Termination Board Pepperl Fuchs

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PROCESS AUTOMATION

INTERFACE TECHNOLOGY
TERMINATION BOARD SOLUTIONS

H-SYSTEM FOR HONEYWELL


EXPERION SERIES C GI/IO
Pepperl+Fuchs – Unbeatable for quality, selection, and performance

We have been setting global standards for process automation equipment for over sixty
years, and we are the market leader for electronic interface modules, intrinsic safety barriers
and hazardous location protection technology.

PROTECTING YOUR PROCESS


The Process Automation division invests in the future so our customers benefit from the latest
breakthroughs in signal transfer and intrinsic safety protection, fieldbus, remote I/O, HMI,
level control, corrosion monitoring, purge/pressurization, and system & solutions. We are
the recognized experts in our technologies — Pepperl+Fuchs has earned a strong reputation
by supplying the world’s largest process industry companies with the broadest line of proven
components and solutions for a diverse range of applications.

SENSING YOUR NEEDS


As a global leader, the Factory Automation division offers one of the largest ranges of industrial
sensors that provide comprehensive coverage for virtually every application in machine and
system construction. Our product line includes an extensive range of inductive identification
systems, barcode scanners, AS-Interface, and a line of rotary encoders that will perform in
virtually every industry equipment.

DCS_Honeywell_SC_eng.indb 1 09.06.2009 14:34:50


Pepperl+Fuchs worldwide

We’re There When You Need Us


A global presence enables Pepperl+Fuchs to offer the best of
both worlds: extremely high engineering standards combined
with efficient, low-cost manufacturing facilities.
A worldwide presence means we have exactly what you need
to make your process efficient and reliable. It means the most North and Asia Pacific
advanced technical expertise in the business is standard with Central America Singapore
Twinsburg, Ohio, USA
every Pepperl+Fuchs product.
It means we have the largest and most ingenious staff of
seasoned and skilled engineers and field representatives in the
industry. It means we’re there when you need us – anywhere in
the world.
Pepperl+Fuchs offers proven industry expertise through
market-based, customer-focused products that provide answers Western Europe Middle East and India
to the toughest application problems. Our target industries Antwerp, Belgium Dubai

are involved with chemicals, pharmaceuticals, oil & gas,


petrochemicals, and other areas including wastewater treatment
and power technology. In all industrial areas, Pepperl+Fuchs
is both a supplier and partner for end users, control systems
manufacturers, system integrators and engineering contractors.
We set the standard by offering the best product, service and
support in the world. From our expert application analysis and
global key account management, to our on-site engineering Northern Europe Southern and
Oldham, UK Eastern Europe
of new systems and technical support after the sale, we stand Milan, Italy
solidly behind every product we build.

South America
Germany São Paulo, Brazil
Committed to engineering excellence, our worldwide
headquarters is located in Mannheim, Germany. More
than 600 specialists are dedicated to continuing our
heritage of high quality and innovation.

DCS_Honeywell_SC_eng.indb 2 09.06.2009 14:35:20


Solutions for Honeywell Experion Series C GI/IO Interface Technology

Intrinsic Safety
Intrinsic safety (IS) is a protection technique used within various
hardware packages that limits the energy within an electronic
circuit to a point that is safe to operate within a hazardous
(explosive) location.

Surge Protection
Surge protection comes in a wide variety of configurations to
protect electronic equipment from damage and provides long-
term system operation reliability. It also diverts harmful voltage
transients and current spikes to ground.

HART Interface Solutions


HART (Highway Addressable Remote Transducer) is a popular
digital, fieldbus protocol that solves a wide range of applications.
It is used to communicate with field devices, configure and
monitor the status of the system, and indicate process variables.

Signal Conditioning
Signal conditioning is an important part of any automation system
where electrical isolation, electronic signal conversion, and
measurement accuracy are critical characteristics of the control
loop architecture.

DCS_Honeywell_SC_eng.indb 3 09.06.2009 14:35:44


Termination Board Solutions
for Honeywell
Experion Series C GI/IO

06/2009
216312
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


4 Pepperl+Fuchs Group
www.pepperl-fuchs.com
USA: +1 330 486 0002
pa-info@us.pepperl-fuchs.com
Germany: +49 621 776 2222
pa-info@de.pepperl-fuchs.com
Singapore: +65 6779 9091
pa-info@sg.pepperl-fuchs.com

Product_Intro.indd 4 06.07.2009 11:13:26


PG_Iso_Bar_H_intro.fm Seite 5 Mittwoch, 8. Juli 2009 11:58 11

Solutions for Honeywell Experion Series C GI/IO Table of Contents

System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Termination Boards

H-System
Selection Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Product Data Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Digital Inputs
Selection Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Product Data Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Termination
Boards
Entity Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Digital Outputs
Selection Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Product Data Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Digital Inputs
Entity Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Analog Inputs
Selection Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Product Data Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Digital Outputs
Entity Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Analog Outputs
Selection Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Product Data Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Entity Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Analog Inputs

Accessories
Selection Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Analog Outputs

Product Data Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Model Number Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40


06/2009
216312
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


Pepperl+Fuchs Group USA: +1 330 486 0002 Germany: +49 621 776 2222 Singapore: +65 6779 9091 5
www.pepperl-fuchs.com pa-info@us.pepperl-fuchs.com pa-info@de.pepperl-fuchs.com pa-info@sg.pepperl-fuchs.com
Catalog_DCS_Honeywell_SC_eng.book Seite 6 Donnerstag, 25. Juni 2009 5:28 17

System Description Solutions for Honeywell Experion Series C GI/IO

Introduction HiD module housing


The H-System offers the ideal Termination Board solution for Used for high channel density
Experion Series C GI/IO and Safety Manager hazardous • Compact 18 mm housing PWR
ON

location applications. The design of an H-System project is • High channel density


FAULT

optimized with HART Communication Boards and a complete CH 2 CH 1

range of accessories. The H-System includes a wide range of • As low as 4.5 mm per channel
H-System

plug-in, isolated barriers that are mounted on Termination


Boards. The H-System is easy to specify, integrate and
2030 SK
expand and has become synonymous with safety and 2 Channel
Fully
reliability. Floating
Analog
Input
Repeater

Figure 3 18 mm housing (HiD module)


Termination
Boards

Termination Boards
• For HiC and HiD isolated barrier modules
• 8- or 16-position Termination Boards
• Redundant and fused powered
• Diagnostic and fault monitoring
Digital Inputs

Figure 1 H-System Termination Board for Safety Manager with


isolated barriers

10
11
12
13
14
15
16
1
2
3
4
5
6
7
8

9
Modules and Termination Boards
Depending on the functionality and application, the
Digital Outputs

H-System barriers have two housing widths, the 12.5 mm


HiC modules and the 18 mm HiD modules, all with the
features and interoperability of the H-System. The board can
be coded in combination with the modules to ensure the Figure 4 16-position Termination Board
safety relevant data is maintained for the connected field
devices. Accessories
HiC module housing HART Communication Board
The HART Communication Board can interface with HART
Analog Inputs

Used for high signal integrity


enabled H-System Termination Boards. It contains one slot to
• Small housing, only 12.5 mm wide mount the 32-channel HART multiplexer type HiD Mux2700.
• Highest packing density in single loop CH1 Pre-assembled cables provide easy connection between the
integrity STATUS
H-System Termination Boards, the HART Communication
Board and the Honeywell Safety Manager System.
HiC It offers redundantly fused, power supply connections with
2871
1ch
LED indication. Redundant RS 485 terminals are also
Analog Outputs

Solenoid/
Alarm
Driver available and can be wired in a daisy chain configuration.
ON

FAULT HART TX

06/2009
32 Channel
Multiplexer

2700
MUX
Hart

PWR
ON
OFF

Figure 2 12.5 mm housing (HiC module)

Figure 5 HART Communication Board


216312
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


6 Pepperl+Fuchs Group USA: +1 330 486 0002 Germany: +49 621 776 2222 Singapore: +65 6779 9091
www.pepperl-fuchs.com pa-info@us.pepperl-fuchs.com pa-info@de.pepperl-fuchs.com pa-info@sg.pepperl-fuchs.com
Catalog_DCS_Honeywell_SC_eng.book Seite 7 Donnerstag, 25. Juni 2009 5:28 17

Solutions for Honeywell Experion Series C GI/IO System Description


Label carrier Termination Board
The label carrier set type HiALC-HI*TF-SET-*** provides
much space for tagging. In addition the side plates of the label
carrier enlarge the distance between IS terminals and non-IS
terminals. Therefor further measures to ensure the required
tight string length of ≥ 50 mm omit.

H-System
Topology
This figure illustrates a typical H-System solution. It contains a
DIN mounting rail
Termination Board and a HART Communication Board.
Figure 7 Proper mounting of the H-System Termination Board
Termination HART
Board Communication
Fastening screws
Board

Field wiring

Termination
Boards
OFF ON

HART Multiplexer
Hart
32 Channel
2700
MUX
1
2
3
4

5
6
7
8

FAULT HART TX

ON
PWR

X1 X5

Figure 8 Top view of the H-System Termination Board

Digital Inputs
potential free
error output
Mounting the module on the Termination
Board
• Ensure that the red Quick Lok Bar (1) is in the upper
Control Power supply 1
position.
system Power supply 2
• Observe the plug orientation of the device. Insert the
Figure 6 H-System topology coding pins (2) of the module in the corresponding coding
holes on the board. Now center the adjustment pins (3) to

Digital Outputs
the adjustment holes on the Termination Board.
Mounting • Carefully press the device into the contacts and
The Termination Boards are mounted on a 35 mm DIN rail. adjustment holes.
The DIN rail is centered under the Termination Board. • For the mechanical adjustment of the module press the
red Quick Lok Bar (1) down on either side of the device
The H-System Termination Boards have been designed for
(see Figure 9)
protection category IP20 with isolated barriers installed (IP00
without modules) according to EN 60529; therefore, the This completes the mounting of a module.
boards must be appropriately protected against splashing

Analog Inputs
water and contamination.

Mounting the Termination Board


• Place the Termination Board onto the DIN rail (Figure 7).
• Tighten the fastening screws (Figure 8).
1
The Termination Board is now properly mounted and secured.
Analog Outputs

3
06/2009

2
Figure 9 Proper mounting of an H-System isolated barrier
216312
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


Pepperl+Fuchs Group USA: +1 330 486 0002 Germany: +49 621 776 2222 Singapore: +65 6779 9091 7
www.pepperl-fuchs.com pa-info@us.pepperl-fuchs.com pa-info@de.pepperl-fuchs.com pa-info@sg.pepperl-fuchs.com
Catalog_DCS_Honeywell_SC_eng.book Seite 8 Donnerstag, 25. Juni 2009 5:28 17

System Description Solutions for Honeywell Experion Series C GI/IO

Terminal designation Typical cabinet layout


Field side

du
ct
duct

du

ct
TB TB
Earth strip Earth strip
2 32 Field cable tray Field cable tray

Cabinet side containing IS-marshalling


H-System

with Pepperl+Fuchs DI-IS boards.


Left side view Right side view

Duct Duct Duct


1
2
3
4

5
6
7
8
D x W = 100 x 80 mm D x W = 100 x 80 mm D x W = 100 x 80 mm
1 31
16 x
16 x dual
dual channel
channel HiC
HiC module
module

Figure 10 Example: field side arrangement of the terminals 16 x


16 x dual
dual channel
channel HiC
HiC module
module

16 x
Control side
Termination

Duct D x W = 100 x 80 mm
dual

Field cable tray 100 mm


16 x

Field cable tray 100 mm


dual channel
Boards

Field terminal strip


HiC

Field terminal strip


channel
HiC module
module

Duct

Duct
16 x
16 x dual
dual channel
Safety Manager channel HiC
module
System connector SiCC-0001 HiC
module
7
8

16 x
16 x dual
dual channel
HiC
Digital Inputs

channel
HART interface connector HiC module

recommended cable: module

HiACA-UNI-FLK34-FLK34-*M* 16 x
16 x dual
dual channel
channel HiC
HiC module
potential free error output module

Figure 11 Example: control side arrangement of the terminals


(Safety Manager)
Digital Outputs

Field cabling System cabling Field cabling

Figure 13 Example: marshalling cabinet layout

Pepperl+Fuchs Termination Boards enable concurrent


Experion PKS, Series C assembly of system cabinets and marshalling cabinets
System connector: Sub-D, 37-pin shortening the project life cycle.
7
8

recommended cable:
IS Termination Boards can be located close to the field
X5 CA-HWC300-AIO-DIO-*M
Analog Inputs

X1 terminals.
HART interface connector
recommended cable:
HiACA-UNI-FLK34-FLK34-*M*

potential free error output

Figure 12 Example: control side arrangement of the terminals


(Series C)
Analog Outputs

System cables
The Honeywell IOTAs and IS boards are connected with H-
System Termination Boards via plug-n-play system cables.
06/2009

These system cables reducing risks and reconnection time


during site installations.
216312

Just one type of system cable serves all Series C Termination


Boards and one type serves all Safety Manager Termination
Boards.
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


8 Pepperl+Fuchs Group USA: +1 330 486 0002 Germany: +49 621 776 2222 Singapore: +65 6779 9091
www.pepperl-fuchs.com pa-info@us.pepperl-fuchs.com pa-info@de.pepperl-fuchs.com pa-info@sg.pepperl-fuchs.com
Catalog_DCS_Honeywell_SC_eng.book Seite 9 Donnerstag, 25. Juni 2009 5:28 17

Solutions for Honeywell Experion Series C GI/IO System Description

Model number description


Modules
Hi 2

H-System
Type of signal
0 Analog modules
2010 to 2020 Converters
2020 to 2030 Transmitter Power Supplies
2031 to 2040 Current Drivers
2060 to 2090 Temperature Converter
8 Digital modules

Termination
2820 to 2860 Switch Amplifiers

Boards
2870 to 2880 Solenoid
Housing
C 12.5 mm modules
D 18 mm modules
Hi H-System

Digital Inputs
Termination Boards
C – G P – – P F

Intrinsic safety connection


P F Pluggable screw terminals with flange
Signal information
S Safety connection SIL2/3

Digital Outputs
A O Analog output
A I Analog input
D O Digital output
D I Digital input
A I O Analog input and output
U N I Analog input and output, digital input and output

Analog Inputs
0 8 8-channel Board
1 6 16-channel Board
3 2 32-channel Board
Module information
G Galvanic isolation
P Manufacturer Pepperl+Fuchs
C for HiC modules
Analog Outputs

D for HiD modules


S 1-channel module
D 2-channel module
Q 4-channel module
Termination Board type
06/2009

F Safety Systems (Safety Manager, FSC)


S Series C300
216312

C Devices in according to ISA G3 Unused options may be left out.


Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


Pepperl+Fuchs Group USA: +1 330 486 0002 Germany: +49 621 776 2222 Singapore: +65 6779 9091 9
www.pepperl-fuchs.com pa-info@us.pepperl-fuchs.com pa-info@de.pepperl-fuchs.com pa-info@sg.pepperl-fuchs.com
Catalog_DCS_Honeywell_SC_eng.book Seite 10 Donnerstag, 25. Juni 2009 5:28 17

System Description Solutions for Honeywell Experion Series C GI/IO

Example: Honeywell FC-GPCS-DO08-PF


F C – G P C S – S D O 0 8 – P F

Intrinsic safety connection


P F Pluggable screw terminals with flange
H-System

Signal information
S Safety connection SIL2/3
D O Digital output
0 8 8-channel Board
Module information
G Galvanic isolation
P Manufacturer Pepperl+Fuchs
C for HiC modules
S 1-channel module
Termination

Termination Board type


Boards

F Safety Systems (Safety Manager, FSC)


C Devices in according to ISA G3 Unused options may be left out.

Example: Honeywell SC-GPCS-UNI16-PF


S C – G P C S – U N I 1 6 – P F
Digital Inputs

Intrinsic safety connection


P F Pluggable screw terminals with flange
Signal information
U N I Analog input and output, digital input and output
1 6 16-channel Board
Digital Outputs

Module information
G Galvanic isolation
P Manufacturer Pepperl+Fuchs
C for HiC modules
S 1-channel module
Termination Board type
S Series C300
C Devices in according to ISA G3 Unused options may be left out.
Analog Inputs
Analog Outputs

06/2009
216312
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


10 Pepperl+Fuchs Group USA: +1 330 486 0002 Germany: +49 621 776 2222 Singapore: +65 6779 9091
www.pepperl-fuchs.com pa-info@us.pepperl-fuchs.com pa-info@de.pepperl-fuchs.com pa-info@sg.pepperl-fuchs.com
Catalog_DCS_Honeywell_SC_eng.book Seite 11 Donnerstag, 25. Juni 2009 5:28 17

Solutions for Honeywell Experion Series C GI/IO System Description

Safety information The respective peak values of the field device and the
associated device with regard to explosion protection should
The corresponding data sheets, the Declaration of be considered when connecting intrinsically safe field devices
Conformity, the EC-Type Examination Certificate and with the intrinsically safe circuits of H-System devices
applicable certificates (see data sheet) are an integral part of (demonstration of intrinsic safety). EN 60079-14/
this document. IEC 60079-14 or NEC and CEC electrical codes for US and
Canada respectively must be observed (where appropriate). If

H-System
Intended use available, also the product certification control drawing must
be observed.
Laws and regulations applicable to the usage or planned
purpose of usage must be observed. Devices are only If more channels of one device are to be connected in parallel,
approved for proper usage in accordance with intended use. it must be ensured that the parallel connection is made
Improper handling will result in voiding of any warrantee or directly at the terminals. For the demonstration of intrinsic
manufacturer's responsibility. safety, the maximum values of the parallel connection are to
be regarded.
These devices are used in C&I technology for the galvanic
isolation of C&I signals, such as 20 mA and 10 V unit signals, The EC-Type Examination Certificates or standard
and also for the adaptation and/or standardization of signals. certificates/approvals should be observed. It is especially
Devices which have intrinsically safe control circuits are used important to observe the "special conditions" if these are

Termination
to operate field devices within hazardous areas. included in the certificates.

Boards
The devices are not suitable for the isolation of signals in
power engineering, unless this is specifically referred to in the Installation and commissioning of the
respective data sheet. interface devices within Zone 2/Div. 2 of
Protection of operating personnel and the system is not the hazardous area
ensured if the product is not used in accordance with its Only devices with the corresponding manufacturer's
intended use. Declaration of Conformity or separate certificate of conformity

Digital Inputs
Intrinsic safety circuits that were operated with circuits of other can be installed in Zone 2/Div. 2.
types of protection may not be used as intrinsically safe The individual data sheets indicate whether these conditions
circuits afterwards. are met.

Installation and commissioning For US and Canada installations, in Zone 2/Div. 2 follow the
NEC and CEC wiring methods. The enclosure must be able to
Commissioning and installation must be carried out by accept Zone 2/Div. 2 wiring methods. The referenced product
specially trained and qualified personnel only. certification control drawing must be observed.
For all other applications, the devices should be installed in a

Digital Outputs
Installation of the interface devices in the switch or junction box that:
safe area • meets at least IP54 in accordance to EN 60529.
The devices are constructed to satisfy the IP20 protection • meets to the requirements of resistance to light and
classification and must be protected from adverse resistance to impact according to EN 60079-0/
environmental conditions such as water spray or dirt IEC 60079-0.
exceeding the pollution degree 2.
• meets to the requirements of thermal endurance
The devices must be installed outside the hazardous area! according to EN 60079-15/IEC 60079-15.
Depending on the level of protection, the intrinsically safe • must not cause ignition danger by electrostatic charge

Analog Inputs
circuits of the devices (light blue identification on the device) during intended use, maintenance and cleaning.
can be located in the hazardous area. It is especially Depending on the level of protection, the intrinsically safe
important to ensure that the intrinsically safe circuits are circuits of the devices (light blue identification on the device)
safely separated from all non-intrinsically safe circuits. can be located in the hazardous area. It is especially
The installation of the intrinsically safe circuits is to be important to ensure that the intrinsically safe circuits are
conducted in accordance with the relevant installation safely separated from all non-intrinsically safe circuits.
regulations. The installation of the intrinsically safe circuits is to be
Analog Outputs

conducted in accordance with the relevant installation


regulations.
06/2009
216312
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


Pepperl+Fuchs Group USA: +1 330 486 0002 Germany: +49 621 776 2222 Singapore: +65 6779 9091 11
www.pepperl-fuchs.com pa-info@us.pepperl-fuchs.com pa-info@de.pepperl-fuchs.com pa-info@sg.pepperl-fuchs.com
Catalog_DCS_Honeywell_SC_eng.book Seite 12 Donnerstag, 25. Juni 2009 5:28 17

System Description Solutions for Honeywell Experion Series C GI/IO

The respective peak values of the field device and the Technical data
associated device with regard to explosion protection should
be considered when connecting intrinsically safe field devices
with the intrinsically safe circuits of H-System devices Electrical data
(demonstration of intrinsic safety). EN 60079-14/ Power supply (modules)
IEC 60079-14 or NEC and CEC electrical codes for US and
Canada respectively must be observed (where appropriate). If 24 V DC -15 %, +25 %, (20.4 V DC to 30 V DC)
H-System

available, also the product certification control drawing must Each module is protected internally. The Termination Boards
be observed. have redundant power supply connections with fuses that can
be replaced by the customer.
If more channels of one device are to be connected in parallel,
it must be ensured that the parallel connection is made
directly at the terminals. For the demonstration of intrinsic Mechanical data
safety, the maximum values of the parallel connection are to Location
be regarded.
Mounting outside hazardous areas possible as well as in
The EC-Type Examination Certificates, standard Zone 2/Div. 2 where a manufacturer's Declaration of
certificates/approvals or the manufacturer's Declaration of Conformity exists.
Conformity should be observed. It is especially important to
Termination

observe the "special conditions" if these are included in the Protection degree
Boards

certificates. • Termination Boards: IP20 with modules plugged in


(IP00 without modules)
Repair and maintenance • Modules: IP20
The transfer characteristics of the devices remain stable over
Mass
long periods of time. This eliminates the need for regular
adjustment. Maintenance is not required. Termination Boards:
• Board for 8 HiC modules approx. 450 g
Digital Inputs

Fault elimination
• Board for 16 HiC modules approx. 900 g
No changes can be made to devices which are operated in • Board for 8 HiD modules approx. 500 g
hazardous areas. Repairs on the device are not allowed.
• Board for 16 HiD modules approx. 1000 g
Isolation coordinates for devices with Ex- Modules:
certificate according to EN 50020 and • HiC module approx. 100 g
EN 60079-11 • HiD module approx. 140 g
Digital Outputs

The devices are assessed for pollution degree 2 and Material


overvoltage category II according to EN 50178. Modules: Polycarbonate
Termination Boards: Polycarbonate, fiber glass reinforced
Isolation coordinates for installations for
galvanic isolation according to EN 50178 Dimensions (L x W x H)
and EN 61140 Termination Boards (height inclusive module assembly):
The devices of the H-System are electronic equipment for use • Board for 8 HiC modules: 159 x 155 x 153 mm
Analog Inputs

in secluded electrical operating sites where only skilled • Board for 16 HiC modules: 273 x 155 x 153 mm
personnel or electrically instructed personnel will have • Board for 8 HiD modules: 201 x 155 x 153 mm
admission or access.
• Board for 16 HiD modules: 357 x 155 x 153 mm
The devices are assessed for pollution degree 2 and
Modules:
overvoltage category II according to EN 50178.
• HiC module: 12.5 x 106 x 130 mm
For additional details, see data sheets.
• HiD module: 18 x 106 x 130 mm
Housing drawings please refer to the appendix.
Analog Outputs

06/2009
216312
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


12 Pepperl+Fuchs Group USA: +1 330 486 0002 Germany: +49 621 776 2222 Singapore: +65 6779 9091
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Catalog_DCS_Honeywell_SC_eng.book Seite 13 Donnerstag, 25. Juni 2009 5:28 17

Solutions for Honeywell Experion Series C GI/IO System Description


Labeling Conformity with standards and directives
A plastic label holder is available on the front of the module: General
• HiC modules, HiD modules: 35 x 10.5 mm • Isolator modules with and without explosion protection,
A large label carrier kit HiALC-… for the Termination Boards is mostly with Ex ia IIC/Class I Div. 1, international approvals
available. • EMC acc. to NAMUR NE21 and EN 61326
Fire protection class • LEDs acc. to NAMUR NE44

H-System
Housing: V2 according to UL 94 standard. (Unless stated • Software acc. to NAMUR NE53
otherwise all details relate to the reference conditions.)
Digital inputs/outputs according to NAMUR
Ambient conditions The standards references for this interface have changed
many times:
Ambient temperature:
German standard (old): DIN 19234: Electrical distance
-20 °C to 60 °C, (273 K to 333 K) sensors – DC interface for distance sensors and switch
amplifiers; 1990-06
Storage temperature:
European standard (old): EN 50227: Low voltage switch gear
-40 °C to 70 °C, (253 K to 343 K)

Termination
and control gear – control devices and switching elements –

Boards
Relative humidity: proximity switches, DC interface for proximity sensors and
switch amplifiers (NAMUR), 1996-10
max. 95 % no moisture condensation
German version (old): DIN EN 50227: Low voltage switch
Reference conditions gear – control devices and switching elements – proximity
• temperature: 23 °C (296 K) switches, DC interface for proximity sensors and switch
amplifiers (NAMUR), 1997, German nomenclature VDE 0660,
• relative humidity: 50 %
part 212
• supply voltage: 24 V DC

Digital Inputs
Current designation: DIN EN 60947-5-6: Low voltage switch
• working resistance, where applicable: 250 Ω gear – control devices and switching elements – proximity
• full scale value: 20 mA switches, DC interface for proximity sensors and switch
amplifiers (NAMUR), 2000, German nomenclature. VDE 0660
part 212
Current IEC designation: IEC 60947-5-6: Low voltage
switch gear and control gear – part 5-6: Control circuit devices
and switching elements – DC interface for proximity sensors

Digital Outputs
and switching amplifiers (NAMUR), 1999.

Analog Inputs
Analog Outputs
06/2009
216312
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


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Catalog_DCS_Honeywell_SC_eng.book Seite 14 Donnerstag, 25. Juni 2009 5:28 17

Notes Solutions for Honeywell Experion Series C GI/IO


H-System
Termination
Boards
Digital Inputs
Digital Outputs
Analog Inputs
Analog Outputs

06/2009
216312
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


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Catalog_DCS_Honeywell_SC_eng.book Seite 15 Donnerstag, 25. Juni 2009 5:28 17

Solutions for Honeywell Experion Series C GI/IO Selection Tables


Termination Boards for Experion PKS, Series C

Honeywell Pepperl+Fuchs Page

Series C (C300) Module Termination Board System Cable


CA-HW32-F-...

Type Channel Type Channel Type Position Channel Qty.

H-System
Digital Inputs

CC-TDIL01/11 32 HiC2821 1 SC-GPCS-UNI16-PF ** 16 16 1 ** 18

CC-TDIL01/11 32 HiC2822 2 SC-GPCD-DI32-PF 16 32 2 19

Digital Outputs

CC-TDOB01/11 32 HiC2871 1 SC-GPCS-UNI16-PF ** 16 16 1 ** 18

CC-TDOB01/11 32 HiD2874 2 SC-GPDD-DO32-PF 16 32 2 20

Termination
Analog Inputs

Boards
CC-TAIX01/11 16 HiC2025 * 1 SC-GPCS-UNI16-PF 16 16 1 18

CC-TAIX01/11 16 HiD2030SK 2 SC-GPDD-AIO16-PF 8 16 1 21

Temperature Inputs

CC-TAIX01/11 16 HiD2082 *** 1 SC-GPDD-AIO16-PF 8 8 1 21

Digital Inputs
Analog Outputs

CC-TAOX01/11 16 HiC2031 1 SC-GPCS-UNI16-PF 16 16 1 18

CC-TAOX01/11 16 HiD2032 2 SC-GPDD-AIO16-PF 8 16 1 21

* Set the module DIP switches in current sink mode.


** 2 pcs. are required for 32 channels.
*** Only the first channel is usable.

Digital Outputs
Analog Inputs
Analog Outputs
06/2009
216312
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


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Catalog_DCS_Honeywell_SC_eng.book Seite 16 Donnerstag, 25. Juni 2009 5:28 17

Selection Tables Solutions for Honeywell Experion Series C GI/IO

Modules
Digital Inputs

Model Number Housing Functions Input (Field) Output Supply Page


(Control System)

Zone 2/Division 2
H-System

(Loop Powered)
(active/passive)

(Bus Powered)
Dry Contacts

Transistor
Line Fault
Detection
Channels

Mounting
MAMUR/

24 V DC

24 V DC
Safety

Timer

Relay
HiC

HiD

SIL
HiC2821  1   2  2  22

HiC2822  2   2  2  23

Digital Outputs
Termination
Boards

Model Number Housing Input Output Supply Page


(Control System) (Field)

Max. Current (mA)

Zone 2/Division 2
(Loop Powered)
(Bus Powered)
Contact Input

Logic Input

Voltage (V)
Channels

Mounting
24 V DC

24 V DC
Digital Inputs

HiC

HiD

SIL
HiC2871  1  12 40   3  24

HiD2874  2   12 40  25

Analog Inputs
Digital Outputs

Model Number Housing Input (Field) Output Specials Supply Page


(Control System)
(1 input – 2 outputs)
2-wire Transmitters

Zone 2/Division 2
Current Sources

0/4 mA ... 20 mA

0/4 mA ... 20 mA

(Loop Powered)
Signal Splitting

(Bus Powered)
0/1 V ... 5 V
Channels

Mounting
(Source)

24 V DC

24 V DC
SMART
(Sink)
HiC

HiD

SIL
Analog Inputs

HiC2025  1       2  26

HiD2030SK  2       2 27

Housing Input (Field) Output Supply Page


Model Number
(Control System)
Zone 2/Division 2
(Loop Powered)
Analog Outputs

(Bus Powered)
4 mA ... 20 mA
Potentiometer
Channels

Mounting
1 V ... 5 V

24 V DC

24 V DC
mV/V
RTD
HiC

HiD

SIL
TC

06/2009

HiD2082  2        28
216312
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


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Catalog_DCS_Honeywell_SC_eng.book Seite 17 Donnerstag, 25. Juni 2009 5:28 17

Solutions for Honeywell Experion Series C GI/IO Selection Tables


Analog Outputs

Model Number Housing Input Output (Field) Supply Page


(Control System)

Zone 2/Division 2
Lead Monitoring
0/4 mA ... 20 mA

1.5 mA ... 50 mA

0/4 mA ... 20 mA

1.5 mA ... 50 mA

(Loop Powered)
(Bus Powered)

H-System
Channels

Mounting
24 V DC

24 V DC
SMART
HiC

HiD

SIL
HiC2031  1      2  29

HiD2032  2      30

Accessories

Termination
Boards
HART Multiplexers

Model Number Page

RS 485 Connection

Zone 2/Division 2
Supply 24 V DC

Digital Inputs
Mounting
Channels
HiD Mux2700 32    32

Termination Boards

Digital Outputs
Model Number Page
RS 485 Connection

Zone 2/Division 2
2 x 16 Channels

Supply 24 V DC
4 x 8 Channels

Power Supply
Redundant

Mounting
Channels

Analog Inputs
HiATB01-HART-2X16 32      33

HiATB01-HART-4X8 32      34

Additional Accessories

Model Number Description Page


Analog Outputs

HiALC-HiCTF-SET-114 Label Carrier Set 35

HiALC-HiCTF-SET-228 Label Carrier Set 35

HiALC-HiDTF-SET-156 Label Carrier Set 35


HiALC-HiDTF-SET-312 Label Carrier Set 35
06/2009

HiD2000 Empty Place Holder Barrier 35

CA-HWC300-AIO-DIO-*M H-System Custom Cable 36


216312
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


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Catalog_DCS_Honeywell_SC_eng.book Seite 18 Donnerstag, 25. Juni 2009 5:28 17

SC-GPCS-UNI16-PF Termination Board for Honeywell Experion Series C GI/IO

Features Technical data


• System Board for Honeywell Supply
Experion PKS, Series C Connection terminal block TB3 (1-, 2+; 3-, 4+)
Rated voltage 24 V DC, in consideration of rated voltage of used
• For 16-/32-channel cards isolated barriers
CC-TDIL01/11, CC-TDOB01/11, Voltage drop 0.9 V, voltage drop across the series diode on the
CC-TAIX01/11 and CC-TAOX01/11 Termination Board must be considered
H-System

• 16 plug-in positions Ripple ≤ 10 %


• Recommended modules: Fusing 4A
HiC2821 (DI), HiC2871 (DO), Power loss ≤ 500 mW, without module
HiC2025 (AI), HiC2031 (AO) Reverse polarity protection yes
• Recommended system cable: Redundancy
CA-HW32-F-D37-... Supply Redundancy available. The supply for the modules is
decoupled, monitored and fused.
• 24 V DC supply voltage Output
• Hazardous area: pluggable screw Connection terminal block TB4 (1, 2), error message output,
terminals, blue NO contact
• Safe area: Sub-D connector (male), Fault signal max. 40 V, 2 A
Termination

37-pin Indicators/settings
Boards

Display elements LEDs PWR ON (power supply)


Function - LED power supply I, green LED
- LED power supply II, green LED
The Termination Board has 16 plug-in LED Fault (fault indication), red LED
slots. Conformity
The function of the Termination Board as Electromagnetic compatibility NE 21
well as the connector pin assignment Protection degree IEC 60529
Ambient conditions
Digital Inputs

exactly fit the requirement of Honeywell


systems. Ambient temperature -20 ... 60 °C (253 ... 333 K)
Mechanical specifications
Information about missing supply voltage
Protection degree IP20
of the interface modules is available for
Connection connection hazardous area (field side):
the system as potential free relay contact.
pluggable screw terminals, blue
Wiring errors from field will be reported if connection safe area (process side):
the interface module supports this Sub-D connector (male), 37-pin
function. Mass approx. 900 g
Digital Outputs

The Termination Boards are supplied with Dimensions 273 x 155 x 153 mm (L x W x H),
a robust glass fibre reinforced plastic height including module assembly
housing as standard. This design permits Mounting 35 mm DIN rail
the fast and reliable installation in the Accessories
switch cabinet. Designation optional accessories:
Label Carrier HiALC-HI*TF-SET-***
Analog Inputs

Diagrams

2 32

TB1 TB2
17 ... 32
TDIL01/11
1 ... 16
1 31 TDOB01/11
Analog Outputs

TAIX01/11
TAOX01/11
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9

X1
06/2009

24 V DC (I),
24 V DC (II)
216312

ERR
Zone 0, 1, 2 Zone 2
Edition

Div. 1, 2 Div. 2

Subject to modifications without notice Copyright Pepperl+Fuchs


SC-GPCS-
UNI16-PF
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Catalog_DCS_Honeywell_SC_eng.book Seite 19 Donnerstag, 25. Juni 2009 5:28 17

Termination Board for Honeywell Experion Series C GI/IO SC-GPCD-DI32-PF

Technical data Features


Supply • System Board for Honeywell
Connection terminal block TB3 (1-, 2+; 3-, 4+) Experion PKS, Series C
Rated voltage 24 V DC, in consideration of rated voltage of used
isolated barriers
• For 32-channel card CC-TDIL01/11
Voltage drop 0.9 V, voltage drop across the series diode on the • 16 plug-in positions
Termination Board must be considered • Recommended module: HiC2822

H-System
Ripple ≤ 10 % • Recommended system cable:
Fusing 4A CA-HW32-F-D37-...
Power loss ≤ 500 mW, without module
• 24 V DC supply voltage
Reverse polarity protection yes
Redundancy
• Hazardous area: pluggable screw
Supply Redundancy available. The supply for the modules is
terminals, blue
decoupled, monitored and fused. • Safe area: Sub-D connector (male),
Output 37-pin
Connection terminal block TB4 (1, 2), error message output,
NO contact Function
Fault signal max. 40 V, 2 A

Termination
The Termination Board has 16 plug-in
Indicators/settings

Boards
slots.
Display elements LEDs PWR ON (power supply)
- LED power supply I, green LED The function of the Termination Board as
- LED power supply II, green LED well as the connector pin assignment
LED Fault (fault indication), red LED exactly fit the requirement of Honeywell
Conformity systems.
Electromagnetic compatibility NE 21
Information about missing supply voltage
Protection degree IEC 60529
of the interface modules is available for
Ambient conditions

Digital Inputs
the system as potential free relay contact.
Ambient temperature -20 ... 60 °C (253 ... 333 K)
Wiring errors from field will be reported if
Mechanical specifications
the interface module supports this
Protection degree IP20
function.
Connection connection hazardous area (field side):
pluggable screw terminals, blue The Termination Boards are supplied with
connection safe area (process side): a robust glass fibre reinforced plastic
Sub-D connector (male), 37-pin housing as standard. This design permits
Mass approx. 900 g the fast and reliable installation in the

Digital Outputs
Dimensions 273 x 155 x 153 mm (L x W x H), switch cabinet.
height including module assembly
Mounting 35 mm DIN rail
Accessories
Designation optional accessories:
Label Carrier HiALC-HI*TF-SET-***

Analog Inputs
Diagrams

2 32

TB1 TB2

1 31
TDIL01/11
Analog Outputs
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9

X1 X2
06/2009

24 V DC (I),
24 V DC (II)
216312

ERR
Zone 0, 1, 2 Zone 2
Edition

Div. 1, 2 Div. 2

Subject to modifications without notice Copyright Pepperl+Fuchs


SC-GPCD-DI32-
PF
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Catalog_DCS_Honeywell_SC_eng.book Seite 20 Donnerstag, 25. Juni 2009 5:28 17

SC-GPDD-DO32-PF Termination Board for Honeywell Experion Series C GI/IO

Features Technical data


• System Board for Honeywell Supply
Experion PKS, Series C Connection terminal block TB3 (1-, 2+; 3-, 4+)
Rated voltage 24 V DC, in consideration of rated voltage of used
• For 32-channel card CC-TDOB01/11 isolated barriers
• 16 plug-in positions Voltage drop 0.9 V, voltage drop across the series diode on the
• Recommended module: HiD2874 Termination Board must be considered
H-System

• Recommended system cable: Ripple ≤ 10 %


CA-HW32-F-D37-... Fusing 4A
Power loss ≤ 500 mW, without module
• 24 V DC supply voltage
Reverse polarity protection yes
• Hazardous area: pluggable screw Redundancy
terminals, blue Supply Redundancy available. The supply for the modules is
• Safe area: Sub-D connector (male), decoupled, monitored and fused.
37-pin Output
Connection terminal block TB4 (1, 2), error message output,
Function NO contact
Fault signal max. 40 V, 2 A
Termination

The Termination Board has 16 plug-in


Indicators/settings
Boards

slots.
Display elements LEDs PWR ON (power supply)
The function of the Termination Board as - LED power supply I, green LED
well as the connector pin assignment - LED power supply II, green LED
exactly fit the requirement of Honeywell LED Fault (fault indication), red LED
systems. Conformity
Electromagnetic compatibility NE 21
Information about missing supply voltage
Protection degree IEC 60529
of the interface modules is available for
Ambient conditions
Digital Inputs

the system as potential free relay contact.


Ambient temperature -20 ... 60 °C (253 ... 333 K)
Wiring errors from field will be reported if
Mechanical specifications
the interface module supports this
Protection degree IP20
function.
Connection connection hazardous area (field side):
The Termination Boards are supplied with pluggable screw terminals, blue
a robust glass fibre reinforced plastic connection safe area (process side):
housing as standard. This design permits Sub-D connector (male), 37-pin
the fast and reliable installation in the Mass approx. 1000 g
Digital Outputs

switch cabinet. Dimensions 357 x 155 x 153 mm (L x W x H),


height including module assembly
Mounting 35 mm DIN rail
Accessories
Designation optional accessories:
Label Carrier HiALC-HI*TF-SET-***
Analog Inputs

Diagrams

2 32

TB1 TB2

1 31
TDOB01/11
Analog Outputs

10
11
12

13
14
15
16
1
2
3
4

5
6
7
8
9

X2 X1
06/2009

24 V DC (I),
24 V DC (II)
216312

ERR
Zone 0, 1, 2 Zone 2
Edition

Div. 1, 2 Div. 2

Subject to modifications without notice Copyright Pepperl+Fuchs


SC-GPDD-
DO32-PF
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Catalog_DCS_Honeywell_SC_eng.book Seite 21 Donnerstag, 25. Juni 2009 5:28 17

Termination Board for Honeywell Experion Series C GI/IO SC-GPDD-AIO16-PF

Technical data Features


Supply • System Board for Honeywell
Connection terminal block TB3 (1-, 2+; 3-, 4+) Experion PKS, Series C
Rated voltage 24 V DC, in consideration of rated voltage of used
isolated barriers
• For 16-channel cards CC-TAIX01/11
Voltage drop 0.9 V, voltage drop across the series diode on the
(AI) and CC-TAOX01/11 (AO)
Termination Board must be considered • 8 plug-in positions

H-System
Ripple ≤ 10 % • Recommended modules:
Fusing 2A HiD2030SK (AI), HID2082 (Temp.),
Power loss ≤ 500 mW, without module HiD2032 (AO)
Reverse polarity protection yes • Recommended system cable:
Redundancy CA-HW32-F-D37-...
Supply Redundancy available. The supply for the modules is
decoupled, monitored and fused.
• 24 V DC supply voltage
Output • Hazardous area: pluggable screw
Connection terminal block TB4 (1, 2), error message output, terminals, blue
NO contact • Safe area: Sub-D connector (male),
Fault signal max. 40 V, 2 A 37-pin

Termination
Indicators/settings

Boards
Display elements LEDs PWR ON (power supply) Function
- LED power supply I, green LED
- LED power supply II, green LED Termination Boards are made to carry
LED Fault (fault indication), red LED isolated barriers and provide terminal
Conformity connection for wiring. The termination
Electromagnetic compatibility NE 21 board and the isolated barriers build the
Protection degree IEC 60529 connection between field and system
Ambient conditions level.

Digital Inputs
Ambient temperature -20 ... 60 °C (253 ... 333 K) System connectors are syntonized to the
Mechanical specifications requirements of the I/O cards used in the
Protection degree IP20 particular automation system. They
Connection connection hazardous area (field side): ensure fast and fail-safe connection.
pluggable screw terminals, blue
connection safe area (process side): Information about missing supply voltage
Sub-D connector (male), 37-pin of the interface modules is available for
Mass approx. 500 g the system as potential free relay contact.
Wiring errors from field will be reported if

Digital Outputs
Dimensions 201 x 155 x 153 mm (L x W x H),
height including module assembly the interface module supports this
Mounting 35 mm DIN rail function.
Accessories The Termination Boards are supplied with
Designation optional accessories: a robust glass fibre reinforced plastic
Label Carrier HiALC-HI*TF-SET-***
housing as standard. This design permits
the fast and reliable installation in the
switch cabinet.

Analog Inputs
Diagrams

2 32

TB1

1 31 TAIX01/11
TAOX01/11
Analog Outputs

HART
1
2
3
4

5
6
7
8

X1 X5
06/2009

24 V DC (I),
216312

24 V DC (II)

ERR
Zone 0, 1, 2 Zone 2
Edition

Div. 1, 2 Div. 2

Subject to modifications without notice Copyright Pepperl+Fuchs


SC-GPDD-
AIO16-PF
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Catalog_DCS_Honeywell_SC_eng.book Seite 22 Donnerstag, 25. Juni 2009 5:28 17

HiC2821 Switch Amplifier

Features Technical data


• 1-channel isolated barrier Supply
Rated voltage 19 ... 30 V DC via Termination Board
• 24 V DC supply (bus powered)
Power loss ≤ 500 mW
• Dry contact or NAMUR inputs Power consumption ≤ 500 mW
• Relay contact output Input
• Fault relay contact output
H-System

Rated values acc. to EN 60947-5-6 (NAMUR)


• Line fault detection (LFD) Open circuit voltage/short-circuit approx. 10 V DC/approx. 8 mA
current
• Up to SIL2 acc. to IEC 61508
Switching point/switching hysteresis 1.2 ... 2.1 mA/approx. 0.2 mA
Line fault detection breakage I ≤ 0.1 mA, short-circuit I ≥ 6.5 mA
Function
Pulse/Pause ratio ≥ 20 ms/≥ 20 ms
This isolated barrier is used for intrinsic Output
safety applications. It transfers digital Output I signal; relay
signals (NAMUR sensors/mechanical Output II signal or error message; relay
contacts) from a hazardous area to a safe Contact loading 50 V DC/0.5 A
area. Minimum switch current 2 mA/24 V DC
Termination

The proximity sensor or switch controls a Energized/de-energized delay ≤ 20 ms/≤ 20 ms


Boards

form A normally open relay contact for the Mechanical life 107 switching cycles
safe area load. The module output Transfer characteristics
changes state when the input signal Switching frequency ≤ 10 Hz
changes state. The normal output state Ambient conditions
can be reversed with the selector Ambient temperature -20 ... 60 °C (253 ... 333 K)
switches on the side of the unit. Mechanical specifications
Protection degree IP20
One additional relay is available for the
Mass approx. 100 g
Digital Inputs

fault output. Line fault detection (LFD) can


Dimensions 12.5 x 128 x 106 mm (0.5 x 5.1 x 4.2 in)
be selected or disabled via a selector
Data for application in conjunction see page 31 for entity parameters
switch.
with hazardous areas
During an error condition, the relay EC-Type Examination Certificate BASEEFA 06 ATEX 0093 X
reverts to its de-energized state and the Group, category, type of protection ¬ II (1)GD [Ex ia] IIC; [Ex ia D]
LEDs indicate the fault. A separate output [circuit(s) in zone 0/1/2/20/21/22]
bus is available. The fault conditions can ¬ I (M1) [Ex ia] I
be monitored via a Fault Indication Board. Statement of conformity Pepperl+Fuchs
Group, category, type of protection, ¬ II 3G Ex nA nC IIC T4 X
Digital Outputs

This module mounts on a HiC


temperature classification
Termination Board.
FM control drawing 16-534FM-12 (cFMus)
Analog Inputs

Diagrams

Front view

LED green:
Power supply HiC2821
PWR

CH1 LED yellow/red:


STATUS/
Status output/
FAULT
Fault channel 1 1.5 k Ω
Analog Outputs

1+ 11
10 kΩ I
Switch 1 ... 4
4- 14
HiC 12
2821 II
1ch
Sw/prox
Repeater
15
06/2009

Place for
labeling
216312

Zone 0, 1, 2 ERR 24 V DC Zone 2


Div. 1, 2 Div. 2
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


HiC2821

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Catalog_DCS_Honeywell_SC_eng.book Seite 23 Donnerstag, 25. Juni 2009 5:28 17

Switch Amplifier HiC2822

Technical data Features


Supply • 2-channel isolated barrier
Rated voltage 19 ... 30 V DC via Termination Board
• 24 V DC supply (bus powered)
Power loss ≤ 500 mW
Power consumption ≤ 600 mW • Dry contact or NAMUR inputs
Input • 2 relay contact outputs
• Line fault detection (LFD)

H-System
Rated values acc. to EN 60947-5-6 (NAMUR)
Open circuit voltage/short-circuit approx. 10 V DC/approx. 8 mA • Up to SIL2 acc. to IEC 61508
current
Switching point/switching hysteresis 1.2 ... 2.1 mA/approx. 0.2 mA Function
Line fault detection breakage I ≤ 0.1 mA, short-circuit I ≥ 6.5 mA
Pulse/Pause ratio ≥ 20 ms/≥ 20 ms This isolated barrier is used for intrinsic
Output safety applications. It transfers digital
Output I signal; relay signals (NAMUR sensors/mechanical
Output II signal; relay contacts) from a hazardous area to a safe
Contact loading 50 V DC/0.5 A area.
Minimum switch current 2 mA/24 V DC The proximity sensor or switch controls a

Termination
Energized/de-energized delay ≤ 20 ms/≤ 20 ms form A normally open relay output for the

Boards
Mechanical life 107 switching cycles safe area load. The module output
Transfer characteristics changes state when the input signal
Switching frequency ≤ 10 Hz changes state. The normal output state
Ambient conditions can be reversed with the selector
Ambient temperature -20 ... 60 °C (253 ... 333 K) switches on the side of the unit.
Mechanical specifications Line fault detection (LFD) can be selected
Protection degree IP20 or disabled via a selector switch.
Mass approx. 100 g

Digital Inputs
During an error condition, the relay
Dimensions 12.5 x 128 x 106 mm (0.5 x 5.1 x 4.2 in)
reverts to its de-energized state and the
Data for application in conjunction see page 31 for entity parameters
with hazardous areas LEDs indicate the fault. A separate fault
EC-Type Examination Certificate BASEEFA 06 ATEX 0093 X
output bus is available. The fault
Group, category, type of protection ¬ II (1)GD [Ex ia] IIC; [Ex ia D]
conditions can be monitored via a Fault
[circuit(s) in zone 0/1/2/20/21/22] Indication Board.
¬ I (M1) [Ex ia] I This module mounts on a HiC
Statement of conformity Pepperl+Fuchs Termination Board.
Group, category, type of protection, ¬ II 3G Ex nA nC IIC T4 X

Digital Outputs
temperature classification
FM control drawing 16-534FM-12 (cFMus)

Analog Inputs
Diagrams

Front view

LED green:
HiC2822 Power supply
PWR

CH1 LED yellow/red:


CH2 Status output/
1.5 k Ω Fault channel 1
Analog Outputs

1+ 11 STATUS/
FAULT
I 10 kΩ I Switch 1 ... 4 LED yellow/red:
4- 14 Status output/
1.5 k Ω HiC Fault channel 2
2+ 12
II 10 kΩ II 2822
2ch
5- 15 Sw/prox
Repeater
06/2009

Place for
labeling
216312

Zone 0, 1, 2 ERR 24 V DC Zone 2


Div. 1, 2 Div. 2
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


HiC2822

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Catalog_DCS_Honeywell_SC_eng.book Seite 24 Donnerstag, 25. Juni 2009 5:28 17

HiC2871 Solenoid Driver

Features Technical data


• 1-channel isolated barrier Supply
Power loss <1W
• 24 V DC supply (loop powered)
Input
• Output 40 mA at 12 V DC, 60 mA Rated voltage Ui 19 ... 30 V loop powered
current limit Current 72 mA at 19 V input voltage, load = 265 Ω
• Logic input, non-polarized 50 mA at 30 V input voltage, load = 265 Ω
H-System

• Low current output for LEDs Output


• Up to SIL3 acc. to IEC 61508 Internal resistor ≤ 238 Ω
Limit current IE: ≥ 45 mA
voltage UE: ≥ 12 V
Function
Open circuit voltage ≥ 22.7 V
This isolated barrier is used for intrinsic Output characteristics 40 mA at 12 V DC, 60 mA current limit
safety applications. It supplies power to Output rated operating current 45 mA
solenoids, LEDs, and audible alarms Output signal These values are valid for the rated operational voltage
located in a hazardous area. 19 ... 30 V DC.
At full load, 12 V at 40 mA (with 60 mA Ambient conditions
Ambient temperature -20 ... 60 °C (253 ... 333 K)
Termination

current limit) is available for the


Mechanical specifications
Boards

hazardous area application.


Protection degree IP20
This module mounts on a HiC
Mass approx. 100 g
Termination Board.
Dimensions 12.5 x 140 x 106 mm (0.5 x 5.5 x 4.2 in)
Data for application in conjunction see page 31 for entity parameters
with hazardous areas
EC-Type Examination Certificate BASEEFA 06 ATEX 0171X
Group, category, type of protection ¬ II (1)GD [Ex ia] IIC (-20 °C ≤ Tamb ≤ 60 °C)
Digital Inputs

[circuit(s) in zone 0/1/2]


Statement of conformity Pepperl+Fuchs
Group, category, type of protection, ¬ II 3G Ex nA II T4 X
temperature classification
FM control drawing 16-534FM-12 (cFMus)
Digital Outputs
Analog Inputs

Diagrams

Front view

HiC2871

CH1

STATUS LED yellow:


Status output
Analog Outputs

SL2 SL1
1+ 11+
5a 8a
4- 14- V
HiC 5b 7a
2871
17+
1ch
Solenoid/
9b
Alarm
Driver 18-
7b
06/2009

Place for
labeling
216312

Zone 0, 1, 2 Zone 2
Div. 1, 2 Div. 2
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


HiC2871

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Catalog_DCS_Honeywell_SC_eng.book Seite 25 Donnerstag, 25. Juni 2009 5:28 17

Solenoid Driver HiD2874

Technical data Features


Supply • 2-channel isolated barrier
Rated voltage 20.4 ... 30 V via Termination Board
• 24 V DC supply (bus powered)
Power loss 1.1 W at 24 V, 300 Ω load (per channel)
Input • Output 40 mA at 12 V DC, 52 mA
Control input external switch (dry contact or open collector) non
current limit
isolated or logic level input fully floating • Contact or logic control input

H-System
Operating mode output on with contact close or transistor on or logic • Line fault detection (LFD)
level > 4 V
output off with contact open or transistor off or logic
Function
level < 1.5 V
Output This isolated barrier is used for intrinsic
Output characteristics 40 mA at 12 V DC, 52 mA current limit safety applications. It supplies power to
Load 0.1 ... 5 kΩ solenoids, LEDs, and audible alarms
Switching frequency f max. 250 Hz located in a hazardous area.
Response time turn-on time 1 ms, turn-off time 2 ms, at 300 Ω load It is controlled with a switch contact,
Fault level lead short-circuit detection at < 25 Ω transistor, or logic-level signal.
lead breakage detection at > 100 kΩ typical

Termination
Fault current 4 mA typical
At full load, 12 V at 40 mA (with 52 mA

Boards
Error output
current limit) is available for the
Output type open collector transistor (common to both channels)
hazardous area application.
Ambient conditions Line fault detection of the field circuit is
Ambient temperature -20 ... 60 °C (253 ... 333 K) indicated by a red LED and an output on
Mechanical specifications the fault bus. The fault conditions are
Protection degree IP20 monitored via a Fault Indication Board.
Mass approx. 140 g This module mounts on a HiD

Digital Inputs
Dimensions 18 x 106 x 128 mm (0.7 x 4.2 x 5 in) Termination Board.
Data for application in conjunction see page 31 for entity parameters
with hazardous areas
EC-Type Examination Certificate CESI 02 ATEX 086
Group, category, type of protection ¬ II (1)G [EEx ia] IIC [circuit(s) in zone 0/1/2]
CSA control drawing 366-005CS-12B (cCSAus)

Digital Outputs
Analog Inputs
Diagrams

Front view

LED green:
PWR Power supply
HiD2874 ON

FAULT STATUS

1+ 11+
CH 1
LEDs yellow:
LEDs red: CH 2 Status output
I I Fault channel 1 ... 2 channel 1 ... 2
Analog Outputs

4- 14-

2+ 12+
2874
II II 2 Channel
Solenoid/
Alarm
5- 15- Driver
06/2009
216312

Zone 0, 1, 2 ERR 24 V DC Switch 1 ... 3


Div. 1, 2
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


HiD2874

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Catalog_DCS_Honeywell_SC_eng.book Seite 26 Donnerstag, 25. Juni 2009 5:28 17

HiC2025 SMART Transmitter Power Supply

Features Technical data


• 1-channel isolated barrier Supply
Rated voltage 19 ... 30 V DC via Termination Board
• 24 V DC supply (bus powered)
Power loss ≤ 800 mW
• 2-wire transmitters or current Power consumption ≤ 1.1 W
sources Input
• 4 mA ... 20 mA or 1 V ... 5 V output
H-System

Input signal 4 ... 20 mA limited to approx. 30 mA


• Low power dissipation Voltage drop Ud approx. 5 V on SL2: 5a (+), 1b (-)
• Up to SIL2 acc. to IEC 61508 Available voltage ≥ 15 V at 20 mA on SL2: 5a (+), 5b (-)
Output
Function Load 0 ... 300 Ω (source mode)
Output signal 4 ... 20 mA or 1 ... 5 V (on 250 Ω, 0.1 % internal shunt)
This isolated barrier is used for intrinsic 4 ... 20 mA (sink mode), operating voltage 15 ... 26 V
safety applications. It provides 2-wire Ripple 20 mVrms
SMART transmitters with power in the Transfer characteristics
hazardous area and transfers the analog Deviation at 20 °C (293 K), 4 ... 20 mA
values to the safe area. It is also used with ≤ ± 0.1 % incl. non-linearity and hysteresis
2-wire SMART current sources. (source mode)
Termination

Influence of ambient temperature < 2 μA/°C (0 ... +60 °C); < 4 μA/°C (-20 ... 0 °C)
Boards

Bi-directional communication is
supported for SMART transmitters that Frequency range hazardous area to safe area:
bandwidth with 0.5 Vpp signal 0 ... 3 kHz (-3 dB)
use current modulation to transmit data
safe area to hazardous area:
and voltage modulation to receive data. bandwidth with 0.5 Vpp signal 0 ... 3 kHz (-3 dB)
The output is selected as a current Rise time 10 to 90 % ≤ 20 ms
source, current sink, or voltage source via Ambient conditions
DIP switches on the side of the unit. Ambient temperature -20 ... 60 °C (253 ... 333 K)
Digital Inputs

This module mounts on a HiC Mechanical specifications


Termination Board. Protection degree IP20
Mass approx. 100 g
Dimensions 12.5 x 128 x 106 mm (0.5 x 5.1 x 4.2 in)
Data for application in conjunction see page 31 for entity parameters
with hazardous areas
EC-Type Examination Certificate CESI 06 ATEX 017
Group, category, type of protection ¬ II (1)GD [EEx ia] IIC, [Ex ia D]
[circuit(s) in zone 0/1/2/20/21/22]
Digital Outputs

Statement of conformity Pepperl+Fuchs


Group, category, type of protection, ¬ II 3G Ex nA II T4 X
temperature classification
FM control drawing 16-534FM-12 (cFMus)
Analog Inputs

Diagrams

Front view

LED green:
Power supply HiC2025
PWR

SL2
Analog Outputs

SL1
HART

5-
1b
HART

Switch 1 ... 4 mA 11+


8a
HART

1+
5a 14- V
HiC 4- 7a
5b
2025
1ch
Analog
Input
06/2009

Place for
labeling
216312

Zone 0, 1, 2 24 V DC Zone 2
Div. 1, 2 Div. 2
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


HiC2025

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Catalog_DCS_Honeywell_SC_eng.book Seite 27 Donnerstag, 25. Juni 2009 5:28 17

SMART Transmitter Power Supply HiD2030SK

Technical data Features


Supply • 2-channel isolated barrier
Rated voltage 20.4 ... 30 V via Termination Board
• 24 V DC supply (bus powered)
Power loss 1.05 W at 20 mA and 24 V external from DCS or PLC
(per channel) • 2-wire SMART transmitters or
Input current sources
Input current 4 ... 20 mA, current limit 26 mA • Output 4 mA ... 20 mA, current sink

H-System
Input resistance 40 Ω, for current source • Usable as signal splitter
Ripple 10 mVrms • Line fault detection (LFD)
Voltage min. 15.5 V at 20 mA
• Up to SIL2 acc. to IEC 61508
Communication pass-through of HART signal to safe area
The current sink terminals 4, 7 and 5, 6 do not pass the
HART signal to safe area. Function
Output This isolated barrier is used for intrinsic
Output sink mode from external supply safety applications. It provides a fully
Output signal 4 ... 20 mA, current limit 24 mA floating supply to power 2-wire SMART
Voltage working voltage 7 ... 30 V transmitters in the hazardous area, and
Response time 70 ms, 10 ... 90 % step change

Termination
repeats the current to drive a safe area
Signal level no fault: 1 mA ... 23.5 mA input current

Boards
load. It is also used with 2-wire SMART
fault detection: < 0.2 mA or > 24 mA input current current sources. It is designed to provide
Error output a sink mode output on the safe area
Output type open collector transistor (common to both channels) terminals
fault bus signal, collective error message
Transfer characteristics Digital signals may be superimposed on
Calibrated accuracy < ± 0.1 % of full-scale value the analog values in the hazardous or
Influence of temperature < ± 0.01 %/ K safe area, which are transferred bi-
directionally.

Digital Inputs
Frequency range communication channel: 0.5 ... 40 kHz within 3 db, (-6
db at 100 kHz), Tx to output and output to Tx, A separate fault output on the bus is
suitable for use with SMART transmitters using HART signaled if the input signal is outside the
or similar protocol
range 0.2 mA ... 24 mA. The fault
Linearity < ± 0.05 % of full-scale value
conditions can be monitored via a Fault
Ambient conditions
Indication Board.
Ambient temperature -20 ... 60 °C (253 ... 333 K)
Mechanical specifications
This module mounts on a HiD
Protection degree IP20 Termination Board.

Digital Outputs
Mass approx. 140 g
Dimensions 18 x 106 x 128 mm (0.7 x 4.2 x 5 in)
Data for application in conjunction see page 31 for entity parameters
with hazardous areas
EC-Type Examination Certificate CESI 02 ATEX 086
Group, category, type of protection ¬ II (1)G [EEx ia] IIC [circuit(s) in zone 0/1/2]
CSA control drawing 366-005CS-12B (cCSAus)

Analog Inputs
Diagrams

Front view

LED green:
PWR Power supply
HiD2030SK ON

FAULT

V CH 2 CH 1
HART
HART

1+ 11+
I + I LED red: LED red:
4 14- Fault channel 2 Fault channel 1
Analog Outputs

mA
- 7-

V
HART

HART

2+ 12+
II + II 2030 SK
5 15- 2 Channel
Fully
mA
- 6- Floating
Analog
Input
Repeater
06/2009
216312

Zone 0, 1, 2 ERR 24 V DC
Div. 1, 2
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


HiD2030SK

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Catalog_DCS_Honeywell_SC_eng.book Seite 28 Donnerstag, 25. Juni 2009 5:28 17

HiD2082 Temperature Converter

Features Technical data


• 2-channel isolated barrier Supply
Rated voltage 20.4 ... 30 V via Termination Board
• 24 V DC supply (bus powered)
Current 60 mA
• Thermocouple, RTD or Input
potentiometer RTD type Cu10, Cu50, Cu100, Pt10, Pt50, Pt100, Pt500,
• Linearized output 4 mA ... 20 mA, Pt1000, Ni100 (EN 60751: 1995)
H-System

sink/source or 1 V ... 5 V type Pt10GOST, Pt50GOST, Pt100GOST, Pt50GOST,


Pt1000GOST (P50353-92)
• Sensor burnout detection
Measuring current approx. 200 μA with RTD
• Configurable by PACTwareTM Types of measuring 2-, 3-, 4-wire connection
• Line fault detection (LFD) Line resistance ≤ 50 Ω per lead
Measuring circuit monitoring sensor burnout, sensor short-circuit
Function Thermocouples type B, E, J, K, N, R, S, T (IEC 584-1: 1995)
This isolated barrier is used for intrinsic type L (DIN 43710: 1985)
type TXK, TXKH, TXA (P8.585-2001)
safety applications. It is a universal
Cold junction compensation external at field terminals
temperature converter that accepts
Measuring circuit monitoring sensor burnout
Termination

thermocouples (TC), millivolts,


Voltage selectable within the range -100 ... 100 mV
Boards

potentiometers, or resistance
Potentiometer 0.1 ... 20 kΩ
temperature detectors (RTD) from a
Types of measuring 3-wire connection
hazardous area and converts them to an
Input resistance ≥ 1 MΩ (-100 ... 100 mV)
isolated, linearized analog output in the
Output
safe area.
Output I, II analogue, current or voltage output
The outputs can be selected as a current Current range 0/4 ... 20 mA
source, current sink, or voltage source Fault signal downscale 0 or 2 mA, upscale 21.5 mA
with DIP switches on the side panel.
Digital Inputs

(acc. NAMUR NE43)


Line fault detection of the field circuit is Source load 0 ... 550 Ω, open circuit voltage ≤ 18 V
indicated by a red LED and an output on Sink 0/4 ... 20 mA (sink mode), working voltage 7 ... 30 V
the fault bus. The fault conditions are Voltage range 0 ... 5 V or 1 ... 5 V (on 250 Ω, 0.1 % internal shunt)
monitored via a Fault Indication Board. Ambient conditions
Ambient temperature -20 ... 60 °C (253 ... 333 K)
The unit is easily programmed by the use
Mechanical specifications
of a DIP switches on the side of the unit or
Protection degree IP20
with the PACTware™ configuration
Mass approx. 140 g
software.
Digital Outputs

Dimensions 18 x 106 x 128 mm (0.7 x 4.2 x 5 in)


This module mounts on a HiD Data for application in conjunction see page 31 for entity parameters
Termination Board. with hazardous areas
EC-Type Examination Certificate CESI 02 ATEX 086
Group, category, type of protection ¬ II (1)GD [EEx ia] IIC [circuit(s) in zone 0/1/2]
CSA control drawing 366-005CS-12B (cCSAus)
Analog Inputs

Diagrams

Front view

LED green:
PWR Power supply
ON HiD2082

CH 2 CH 1
1 11+
LED red:
FAULT FAULT
+ + V I
LED red: T 2+ 14-
Fault channel 2 Fault channel 1 I V
Analog Outputs

- - 5-
4

2082 7 12+
+ + V II
2 Channel
Temperature
3+ 15-
Converter
II V
6-
- -
8
06/2009

Programming socket SERIAL


CONFIG.
216312

Zone 0, 1, 2 ERR 24 V DC
Div. 1, 2
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


HiD2082

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Catalog_DCS_Honeywell_SC_eng.book Seite 29 Donnerstag, 25. Juni 2009 5:28 17

Current Driver HiC2031

Technical data Features


Supply • 1-channel isolated barrier
Rated voltage 19 ... 30 V DC via Termination Board
• 24 V DC supply (bus powered)
Power loss ≤ 600 mW
Power consumption ≤ 700 mW • Current output up to 650 Ω load
Input • Low power dissipation
• Up to SIL2 acc. to IEC 61508

H-System
Input signal 4 ... 20 mA limited to approx. 30 mA
Voltage drop Ud approx. 6 V or internal resistance 300 Ω at 20 mA
Input resistance > 100 kΩ at max. 23 V, with field wiring open Function
Output
This isolated barrier is used for intrinsic
Current 4 ... 20 mA
safety applications. It repeats a
Load 0 ... 650 Ω
4 mA ... 20 mA input signal from a control
Ripple 20 mVrms
system to drive HART I/P converters,
Transfer characteristics
valve actuators, and displays located in a
Deviation at 20 °C (293 K), 4 ... 20 mA
hazardous area.
≤ ± 0.1 % incl. non-linearity and hysteresis
Influence of ambient temperature < 2 μA/°C (0 ... +60 °C); < 4 μA/°C (-20 ... 0 °C) Digital signals may be superimposed on
the analog values in the hazardous or

Termination
Frequency range hazardous area to safe area:
safe area, which are transferred bi-

Boards
bandwidth with 0.5 Vpp signal 0 ... 3 kHz (-3 dB)
safe area to hazardous area: directionally.
bandwidth with 0.5 Vpp signal 0 ... 3 kHz (-3 dB)
An open field circuit presents a high
Rise time 10 to 90 % ≤ 100 ms
impedance to the control side to allow
Ambient conditions
alarm conditions to be monitored by
Ambient temperature -20 ... 60 °C (253 ... 333 K)
control systems.
Mechanical specifications
Protection degree IP20 This module mounts on a HiC
Termination Board.

Digital Inputs
Mass approx. 100 g
Dimensions 12.5 x 128 x 106 mm (0.5 x 5.1 x 4.2 in)
Data for application in conjunction see page 31 for entity parameters
with hazardous areas
EC-Type Examination Certificate CESI 06 ATEX 017
Group, category, type of protection ¬ II (1)GD [EEx ia] IIC, [Ex ia D]
[circuit(s) in zone 0/1/2/20/21/22]
Statement of conformity Pepperl+Fuchs
Group, category, type of protection, ¬ II 3G Ex nA II T4 X

Digital Outputs
temperature classification
FM control drawing 16-534FM-12 (cFMus)

Analog Inputs
Diagrams

Front view

LED green:
HiC2031 Power supply
PWR
Analog Outputs

SL2 SL1
HART

HART

1+ 11+
I

5a 8a mA
P

4- 14-
5b 7a HiC
2031
1ch
Analog
Output
06/2009

Place for
labeling
216312

Zone 0, 1, 2 24 V DC Zone 2
Div. 1, 2 Div. 2
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


HiC2031

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Catalog_DCS_Honeywell_SC_eng.book Seite 30 Donnerstag, 25. Juni 2009 5:28 17

HiD2032 Current Driver

Features Technical data


• 2-channel isolated barrier Supply
Rated voltage 20.4 ... 30 V via Termination Board
• 24 V DC supply (bus powered)
Power loss 0.75 W at 24 V (per channel)
• Current output up to 750 Ω load Input
• Low power dissipation Input current 4 ... 20 mA, protected against reverse polarity
H-System

Signal level input voltage drop < 4 V with field wiring intact
Function input current < 1.2 mA with field wiring open
This isolated barrier is used for intrinsic Output
safety applications. It repeats a Rated current 4 ... 20 mA on a load of max. 750 Ω
Load 0 ... 750 Ω
4 mA ... 20 mA input signal from a control
system to drive I/P converters, valve Output signal 4 ... 20 mA
actuators, and displays located in a Ripple 15 mVrms
Response time 50 ms, 10 ... 90 % step change
hazardous area.
Transfer characteristics
An open field circuit presents a high Calibrated accuracy < ± 0.1 % of full-scale value
impedance to the control side to allow Influence of temperature < ± 0.01 %/K
alarm conditions to be monitored by
Termination

Influence of load < ± 0.1 % of full-scale value from 0 ... 750 Ω


control systems.
Boards

Linearity < ± 0.1 % of full-scale value


This module mounts on a HiD Ambient conditions
Termination Board. Ambient temperature -20 ... 60 °C (253 ... 333 K)
Mechanical specifications
Protection degree IP20
Mass approx. 140 g
Dimensions 18 x 106 x 128 mm (0.7 x 4.2 x 5 in)
Data for application in conjunction see page 31 for entity parameters
Digital Inputs

with hazardous areas


EC-Type Examination Certificate CESI 02 ATEX 086, for additional certificates see
www.pepperl-fuchs.com
Group, category, type of protection ¬ II (1)G [EEx ia] IIC [circuit(s) in zone 0/1/2]
CSA control drawing 366-005CS-12B (cCSAus)
Digital Outputs
Analog Inputs

Diagrams

Front view

LED green:
PWR Power supply
ON HiD2032

1+ 11+
I

I mA I
P

4- 14-
Analog Outputs

2+ 12+
2032
I

II mA II
P

2 Channel
Fully 5- 15-
Floating
Analog
Output
Driver
06/2009
216312

Zone 0, 1, 2 24 V DC
Div. 1, 2
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


HiD2032

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Catalog_DCS_Honeywell_SC_eng.book Seite 31 Donnerstag, 25. Juni 2009 5:28 17

Solutions for Honeywell Experion Series C GI/IO Entity Parameters

ATEX Entity Parameters

Model Number Terminals Uo (V) Io (mA) Po (mW)


HiC2025 5a, 5b 25.2 100 630
1a, 1b 7.2 100 25
HiC2031 5a, 5b 25.2 100 630

H-System
HiC2821 5a, 5b 10.5 17.1 45
HiC2822 5a, 5b; 1a, 1b 10.5 17.1 45
HiC2871 5a, 5b 25.2 110 693
HiD2030SK 1, 4; 2, 5 26 93 605
4, 7; 5, 6 1.2 50 15
HiD2032 1, 4; 2, 5 26 93 605
HiD2082 1, 4; 2, 5; 3, 6; 7, 8 10 15 38
HiD2874 1, 4; 2, 5 26 110 715

Termination
CSA Entity Parameters

Boards
Model Number Terminals Voc (V) Isc (mA)
HiD2030SK 1, 4; 2, 5 26 93
4, 7; 5, 6 1.2 50
1, 4, 7; 2, 5, 6 27.2 143
HiD2032 1, 4; 2, 5 26 93

Digital Inputs
HiD2082 1, 4; 2, 5; 3, 6; 7, 8 10 15
HiD2874 1, 4; 2, 5 26 110

FM Entity Parameters

Model Number Terminals Voc (V) Isc (mA) Vt (V) It (mA)

Digital Outputs
HiC2025 5a, 5b 25.2 100 – –
1a, 1b 7.2 100 – –
HiC2031 5a, 5b 25.2 100 – –
HiC2821 5a, 5b 10.5 17.1 – –
HiC2822 5a, 5b; 1a, 1b 10.5 17.1 – –
HiC2871 5a, 5b 25.2 110 – –

Analog Inputs
Analog Outputs
06/2009
216312
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Subject to modifications without notice Copyright Pepperl+Fuchs


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Catalog_DCS_Honeywell_SC_eng.book Seite 32 Donnerstag, 25. Juni 2009 5:28 17

HiD Mux2700 HART Multiplexer Master

Features Technical data


• 32-channel Supply
Rated voltage 20.4 ... 30 V DC via Termination Board
• 24 V DC supply
Power loss 0.7 W at 24 V
• HART field device inputs HART signal channels
• RS 485 interface Number of channels 32
• Up to SIL3 acc. to IEC 61508
H-System

Signal range 0.12 Vpp < signal < 1.5 Vpp


Leakage current < 3 μA at -20 ... 85 °C (253 ... 358 K)
Function Terminating resistor external 230 ... 500 Ω standard (up to 1000 Ω possible)
Output voltage ≥ 400 mVpp
The HART Multiplexer Master provides
(with the terminator resistance specified above)
32 signal channels for connection to
Output resistance 100 Ω or smaller, capacitive coupling
SMART transmitters or control devices
DC isolation dual capacitor each channel
supporting digital communication
Common mode voltage up to 30 V
according to the HART standard.
Input impedance > 5 kΩ, according to HART specification
Full three-port isolation is included and Input voltage range 0.12 ... 1.5 Vpp
each input channel has dual capacitor Common mode voltage ≤ 30 V
Accessories

isolation for freedom of loop connection. Differential mode clamping ± 5.2 V, for transient or AC signals
Each HART Multiplexer Master is Common mode clamping ± 10 V, for transient or AC signals
networked simply by connecting the high- Device type DC isolated bus device
speed RS 485 output in a multidrop Impedance high impedance
configuration. Data link type HART primary and secondary
Field multi point support option available upon request
The device interrogates each field device,
under the supervision of the workstation, Interface
retrieving information for storage in its Transfer rate 9600 MBit/s, 19200 MBit/s or 38400 Mbit/s,
selectable via switch
internal database, which is then easily
Address 1 ... 31, adjustable via DIP switch
accessed.
Type RS 485, differential pair and grounding
This module is intended to mount on an Toplogy multi point, master/slave connection
HiD Termination Board or HART Ambient conditions
Communcation Board. Also special Ambient temperature 0 ... 60 °C (273 ... 333 K)
boards for DCS integration are available. Mechanical specifications
For additional information, refer to the Protection degree IP20
manual and www.pepperl-fuchs.com. Mass approx. 140 g
Dimensions 18 x 106 x 128 mm (0.7 x 4.2 x 5 in)
Data for application in conjunction
with hazardous areas
Declaration of conformity Pepperl+Fuchs
Group, category, type of protection, ¬ II 3G EEx nA II T4
temperature classification
CSA approval 1256050
Approved for Class I, Division 2, Groups A, B, C, D;
Class I, Zone 2, IIC

Diagrams

Front view

LED green:
Power supply
HiD Mux2700
PWR
ON

LED red: FAULT HART TX


LED yellow:
Fault HART transmission 1

2
Mux/ RS 485
HART I/F
RS 485
...

MUX
2700 32
32 Channel
Hart
Multiplexer

ON OFF
06/2009

+
-
24 V DC

Switch 1 ... 8
216312

Zone 2
Div. 2
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


HiD Mux2700

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Catalog_DCS_Honeywell_SC_eng.book Seite 33 Donnerstag, 25. Juni 2009 5:28 17

HART Communication Board HiATB01-HART-2X16

Technical data Features


Supply • 2 x 16-channel
Rated voltage 24 V DC, in consideration of rated voltage of used
isolated barriers
• 24 V DC supply
Voltage drop 0.9 V, voltage drop across the series diode on the • Suitable for HART communication
Termination Board must be considered • Dual RS 485 connections
Ripple ≤ 10 % • Used with HiD/HiC Termination

H-System
Power loss ≤ 500 mW, without module Boards
Reverse polarity protection yes
• LED indicator for supply status
Redundancy
Supply Redundancy available. Each supply is decoupled and
fused (500 mA).
Function
Indicators/settings This HART Communication Board can
Display elements - green LED H1 - power supply I interface with two, 16-channel H-System
- green LED H2 - power supply II Termination Boards.
Ambient conditions
It contains one slot to mount the 32-
Ambient temperature -20 ... 60 °C (253 ... 333 K)
channel HART Multiplexer Master type
Storage temperature -40 ... 70 °C (233 ... 343 K)

Accessories
HiD Mux2700.
Mechanical specifications
Protection degree IP20 HART interface cables provide easy
Connection screw terminal for max. 2.5 mm2, fixed
connection between the HiD/HiC
Material housing: polycarbonate, 30 % fibre-glass reinforced
Termination Boards and the HART
Mass approx. 150 g Communication Board.
Dimensions 50 x 200 x 163 mm (1.97 x 7.9 x 6.42 in), It offers fused redundant power supply
height including module assembly connections with LED indication. RS 485
Mounting DIN rail mounting terminals are redundant and can be daisy
Accessories chained.
Designation optional accessories:
- HART Multiplexer Master HiD Mux2700
- HART connection cable HiACA-...

Diagrams

24 V DC (I),
HART 1 ... 8, 9 ... 16 HART 17 ... 24, 25 ... 32 24 V DC (II)

+ - + -

Supply II Supply I RS 485


GND
NET A
NET B
ON

FAULT HART TX
32 Channel
Multiplexer

2700
MUX
Hart

PWR
ON
OFF
06/2009
216312

Zone 2
Edition

Div. 2

Subject to modifications without notice Copyright Pepperl+Fuchs


HiATB01-HART-
2X16
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Catalog_DCS_Honeywell_SC_eng.book Seite 34 Donnerstag, 25. Juni 2009 5:28 17

HiATB01-HART-4X8 HART Communication Board

Features Technical data


• 4 x 8-channel Supply
Rated voltage 24 V DC, in consideration of rated voltage of used
• 24 V DC supply isolated barriers
• Suitable for HART communication Voltage drop 0.9 V, voltage drop across the series diode on the
• Dual RS 485 connections Termination Board must be considered
• Used with HiD/HiC Termination Ripple ≤ 10 %
H-System

Boards Power loss ≤ 500 mW, without module


Reverse polarity protection yes
• LED for supply status
Redundancy
Supply Redundancy available. Each supply is decoupled and
Function fused (500 mA).
This HART Communication Board can Indicators/settings
interface with four, 8-channel H-System Display elements - green LED H1 - power supply I
Termination Boards. - green LED H2 - power supply II
Ambient conditions
It contains one slot to mount the 32-
Ambient temperature -20 ... 60 °C (253 ... 333 K)
channel HART Multiplexer type
Storage temperature -40 ... 70 °C (233 ... 343 K)
Accessories

HiD Mux2700.
Mechanical specifications
The HART interface cable provides easy Protection degree IP20
connection between the HiD/HiC Connection screw terminal for max. 2.5 mm2, fixed
Termination Boards and the HART Material housing: polycarbonate, 30 % fibre-glass reinforced
Communication Board. Mass approx. 150 g
It offers fused redundant power supply Dimensions 50 x 200 x 163 mm (1.97 x 7.9 x 6.42 in),
connections with LED indication. RS 485 height including module assembly
terminals are redundant and can be daisy Mounting DIN rail mounting
chained. Accessories
Designation optional accessories:
- HART Multiplexer Master HiD Mux2700
- HART connection cable HiACA-...

Diagrams

HART 1 ... 8 HART 17 ... 24 24 V DC (I),


24 V DC (II)
HART 9 ... 16 HART 25 ... 32
+ - + -

Supply II Supply I
RS 485
GND
NET A
NET B
ON

FAULT HART TX
32 Channel
Multiplexer

2700
MUX
Hart

PWR
ON
OFF

06/2009
216312

Zone 2
Edition

Div. 2

Subject to modifications without notice Copyright Pepperl+Fuchs


HiATB01-HART-
4X8
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PG_Iso_Bar_H_ACC_04.fm Seite 35 Montag, 6. Juli 2009 12:02 12

Solutions for Honeywell Experion Series C GI/IO Accessories

Length
114see
mmtechnical
(4.48'') data
Label Carrier Sets
Features
HiALC-HiCTF-SET-114
43,5 mm (1.71'')

• For HiC Termination Boards


• 1 piece for 8-position Termination

H-System
Board
• 2 pieces for 16-position Termination
45 mm (1.77") 9 mm
Board
(0.35") HiALC-HiCTF-SET-228
• For HiC Termination Boards
Technical data
• 1 piece for 16-position Termination
Ambient conditions
Board
Ambient temperature -20 ... 60 °C (253 ... 333 K)
Storage temperature -40 ... 70 °C (233 ... 343 K)
HiALC-HiDTF-SET-156
Mechanical specifications • For HiD Termination Boards

Accessories
Mass HiALC-HiCTF-SET-114: approx. 50 g • 1 piece for 8-position Termination
HiALC-HiCTF-SET-228: approx. 100 g Board
HiALC-HiDTF-SET-156: approx. 70 g
HiALC-HiDTF-SET-312: approx. 140 g
• 2 pieces for 16-position Termination
Dimensions HiALC-HiCTF-SET-114:
Board
43.5 x 45 x 114 mm (1.71 x 1.77 x 4.48 in) HiALC-HiDTF-SET-312
HiALC-HiCTF-SET-228: • For HiD Termination Boards
43.5 x 45 x 228 mm (1.71 x 1.77 x 9 in)
HiALC-HiDTF-SET-156: • 1 piece for 16-position Termination
43.5 x 45 x 156 mm (1.71 x 1.77 x 6.14 in) Board
HiALC-HiDTF-SET-312:
43.5 x 45 x 156 mm (1.71 x 1.77 x12.3 in) Function
Note recommended size of labeling strip:
The Label Carrier Set is assembled on
HiALC-HiCTF-SET-114: 108 x 28 mm (4.25 x 1.1 in)
HiALC-HiCTF-SET-228: 222 x 28 mm (8.7 x 1.1 in)
each Termination Board.
HiALC-HiDTF-SET-156: 150 x 28 mm (5.9 x 1.1 in)
HiALC-HiDTF-SET-312: 306 x 28 mm (12 x 1.1 in)

Place Holder Barrier


Technical data HiD2000 Empty
Ambient conditions
Ambient temperature -20 ... 60 °C (253 ... 333 K) Features
Mechanical specifications
• H-System place holder module
Protection degree IP20
• Housing width 18 mm
Material Polycarbonate
Mass approx. 140 g • Empty housing, non-functional
Dimensions 18 x 106 x 128 mm (0.7 x 4.2 x 5 in)
Function
This barrier is a non functioning HiD
module designed to be a place holder for
system expansions.
This barrier mounts on a HiD termination
board.
06/2009
216312
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Subject to modifications without notice Copyright Pepperl+Fuchs


Pepperl+Fuchs Group USA: +1 330 486 0002 Germany: +49 621 776 2222 Singapore: +65 6779 9091 35
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PG_Iso_Bar_H_ACC_04.fm Seite 36 Montag, 6. Juli 2009 12:02 12

Accessories Solutions for Honeywell Experion Series C GI/IO

H-System Custom Cable


CA-HWC300-AIO-DIO-*M Overall cable length 1 2

Features (see type code)

• Honeywell specific system cable for Drain wire 8" long


from exit of hood
Honeywell Experion Series C GI/IO to
Pepperl+Fuchs H-System
H-System

Termination Boards
• Connects terminal plug on Label 31 32
Honeywell Series C GI/IO TA to a 32-pole grommet 32-pole connector
single 37-pin Sub-D connector on H-
system Termination Boards
Female Sub-D
• Preconfigured lengths socket 37-pin

Technical data
Electrical specifications
Accessories

Rated voltage 300 V AC/DC


Ambient conditions
Ambient temperature -20 ... 80 °C (253 ... 353 K)
Mechanical specifications
Connection 37 pins/32 pins
Material
Connector plastic/plastic
Cable 22 AWG
Construction type 22 AWG 7/0096 tinned copper
18 individual twisted pairs overall foil
Shielding aluminium/poly foil 100 % coverage
24 AWG 7/32 T.C. DW.
Data for application in conjunction
with hazardous areas
Directive conformity UL/cULus
RoHS compliant

Type code/model number


Part number Cable length
CA-HWC300-AIO-DIO-1M 1m
CA-HWC300-AIO-DIO-2M 2m
CA-HWC300-AIO-DIO-3M 3m
CA-HWC300-AIO-DIO-4M 4m
CA-HWC300-AIO-DIO-5M 5m
CA-HWC300-AIO-DIO-7.5M 7.5 m
CA-HWC300-AIO-DIO-10M 10 m
CA-HWC300-AIO-DIO-12.5M 12.5 m
CA-HWC300-AIO-DIO-15M 15 m
CA-HWC300-AIO-DIO-20M 20 m
CA-HWC300-AIO-DIO-25M 25 m
CA-HWC300-AIO-DIO-30M 30 m
06/2009
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Subject to modifications without notice Copyright Pepperl+Fuchs


36 Pepperl+Fuchs Group USA: +1 330 486 0002 Germany: +49 621 776 2222 Singapore: +65 6779 9091
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Catalog_DCS_Honeywell_SC_eng.book Seite 37 Donnerstag, 25. Juni 2009 5:28 17

Solutions for Honeywell Experion Series C GI/IO Notes

H-System
Termination
Boards
Digital Inputs
Digital Outputs
Analog Inputs
Analog Outputs
06/2009
216312
Edition

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Catalog_DCS_Honeywell_SC_eng.book Seite 38 Donnerstag, 25. Juni 2009 5:28 17

Notes Solutions for Honeywell Experion Series C GI/IO


H-System
Termination
Boards
Digital Inputs
Digital Outputs
Analog Inputs
Analog Outputs

06/2009
216312
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


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Catalog_DCS_Honeywell_SC_eng.book Seite 39 Donnerstag, 25. Juni 2009 5:28 17

Solutions for Honeywell Experion Series C GI/IO Notes

H-System
Termination
Boards
Digital Inputs
Digital Outputs
Analog Inputs
Analog Outputs
06/2009
216312
Edition

Subject to modifications without notice Copyright Pepperl+Fuchs


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Catalog_DCS_Honeywell_SC_eng.book Seite 40 Donnerstag, 25. Juni 2009 5:28 17

Model Number Index Solutions for Honeywell Experion Series C GI/IO

C S
CA-HWC300-AIO-DIO-*M . . . . . . . . . . . . . . . . . . . . 36 SC-GPCD-DI32-PF . . . . . . . . . . . . . . . . . . . . . . . . 19
SC-GPDD-AIO16-PF . . . . . . . . . . . . . . . . . . . . . . . 21
H SC-GPDD-DO32-PF . . . . . . . . . . . . . . . . . . . . . . . 20
SC-GPCS-UNI16-PF . . . . . . . . . . . . . . . . . . . . . . . 18
H-System

HiALC-HiCTF-SET-114 . . . . . . . . . . . . . . . . . . . . . . 35
HiALC-HiCTF-SET-228 . . . . . . . . . . . . . . . . . . . . . . 35
HiALC-HiDTF-SET-156 . . . . . . . . . . . . . . . . . . . . . . 35
HiALC-HiDTF-SET-312 . . . . . . . . . . . . . . . . . . . . . . 35
HiATB01-HART-2X16 . . . . . . . . . . . . . . . . . . . . . . . 33
HiATB01-HART-4X8 . . . . . . . . . . . . . . . . . . . . . . . . 34
HiC2025 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
HiC2031 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Termination
Boards

HiC2821 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
HiC2822 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
HiC2871 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
HiD2000 Empty . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
HiD2030SK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Digital Inputs

HiD2032 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
HiD2082 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
HiD2874 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
HiD Mux2700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Digital Outputs
Analog Inputs
Analog Outputs

06/2009
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proCess automation –
protecting your process

For over a half century, Pepperl+Fuchs has been continually providing new concepts for the world of process automation. Our
company sets standards in quality and innovative technology. We develop, produce and distribute electronic interface modu-
les, Human-Machine Interfaces and hazardous location protection equipment on a global scale, meeting the most demanding
needs of industry. Resulting from our world-wide presence and our high flexibility in production and customer service, we
are able to individually offer complete solutions – wherever and whenever you need us. We are the recognized experts in our
technologies – Pepperl+Fuchs has earned a strong reputation by supplying the world’s largest process industry companies
with the broadest line of proven components for a diverse range of applications.

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7

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2 Asia Pacific Headquarters


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Subject to reasonable modifications due to technical advances • Copyright PEPPERL+FUCHS • Printed in Germany • Part. No. 216312 06/09 00

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