Exit Ends LinuxCNC

Menu View
View > Offsets and Variables
View > Diagnostic
View > Backplot
Menu Settings
Settings > Calibration
Settings > Debug
Settings > Font
Opens the EMC.VAR for viewing or editing
Opens a diagnosis window (only for manufacturer)
Opens the backplot view, that present the motion
sequences in the room however the displays are only
linear, no display of round axes.
Not for users
Not for users
Is used for customizing the font type

Menu Units
Units > auto The measuring unit of machine configuration is valid
Units > inch All dimensions are in inches
Units > cm All dimensions are in cm
Units > mm All dimensions are in mm (default)

Menu Utilities
Utilities > HAL­Scope Is used to review the Real Time funktion
Utilities > HAL­Meter Is used to review various signals

Menu Scripts
Scripts > Set Coordinates Opens a dialog window to set the NPV
(G54 ­ G59.3)
Scripts > HAL anzeigen Not for users
Scripts > HAL­konfigurieren Not for users

24
 22. FUNCTIONENS FOR THE CNC PROGRAM FLOW
The program flow function is nearly self­explanatory.

Open ... Opens a dialog to selected an existing CNC program

Run Starts the selected CNC program

Pause Stops the running CNC program which

Resume Starts a stopped CNC program

Step The CNC program is processed line by line and stops after each line
until starting the next line of the program by clicking continue.

Verify Check the syntax of an opened CNC program

Optional Stop By operating this button, it is determinded if a program start occurs

with M1 or not

The opend CNC program is displayed here!

NOTE:

When door is opened or lubricant level is low. (Central lubrication) below MIN)
it is not possible to change automatic mode (Auto or MDI) !

25
 23. MOUNTING THE MILLING TOOLS
FSM­CNC mounts milling tools for sharpening by way of a standard tool fitting with SK40
cone. The A­axis can fit this pin precisely. Generally every SK40 tool fitting occurs without
pull­in pin (see picture), there are differences of cource, also the concentricity precision,
we recommend using the "better" tool fittings.

Picture: Standard fitting SK40 with collet chuck system ER32

Internal thread M16

SK40 without pull­in pin

ER32 collet chuck system

Cam tabs

The SK40 mount is inserted with the clamped milling cutter from the front into the inside
cone of the A­axis. Please make sure, that the inside cone and the SK40 mount are clean
and without dirt. From the rear side of the A­axis the SK40 mount is tighten using the
SW8 allen key included in the delivery. Pay attention to the correct hub keyway.

NOTE:
After each clamping onto A­axis, a reference point run of the A­axis must be completed!

26
The SK40 tool mount is tightened from the back using the SW8 allen key and for
resistance the clamp is pushed.

NOTE: In the 3 axis configuration (FSM circular), the Aaxis becomes a

supplemental spindle and does not have an oriented hold on
the locking point!

Picture: Rear Aaxis with lock and fastening screw

24. ANGLE ADJUSTMENT ON THE A­AXIS

The A­axis has an additional angle adjustment that allows grinding conical workpieces
without interpolation, or is also used to sharpen milling cutters on the inside.

Angle scale in °

Clamping the
angle adjustment

27
 25. INSTALLING THE LASER MEASURING PROBE

Mount the supplied mechanical measuring sensor on his support of the grinding spindle
box (see picture). The measuring sensor can be mounted in nearly each position.

Screw (SW2,5) for clamping the

measuring sensor

Screw (SW2,5) for clamping the

measuring sensor support

28
 25.1 INSTALLING OF THE CAMERA

Fit the camera on the bracket included in the scope of delivery ­ as described in picture 1
and install the software package included in the scope of delivery on your laptop (The
laptop is not included in the scope of delivery).
Please take the correct approach of the installation from the manual in the camera
package or exists on the provided CD. After the installation, connect the camera with the
USB flash drive port of the machine (Picture 3) and the USB cable of the machine to your
laptop.

After starting of the software, your laptop will display the live image of the camera. Set a
visible angle stop at the distance of approx. 100 mm in front of the camera (Picture 1 )
and focus the image. Click on the button on the software interface of the camera to
select a crosshair.

Using the faded crosshairs and the stop angle, align the camera to the vertical line by
turning it in it's bracket (Picture 2). Fix the camera by tightening of the clamping screw
(SW4). Only tighten. Please do not use force!
Picture1 Picture2

Picture3

Clamping screw
(SW4)

29
 26. CONTACTING A WORKPIECE AND SETTING
THE WORKPIECE ZERO POINT

The workpiece is contacted in all 4 (3) axes, in manual operation using the digital
handwheel. The axis selection for adjusting using the handwheel is completed by
contacting the respective axis display on the touchscreen. The axes are zeroed out using
the function "Set_Coordinates" from the menu "Scripts", by clicking the button "Teach".
Thereafter, press the button "Write" and "Close". Your workpiece is zeroed out.

The following NPV are planned for the fixed use in the Kaindl programs:
• G54 workpiece NPV for E spindle
• G55 workpiece NPV for air spindle (Option)
• G56 grinding wheel NPV for dressing device (E spindle and air spindle)
• G57 laser measuring probe NPV for measuring program

G58 to G59.3 are freely available to the user.

Advise: The digital handwheel can occupied with different increments and is out of funtion
by "Continuous". Increments which can be choosen: 0.005; 0.01; 0.025 mm, each
increment on the handwheel or by touching on the keys "+" or " ­ "

Select NPV Increment selection, click here

30
 27. MEASURING THE CUTTER
Cutters are measured manually using the mechanical measuring sensor included in the
scope of delivery. The angle of the side cutters is important, as they are determinded in
the cutting programme included in the scope of the delivery for the cutter #6 (gradient of
the side cutters in ° depending on mm cutter length)

­ Clamp the cutter in the holder of the A axis and align the first main cutter to the
cross­hairs using the camera.
­ Fold down the measuring sensor and contact on a forward point of the side cutter
using the measuring sensor in manual mode. Set the measuring sensor to "zero"
and set the display of the A axis to zero using "Set Coordinates".
­ Move 10 mm in the direction of the hole with the X axis and move the A axis
with the handwheel until the measuring sensor stands at zero.
­ Read off the angle value from the A axis (display) and divide by the 10 mm
driven.

Example:

In X, the axis was moved 1 0 mm in the direction of the holder; the axis display of the A
axis shows a value of 39.5° an.
The value 39.5° is divided by the 1 0 m, whicht produced the value 3.95°.
This value is entered in the cuter­grinder program at #6=3.95. (See page 32)

1. measuring position 2. measuring position

Please note:
A cabled 3D edge sensor KT 1 30 is available as an option.
Automated measuring is now possible !!

31
 28. CONTACTING THE MILLING CUTTER
The following example explains how and at which surfaces a milling cutter must be
contacted, to sharpen a milling cutter using our standard program. Please note that our
programs included in the delivery can sharpen regular standard milling cutters, without
special features such as:
• different cutting separation
• asynchronous spiral angle
• cutting through center

If you need these features, you can create these programs in G­Code, or adjust the
existing ones and equip these of cource with all the functions that you require for your
special cutting and milling tools.

The Z­axis must be moved into the position of the A­axis center (the specific dimension is
found in the measuring protocol of the machine, under section 4).
In the menu "Scripts" select "Set Coordinates" to zero out the Z­axis in G54. Then accept
with "Write" and "Close".
In the Manual (button F3) operating mode, you turn the grinding spindle on with button
F10 and lightly touch with the handwheel to X to the aligned milling cutter. (see Picture
below)

From the menu "Scripts" select "Set Coordinates" to zero out the X­axis in G54. Then
accept with "Write" and "Close". With the handwheel slowly contact in Y the slide cutter of
the milling cutter. (see picture)
From the menu "Scripts" select "Set Coordinates" to zero out Y­axis in G54. Then accept
with "Write" and "Close".

Move the milling cutter by using the handwheel in Y, a few mm away from the grinding
wheel and move the A­axis to angle value of the 2 cutting phase, then contact the milling
cutter again in Y and record the value of the Y­display, this values must be entered in the
grinding program under #34 "Contact value 2 Phase".

Now using the handwheel, move the milling cutter in Y and than in X about 3­4 mm away
from the grinding disc. The milling cutter has now been zeroed out for cutting.

Contact with Contact with

the X axis the Y axis

32
 29. GRINDING OF A STANDARD MILLING CUTTER
If you do not have a specific milling cutter, you can use the dialog CNC program included
in your delivery, which is very easy to use. Only the red area directly behind the = must be
filled out.
(Grinding program for standard milling cutters, complete version)
(Dialog)
#1=8 (Clearance angle front cutters in °)
#2=20 (Clearance angle open space in °)
#3=1 (Phase width front cutter)
#5=0.05 (Hollow cut front cutter)
#6=3.95 (Greadient in ° side cutter each mm cutting length)
#7=4 (Number of blades)
#8=7 (Withdrawal level in mm/min)
#9=80 (Grinding rate mm/min for front cutters)
#10=0.1 (Total wear front cutter)
#11=0.02 (Delivery front cutter)
#12=125 (Grinding disc diameter)
#13=45 (Grinding out for corner for front cutters in °)
#30=14 (Milling cutter diameter)
#31=25 (Length of blades)
#32=­8 (1 angle of the side cutters)
#33=­30 (2 angle of side cutters)
#34=­0.45 (Contact dimension 2 phase)
#35=500 (Feed rate rough cuts side cutters)
#36=200 (Feed rate finishing process side cutters)
#37=7 (Total wear in mm side cutters)
#38=0.01 (Wear for each delivery side cutters)
#39=2 (Delivery steps)
#40=1 (Delivery pause)
#41=1 (Radio steps)
(##################################################################)

33
The CNC program described previously "Fraeser_Dia_Komplett.ngc" is also available in
the split version as "Stirnseite.ngc" (front cutter) and "Fraeserspirale_Dia.ngc" (milling
cutter spiral). The allows sharpening the milling cutter in partial areas, for example only
the spiral cutters or only the front cutters. The variables are exactly the same as for
"Fraeser_Dia_Komplett.ngc".

You can reserve the dialogue with other dimension and then save it under every
name you want so provide it (up to 256 characters). The ending for CNC programs
must be .ngc.

NOTE: Linux generally differentiates between upper and lower case!

More about the topic programming (DIN 66025 G­Code) is found in the programming
instruction.

30. MACHINE RELATED SPECIAL FUNCTIONS

(M­FUNCTION IN THE G­CODE)
M101 Switching from the E­spindle to the air spindle (Option)
M102 Switching from the air spindle to the E­spindle (Option)

M103 Turning on the laser measuring probe

M104 Turning of the laser measuring probe

M105 Turning on the magnetic saw blade fixation (Option saw blade sharpening)
M106 Turning off the magnetic saw blade fixation (Option saw blade sharpening)

30.1 VARIABLE GRINDING SPINDLE

TheFSM­CNC is standardly equipped with a variable grinding spindle that therefore
allows the adjustment of the grinding speed on the grinding wheel and the workpiece.
The adjustment is made by the potentiometer of the frequency converter in the control
cabinet. The adjustment range is between 10 bis 50 m/sec.
The readout is shown in m/sec. calculated for a grinding wheel with Ø 125 mm

Attention!!
After you have changed the grinding wheel, please check the max. allowed speed of the
wheel before you turn on the grinding spindle. The speed you can adjust on the frequency
converter .Special attention is important for corundum grinding wheels.

A excessive rotational speed may destroy the grinding wheel and hereinafter lead to a
machine or personal damage. !!!!

34
 31. CHANGE OF THE GRINDING WHEEL
Before changing the grinding wheel, move the Z­axis all the way up. Clamp the grinding
spindle using the Ø 6 mm pin included in the delivery and loosen the fastening screw SW
4 in the center of the grinding wheel flange (see picture).

Grinding wheel fixing screw SW 4

Clamping pin
Ø 6 mm

Forcing screw M8
with SW 6

Use only the included forcing screw

M8 with SW6 and push with it the
grinding disc including grinding disc
flange from the grinding spindle.

Place the new grinding disc on the

grinding spindle and make sure that
the driving pins of the grinding disc
mount is placed correctly in slot of the
grinding spindle. Now fasten the
grinding disc using the allen screw, in
the center and tighten it.

35
 32. DRESSING THE CORUNDUM GRINDING WHEEL
You can also use corundum grinding wheels on the FSM­CNC. These grinding wheels
must be dressed before use, in order to achieve optimum circular run of the grinding
wheel and to guarantee the best possible grinding results. The grinding wheel is dressed
using the device to which a PKD dress diamond is attached. Using the respective
dressing programm, it is possible to also include forms in the grinding wheels, such as
radii, prism forms, etc.

The delivery includes a sub program (1 000.ngc) for range dressing, which can also be
used as a programming example for own dressing programs. After dressing according to
the delivery, this sub program will update the NPV for the workpiece an NPV of the
grinding wheel in Z. The dressing diamond should be positioned, as the picture setting
about 1 mm behind the center in X and in NPV G56, the position should be zeroed out.

Contact the grinding wheel in Y from the side and zero out in NPV G56, thereafter the
same in Z­direction and also zero out for the Z in G56. See pictures.
Setting: Dressing diamont about 1 mm Contacting the grinding wheel in Y
behind the center

Contacting the grinding wheel in Z

Delivery movement in Z

Dressing movement in Y

36
As the corundum grinding wheels of the E spindle can be dressed, the corundum grinding
wheels of the inside grinding wheel can also be dressed. For this purpose, the dressing
device must be attached as shown on the picture below and be contacted using
"Set_Coordinates" from the menu "Extras" the NPV G56 and saved. Please also note in
"Set_Coordinates" the top function "GB" (grind body). Here you can enter in the
parameters #3000 for air spindle grind body, and in # 3001 for HF spindle grinding piece,
the maximum dressing dimension, which is also monitored in the dressing program
included in the delivery.

Dressing: Corundum grinding points in the internal grinding

unit

Corundum
grinding point

PCD diamond
dresser

37
 33. FSM ELECTRIC

Sekundary fuses

FI­Switch

Frequency converter Relay Optokoppler

HF spindle (option)

Frequency converter
grinding spindle

Frequency converter
tool spindle ( option )

38
 Drive control for X; Y; Z; A

Connections to the CNC control are

coded and cannot be mixed up

39
PLEASE NOTE:
The motor protection switches of the frequency converters are integrated in the
emergency circle. The triggering of the switch is shown in LinuxCNC by the message
"Notaus" nuxCNC angezeigt.

CAUTION:

The FSM­CNC is equipped with FI switch, if this switch is triggered or the triggered FI
switch cannot be turned anymore, then there is a serious electrical problem. As a result it
is not permitted to work on the machine until the electrical fault has been repaired by an
electrical engineer. There is mortal danger by electric shock!

Please disconnect the electric plug!

40
 34. TIPS AND TRICKS
Since the front cutting angles are generated by the radius of the cutting disc, we would
like to briefly explain the mathematics behind it.

α = Center angle
b = Circular arc
h = Height segment r = Radius
s = Circular chord A = Segment
area M = Center of circle

Connection A­M­B = isosceles

triangle

Calculating the clearance angle:

Formula for calculating the Z height S/2 = r x (SIN α)

EXAMPLE:
Grinding wheels Ø = 125 mm; clearance angle of the front cutter = 10°

25 mm/2 = r=62,5 mm; α=1 0°

S/2= 62,5x(SIN 10°) = 10,8530 mm

This means that the milling front cutter the Z­axis must move with the grinding wheel
10,8530 mm from the center upward.
As a next step, we must update our zero point ti the new grinding wheel position and this
value is calculated by solving for h.

Calculating the zero point update:

Formula for calculating the X update h=S/2 x TAN(α/2)

S/2 = 10,8530 mm x TAN 5° = 0,9495 mm

The difference to the zero point in X is 0,9495 mm.

NOTE: Please note that the formulas are slightly different from formulas you can find in
different formula collections. The reason is that we are always mathematically below the
grinding wheel center.

41
To operate different grinding wheels on the machine, it is necessary to determine the correct
rotational speed.

The following formulas apply:

m/sec. = Øm x Π x rpm /60 sec.

rpm. = m/sec. / (Øm x Π ) x60sec.

Example:
Grinding wheel Ø 100 mm; speed 45 m/sec
Required: Rotational speed rpm

Ø 100 mm / 1000 = 0.100 m

45m/sec. / (Ø0.100 m x Π) = 142.85 rps x 60sec. = 8571.4 rpm

Or:

Grinding wheel Ø 125 mm; rotational speed: 7300 rpm

Wanted: m/sec.

Ø 125 mm / 1000 = 0.125 m

Ø0.125 m x Π x 7300 rpm / 60sec. = 47.778 m/sec.

Please note: Π = 3.1415926

Please consult page 33 chap. 30.1 for further information on this topic

42
 35. SPARE PARTS LIST
Item No. Description

17717Leading set Y­axis FSM­CNC comprising of:

2 x Profiled rais Y­axis
2 x Roller bearing cart (wide)

17718Ball nut spindle set for Y­axis FSM­CNC comprising of:

Ball nut spindle Y­axis 1 2 x 4 / 21 8 mm complete with
ball circuit nut
2 x Threaded spindle bearing
Screw lock 5g
Felt strip for oil lubrication

17719Leading set X­axis FSM­CNC comprising of:

2 x Profiled rails X­axis
4 x Roller bearing cart (wide)

17720Ball nut spindle set for X­axis FSM­CNC comprising of:

Ball nut spindle X­axis 1 2 x 4 / 465 mm complete with
ball circuit nut
Felt strip for oil lubrication
Screw lock 5g
2 x Threaded spindle bearing
2 x Threaded spindle support bearing

17740Trapezoid spindle set Z­axis FSM­CNC comprising of:

Trapezoid spindle set Z­axis with brass nut
Spindle bearing for Z­axis

17721Grinding spindle FSM­CNC (complete)

17104V­belt Optibelt VB Z397 Ld/1 0x375 Li Z1 4

17723Slotnut Z­axis 12x8x81 mm

17724Motor bearing for stepper motor 2Nm (Axis X; Y; Z; A)

17234PU­oilpipe PK3 black 1 m

43
 36. WIRING DIAGRAM
The wiring diagram of your machine is located in the switch cabinet on the inside right
side.

In case, the wiring diagram is lost, please send us an e­mail to info@kaindl.de. We will
send new one as PDF file.

Note:
Please always mention the machinery number and year of construction in your mail. This
grants that yiu will get without any doubt the suitable version.

36.1 CONNECTIONS
All plug connections inside the machine are carried out in IP65.
To ensure the tightness of the plug connections, they have to be screwed hand tight.
Not used plug connections have to be screwed together with the supplied covers in order
to protect against lubricant liquid.

USB­connection for video

for 3D­key button KT130

Connection for magnetic clamping

44
 37. ACCESSORIES
Item No. Description

10895 Corundum grinding wheel grit 60 (coarse) 125 x 20 x 20 mm

10890 Corundum grinding wheel grit 80 (medium) 125 x 20 x 20 mm
10891 Corundum grinding wheel grit 180 125 x 20 x 20 mm
10893 Corundum grinding wheel grit 100 125 x 5 x 20 mm
11103 Corundum grinding wheel grit 100 125 x 10 x 20 mm
17303CBN cup grinding wheel B76 ø125 mm (standard)
17304CBN cup grinding wheel B126 ø125 mm
17305Diamond cup grinding wheel D76 ø125 mm (standard)
17306Diamond cup grinding wheel D126 ø125 mm
18292CBN cup grinding wheel B76 ø100 mm (e.g. countersinks)
18293CBN cup grinding wheel B126 ø100 mm (e.g. countersinks)
18294Diamond cup grinding wheel D76 ø100 mm (e.g. countersinks)
18295Diamond cup grinding wheel D126 ø100 mm (e.g. countersinks)
18296CBN circumference grinding wheel B76 ø125 (for face­ and flat grinding)
18297CBN circumference grinding wheel B126 ø125 (for face­ and flat grinding)
18298Diamond circumference grinding wheel D76 ø125 (for face­ and flat grinding)
18299Diamond circumference grinding wheel D126 ø125 (for face­ and flat
grinding)
15422 Grinding wheel fixture FSM for corundum­, diamond and
CBN grinding wheels
15856 Diamond dresser wheel D356
100 x 20 x 20 mm for dressing CBN grinding wheels
15857 Silicon dresser wheel grit 80 1 00 x 30 x 20 mm for synthetic resin bonded
diamond grinding wheels
15855 Cleaning and sharpening stone 1 00 x 40 x 1 5 mm
for CBN­ and diamond wheels
16050Precision clamping head ER32 with indexing e.g. core drill
16051Precision sinus magnetic table
17675Chuck set 1 8 pcs. ER32; 3,0 ­ 20.0 mm ; premium quality (5μ)
18305High frequency spindle and internal grinding unit 6000 ­ 24000 RPM
0,8 KW incl. frequency converter with set of cables and collets
ER11 (3 + 6 mm)
99999 PKD dressing diamond for dressing corundum grinding wheels

45
 38. MAINTENANCE
The tool and universal grinding machine FSM­CNC does not require special
maintenance. Clean your machine at regular intervals and it will provide you much joy. To
guarantee the machines precision as long as possible, please adhere to the lubricating
instructions. Only use the specifically mentioned oil types (page 43).

Occasionally check the network cable and electric plug for damage and the coolant
system tightness.

The cooling lubricant must be checked according to the guidelines of the coolant
manufacturer.

Do not use any aggressive cooling lubricants or cleaning agents!

39. CLEANING THE MACHINE

To guarantee the full functionality of the FSM­CNC tool and universal grinding machine, it
should be cleaned regularly (depending on the type and scope of use).

Remove grinding dust from the machine with coolant and a brush, clean stubborn soiling
with a commercially available machine cleaning agent. To prevent the grinding motor or
the electric motors from overheating, clean their cooling fins, fan wheel and fan grill
regularly.

Do not use aggressive detergents !!

When cleaning the machine, using the coolant gun, the protective covers may not be
flushed!

For preventing corrosion, please oil blanc and bronzed parts with a thin film.

46
 40. GREASING THE MACHINE
The FSM­CNC is equipped with an automatic central lubrication system. The filling level
should be subject to regular checks and refilled with slideway oil CGLP 68 (specification
in accordance with DIN 51 502).

Do not overfill the central lubrication tank (see mariking MAX)

Important, please note: The minimum filing level is monitored by the control !!

In case the lubricant level is below MIN you cannot change from automatic to manual
resp MDI mode. !!!

The sliding track oil CGLP 68 is available at nearly each lubricant dealer.

For a longer standstill lof the axis the central lubrication can be switched off manually.
This is done by pushing

Please pay attention that during operation the central lubrification has to be switched on
manually by pressing the same button.

The oil level must be between

MIN and MAX.

Do not overfill the container !

Fill the slideway oil

CGLP68
47
 41. REPAIR
Repairs on the FSM­CNC and its mechanical components may only be completed by
kaindl or by persons authorized by us.

The replacement does not affect wear parts.

Only electrical engineers may replace electrical spare parts!

42. MACHINE DISPOSAL

WITHIN THE EU
Upon free delivery at our factory, Kaindl­Schleiftechnik Reiling GmbH will assume
responsibility for prober disposal of old machines according to the respective directives of
the European electric old devices regulation.

48
 43. NETWORK SETTINGS

The standard setting is DHCP.

A DHCP server (usually a router that provides this function) found in the network will
obtain the IP address.
Of course you can allocate a fixed IP address to the control system, by assigning it
manually. Up top in the menus of the operating system, click on Dashboard >
Systemeinstellungen to reach the below displayed monitor:

By the Systemeinstellungen you can access the network connection settings (Ethernet­
connection).

Here you can enter the setting for the IP address, gateway (router address), etc..

49
The picture below shows the screen for entering the fixed IP address in your network.

If your request a fixed allocation of the IP address via the DHCP server, you must find out
the MAC address. The MAC­address you can get by Dashboard > Terminal". By entering
the command ifconfig and confirm with "Enter". Now you will receive all network settings
in text format, including the MAC address.

44. REMOTE MAINTENANCE VIA INTERNET

The IPC control system has an option remote maintenance via internet.
The system software has the integrated the program "Teamviewer"

NOTE: A remote maintenance can only occur if you are present at the machine, because
these connection requests must be confirmed manually by you at the control system
resp.we need the ID and password of the teamviewer.

50
 45. WARRANTY
The warranty is 12 months as of delivery date and refers to one shift work, for multiple
shift operations the warranty period is 6 months as of delivery date with the gerneral
requirement of proper use of the machine and compliance with the operator due
diligence.

The warranty service includes the costs for replacing defect parts and components (this
can be repaired, used parts and components), including the necessary labor.

Excluded from any warranty are:

• Wear parts during course of normal operation

• Transportation damages
• Damages caused by improper use of the machine
• Damages caused by programming errors or program parameter errors
• Damages caused external forces
• Damages and subsequent damages created by the operator violating due
diligence or disregarding the proof of safety
• Damages caused by using aggressive media such as sharp or caustic cleaning
agents, solvents etc. or aggressive cooling lubricants

For warranty claims, please notify us immediately by stating the machine type, serial
number and construction year of the machine.

If not providing the construction year and machine number, our office is not able to
process your request!

Machine returns required our prior approval. We reserve the right to charge for
transportation costs of unauthorized returns.

Parts replaced or exchanged on warranty are our unlimited property.

51
 46. MACHINE OPTIONS
In this chapter you will learn everything about the available machine options including the
description and operation.

46.1 GRINDING SAWS

The option SSM­CNC enables the grinding of saw blades of ca. Ø 100 mm to max.
Ø 450 mm. The set includes a horizontal rotary axis, a solenoid clamp, 2 saw blade
flanges and a range of reducing rings for the saw blade bores, a USB flash drive
containing a special machine configuration and diverse dialogue grinding programmes for
saw blades. The metal saw blade option is not yet included, but will soon round off this
option.

PLEASE NOTE:
Repair grinds can be performed on saw blades using the HF spindle option, also enables
the grinding of hollow teeth. If the machine was ordered with this option, the grinding
programmes and the machine configurations required are already installed on the control.

This option can be upgraded at any time without great effort!

52
 47.1.2 SETUP GRINDING SAWING
The FSM­CNC can be moved into a saw blade grinding machine in only a few steps.
1. End the IPC and switch off the machine (power switch)
2. Disconnect the plug connections (page 1 6) from the A axis
3. Open the clamp of the angle adjustment on the A axis and remove the A axis from
the angle plate.
4. Fit the horizontal rotary axis on the angle plate and set this to 0° Grad. Then close
the clamp on the angle adjustment of the A axis again.
5. Now connect the plug of the horizontal rotary axis to the plug connections for the A
axis (page 16)
6. Fit the saw blade clamp in front of the horizontal rotary axis (Picture 2) and connect
the solenoid clamp to the intended socket (Picture 3).
7. Reconnect the machine and boot the IPC.
8. Connect the USB flash drive included in the scope of delivery to the USB port of
the IPC and copy the folder KAINDL­SSM directly into the directory /home/cnc.
9. Place a link on the desktop by opening the folger KAINDL­SSM/language and
dragging the command link onto the desktop.
10. Clicking on the link on the desktop should start a new machine configuration.
11. Align the solenoid clamp to the saw blade flange (Picture 1 ) and set an NPV for Z
in G54 for the centre of the grinding spindle.

Picture 1 Aligning the

solenoid clamp and
the grinding spindle

Picture 3

Picture 2

Socket for the

solenoid clampet
53
 47.1.3 GRINDING SAWS
First select the saw blade seating flange matching your saw blade and fit it in the weldon
bracket (Weldon Ø 30) of your horizontal rotary axis and clamp the saw blade seating
flange with the clamping screw of the weldon bracket. Select the appropriate reducing
ring for your saw blade bore in the centre. Place on the saw blade and fix it by fitting the
saw blade seating flange cover plate. Tighten it hand­tight using the clamping screw.
Place the camera in the upper camera bracket and adjust it so that it is directed directly at
the machine table (Picture).

Move the X and Y axes in manual mode using the hand wheel to locate the centre of the
saw blade seating flange with the camera. Set the camera position for later use using
"Set_Coordinates" in G58 NPV.

Move the X axis until you can see a saw tooth under the camera. The camera software
can be used to calculate the tooth breast angle of the saw blade. Ensure that the
horizontal rotary axis is set to 0°.
Mark the saw tooth which you have measured; open the clamp of the angle adjustment;
set the horizontal rotary axis to the angle value measured and close the angle adjustment
clamp.
Follow the saw tooth with the camera (move the X and Y axes) and check the angle
again.

54
Should the angle position not be correct, following repeated measurement, align the saw
tooth using the camera cross­hairs and the tooth breast.
Measure the tooth back angle: this information is required in the grinding programme
dialogue.
Open a grinding programme in the editor and enter the variables in the dialogue area with
the corresponding values.

Working in manual mode, touch the saw blade with the grinding disc on the tooth breast
of the marked saw tooth. In "Set_Coordinates" G54, set NPV for the axes Y and A. Move
the X axis away from the saw tooth until you can move the Y axis 0.5 mm in the direction
of the tooth breast. Move the X axis towards the saw tooth until the tooth touches the
grinding disc. Thenm working with "Set_Coordinates", set the NPV G54 for the X axis.
Move the X axis away from the saw tooth­ You can now start your grinding programme in
automatic mode.

Angle scale rotary axis

Contact with the tooth breast Contact with the tooth back

55
 47.1.4 SPECIALIZED APPLICATIONS

You can realise highly­specialized applications using the HF spindle option. You can use it
to perform a repair grind of a newly soldered saw tooth, or sharpen special saw blades
with a hollow tooth grind / grind saw blade.

Repair grind on the tooth upper side Repair grind lower side

Grinding a hollow tooth

56
 47.1.5 GRINDING CIRCULAR KNIVES
Circular knives can be sharpened without problem using the horizontal rotary axis and the
3­axis configuration (FSM round). The convenient aspect of this is that the circular knife
can be ground from above and below in the same setting ( depending on the Ø circular
knife and the grinding disc Ø).

Circular knife 1. grind the first

side. The knifes war given a
hollow grinding, depending on
the radius of the grinding disc.

Circular knife 2. grind the first

side. The knifes war given a
hollow grinding, depending on
the radius of the grinding disc.

57
 47.2 3D EDGE FINDER KT130

The newest FSM­CNC accessory is the cabled 3D edge finder KT130. This edge finder
enables the automation of measurement functions. Measuring programmes can be
generated e.g. to measure the workspiece or to determine the cutting orientation of
cutting tools, to determine protriding lenghts etc. (the programming manual function
G38.x provides further information regarding the measurement function). This option can
be added to the FSM­CNC at any time.

58
The KT1 30 edge finder can also be used to measure in manuel mode. The edge finder is
activated using the command M1 03; deactivation is performed with the command M1 04
(see page 33).
To use the KT1 30 edge finder in manual mode, you must first close the safety doors and
switch to the operating mode MDI.
Write M1 03 [Enter] in the command row.

The KT1 30 edge finder has now been activated; you can change to manual mode and
use the edge finder there. On the screen you can by tapping on the axis display the axis,
which is to be moved. You can select with the buttons "+" or "­" to move in the respective
direction. (Always view from the grinding disc; see page 1 3). The feed will stop
immediately upon contact with the edge finder.
The KT1 30 edge finder works on all 4 axes and can stop them upon contact. (See page
22)

Please note:
A signal change is required on the edge finder to stop (contact). An independent stop
occurs following the first contact (signal change). Repeated pressing of the "+" or ""
buttons will start the feed, even though the edge finder has stopped due to contact !!!

Warning:
Moving the axes with the hand wheel (jog wheel) will not stop the feed, irrespective of the
signal change !!!

Socket for the

3D edge finder KT1 30
Only connect or disconnect
when machine is deactivated !

59
NOTES

60
NOTES

61
NOTES

62
 OPERATING MANUAL
Programme package for metal saw blade grinding tooth
form in accordance with DIN1838 "B"; "BW" and "C" for

FSM­CNC

Original Operating Manual

Please keep for further use!
V1.1 Ultima lima 05.2020
Kaindl­Schleiftechnik REILING GmbH, Remchinger Str. 4, D­75203 Königsbach­Stein
Tel.: +49 7232/4001­0, Fax.: +49 7232/4001­30, Internet: www.kaindl.de, E­Mail: info@kaindl.de

63
 INHALTSVERZEICHNIS
Licence agreement 61
Product description 65
Tooth form in accordance with DIN 1838 66
Setup metal saw grinding 67
Setting up the camera 69
Grinding of metal saw blades 71
Re­toothing a metal saw 73
Important information 74
Notes 75

64
 Software licence agreement for the Kaindl CNC grinding programs

With the delivery of the FSM­CNC universal grinding machine with the installed CNC
grinding programs / from the installation of the CNC grinding programs (additional
purchase) you provide your consent to the use of this software use licence agreement.

The provision of your consent results in a legally­binding contract between you as the end
user of the software (in the following as "operator") and Kaindl­Schleiftechnik REILING
GMBH.

In providing your consent to this agreement, Kaindl­Schleiftechnik REILING GMBH issues

you with a non­exclusive lincence for the use of installed software (subsequntly referred
to as the "CNC grinding programs") on the control system of the FSM­CNC.

1. Ownership

The CNC programs are subject to the protection of copyright. This agreement does not
establish you as the owner of the CNC grinding programs, but authorises the use of the
CNC grinding programs in accordance with the specifications in the contract. No further
rights are acquired.

2. Terms of use

Through the issue of this licence, Kaindl­Schleiftechnik REILING GmbH grants you the
right to use the CNC programs on a control system which is connected to the FSM CNC
universal grinding machine. The definition of "use" in this context means the permanent or
short­term use of the CNC programs via saving, loading, running or displaying for the
purpose of running a program of data contained in the program. The use of other
hardware required the conclusion of a further licence agreement.

3. Rights of duplication

(1) The operator may only duplicate the CNC programs as far as this is required for their
use. This includes installation and loading onto a user memory.

(2) The operator is entitled to produce and store a further backup copy, as far as this is
required to ensure future use. This is to be marked as such on the programs ceded.

Those acting on grounds of data security or backup (to enable the rapid reactivation of
the computer system following a complete outage) are permitted to make a regular
backup copy of the etire data set, including the CNC grinding programs. They are
permitted to make as many copies as is required for this purpose.
This may only be used for the purposes of archivation.

(3) The operator is not entitled to make further copies of the programs. This
documentation may not be copied.

(4) Decompilation of the software is also forbidden, unless this is expressly permitted by
the relevant legal specifications.

Company names, serial numbers and other of the features serving program identification
or other regarding legal reservations may not be altered.

65
4. Transmission

(1) This agreement ends automatically idf the programs or the FSM­CNC universal
grinding machine is passed on to a third party. The third party assumes the position of the
operator.

(2) The CNC grinding programs may only be passed on if the third party declares their
assent to the provisions outlined in this agreement. The operator is to bring these
specifications to the attention of the third party. Should he no longer be passed in
possession of the text of this agreement, he can obtain a fresh copy from Kaindl­
Schleiftechnik REILING GMBH.

(3) After the hand­over, the operator is to delete or otherwise destroy all copies and partial
copies of the programs as well as any altered or changed or partial copies. This
requirement also applies to backup copies.

(4) The operator does not have the right ti devide, rent, lease or otherwise to transfer the
rights conferred to him by this agreement or to issue any sub­licenses, unless this is
expressly permittled by the terms of the agreement.

5. Guarantee

(1) Kaindl­Schleiftechnik REILING GMBH is only liable for original Kaindl programs.

(2) Given the current state of technology, it is not possible to produce a software which
works without any errors in all application conditions. Kaindl­Schleiftechnik REILING
GMBH has undertaken all necessary steps to ensure that the software and the appendent
documents is devoid of errors at the point of delivery and is equipped with the requisite
capabilities. Should any defects become known, Kaindl­Schleiftechnik REILING GMBH
will remendy them within a warranty period of 3 month. Kaindl­Schleiftechnik REILING
GMBH has the choice between performing an improvement or the provision of
replacement, both free of charge.

(3) The guarantee period begins with the delivery of the programs / the FSM­CNC
universal grinding machine on which the program control is installed.

(4) Should it prove impossible to remedy the problem within an appropriate period, or the
improvement or replacement is viewed ad having failed, the operator can require that the
costs paid can be reduced or the contract be rescinded. Failed action canonly be
assumed if
Kaindl­Schleiftechnik REILING GMBH had sufficient opportunity to rectify the fault, but
this proved to be impossible or other grounds render such a requirement unreasonable.

(5) Action under the guarantee is ruled out if the system has been subject to misuse, put
to non­intended use, use in faulty plant or use with faulty parameters.

(6) The faults may not be remedied by a third party. In such a case, Kaindl­Schleiftechnik
REILING GMBH is entitled to withdraw fro the contract or provide a version of the newest
program version. The guarantee period will not be extended.

(7) Kaindl­Schleiftechnik REILING GMBH is not liable for a transmission error during a
download procedure or any other transmission failure.

66
6. Limitation of liability

(1) Kaindl­Schleiftechnik REILING GMBH is liable only for deliberate acts and gross
negligence and for the absence of guaranteed proberties. Otherwise, the operator uses
the software at their own risk.

(2) Kaindl­Schleiftechnik REILING GMBH is liable up to a maximum amount up to the

level of the rental fee.

(3) Beyond this, liability for the loss of data is limited to the usual effort incurred for the
restore of such data, provided regular backup copies are made in accordance with the
risk; but up to the limit specified under 6 (2).

(4) Liability in accordance with the Product liability law remains unaffected.

7. Exemption from liability

Kaindl­Schleiftechnik REILING GMBH cannot be held responsible for any direct or

indirect damage, loss of profit or damage resulting from the incorret use of the software,
even if Kaindl­Schleiftechnik REILING GMBH has been informed of such damage. This
exemption relates to damages to legal rights of all types.

8. The obligation of inspection, notification of defects

(1) The operator is required to examine the CNC grinding programs for recognisable
defects. This comprises obvious defects which would be clear to an average customer.
These must be notified to Kaindl­Schleiftechnik REILING GBMH within 14 days after the
transfer or delivery of the software / the FSM­CNC universal grinding machine; otherwise
the manufacturer guarantee will be voided.

(2) Hidden defects must be notified within two weeks of their recognition.

(3) This provision does not affect further obligations of the operator in general commercial
dealings.

(4) Infringement of this obligation means that the software is classified as approved.

9. Exclusiveness, the written form

(1) This agreement establishrd the comprehensive regulation of the legal relationship
between the operatpr and Kaindl­Schleif­technik REILING GMBH in terms of the
obligations arising from the agreement. Further subsidiary agreements have not been
made. This agreement supersedes all prior agreements and understandings.

(2) This license can only be altered in writing. The same is valid for a waiver of the
requirement for the written form.

67
10. Non­disclosure

(1) The operator is required to take all reasonable measures possible to ensure to the
best oft rheir ability that unauthorised persons are denied access to the CNC grinding
programs or documentation and that they do not acquire any unauthorised copies (or
partial copies). Disclosure of the object of the agreement follows.

(2) Confidentiality is taken to have been agreed regarding any information gained within
the scope of the execution of this agreement and which could be used for the
development, manufacture or marketing of a program or any action which could infringe
copyright.

11. General

(1) (Severability clause) Should one or more clauses of this license agreement be
deemed (for whatever reason) to be ineffective in whole or in part, this fact has no effect
on the validity of its remaining provisions.

(2) All notifications to Kaindl­Schleiftechnik REILING GMBH must be addressed in writing

to the following address:

Kaindl­Schleiftechnik
REILING GMBH
Remchinger Strasse 4
75203 Königsbach­Stein

(3) This agreement is subject exclusively to the laws of the Federal Republic of Germany.

(4) If the operator is a registered trader as defined by the Commercial Code a legal entity
of public law or special fund under public law the exclusive legal venue for all disputes
arising directly or indirectly from the contract is Pforzheim.

68
 PRODUCT DESCRIPTION
The CNC programs "metal saw blade grinding" serves the exclusive purpose of
sharpening metal circular saw blades with a tooth pitch from T5 to T18 and a tooth form
"B", "BW" and "C" in accordance with DIN 1838 using the FSM­CNC Universal griding
machine with the "saw blade grinding" option.

The diameter range is Ø 125 to Ø 315 mm.

To grind the tooth forms, you will require:
for the diameter ranges bigger than Ø 150 mm
Grinding wheel item no. 18784 Ø 125 mm, R1,B151
Grinding wheel item no. 19568 Ø 125 mm R0.5, B151

for the diameter ranges smaller than Ø 150mm

Grinding wheel item no. 18783 Ø 75 mm R1, B151
Grinding wheel item no. 19446 Ø 75 mm R0,5, B151

The CNC grinding programs are universal programs which grind the metal saw blades
with a universally deployable tooth geometry (rake angle approx. 10° to 18° and
clearance angle approx. 10°).
The tooth geometry is suitable for sawing the majority of steels (up to 1200N/mm2 ) grey
iron, aluminium, brass and copper etc.

The pitches result from the diameter and the number of teeth.

Example:
Saw blade Ø315 Z54
315 x Π=989.60 mm
989.60/Z54=18,325 mm

This produces a tooth pitch of T18 (tolerance area 17,7 to 18,35)

Please note that our program package only provides the best results with the
original Kaindl grinding wheels. Only in this way is it possible to guarantee the
correct tooth geometry.

The CNC grinding programs do not check your entries in the dialogue area for
plausibility. Please make sure that your input values are correct.

Please note: A pneumatic will soon be available as an option, with which you can
also grind solid carbide saw blades with diamond grinding discs.

69
 TOOTH FORMS
The tooth forms of DIN 1838 differentiate between three different forms of curved teeth:

The tooth form "B" is the basic form of curved tooth.

All teeth are the same height and do not have any phases on the tooth backs.

The tooth form "BW" represents an extension of the tooth form "B", in that every other
tooth back is phased to the right and then the left with 45° on 1/3 of the wide of the saw
blade. (See image tooth form BW)

The tooth form "C" includes the basic form of the tooth form "B", but presents two
differences:

1. Every second tooth is trapezoid tooth (left and right with 45°, each 1/3 of the saw
blade width is phased)

2. Every trapezoid tooth has a height difference, the size of which depends on the
tooth pitch "T".

With tooth pitch T5 to T10, the height difference lies between 0.15 and 0.20 mm. With the
tooth pitches T12 to T18, the height difference lies between 0.20 and 0.30 mm. The
grinding programs provides a range of choices to match your needs.

70
 SETUP METAL SAW GRINDING
The FSM­CNC can be converted into a saw blade grinding machine in only a few steps.
1. End the PPC and switch off the machine (power switch)
2. Disconnect the plug connections (operating manual page 16) from the A axis
3. Open the clamp of the angle adjustment on the A axis and remove the A axis from
the angle plate
4. Fit the horizontal rotary axis on the angle plate and set this to 0°. Then close the
clamp on the angle adjustment of the A axis again.
5. Now connect the plug of the horizontal rotary axis to the plug connections for the
A axis (operating manual page 16)
6. Open the fastening screws of the angle plate and slide the angle plate with the
horizontal axis forwards. Note the dimension of 120 mm (page 10 picture 1)
7. Fit the saw blade clamp before the horizontal rotary axis (picture 2) and connect
the solenoid clamp to the intended socket (picture 3).
8. Reactivate the machine and boot the PPC.
9. Connect the USB flash drive included in the scope of delivery to the USB port of
the PPC and copy the folder HSS saws directly into the directory
/home/cnc/KAINDL­SSM/nc­files/
10. Align the solenoid clamp to the saw blade flange (picture 1) and set a NPV for Z in G54
for the centre of the grinding spindle.

Picture 1 Setting up the

solenoid clamp and
the grinding spindle

Picture 3

Picture 2

Steckdose für die

Magnetklemmung

71
Now it is necessary to perform a number of small settings to grind the curved tooth
correctly. Pay special attention to the position of the horizontal axis (see picture 1 and
page 9 point 6.)

Now fit the grinding disc (art. no. 18784) to the grinding spindle for saws with a Ø less
than 50 mm or the grinding spindle art. no. 18783 for saws with a Ø greater than 150 mm.

Turn the tower of the Z axis 11° clockwise

(see image 2 and the opening manual page 17 chapter 16.1)

Bild1

11° für T3 bis T18

Picture 2

72
 SETTING UP THE CAMERA
Now, the camera needs to be setup again, as the crosshairs have been twisted by 11°.
Proceed as follows:

1. Move the X axis in manual mode using the jog wheel in the ­ direction to a free
space on the machine table.

2. Insert a sheet of paper or something else on the machine table and place a stop
bracket on the paper. Feed the stop bracket on the machine table (picture 1).

3. Move the X and Y axis so that the camera takes in the edge of the stop bracket;
set to "sharp" and move the Z axis.

4. Open the camera clamp (rotary clamp) a little and adjust the crosshairs on the
edge of the stop bracket (picture on page 12)

5. Close the camera clamp and check that its setting is correct.

Now, the camera can be used to adjust your metal saw blades!

Consult page 28 chapter. 25.1 of the FSM­CNC operating manual.

Bild1

73
The image below shows a correctly­adjusted camera.

74
 GRINDING OF THE METAL SAW BLADES
First select the saw blade seating flange to fit your saw blade and fit it in the weldon
bracket (Weldon Ø 30) of your horizontal rotary axis and clamp the saw blade seating
flange with the clamping screw of the weldon bracket. Select the appropriate reducing
ring for your saw blade bote in the centre. Place on the saw blade and fix it by biting the
saw blade seating flange cover plate. Tighten it hand­tight using the clamping screw.

Place the camera in the upper camera bracket and adjust it so that it is directed directly at
the machine table (image). Mowing the X and Y axes in manual mode using the hand
wheel, locate the centre of the saw blade seating flange with the camera. Set the camera
position for later use using "Set_Coordinates" in G56 NPV.

Move the X axis until you can see a saw tooth under the camera.
Use the jog wheel to turn the A axis until the saw tooth appear as in the image below left.
With the tooth forms "BW" and "C", the tooth phase 45° is visible in the camera. Ensure
that the horizontal rotary axis is set to 0°. Mark this saw tooth and position it around the
half tooth pitch the A direction (see image below right).

The semi tooth pitch (T/2) is necessary in order to grind the saw tooth on a diameter­
neutral position. Set the zero point in G54 A axis using "Set_Coordinates".

75
The semi tooth pitch can be calculated using the following formula:
T/2=360°/(number of teeth x 2)
Example:
Saw blade Ø315 Z54
T/2=360°/(Z54 x 2)=360°/108=3,333333°
T/2=3.333333°

Open a CNC grinding program (selection in accordance to the tooth form "B" ; "BW" ; "C"
and tooth pitch "T") in the editor and enter the variables in the dialogue area with the
corresponding values.

Working in manual mode, touch the saw blade with the grinding disc on the tooth breast
of the marked saw tooth. In "Set_Coordinates", G54 set NPV for the Y axis.
Working in manual mode, touch the saw blade with the grinding disc on the tooth back of
the marked saw tooth. In "Set_Coordinates", G54 set NPV for the X axis.
Move the X axis ca. 10 mm away from the saw tooth (in the minus direction).
'You can now start your grinding program in automatic mode.

Contact position with the Contact position

grinding disc on the tooth with the grinding
back disc on the tooth
breast

76
 RENEWING THE TOOTH MESHING OF METAL SAW
To renew the tooth meshing of a metal saw blade, the "old" saw teeth must first be ground
down.

This is best performed using the machine configuration Kaindl­FSM­RMS.

This machine configuration is component of the "Grind saw blade" option.
The old teething is ground away as with a "circular knife"; the only difference is that you
grind down the blunt teeth.

To perform the tooth renewal, proceed as outlined above under "Grinding the metal saw
blade" with the difference that you do not have any saw teeth for orientation.

* Apply a mark to the blank saw blade with a coloured pen.

* Align the mark as with a saw tooth (page 13)

* The contact point with the grinding disc with the marking is on the Ø for the tooth
back and a little in front of the marking for the tooth breast.

* Set the zero point in G54 in accordance with this position exactly as described on
pages 13 and 14.

* Open the program depending on the desired tooth pitch T...­Neu.ngc

* Enter the desired values in the dialogue field.

Please note !
The programs do not check your entries for plausibility!!!

Now you can start the selected CNC program

Please note !
Only a basic toothing is ground.
The final grinding is performed via the regrinding programs for the corresponding tooth
forms "B" ; "BW" and "C".

77
 IMPORTANT INFORMATION
* We reserve the right to make technical changes as they serve the cause of
progress!

* CNC programs are always used under the exclusive responsibility of the
machine operator!

* The CNC programs do not check your entries in the dialogue area for
plausibility. This is the sole responsibility of the operator!

* Comply with all the instructions and information in the FSM­CNC operating manual,
including the "Requirements placed on the operating personnel"!!

* Too high a feed speed or too great a cut depth can lead to damage of the grinding
disc, the workpiece of even the machine itself !!

* The entry of incorrect or implausible parameters in the dialogue fields can result in
a "crash". Please check your entries before starting the program !!

* Exercise caution with unfamiliar metal saw blades. The curved teeth very
probably exhibit different forms. Perform the first grinding with small feed
values !!!

* Use only original Kaindl grinding wheels;

only these guarantee optimum results.
Item. no. 18784 (Ø125, B151, R1.0)
Item. no. 18783 (Ø75, B151, R1.0)
Item. no. 19568 (Ø125, B151, R0.5 (for smaller than T5))
Item.no. 19446 (Ø75, B151, R0.5 (for smaller than T5))

78
NOTES

79
NOTES

80
NOTES

81