(Alfred Rudin (Auth.) ) Solutions Manual For The El

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COPYRIGHT © 1982, BY A L F R E D R U D I N L T D .

ALL RIGHTS RESERVED.


NO FART OF THIS PUBLICATION MAY BE REPRODUCED OR
TRANSMITTED IN ANY FORM OR BY ANY MEANS, ELECTRONIC
OR MECHANICAL, INCLUDING PHOTOCOPY, RECORDING. OR ANY
INFORMATION STORAGE AND RETRIEVAL SYSTEM, WITHOUT
PERMISSION IN WRITING FROM THE PUBLISHER.

ACADEMIC PRESS, INC.


1250 Sixth Avenue, San Diego. California 92101

United Kingdom Edition published by


ACADEMIC PRESS, INC. (LONDON) LTD.
24/28 O i l Road. London N"Wt 7DX

ISBN 0-12-601682-8

PRINTED IN THE UNITED STATES OF AMERICA

88 89 90 91 10 9 8 7 6 5
Chapter 1
Μ
I
(β) « - C H 2- C H ; (b) -f-CMj-c-^
C-0 CH,
OCH3
Η Η
( C ) - H C H 2- C 4 ; ( d ) H - C H j - C -»7
1
0 CH.
1 | *
C-0 O-C-CH. 3
1 II
CM3 0
Μ
(e) -t- C H J - C - ^

Μ Η
1-2. (a) «- c 4 - C M 2- ^ c - N H - C M 2v N - > r
ο ο

(b) - H O - C H 2- C H 2- C H 2- C H 2- 0 - C - @ - C - * y
0.

51' " Ν - C —0 - C M j — C M 2— C H 2- 0 -fr;


(c) V 0
N-M
I
-K-0

Η Μ
( d ) - t - C H 2- C — C H 2 — C 4 ;
CN

(e) -i-o-CHj-CMj-CHj-CHj-o-c-^^-c-)-,
ο ο

1-3. (a) 100.000 . c flfl


113 8 8 5

( b ) 12^20-521

(d) ^ 0 - 6 1 7

1t4. (a) (i) 2 (ii) 2 (lii) 0 (iv) 4


(b) same as In (a)
Μ CM. 3
I I

6
«4- c m 2 - c - c m 2 - c - h
I
c-o
/
OCH,

CH,

Η Μ
+ N ^ C M 2^ N - C 4 . C M 2^ C ^
Ο Ο

+ 0 - C H -r C H . O2- C -(oV-C4r 1
II w II
0 0

polyisobutene (polyisobutylene)

poly(vinyl chloride) (PVC)

poly(tetramethylene terephthclate) (poly(butylene terephthalate))

poly(ethyl methacrylate)

poly(vinyl acetate)

poly(methyl aerylate)

polycaprolactam ( n y l o n 6)

poly(phenylene oxide)

poly(para-bromostyrene)

poly(ethylene-2,5-toluene-urethane)

poly (ethy l e n e - 2 , 5 - t o l y l - u r e t h a t i e )

l s t o o weak mechanically;

i s too d i f f i c u l t t o shape i n t o p i p e form. The c o r r e c t answer

is (b).

The f u n c t i o n a l i t y of g l y c e r o l i s 3 i n e v e r y c a s e listed.

CH 3
Ν
(a) R e a c t 1 mole of HOCl^CHjOH w i t h 2 m o l e s Γ θ Τ ° ° as in

NCO

reaction (1-12). Then r e a c t t h e p r o d u c t of t h i s reaction with

H«OCH 2CH 2CH 2CH 2-O^H a s i n r e a c t i o n (1-13).


3

1-10. (a) +- c h 2 - C H j - t r
(g) + C H 2 - C ^
(b) 0 - t - C H 2^ 0 - C - { O ) - C 4 ;

(c) Η- CM - C (h) ^ - C F ^
I
c«o
I
OCMjCMj^
(i) « ^ C M 2- C - H t
(d) •O-0-C-0-O-CT c-o
I
CM, OCM.
CM,
(e) + o - c - c h j - o - c - c +t
I II II (j) 4 - C H 2- C - H
Μ 0 0
CMj I
0
(f) H-O-S.-* I
/ C-0
CM3 I
CM,

1-11. The polyisobutene requires a f a i r l y high molecular weight for use

in inner tubes and cable coatings, in order to ensure good mech­

anical strength. Reasonably low viscosity is needed in adhesive

and o i l additive applications and this calls for lower molecular

polymers.

1-12. (a) 4 (b) 2 (c) 1

1-13. (a) 2

(b) The functionality of 2 is 5 since there are 5 active hydrogens

on the nitrogens.

(c) Yes.

(C) +C-N-H 0
II
0
Chapter 2

2-1. ν - w · 0.5.
A ο

f
For t h e m i x t u r e :
-1
1 0.5 0.5
Μ
1.35,000 150,000J

Μ · 57,000
η
Mw - i « i ( M w ) i - (0.5(90,000) + 0.5(300,000))

Μ - 195,000.
w

2-2. Molecular w e i g h t of c a l c i u m s c e a r a c e - 6 0 7 .

0.02 0.98 i - l
Μ 25,000 - +
607
Μ
11
5 5
( 3 . 2 9 χ ΙΟ" ) Μ + 0 . 9 8 - (4.00 χ 1θ" ) Μ
η η
Μ (of b a l a n c e of PVC compound) « 1 3 8 , 0 0 0 .
η

2
U' Σν Μ
ν 2 i ι
2 3 M
~ · z " u f - i w V
w 1 i i3 2 4 2
0.5(5 χ 1 0 ) + 0.5(5 χ 1 0 )
45,900.
3 4
0.5(5 χ 10 ) + 0.5(5 χ 10 )

2-4. DP « Lw.,(DP),
v
w i 'i
( s i n c e Μ - Σν.Μ. (2-13)
w i i
and Μ (DP) Μ (1-1)).

DP w - ( 0 . 3 H 20) + 0 . 2 ( 2 5 ) + 0 . 1 5 ( 3 0 ) + 0 . 1 1 ( 3 5 ) + 0 . 0 8 ( 4 0 )

+ 0.06(45) + 0.04(50) + 0.03(60) + 0.03(80) - 31.45

The formula w e i g h t of t h e r e p e a t i n g u n i t « MQ - 1 0 4 .

Λ Μ - 104(DP ) - 3270.
w w
5

2-4. (Cont'd)

Similarly: DP n -

L· (DP).

and Μ - 2880.
η
V a r i a n c e of t h e number distribution
2 2
ϋ - s - ΜΜ - Μ (2-32)
η 2 η w η η
• 1 . 1 2 χ 10 (standard d e v i a t i o n - 1060)

2-5. (a) see Section 3.3.1

(b) i f Mv " MQ t h e polymer sample i s m o n o d i s p e r s e and

Μ «Μ - Μ - Μ etc.
ζ ν η w

2-6. Number Diameter Weight of Weight of a l l Weight


(cm) 1 Sphere* Spheres of Fraction
this Size w
i
1 1 ID 2p 0.0076
3 2 8c 24o 0.0916
4 3 27o 108o 0.4122
_2 4 64o 1280 0.4886
11 2620 1.0000

density

2(1) + 3(2) + 4(3) + 2(4)


2.6
2 + 3 + 4 + 2

D - Zw.D, - 0 . 0 0 7 6 + ( 0 . 0 9 1 6 ) 2 + ( 0 . 4 1 2 2 ) 3 + (0.4886)4 3.4


V 1 1

2-7. Fraction Weight ( g ) Weight F r a c t i o n (w^ Μ

η
1 1.5 0,03
2,000
2 5.5 0.12
50,000
3 22.0 0.47
100,000
2-7. (Cont'd)

Fraction Weight ( g ) Weight F r a c t i o n (w.) Μ

ι η

4 12.0 0.255 200,000

5 4.5 0.095 500,000

6 1.5 0.03 1,000,000

47.0 g 1.00
0 . 0 3 Ί "!
η ^ wA |_2000 50,000 l.OOO.OOOj

- 41,000

Mw - Σ ν ^ - (0.03)2,000 + (0.12)50,000 + . . . + 0.03 (1,000,000) - 185,000

Alternatively:

Fraction Weight (g) Μ Number of M o l e s ,


η
3
1 1.5 2,000 0.75 χ 1 0 "
4
2 5.5 50,000 1.1 χ 10~
5
3 22.0 100,000 22 χ 10"
5
4 12.0 200,000 6 χ 10"
5
5 4.5 500,000 0.9 χ 10"
6
6 1.5 1,000,000 1.5 χ 10"

* n c M w h e r c w e i
i " i^ i i " 8ht in grams, in t h i s case (eq. (2-9)).

- Σ η
Λ 47
Μn - - = J Z- ±n - — r -
- 4
41,000
i 11.505 χ 10

2 1 2
S t a n d a r d d e v i a t i o n of t h e number d i s t r i b u t i o n - s • (MM - M ) ^ « 7 7 , 00 9
η w η η -
\ . 184,000 m
k> , :
g 41,000
2-8. By definition

lv i - 1

10 -
J
Iw 1 - 1 - I k(l - 1 + 1 ) • 2560k (in this case)
i-1
4
/. k - 1/2560 - 3.906 χ 1 0 " .

(a) I η - ^- ~v. - 7.95

u; iw -i 2

( b) s ( ( f ar o
w * V*v " <2-35) and (1-1))

iw - Ζν±.ί - 8.45

2 1 72
Λ s u - ((8.76)(8.45) - ( 8 . 4 5 ) ) - 1.64.
W

(d) From equation ( 1 - 1 ) :

i 2 - 8.76

Μ - lOOi - 876.
ζ ζ
Chapter 3

3-1. w • w • 0.5
A ο

(3-54)

74 7 4 1 / 0 74
- (0.5(39,000)°' + 0.5(292,000)°' ) '

1 , 35
- (1248 + 5 5 3 8 ) - 149,000.

a 5 0 , 74
[η] - K M v - 9.18 χ 1 0 " (dl/g) (148.000)

- 0.62 dl/g

alternatively: [n] - I ( i w M ^ ) - 0.62.

3-2. h cm HCC1 3(100 ml)


8 h (cm HCC1 3)
[100 mlj c g
0.57 2.829 4-96
0.28 1.008 3.60
0.17 0.521 3.06
0.10 0.260 2.60
:
cm HCC1 3(100 cm
p l o t ( h / c ) against c. The i n t e r c e p t at c - 0 · (h/c) - 2.30

pressure exerted by a column of HCCl^ 2.30 cm long - hog


3 2
- (2.30 cm) (1.48 g/cm ) (980 cm s e c " )
-1 -2
- 3263 g cm sec .
-1 - 2
Dimensions of π • mi t - pressure
2 -2
Dimensions of f / c • I t
3 2
100 cm cm
3263 326.300
cm sec se' "

2 —2 τ
if π/c is i n caTsec R should be i n ergs/molK to y i e l d Μ i n g mol"

RT
Μ
9

3-2. (Cont'd)

7
(8.344 χ 1 0 £ J L - ) ( 2 9 3 Κ)
Μ - . , " , - 75,000 - * r -
η , ι * · , ι η5 2 -2 mole
3.263 χ 10 cm sec

3-3. c (dl/g) ^inh

0.20 1.290 0.270 1.27

0.40 1.632 0.632 1.22

0.60 2.026 1.026 1.18

plot data as in Figure ( 3 - 8 ) to o b t a i n [n] - 1.32 dl/g.


5 0 , 08
1.32 - 3.4 χ Ι Ο " Μ
V
Μ - 545,000.
ν

3-4. See the discussion connected w i t h equation (3-70) i n the text,

6
3-5. M w - I w M j - ( 0 . 9 7 ) ( 1 0 ) + 0.03(30,000) - 971,000

-1
0.97 0.03
δη - 1

v. 430,000 30,000
- 307,000

Light s c a t t e r i n g measures M^. The r e s u l t s of such determinations

w i l l not be affected to w i t h i n experimental u n c e r t a i n t y . Membrane

osmometry measures M^« These r e s u l t s w i l l be s i g n i f i c a n t l y affected.

3-6. for Μ : sample A - vapor phase osmometry


η

sample Β - membrane osmometry,

for M^: use l i g h t s c a t t e r i n g i n both cases.

Gel permeation chromatography could be used for M n and M w for both

samples with a s u i t a b l e calibration.

3-7. No. See Section 3 . 3 . 2 .


10

3-8. (a) vapor phase osmometry

(b) l i g h t s c a t t e r i n g or gel permeation chromatography (with

calibration)

(c) membrane osmometry.

3-9. (a) No. Osmometry y i e l d s (eq. (3-2)) and l i g h t scattering

gives Μ ( e q . ( 3 - 2 9 ) ) . The two averages are the same w i t h i n


w

experimental e r r o r only for polymers with very narrow

molecular weight d i s t r i b u t i o n s ,

(b) No. The slope of the l i g h t s c a t t e r i n g zero concentration

l i n e w i l l be i d e a l l y twice that in the osmometry p l o t

(compare equations (2-76) and ( 3 - 2 6 ) ) .

3-10. (a) If each polymer molecule contained 2 terminal-COOH groups there

4 χ io"" 3
-3
are = - 2 χ 10 moles i n the sample. Μ is
2 η

« 2130 g mol -1
4 ,6 2 r mS
then given by , 8 f
3 m 0e l
2 χ IO"

(b) It is assumed that there are 2 c a r b o x y l i c acid groups per

molecule.

--
3 u R
9 " rk -
(3 24)

Re " - - 5 (3-18)
I o( l + cos* Θ)

R Is defined per '.nic volume (see text In connection w i t h eq. ( 3 - 2 0 ) )

X 2
e 3 τ(1 + c o s 90') .
·=— "mr r *, ' x volume
Io 16k 2 r

3 2 6
- * ^ * - 3 χ IO"
16* χ ( 2 0 ) Z
11

3-12. η - π.
In] + k H hlc (3-62)

1
[η] - 1.50 c m V

yn] 2
- 0.9 cm Υ 2

0.9
• Huggins' constant • 0.40
(1.50)'

Huggins' constant is dimensionless.

3-13. Standard d e v i a t i o n of the weight d i s t r i b u t i o n "

- - - 2 1/2
s - (MM - Μ ) (2-35)
W 2 W W '

• 4.69 χ 10

By extension from equation (2-39) measure of skevness of the

weight d i s t r i b u t i o n is:

U,/s
w 3 w 3 w
2 3
Μ ·Μ ·Μ - 3M M + 2M
J
U,/s 2+1 Ζ W W 2 w
w3 w 3 w 2 3 /2
(Μ ·Μ - Μ )
2 W W

2.66.

3-14, - 1 2.5

1 2
JL
- 1 *^* (c · concentration i n 4r
1 J
c c -
100 cm
c 3

c grams solute has volume • — cm

( p - apparent density of solute).

·*. volume f r a c t i o n solute at concentration of

c g/100 ml s o l u t i o n - $L - .
12

3-14. (Cont'd)

1 2.5Φ m 2J5 [ c 0 , 0 52
- 0.025 ν ( v - s p e c i f i c volume)
1
c c " c [lOOc,
η
ο

lim - - 1 » 0.025 ν
eO C
13

Chapter 4

4-1. (a) (1,2-polybutadiene)

(b)
CH-z
II
Μ CH, Η H-C Η CH- Η
1 1 1 1
4 2 ( ) ' ι
H-C
H-C Η CH3 II
»·
CH, CH.2

Μ
j

Η
• Η
j

C-CH- Η
Η
|
Η
I

C-CH2 Ν
Η
I
Η
I

C-CM 2 Η
Η
I

1 *
CM, CH3 CH 3

4-3. Polyethylene c r y s t a l l i z e s very r a p i d l y because i t s structure is

regular and symmetrical and the chain c a r r i e s no bulky substituents

(see also Sect. 4 . 5 . 1 ) . Polyisobutene i s amorphous ( S e c t . 4.3)

and can therefore e x h i b i t recovery from high extensions.

Η η
4-4. (a) K H , - C-f • CH.OH —
5 — «hCH- — C-f- • % C H - C -OCH.3 3 Z
I * I II
0 OH 0
I
C«0
CH3

(b) There are a few head-to-head linkages in t h e p o l y ( v i n y l a c e t a t e )

which produce 1 , 2 - d i o l s t r u c t u r e s on a l c o h o l y s i s to poly(vinyl

alcohol). There are i n s u f f i c i e n t head-to-head placements to

register in terms of HIO^ consumption but i t only takes an

average of one such linkage per macromdlecule to r e s u l t in

a halving of the molecular w e i g h t , as shown. I n t h i s case

the average number of v i n y l alcohol repeating u n i t s in the

i n i t i a l macromolecule i s (250,000)/44 - 5700 (where the formula

weight of the repeating u n i t i s 44 g m o l " ^ ) . It only requires


14

4-4. (Cont'd)

about 1 head-to-head linkage out of an average of 2300 such bonds

to r e s u l t i n the observed reduction i n molecular weight.

4-5. The g l y c o l should be 1,3-propane d i o l . T h i s molecule is symmetrical

and would produce polyester s t r u c t u r e s like

- f O — C H 1- - C H - -1C H - 10 - C — < N 0 } — O f -
ο — ^ δ

which w i l l c r y s t a l l i z e . Polymers from 1,2-propane d i o l have the

following s t r u c t u r e s :

„ Η
— ί Ο - C - C H . - O - C — { o V - C*- and —(O-CH - C - O - C — / o > - - C - ) - »
CH3 0 0 CH3 0 0

A mixture of such s t r u c t u r e s i n the polymer chains would i n h i b i t

c r y s t a l l i z a t i o n because of the d i f f e r e n t s t e r i c requirements of the

two p o s i t i o n a l isomers.

4-6. There are 150 C atoms between c r o s s - l i n k s on the average. This

corresponds to ^ ~ « 37 monomer u n i t s between c r o s s - l i n k s (see

structure 1^13).

Formula weight of an isoprene monomer · 68 g m o l " * .

Λ molecular weight between c r o s s - l i n k s

Μ - 68 χ 37 - 2516
c
3oRT
Y - (4-43)
c

• Young's modulus.

7
γ . 3(0.98)(8.3 χ 10 )(298) β 7 dynes
Αυ x
2516 2
cm
15

4-7. pRT

t-i>]
(4-41)
Μ

mol'V" .
7 1
Τ - 298 Κ, R - 8.37 χ Ι Ο ergs

For 100% elongation Λ - 2 ( e q . (4-37)).

7
. ( 0 - 9 8 ) ( 8 . 3 7 χ 1 0 ) ( 2 9 8 ) L _ 1_]
(a)
10,000

6 dynes
τ - 4.2 χ 10
2
cm

dyne
since 1 - 1.02 χ 10- 6 M . o . l ^
cm

τ - 0.42 MN/in .

(b) I f Μ - 5000 the stress is doubled from i t s value i n (a)


c

(O 3oRT
(4-43)
Μ

3(0.98)(8.3 χ 1θ')(298)
Y -
10,000
6 2 2
- 7.3 χ 1 0 dynes/cm - 0.73 MN/m .

4-8. Formula weight f o r propylene - 42.

5
10

Degree of polymerization • ^ y - - 2376.

Number of C-C bonds - 2 χ 2376 - 4752


(there are 2 bonds i n the main chain per repeating unit)
2 2 c 8
<d >-ot ; ^ ° ;> (4-11)

(1 - cos Θ)

θ - 180 - 109.5 - 70.5*

cos θ - 0.33
2 8 2 1 + 0.33
<d > - 4753(1.54 χ 1 0 ~ )
1 - 0.33
16

4-8. (Cont'd)

2 1/2 —8
<d > « rms end-to-end distance - 150 χ 10 cm.

(b) The most h i g h l y extended form involves the a l l - t r a n s conformation

of the polymer backbone:

35.25·

The p r o j e c t i o n of the bond length on the chain length direction


8 8
is (1.54 χ 10~ ) cos 35.25° - 1.26 χ 1 0 ~ cm.

For σ » 4753 the end-to-end distance of the f u l l y extended


8 8
chain - 4753(1.26 χ 10~ ) - 5989 χ 1Ό~ cm.

5 99 8 1 50
Extensibility - ^ q - 39 times.

(c) Because of the lack of r o t a t i o n a l freedom of the r e a l chain

and because two segments of the chain cannot occupy the same

space (excluded volume e f f e c t ) the r e a l macromolecule w i l l

have a longer rms end-to-end distance than that calculated in

part (a) ( c f . equation ( 4 - 1 2 ) ) . The r a t i o c a l c u l a t e d in

part (b) w i l l therefore be lower. Conclusion: the r e a l chain

i s less extensible.

2 1 /2 2 2 1 /2
4-9. <d > - (x*a + y* b )

This is a straightforward extension of the ideas behind equation

(4-11).
17

Chapter 5

5-1. Two NH^ groups react w i t h one C00<f> group and the number of NH 2

groups i s twice that of COOφ, so f of each monomer « f « 2 .


av
Since η · 200 X - 400 here,
η

X β i n t h i s case.
n 2 - pf 1 - Ρ
av

(Χ Γ -
1
1 - Ρ -- <X n)
1/400; ρ - 0.9975.

5-2. The number of molecules cannot change and the number of repeating

u n i t s cannot change i n t h i s closed system. Therefore Μ does not


η
change.

-1
-1 0.5 0.5
Μ ( I w i / M ±) 72,000.
i60,000 ' 90,000J

The molecular weight d i s t r i b u t i o n of the mixture of polyamides

becomes randomized however. Then


Μ - (1 + p)M ( e q . ( 5 - 3 6 ) ) .
w η
Since these are presumably high conversion commercial polymers ρ

i s close to 1 and Μ i s close to 144,000.


w

5-3. moles ι equivalents

pentaerythritol 1.21 4 4.84

phthalic anhydride 0.50 2 1.00

tricarballylic acid 0.49 3 1.47

2.20 7.31

T o t a l OH equivalents - 4.84

T o t a l acid equivalents « ( 1 . 0 0 * 1.47) - 2 . 4 7 .

Since the acid equivalents are i n d e f i c i e n t supply:

. 2(2.47? .
av 2.20
18

5-3. (Cont'd)

When the mixture gels X q i s i n f i n i t e and 2 - 2.25p - 0.

.'. ρ at the gel point - 0 . 8 9 .

5-4. ρ - 0.99

2 1 -1
νΑ - i d - ρ) ρ

2
w1 00 - 1 0 0 ( 0 . 0 1 ) ( 0 . 9 9 ) " - 0.0037.

5-5. t o t a l acid equivalents - 1.0 + ( 2 ) ( 1 . 3 1 ) » 3.62

t o t a l OH equivalents - 3 ( 1 . 3 0 ) + 2 ( 0 . 5 0 ) - 4.90

2
£ - <3·62) . 1 76
av 4.11

(a) X. - 8.33
2 - pf 2 - 1.76
av

(b) moles f equivalents

oleic acid 1.0 1 1.0

phthalic acid 1.31 2 2.62

glycerol 1.30 3 3.90

t o t a l acid equivalents * 3.62

t o t a l OH equivalents - 3.90

2(3.62)
av 1 + 1.31 + 1.30 3.61

c 2 when the mixture g e l s .


η 2 - p(2.006)

2 - 2.01p - 0

The mixture w i l l g e l at 99.72 per cent conversion.

2 1 1
5-6. (a) wA - i ( l - p) ? "

with i - 1 and ρ - 0.9


19
2 1 1 2
χ - 1(1 - 0 . 9 ) ( 0 . 9 ) " - (0.1) - 0.01

» 1 per cent by weight,

w 1 - ρ 0.1

X
u; u:
z " wU 2
! 2

w 2 *
U £
V'
2 1 -1
but v± » i(l - ρ) ρ

Λ
3
ϋ! - Z i ( l - ρ ) ρ
2 1 _1
- (1 - p^riV" 1

using Che summation i n eq. (5-31c):

u- . ι + *p + p 2

w 2
(l - p ) 2

+ 2
• χ - 1 P . 1 + 3.6 + 0.81 m 2 78 - A
·· ζ (1 + p M l - p ) (1.9X0.1)

Μ - 10(183) - 1830
η

M y · 19(183) - 3477

M z - 28.47(183) - 5210.

p
( f o r l a t e r use: X - * * · χ4 - 4 . 0 )
w 1 - ρ 0.4

2 2
(b) w p - 2p - p - 1.2 - (0.6) - 0.84

• weight f r a c t i o n of polymer i n r e a c t i o n mixture.

(c) mixture consists of monomer w^ - 0.16

polymer w^ • 0.84
20

5-7. (Cont'd)

Χ - Σ ν , · 1 - 0 . 1 6 ( 1 ) + 0.84Χ - 4.0
w 1 wp
monomer polymer

0.84X - 4.0 - 0.16 - 3.84


vp
X^p - 4.6 - weight average degree of p o l y m e r i z a t i r u of the

polymer.

5-8. Formula weight of - f O C H , C H , 0 - < 0 > C + - - 164.


2 2 > ι
0

^tgSl
164
. 305 - Xη
Need to make sure X does not exceed 305 at ρ 1.
η
add a monofunctional Impurity l i k e

*^T>-C-OCH 3 or ζθ^-C-OH.
0 0

How much to add?

V T^pT-
av
r

2
lim Ϊ - , . - 305
η 2 - t

2 f 0 0 6 57 5
" av - i f e - ° '

£ - 2 - 0.006557 - 1.993443

moles _f equivalents

C H O C H C H OH
3°j~C^" 2 2 1 2 2
0

CH,-Q-C-^T> ζ 1 ζ
0
1 + ζ 2 + ζ
21

5-8. (Cont'd)

. Σ equivalents . j_+_z . 1 < 9 9 33 A 4


av Σ moles 1 + ζ

2 + ζ « 1.993443 + 1.993443z

0.993443z - 2 - 1.99 344 3

ζ - 0.0066. Add 0.0066 moles monofunctional ingredient for every

mole of monomer.

i _1
5-9. x± - (1 - p)p

(a) χχ - (1 - p)p° - 0.005

2 i _1
(b) v. - i ( l - p) p

2 2
νχ - 1(1 - p ) p ° - (0.005) - 0.00025.

5-10. X w - (1 + p ) X R (5-36)

Assuming ρ - 0.9999

X , - 1.9999X - 199.99 - 200


w η

U 1 1
- w 2 \
2
v i U
^
2 1 1
v. - id - p) ? "

1+4 +

*z · "(ΐ + ρ) ( χ ^ « )
p ( s o l u t i o n to problem 5-6)

A
Xz - 3 χ 10 .

5-11. Compare Figure 5-4

Moles Functionality Equivalents

HOCH2CH2OH 1 2 2

HOOC—^TS-COOH 0.99 2 1.98

ζ]Γ>—COOH 0.01 1 0.01


(Cont'd)

T o t a l OH equivalents - 2

T o t a l acid equivalents - 1.99

£ mno* useful equivalents m 2(1.99) m


av t o t a l no. moles 2

r
av

In the absence of the benzoic acid impurity f

ρ ·+ 1 i s very large ( e q . ( 5 - 1 9 ) ) .
23

Chapter 6

k R 14 0 8 7
° t p (10 )(1.5 χ I O " )
2
k « j.9,900 k - 144 1/nole sec.
Ρ Ρ

T
" 2k"R Γ - Α
· 7 S e C O n d s
'
" t p 2(10°)(1.5 χ 10)

6-2. - i — + £flftl . 7 9 b)
Jl
DP (DP ) "
η no

104 104 3.7fTal


85,000 * 138,000 (1)

3
[ T ] - 0.13 χ 1 0 " moles.

6 -3. dp - 1 m
9 32
η 104

_ . . . . g monomer 0.011 moles monomer


κρ - u . u n ^ £ - 1 0 .4 ae t £

_ 0.011 . χ 763
, w
χ ιο~^ " « Ι * * monomer
104 χ 60 " " ί sec

tM]k .
"TIT? - ( D
VV <- >
6 66

t
_ 6 1 /2
- [(1923)(1.763 χ 1 0 )]

2
- 5.823 χ 1 0 ~ .

For polymerization by thermal decomposition of an i n i t i a t o r :

KM 1/7
R
p -ii72 C f t dI i »
1 /2

t
2 4 1 /2
- (5.823 χ 1 0 " ) [ ( 0 . 8 ) ( 1 0 " ) ( 0 . 1 ) ]

4 _ 1 1
- 1.647 χ 1 0 " moles £ e e c "
24

6-3. (Cont'd)
Total rate of polymerization - R + R'
Ρ Ρ

R + R* - 1.763
Ρ Ρ
χ 10" 6
+ 1.647 χ 10
_A

-4 -1 -1
- 1.665 χ 10 moles monomer £ s
- 0.017 grams polymer/litre/second.

6-4. In a droplet of monomer:


(a) [M] - 22° - 15.09

R
P ""lTI [ M l ( f k
d [ I ] ) 1 / 2

t k

1 9 06 6 1 /2
- (15.09)(0.4 χ 3 χ Ι Ο " χ 0.01)
A /
(780) *
m o es 1,
0 1157 ^- "οηο"»* m 6.13 g polymer
2- G ΖS

In one litre of reaction mixture, however:

» - m < ·»> • ·
P
6 2 4 5
"τι ^ 3 2

(b) (DP ) • n e g l e c t i n g chain


β t r a n s f e r to monomer
no R k °
Ρ t

2 2
. (1960? (15.09) m

6.13 χ 780 iBJ.uuu.


(Note that [M] and are taken per u n i t volume of monomer

droplets since t h i s is the locus where Μ is determined.)


η

M
DP (DP )
η n'o

183,000
+ 0.3 χ 10"
4

DP n - 3.33
η
χ 10 A
; Μ - 1.77
η
χ ΙΟ ,
6
25

ilS=§S2H.
4+
6-5. k [ R C H 5O H ] [ C e ]
at Γ i

d[RCHOH]
rate of i n i t i a t i o n * f
dt
4+,
- f k r ( R C H 2O H ] [ C e ] - ^

4+
rate of termination - k ^ [ M . ] [ C e ] - R£

d[M-1
steady state assumption:
dt

4 + 4 +
i.e. R t - R t - k r [ R C H 2O H ] f [ C e ] - k ^ [ M - ] [ C e ]

k r [ R C H 2O H ] f

k k [M][RCH 90H]f
- d[M]
rate of polymerization k p[ M ] [ M . ] — £
dt

0
6-6. (a) [ M l - i - - ^ M Q - 7 1 for acrylamide

• 1 . 4 1 molar

£n 2
t, /0• 9.0 hours · 9 χ 3600 sec - —
1/2 kd
N
u
k
* 2 -
2 X
,
10 Λ
- 5
8c e
-1
d · 9 χ 3600 '

k [M]
1/2
( f k m )
V : i 7 r d
t

1 / 2 5 1 1 /2
- (22) (1.41)[(0.3)(2 χ 10~ )(10* )]

- 5.1 χ 10 moles monomer/I/sec

3
- (5.1 χ 10* ) ( 7 6 ) - 0 . 36 g polymer11/sec.

|l/2
(b) - in f[M] I 2k
[M t[I
1 - - 2.17
J
ι
l oj
lM]
L
k<i

1/2 ^5,
1/2 0.3(0.1) . e x p ( - 2 χ 10 " ) ( 6 0 ) ( 1 0 ) - 2.17
- 2(22) 1
-5 " 2
2 χ 10
26

6-6. (Cont'd)

la - g f - - - 2.17

Μ- - Γ " 2 1 7
- 0.114
[MJ0

[M] - 0.114 [M]

[M] Q - [M] · 0 . 8 8 6 [ M ] o

0.886(100) • 88.6 g r a m s / l i t r e - amount polymer made i n 10 minutes.

_3
6-7. density of MMA « 0.94 g cm

.·. [M]J - 0.94


1 - i - · ^ · . - 9.4
3 1 litre 100 g/mole £
cm

10 2
[I] - ±jjg=- - 0.102 moles/*
5
t1 /0 - 50 hours - ^-2. - 1.8 χ 1 0 sec
d
6 1
Λ k. - 3.85 χ 1 0 ~ sec" ,
α

k [Μ]
(a) ν - - ϊ-ττ" - k i n e t i c chain length •
i /Z
2 ( f k dk t [ I ] )

5-5(9.4) . l i9 t

2[0.3(3.85 χ 10 °)(25.5 χ 1 0 ° ) 0 . 1 0 2 ] '

djMj
(b) 8p - k p[ M ] (1)
dt

[I] - [ I ] 0e (2)

Solve as for problem 6-6 to obtain f**j · 0.99.


[MJo
27

6-7. (Cont'd)

Amount monomer consumed - [Μ] - [M]


ο

- (9.40 - 9.31)100 - 9 moles and

amount of monomer made · 9 χ 100 " 900 grams.

2 +
6-8. R^, - f k [ H 20 2] [ F e ]

2
Rt - 2 k t[ M - ]

At the steady s t a t e :

R R
i " t

2 + 2
f k [ H 20 2] [ F e ] - 2 k t[ M - ]

2 + ,| 1 2/
a[H,0.)[Fe ]

R_ - k [ Μ ] [ Μ · ]
Ρ Ρ
2 11 2
k [Μ] f k [ H 20 2] [ F e ^ ] " ]
1 2 1,

6-9 (a) (1) R l s Increased 10 f o l d


Ρ
(11) DP i s Increased 10 f o l d
1
(b) (i) R is decreased by a f a c t o r · ( ^ 2 )f '
Ρ

(ii) DP n i s increased by a f a c t o r - /2.

6-10. See Section 6 . 8 ( v ) .

6-11. " - k t r[ M . ) [ T H ] (6-70)

= - ^ p - " k p[ M ] [ M . ] (6-13)
28

6-11. (Cont'd)
k
d[TH ] t r ™
d[M] " k [Μ]

d[TH] tr dfM] c d£Ml


C
[TH] ' kp [M] [M]

i n t e g r a t e between [ T H ] - [ T H ] o at t 0

[M] - [M]Q at t 0

and [ Τ Η ] , [M] at t:

in IULL
[TH]
C in
[Ml

[0.007]
0.01
- 2.18
0.85
In
I 1 J
6-12. The parameters which p e r t a i n to the i n i t i a l polymerization (which

i s to be modified) are subscripted z e r o . For i n i t i a t i o n by thermal

decomposition of an i n i t i a t o r :

k
1/2
S> - Γ Ϊ 7 2 I « H £ k d [ i ] ) (6-29)
ο kt

1^ - 2 f k d[ I ] (6-9)
ο

"P0
OP - - — and i s to be unchanged when the r e a c t i o n conditions are
η
ο

modified. If R i s doubled then R. must also be doubled to keep


P i
DP constant, i.e.
η

R.1 • R. i n
1
f i n a l p o l y m e r i z a t i o n mixture
f
- 2Rt - 2 f k d[ 2 I ] .
ο
29

F i r s t , then, double the i n i t i a t o r concentration. A t t h i s stage

1/2
X / 1/2
To increase 2 * R to 2R multiply [M] by 2 ' then
p P
o o

R 'f - ~i72
k
(V ) 1 / 2 [ 2 1 / 2 M H 2 I I 1 / 2
" '2R

Conclusion: double [ I ] and m u l t i p l y the i n i t i a l [M] by /l.


30

Chapter 7

-χ. Z * i M l . 0. 3 7 ( a S ) -
0 6
[1 ' ,0 4
" (7-14)
<lt - - Χ - , - / y

(a) If the sodium l a u r y l s u l f a t e concentration i s doubled the

rate of polymerization i s increased by a f a c t o r of


0 6
2 · · 152 ( s u r f a c t a n t « S i n the above e q u a t i o n ) .

(b) Ζ - 2 L k d[ I ] (7-4)

from equations ( 7 - 4 ) and (7-14) the rate of polymerization


0 4
K S i n c r e sa s e
is p r o p o r t i o n a l to [ I ] * . Λ doubling [ 2 2°8^
0 4

the rate of polymerization by a f a c t o r of 2 - 1.32.


0 # 6 0 - 4
(c) Ihe rate i s increased by a f a c t o r of (2 )(2 ) - 2.

(d) No e f f e c t . The mercaptan reduces the molecular weight of

the product polymer without a f f e c t i n g the rate of p o l y m e r i z a t i o n .


2. (a) no change

(b) no change.

3. (a) There are r e l a t i v e l y few termination events i n i n t e r v a l I and

the effects of slow termination would therefore be s l i g h t .

(b) In interval I I the average polymer p a r t i c l e could contain

more than one r a d i c a l i f termination reactions were slow. The

average number of r a d i c a l s would be > 0.5 and would increase

w i t h reaction time as the p a r t i c l e s grew i n s i z e . The conver­

sion rate would increase with time and the conversion-time plot

would not be l i n e a r i n i n t e r v a l I I ( F i g . 7-1) but would curve

away from the time a x i s .

(c) The conversion time p l o t would e x h i b i t autoacceleration

effects (Section 6.13 ( i i ) ) i n i n t e r v a l I I I . The rate of


31

(Cont'd)

polymerization would probably increase i n some region instead

of decreasing s t e a d i l y as i n Figure 7 - 1 .

(See r e f . ( 8 ) f o r a q u a n t i t a t i v e d e s c r i p t i o n of the effects

of slow termination rates.)

i0.4
0.6 2
Ν - 0.37(a S) (7-7)
s

Molecular weight of sodium l a u r y l s u l f a t e * 288

a * area occupied by u n i t weight of emulsifier


5

16 2 23
50 χ 1 0 " cm ^ 6.023 χ 1 0 molecules 1 mole
molecule mole 288 g J
7 2 -1
a - 1.05 χ 1 0 cm g
s
S « weight concentration of emulsifier

3
3.5 g 1000 cm 19.44 grams
3
180 cm 1 l i t r e I aqueous phase
0.6
0.6
(a S)
5
1.05 x l O * ? -
g
7
lUiU
ί H^O phase

r 0.6
(a S )
0 ,6
- 9.7 χ 1 0
5
cm
s £ H 20 phase

1.2
(a S ) -
0 6
- 9.7 χ 1 0
5
cm
0.6
U H 20 )

0 1 7
5 ΐ Μ k S
f I , 0,85 1000 , ° · °° 2 2°8
1 x
270 180 " l i t r e of aqueous phase

Ζ - 2 k d[ I ] L (7-4)

*-8, *23,
. 2(600 χ 10 " ) 0.0175 moles (6.023 χ 1 0 ^ )
s £. H 20 phase mole

15
z « 126.5 χ 10
s χ I H 20
32

(Cont'd)
0.4
2.0.4 15
126.5 χ 1 0 s
u 2 0 3
( s ) ( i H 20 ) ( 5 χ 1 0 " ) cm

0.4 14
3.6 χ 10
3 0 ,4
t ( i H 20 ) ( c m ) ]

14
3.6 χ 10
Α 1 ,2
( Ζ Η 20 ) ° · ( α η )

0.4
0.6
Ν - 0.37(a S) (7-10)
s

1.2 U
J
cm (3.6 χ 1 0 )
(0.37)(9.7 χ 10 )
0 ,6 0 , 4 1 ,2
( £ H 20 ) ( £ U 20 ) (ca)

19 particles
Ν - 12.9 χ 10
2. aqueous phase

- d[Ml
rate of polymerization -
dt

C n (7-12)
dt L M

,19
200 £ mole 5 mole 12.9 χ 10 particles 0.5 1
|moles J 23 I H 20 [particlej
6.022 χ 10

- d[M] 0.1 moles


dc ( l i t r e aqueous phase)s

Add more i n i t i a t o r i n i n t e r v a l I I so [ I ] i s doubled (equation (7-17))·

The rate of polymerization ( e q . ( 7 - 1 4 ) ) and number of p a r t i c l e s per

u n i t volume of aqueous phase ( e q . ( 7 - 1 0 ) ) w i l l not be a l t e r e d because

the [ I ] value which i s operative i n these r e l a t i o n s i s that in

interval I (see text f o r d e t a i l s ) . An a l t e r n a t i v e procedure would

involve a d d i t i o n of chain t r a n s f e r agents but the d e t a i l s of such


33

7-5. (Cont'd)

procedures cannot be q u a n t i f i e d without knowledge of the nature of

the polymerizing monomer and reaction temperature. Since this

information was not provided the only way the question can be

answered i n general i s as o u t l i n e d .

7-6. The enhanced polymerization rate probably r e f l e c t s the existence of

more than one r a d i c a l per p a r t i c l e because of the large particle

size. The rate of mutual termination of such macro-radicals is

also decreased by the autoacceleration e f f e c t ( S e c t i o n 6 . 1 3 (ii)).


3A

Chapter 8

d [ M]
~ l 5 (0.4)5 + 1
8-1. (a) (8-13)
d [ M 2] " 1 5 + 0 . 6 9 ( 1 )

- 2.64. The copolymer contains 2.64 moles methyl

methacrylate f o r every mole of 5 - e t h y l - 2 - v i n y l pyridine.

[ M 1]
1 - 0.69
(b) - 0.52 .
[ M 2] 1 - 0.40
J
^ azeotrope

8-2. Using equations (8-44) and ( 8 - 4 5 )

dMj dM.
- 2.867 2.608
dj£

if dM^ • 1 for every mole of M^ i n the copolymer dM^ 2.867

and dM 2 - 2.608.

2.867
:. f 0.443
1 1 + 2.867 + 2.608

2.608
r - 0.403
2 * 1 + 2.867 + 2.608

F3 - 1 - F2 - ΐ - 0.154.

8-3. Use r e a c t i v i t y r a t i o from problem 8-2

[Mj]
n
i - —
12
-
r
i [ϊςι + 1
eqs. ( 8 - 4 9 ) and (8-57)

When · mole f r a c t i o n of methacrylonitrile:

[ Μ χ]
- 0.3
[Mj] +[Mj]

f2 " mole f r a c t i o n styrene i n copolymer

[ M 2]
- 0.7 -
[Mj] + [ M 2]
35

8-3. (Cont'd)

0.43
0.7 " [ M 2]

1^ - average sequence length of m e t h a c r y l o n i t r i l e • 0 . 4 4 ( 0 . 4 3 ) + 1 * 1.19,

9
$2 average sequence length of styrene units

[ M 1]

ΤΐζΤ + 2 r
0.43 + 0.37
eqs. (8-58) and (8-50)
0.43
21

1.86.

8-4. £ ϋ Remarks

Butadiene -1.05 2.39 negative e, high Q: i . e .


e l e c t r o n - r i c h double bond
( r e l a t i v e l y n u c l e o p h i l i c ) and
resonance s t a b i l i z e d

V i n y l acetate -0.22 0.03 low Q - no resonance s t a b i l i z a ­


t i o n , probably won't copolymerize
w i t h butadiene by free r a d i c a l means

Styrene -0.80 1.00 similar to butadiene

Acrylonitrile 1.20 0.60 positive e: i . e . relatively


e l e c t r o p h i l i c double bond

Methyl 0.40 0.74 l i k e a c r y l o n i t r i l e has p o s i t i v e


methacrylate e and i s an e l e c t r o n acceptor.

Use r^rj as a measure of a l t e r n a t i o n . A l t e r n a t i o n Increases as

r^rj 0 provided both and r 2 are < 1.

2
r xr 2 - exp[- - e 2) ] (8-72)

(a) butadiene/vinyl acetate:

r x r 2 - e x p [ - ( - 1.05 • 0 . 2 2 Γ ] - 0.5
36

8-4. (Cont'd)

check:

r β χ ρ ί( β ( β e ) J 33
l " " 1 1 · 2 " (butadiene - ^ ) (8-70)

Q
2
r e x e e 0 # 20
2 " Q~ P t * 2^ 2 ~ * (v *?
1 1
acetate) (8-71)

Conclusion: This i s probably not a p r a c t i c a l copolymerization.

(b) butadieneIstyrene:

2
r x r 2 - e x p [ - ( - 1.05 + 0 . 8 0 ) ] - 0.94

(c) butadiene/acrylonitrile:

2
r x r 2 - e x p [ - ( - 1.05 - 1 . 2 0 ) ] - 0.01

(d) butadiene/methyl methacrylate:

2
r r 2 - e x p [ - ( - 1.05 - 0 . 4 0 ) ] - 0.12

Λ order of increasing a l t e r n a t i o n - styrene < methyl

methacrylate < a c r y l o n i t r i l e ; v i n y l acetate does not

copolymerize.

η -1

8-5. Ν(Μ^,η^) - P ^ (1 - ? n ) (8-53)

1 1 _ rf + f
* l r
ll l 2
f

β
- (8-49)
Ρ 0.9(0.75) . ο 73
U ,J /
11 0 . 9 ( 0 . 7 5 ) + 0.25

NiMj.l) - - P u ) - I d - 0 . 7 3 ) - 0.27 - f r a c t i o n of

acrylonitrile sequences w i t h one a c r y l o n i t r i l e unit.

N(M 2) - - P u ) - ( 0 . 7 3 ) (1 - 0.73) - 0.20 - f r a c t i o n of


37

8-5. (Cont'd)

a c r y l o n i t r i l e sequences containing 2 a c r y l o n i t r i l e units.

F r a c t i o n of a c r y l o n i t r i l e sequences with 3 or more a c r y l o n i t r i l e

units « 1 - N ( M 1, 1 ) - N C ^ 2 ) - 1 - 0.27 - 0.20 - 0 . 5 3 .

1 - r2

l azeotrope ζ - r^ -

1 - 0 4
• ο r> η * A / * 0.86 • mole f r a c t i o n acrylonitrile.
2 - 0.9 - 0.4

8-6. ρ - (8-68)
Ρo y
y

m
ρ » extent of reaction at which g e l a t i o n occurs. ° 0 f r a c t i o n of

reactive groups which are p a r t of a m u l t i f u n c t i o n a l cross-linking

agent and y° is the weight average degree of polymerization which


w
the polymer would have had i f a l l monomers were b i f u n c t i o n a l .

Increase of i n i t i a t o r concentration r e s u l t s i n a decrease i n y °


•'w
(Chapter 6 ) .

8-7. To avoid having the c r o s s - l i n k a b l e u n i t s bunched together the

r e a c t i v i t y r a t i o of the a c i d - c o n t a i n i n g v i n y l monomer should be

close to zero i n i t s reaction w i t h v i n y l toluene. A l s o , the

r e a c t i v i t y r a t i o f o r v i n y l toluene should be < 1 to ensure that

the polymerization w i l l not j u s t y i e l d p o l y ( v i n y l toluene) without

incorporating the acid v i n y l comonomer.

Conclusions: r ( a c i d v i n y l monomer) » 0

r ( v i n y l toluene) < 1.

8-8. Take a l l y l acetate as monomer 1:

Γ
1 " (ζ
e x
P(~ V i " V
]
" ΊΐΤ^Γ 1
«Φΐ ·!^- Ι · " - 0 . 4 0 ) ] - 0.007
38

8-8. (Cont'd)

r2 - ^ exp[- e 2( e 2 - β χ) ] - e x p [ - 0 . 4 0 ( 0 . 4 0 + 1 . 1 3 ) ] - 14.3

T
A + l 2 f f

1 4) ( 8
χ ' 2 2 "
Vl + 2 f
2 2 l 2 f + r f

0.007(0.25) + ( 0 . 2 5 )
0.007(0.25) + 2 ( 0 . 2 5 ) + 1 4 . 3 ( 0 . 2 5 )

- 0.06.

It I s not a good I d e a . The reaction w i l l not y i e l d copolymers w i t h

appreciable concentrations of both monomers.

8-9. For a random copolymerization r ^ r 2 - 1. Here r^ · 5 (ethylene » Mj)

A l s o , i n a random copolymerization the simple copolymer equation

reduces t o :

dlMj] rjtMj]
(8-18)
d[M 2] [Mj]

r f
i i
or: F, »
1 γ Λ + £ 2

( r e q u i r e d ) - 0.70

5 f
l
1
F, - 0.7 ~ 5 f x + (1 - f x)

Solving: f^ - 0.32 • mole f r a c t i o n of ethylene i n the gas phase.

Gas phase composition • 32 mole Ζ ethylene and 68 mole Ζ propylene,


2
r f • f f
8-10. F - ^-t - (8-14)
+ 2 ff + r f
VI l 2 2 2

2
1.4f + £,(1 - £,)
F, - 0.95 -
— 2 ^w
β — — —
2
l.Af* + 2 f x( l - fj) + 0.65(1 - f x)
39

8-10. (Cont'd)

0.4f* + £
0.95 -
0.05f* + 0 . 7 0 f 1 + 0.65

- 0.3525f^ + 0 . 3 3 5 ^ + 0.6175 - 0 .

- 0.931 ( p o s i t i v e root).

Conclusion: need 0.931 mole f r a c t i o n v i n y l c h l o r i d e (0.069 mole

f r a c t i o n v i n y l acetate) i n the feed.

8-11. The best product contains i s o l a t e d acrylamide residues so that

the eventual c r o s s - l i n k s formed at these s i t e s are spaced apart and

not bunched together. That i s to say, the average sequence length

(N^) of acrylamide (monomer 2) i s i d e a l l y - 1 i n these polymers.

f r f
rr 1 l + 2 2
N eqs. (8-58) and (8-52)
2 " F ~ " f
Δ r l
21 l
^ 0.85, f 2 - 0.15.
Here i}

For the methyl methacrylate case:


tt m 0.85 + 0 . 5 ( 0 . 1 5 ) m ςβ
N 0 9 1
2 O s · ·

There w i l l be l i t t l e difference i n the styrene case ( r 2 " 0 . 6 ) .

Conclusion: There i s nothing to choose between the two cases i n

terms of i s o l a t e d , useful c r o s s - l i n k i n g s i t e s . (There w i l l be other

differences i n costs and p r o p e r t i e s which may be i m p o r t a n t . )

8-12. moles f u n c t i o n a l i t y equivalents


f

ethylene g l y c o l 2 2 4

a d i p i c acid 1.90 2 3.80

tricarballylic acid 0.051 3 0.153

3.951 7.953
40

8-12. (Cont'd)

There are a t o t a l of 3 . 9 5 3 acid e q u i v a l e n t s . Λ only 3 . 9 5 3

alcohol equivalents are a v a i l a b l e for reaction ( b a r r i n g side

reactions)·

ρ - ~ - (8-68)
ο 7y°
ow

ρ - extent of conversion at the gel p o i n t .

P q · f r a c t i o n of r e a c t i v e groups which are part of a multifunctional

c r o s s - l i n k i n g agent.

y° · weight average degree of polymerization which the polymer

would have i f a l l monomers were bifunctional

At high conversions the weight average degree of polymerization

of the reaction mixture w i l l be close to that of the polymer,

as a good approximation we w i l l set

Κ " f^H; < f r o m


(5-35))
W X — ρ

( T h i s c a l c u l a t i o n of 0Q uses only the useful e q u i v a l e n t s . Calcu­

l a t i o n with the t o t a l number of equivalents (7.953) yields

OQ • 0.01924. T h i s makes no difference i n t h i s case.)

S u b s t i t u t i n g i n eq. (8-68):

P
. 1 - Ρ
* 0.01935(1 + p)

2
0.01935p + 1.01935p - 1 - 0

ρ - 0.9633.
Al

8-12. (Cont'd)

(b) Carothers equation:

τ, _ . 2
(5-19)
= 2-pf a v

(you could put X • y f o r the sake of consistency of


η η
symbols i n t h i s c a s e ) .

^ no. useful equivalents


m
av no. moles

2 χ 3.953 , n .n
0 01
" 3.951 " 2·

at the gel point X R - · and 2 - p f f lv - 2 - ρ(2.001) « 0

ρ - 0-9995.

The difference i n the c a l c u l a t i o n s r e f l e c t s the fact that

one estimate assumes that g e l a t i o n occurs when is infinite

whereas the other assumes that y is i n f i n i t e when the


^n
reaction gels* We know from Chapter 2 that y > y and
w η

so the former c a l c u l a t i o n indicates the occurrence of massive

c r o s s - l i n k i n g at an e a r l i e r stage of the p o l y m e r i z a t i o n .

(Note that these c a l c u l a t i o n s r e q u i r e the c a r r y i n g of

r e l a t i v e l y many decimal p l a c e s . )
42

Chapter 9

9-1. Isobutene i s c a t i o n i c a l l y a c t i v e because of the i n d u c t i v e effects

of the two e l e c t r o n - r e l e a s i n g methyl groups attached to one of the

doubly bonded carbons ( F i g u r e 9 - 2 ) . For t h i s reason i t does not

respond to anionic i n i t i a t o r s . Free r a d i c a l s do not produce high

polymers because chain t r a n s f e r reactions on the methyls produce

relatively stable r a d i c a l species which do not propagate r e a d i l y

( c f . reaction ( 6 - 8 5 ) ) . The e l e c t r o n e g a t i v e -CN group i n

acrylonitrile decreases the e l e c t r o n density on the double bond.

T h i s f a c i l i t a t e s attack by anionic i n i t i a t o r s and discourages

reactivity towards c a t i o n s . I n a d d i t i o n , anionic a c t i v e centres

can be s t a b i l i z e d to some extent by d e r e a l i z a t i o n of the charge

across the cyanide group:

Μ Η

ι ι
* A A C H2, — C '© • wvCH, —C 2
I II
c c
III II
Ν Ν
Θ
9-2. (a) NaOCH^ i n tetrahydrofuran or an alkane or a mixture of these

solvents i s an example. Almost any anionic i n i t i a t o r is

strong enough to effect the p o l y m e r i z a t i o n of t h i s monomer,

(b) l i t h i u m metal or l i t h i u m a l k y I s i n hydrocarbon s o l v e n t s .

A l k a l i metal complexes of alpha-methylstyrene ( S e c t . 9.2b-5)

i n tetrahydrofuran would also probably i n i t i a t e t h i s polymer­

i z a t i o n but the product polymers would not be stereoregular

and t h i s would therefore not be a p r a c t i c a l process.


43

9-2. (Cont'd)

(c) A Levis acid or Levis acid s a l t i s a s u i t a b l e i n i t i a t o r for

tetrahydrofuran. See reactions (9-60) and ( 9 - 6 1 ) , for example.

Polymerization can be c a r r i e d out i n the b u l k , l i q u i d monomer

or i n an i n e r t d i l u e n t l i k e methylene c h l o r i d e . Incidentally,

the polymerization of t h i s monomer i s u s u a l l y performed at

room temperature. The c e i l i n g temperature ( S e c t i o n 6 . 1 5 ( i i ) )


e
of polytetrahydrofuran i s 85 C.

(d) Table 9-2 l i s t s examples of conditions for the production of

isotactic and s y n d i o t a c t i c polypropylene.

(e) Protonlc a c i d s . A l C l ^ , e t c . are a l l suitable (Section 9 . 3 b - l ) .

Polymerizations can be c a r r i e d out i n concentrated solutions

i n aromatic hydrocarbons.

9-3. (a) See Section 9 . 2 f - 2 a - 3 . I n i t i a t e styrene polymerization v i t h

butyl lithium i n tetrahydrofuran. Add methyl methacrylate

monomer and use a coupling agent l i k e I 2 to complete the process.

(b) See Sections 9.2b-2 and 9 . 2 f - 2 a - l . I n i t i a t e alpha-methylstyrene

polymerization v i t h b u t y l l i t h i u m i n benzene s o l u t i o n . Form

a polylsoprene block by a d d i t i o n of t h i s monomer to the l i v i n g

alpha-methylstyrene ends and then add styrene to the i s o p r e n y l

ends. A l i t t l e tetrahydrofuran v i l l accelerate the attack of

the d l e n y l ends on styrene monomer.

(c) See Table 9-1. Any process that forms l i v i n g p o l y s t y r y l ends

can be used to i n i t i a t e m e t h a c r y l o n i t r i l e blocks.

9-4. P o l y t e t r a h y d r o f u r a n . l M O C H ^ H ^ H j C ^ - ^ H can be made by methods

sketched i n the answer to problem 9 - 2 ( c ) : T h i s hydroxy1-ended


44

(Cont'd)

polymer i s then reacted w i t h 2 moles of 2,4-toluene diisocyanate

to produce an isocyanate-ended prepolymer ( c f . reaction (1-12)).

Polybutadiene i s polymerized i n hydrocarbon solvent .with a l i t h i u m

alkyl initiator ( F i g u r e 9-1) and then capped w i t h ethylene oxide

( r e a c t i o n (9-22)) to y i e l d a hydroxy1-ended polybutadiene which

can be made to react w i t h 0.5 moles of the isocyanate-ended

prepolymer described above


Η Μ
27
C 4H f L ι • CH2 - C C4M -CM2 -C © Li*

6 6
(a)

AlCl, HCI • M® AlCiP


(b) © θ v> C M

Η AlCl4 • CHj — C — CM. - C © A l C l /


/
CM*

(c) See (9-57).


(d) See (9-10) and (9-11).
(e) See (9-64) and (9-65).

See Section 9 . 2 c - 2 .

for i n i t i a t i o n s by e l e c t r o n t r a n s f e r (eq. (9-11)) followed by

d i m e r i z a t i o n of the monomeric r a d i c a l anions ( e q . (9-12)). Since

the r e a c t i o n was complete i n t h i s case d[M] · [M] and d [ I ] - [I].

molecular weight of styrene • 104 Μ

[Μ] - 1000 mL
[104 g m o l " !
1 11 50 ml}

No. moles Na 1.0 g


0.043 moles.
23 g mol- 1

No. moles naphthalene - — & . ο.047 moles.


128 g mol
45

(Cont'd)

Since the napthalene is i n excess the t o t a l no. moles i n i t i a t o r

i n 50 ml tetrahydrofuran i s 0.043 moles. The no. moles i n i t i a t o r


0 043 -4
transferred i n 1 Μ of dark green s o l u t i o n - *^ - 8.6 χ 10

moles.

T o t a l volume of the polymerization mixture « 50 mi + 1 mi. • 51 a * .

8.6 χ 10 mol 1000 mL


[I] - χ - 0.0169 Μ.
51 ml 1 I

From eq. ( 9 - 6 - 1 ) above:

2(0.96)
DP « - 113.6
η 0.0169

Μ - (DP ) Μ (1-2)
η n o

- ( 1 1 3 . 6 ) ( 1 0 4 ) - 11,800

(9-14)

1
- 1 + - 1.01
113.6

Mw - ( 1 . 0 1 ) ( 1 1 , 8 0 0 ) - 11,900.
46

Chapter 10

d U n Κ) ΔΗ
10-1.
d(l/T) R

I n t e g r a t i n g between temperatures and T ^ :

In K ( T 2 ) - In Κ ( Τ χ) - | ^
T T
2 l

K ( T 2)
ΔΗ 1 l_
In
Κ ( Τ χ) R T,

.-1
mol deg

(a) e q u i l i b r i u m constant f o r polymerization:

Κ χ( 2 5 0 ) >3
6.5 χ 10' 1 1
In 0.34
^(280) 1.987 523 " 553

0.34,
Κ χ( 2 5 0 ) - · -"^(280) - ( 1 . 4 0 ) (300) - 422.

(b) e q u i l i b r i u m E^O c o n c e n t r a t i o n :

H 20 ( n y l o n ) • HjO (vapor)

-1
ΔΗ - 8 k c a l mol
vap

K 2( 2 5 0 )
8 χ 10' U-__iJ
£n - - 0.42
K 2( 2 8 0 ) 1.987 (523 553,

0 # 4 2
K 2( 2 5 0 ) - e " K 2( 2 8 0 ) - 0 . 6 6 K 2( 2 8 0 ) .

The volume of che head space i n the p o l y m e r i z a t i o n reactor

above the polymer melt i s independent of temperature. The

vapor pressure (1 atm steam) also does noc vary w i t h

temperature. L e t [H_0 ] ~ - concentration of water in


·& # vap ZDU
the head space at 250 C.
47

10-1. (Cont'd)

IH j
2°vap 250 273 + 280
Η 2 73 + 2 50
Ι 2°ν.ρ1 280 " "

assuming that the H^O vapor behaves as an i d e a l gas.


H
Let t 2°nylon^ "
e <
l m
u D r i u a
concentration of water i n the polymer melt:

( H 20 J(250)
2 v a r
ΓΗ
l t l
0 1(250)
J U 3 ;U
- — P °
2 nylon K 2( 2 5 0 )
H ] ( 2 5) 0
t 2°vanor
0.66K 2(280)

1.06 Η,Οv a 2 r
(280)
1 1(250) P°
2 nylon J U J ;U
0.66K 2(280)

1/2
C K.
o 1
(c) X Q - (10-8)
[ H 20 ]

Compare X (250) and X (280)


α η
1/2
X n( 2 5 0 ) C (250) Κ.(250) [ Η , Ο . 1(280)

1
ο . __l ι ny ion
f^"l_Ce(280) h< 2S0) H
t 2°nylonJ
( 2 5 )0

C Q i s the same i n both cases. Substituting the calculated values:

X (250)
η 422 . 0 . 6 6 Ί 1 7 2
.
υ

X (280) 300 1.06J ***


η

The molecular weight decreases as the f i n a l r e a c t i o n temperature

i s lowered at f i x e d water vapor pressure.

10-2. The suspension polymerization process could be modified by any o r all

of the following techniques:

(a) add e l e c t r o l y t e ( e q . NaCl) to the aqueous phase to s a l t out the

acrylonitrile;
48

10-2. (Cont'd)

(b) add small amounts of w a t e r - s o l u b l e I n h i b i t o r s (e.g. thio-

sulfates or thiocyanates) to the aqueous phase to prevent

polymerization i n t h i s phase;

(c) use an i n i t i a t o r w i t h n e g l i g i b l e water solubility;

(d) add a w a t e r - i n s o l u b l e solvent that acts as an extraction

agent (an a l k y l a r y l ether could be used i f its costs were

acceptable and i t could be l e f t i n the f i n a l copolymer

product).

10-3. The three temperature/time stages a r e :


#
(a) 8 0 C / 6 hours
e
(b) 9 0 C / 5 hours
e
(c) 110 C/12 hours.

_ *n 2 _ 0.6931
(6-33)
•1/2 Ι/2

The required k rf values are then:

( e) k 3 2x 1 0 5 8 ( 8 0
c )
d ' ΤΤχδδ ' · ~ *

6 9 1
3 5
(b) k °' - 3.85 χ 10~ β <90*C)
d 5 χ 3600

(c) k 0.6931 5
- 1.60 χ 1 0 " s (110'C)
12 χ 3600

kd - (6-116)

k d at Τ χ -E/RT,
Ae

T T
2" 1
k. at T , » ( k . at T . ) exp
T T
1 2
49

10-3. (Cont'd)

ΤA - Τ
30,000 c a l A
» ( k . at T , ) exp 2 l
1 1 ΤX τ
A
[1.98 c a l m o l " d e g " 1 2

The f o l l o w i n g table gives the calculated values f o r some of

the p o t e n t i a l i n i t i a t o r s l i s t e d i n Table 6-1.

Initiator Temp. (°C) k rf


5
dibenzoyl peroxide 73 1.93 χ 10~
5
dibenzoyl peroxide 80 4.60 χ 1 θ "
5
dibenzoyl peroxide 90 15.0 χ 1 θ "
5
t - b u t y l peracetate 102 1.93 χ 10~
5
t - b u t y l peracetate 110 4.49 χ 10~
5
dicumyl peroxide 115 1.93 χ 1 θ "
5
dicumyl peroxide 110 1.16 χ 10~

From these c a l c u l a t i o n s benzoyl peroxide is reasonably close to

the requirements f o r stage ( b ) and dicumyl peroxide i s the best

of the l i s t for stage ( c ) .

10-4. Since the e f f e c t i v e monomer concentration i n the polymerizing

p a r t i c l e s l s reduced i n ( b ) and ( c ) compared to ( a ) the molecular

weights of the polymers made by the Μ ADD and Ε ADD processes w i l l

be lower than i n the batch (B) process. (Refer to eq. (7-16).)

The p a r t i c l e s i z e d i s t r i b u t i o n i n the Ε ADD process w i l l be very

broad because soap i s being added and p a r t i c l e s are being formed

through the course of the whole p o l y m e r i z a t i o n . Some p a r t i c l e s

which are formed near the end of the p o l y m e r i z a t i o n w i l l not have

had much time to grow w h i l e those formed i n the beginning w i l l

have become very l a r g e . Particles grow f a s t e r i n the Β process


10-4. (Cont'd)

than i n the Μ ADD or Ε ADD v e r s i o n s . Thus the time for disappearance

of soap micelles w i l l be greater i n the Μ ADD than the Β process.

Since the rate of r a d i c a l generation i s the same i n a l l cases more

micelles w i l l be " s t u n g " and more p a r t i c l e s w i l l be generated i n

the Μ ADD than Β process. The average s i z e of the p a r t i c l e s w i l l

therefore be smaller i n the Μ ADD v e r s i o n than i n the batch process

and the p a r t i c l e s i z e d i s t r i b u t i o n w i l l also be somewhat broader

because the formation of p a r t i c l e s extended over a greater time

interval.

10-5 . \ U M ] o - [M]> - R p (10-16)

[M]
1 - 6 Μ
ο

[M] - 3 Μ at 50% conversion w i t h no volume shrinkage.


3 3
In an i n i t i a l volume of 50 m there w i l l be 16.67 m H^O and
3
33.33 m monomers. When the r e a c t i o n has gone to 50 per cent

conversion the volume of the same mixture w i l l have shrunk to a

t o t a l of 16.67 (H^O) + 16.67 (unreacted monomer) + ^ ' 2 7 (polymer)


3
• 46.47 m . Then the true monomer concentration i n the effluent

R - 50%/hour

moles
- 0.05
l i t r e min

[ M 0] - [M]
6 - 3.23 min
» 55.40 min
0,05

V reactor volume 50 m
θ - mean residence time • — •
—— m m •
v flow rate ν
51

10-5· (Cont'd)

3 3
. 50 m m0.90 m
V
·· * 55.40 min " min

(b) F ( t ) • f r a c t i o n of e x i t i n g m a t e r i a l which i s i n the reactor

f o r a time < t. ( t • β i n this question.)

For a p e r f e c t l y s t i r r e d CSTR

t /6
F(t) - 1 - e ~ (10-22)

1
F(t) - 1 - e" - 0.63

10-6. The volume of the l a r g e r vessel i s 8 times that of the smaller

vessel. Thus the rate of generation of heat w i l l be 8 times

greater. But the w a l l area i s only 4 times as great i n the

larger vessel. T r a n s f e r through the reactor w a l l s can remove

heat 4 times as fast as i n the smaller v e s s e l . The rate of

heat removal i n the smaller vessel was l / 8 t h the r a t e of heat

generation i n the l a r g e r vessel and 80% of t h i s heat was

taken out through the r e a c t o r w a l l s . Thus the rate of heat

removal through the w a l l s i n the l a r g e r vessel i s (4(0.8)(Q/8)

* 0.4Q, where Q i s the rate of heat generated i n the l a r g e r

reactor. By d i f f e r e n c e . 602 of the process heat i n the l a r g e r

reactor must be removed by taking off and condensing propylene

vapor ( c f . eq. (10-14)).


52

Chapter 11

11-1* Nylon 6,6 is a c r y s t a l l i z a b l e polymer. It can be oriented at

temperatures between Τ and Τ to ehance i t s tensile strength.


g m

Release of the o r i e n t i n g stress does not r e s u l t i n loss of

o r i e n t a t i o n because the f i b r e s t r u c t u r e is anchored by c r y s t a l l i t e s

formed during the drawing process. Polyisobutene is elastomeric

and normally not c r y s t a l l i n e . O r i e n t a t i o n at any temperature

above the low of t h i s polymer has no permanent e f f e c t . The

structure r e t r a c t s when the drawing load i s removed.

11-2. C r o s s - l i n k or copolymerize w i t h comonomers whose homopolymers

have higher T g ' s than p o l y s t y r e n e . Alpha-methylstyrene, metha-

c r y l o n i t r i l e , maleic anhydride or a c r y l o n i t r i l e could be used as

comonomers.

11-3. (b) has a higher T ^ and higher T g because the phenyl group s t i f f e n s

the macromolecular c h a i n .

11-4. Y - 2G(1 + β) (11-7)

7 2
G » 10 dynes/cm

β · 0.49

7 7
Λ Υ - 2(10 )(1.49) & ψ - 2.98 χ 1 0 & ψ .
cm cm
2 2
C r o s s - s e c t i o n a l area of the specimen - (0.5)(0.25) cm - 0.125 cm .

load - 5,000 g

6
force - (5,000 g) 980 ^ 4.9 χ 10 dynes
I sec j

cm cm
53

11-4. (Cotrt'd)

2 , 89 x 1 0
e - strain - Υ/τ - ^ - 0.76

3.92 χ 10

O r i g i n a l length of specimen - 10 cm.

the specimen w i l l elongate

0.76(10) cm • 7.6 cm.


W W
1 A B
11-5. + .4)
g gA gB
T 1 e
gA ( P o i y ^ i n y chloride)) - 8 7 C ; w A - 0.9

e
T g B ( p o l y ( v i n y l acetate)) - 32 C; w B - 0.1

- 3
i_ . 0-9 + + 0-1 . 22 828
, 88 2χ
x I 1O
0
T 273 + 87 273 + 3 2
g

T g - 354 Κ - 81°C.

11-6. Refer to Section 1 1 - 6 .

Units fo force •

units of elongation - 1
,2
units of area under f o r c e - e l o n g a t i o n curve • ~ (1) » · u n i t s of work.
t t

11-7. From Table 11-11 f o r polyisobutene


e
Τ - - 73 C - 200 K.
g
17.44 χ 73 1273 n i ,
l o 8 a 1 0 2
10 273 * " 51.6 • 73 uCl " " '

Ue >.ave to c a l c u l a t e a temperature ( T ) change corresponding to a

s h i f t f a c t o r of 10.

f.a
273
i.e. l o g 1 (} 1 - - 10.2 - log a T
54

11-7. (Cont'd)

17.44(T - Τ )
log a T - - 11.2 - - 5 .
1 6 + (T . T )g

- 598.6 - 1 1 . 2 ( T - Τ ) - - 17.44 ( Τ - Τ )
8 8
Τ - Τ - 20.9
8
e e e
Τ - - 73 C + 21 C - - 52 C.

do
11-8. "rf - ΐ °- - C (11-28)
dt G dt η

do
Cn - σ n

Boundary c o n d i t i o n s :

t - 0; σ - 0

t - t; σ · o(t)

ro(t)
do
dt
Cn - σ

o(t)
G
- £n(Cn - σ) c
" η
0

Gt
o ( t ) - Cn 1 - exp

b u t , Y ( t ) - Ct i n t h i s case and so:

2 L
o ( t ) - C n [ l - exp [ - ^

11-9. Cut t e n s i l e specimens at r i g h t angles to each other from the

film. The more h i g h l y oriented samples w i l l have higher moduli

and l o v e r elongations to break. These w i l l be machine direction

specimens i n films w i t h unbalanced p r o p e r t i e s . (As a check,

the shrinkage of the samples can be measured, e . g . , a f t e r immersion

i n b o i l i n g water f o r a given time. The more h i g h l y oriented

d i r e c t i o n w i l l e x h i b i t greater s h r i n k a g e . )
55

Chapter 12

ΔΗ - RT
Ζ
12-1. δ - — ~ : ο (12-12)

T f e - 273 + 110.6 - 383.6

2
A H 2 5. C - 23.7(383.6) + 0 . 0 2 0 ( 3 8 3 . 6 ) - 2950

- 9091 + 2943 - 2950 - 9,084 cal/mole

1 1
RT - ( 1 . 9 8 7 ) ( 2 7 3 + 25) cal m o l " - 592 c a l m o l "

.2 (9.084 - 592)0.87 cal g mole


6
" 92 mol 3 g

CIS

2 3
δ - 80.30 c a l c m "

3 1 / 2
6 - 9.0 ( c a l cm" ) .
12-2. For a s t a t i s t i c a l copolymer

δ - Σν δ ±

where δ^ i s the s o l u b i l i t y parameter of the polymer of monomer i.

and w^ i s the weight f r a c t i o n of monomer i i n the copolymer.

Μ (butadiene) - 54

Μ (methyl methacrylate) - 100

There are 3 butadiene units i n the copolymer for every methyl

methacrylate residue. Λ f o r every 100 g (1 mole) methyl

methacrylate the copolymer contains 3(54) * 162 g butadiene.

Weight f r a c t i o n of methyl methacrylate

01 0
- . 0 38
3 8
100 * 162 °· ·

From Table 1 2 - I I I ( b )

δ(ΡΜΜΑ) - 9.3

δ(ΡΒϋ) - 8.4
56

12-2. (Cont'd)

then 6 (copolymer ) - 0 . 3 8 ( 9 . 3 ) + (1 - 0.38)(8.4)


3 1 / 2
- 3.53 + 5.21 - 8.7 ( c a l c m " ) .

12-3. Η

0
?2

?2
CH3

From Table 12-11:

Group No. Groups


fi

-CH2 131.5 4 526.0

>CH- 85.99 1 85.99

-O(ether) 114.98 1 114.98

-CH3 148.3 1 148.3

875.27

-3 -1
density - 1 g cm Μ - 108 g mol
r

12-4. (a) The copolymer i s soluble i n poorly hydrogen-bonded solvent


3 1/2

mixtures w i t h 8 . 5 < 6 < 9 . 5 (cal/cm ) . Take 6 • 9.0 as

a target v a l u e . From the b r i e f l i s t of s o l u b i l i t y parameters

i n Table 1 2 - I I I methylene c h l o r i d e (δ - 9.7) and nitromethane

(6 - 12.7) are possible cosolvents.

Let Varsol be solvent a, and the other l i q u i d be solvent b.

' Va Vb " -
+ ( 1 2 1 5 )
'mixture
γ
where the φ 8 are volume fractions.
57

12-4. (Cont'd)

With solvent b • methylene c h l o r i d e , 6 fc • 9.7 and:

9.0 - (7.6)φ + 9.7(1 - φ )


a a
φ • 0.33 - volume f r a c t i o n of Varsol 2 i n a mixture v i t h
a

methylene c h l o r i d e . Similarly, the volume f r a c t i o n of Varsol

required i n a mixture v i t h nitromethane « 0.73.

(The s p e c i f i c g r a v i t i e s of these solvents are approximately

as follows: Varsol 0 . 7 , methylene c h l o r i d e 1.33, nitromethane

1.14). As a r e s u l t , the f i r s t mixture vould be only about

21% by v e i g h t of Varsol v h i l e the second blend v o u l d contain

622.)

(b) The copolymer vould probably form stable mixtures v i t h

polyethylene, depending on i t s v i n y l acetate content. If

there vere any appreciable lengths of ethylene segments i n

the copolymer these vould c o - c r y s t a l l i z e v i t h polyethylene

( 2 ( b ) , Table 1 2 - V ) .

12-5. (a) Solvent £ Η-bonding Three-Dimensional S o l . Paramete:


(Table 12-111) " (Table 12-IV)
6 6 δ
d Η
Ρ
tetrahydrofuran 9.1 mod. 8.2 2.8 3.9

n-hexane 7.2 poor 7.2 0 0

1-butanol 11.4 strong 7.8 2.8 7.7

d l o c t y l phthalate 7.9 mod. 8.1 3.4 1.5

The 6 d values of the d i f f e r e n t solvents do not d i f f e r enough to

v a r r a n t concern. It i s then necessary only to match the 6 and

6 values of the solvent mixture and t e t r a h y d r o f u r a n .


58

12-5. (Cont'd)

(a) Let φ^ « volume f r a c t i o n of n-hexane i n the mixture

φj • volume f r a c t i o n of 1-butanol i n the mixture

• volume f r a c t i o n of d i o c t y l phthalate

φ^ * 1 · Φ^ · $2 d e f i n i t i o n of volume f r a c t i o n s .

With equation (12-15):

6 p (tetrahydrofuran) - 2.8 » φ χ( 0 ) + Φ 2 ( 2 . 8 ) + (1 - φχ - Φ 2) 3 . 4 (1)

6 Η ( t e t r a h y d r o f u r a n ) - 3.9 - φ χ( 0 ) • Φ 2 ( 7 · 7 ) + (1 - φ χ - Φ 2>1.5 (2)

0.6 - 0.6Φ 2 + 3 . 4 Φ 1 (1)

2.4 - 0.2Φ 2 + 1.5Φ 1 (2)

Simultaneous s o l u t i o n of these two equations y i e l d s :

φ^ • volume f r a c t i o n n-hexane • 0.10

Φ 2 « volume f r a c t i o n 1-butanol « 0.43

Φ^ · volume f r a c t i o n d i o c t y l phthalate • 0.47

Check on 6^ of the mixture

0 . 1 0 ( 7 . 2 ) + 0 . 4 3 ( 7 . 8 ) + 0 . 4 7 ( 8 . 1 ) - 7.9

δ^ ( t e t r a h y d r o f u r a n ) - 8 . 2 .

(b) An a l t e r n a t i v e route can be t r i e d using equation (12-30) to

calculate 6^ and matching the δ^ and δ β of the blend to the

corresponding values of t e t r a h y d r o f u r a n . I n t h i s instance

negative volume f r a c t i o n s are calculated I n d i c a t i n g that t h i s

blend cannot match the solvency of t e t r a h y d r o f u r a n . The

c o n t r a d i c t i o n between the c a l c u l a t i o n s of s o l u t i o n s (a) and

(b) to t h i s problem emphasize the e m p i r i c a l nature of subparameter

s o l u b i l i t y parameter models. An e m p i r i c a l model can be very

useful but i t w i l l e v e n t u a l l y f a i l to match some n a t u r a l

phenomenon.
59

12-6. Block copolymers are prime choices as v i s c o s i t y reducing a d d i t i v e s .

Examples are ethylene-propylene block copolymers admixed w i t h

polyethylene ( A . Rudin, Polym. Eng. S c i . f 10. 94 (1970)) and

styrene-butadiene block copolymers i n SBR ( C . K. S h i h , i n "Science

and Technology of Polymer P r o c e s s i n g , " N. P. Suh and N-H. Sung, e d . ,

MIT Press, Cambridge, Mass., 1979). Graft copolymers could also

be used i n some instances but the s t r u c t u r e of block copolymers i s

more accurately known and c o n t r o l l e d . The blocks which are s i m i l a r

i n s t r u c t u r e to the host polymer ensure good interphase adhesion

while the second blocks provide the required c o n t r o l l e d immiscibility

i n the melt phase.

12-7. From Table 12-111:

Solvent Volume F r a c t i o n

toluene 8.9 0.50

1-butanol 11.4 0.13

methyl e t h y l ketone 8.4 0.12 ( - 0.32 χ 0.37)

methyl i s o b u t y l ketone 8.4 0.20

diethylene g l y c o l
monomethyl ether 10.2 0.05

δ · Σφ f (12-15)
mixture i i

- 0 . 5 0 ( 8 . 9 ) + 0 . 1 3 ( 1 1 . 4 ) + 0 . 1 2 ( 8 . 4 ) -Ι­

Ο.20(8.4) + 0.05(10-2) - 9.1.

The bulk of the solvents are medium or p o o r l y hydrogen bonding

according to the t a b l e . By i n s p e c t i o n , tetrahydrofuran should be

as good a solvent f o r n i t r o c e l l u l o s e as the mixture listed.

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