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Proceedings Electrical Insulation Conference and Electrical Manufacturing and Coil Winding Conference Cat. No.01CH37264
Proceedings Electrical Insulation Conference and Electrical Manufacturing and Coil Winding Conference Cat. No.01CH37264
Proceedings Electrical Insulation Conference and Electrical Manufacturing and Coil Winding Conference Cat. No.01CH37264
ELECTRICAL INSULATION
CONFERENCE
-
AND
ELECTRICAL MANUFACTURING &
COIL WINDING CONFERENCE
Electrical Manufacturing8
Coil Winding Association
Instituteof Electncal
and Electronic Engineers
ii
Table of Contents
Wire Insulatio-Advances in Materials & P o l y m e r d o t Just Good Insulation
Evaluation Methods
Tuesday, October 16,2001,8:00 to 11:00 AM
Tuesday, October 16,2001 , 8:OO to 11:00 AM
Session Directors: John DiCarlo
Session Directors: Dave White, Rea Magnet Wire John C. Dolph Co.
Weijun Yin J. Hubrig
Phelps Dodge Magnet Wire Innovation Services, Inc.
xvi
Coil ManufacturingTechnologies: Challenges, Advances in ManufacturingTechnology
Ideas and Solutions
Tuesday, October 16, 2001, 10:15 to 11 :45 AM
Tuesday, October 16, 2001,8:30 to 1O:OO AM
Session Director: Thomas L. Erekson
Session Director: Marco Camardella Brigham Young University
Marsilli North America, Inc
Advances in Rapid Prototyping and
Investigation into Terminating Ignition Coil Rapid Manufacturing 107
Primary Magnet Wire Without Prior Removal Prof. Perry W. Carter, School of Technology
of Insulation 73 Brigham Young University
Donald P. Lynch &Jay E. Fleischmann
Diamond Electric Mfg, Company Manufacturing Precision and Delicate Parts 115
William S. Duff, Colorado State University Prof. Kent E. Kohkonen, School of Technology
Brigham Young University
Application of Statistical Methods and
Optimization Techniques in Terminating Ignition Construction, Interfacing, and Application of
Coil Primary Magnet Wire Without Prior An 8255-Based Programmable Peripheral
Removal of Insulation 81 Interface Card 119
Donald P. Lynch, Diamond Electric Mfg. Ahmad Zargari, PhD, CSlT &
William S. Duff, Colorado State University Michael S. Combs
Morehead State University
Department of Industrial Education
& Tech
IEEE Standards
xvii
New Concepts for Magnetic Applications Developments in Rotating Machine
Insulation Systems
Tuesday, October 16,2001, 10:15to 11 :45AM
Tuesday, October 16,2001,l:OO
to 5:OO PM
Session Director: Robert 0. Sanchez
Sandia National Laboratories Session Directors: Karim Younsi, GE Hydro
Glenn Mottershead
High Voltage Miniature Transformer Design 141 Voith Siemens Hydro
Shelton Gunewardena
Mil-Spec Magnetics, Inc. Generator Reliability as Influenced by
Robert 0. Sanchez & Wendel E. Archer Engineering Design Parameters 159
Sandia National Laboratories C. V. Maughan
Maughan Engineering Consultants
Encapsulation Processes for Magnetic
Components and Their Effect on Study of Electroinsulation Materials Composed
Component Functionality 149 of Mica Paper and Polymer Film for Applying
Howard Arris, Sandia National Laboratories in H V Rotating Electrical Machines 181
A. M. Andreyev, N. M. Vakser
Novel Magnetic Materials for Low Loss & V. V. Starovoitenkov
Devices at High Frequencies 155 St. Petersburg State Tech. Univ.
James Masi, PhD, JM Design Consultants V. Pak, I. E. Kuimov & M. Lavrentieva
Elinar Holding Company
Stator Coil Insulation for Modem
Air-cooled Generators 185
F. T. Emery, Siemens Westinghouse
Power Corp.
Electrical Insulation for High Voltage
Applications 13,800-Volt Insulation 189
T. Kluk, Electrolock, Inc.
SmicaShield(r) Insulation System for
Frequency-converter-drivenLow-voltage
Three-phase Motors 195
SamicaFirewall(r) Insulation System for
Low-voltage Three-phase Motors
(Smoke-dissipating Motors)
H. Brandes, T. Partzsch, H. Klotsche,
& J. Speck
von Roll kola
The System of Electrodes of the Uniform
Field of Stator Slot and the Insulation of High
Voltage Turbo-and Hydro Generators 199
V. Kuzrnin & L. Khaimovitch
SPA Electrotyazhmash (Ukraine)
Static Excitation Resistant Rotor Insulation for
Turbine Generators 203
M. Miller, Siemens Westinghouse
Power Corp.
Next Generation Insulation for High
Operating Stress 209
F. T. Emery & J. D. B. Smith
Siemens Westinghouse Power Corp.
xviii
Partial Discharge Detection-Techniques & Fusion / Sensors
Applications
Tuesday, October 16,2001,1 :15 to 2:45 PM
Tuesday, October 16,2001,l:OO
to 3:30PM
Session Director: Dr. James Masi
;ession Director: Hugh Zhu JM Design Consultants
Adwel International Ltd.
Evanescent Microwave Sensor Scanning for
I n Investigation into the Effects of Parasitic Detection of Sub-surface Defects in Wires 245
Circuit Inductance on Partial Richard A. Kleismit & Marian K. Kazimierczuk
Discharge Detection 21 3 Wright State University
M. M. Twiel, B. G. Stewart & I. J. Kemp Department of Electrical Engineering
Glasgow Caledonian University
Sensors for Non-destructive Test 251
4n Integrated Diagnostic Tool Based on James Masi, PhD, JM Design Consultants
PD Measurements 21 9
A. Cavallini, G. C. Montanari & G. Pasini
DIE-LIMAT University of Bologna
Techlmp S.r.1. Balancing to Improve Product Life
M. Conti, University of Bologna
A. Contin, DEEI, University of Trieste Tuesday, October 16,2001,3:00to 4:30 PM
Room 230
On-line Partial Discharge Applications to MV
Electrical Switchgear 225 Session Director: Steve Reimann, VibraSys, Inc.
A. Golubev, PhD. & I. Blokhintsev, MS
Cutler-Hammer Predictive Diagnostics Unbalance Measuring and Mill Correction
G. Paoletti, Cutler-Hammer Process Considerations 257
J. Modrowski, ISPAT/lnland Steel T. Jeff Franklin I l l
American Hofmann Cotporation
New Integrated Process for Quality Control of
Commutator Design & Process Considerations Automotive Blowers 261
Peter Boehm & Michael Bassmann
Tuesday, October 16,2001,1 :15to 2:45 PM Schenck Rotec GmbH
xix
Why Test Magnet Wire? Interdisciplinary Design Projects
Wednesday, October 17,2001 , 8:30 to 1O:OO AM Wednesday, October 17, 2001, 8:30 to 1O:OO AM
Room 232
Session Director: Richard B. Duke, NZ-Tech, Inc.
Session Director: Joel Mosak, Jebco Ltd.
Primer on Measurement System Assessment 275
Prof. Kenneth E. Rennels, P.E., Indiana Interdisciplinary Design Projects in an
Universiteurdue University Indianapolis Engineering Lab Course:
A Student Perspective 301
Why Test Magnet Wire? 281' John Manning, Western New England College
John A. Whitney & Richard B. Duke
NZ-Tech, Inc. Design and Construction of a Fully
Autonomous Fire Fighting Robot 303
Scott Dearie, Kevin Fisher, Brian Rajala,
& Steven Wasson
Emerging Epoxy Systems Concepts New Mexico Institute of Mining and Technology
High Thermally Conductive Epoxy System Linear Induction Machine Design for Instructional
for Electrical and Electronic Laboratory Development 319
Thermal Management 285 Jason R. Wells, P. T. Krein,
Robert Kultzow, Vantico, Inc. & Professor Patrick L. Chapman
University of Illinois at Urbana-Champaign
Low Dielectric Constant and Low Shrinkage T. Walls, Emerson Motor Company
Epoxy System for Power
Electronics Applications 291
Robert Kultzow & Brian Mainguy, Vantico, Inc. Off-Line Diagnostics for Rotating Machines
Component Performance Advantages Realized Wednesday, October 17,2001,9:00 to 11:00AM
through Thermoplastic Encapsulation with
Thermally Conductive Polymers 297 Session Directors: Lori Rux
John Hanrahan, Encap Technologies, Inc. U.S. Bureau of Reclamation
Griff Neal, Encap Motors Dave Schump
Baker Instrument Co.
Use of Machine Hipot Testing in Electric Utilities 323
B. K. Gupta, AOK Technologies
G. C. Stone, Iris Power Engineering Inc.
J. Stein, EPRl
Response of Ramp Test to Delamination in
Stator Groundwall Insulation 327
W. McDermid & J. C. Bromley, Manitoba Hydro
Partial discharge Detection in Generator Stator
Insulation Using Oscillating Voltages Waves 331
E. Gulski, H. J. van Breen, & J. J. Smit
Delft University of Technology
P. N. Seitz, Seitz Instruments AG
P. Schikarski, Haefely TestAG
Evaluation of Electric Motor Condition Using
Motor Circuit Analysis 335
H. Penrose, PhD, BJM Corporation
xx
Polymeric C a b l e d a t e r i a l s Development & Magnetics From a Users Point of View
Condition Assessment
Wednesday, October 17,2001,10:15 to 11:45 AM
Wednesday, October 17,2001,9:00 AM to 12:OO
Session Director: Earle S. Seely
Session Directors: Alexander Bulinski Walker Scientific, Inc. (retired)
National Research
Council of Canada Material Selection of Permanent Magnets:
Sudhakar Cherukupalli Considering Thermal Properties Correctly 365
B.C. Hydro Stanley R. Trout, PhD, P. E.
Spontaneous Materials
Study on Surface Discharge of Composite
Dielectric in XLPE Power Cable Joints 341 Separation of Electrical & Electromechanical
J. Luo, Wuhan High Voltage Research Inst. Losses in Magnetic Materials 371
& Xi’an Jiaotong University W. R. Wieserman, PhD & G. L. Kusic
J. Shi & J. Yuan University of Pittsburgh
East Shanghai Power Supply Bureau
Influence of Internal Residual Mechanical ’ .
Stresses on Local Dielectric Strength of EHV Motor Technology-Advances in
Extruded XLPE Cables 345 Theory and Design
S-Y Lee, Y-H Kim & I-H Lee, LG Cable Ltd.
N. Amyot, Hydro-Quebec (IREQ) Wednesday, October 17,2001,10:15 to 11:45 AM
xxi
Power Transmission Issues External Insulation & Environmental Factors
xxii
Impregnating-Resin Processing Considerations Emerging Fuel Cell Technology
Session Director: William G. Rumpa Session Director: Dr. James Masi, PhD
MEC International JM Design Consultants
xxiii
Materials & Sensors Partial Discharge in Rotating Machine-
Part 2
Wednesday, October 17,2001,3:00 to 4:30 PM
Thursday, October 18,2001, 8:OO to 11:00 AM
Session Director: Prof. Don Skaar
San Diego State University Session Directors: Tom Laird, Alstom Power
Mark Fenger
Organic Magnetic Materials: Preparation Iris Power Engineering
and Properties 513
David Tharaldson, Northeast Center for Comparison of Discharges Measured from a
Telecommunications Technologies Generator’s Terminals and from an Antenna in
James Masi, PhD, JM Design Consultants Front of the Slots 533
C. Hudon & M. Belec & R. Contreras
Applets and Simulations in Magnetics and lnstitut de Recherche Hydro-Quebec
‘ Electromagnetics 515 W. Torres, Dept. de lnvestigacionesy Pruebas
Robert Vice, Northeast Center for de Generacion, C.V G. Edelca
TelecommunicationsTechnologies
James Masi, PhD, JM Design Consultants On-line Measurement of Partial Discharges
on Large Motors in a Generating Station 537
Interrogation System for Passive Solid-state I. M. Culbert & H. Dhirani
Sensors Embedded in Composites 519 Ontario Power Generation Inc.
K. A. LaVere & L. D. Thompson B.K. Gupta, AOK Technologies
San Diego State University College
of Engineering Comparative Measurements of Two Partial
Discharge Measurements Used for Form
A Remote Electronic Olfactory Sensor 523 Wound Coil/Bars as Quality Assurance Tests 541
Timothy Cooke, Michael K. George, S. Cherukupalli & C. Tan, B. C. Hydro
Helrnuth Mayer & Kevin R. Reeves G. L. Halldorson, Powertech Labs Inc.
Illinois Institute of Technology
Laboratory Study of Slot Discharge
Characteristic PRPD Patterns 547
M. Belec, C. Hudon & C. Guddemi
lnstitut de Recherche d’Hydro-Quebec
xxiv
Transformer-Advances in Materials & New Materials & Processes for Electric Motor
Evaluation Methods Repair-Free to EASA Members
Thursday, October 18, 2001, 8:OO am to 12:30 PM Thursday, October 18,2001, 8:30 to 11:45 AM
Session Directors: Art Lemm, Cooper Power Syst. Session Directors: Dennis SheDhard, Consultant
Bob duMaire, Weidmann Systems Patrick A. Timmins
Decision Point
Influence of Chemo-Rheological Properties of
Silica-Filled Liquid Epoxy Resins on Partial Determination of the Failure in the Stator Coil
Discharge Behavior of Coils 551 Windings Due to Voltage Surges
A. Kaindl, Siemens Medical Soutions Using MatLab 615
L. Schoen, Siemens Corporate Technology Ali Reza Alavizadeh
H. Borsi, University of Hannover & Ahmad Zargari, PhD, CSlT
Morehead State University
On-line Reclamation of Aged Transformer Oils 557 Dept of Industrial Education & Tech.
J. Sabau, INSOIL Canada Ltd.
New Insulation Materials and Processes for
Calculation Method for Power Transformer Electric Motor Repair 623
Clamping Rings Made from Laminated Charles Koffler
Insulating Materials 567 Koffler Electrical Mechanical
K. Biggie & T. A. Prevost Apparatus Repair
EH V-Weidmann Industries, Inc.
On-Line and Off-Line State of the Art
Analysis of Converter Transformer Failures Preventive Maintenance of Electrical Motors 627
and Application of Periodic On-line Partial Ernest0 J. Wiedenbrug
Discharge Measurements 577 Baker Instruments Company
W. McDermid, D. H. Grant, A. Glodjo,
& J.C. Bromley, Manitoba Hydro
Experiences with On-line Diagnostics for Product Testing and Quality Assurance
Power & Instrument Transformers 583
Y. P. Aksenov, A. Golubev & V. Zavidey, DIACS
Thursday, October 18,2001, 10:15 to 11:45 AM
Y. Dementiev & V. Rodionov, UES of Russia
Diagnostic of Power Transformers in Sri Lanka: Session Director: Kenneth L. Krolski
Application of Dielectric Spectroscopy in Kentron Technologies,Inc.
Frequency Domain 593
A Joint Study of Transformer Test Equipment 635
C. Ekanayake, Chalmers University of
Curtis King, Sandia National Laboratories
Technology4Jniversity of Peradeniya
Son N. Ngoyen, Vanguard Electronics
S. M. Gubanski, Chalmers University of Tec.
K. Mularachchi, University of Peradeniya
S helton Gu newardena, Mil-Spec Magnetics Inc.
Ceylon Electricity Board Transformer Testing Using Circuit
M. A. R. M. Fernando, Ceylon Electricity Board Analysis Techniques 639
Howard W. Penrose, BJM Corporation
Transformer Insulation Diagnosis: Recovery
Voltage Measurement and DC Absorption Test 597 In-Process Motor Testing Results Using Model
A. A. Paithankar & C. T. Pinto Based Fault Detection Approach 643
AB9 Lenzohm Services Ltd. Evren Albas, T. Arikan & C. Kuzkaya
Artesis A.S.
Effect of Temperatureon Sensitivity of Diagnostic
Tests on Oil Impregnated Paper Insulation 601
R. J. Densley, Arborlec Solutions
B. K. Gupta, AOK Technologies
Assessment of Power Transformer
Insulation Condition 605
V. V. Sokolov & V. Bulgakova
ZTZ Service Company
Z. Berler, Cutler-Hammer Predictive Diagnostics
xxv