Professional Documents
Culture Documents
Israel Railways LTD.: Railway Buffer Stops Planning Guidelines
Israel Railways LTD.: Railway Buffer Stops Planning Guidelines
JULY 2009
Edited By:
Eng. Selva Kaplanovich YENON PLANNING CONSULTING & RESEARCH LTD.
Eng. Alex Lerner YENON PLANNING CONSULTING & RESEARCH LTD.
Eng. Imad Zidan YENON PLANNING CONSULTING & RESEARCH LTD.
List of Figures
Figure 3.1: An arresting device .............................................................................................. 6
Figure 3.2: Fixed buffer stop for marking of track end …......................................................... 7
Figure 3.3: Friction buffer stop without additional brake ….................................................... 8
Figure 3.4: Friction buffer stop with additional brake …......................................................... 9
Figure 3.5: Length of profile designated for reinforcement of track ….................................... 10
Figure 3.6: Hydraulic buffer stop ….......................................................................................... 11
Figure 3.7: Stop wheel with arresting device …....................................................................... 12
Figure 3.8: End impact wall of passenger train track …........................................................... 13
Figure 3.9: End impact wall for freight trains …....................................................................... 14
Figure 4.1: Braking distance …................................................................................................. 15
Figure 9.1: Marking of buffer stops with light reflectors …...................................................... 24
List of Tables
Table 1: Calculated Kinetic Energy Values E [kJ] of Colliding Trains …...................................... 18
Table 2: Assessment of Buffer Stop Collision Risk …................................................................ 30
Table 3: Assessment of Integrated Collision Potential Coefficient …....................................... 32
Table 4: Assessment of Integrated Buffer Stop Coefficient ….................................................. 33
Table 5: Assessment of Integrated Train Type Coefficient ….................................................... 33
Table 6: Assessment of Integrated Coefficient for Areas Behind Buffer Stop …....................... 34
Table 7: Recommendations for Execution of tasks to Reduce Risk Level ….............................. 35
General
Buffer stops are placed at the end of steel tracks for:
- Marking of track ends (terminus).
- Prevention of railroad car derailment and rolling.
- Stopping of trains in order to prevent injury, protect nearby structures and prevent damage
to rolling stock.
Buffer stops are not designed to replace the normal braking process of trains.
The braking work of buffer stops is limited due to technical and economic reasons.
Buffer stops must be designed such that they are able to absorb the kinetic energy of the train
running into them.
All arresting device components are adjusted in accordance with the height and type of track
on which it is installed.
The braking force of arresting devices changes according to the type of device in place. The
forces fluctuate between 32 kN and 40 kN per device. The final braking force of all arresting
devices installed on the buffer stop depends on the braking distances [1].
Concrete fixed buffer stops (see Appendix F') are placed in stabling tails, track ends in
factories and branches and of course in loading / unloading platforms.
In the event of collision between a train having a greater kinetic energy than the rolling
stock bumpers into which it collides, the rolling stock and arresting device shall sustain
damage.
33
. . Friction Buffer Stops
Friction Buffer Stops are placed on main lines of terminal stations, in track yards, on
secondary lines of functional tracks and in places where there is sufficient distance for
gradual braking of the trains (braking distance).
There are several types of friction buffer stops:
- Friction Buffer Stop (without additional brake)
Friction Buffer Stop with additional Brake
Figure 3.3 illustrates one main type of friction buffer stop without additional brakes.
When constructing friction buffer stops, it is necessary to ensure the track section
located behind the buffer stop is perfectly straight and sufficiently long to allow
unobstructed backward movement of the buffer stop (braking distance).
Upon collision between a train and the buffer bumpers, all of the kinetic energy forces
created pass through the various buffer parts to the arresting devices and from there
down to the track rails. As a result of the friction created between the arresting device
and track rails, the train stops in a gradual manner. The buffer moves away from the
colliding train in the direction of the train's travel until it finally stops.
The addition of brakes nz, as illustrated in Figure 3.4, involves the installation of
additional brakes behind the buffer on top or below the existing rails using an extra set
of rails which are installed between the two primary track rails.
In cases where the kinetic energy is greater than the buffer stop's maximum braking
For each additional brake there are two arresting devices positioned in parallel and
connected to one another. The added brakes are connected to the buffer stop and to
each other using joint connection belts – see Figure 3.4.
When constructing friction buffer stops with additional brakes, it is necessary to ensure
the track section behind the buffer is perfectly straight and sufficiently long such that
there is enough space for unobstructed backward movement of the buffer stop (braking
distance) for the extra distance which is required for the addition of post-impact
arresting devices.
For examples of friction buffer stops see Appendix C'.
The arresting forces offered by buffer stop arresting devices and the added brakes
result in the creation of pull and torque forces on the track rails. In order to prevent the
track rails from rising as a result of torque forces which are created directly in front of
the buffer stop, to an extent that may surpass permissible levels, it is necessary to
ensure the friction buffer and added brakes are installed on track rails which are held
together using steel profiles, where the profile type is selected according to the type of
buffer stop and number of arresting devices which are installed.
The length of steel profiles used for strengthening is divided into the following sections
34
. . Hydraulic Buffer Stops
Subject to approval of Israel Railways, terminal stations which do not offer sufficient
distance for gradual braking of trains (braking distance), require installation of buffer
stops with hydraulic braking systems which are in fact a type of combination between
fixed and friction type buffer stops – see Figure 3.6.
Hydraulic systems are designed to absorb, in part, the kinetic energy which is released
during impact and to stop the train in a gradual manner. For this reason, the extent by
which the maximum braking work is dependent on the speed of collision and the
system length is limited.
35
. . Wheel Stops
Wheel stops are designed for use inside rail yards and garages whenever the track is
frequented by a small number of trains which are moving or being moved at extremely
low speeds.
Stop wheels are designed to stop rolling stock, railroad cars, locomotives and other rail
vehicles during shunting.
They are installed whenever there is a need to absorb small amounts of kinetic energy
or when there is not enough space for the installation of buffer stops which would have
been required for proper absorption of the kinetic energy required.
The braking work of stop wheels is relatively low and only works on the train's front
axle. For this reason, light-weight trains are able to rise above the wheel stop and derail
off the tracks.
36
. . End Impact Walls
End impact walls are positioned behind buffer stops and are used for the protection of
people, structures, and other special constructions located in areas with high
probability of a colliding train which may damage such structures, constructions, or
even cause injury or fatalities as specified in Chapter 8.
In places where end impact walls protect structures which may be destroyed, collapse
on top of a train, or which may potentially result in human casualties, stop walls are
implemented in order to push the train sideways during the collision, thus increasing
the distance between the colliding train and structures.
The myriad of buffer stops and end impact walls constitutes a single train stopping
▪ End impact walls for freight trains and trains traveling on secondary lines.
In tracks carrying freight trains, in secondary lines or shunting, on which minimum
braking capacity buffers of 2,500 kNm are installed, the impact walls are planned
It is necessary to ensure the track section which is within range of the braking distance is
straight and free of any obstacle which may interfere with proper functioning of the buffer
stop.
The track rails must be continuous, without any joints or welds which may cause the rails to
bend. The braking distance depends on the buffer stop's braking forces.
Longer braking distances require buffer stops with lower brake forces than those of shorter
braking distance. It is for this reason that buffers having longer braking distances are more
economical.
The recommended braking distances for friction buffer stops are as follows:
Minimum braking distance for passenger trains approaching the track end - 8 meters [1]
Minimum braking distance for all other train types. - 4 meters [1]
Recommended maximum braking distance for all train types - 12 meters [1]
In special cases, when the 12 meter maximum braking distance recommended for all trains is
insufficient, a longer distance of 16 meters may be implemented subject to Israel Railways
authorization.
Recommended wheel stop braking distances - - 1.5 – 2.0 meters [6]
Shortening of a track's usable length due to the planning of a buffer stop and the required
distances must be coordinated with the Israel Railways Operations Division Design Unit.
In order to ensure compliance with maximum train speed limits, Israel Railways operates a
signalling system which monitors all train speeds. Israel Railways determines the maximum
speed limits at the approach to track ends, secondary lines, train yards etc. on the basis
geometric conditions and current state of track.
In order to ensure trains stop before hitting the buffer stop located at the track end, it is
necessary to install a Indusi System, with the final speed sensor being positioned 25 meters
before the buffer stop.
In flanks, rail yards, garages and shunting tracks it is not necessary to install an Indusi System
for monitoring of train speeds unless there is need for additional protection of adjacent areas
as specified in section 8.
Any Collision between trains and buffer Stops is considered a Rail Accident
In order to prevent the occurrence of accidents involving collisions between trains and buffer
stops, a minimum safety distance next to which trains are supposed to stop in the buffer stop
approach was set.
The minimum safety distances of the buffer stop approach are classified based on the type of
buffer stop used, as detailed below:
Stop wheel - 1 meter
Fixed buffer stop - 2 meters
Friction buffer stop - 5 meters
Friction buffer stop with additional brake - 5 meters
Hydraulic buffer stop - 7 meters
Vertical Alignment
When designing buffer stops, it is necessary to take the vertical alignment into account. Tracks
having a negative approach gradient (descending) when running in direction of the buffer stop
increase the kinetic energy released by the trains while tracks having a positive gradient
(ascending) decrease it. It is for this reason recommended:
To place buffer stops of tracks with a positive approach gradient (ascending) towards the
stop.
To avoid placing buffer stops in vertical inclinations.
In some cases, when there is need of protection, in protective flanks and based on field
conditions, it may be necessary to examine the type of buffer stop based on the analysis of
various criteria as specified in Section 8, subject to Israel Railways authorization.
71
. . Kinetic Energy
Kinetic energy is calculated using the following formula:
Where:
[kJ] Ekin – The kinetic energy of the train colliding with the buffer stop,
[ton] m - The weight of the train colliding with a buffer stop, see Appendix B',
For more information regarding the weight of rolling stock, it is necessary to
coordinate with Israel Railways in order to obtain data pertaining to the type
and weight of trains which are owned by Israel Railways and which make use
of the track which is located nearby the planned stop.
When calculating the weight of passenger trains, it is necessary to add the
weight of all passengers based on the maximum capacity of each given train.
[m/s] V - Collision Speed.
The calculation of kinetic energy is based on the assumption that the train crashes into
the buffer stop without any braking whatsoever. For calculated kinetic energy values of
different train weights and two permissible collision speeds - 10 km/h (2.8 m/sec) and
15 km/h (4.2 m/sec) - see Table 1.
The selection of a specific buffer stop type requires compliance with Condition No. 1,
when the buffer stop's braking energy 'W' is equal to or greater than the maximum
weighted kinetic energy Ekin * K of the various train types using that track:
W ≥ Ekin * K
Condition No. 1 [6, 1]
72
. . Braking Work
The maximum braking work of buffer stops is calculated based on the number of
arresting devices installed on the buffer stop and on the additional brakes.
The braking work depends not only on the type and braking force of the arresting
devices, but also on the maximum braking distance permitted.
The braking work 'W' of friction buffer stops without additional brakes is calculated
using Formula 2:
W = nB * FB * lw [kJ]
Formula 2: Calculation of Braking Work [1]
Where:
nB [-] - No. of arresting devices
The braking work of additional brakes which are installed behind buffer stops is
calculated using Formula 3 which includes reference to the number of arresting devices
nZ installed and the braking distances of each arresting device in separate.
Where:
nB [-] - The no. of additional arresting devices.
FBi [kN] - The braking force of a single arresting device 'i' based on the braking distance
lWi and manufacturer specifications.
lWi [m] - The length of braking distance of a pair of arresting devices 'I'.
Following analysis of the above criteria and as required by Israel Railways, the planner
shall be required to fill out a Buffer Stop Order Form – Appendix A'.
The planner shall be required to submit the form, Appendix A', to the Israel Railways
Track and Environment Division for the purpose of placing the order as required.
82
. . In-station Buffer Stops
The exact location in which buffer stops are placed constitutes a main criterion when
designing the type of buffer stop required. When planning buffer stops, the following
criteria shall serve as the basis for the design:
The type of track rails used within range of the buffer stop and additional brakes
include no joints or welds which may result in curving of the rails. It is necessary to
ensure a minimum safety distance of 3 meters between the buffer stop and the
nearest joint.
83
. . Special Areas
Areas in which the integration of additional safety measures must be considered are
those special areas in which the following conditions are met:
Based on the assessment of criteria specified in section 8.1, there is a high
probability of derailment.
Based on the assessment of criteria specified in section 8.1, there is a high
probability of serious damage in the event of train derailment.
There are various critical structures, pillar supported structures, work places, shops
or crowd concentrations within a 5 meter radius around the buffer stop.
When shunting, there is a chance freight or passenger trains may roll down into an
abyss or lower level.
84
. . In-tunnel Buffer Stops
In terminal station tracks and secondary lines that run through tunnels it is necessary to
verify the tunnel length is extended to the required length in accordance with the
braking distance specified in Section 4 plus 3.0 – 5.0 meters.
92
. . Buffer Stop Markings
The position in which buffer stops are installed must ensure proper visibility and clear
identification of the stop by all train drivers. For this reason it is necessary to install a
red lighting fixture and bright-colored light reflectors on the front side of the buffer stop
– see example in Figure 9.1.
93
. . Buffer Stop Color
Buffer stops must be galvanized and colored in silver-gray RAL 9023 color shade or any
other color approved by the customer.
Paint shall be applied in two coats – primer and cover coat.
The cover coat must possess the following properties:
High external durability.
High resistance to UV radiation.
Long-term preservation of color shade and shine (many years).
High resistance to corrosive industrial environments.
High resistance to wear / fragmentation.
102
.. Calculation of Weighted Coefficients (Table 2)
The weighted coefficient for a hazardous event per buffer stop per 100 years relies on
the weighting of various parameters such as the buffer stop type and location, the
frequency of traveling trains, the type of rolling stock in question etc., as defined in
Table 2.
When calculating the weighted coefficient for a hazardous event per buffer stop per
100 years the following coefficients must be multiplied:
Average number of trains approaching the buffer stop.
Average number of passengers on trains approaching the buffer stop.
The integrated coefficient of the potential for collision – which specifies collision
incidents.
Integrated buffer stop coefficient – which specifies the physical state of the buffer
stop.
The average number of trains approaching the buffer stop per day may be obtained
from the Operations Planning Branch of the Israel Railways Operations Division.
The average number of passengers on each approaching train may be obtained from
the Israel Railways Passengers Branch or by calculated assessment using the maximum
capacity of all rolling stock types.
All weighted coefficients shall be calculated by choosing the correct categories of each
influencing factor as specified in Tables 3 and 6.
In cases where it is not possible to properly assess category coefficients, it shall be
necessary to assess them by interpolation based on predefined coefficient values of the
given category.
The general weighted risk coefficient is calculated by multiplying the number of trains
approaching per day by the average number of passengers per train and by the
integrated coefficients calculated in Tables 3, 4, 5, and 6.
The risk index is the value derived from the RSSB's Safety Risk Model which was
developed by the Rail Safety and Standards Board, London, and is required in order to
calculate the weighted coefficient for a hazardous event per buffer stop per 100 years.
The weighted coefficient for a hazardous event per buffer stop per 100 years is
calculated by multiplying the risk index by the general weighted risk coefficient.
The weighted coefficient for a hazardous event per buffer stop per 100 years is the sum
of all category coefficients.
10.2.4. Integrated coefficients for Areas Located Behind Buffer Stops (Table 6)
The integrated coefficient for areas located behind buffer stops is obtained by
summing up the product of all weighted risk coefficients which are influenced by
public/work-team characteristics and the product of all weighted risk
coefficients which are influenced by structure characteristics.
Listed below are several clarifications concerning the calculation of influencing
factors:
All crowd values are based on the number of people situated in the area
103
.. Undertakings for reduction of Risk Levels
Risk Assessment Systems determine the value of the weighted coefficient for a
hazardous event per buffer stop per 100 years. It is according to this coefficient that
various tasks which are required for lowering the risk level, as specified in Table 7, are
determined.
104
.. Reassessment of Risk
A reassessment of buffer stop risks shall be carried out for each planned and existing
device within 10 years.
Pursuant to Israel railways instructions or following infrastructure changes in the buffer
stop and/or its immediate environment, it shall be necessary to conduct a reassessment
of the buffer stop risk.
Inter alia, changes which may influence the risk assessment include the following:
A change in track layout
A change in the type of trains using the track
A change in the number of trains using the track
A change in approach speed
A Railway Signaling and Indusi System
A change in usage of areas located behind buffer stops
The addition of structures or supports behind buffer stops
Incidents without X X X X X No = X -6 =
3.9 * 10
serious implications on
buffer stops / rolling
stock when crossing
safety distances
Risk to Train +
Passengers
Incidents having X X X X X No = X -6 =
serious implications on 7.0 * 10
buffer stops / rolling
stock when crossing
safety distances
+
Risk to public, Incidents having X No X X X X No = X --5 =
8.1 * 10
passengers, serious implications on
staff located in buffer stops when
areas behind crossing safety
buffer stops distances
+
Incidents without X No X X X X No = X -5 =
9.9 * 10
serious implications on
buffer stops / rolling
stock when crossing
safety distances
+
Incidents having X No X X X X No = X -4 =
serious implications on 2.7 * 10
buffer stops / rolling
stock when crossing
safety distances
=
Table 3: Assessment of Integrated Collision Potential Coefficient
None 0
Gathering point for public and/or
Low crowd concentration of 1-2 people 1
work teams in areas behind buffer
on average
stops
Medium crowd concentration of 3-10 2
people on average
High crowd concentration > 10 people on 5
average
X
< 10 meters 1.0
Public / Work Team
+
Existing structures in areas located None 0
behind buffer stops
Walking trail 1
Office areas 3
Commercial areas 5
Support structures (piles) 10
Structures
X
Distance from existing structures < 10 meters 1.0
to front end of buffer stop
10 - 20 meters 0.5
20 - 30 meters 0.2
30 - 50 meters 0.1
50 - 100 meters 0.01