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Resources, Conservation & Recycling 166 (2021) 105346

Contents lists available at ScienceDirect

Resources, Conservation & Recycling


journal homepage: www.elsevier.com/locate/resconrec

Full length article

Building materials in a circular economy: The case of wood waste as


CO2-sink in bio concrete
Lucas Rosse Caldas a, d, *, Anna Bernstad Saraiva a, André F.P. Lucena b,
M’hamed Yassin Da Gloria a, Andrea Souza Santos c, Romildo Dias Toledo Filho a
a
Civil Engineering Program, COPPE, Universidade Federal do Rio de Janeiro, UFRJ, Cidade Universitária, Ilha do Fundão, CEP 21941-972 Rio de Janeiro, RJ, Brazil
b
Energy Planning Program, COPPE, Universidade Federal do Rio de Janeiro, UFRJ, Cidade Universitária, Ilha do Fundão, CEP: 21941-972 Rio de Janeiro, RJ, Brazil
c
Transport Engineering Program, Universidade Federal do Rio de Janeiro, UFRJ, Cidade Universitária, Ilha do Fundão, CEP 21941-972 Rio de Janeiro, RJ, Brazil
d
Programa de Pós-Graduação em Arquitetura (PROARQ), Universidade Federal do Rio de Janeiro (UFRJ), Cidade Universitária, Ilha do Fundão, CEP 21941-901, Rio
de Janeiro, RJ, Brazil

A R T I C L E I N F O A B S T R A C T

Keywords: This paper aims to assess greenhouse gases’ (GHG) emissions in the life cycle of wood bio-concretes (WBC)
Circular economy production when recycled wood shavings (WS) are used as a circular economy (CE) strategy. Two WBC were
Life cycle assessment (lca) evaluated, one with a higher content of WS (WBC–HC) and another with a lower content (WBC-LC). Different
Biogenic carbon
WS recycling and transportation scenarios were evaluated. The Life Cycle Assessment (LCA) methodology was
Climate change
Bio-concrete
used, considering a cradle-to-gate scope, comparing two methods for calculation of GHG emissions: IPCC
Transportation GWP100 and GWPbio. The transport analysis was carried out considering the WBC production in 26 Brazilian
cities, according to different locations where waste WS are generated. In order to increase the robustness of the
study, a sensitivity analysis was performed for: types of WS allocation, the origin of WS (waste x virgin mate­
rials), transportation efficiency, and electricity grid matrix. We verified that the waste WS content increase in
WBC resulted in climate change mitigation for all cases and scenarios (when the biogenic carbon is considered).
However, this benefit can vary according to WS availability and transport efficiency. Therefore, transportation
must deserve special attention for the CE evaluation. When the GWPbio method is used and CO2 capture during
the eucalypt growth is accounted for, the GHG emissions of WBC production can be very low (15 kgCO2-eq/m3).
We conclude that recycling wood waste to use in WBC can be considered a good CO2 sink and a pathway for the
low-carbon and circular construction industry.

1. Introduction will be centered in emerging economies, such as Asia, Africa, and South
and Central America (UN Environment and International Energy
Circular economy (CE) is gradually attracting attention from scien­ Agency, 2017). Brazil and other developing countries have interesting
tific and policy communities to support the development of products features for the development of a CE, especially in the building sector,
with higher amounts of reused or recovered materials in order to with its expected growth in the next years to attend the national housing
maximize the efficiency in resource use. In tropical and subtropical deficit (Pinheiro, 2016). Thus, the construction of thousands of new
countries, that are commonly developing countries, plant (or bio-based) homes can be seen as an opportunity for reusing or recycling bio-based
residues are generated in large quantities in agricultural and forestry waste, which is a promising strategy for the bio-material cascading
activities and, in some cases, they are just burned without any energy process (Jarre et al., 2020). Additionally, buildings can be viewed as an
recovery. In addition, it is a common practice that the burning process important carbon stock in cities (Chen et al., 2020), so the use of
occurs in open spaces, resulting in environmental and human health bio-based building materials that come from waste can play an critical
impacts (Luhar et al., 2019). role in climate change mitigation.
It is expected that a major part of the global construction demand However, in this CE strategy, the recovery of waste as raw materials

* Corresponding author. Faculdade de Arquitetura e Urbanismo (UFRJ), Departamento de Estruturas, Departamento de Estruturas. Prédio da Reitoria/FAU, Av.
Pedro Calmon, 550. Cidade Universitária, Ilha do Fundão 21941485 - Rio de Janeiro, RJ - Brasil - Caixa-postal: 21941485.
E-mail address: lucas.caldas@fau.ufrj.br (L.R. Caldas).

https://doi.org/10.1016/j.resconrec.2020.105346
Received 28 August 2020; Received in revised form 6 December 2020; Accepted 6 December 2020
Available online 26 December 2020
0921-3449/© 2020 Elsevier B.V. All rights reserved.
L.R. Caldas et al. Resources, Conservation & Recycling 166 (2021) 105346

Fig. 1. Wood bio-concrete (WBC).

can be limited depending on their availability and the kind of treatment Hossain et al., 2018; Nakic, 2018; Turk et al., 2015). Most studies point
needed. Although some studies point out that the main limitations for out that the replacement of some concrete components, especially the
the diffusion of CE are regulatory and policy barriers (Ghisellini et al., Portland cement, reduces environmental impacts, including global
2018; Shi et al., 2019), from a technical perspective, the reuse/recycling warming.
of waste can be limited mainly by recycling processes, local availability Da Gloria and Toledo Filho (2016) presented an alternative type of
and high transportation costs (Göswein et al., 2018). Thus, these aspects concrete using wood shavings’ (WS) waste as aggregates instead of
must be quantified and evaluated in order to assess the environmental mineral (sand, gravel, etc.), here called wood bio-concrete (WBC). When
feasibility of waste reuse and to estimate whether the use of virgin bio-based aggregates are mixed with cementitious materials, it is
sources is more advantageous. possible to produce lightweight concrete with good thermal and
Life Cycle Assessment (LCA) can be a very useful tool to measure acoustical properties (Amziane and Sonebi, 2016; Jami et al., 2019).
environmental impacts, especially climate change and greenhouse gas­ The most well-studied bio-concrete, in terms of LCA, is the hemp­
ses (GHG) emissions mitigation. It is considered a robust way to quantify crete (Arehart et al., 2020; Ip and Miller, 2012; Pittau et al., 2018;
and evaluate the potential environmental impacts of products, pro­ Ruggieri et al., 2017; Sinka et al., 2018a) that is already used in com­
cesses, and services throughout their life cycle and has been widely used mercial applications in some European countries (France, United
in the construction sector (Cabeza et al., 2014; Röck et al., 2019). Kingdom, etc.) and the US (Sinka et al., 2018). However, hemp is a
In the last years, the use of LCA has started to gain attention in virgin source of biomass, and WS can be considered one of the most
evaluating CE strategies applied to the construction sector to assess available bio-wastes in different countries. Most LCA studies about WS
benefits in terms of climate change mitigation strategies. There is a recycling are focused on the production of particleboards (Hossain and
special interest in the use of recycled Construction and Demolition Poon, 2018) or other wooden products (Ng et al., 2014). There are very
Waste (CDW) (López Ruiz et al., 2020). Gallego-Schmid et al. (2020) few studies with a focus on alternative bio-concretes, and even less with
reviewed the literature related to the CE in the construction sector in a focus on LCA. (Rosse Caldas et al., 2020) evaluated the use of bamboo
terms of climate change mitigation and concluded that although closing bio-concrete as an alternative for buildings’ climate change impacts
the loops can be a good strategy in terms of GHG emissions’ reduction, it reduction in Brazil due to its lower carbon footprint and good thermal
is highly dependent on the type and efficiency of the recycling process performance. Caldas et al. (2020) verified that the use of Supplementary
and transportation distances. Foster (2020) proposes a framework to Cementitious Materials (SCM), in this case, fly ash and metakaolin, in
apply the CE principles for the adaptive reuse of cultural heritage WBC production, improves both mechanical and environmental per­
buildings to reduce environmental impacts. The framework was struc­ formance. Both studies show that bio-concretes made of waste can be an
tured considering a cradle-to-grave perspective, similar to an LCA study. interesting alternative, mainly in developing countries. However, as­
However, in the literature, there are just a few examples of recovered pects related to the circularity of materials were not evaluated in-depth.
bio-based waste for use in construction materials, which points out to a There is a literature gap related to the environmental impacts’ study
scientific gap. of the WS’ recycling process and transportation for use in bio-concretes.
In Brazil, bio-based waste commonly comes from industrialized This is especially so when considering longer distances, e.g., more than
wooden products such as particleboards, panels, laminated floors, 1000 km, which can be the case of continental dimension countries.
furniture, construction formworks, etc. It is estimated that more than 10 Most studies in existing literature consider the European countries’
million tons of wood waste are generated annually, 63% of which is context. In terms of wood supply chains, Klein et al. (2016) evaluated
burned, many times without energy recovery (Indústria Brasileira de the German case. Garcia and Hora (2017) assessed the transportation
Árvores, 2019). Therefore, the use of wood waste for other purposes, GHG emissions’ impact in different European countries (Germany,
such as CE with wood cascading (Jarre et al., 2020), should be United Kingdom, Italy, and Finland). In both studies, transportation
encouraged. showed to be a limitation for the wood waste recovery, even when
Concrete is the predominant material in the building sector in most evaluating small distances, limited to 250 km.
countries (Meyer, 2009) due to its availability, low cost, good perfor­ In this context, some research questions emerge: (1) Can wood waste
mance, and durability. Concrete production has received special atten­ be considered a CO2-sink when used for the production of WBC? (2)
tion in LCA and CE studies, investigating mainly the use of waste for Does the WS recycling and treatment process have an important influ­
replacing cement or aggregates, for example, using CDW (Colangelo ence on WBC production in terms of mitigation of GHG emissions? (3)
et al., 2020; Pantini et al., 2019; Santos et al., 2019; Zhang et al., 2019) Does transportation have a significant influence on the life cycle GHG
or other industrial wastes (Arrigoni et al., 2020; Göswein et al., 2018; emissions impacts when recycled or reused waste is used to produce

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L.R. Caldas et al. Resources, Conservation & Recycling 166 (2021) 105346

Table. 1
Wood bio-concrete mixtures composition (kg/m3).
Mixture Cement (kg/ Metakaolin (kg/ Fly ash (kg/m3) Wood shavings (kg/ Calcium chloride (kg/ VMA additive (kg/ Mixing water (kg/
m3) m3) m3) m3) m3) m3)

WBC-LC 428 214 71 140 19 – 551


WBC HC 412 137 137 247 21 0.3 469

VMA – Viscosity modificatory additive.

WBC? (4) Is it better to use distant recycled WS or local virgin sources for cement of high early strength, metakaolin and fly ash, mixed with
WBC production in terms of GHG emissions? chemical additives, calcium chloride (CaCl2) and viscosity modification
In order to answer these questions, the objective of this article is to additive (VMA), and water. In the laboratory, diverse mixtures were
quantify the WBC’s life cycle GHG emissions when WS are used as raw tested until reaching the same values of compressive strength, around 5
material (WBC) to assess its role as low carbon and circular economy MPa, in order to have a fair functional comparison while increasing the
alternative in the construction sector, using a Brazilian case study. In WS content. This value is considered as a minimum in order to attend
addition, the WS-WBC potential as a strategy for storing CO2 is evalu­ structural applications for concrete masonry (ABNT, 2014). In the end,
ated. Two climate change impact methods were employed, and different two mixtures of WBC were evaluated, with low content (WBC-LC – 140
aspects were evaluated by sensitivity analysis to improve the robustness kg/m3) and high content (WBC–HC – 247 kg/m3) of WS, as presented in
of the evaluation. Table 1.
The novelty of this is study is related to the integration of the eval­
uation of change mitigation and CE in an innovative building material,
the WBC, considering stages of recycling, treatment, and transportation 2.2. Life cycle assessment
of WS for WBC production in the context of a continental and developing
country, since bio-concretes are receiving special attention in different 2.2.1. Definition of objective, scope, and functional unit
countries as an alternative for GHG reduction in the concrete industry The objective of this LCA study was to compare different WBC
(Amziane and Sonebi, 2016; Jami et al., 2019). In addition, our study mixtures, with a focus on the content, origin, recycling, treatment, and
brings new guidelines for circular bio-concretes design and GHG emis­ transportation of WS in order to find directives for CE in terms of miti­
sions life cycle evaluation. gation of life cycle GHG emissions. For the scope definition, the standard
EN 15,978:2011 (CEN, 2011) was used, considering the following stages
and modules: raw materials supply (A1) – cement, metakaolin, fly ash,
2. Materials and methods
wood shavings, and chemical additives production; raw materials
transportation to WBC factory (A2); WBC manufacturing (A3); and
This study combined experimental data collected in a laboratory and
benefits (D) due to avoided impacts related to the end-of-life (EoL) of
emissions modeling (using an attributional LCA). As such, the methods
WS. The functional unit was set to 1 m3 of WBC with a minimum
are divided into (1) Characterization of WBC and (2) LCA.
compressive strength of 5 MPa.

2.1. Characterization of wood bio-concrete mixtures 2.2.2. Life cycle inventory


The life cycle inventory (LCI) was performed based on laboratory
Two WBC (Fig. 1) mixes were compared. They were manufactured data, literature, and the Ecoinvent database v. 3.3. The original activities
using recycled and treated WS (collected from a wooden panel factory in of Ecoinvent had the electricity dataset changed to an Ecoinvent process
Rio de Janeiro) and different cementitious materials: Brazilian Portland representing the Brazilian electricity grid matrix, using the year 2014 as

Fig. 2. System boundaries of the recycled WS.

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L.R. Caldas et al. Resources, Conservation & Recycling 166 (2021) 105346

Fig. 3. Geographic Distribution of Reconstructed Wood Panels, Laminate Floors Production, and Thermal power plant units in Brazil. Source: Adapted from Indústria
Brasileira de Árvores (2019).

reference. GHG emissions were accounted for at all stages. It is impor­ WS, which was the same approach performed by Pittau et al. (2018) and
tant to say that the year 2014 was an atypical year, with higher GHG Ruggieri et al. (2017). Assuming the ten-year rotation period and that
emissions for the grid matrix, due to the drought crisis in Brazil. How­ the CO2 will be stored for more than 100 years in the anthroposphere,
ever, this year was used because it was the data already available in we found the GWPbio factor of 0.96 presented by Guest et al. (2012).
Ecoinvent, and it can be considered a conservative assumption. Brazil is a country with continental dimensions, which could influ­
A high initial resistance cement, CPV, with 90% of clinker, 5% of ence transportation distances of building materials. Thus, different dis­
crushed limestone, and 5% of gypsum, was considered, as CPV is nor­ tances for the transportation of raw materials (A2) were assumed,
mally used in Brazil. The average thermal energy consumption and considering the geographical distribution of industrialized wooden
electricity used in Brazilian cement plants for clinker and cement pro­ product factories and thermal coal power plants for WS and fly ash,
duction were used, according to WBCS (2019) and Energia (2018). respectively. Both of them can be considered as constrained available
A kaolin extraction and calcination process using charcoal as an materials since they come as waste from other industrial processes and
energy source, based on Henrique et al. (2014), were considered for are concentrated in specific regions of Brazil (most of them in the South
metakaolin in the study. Fly ash is considered as waste, entering the and Southeast), according to Fig. 3. Then, the following assumptions
system without environmental burden, considering merely the treat­ were made for the transportation stage:
ment normally performed to use as an SCM. Data from Chen et al. (2010)
was used to model this process, after adaptation, to address the Brazilian • Wood shavings and fly ash (constrained available materials): dis­
electric energy mix for the year 2014. tances calculated according to map in Fig. 3, presented in Appendix
Since WS are generated as waste in commercial production of A2 (Table A3).
wooden products without any economic value, it was considered that • Cement, metakaolin, calcium chloride, and VMA additive (other
they do not cause environmental impacts in their acquisition besides the materials): we assumed three constant values for transportation
recycling and treatment stages presented in Fig. 2. These stages include distances (minimum, average, and maximum), presented in Appen­
screening, homogenization, and washing at 80 ◦ C for the removal of dix A2 (Table A4).
wood extractives (the use of 0.15 kWh of electricity and 10 L of water • Transportation of wood shavings to incineration plant (avoided GHG
per kg of dry WS was measured in the laboratory). The detailed LCI for emissions) and from recycling plant to on-site sorting and collection
WBC treatment is presented in Appendix A1 (Table A1). For the benefits – 50 km.
(D), it was considered the avoided GHG emissions of the WS incineration
process, including transportation to the incineration plant. Data from For all cases, the road modal with EURO 3 and 10–20 tones was
Ecoinvent v.3.3 was used and presented in Appendix A1 (Table A2). adopted from the Ecoinvent database, considering that Brazilian trucks
The amount of carbon content in WS was quantified through for building materials transportation normally have these characteristics
elementary analyses of Carbon, Hydrogen, and Nitrogen (CHN), and we (Caldas and Sposto, 2017). The distances were measured by using
found a 53% value of WS dry mass. However, this value can change Google Maps (Developers, 2018), and the shortest distances between the
according to different factors, especially the type of wood. In order to factories and the site locations were adopted. The cities selected were
account for this uncertainty, the amount of CO2 absorbed and stored in the twenty-six Brazilian state capitals, divided by region, as presented in
WS was calculated, considering three values (47%, 50%, and 53%). A Fig. 3.
similar assumption was used by Pittau et al. (2018). We assumed that the
WS come from Eucalyptus, considering sustainable forest management, 2.2.3. Life cycle impact assessment
with a rotation period of 10 years (Ríos, 2009). We used the method Two different GWP methods were evaluated to increase the robust­
developed by Guest et al. (2012) that defines a GWPbio index. We ness of the results: (1) The GWPbio by Guest et al. (2012) and the IPCC
considered that the biogenic CO2 is stored indefinitely (more than 100 GWP100 (Stocker, 2013) method. These methods were employed in
years) since the WBC’s cementitious materials tend to mineralize the order to see the biogenic carbon influence in the total GHG emissions of

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L.R. Caldas et al. Resources, Conservation & Recycling 166 (2021) 105346

Table. 2
(mW x$W )
Summary of items evaluated in the sensitivity analysis. W$ = (2)
(mW x$W + $P )
Sensitivity analysis items Description of alternatives

GHG emissions from the production No allocation (Baseline scenario). Mass and Where Wm is the coefficient allocation of emissions that are allocated in
of wood shavings and fly ash economic allocation. WS and FA in mass, mW is the mass of WS or FA and, mP is the mass of the
Electricity used for wood shavings Cleaner source – Brazil (Baseline scenario). main product. W$ is the coefficient allocation of emissions that are
recycling and treatment GHG intensive electricity grid matrix –
allocated in WS and FA in R$ (Brazilian currency). $P is the market value
China.
Transportation efficiency Truck capacity and way of return (empty or of the main product (particleboard or electricity generated by coal), and
loaded). 100% carried and carried in return $W is the price of WS and FA. The W$ for WS is null since WS do not have
(Baseline scenario). 50% carried and empty economic value. We found the coefficients presented in Table 3, where
return (worst scenario). FA values are consistent with the literature.
Origin of wood shavings Waste wood shavings (Baseline scenario).
Virgin wood shavings.
The second item evaluated in the sensitivity analysis is the electricity
grid matrix used in the WS recycling and treatment process. We
considered a cleaner source (from the Brazil grid matrix) compared with
a source with a higher share of fossil fuels (from the China grid matrix),
Table. 3 using the Ecoinvent v. 3.3 database. It should be pointed out that this
Allocation coefficients and comparison with literature. choice was made to extrapolate the evaluation carried out here,
Material Wood shavings (WS) Fly Ash (FA) considering data from another country with continental dimensions, but
Type of allocation Mass Economic Mass Economic with a very different electricity grid matrix (with higher GHG emis­
This study 12.5 0.0 11.0 3.0
sions). The evaluation of different countries’ electricity grid matrix,
Hossain et al. (2018) – – 12.4 2.2 especially ones with considerable differences, is a common practice in
Seto et al. (2017) – – 9.3 4.3 LCA studies, e.g., the study of Escamilla et al. (2016), as a way to see
Chen et al. (2010) – – 12.4 1.0 how these differences impact the final results, and as a way to improve
the scientific contribution of the research, not intending to get a very
local and specific study.
WBC, since, in the IPCC method, the biogenic carbon is considered Assuming transportation is an important aspect for CE and consid­
neutral, while it is regarded as a sink using GWPbio. ering that in Brazil and other developing countries, the transportation of
building materials is many times inefficient, different scenarios were
2.2.4. Sensitivity analysis built considering the capacity and whether trucks return empty or
A sensitivity analysis was made for four premises adopted in this loaded, using Ecoinvent database v. 3.3 as presented in Appendix A1.
study, according to Table 2. We chose items that have an important As a last sensitivity analysis, we considered different sources of WS:
influence in terms of CE, according to Garcia and Hora (2017) and Jarre the first one from waste (the WS that were previously evaluated) and the
et al. (2020). second from virgin sources. This sensitivity analysis aims to assess the
Firstly, mass and economic allocation were considered. For WS, we extent to which the use of waste WS, instead of virgin WS, is beneficial in
adopted the production of particleboards produced in Brazil, and for FA, terms of GHG emissions. We considered that the WS from a virgin source
the electricity produced by bituminous coal. For both cases was used come from adequate forest management, where the tree is managed, cut,
data from Ecoinvent v.3.3. Detailed data for the allocation process is collected, processed for the production of wood aggregates (chipping,
presented in Appendix A3 (Tables A5 and A6). The coefficients of mass flaking, and screening), and dried, according to data of Hossain and
(Wm) and economic allocation (W$) of the total impacts of waste ma­ Poon (2018), adapted to the Brazilian context (in terms of electricity and
terials (W), WS, and FA, are calculated through Eq. (1) and (2), transportation). Additional data was used for the forest activities
respectively, according to Hossain et al. (2018). (plantation, fertilization, maintenance, etc.) based on Ferro et al. (2018)
mW that evaluated the production of oriented strand boards in Brazil.
Wm = (1) The premises for the sensitivity analyses resulted in 0.34 kgCO2-eq/
mW+mP
kg (for Brazilian electricity) and 0.58 kgCO2-eq/kg (for Chinese

Fig. 4. Comparison between WBC mixtures, GWP methods, and types of allocation (WBC – Wood bio-concrete. LC - Low wood shavings content. HC - High wood
shavings content. The error bars represent the standard deviation due to transportation scenarios and biogenic carbon (When the GWPbio method is used).

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L.R. Caldas et al. Resources, Conservation & Recycling 166 (2021) 105346

Fig. 5. GHG emissions profile for WBC production considering the Brazilian electricity. (a) Without allocation. (b) Mass allocation. (c) Economic allocation. WBC –
Wood bio-concrete. LC - Low wood shavings content. HC - High wood shavings content.

electricity) of virgin WS, compared to 0.09 kgCO2-eq/kg (for Brazilian drastically, reaching more than 500 kgCO2-eq/m3 (see Fig. 4 for WBC-
electricity) and 0.31 kgCO2-eq/kg (for Chinese electricity) of waste WS. LC and WBC–HC) for both WBC mixtures. On the other hand, when
All the data used is presented in Appendix A1. New modeling was per­ the biogenic CO2 is accounted for, it is possible to produce low carbon
formed for WBC-LC and WBC–HC, considering the best (100% default) WBC with GHG emissions with just 15 kgCO2-eq/m3 for WBC–HC (see
and worst (50% empty) scenarios for transportation efficiency. For vir­ Fig. 4 at the bottom of the error blue bar) for the cases with and without
gin WS, we assumed three different transportation distances: 50 km, economic allocation. These results answer the first question and show
200 km, and 400 km. that wood waste can be considered a CO2-sink when it is used for WBC
production. Caldas et al. (2017) evaluated other bio-concretes using
3. Results and discussion bamboo and rice husk aggregates, with 133 kgCO2-eq/m3 and 387
kgCO2-eq/m3, respectively, even accounting for the biogenic carbon.
This section divided the results and their related discussions into the However, for these bio-concretes, just Portland cement is employed as a
following subsections, according to questions raised in the Introduction binder, while for WBC, fly ash and metakaolin are used, replacing the
section: (3.1) Total GHG emissions evaluation, (3.2) GHG emissions cement, which helps to justify the low GHG emissions. Expressive dif­
profile evaluation, (3.3) Evaluation of the transport contribution to ferences between GWP methods have been verified already by Guest
overall GHG emissions, and (3.4) Comparison of GHG emissions be­ et al. (2012). The carbon content present in the biomass has an impor­
tween recycled and virgin wood shavings. tant impact on the results. In this case study, three values were used
(47%, 50%, and 53%), and the difference between the highest and
smallest value reached 5-fold times for GWPbio-WBC–HC, as can be seen
3.1. Total GHG emissions evaluation by the bigger error bars in Fig. 4.
Aspects related to methodological choices are very relevant for the
The GHG emissions results for the production of WBC using recycled GHG emission results. Firstly, the question of sequestration of biogenic
WS, under the different premises for the sensitivity analyses (allocation), carbon is a polemic issue, already discussed by several authors (Guest
are presented in Fig. 4. et al., 2012; Fouquet et al., 2015; Peñaloza et al., 2016; Pittau et al.,
There are considerable differences between the two methods for life 2018). In our study, the sequestration of biogenic carbon had a great
cycle emissions calculation. When the GWP100 method was used, the influence on the final results, especially for the WBC–HC. Yet another
CO2 captured during the eucalyptus growth was not accounted for. Not issue that can influence the results, although it was not investigated in
considering this capture increases the GHG emissions of bio-concretes

Fig. 6. GHG emissions profile for WBC production considering the Chinese electricity. (a) Without allocation. (b) Mass allocation. (c) Economic allocation. WBC –
Wood bio-concrete. LC - Low wood shavings content. HC - High wood shavings content.

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L.R. Caldas et al. Resources, Conservation & Recycling 166 (2021) 105346

Fig. 7. Contribution of different energy sources in life cycle GHG emissions impact on recycling and treatment of WS. (a) Brazilian electricity. (b) Chinese electricity.

the present study, is the consideration of land use, which is rarely burning, as shown by Escamilla et al. (2016). In this sense, there is a
considered in LCA or carbon footprint studies. Several standards and concrete opportunity cost related to different uses of wood waste. The
methods do not address these two aspects clearly (Negishi et al., 2019; opportunity cost is commonly strongly context-derived, and there could
Dolezal et al., 2017;Tellnes et al., 2017). be situations where the use of wood for energy generation can be more
Another point for discussion in the literature related to biogenic advantageous than the use in bio-concretes in terms of climate change
carbon is the end-of-life of bio-based materials. For example, for wooden mitigation. Thus, it would be interesting to assess the impacts or benefits
or bamboo materials, if they are burned with or without energy recov­ associated with this kind of use on a larger scale, employing LCA with a
ery, the accounting of biogenic carbon will have different impacts in consequential approach. Future and more detailed research dedicated to
terms of GHG emission contribution, as already shown by Fouquet et al. these two topics should be evaluated.
(2015) and Pittau et al. (2018). However, in the case of WBC that is an In terms of the allocation of GHG emissions in waste materials, WS
inorganic material, the WS and consequently the stored CO2 tend to be and FA, it did not have a substantial influence on the final results for
locked indefinitely, acting as a CO2 sink. Thus, we suggest that negative most cases (less than 10%), for both types (mass and economic), except
quantification should be assumed. Negative quantification has previ­ for the case of WBC–HC, using GWPbio that reached 37%. It occurred
ously been proposed for similar bio-concretes, such as hempcrete (Pit­ due to the strong influence of biogenic carbon for this mixture that has a
tau et al., 2018; Ruggieri et al., 2017) and bamboo bio-concrete (Caldas higher content of WS and FA. However, even with the increase of GHG
et al., 2019). The new version of EN 15,804 (2019) tried to align with the emissions due to allocation and for the GWP100 method, the WBC–HC
European Union Product Environmental Footprint (PEF) that made the mixture presented better results than the WBC-LC. As presented in Ap­
accounting of biogenic carbon and EoL stages mandatory in Environ­ pendix A4 – Figs. A1 and A2, we evaluated the increase of life cycle GHG
mental Product Declarations (EPD). One of the justifications for this emissions when allocation coefficients (mass and economic) are
modification is the possibility of measuring all benefits of circular and changed to 20% and 50% for FA and WS. In these cases, the WBC–HC,
bio-based materials (Durão et al., 2020). using GWPbio, reached average values of 205 kgCO2-eq /m3 and 150
kgCO2-eq/m3 for mass and economic allocation for 50% allocation co­
efficients, respectively.
3.2. GHG emissions profile evaluation
The use of different bases for allocation (comparing economic and
mass allocation) demonstrated a significant influence on the results in
The GHG emissions profile for the production of WBC using recycled
the cases where it has coefficients larger than 20%. However, there are
WS, under the different premises for the sensitivity analyses (allocation
other forms to include the impacts of multifunctional processes, such as
and electricity), is presented in Figs. 5 and 6.
system expansion, which can lead to different results. The economic
The cement was the highest emission material due to the production
allocation is particularly affected by the market price fluctuation, and it
of clinker by calcination of calcium carbonate and the use of fossil fuels.
generally has smaller allocation coefficients when compared to mass
Hossain and Poon (2018) found that the cement contributes to 57% of
allocation since the price of waste and co-products is typically much
GHG emissions of cement-based particleboard production in Hong Kong.
smaller the that of the main product, as can be viewed in different
Metakaolin comes in second place due to kaolin extraction and calci­
studies that evaluated the impact of allocation in the construction sector
nation (considered here as charcoal). Caldas et al. (2019) also find that
(Chen et al., 2010; Hossain et al., 2018). It must be noted that in the
the Portland cement and metakaolin result in the highest GHG-emissions
scenario without allocation, the WS enter as zero-burden, and when the
from bamboo bio-concrete production in Brazil. The fly ash, CaCl2, and
allocation (mass or economic) is considered, just part of the impacts are
mixing water had small participation (less than 10%) in the life cycle
allocated to WS, and the rest, to the main product (wood). However, the
GHG emissions. The first one is related to the minimal impacts of fly ash
benefits of CO2 capture are 100% allocated in the WS when WS are used
(even considering the allocation in mass or economic), and for CaCl2,
for WBC production. This choice can be justified by the assumption that
principally due to the small amount used in WBC. The contribution of
if WBC were not produced, the WS would probably be burned, and the
avoided impacts related to the incineration process and transportation
stored CO2 would return to the atmosphere.
of WS was irrelevant (less than 0.5%).
Answering the second question, we can see that the WS recycling and
In terms of avoided impacts, waste reuse or recycling will avoid end-
treatment do not have a considerable influence on the GHG emissions of
of-life impacts, which is an important aspect regarding CE. In this study,
WBC (reaching 5% for Brazilian electricity and 15% for the Chinese
the chosen EoL process (incineration) showed an insignificant contri­
scenario), even when a high amount of WS is used (WBC–HC) or when a
bution to emissions, according to the data used. However, it is important
different method (GWP100 and GWPbio) or electricity grid matrix (Brazil
to mention that wood waste can be used for energy generation (e.g.,
and China) is used. Only when the allocation impacts of WS and FA are
electricity production), replacing fossil fuels. More GHG-intensive
considerably high (more than 20%) that the impacts of recycled waste
electricity matrixes, such as China’s, tend to have the greatest benefit
start to become important in the total life cycle GHG emissions, as
in terms of emissions reduction from energy productions by wood-

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L.R. Caldas et al. Resources, Conservation & Recycling 166 (2021) 105346

Fig. 8. Life cycle GHG emissions considering average values for different Brazilian locations without allocation. (a) WBC-LC. (b) WBC–HC. WBC – Wood bio-
concrete. LC - Low wood shavings content. HC - High wood shavings content. The error bars represent the standard deviation due to transportation scenarios.
Each cluster represents a Brazilian region.

presented in Appendix A4 – Figs. A3 and A4. From these findings, we can AC, and RO - represented by the fist cluster in Figs. 8 and 9) and
conclude that the GHG emissions for WS recycling and treatment are not Northeast (PI, CE, RN, PE, PB, SE, AL, and BA - represented by the
an obstacle for WBC production, and based just on this requirement, it second cluster in Figs. 8 and 9) regions are the places where the WBC
can be a good option from the CE point of view. Electricity is the factor will have the highest GHG emissions, which confirms the findings by
that most influenced the life cycle GHG emissions of WS (see Fig. 7), Caldas and Sposto (2017). These authors pointed out that longer dis­
especially for a country with a GHG-intensive electricity grid matrix, as tances are necessary to transport some building materials (concrete and
the case of the Chinese scenario. ceramic blocks) since Brazil has very different degrees of technological
development. The most developed regions, in terms of industrial
development, are concentrated in the Southeast and South regions,
3.3. Evaluation of the transport contribution to overall GHG emissions
similar to our findings here. In this sense, the production of WBC using
WS in these locations will result in lower GHG emissions. The cities
In Figs. 8 and 9, we present the GHG emissions and the contribution
located in the South region (PR, SC, and RS) presented the lowest
of transportation impact, respectively, in terms of different locations for
transportation impact, which is also related to the location of wood
WBC-LC and WBC–HC and different methods, GWPbio (blue bars) and
factories and the higher availability of fly ash in this region. Therefore,
GWP100 (orange bars).
we can see here that the South and Southeast regions are the places more
When we look at the Brazilian territory, we see that North (AM, RR,

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L.R. Caldas et al. Resources, Conservation & Recycling 166 (2021) 105346

Fig. 9. Average contribution of transportation in life cycle GHG emissions, considering different Brazilian locations without allocation. (a) WBC-LC. (b) WBC HC.
WBC – Wood bio-concrete. LC - Low wood shavings content. HC - High wood shavings content. The error bars represent the standard deviation due to transportation
scenarios. Each cluster represents a Brazilian region.

suitable for the development of industrial-scale production of WBC in (indicated by blue bars in Fig. 8), however, with big differences between
terms of a CE. the locations. The greatest difference between them (WBC-LC and
When the biogenic carbon is considered, in the GWPbio method (blue WBC–HC), for GHG emissions (in Fig. 8), occurred for the GWPbio
bars), as a negative emission of CO2-eq, the increase in WS content de­ method in RS (South region), that reached 279% (truck loaded with
creases the contribution to GHG emissions (see Fig. 8), and the relative 100% of capacity and returning loaded), and the smallest difference
transportation impact increases (see Fig. 9), especially for the WBC–HC occurred for RR (North region) for the worst transportation scenario
(see Figs. 8b and 9b). (truck loaded with 50% of capacity and returning empty) that reached
The increase of WS content showed to be a good strategy to reduce just 1%.
the life cycle GHG emissions of WBC if the GWP method considers the Then, answering the third question, transportation has a significant
accounting of biogenic carbon, e.g., GWPbio, even if an allocation is influence on the life cycle GHG emissions impacts of the WBC, thus in
considered for WS. It is important to note that this occurs even when the terms of the circular building products’ design that pretends to employ
WS is obtained from remote locations (further than 3000 km for an recycled or reused waste, the transportation can be a limiting factor per
efficient transportation scenario, e.g., RR, RO, and AM locations – the Klein et al. (2016) and Garcia and Hora (2017). However, for the cases of
North region). The WBC–HC performed better for all locations and continental countries (e.g., Brazil), this influence is much greater. For
scenarios when compared with the WBC-LC for the GWPbio method the case of bio-based materials that can archive neutral or negative

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L.R. Caldas et al. Resources, Conservation & Recycling 166 (2021) 105346

Table. 4 a near location (50 km), with distances greater than 700 km, for GWPbio
Maximum delivery distance (in km) and variation among the scenarios (in pa­ and GWP100 methods. The transportation efficiency influence is
rentheses) of recycled WS considering different sources of virgin wood shavings notable, almost 2.5 times greater for better efficiency scenarios. For a
(50 km, 200 km, and 400 km) for GWPbio and GWP100 methods. scenario of high transport efficiency (100% default), the use of recycled
GWPbio WS from distant locations (more than 1700 km) is still feasible from the
Bio- Transportation Virgin wood Virgin wood Virgin wood point of view of the GHG emissions, considering the data used in the
concretes scenario shavings shavings shavings
modeling.
(distance 50 (distance 200 (distance 400
km) km) km)
Comparing the impact of WS origin, the recycled option is almost
three times less impactful, considering the data used in this modeling.
WBC - LC 100 % default 1792 km 1945 km 2149 km (best
Most of the impact of virgin WS comes from the forest activities (for
(− 16.6%) (− 9.5%) scenario)
50% empty 704 km 857 km 1061 km Brazilian electricity case – Fig. 10a), followed by electricity consump­
(− 67.2%) (− 60.1%) (− 50.6%) tion for wood debarking, chipping, and screening process. When Chinese
WBC - HC 100 % default 1809 km 1979 km 2166 km (best electricity is used instead of Brazilian, the share of electricity increases
(− 16.5%) (− 8.6%) scenario)
considerably (Fig. 10b) due to the higher GHG emissions related mainly
50% empty 721 km 874 km 1078 km
(− 66.7%) (− 59.6%) (− 50.2%) to the big participation of coal generation in that country. Thus, by these
findings, we can answer the fourth question that the use of recycled WS
GWP100
Bio- Transportation Virgin wood Virgin wood Virgin wood
tend to be more advantageous in terms of GHG emissions when
concretes scenario shavings shavings shavings compared to virgin sources for WBC production, and this is a good
(distance 50 (distance 200 (distance 400 alternative from the CE point of view, even considering long distances
km) km) km) for waste WS.
WBC - LC 100 % default 1796 km 1962 km 2157 km (best The comparison between the virgin and recycled WS showed that
(− 16.7%) (− 9.0%) scenario) electricity consumption is an important emissions source, even for the
50% empty 715 km 863 km 1070 km Brazilian electricity grid matrix. In a scenario with the efficiency
(− 66.9%) (− 60.0%) (− 50.4%)
WBC - HC 100 % default 1822 km 1986 km 2189 km (best
improvement of the WS production process and/or renewable electricity
(− 16.8%) (− 9.3%) scenario) production use, the application of virgin aggregate tends to become
50% empty 736 km 885 km 1086 km more competitive, especially in the Northern and Northeastern regions
(− 66.4%) (− 59.6%) (− 50.3%) in Brazil, where transportation impacts are significant. However, this
statement must be carefully interpreted. It is valid only if adequate forest
and land use management are practiced, which is rarely the case in
carbon footprint, it can turn out a trade-off, losing the benefits related to
developing countries, such as Brazil.
the carbon storage. Finally, transportation efficiency, especially in terms
of carried capacity and type of return (empty or loaded), also showed a
4. Conclusions
big influence on results.

In this study, the life cycle GHG emissions of two mixtures of wood
3.4. Comparison of GHG emissions between recycled and virgin wood bio-concretes (WBC) with different contents of wood shavings (WS)
shavings were evaluated under different scenarios, considering two methods for
assessing biogenic CO2-emissions (GWPbio and GWP100). Based on our
In the section, the maximum transportation distances of recycled WS research and the premises adopted in the modeling, we want to highlight
are evaluated when compared to virgin WS (considering they are the main findings:
transported from distances of 50 km, 200 km and 400 km), as presented
in Table 4, considering WBC-LC and WBC–HC (for Brazilian electricity), • The increase of WS content in WBC leads to a radical decrease in life
and different transportation scenarios (100% default and 50% empty), cycle GHG emissions when the biogenic carbon is accounted for (in
and the GWP methods (GWPbio and GWP100). The percentage values GWPbio method).
presented in parentheses show the variation concerning the best sce­ • For WBC production it is better to use waste WS than virgin sources
nario for transporting recycled wood shavings, which, in this case, is the due to lower GHG emissions in processing and omission of emissions
transportation of virgin aggregates over a 400 km distance, considering in forest-related activities of the first alternative – adopting a zero-
the best transport efficiency scenario (100% default). burden assumption for used waste WS.
We can see that the scenarios with the use of recycled WS tend to be • It is better to transport waste WS for more than 1700 km than to use
better even when considering long transportation distances and least virgin sources, assuming efficient transportation.
transport efficiency scenarios (50% empty) and virgins WS coming from

Fig. 10. Contribution of different energy sources to GHG emissions impact on the production of WS from virgin sources. (a) Brazilian electricity. (b) Chinese
electricity.

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L.R. Caldas et al. Resources, Conservation & Recycling 166 (2021) 105346

• If adopting the allocation of environmental burdens to waste WS, the References


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