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hemal@fujisilvertech.

com
Way Forward
Going forward we intend to scale up our
production capacity to meet the growing
requirement of high-quality precast concrete
products across India. We are setting up
another plant in India at Aurangabad, Maha-
rashtra. We are aiming to be India’s largest
precast manufacture by 2022. FUJI would like
to be a pioneer in ‘Building Smarter Infrastruc-
ture’ in India!

Ahmedabad, India
Premium quality
products made with
High Performance
Self Compacting
Concrete C40/M50

Design as per
Japanese
Standards &
meeting IS
requirements
Drop Lid U-Shape Drain
Put On Lid U-Shape Drain
FT-Flume
Free Slope Drain
Chambers
Harvesting and Re-use

U-Shape Cable Duct


Box Shape Cable Duct

Platform
Cable Duct
Noise Barrier
Drop Lid U-Shape Drain

Put On Lid U-Shape Drain


FT-Flume
Free Slope Drain
Chambers
Harvesting and Re-use
Solar Keeper
U-Shape Cable Duct
Box Shape Cable Duct
Platform

Cable Duct
Noise Barrier
DU Series
U-Shape Drain (T-25)

FUJI Precast Concrete Solution


Product Details

ROAD
WELL COMPACTED
EARTH FILLING

DUSD T-25

Standard Section of DUSD T-25

F.R.L. F.R.L.
DUSD 450
SILT DUSD 600
CHAMBER DUSD 750
SILT
CHAMBER SILT
DUSD 900
CHAMBER

Typical Cross Section of Slope


Product Details

A L
a
c

Lifting Insert
H

Groove For Joint


d d
e

f
B
SECTION SIDE VIEW

Size(mm) Dimensions of U shape drain (mm) Ref.


aXb L A B H a b c d e f Wt. (Kg.)
300 x 300 2000 540 420 480 300 300 110 70 70 280 435
450 x 450 2000 700 590 660 450 450 130 80 80 430 657
600 x 600 2000 860 730 835 600 600 145 90 90 550 890
750 x 750 2000 1050 890 1000 750 750 150 100 100 690 1200
900 x 900 2000 1200 1070 1170 900 900 150 120 120 830 1646
1200 x 1200 2000 1500 1340 1470 1200 1200 150 120 120 1100 2185

B’
155 20
20

Size of Drain Lid Dimension (mm) Ref. Wt. 10

a X b (mm) A’ B’ H’ Kg
300 x 300* 500 410 110 53 Ready mix

25
cement
450 x 450 500 572 130 87
A’

mortar
600 x 600 500 732 145 125
750 x 750 500 902 150 158
Lid Plan 900 x 900 500 1052 150 187
1200 x 1200# 1000 1330 150 447
B’
* Top surface of lid do not have anti-skid finish.
# Different perforation pattern then drawing.
H’

Lid Side View

Typical Joint Details

T-25 10T
Axle Load

20mm thick dry


bedding mortar CM 1:3
5T 10T 10T 5T 5T
Axle Load Axle Load Axle Load Wheel Load Wheel Load

P C C
Typical Foundation Details LOAD CARRYING CAPACITY : 5 T Wheel Load (T-25)

Note: DUSD (T-25) is a longitudinal drain and it is intended to be used at the shoulder of the road.
PU Series
U-Shape Drain (T-6)

FUJI Precast Concrete Solution


Product Details

ROAD
WELL COMPACTED
EARTH FILLING

@ 600 mm
Working Space
PUSD T-6

Standard Section of PUSD T-6

F.G.L. F.G.L.
PUSD 450
SILT PUSD 600
CHAMBER PUSD 750
SILT
CHAMBER SILT
PUSD 900
CHAMBER

Typical Cross Section of Slope


Product Details

c a c

Lifting Insert
H
b

Groove for Joint

d
e

SECTION SIDE VIEW

Size(mm) Dimensions of U shape drain (mm) Ref.


aXb L A H a b c d e f Wt. (Kg.)
300 X 300 2000 420 370 300 300 60 70 70 280 320
450 X 450 2000 550 520 450 450 50 70 70 410 441
600 X 600 2000 730 680 600 600 65 80 80 550 675
750 X 750 2000 890 840 750 750 70 90 90 690 930
900 X 900 2000 1070 1010 900 900 85 110 110 820 1345

Standard Lid No Hole Lid


B’ B’
155
20

Size of Drain Lid Dimension (mm) Ref. Wt.


a X b (mm) A’ B’ H’ Kg
300 X 300 * 500 410 60 26
A’

A’

450 X 450 500 550 70 45


600 X 600 500 730 80 67
750 X 750 500 890 90 91
900 X 900 500 1070 100 125 Lid Plan Lid Plan
*Top surface of lid do not have anti-skid finish. B’ B’
H’

H’

Lid Side View Lid Side View

20
10
20mm thick dry
bedding mortar CM 1:3
Ready mix
25

cement
mortar

P C C

Typical Foundation Details Typical Joint Details


FT-Flume

FUJI Precast Concrete Solution


Product Details

Live Load
1 T/M2 (10 KN/m2)

1 : 0.3
Filter sheet
1:

Product height
0.5

Levelling mortar

Levelling concrete
20
50
150

50 50
Crushed stone foundation
300 D 300

Typical Section of FT Flume as open Storm Water Drain

FOOTPATH

Precast Lid with Anti-Skid Finish (T-4)


@ 300 mm

Hole / Slit for Storm ROAD


Water Intake
WELL COMPACTED
EARTH FILLING

FT Flume

Ready mix
cement
mortar

Joint Details
Typical Section of FT Flume as Foothpath Cum Storm Water Drain

B1

B L=2000

Hole For Flange


Bolt Connection
H1

Groove of Joint

C Lifting Hole
Hole For Flange
Bolt Connection

D
Front View Side View
Product Details

H : 900 (H1 : 995)


Width : B 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800
B1 780 880 980 1080 1180 1280 1380 1480 1580 1680 1780 1880 1980
C 465 565 665 765 865 965 1065 1165 1265 1365 1465 1565 1665
D 740 840 940 1040 1140 1240 1340 1440 1540 1640 1740 1840 1940
Ref. Wt. (Kg) 878 924 970 1016 1062 1107 1153 1198 1244 1289 1334 1379 1425

H : 1200 (H1 : 1310)


Width : B 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000
B1 980 1080 1180 1280 1380 1480 1580 1680 1780 1880 1980 2080 2180
C 620 720 820 920 1020 1120 1220 1320 1420 1520 1620 1720 1820
D 940 1040 1140 1240 1340 1440 1540 1640 1740 1840 1940 2040 2140
Ref. Wt. (Kg) 1242 1292 1348 1401 1454 1507 1561 1613 1666 1719 1773 1824 1875
H : 1300 (H1 : 1420)
Width : B 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000
B1 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200
C 605 705 805 905 1005 1105 1205 1305 1405 1505 1605 1705 1805
D 960 1060 1160 1260 1360 1460 1560 1660 1760 1860 1960 2060 2160
Ref. Wt. (Kg) 1474 1531 1589 1647 1704 1762 1819 1877 1935 1992 2050 2107 2165
H : 1400 (H1 : 1530)
Width : B 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000
B1 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200
C 590 690 790 890 990 1090 1190 1290 1390 1490 1590 1690 1790
D 960 1060 1160 1260 1360 1460 1560 1660 1760 1860 1960 2060 2160
Ref. Wt.(Kg) 1647 1711 1773 1836 1898 1961 2023 2085 2148 2210 2273 2335 2397
H : 1500 (H1 : 1640)
Width : B 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000
B1 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200
C 575 675 775 875 975 1075 1175 1275 1375 1475 1575 1675 1775
D 960 1060 1160 1260 1360 1460 1560 1660 1760 1860 1960 2060 2160
Ref. Wt. (Kg) 1792 1859 1926 1993 2060 2127 2194 2261 2328 2395 2463 2530 2597
H : 1600 (H1 : 1740)
Width : B 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000
B1 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200
C 560 660 760 860 960 1060 1160 1260 1360 1460 1560 1660 1760
D 960 1060 1160 1260 1360 1460 1560 1660 1760 1860 1960 2060 2160
Ref. Wt. (Kg) 1941 2008 2075 2142 2209 2277 2344 2411 2478 2545 2613 2680 2747
H : 1800 (H1 : 1970)
Width : B 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000
B1 1070 1170 1270 1370 1470 1570 1670 1770 1870 1970 2070 2170 2270
C 530 630 730 830 930 1030 1130 1230 1330 1430 1530 1630 1730
D 990 1090 1190 1290 1390 1490 1590 1690 1790 1890 1990 2090 2190
Ref. Wt. (Kg) 2892 2974 3056 3138 3220 3302 3384 3466 3548 3630 3712 3794 3876
Free Slope Drain

FUJI Precast Concrete Solution


Product Details

FSD 300~600

Side View

Front View

FSD 900

Hanging hole
M20 X 75
GI Bolt Ø16mm, L 50mm

Side View

Front View

Slope P.C.C. Joint


Mortar
Foundation Concrete
Product Details

Dimension Table
Size(mm) Dimension (mm) Appx.Wt.
BXH B L H B1 B2 H1 t e g (Kg)
300 x 300 300 400 445 50 25 322
x 400 400 545 399
410 55 30
x 500 500 645 450
x 600 600 745 558
430 65 35
x 700 300 2000 700 500 845 95 618
x 800 800 945 754
450 75 40
x 900 900 1045 824
x 1000 1000 1145 986
470 85 45
x 1100 1100 1245 1065
400 x 500 500 660 532
520 60 40
x 600 600 760 588
x 700 700 860 710
540 70 45
x 800 800 960 775
400 2000 610 110
x 900 900 1060 924
560 80 50
x 1000 1000 1160 999
x 1100 1100 1260 1175
580 90 55
x 1200 1200 1360 1259
500 x 600 600 775 710
x 700 700 640 875 70 50 775
x 800 800 975 840
x 900 900 1075 1032
x 1000 500 2000 1000 720 670 1175 125 85 60 1111
x 1100 1100 1275 1190
x 1200 1200 1375 1383
x 1300 1300 690 1475 95 70 1471
x 1400 1400 1575 1559
600 x 700 700 890 885
x 800 800 750 990 75 60 955
x 900 900 1090 1024
x 1000 1000 1190 1234
x 1100 600 2000 1100 830 780 1290 140 90 70 1318
x 1200 1200 1390 1402
x 1300 1300 1490 1608
x 1400 1400 800 1590 100 80 1701
x 1500 1500 1690 1794
900 x 700 700 920 1400
x 800 800 1020 1500
x 900 900 1120 1610
x 1000 1000 1220 1720
x 1100 1100 1320 1820
x 1200 1200 1420 1930
900 2000 1120 1120 170 110 150
x 1300 1300 1520 2030
x 1400 1400 1620 2140
x 1500 1500 1720 2240
x 1600 1600 1820 2350
x 1700 1700 1920 2460
x 1800 1800 2020 2560

Standard Lid Perforated Lid FSD Lid


FSD 300~500 FSD 400~900
Lid Dimension (mm) Approx. Wt. (Kg)
Drain Size(mm)
a b L t Std. Lid Perf. Lid
300 400 380 500 95 41 -
400 500 480 500 110 60 54
500 600 580 500 125 83 75
600 700 680 500 140 - 103
900 990 970 500 170 - 183
25
25

110 250
Lid Top View Lid Top View
10T
T-25 Axle Load

Lid Top View Lid Top View


5T 10T 10T 5T 5T
Axle Load Axle Load Axle Load Wheel Load Wheel Load

LOAD CARRYING CAPACITY : 5 T Wheel Load (T-25)


FSD is designed as a longitudinal drain and it is intended to be used at the shoulder of the road.
Earth Retaining Wall

FUJI Precast Concrete Solution


Product Details

Reinforced Concrete unit Weight γC = 24.5 kN/m3

Unit weight of soil γS = 19 kN/m3

Angle of internal friction of soil ø = 30º

Overburden load q = 10 kN/m2

Sliding safety factor Fs ≥ 1.5

Eccentricity (for overturning) |e| ≤ B/6

Required Ground Strength (GS)

H (mm) 800 1000 1200 1800 2000 2250 2500

GS(kN/m2) 40 50 60 80 90 100 110

H=800 ~ H=1000 H=1200 ~ H=2500

Vertical Distance

Flange Coupling

Draining Hole
Flange Coupling

Draining Hole

SECTION SECTION
Product Details

Dimensions(mm)
Height Ref.
(mm) Wt. (Kg)
B t1 t2 t3 t4 g h L

800 760 80 80 80 80 100 400 2000 623

1000 850 90 90 90 90 100 500 2000 820

1200 970 100 100 100 100 120 600 2000 1071

1800 1330 100 140 100 140 150 800 2000 1860

2000 1450 100 140 100 140 150 800 2000 2019

2250 1600 100 170 100 170 180 900 2000 2597

2500 1750 100 170 100 170 180 900 2000 2797

Draft Prevention Material

Draining Hole

Bedding Mortar

Foundation Concrete
Soil Particles stop filter

Crushed Stone Foundation

Typical Foundation Details


Decorative Boundary Wall

SILVERTECH
Building Smarter Infrastructure

FUJI Precast Concrete Solution


2 Product Photo

FRONT VIEW BACK VIEW


3 Product design

100

100

250
150

400
Provision for metal
RECKLI Grill
Finish

RECKLI
Finish 150
150

1220
400

1600
Hole for bolting

300 300
1400
100
1400

120
2000
1600

BACK SIDE VIEW


35

75
150
5

Hole for 500 500


For bloting
Anchor fastener

1150
Cavity for plantation
650 250 300 10 10
300
For Lifting
10

Cavity for
100

100

Plantation 150
100 100
250

∅120
1150 00
∅1 125
2000

SECTION PLAN VIEW

1150 9 mm thick washer plate


Ø11 Ø180 mm
Hole for
650 250
Anchor fastener Plating bolt M10x200 mm
Gl
Cavity for
250 Plantation 20 mm leveling Anchor M10x40 mm
Mortar
RCC plinth beam
250

Earth filling
100 100
100

PCC 1:4:8 PCC 1:4:8

Foundation as per site On well compacted


Condition / as recommended Murrum/yellow earth
By structural consultant

FOUNDATION DETAIL ANCHOR FASTENER DETAIL


Box Culvert

FUJI Precast Concrete Solution


Product Details

Socket side Plug side

Front View Side View

Outside
Plug Side Socket Side

Groove for Rubber Gasket Inside


Groove for Mortar Filling

• Plug & Socket Joint


• Sealing Material - Rubber Gasket
• Flange Bolt Connection
• Pulling by Lever Hoist or
• Post Tensioning Provision

Typical Joint Details

t1 t2
t2 t1

Typical Foundation Details


Product Details

Standard Sizes :

Ref.

(All Dimensions are in mm)

Load Carrying Capacity :


• 5T wheel load (T-25) i.e. 10 KN/m² (1 T/m²) with earth cushion 0.2 m to 3.0 m

Applica
• Storm water drain
• Power Duct
• Replacement of RCC Hume pipe at road crossing
Chamber

FUJI Precast Concrete Solution


Product Details

Hole In Chamber T-25 10T


Axle Load
DUSD/PUSD

Cast-In-Situ Joint

5T 10T 10T 5T 5T
Axle Load Axle Load Axle Load Wheel Load Wheel Load
For Silt Crushed Stone 20 mm Bedding
Foundation Mortar
Cast -in-situ PCC

Crushed Stone Foundation

Typical Cross Section LOAD CARRYING CAPACITY : 5 T Wheel Load (T-25)

DUSD PUSD FSD


(T-25) (T-6) (T-25)

For Silt For Silt For Silt


Cast -in-situ PCC Cast -in-situ PCC Cast -in-situ PCC

Crushed Stone Foundation Crushed Stone Foundation Crushed Stone Foundation


Typical Cross Section Typical Cross Section Typical Cross Section
For DUSD Connection For PUSD Connection For FSD Connection

ROAD
BOX CROSSING RCC
DRAIN BOX HUME
CULVERT PIPE

For Silt For Silt For Silt


Cast -in-situ PCC Cast -in-situ PCC Cast -in-situ PCC

Crushed Stone Foundation Crushed Stone Foundation Crushed Stone Foundation

Typical Cross Section Typical Cross Section Typical Cross Section


For Box Drain Connection For Road Crossing Box Connection For Pipe Catch pit Connection

Chamber H mm 600 800 1000 1200 1400 1600 1800 2000


800 X 800 mm Ref Wt.(Kg.) 518 720 900 1058 1198 1315 1414 1490
1000 X 1000 mm Ref Wt.(Kg.) - 1138 1450 1730 1982 - - -
Note: Lid weight not included
Product Details

□800×800 □1000×1000
1400

200 1000 200


1100

150 800 150

200
150

1400

1000

1150

1166
1100

800

950
960
150

200
950
Hanging hole
1150 Hanging hole
960
1160
A-a Cross Section A-a Cross Section

1100 1400

150 800 150 200 1000 200


120

170
200

150
200

250
A A
Hanging hole
50

50

Hanging hole
H

H
50

50
150

200

70 800 70

940 80 1000 80

Section 1160
Section

□800 Lid □1000 Lid


944
1144 150
2
471 471 120
50

30
30
50

1144

1144
944

944

Hanging hole

Lid Ref. Wt. (122 × 2) = 244 kg. Lid Ref. Wt. = 454 kg.
Boundary Wall

FUJI Precast Concrete Solution


Product Details

Boundry Wall (mm)


H 2000 2500 3000
B 1000 1200 1400
Ref. Wt. (kg) 1816 2378 2810
H

Provision for Anchoring


300mm

Earth Filling Earth Filling

P.C.C. 20 mm thick dry


Crushed Stone Foundation bedding mortar

B
Typical Foundation
Product Details

H=2000

2000
200 200

200
φ70/90

1000
2t Deha
L=100
565

Top View
100
Flange fitting - L 100

300
M20-75

2t Deha Anchor
L=65
2000

2000
1550

150
90

150

300
150

450 1100 450


70 120
1000
2000
Front View Side View

H=2500 H=3000

Flange fitting - L 100

100
Flange fitting - L

3-2.5t Deha Anchor


L=65

2t Deha Anchor
3000

L=65
2t Deha Anchor
2500

L=280 3-2.5t Deha Anchor


L=280

150 150
90
90
150

150
300
180

180

70 70
1200 1400
USD Road Crossing Solution

FUJI Precast Concrete Solution


Product Details

Front View Side View


416 2000
300
95
475

300

475
55
80

285
300 X 300 X 2000
390
Ref. Wt.: 511 kg

Front View Side View


680 2000

90 500 90
120

740
500
740

120

500 X 500 X 2000


Ref. Wt.: 1290 kg

Chamber 800 X 800 Chamber 800 X 800


H800 Carriage Way H1000 Carriage Way
95 100

120 100
130
110

Earth Cushion Earth Cushion


300 450
480

300

DUSD 300
660

(T-25) DUSD 450


450

Box Culvert
300
245

300 X 300 (T-25) Box Culvert


500
800

474
1000

500 X 500
80
290

205

For Silt
320

Crushed Stone Foundation


120
177

For Silt
Cast -in-situ PCC
Crushed Stone Foundation
Cast -in-situ PCC
Crushed Stone Foundation
Crushed Stone Foundation

Typical Cross Section


Product Details

Front View Side View


775 2000

600
130

860
860

600

80
130

547 600 X 600 X 2000


Ref. Wt.: 1437 kg
695

Front View Side View


1060

130 800 130 60 2000

130
130

60
1060

800

1060
800
100
100

130
130

800 X 800 X 2000


Ref. Wt.: 2520 kg

Chamber 800 X 800 Chamber 1000 X 1000


H1200 Carriage Way H1400 Carriage Way
130 100
130 100

Earth Cushion
150

Earth Cushion
145

600 750
600

DUSD 600
835

DUSD 750
1000

Box Culvert
750

(T-25)
580

(T-25)
600
1200

600 X 600 Box Culvert


800
780
1400

800 X 800
130
355

270

For Silt Crushed Stone Foundation


400

130

For Silt
270

Cast -in-situ PCC


Crushed Stone Foundation
Crushed Stone Foundation
Cast -in-situ PCC

Crushed Stone Foundation

Typical Cross Section


U-Shape ICT Duct

FUJI Precast Concrete Solution


Product Details

HDPE PIPE
FOR PROPERTY CONNECTION

PRECAST SLAB

CONDUITS

PERSPECTIVE VIEW OF ICT DUCT


SCALE N.T.S.

Note: ICT Duct is designed for IRC 70R Load with 1.8 m of earth cushion.

Typical Storm Water Drain Section


Product Details

450
50 350 50
2000
600
680

Hanging hole

680
SH-40
0
R3
80

75 300 75
450
Duct Section Duct Side View

Ref. Product weight - 523 kg

500

55
10

H=2000
450

450

320
10
55

10
0
16

80 140
00

Lid Plan Lid Side View


Access Chamber
Ref. Lid weight - 41 kg Ref. Product weight - 5035 kg

Joint Shape S = 1 / 3 Outer Joint


5
4 16
20

10

Joint Detail S=1/3


Inner Joint
20
20
50

Ready Mix
Cement Mortar

Typical Joint Details


3

1
2

Takeo, Japan Taku, Japan Ahmedabad, India


FUJI Concrete Ind. Co. Ltd. FUJI Concrete Ind. Co. Ltd. FUJI Silvertech Concrete Pvt. Ltd.
Japan. Japan. India.

FUJI Silvertech Concrete Pvt. Ltd.


4th Floor, House No. 5, Magnet Corporate Park,
Near Sola Flyover, SG Road, Thaltej,
Ahmedabad – 380 054.
Phone : +91 79 4021 0000
Email : info@fujisilvertech.com
Web : www.fujisilvertech.com

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