OEM

Presentation

Auf der Laukert 11

61231 Bad Nauheim
Germany
Internet: www.kmt-waterjet.com
E-Mail: info@kmt-waterjet.com
KMT Karolin Machine Tool AB – The Group

Waterjet Cutting Tube Forming

KAROLIN MACHINE TOOL AB Sheet

Precision Grinding Metal Working

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Worldwide Sales Responsibilities

2004
KMT - Germany
KMT - USA

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 History of Pumps
SL-I SL-II SL-III SL-IV
1971 1988 1990 1996

SL-V
2004

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 Two Types - Waterjet Cutting
Pure Water Cutting Abrasive Cutting

Material Thickness Cutting Speed Material Thickness Cutting Speed

Rubber 2 27.000 Titanium 10 150
10 11.500 40 30
20 2.200 100 11
Synthetic 2 22.500 Marble 10 800
Material 5 8.900 40 160
10 3.400 120 46
Foamed 10 27.500 Glass 10 635
Material 100 5.500 120 37
Units mm mm/min Units mm mm/min
at 4.136 bar; orifice sizes: 0,10 mm–0,40 mm; at 4.136 bar; 450 g/min abrasive flow; 0,25 – 0,76 mm orifice
surface quality: medium – fine combination; surface quality: medium – fine

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 Benefits of Pure Water Cutting
• Flexible Production
• Environmentally Friendly
• Small Cutting Width (Kerf)
• Better Material Utilization
• Omnidirectional Cutting
• High Speed Cuts in many
Materials
• Multi-Axis Cutting Capability
• Eliminates Most Secondary
Finishing Operations
• Easily adaptable to
automatic contouring
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• Easy programming with
standard CAD/CAM systems
• Just in Time Production
• Easily adoptable into flexible
production systems
• Minimal Fixturing Required
• Low Tangential Force on Part
• No Heat Affected Zones
• No Stress Impact
• No Crushing of Material
• No Tool Resharpening
• No Dust or Fumes
 Benefits of Hydro Abrasive Cutting
Additional Advantages of Abrasive Cutting
Compared to pure Water Cutting

• Stress Free Cutting

• No metallurgical Deformation
• No Material Jump-Off
• No Tool Sharpening
• No Dust, Fumes or Gases Released
• Eliminates most Secondary -
Finishing Operations

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 Quality of Cutting Edge
Parameters Affecting the Cutting Quality
+
Variable Parameters

Variable Parameters
• Working Pressure
• Diameter of Orifice
• Quality of Abrasive+
• Abrasive Flow Rate
• Abrasive Mash Size
• Cutting Speed
• Qualitiy of Abrasive-
-
- Quality of cutting edge +

Very Rough Rough Middle Fine Extrafine

A extra fine cut may take five times as long as a very rough one

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Waterjet vs other Cutting Technologies

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 Waterjet vs other Cutting Technologies
Technology - Comparison
Waterjet EDM Laser Plasma Gas Cutting
Thickness ++ ++ - ++ ++
Diversity ++ - + -- -
Quality - Surface Finished ++ ++ + - --
Saving Finishing Operation + ++ + - --
Speed - -- ++ ++ +
Universality ++ -- + - -
Environmental Friendliness ++ -- -- -- --
Flexibility ++ - + - --
Heat Affected Zone ++ ++ - - --
Metalurgical Damage ++ ++ - -- --
Total Processing Time ++ ++ + - --
Operation Cost - + - + ++
Investment Cost 100% 60% 200% 80% 40%

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 Examples of Cutting Speeds
Samples: Maximum Cutting Speeds at 4100 bar

Cutting Speed - mm/min with 0,35mm Orifices and 1,10 mm Focusing Tube

Thickness Stainless Steel Titanium Aluminum Marble

2 mm 2800 1800 3300 14500

5 mm 1010 800 1150 5050

10 mm 450 350 520 2275

20 mm 205 120 235 1025

50 mm 71 42 81 360

100 mm 32 18 37 160

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 Waterjet Industry
Market Segments
Waterjet Cutting Installations

Europe - Midle East - Africa - ASIA

Metal + Job-Shops (40%)

Automotive 3D p. Water (20%)
Food (5%)
Insulation (4%)

Leather + Textile (8%)

Stone / Glass (10%)
Others (13%)

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 Waterjet Cutting System
2 or 3 Dimension Table – Turnkey Solution
STREAMLINE™ SL-V
Water Softener FEEDLINE III™ High Pressure Pump

Filtration System
Waste Water

Cutting Heads Cutting Table

ABRALINE III™ • AQUALINE ™ I
• ACTIVE AUTOLINE™ I
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Pump Technology

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STREAMLINE™ SLV Ultra High Pressure Pumps
Main Benefits of: SLV 30, 50, 75, 100 & 150 HP - STD / Plus

Reliability and Functionality to Suit Your Needs

• Any Application Possible in Any Kind of
Installation
• Designed for Multiple Shift Operation
• Working Pressure up to 4.136 bar
• Single Intensifier Concept on all Pump Sizes
• New Hard Seal End Cap Design (HSEC)
• Booster Pump Protection
• Softstarter as Standard Saves Electricity Costs
• MOELLER MI- 4 with Multi-Language Display
• Ability to Feed into one Common Network

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 SLV 30S, 50S, 75S, 100S - STD - Plus
Technical Data
Units SLV 30S SLV 50S SLV 75S SLV 100S
STD (Pus) STD (Plus) STD (Plus) STD (Plus)
Nominal Power Rate KW / HP 22 / 30 37 / 50 55 / 76 75 / 100
Pressure Range bar / psi 500–3.800 (4.236) bar - 7.250–55.000 (60.000)
Max. Flow Rate Ltr./min 2,3 (2,1) 3,8 (3,6) 5,7 (5,4) 7,6 (7,2)
Nom. Motor
Current at 400V / 50Hz A 43 66 98 124
Circuit Braker at 400V / 50Hz A 50 80 125 160
Control Voltage V-DC 24 24 24 24
Length mm 1.721 1.721 1.975 1.975
Width mm 914 914 914 914
Height mm 1.453 1.453 1.453 1.453
Weight kg 953 1.315 1.724 1.905
Max Noise Level dBA <72,5 <72,5 <77,5 <77,5
Accumulator Volume Ltr. 1 (2) 1 (2) 2 (3) 2 (3)
Oil Tank Volume Ltr. 106 106 182 182
Softstarter   optional optional

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SLV 30S, 50S, 75S, 100S - STD - Plus
Maximum Quantity of Orifices at 3.800 bar

SLV 30S SLV 50S SLV 75S SLV 100S

STD (Plus) STD (Plus) STD (Plus) STD (Plus)
Ø in mm Qty. of orifices*
0,10 7 (5) 12 (9) 18 (14) 24 (19)
0,12 5 (4) 8 (6) 12 (9) 17 (13)
0,15 3 (3) 5 (4) 8 (7) 11 (9)
0,17 3 (2) 4 (3) 6 (5) 8 (6)
0,20 2 (1) 3 (2) 4 (4) 6 (5)
0,23 1 (1) 2 (2) 3 (3) 5 (4)
0,25 1 (1) 2 (1) 3 (2) 4 (3)
0,30 - (-) 1 (1) 2 (1) 3 (2)
0,33 - (-) 1 (1) 1 (1) 2 (2)
0,35 - (-) 1 (-) 1 (1) 2 (1)
* The maximum quantity of Orifices installed can be increased or larger
Orifice sizes can be installed by reducing the working Pressure

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 STREAMLINE™ SL-V 50 S Classic
High Pressure Pump

Classic Reliability and Functionality

• Complete Self-contained adaptable System
• Applicable for Pure Water & Abrasive Cutting
• Working Pressure up to 3.600 bar
• Ideal for Starters and smaller Companies
• Single Intensifier Concept
• New Hard Seal End Cap Design (HSEC)
• Booster Pump Protection
• Softstarter as Standard Saves Electricity Costs
• MOELLER easy800 in 7 Display Languages
• Oil/Air Cooler included

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 STREAMLINE ™ SLV Classic
Technical Data
Units SLV 50 Classic Max. Qty of orifices at 3.600 bar

Nominal Power Rate KW / PS 37 / 50 Ø in mm Qty. of orifices

Pressure Range bar 500 – 3.600
psi 7.250 – 52.000 0,10 12
Max. Flow Rate Ltr./min 3,8 0,12 8
Nom. Motor Current 0,15 5
400V / 50Hz A 63 0,17 4
Control Voltage VDC 24 0,20 3
Length mm 1.650 0,23 2
Width mm 914 0,25 2
Height mm 1.250 0,30 1
Weight kg 1.050 0,33 1
Max Noise Level dBA <75 0,35 1
Accumulator Volume Ltr. 1
Oil Tank Volume Ltr. 106
Softstarter 

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 STREAMLINE ™ SLV 15S STD
High Pressure Pump

For Light Duty Applications

• Compact Design for
Convenient Integration
• Applicable for Pure Water
and Abrasive Cutting
• Working Pressure up to 3.600 bar
• Single Intensifier Concept
• New Hard Seal End Cap Technology
• Heat Exchanger Included
• Safety Functions and Features

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 STREAMLINE ™ SLV 15S STD
Technical Data
Units SLV 15S Max. Qty of orifices at 3.600 bar

Nominal Power Rate KW / PS 11 / 15 Ø in mm Qty. of orifices

Pressure Range bar 500 – 3.600
psi 7.250 – 52.000 0,10 3
Max. Flow Rate Ltr./min 1,2 0,12 2
Nom. Motor Current 0,15 1
400V / 50Hz* A 22 0,17 1
Control Voltage VDC 24 0,20 1
Length mm 1.422 0,23 -
Width mm 711 0,25 -
Height mm 833 0,30 -
Weight kg 725 0,33 -
Max Noise Level dBA <75,5 0,35 -
Accumulator Volume Ltr. 0,5
Oil Tank Volume Ltr. 53

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 STREAMLINE™ SLV 30S OEM
High Pressure Pump

Expert’s Technology Fits Into

Any Cutting Machine
• Compact Size fits any machine
• Applicable for Pure Water
and Abrasive Cutting
• Working Pressure up to 3.800 bar
• Single Intensifier Concept
• New Hard Seal End Cap Technology
• Junction Box
• Oil-Water Heat Exchanger Included
• Pressure Compensation for Brittle
Materials

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 STREAMLINE ™ SLV 30S OEM
Technical Data
Units SLV 30S OEM Max. Qty of orifices at 3.600 bar

Nominal Power Rate KW / HP 22 / 30 Ø in mm Qty. of orifices

Pressure Range bar 500 – 3.600
psi 7.250 – 52.000 0,10 7
Max. Flow Rate l/min 2,3 0,12 5
Nom. Motor Current 0,15 3
400V / 50Hz* A 43 0,17 3
Control Voltage VDC 24 0,20 2
Length mm 1.380 0,23 1
Width mm 823 0,25 1
Height mm 914 0,28 1
Weight kg 1.16
Max Noise Level dBA <75,5
Accumulator Volume Ltr. 1,0
Oil Tank Volume Ltr. 95

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 New SLV - Pump Generation
SLV 100S STD SLV 50S Plus SLV 15S STD

SLV STD Pumps SLV Plus Pumps

• SLV 200 D STD • SLV 150 D Plus
• SLV 150 D STD • SLV 100 S/R Plus
• SLV 100 S/R STD • SLV 75 S/R Plus
• SLV 75 S/R STD • SLV 50 S/R Plus
• SLV 50 S/R STD • SLV 30 S Plus
• SLV 30 S/R STD
• SLV 15 S STD

SLV 50S Classic SLV 30 OEM

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 AQUALINE ™ I
Pure Water Cutting Head

Reliable Proven in Three Shift Operation

• Wide Range of Different Applications
• Reliable under extreme conditions
• Applicable in 1D to Multiple Axis
Systems
• High Performance Nozzle Valve
• Alignment Free
• Compact Design for Flexible Use
• Back-up Solutions
• Key Focus on
Maintenance Friendliness

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 ACTIVE AUTOLINE ™ I
Abrasive Cutting Head

Easy Solution for Top Level Performance

• Easy Installation
• Applicable to all Single and Multiple
Axis Systems
• Compact Design for any Application
• Quick Change to Pure Water Cutting
• Alignment Free
• Tool Free & Quick Connection
• Diamond Water Orifices
• Orifices Interchangeable
• No need to Remove the Abrasive Hose

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 ACTIVE AUTOLINE ™ I
Features
Solenoid Valve

Hose Guide
Pneumatic Actuator N/C Water Orifice

Mixing Chamber
Nozzle Valve
Cartridge Hose
(Removable)

Nozzle Tube
(Std = 6” / 152,4 mm)

Protection Shield

AUTOLINE™ I
Focusing Tube

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 FEEDLINE ™ III
Abrasive Metering System

Optimized Abrasive Consumption Air Filter - Abrasive Inlet

for Customers Needs
• Proportional Adjustment Abrasive Inlet
Saves You Costs
• Standalone or Integrated Use Air Filter - Tank
• Compact design Enables Easy
Installation Abrasive Transfertank

Body Feeling Wheel

Motor

Abrasive Outlet

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 Abraline ™ III
Abrasive Bulk Transfer System

Continuous Level Monitoring Storage Tank

for an Efficient Production Process
• Abrasive Flow Monitoring saves Time
and costs Electric Panel

• Stand Alone Unit and / or System

Integrable
Valve Assembly
• 200 Liter Storage Tank with Filter Sieve
• 24 Liter Pressure Vessel Feeds
Abrasive to Metering System Pressure Vessel
• Sensors Monitor Abrasive Availability
• Control Lamp shows System’s Status
• Flashing Lamp reminds you to Fill Up Outlet
the Storage Tank

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 AMS ™ I
Abrasive Management System

Advanced Solution for Automated Cutting Process

• Best Performance from Abrasive
Filtering to Cutting
• Cost Saving by Optimization of
Abrasive Consumption
• The package includes:
• ACTIVE AUTOLINE™ I
Abrasive Cutting Head
• ABRALINE III
Abrasive Tranfer System
• FEEDLINE III
Abrasive Feeder
• Available for Single Head to
Four Head Machines

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 Installation - Training - Support
Troubleshooting any Place any Time

• On Site Training and Installation.

• KMT Certificate for a Certified OEM
• Benefit from a intensive Training with
the Target to run your Equipment
Economically.
• Comprehensive
Technical Documentation
with multiple Language.
• Online Troubleshooting

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 Waterjet Intensifiers
Function Scheme

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 HSEC Intensifier
The Reliable Heart of all STREAMLINE™ SL-V Pumps

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Hard Seal End Cap Cylinder
Bolted End Cap of the Cylinder

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STREAMLINE SL-V
Hydraulic Power Package

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Intensifier Components and Assemblies

Ceramic Plunger
One-Step Seal and
Valve Replacement

Weep Hole Indicators

HYPERLIFE™ Seal Kit

Hydraulic Seal Electronic Shifting

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 Quick Release Plunger Concept

Step 1 Step 2

Just 4 steps to remove the Ceramic Plunger from the Hydraulic Piston
without the need to disassemble the entire Hydraulic Section

Step 3 Step 4

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 24 Hour Service Hotline
52 Weeks – 7 Days – 24 Hours
Service every Day:
around the Clock and around the World

• 24 hour Service Hotline

+49-6032-977-117
E-Mail: order.service@kmt-waterjet.com

• Customers are served through a global Network of

Service and Production Locations

• 24 Hour Spare Parts Hotline

+49-6032-977-115
E-Mail: order.spares@kmt-waterjet.com

• Spare Parts Shipment around the Clock according to

Customer Demands.

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Pure Water Cutting Examples

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 Pure Water Applications

Cake Fish

Plastic

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Abrasive Water Cutting Examples

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Thick Materials
Stainless Steel

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 Floor Tiles
Granite, Ceramic and Marble

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 Floor Inlays
Granite, Marble and Ceramic

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Abrasive Precision Cutting
Brass, Stainless and Aluminum

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Abrasive Cutting
Glass

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 Installation Examples
Abrasive Cutting with ACTIVE AUTOLINE I + FEEDLINE III

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Installation Examples
3D Cutting Table

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 Installation Examples
3D Robotic Cutting Applications
Pure Water Cutting Abrasive Cutting

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Installation Examples
Marble - Abrasive Cutting

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Installation Examples
Stroke Control Option

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Installation Examples
Stroke Control Option

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Installation Examples
Stroke Control Option

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 Installation Examples
Technology - Durable and User Friendly

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Thank you

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