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How To Make and Use A Homemade, Large-Volume, Efficient Shelter-Ventilating Pump The Kearny Air Pump (1972)
How To Make and Use A Homemade, Large-Volume, Efficient Shelter-Ventilating Pump The Kearny Air Pump (1972)
H E A L T H PHYSICS DIVISION
C. H. Kearny
AUGUST 1972
NOTICE
This report was prepared as an account of work
sponsored by the United States Government. Neither
the United States nor the United States Atomic Energy
Commission, nor any of their employees, nor any of
their contractors, subcontractors, or their employees,
makes any warranty, express or implied, or assumes any
legal liability or responsibility for the accuracy, com-
pleteness or usefulness of any. information, apparatus,
product or process disclosed, or represents that its use
would not infringe privately owned rights.
These instructions and illustrations were developed by To be sure that average Americans can build, install,
much practical experimentation, involving scores of and operate homemade KAP's effectively, citizens
persons, to enable average Americans, without knowl- should be given at least all of the instructions through
edge of engineering drawings, to build for themselves a Sect. VII, Larger Kearny Air Pumps. Although these
simple, large-volume shelter-ventilating pump. This instructions are unnecessarily detailed for many skilled
pump, which originally was called the "punkah-pump" workers, practical tests have proved that many intelli-
by its inventor, was renamed the Kearny Air Pump gent Americans need this detail to build KAP's for
(KAP) by the Office of Civil Defense. Several research themselves.
organizations besides Oak Ridge National Laboratory — If, during a possible future period of widely recog-
including the Protective Structures Development nized need for these instructions, the authorities should
Center, Stanford Research Institute, and General decide to make a mass distribution - perhaps within a
American Transportation Corporation — have tested day or two and in numerous localities - then large
different models extensively and have found KAP's to numbers of booklets and newspaper supplements could
be effective devices for manually ventilating shelters. be rapidly produced by offset printing.
1. C. H. Kearny, Manual Shelter Ventilating Devices 8. 0 . W. Svaeri and N. I. Stein, Air Distribution
for Crowded Shelters Cooled by Outside Air - A Studies in Multiroom Shelters, PSDC-TR-21/22, U.S.
Preliminary Report, ORNL-TM-1154, Oak Ridge Army, Protective Structures Development Center, Fort
National Laboratory, Oak Ridge, Tenn., June 1965. Belvoir, Va., March 1967.
2. C. H. Kearny, Mechanized Durability Tests of a 9. T. Hori, Feasibility of Low Cost Ventilation
Six Foot Punkah Pump, ORNL-TM-1155, Oak Ridge Techniques, SRI-4949-251, Stanford Research Insti-
National Laboratory, Oak Ridge, Tenn., July 1965. tute, Menlo Park, Calif., December 1967.
3. 0 . W. Svaeri and M. M. Dembo, Simulated 10. C. E. Rathmann, Configuration of Effects on
Occupancy Tests and Air Distribution in a 480-Person Ventilation in Belowgrade Shelters, GARD-1476,
Community Shelter, PSDC-TR-23, U.S. Army, Protec- General American Transportation Corp., Niles, 111.,
tive Structures Development Center, Fort Belvoir, Va., August 1969.
1965. 11. A. L. Kapil, H. M. Sitko, and J. M. Buday,
4. R. H. Henninger and C. A. Madson, Natural Ventilation Kits, GARD-1477, General American Trans-
Ventilation Test of a Basement Fallout Shelter in East portation Corp., Niles, 111., November 1969.
Chicago, Indiana, GARD-1268-61, General American 12. C. E. Rathmann, Air Distribution in Shelters due
Transportation Corp., Niles, 111., January 1966. to Kearny Pumps and Pedal Ventilators, GARD-
5. H. A. Meier and C. A. Madson, Natural Ventilation 1476-1-F, General American Transportation Corp.,
Test of an Aboveground Fallout Shelter in Evanston, Niles, 111., August 1970.
Illinois, GARD-1268-51, General American Transporta- 13. C. E. Rathmann, Analytical Studies of Shelter
tion Corp., Niles, 111., January 1966. Environments,. GARD-1475-2-F, General American
6. C. H. Kearny, Minimum-Cost Ventilation and Transportation Corp., Niles, 111., December 1970.
Cooling of Shelters, Second International Civil Defense 14. A. L. Kapil and C. E. Rathmann, Shelter Venti-
Symposium on Nuclear Radiation Hazards, Inter- lator Studies, GARD-1477-1, General American Trans-
national Civil Defense Organization, Geneva, Switzer- portation Corp., Niles, 111., January 1971.
land, October 1966. 15. C. H. Kearny, More Efficient Operation of
7. C. H. Kearny, Instructions for Building a Home- Kearny Air Pumps for Manual Ventilation of Shelters,
made Large-Volume Shelter-Ventilating Punkah Pump, ORNL-TM-3562, Oak Ridge National Laboratory, Oak
ORNL-TM-1745, Oak Ridge National Laboratory, Oak Ridge, Tenn., September 1971.
Ridge, Tenn., March 1967.
iii
iv
CONTENTS
Page
V. INSTALLATION 8
A. Minimum Open Spaces Around a KAP 8
B. Large Enough Air Passageways 8
C. Adequate Distribution of Air Within Your Shelter 9
D. Operation with a Pulley 10
E. Quick-Removal Brackets 11
In warm weather it is essential to pump large 2. Have the shelter occupants wear minimum clothing
quantities of outside air through a crowded shelter to when they are hot.
prevent the body heat produced by the occupants from 3. Supply the occupants with adequate water and salt.
raising the air temperatures in the shelter to danger- (For prolonged shelter occupancy under heat-wave
ously high levels. In hot weather, many times as many conditions in a hot part of the country, about 4
persons could survive the heat in typical below-ground quarts of drinking water and % ounce of salt per
shelters through which adequate volumes of outdoor air person are required every 2 4 hours.)
are pumped than could survive in these same shelters if
4. In hot weather, keep pumping outdoor air through
they lacked forced ventilation. Furthermore, you
your shelter both day and night, so that both the
should realize that even in cold weather some outdoor
occupants and the shelter itself are cooled off at
air [about 3 cubic feet per minute (cfm) for each
night.
shelter occupant] must be pumped through many
shelters, primarily to keep the carbon dioxide exhaled Almost all of the danger from fallout is caused by
by shelter occupants from rising to harmful concentra- radiation from visible fallout particles of heavy, sand-
tions in the shelter air. like material. The air itself does not become radioactive
1
2
d. Small nails (at least 18; No. 6 box nails are best — NOTE THAT THE WIDTHS AND THICKNESSES
about V2 in. longer than the thickness of the two OF ALL FRAME PIECES ARE EXAGGERATED IN
boards, so the nails can be bent over and clinched), plus ALL ILLUSTRATIONS.
screws or nails for the hinges.
1. The frame
2. For the flaps (see Figs. 1 , 2 , 6 , 7, and 8):
a. Cut two pieces of 1 in. X 2 in. boards, each 36 in.
a. 3 0 ft of smooth, straight wire at least as heavy and long, and two pieces of 1 in. X 2 in. boards, each 29 in.
springy as coat hanger wire, to make the flap pivot- long; then nail them together (see Fig. 3). Use nails that
wires (or 10 wire coat hangers, or 35 ft of thinner do not split the wood, preferably long enough to go
smooth wire, or about 35 ft of string, preferably nylon through the boards and stick out about V2 in. on the
string about the diameter of coat hanger wire). other side. (To nail thus, first block up the frame so
b. 3 0 small staples (or 3 0 very small nails, or 6 0 that the nail point will not strike the floor.) Then bend
tacks), to attach the flap pivot-wires to the frame. over nail points which go through.
c. 12 square feet of polyethylene film, best only Next, cut and nail onto the frame a piece of approxi-
about 3 or 4 mils (3 or 4 one-thousandths of an inch) mately 1 in. X 1 in. lumber 36 in. long, for a center
thick, in pieces at least 30 in. wide (or plastic drop vertical brace. (If you lack time to make or find a 1 in.
cloth; or raincoat-type, light, coated fabric; or even X 1 in. board, use a 1 in. X 2 in. board.) Figure 3 shows
tough paper as a last choice, in pieces capable of being the back side of the frame; the flap valves will be
cut into ten rectangular strips, each 30 in. X S \ in.). attached on the front (the opposite) side.
d. Pressure-sensitive waterproof tape, such as cloth b. To make the front side smooth and flat so that the
duct tape or glass tape that does not stretch and then flaps will close tightly, fill in the spaces as follows: cut
shrink afterwards and wrinkle the flaps (or adhesive, two pieces of 1 in. X 2 in. boards long enough to fill in
Scotch, or masking tape) — enough to make 30 ft of the spaces on top of the 36-in. sides of the frame
tape % in. to 1 in. wide — to secure the hem tunnels of between the top and bottom horizontal boards; nail
the flaps. Or use needle and thread to sew the hem them in place. Do the same thing with a 1 in. X 1 in.
tunnels of the flaps.
ORNL-DWG 6 6 - 1 2 3 2 2
NOTE H I N G E S ARE ON
T H E FAR ( = T H E F R O N T ) NOTE PART OF
SIDE OF F R A M E HINGE THAT
STICKS OUT
FARTHEST IS
TO THE FRONT,
FRAME
FRONT BACK
FILLER
BOARD.
SIDE VIEW
board (or whatever size board you used for the center use its cutter to "bite" the wire all around; then it will
brace) as a filler board for the center brace (see Fig. 4), break at this point if you bend it there, Next, straighten
If the frame is made of only one thickness of board each wire carefully. Straighten all the minor bends so
% to 1 in. thick, it will not be heavy enough to swing that each wire is straight within % in. Proper straight-
back far enough on its free-swinging return stroke. ening takes 1 to 5 minutes per wire. To straighten,
repeatedly grasp the bent part of the wire with pliers in
2. The hinges slightly different spots, each time bending the wire a
little with the other hand. Finally, cut each wire to
Ordinary door butt hinges are best, but, in order that 28V2-in. lengths.
the pump can swing even past the horizontal position,
b. Make 10 polyethylene flaps. First cut ten strips,
the hinges should be screwed onto the top of the frame
making each strip 30 in. long by 5% in, wide (see Fig.
(pick one of the 29-in. boards and call it the top) in the
5). To cut plastic flaps quickly and accurately, cut a
positions shown in Fig. 4. (If you lack a drill to drill a
long strip of plastic 30 in. wide. Then cut off a flap by:
screw hole, you can make a hole by driving a nail and
(1) drawing a cutting guideline on a wide board 5V2 in.
then pulling it out. Screw the screw into the nail hole.)
from an edge; (2) placing the 30-in.-wide plastic strip
clear across this board, with its end edge just reaching
3. The flaps
the edge of the board; (3) placing a second board over
a. Make 10 flap pivot-wires. If you have smooth, tue plastic on the First board, with a straight edge of
straight wire as springy and thick as the wire of coat this second upper board over the guideline on the lower
hangers, make ten 28 1 /2-in.-long straight lengths of wire. board, and, Finally (4) cutting off a flap by running a
If not, use wire from coat hangers, or strings. First, cut sharp knife along the straight edge of the upper board.
off all of the twisted and hooked vertical "handle" part To form a hem along one of the 30-in. sides of a 5J/2
of each coat hanger. If you have only ordinary pliers, in. X 30 in. rectangular strip, fold in a 1 -in. hem. To
o
oj
ORNL DWO T1-7004A (see Fig. 13), then do NOT cut out a notch in the ro
center of a flap.] c>
SECURE END OF TAPE 3
TO BACK SIDE — ^ c. Take the 10 pieces of straightened wire and insert
one of them into and through the hem-tunnel of each
flap, like a curtain rod running through the hem of a
curtain. Check to see that each flap swings freely on its c>
pivot-wire, as illustrated by Fig. 7 End View. Also see p*
C
Fig. 8. r~
m
d. Put the flaps and their pivot-wires to one side for
>C°
use after you have attached the flap-stops and the T| t>
hinges to the frame, as described below. o 5'
e. Using the ruler printed on the edge of this page, ZJ
mark the positions of each pivot-wire (the arrowheads
numbered 0, 3 V 4 , 6 V 2 , 9 % in.) and the position of each >
Figure 5. 3)
flap-stop (the four unnumbered marks between each 7t OJ
pair of numbered arrowheads on this ruler). All of these Z
hold the folded hem while taping it, paper clips or o
positions should be marked both on the vertical sides of p'
another pair of hands are helpfui. Make each hem with Tl
the 36-in.-long boards of the frame and on the vertical
two pieces o f pressure-sensitive tape, each about 1 in. O
brace. Mark the position of the uppermost pivot-wire CO
wide and 16 in. long. Or make the hem by sewing it
(thfc "0" arrowhead on this ruler) l/4 in. below the top H
shut very close to the cut edge, to form a hem-tunnel
boyrd to which the hinges have been attached (see Figs. O
(see Fig. 5). z
9 and 10).
After the hem has been made, take a pair of scissors to
and cut a notch (see Figs. 6 and 8) in each hemmed o
-n
corner of the flap. Avoid cutting the tape holding the
hem. This notch should extend downward about % in. T)
ORNL-DWG 66-12325 r
and should extend horizontally from the outer edge of >
E N D OF P I V O T - W I R E (THAT
the flap to % in. inside the inner side of the frame, "0
W I L L BE FIXED TO P U M P F R A M E h
when the flap is positioned on the frame as shown in
<
Fig. 6. HEM-TUNNEL
Also, cut a notch in the center of the flap (along the 0
?
hem line) so that this notch extends V2 in. downward
and extends horizontally V4 in. beyond each of the two
§
>0
sides of the vertical brace (see Fig. 6). [But if you are m
building a pump using wire netting for the flap-stops 05
o>
> rvf
ORNL-QWG 66-12324 O
Tl
BRACE
pvKI
>
•u
Wilt, 1
FRAME- i1 • NOTCH 1
' cn
'/4in. H
/ 1/ in O
'if f- 1 1 i f CO
It 'i!,'J ^ FLAP
I Ui
M
ID.
3*
6
FUTURE POSITION OF
TOP FLAP
Figure 10.
NOTE:
SKETCH NOT DRAWN
TO SCALE.
Figure 8.
POSITIONS OF TWO
MARKS FOR FLAP
AOJACENT PIVOT-WIRES
PIVOT-WIRES, A L L
3'/ij-in. APART
Figure 11.
Figure 9.
4. The flap-stops the flaps, being careful not to connect any flap-stops so
that they cross the horizontal open spaces in which you
In order that the flaps may turn (open) on only one later will attach the flap pivot-wires.
side (the front, or face) of the frame, you must attach If you have tacks or very small nails, drive three in a
horizontal flap-stops (strings or wires) across the face of horizontal line to attach each flap-stop - two in the
the frame (see Figs. 10 and 11). You should nail or tie vertical 36-in. sides of the frame and one in the vertical
four of these flap-stops between each pair of the center brace (see Fig. 11). First, drive all of these
marked future positions of the horizontal pivot-wires of horizontal lines of tacks about three-quarters of the
7
way into the boards. Then, to secure the flap-stop string WIRES ONLY TO THE FRAME AND THE BRACE
or thin wire quickly to a tack, wind the string around AND DO NOT NAIL ANY PLASTIC DIRECTLY TO
the tack and immediately drive the tack tight to grip THE WOOD.
the string (see Fig. 11). (If you lack tacks or nails, b. Screw or nail the upper halves of the hinges onto
merely cut notches where the flap-stops are to be the horizontal fixed support board on which the KAP
attached; cut these notches in the edges of the vertical will swing. (A 1 in. X 3 in. board, at least 12 in. wider
sides of the frame and in an edge of the center brace.) than the doorway or other opening for this KAP, is
Next, secure the flap-stops (strings or wires) in their best.)
proper positions by tying each stop in its notched Be careful to attach the hinges in the UNusual,
position. This tying should include wrapping each OUT-OF-LINE POSITION shown in Fig. 12.
horizontal flap-stop once around the vertical center CAUTIONS: Do NOT attach a KAP's hinges directly
brace. The stops should be in line with (in the same, to the door frame; if you do, its hinges will be torn
plane as) the front of the frame. Do not stretch stops loose on its return stroke, or on its power stroke,
too tight,, or you may bend the frame. If you are making a KAP to fit into an opening, make
your KAP 4 in. SHORTER than the height of its
5. Final assembly opening.
c. For this 3-ft model, tie the pull-cord to the center
a. Stapb, nail, tack, or tie the ten flap pivot-wires, or
brace below the hinge line. (If you tie it lower,
pivot-strings (each with its flap on it) in their marked
your arm movements will waste energy.) Use small nails
positions, at the marked 3 l / 4 -in. spacings. Start with the
or wire to keep the tie from slipping up or down cn the
lowest flap and work up-.vard (see Fig. 11). Connect
center brace. For a more durable connection, see Fig.
each pivot-wire at both of its ends to the 36-in. vertical
22.
sides of the frame, and also connect it to the vertical
center brace. BE CAREFUL TO NAIL THE PIVOT-
IV. A QUICKER CONSTRUCTION
ORNL-OWfl 8 6 - 1 2 1 3 1
V. INSTALLATION
Figure IS.
occupant in a well-insulated shelter under heat-wave increase in volume of fresh outdoor air that can be
conditions in one of the hotter parts of the United pumped through the shelter - a total of about 1000
States. In contrast, when the weather is cold, and while cfm for a 36 in. X 29 in. KAP - the "divider" should
the shelter itself is cold enough to absorb the heat extend about 4 ft horizontally into the shelter room, as
produced by the shelter occupants, this same 6 in. X 6 shown in Fig. 15. The end 6 ft of the "divider" (the
in. exhaust duct and the air-intake doorway will cause approximately horizontal part under the KAP) advan-
about 50 cfm of outdoor air to flow by itself through tageously can be made of plywood, provided it is so
the shelter without using any pump. This is because in installed that, it can be jerked out of the way in a few
cold weather body heat warms the shelter air, and warm seconds.
air rises. Under these cold conditions — provided the air Note also how the entry of fallout into a shelter can
is distributed evenly throughout the shelter by KAP or be minimized by covering the entryway with a "roof'
otherwise — 50 cfm is enough outdoor air for about 17 and by forcing the slow-moving entering air to rise over
people. an obstruction (the "wall") before it flows into the
To provide adequately large air passageways for shelter.
air-supply KAP's to ventilate shelters in buildings, in
addition to opening and closing doors and windows,
C. Adequate Distribution of Air
you may have to build large ducts (as described below),
Within Your Shelter
or even break holes in windows, ceilings, or walls to
make large, efficient air passageways. To make sure that each shelter occupant gets his fair
Figure 15 illustrates how a 3-ft KAP can be used as a share of the outdoor air pumped through the shelter,
combined air-supply and air-distribution KAP to ade- air-distribution KAP's should be used inside most large
quately ventilate a small underground shelter with an shelters. Air-distribution KAP's are used within the
exhaust opening too small to provide adequate venti- shelter, separate from and in addition to air-supply
lation in warm weather. (A similar installation can be KAP's (see Fig. 16). Air-distribution KAP's can serve
used to ventilate a basement room having only one in place of both air-distribution ducts and cooling fans.
opening, its doorway.) Note how, by installing a For these purposes, one or more 3-ft KAP's hung
"divider" in the doorway and entryway, the single overhead from the shelter ceiling are usually most
entryway is converted into a large air-intake duct and a practical. If KAP's cannot be readily hung from the
separate, large air-exhaust duct. To attain the maximum ceiling, they can be supported on light frames made of
10
boards or metal, somewhat like those used for a small Remember that if KAP's are installed near the floor and
child's swing. the shelter is fully occupied, then the occupants' bodies
You should make and use enough KAP's to cause air will partially block the pumped airflows more than if
movement that you can feel in all parts of your shelter. the same KAP's were suspended overhead.
As a general rule, for shelters having more than about
20 occupants, you should provide one 3-ft air-
ORNL DWG 72-7547
distribution KAP for every 25 occupants. In relatively
wide shelters, these interior KAP's should be positioned
so that they produce an airflow that circulates around
the shelter and prevents the air that is being pumped
into the shelter from flowing directly to the exhaust
opening. Figure 16 illustrates how four KAP's can be
used in this manner to distribute the air within the
shelter and to fan the 100 occupants of a 10C0 square
AIR foot shelter room. You should avoid positioning an
EXHAUST
air-distribution KAP so that it pumps air in a direction
at more than a right angle to what will be the final
direction of airflow in its location.
BOTTOMS OF SAW
CUTS ARE Vjin.
APART
Y-BRIOLE OF LIGHT CORD
OR WIRE AFTER SAWING, KNOCK OUT THIS MODIFIED V
2X4-in. BOARD
"PULLEY" SUPPORT
CORD OR WIRE
CUT
NOTCHES
SADDLE NOTCH
BEAT NOTCH OF
GREEN FORK WITH BENT
LUBRICATE NOTCH AND HAMMER UNTIL NAILS CUT SAODLE-LIKE NOTCH
PULLEY-CORD WITH GREASE," BARK WILL PEAL (BEST CUT WITH A ROUND
VASELINE, OR EVEN A BAR OFF, LEAVING FILE, OR A KNIFE, AND
OF SOAP - T O PREVENT / SMOOTH WOOD. SANDED)
PULLEY-CORD FROM BEING
BURNT BY FRICTION AND PULLEY CORD LUBRICATE NOTCH AND
BROKEN. (NYLON CORD PULLEY-CORD WITH GREASE,
BEST) VASELINE, OR EVEN A BAR
OF SOAP - TO PREVENT
PULLEY-CORD FROM BEING
BURNT BY FRICTION AND
BROKEN.
IMPR0VIZED "PULLEY" FROM A
WIDE-ANGLED FORKED LIMB. IMPROVISED "PULLEY"
C. Using Quick-Removal Brackets minimum practical area of open spaces (both in and
to Reduce Blast Hazards around the KAP) through which air can flow back, in
the opposite to the pumped direction. Therefore, keep
Beyond the area in which shelters are actually in your shelter at least some extra flap m&Lerial, some
wrecked by a nuclear explosion is a much larger area in extra tape, and the few tools you may need to make
which injuries can be caused by this same explosion. As repairs.
an extreme example, a 25-megaton weapon, if surface
bursted at a distance of 9.2 miles away, can produce
blast overpressures of 4 pounds per square inch (psi), VII. LARGER KEARNY AIR PUMPS
with accompanying blast winds blowing 130 miles per
A. Construction
hour. Nineteen miles away, the blast overpressure is
reduced to about 1.4 psi, and the velocity of the blast A 6-ft-high by 29-in.-\vide model can be constructed
wind is only some 50 mph. in the same way as a 3-ft model - except that it should
However, over these extensive areas in which most have a horizontal center brace (a board about 3/4 in.
fallout shelters would survive, hurricane-like blast winds thick and l 3 / 4 in. wide is best), as well as a vertical
would rush into the surviving fallout shelters. The center brace of this size board. To increase the strength
relatively low-level shock waves and blast winds experi- of a 6-ft KAP, all parts of its double-thickness frame and
enced in these areas could pick up a KAP or other its vertical center brace should be made of two thick-
object that remained in a doorway and could hurl it nesses of approximately % in. X l 3 / 4 in. softwood
into the shelter room. Shelter occupants could be boards, securely held together with clinched nails. Also,
injured if they were hit by such flying objects, whereas to increase the distance that the pump will swing back by
they probably would not be hurt by the hurricane- itself during its return stroke, it is worthwhile to attach
velocity winds themselves if they had taken protective a 6-ft piece of 3/4 in. X l 3 / 4 in. board (not illustrated) to
action. the back of each side of the frame. Do not attach
Shelter occupants expecting an attack should be weights to the bottom of the frame; this would slow
ready, if they see a very bright flash, to get out of the down the pumping rate.
path of the blast winds that might soon enter, and to lie The flaps on the lower part of a large KAP must
down on the floor. withstand hard use. But ; f V2-in.-wide strips of tape are
Between the moment a typical foreign nuclear attached along the bottom and side edges of these lower
weapon would explode and give off a very bright light, flaps, then even flaps made of ordinary 4-mil poly-
and the moment the shock wave and blast winds would ethylene will remain serviceable for over 1000 hours of
reach a fallout shelter located far enough away so as not pumping. However, the lower flaps of large KAP's can
to be destroyed, enough time would elapse to permit advantageously be made of 6-mil polyethylene.
prepared shelter occupants to get KAP's and themselves The pull-cord should be attached to the vertical
out of en try ways and other pathways of entering shock center brace of a 6-ft KAP about 14!/2 in. below the
waves and blast winds. For example, at a point 3 miles hinge line. A % 6 -in. nylon cord is ideal.
away from a one-megaton surface burst, the maximum To adequately ventilate and cool very large and
unreflected overpressure is 4.2 psi, and the accompany- crowded shelters in buildings, mines, or caves, KAP's
ing blast wind blows about 130 mph and takes 9 larger than 72 in. X 29 in. should be used. You can take
seconds to arrive. At the same overpressure and wind better advantage of large doorways, elevator shaft
velocity from a 10-megaton surface burst, the distance openings, etc., by "tailor-making" each air-supply KAP
is 6.5 miles, and the time interval is about 20 seconds. to the size of its opening — that is, by making it as large
If a 6-ft KAP is supported in a quick-removal bracket as is practical. The frame and brace members should be
(see Figs. 19 and 27), then a man standing beside it can appropriately strengthened, and one or more "Y"
- within 3 or 4 seconds of seeing a bright flash — grasp bridles should be provided, as described in the section
the pump frame with both hands, lift it upward a few below. A 7 ft X 5 \ ft KAP, with a V4-in. pull-cord
inches, and carry the KAP out of the way. attached 18 in. below its hinge line, and with two "Y"
bridles, pumped over 11,000 cubic feet per minute
through a large basement shelter.
D. Maintenance
To make a durable connection of the pull-cord to the
To operate your KAP efficiently, you must keep its center vertical brace you can: (1) Attach a wire loop
flaps in good repair and make sure that there is the (see Fig. 20) 14V2 in. below the hinge line; this loop
13
3
/js-ln. NYLON CORD PREFERREO
PULL-CORD
TO PUMP.
M A K E A 2-in. D I A M E T E R
S N U G L O O P OF 3 T U R N S
OF COATHANGER W I R E .
PRESSURE
SENSITIVE
CLOTH TAPE ORNL DWG 72-6526
AT END OF ITS FORWARD SWING, PUMP
SHOULD JUST TOUCH TIGHTENED
PULL-CORD.
Figuie 20.
KEEP PULL-CORD SLACK DURING ALL
OF FREE BACKSWING.
should be made of coat hanger wire, or a softer
angle-strand wire, and should be kept from slipping on
the center brace by bending four 6-penny nails over it
in front, and two smaller nails in back. (2) Make a \
free-turning, triple-wire loop connected to the fixed \ y /
7
loop. (3) Tape one end o f the free-turning loop, and tie
the pull-cord to this loop, tightly over the tape.
Figure 22.
B. Operation of Larger KAP's
A larger KAP can be pulled most easily by providing 2. Stand at such a distance from the pump that y o u
it with a "Y" bridle (see Fig. 21) attached to the end o f can pull the pump toward you until the forward-swing-
its pull-cord. ing pump just touches the tightly stretched pull-cord —
An average man can operate a 6 f t X 29 in. KAP by and at such a distance that you can keep the pull-cord
himself, pumping over 4 0 0 0 cubic feet per minute slack during the whole of the pump's free backswing.
through a typical large shelter, without working hard; 3. To be sure you do not reduce the amount of air
tests have shown that he must deliver only about y o u pump, rapidly move your arms forward as soon as
V 2 0 th of a horsepower. However, most people prefer the forward-swinging pump touches the tightened pull-
to work in pairs when pulling a 6-ft KAP equipped with cord — and hold your arms forward until the pump
a "Y" bridle. again starts to swing toward you.
To pump the maximum volume of air with minimum
effort, study Fig. 22 and follow the instructions given v n i . SOLUTIONS TO SPECIAL PROBLEMS
below for operating a big KAP:
A. Increasing die Effectiveness of a KAF
1. Gradually start the pump swinging back and forth,
moving your arms and body as illustrated, and pulling If you want to increase the volume of air that a KAP
mostly with your legs and body. can force through a shelter, you should install side
14
baffles (see Fig. 23). Side baffles should be rigidly fixed maintained between the inner side of each baffle and
to form two stationary "walls," one on each side of the L.3 outer side of the swinging frame.
swinging pump frame. They can be made of plywood, Provided your KAP is in good repair and the openings
boards, doors, table tops, or even well-braced plastic. A around it are small, by installing side baffles you may
space, or clearance, of V2 in. to 1 in. should be be able to increase the volume of air it will pump by up
to 20%.
0DNL-0W0 «-<2JS2ff
FLAP
CORD WITH ADJUSTABLE SLIPKNOT
TO HOLO LEATHER TIGHTLY TO END
OF PUSH-POLE
TIGHTLY STAPLE OR
TO CENTER BRACE
ORNL OWG 7 2 - 8 2 0 3
Fig. 25. Use of "divider" to ventilate a shelter with only one opening.
16
This pulley was undamaged after 324 hours of use the pre-cooled shelter is used, the occupants would be
operating a 6-ft KAP and appeared good for hundreds kept cooler at a given rate of ventilation (because the
of hours more. air will not have to carry all of their body heat out of
The best pulley-cords tested were of braided dacron the shelter), than if the shelter had not been pie-cooled.
or nylon.
G. Increasing the Usefulness of Shelters
E. Using Air Filters by Supplying 40 cfm per Planned Occupant
Supplying shelter occupants with filtered air usually If a shelter is fully occupied for days during hot
would be of much less importance to their survival and weather and is cooled by pumping through it and
health than providing them with adequate volumes of distributing at least 4 0 cubic feet per minute of outdoor
outdoor air to maintain tolerable temperatures. How- air for each planned occupant — more than is required
ever, filtering the entering air could prove worthwhile, to maintain tolerable temperatures at night — then:
provided:
1. The shelter occupants will be exposed to effective
1. You work on filters after you have completed more temperatures less than 2°F higher than the current
essential work. ET's outdoors, and at night will get relief from
2. You have enough low-resistance filters (such as extreme heat.
fiberglass dust filters used in furnaces and air-condi- 2. The floors, walls, etc., of a shelter so ventilated will
tioners) and other materials with which to build the be cooled at night well below daytime temperatures.
necessary large, supported filter in front of your Therefore, during the day a consequential fraction
KAP. of the occupants' body heat will flow into the
3. Your KAP can pump through your filter and your shelter itself, and thus during the hottest hours of
shelter an adequate volume of air. the day less body heat will have to be carried out by
the exhaust air. Therefore, daytime temperatures
4. You install the filter so that you can easily remove it
will be reduced.
if shelter temperatures rise too high.
3. Since the shelter occupants will be cooler and will
To prevent a filter used with a KAP from causing too sweat less, especially at night, they will require less
great a reduction in the volume of air that the KAP can water than they would have required if the shelter
pump through your shelter, you must use large areas of had been ventilated at a rate of less than 4 0 cfm per
low-resistance filter material. For example, in one occupant.
ventilation test of a large basement shelter (which had
two ordinary doorways at its opposite ends serving as 4. If the shelter were to be endangered by the entry of
its air-intake and its air-exhaust openings), a 72 in. X 29 outside smoke, carbon monoxide, or other poison-
ous gases, or heavy descending fallout under windy
in. KAP, operated in one doorway, pumped almost
conditions, the ventilation of the shelter could be
5000 cubic feet per minute through the shelter. But
temporarily restricted or stopped for a longer period
when a filter frame holding 26 square feet of l-in.-thick
than would be practical if the shelter itself were
fiberglass dust filter was placed across the air-intake
warmer at the beginning of such a crisis period.
stairwell, then the KAP could pump only about 3400
cfm through this filter and the shelter. 5. The shelter could be occupied beyond its rated
capacity without overcrowding causing as serious
F. Pre-Cooling Shelters problems as would be the case if smaller-capacity air
pumps had been installed.
If the shelter itself is cool, then more of the body
heat of occupants can flow into its cool walls, ceiling,
and floor. Therefore, especially during hot weather, it H. Installing a KAP in a Steel-Framed Doorway
would often be advantageous to pre-cool a shelter that
might soon be occupied. KAP's (or other air pumps or If you need to install a KAP in a steal-framed
fans) can be used to pre-cool a shelter by forcing the doorway and it is not feasible to screw or otherwise
maximum volume of outdoor air through the shelter permanently connect it to the doorway, you can attach
and by distributing it within the shelter. A shelter your KAP by using a few boards and some cord, as
should be pre-cooled at all times when the air tempera- illustrated by Figs. 26 and 27. The two horizontal
ture outdoors is lower than the air temperature in the boards shown extending across the doorway are
shelter when the shelter is not being ventilated. Then, if squeezed tightly against the two sides of the wall in
17
which the doorway is located by tightening two loops the cord are horizontal. Then the cord is further
of cord, one near each side of the doorway. One loop is tightened by binding and squeezing it in its center.
illustrated. A cord is first tightened around the two Two large "C" clamps serve even better than two
horizontal boards so that the upper and lower sides of looped cords. However, secure support for a swinging
KAP still requires the use of a vertical support board on
ORNL OWG 72-6364 each side of the doorway, as illustrated.
Figure 27 shows a quick-removal bracket supported
CONCRETE by two horizontal boards tightened across the upper
WALL
part of a doorway by looped cords, as described above.
Also, study Fig. 19.
STEEL DOOR
FRAME
LOOPED CORD, TIGHTENED I. Making Dependable Lights for Shelters
IN CENTER, HOLDING BOARDS
TIGHT AGAINST
DOOR FRAME For the successful operation of a shelter, at least very
low levels of illumination are essential. Since public
power is likely to fail and other light sources may prove
inadequate or unreliable during a possible prolonged
FIXED HORIZONTAL
SUPPORT OF KAP,OR shelter occupancy, citizens lacking large supplies o f
BOARD SUPPORTING
THE QUICK-REMOVAL candles should make for themselves self-adjusting lamps
BRACKETS FOR A KAP that burn oils and fats of the kinds used in the kitchen.
NOTCHED 1X4 in. SUPPORT Because such lamps also could prove useful to many
BOARD EXTENDING DOWN
TO FLOOR citizens in the event of a major power failure in
peacetime, the instructions for quickly making two
types of homemade lamps are given on a separate page,
following this page.
If a nuclear attack occurs, normal electric power is preparation is to make, test, and store in your shelter
likely to fail, even in communities completely outside these homemade lamps before they are needed. (With
the areas of blast damage. Furthermore, people building the smallest practical wick, a lamp burns only about 3
hasty or expedient shelters where they cannot get ounces of edible oil, fat, or grease in 24 hr.)
public power should save their portable electric lights 3. Because the air of an occupied shelter frequently
for postattack use. Therefore, to be sure your shelter becomes so damp that it makes exposed matches
will have dependable, safe lights: difficult or impossible to strike, you should provide
1. You should instruct persons coming to your moisture-proof match containers.
shelter to bring with them all available flashlights, 4. To minimize the danger of an open flame setting
electric lanterns, extra batteries and bulbs, and candies. fire to your shelter or contaminating the air, whenever
2. In most communities, not enough such emergency practical all open flames and tobacco smokers should be
lights are available to provide shelters with even very restricted to locations; near the air-exhaust opening of
low-level, continuous illumination for several weeks. your shelter.
Therefore, you should at least prepare to make home- 5. You should not allow any gamine to be taken
made lamps by taking to your shelter edible fats and into your shelter, and should not light a kerosene lamp
oils and the other common household materials needed unless you are sure no blast wind will enter your shelter
to make and operate several self-adjusting homemade and knock it over.
lamps, as described on this page. An even better
O R N L D W G 71-724IR
K. Preparing to Shelter the Maximum Number big basement — or to expedient shelter^ that they
of People in a Large Basement - an Example would build for themselves during a crisis. The civil,
defense director has concluded that if most of the
1. The problem residents were to work hard for two days improving and
In a shelter-deficient small town located in fhe Deep building shelters, they could provide all residents with
South, the best available shelter - as regards both its shelters having at least a protection factor of 100. (PF
size and radiation protection factor — is in the 100 means (hat the radiation dose inside a shelter is
basement of a multi-story industrial building. This town y, o o th the dose outside the shelter, in the open.)
is so distant from likely targets that dangers from blast Thus, during a rapidly worsening crisis most of the
and fire would be minimal. Fallout, however, could be townspeople would build or improve the shelters that
heavy. they and their families would use, and bring to their
Figure 28 shows this basement. Its four one-entry designated shelters needed items — especially enough
rooms are below ground level. The eight windows of its water containers to store 14 gallons per occupant,
two largest rooms are small and high, just above ground enough for a 14-day shelter stay under heat-wave
level. This basement has been surveyed and marked as a conditions. Some spot surveys have indicated that many
shelter, but is not stocked. It has no forced ventilation homes have enough portable water containers to store
system. Fortunately, only a small fraction of its floor 14 gallons for each person in the family, if householders
area is covered with stored boxes. are informed how to make their garbage cans usable by
first cleaning and disinfecting them. Strong polyeth-
2. Some solutions ylene film or bags can be used to line water containers,
including boxes, both to make them water-tight and to
To enable the maximum number of people to be improve the taste of water stored in them. To improve
sheltered in this big, hard-to-cool basement in hot the healthfuiness of stored water, to each 5 gallons add
summertime — and within 48 nours of beginning work one teaspoonfu! of 5%% chlorine solution, such as
during a possible future escalating crisis — the town's "Clorox."
civil defense director: Except under very severe conditions, 14 gallons per
a. Makes preparations to have the local newspaper occupant should provide enough water a day to enable
print a supplement during a possible future crisis. This each occupant to use a pint every day to rub off with
supplement would include the assignment of all the his fingers most of the salt and filth on his skin — the
townspeople either to existing shelters — including this results of heavy sweating and evaporative cooling. By so
ORNL-OWG 7 2 - 8 2 2 2
AIR EXHAUST THROUGH WINDOWS
'A' ntx
'/-
H- 4- "J*" "T*"
3 0 0 0 sq ft •*{- 2 0 0 0 sq f t
+
ELE-
6V2* t,
VATOR
KAP- -b
x...YD= ALTERNATE FRAME,
FOR 7 ft,
- „
7 - f t - W I D E HALLWAY
7x61/£ ft
CKAP
& KAP
t t %
mUP '—Al^ 3 - f t KAP UP
EXHAUST WITH "DIVIDER"
STAIRWELL IN DOORWAY • AIR
t<>01.
INTAKE
+ +
4- + + + +
STAIRWELL
+
1 2 0 0 sq f t < 3 0 0 sq f t 1 3 0 0 sq f t
1 0 0 0 sq f t
4 4 4- , 4 4-
Figure 28.
20
doing, an occupant of a hot shelter would reduce the through the stairwell on the left. This 10,000-cfm
chances of his getting skin rashes and infections. airflow down the hallway is to supply the four
b. Plans in detail what sizes and numbers of KAP's to one-entry rooms.
have built, and where to install them in this big Four KAP's sized and installed to operate with a
basement. These air-supply and air-distribution KAP's "divider" (see Fig. 25), in the upper halves of the four
are: doorways to the four one-entry rooms. Each of these
(1) Air-supply KAP's (all "tailor-made" to fit the four KAP's will pump air out of the airstream flowing
largest openings available — since this shelter is difficult down the hallway, and exhaust warmed air back into
to provide with adequate outdoor air — and with the hallway. Thus the one-entry rooms farthest down
quick-rcnioval brackets): the hall from the pump will be supplied with air at
One 6% ft X 6 ft wide KAP, to be installed in the effective temperatures so much higher than the ETs of
doorway to the freight elevator shaft — for operation the air outdoors that the air temperatures in them could
when iiw, elevator is two or more stories up, and become intolerable during very hot, humid weather,
upper-floor doors and windows are opened to provide With this installation of KAP's and if each occupant
large air passageways to the outdoors. The opening has 10 square feet of floor, only about 20 cfm per
(X ... Y, in Fig. 28) to the hallway is to be closed with a occupant can be supplied to the occupants of the five
canvas or plastic framed partition, so that this KAP can shelter rooms ventilated by one 7 ft X 6V2 ft KAP.
be used to ventilate the 3000 square foot room as a If it becomes feasible to knock holes the size of large
separate unit, with a maximum ventilation rate of some doorways in the partition walls between the four
12,000 cfm. one-entry rooms, then a more effective system for
This KAP will also be equipped for push-pole opera- cooling the four one-entry rooms can be provided by:
tion, so it could be used to exhaust air up the elevator 1. Removing all four of the small doorway KAP's and
shaft when the wind is blowing too hard in through the their "dividers,"
five windows.
To minimize the entry of both fallout particles and 2. Shutting the doors of the two central rooms, and
radiation through basement windows, the townspeople 3. Increasing the volume of air pumped through all
should use sacks and doubled pillowcases to make four one-entry rooms by making a large KAP to
earth-filled sandbags. Sandbags should be placed over operate in the doorway of the 1000 square foot
rectangular board frames built so as to extend the room, to increase the airflow produced by the 7 ft X
window openings outward. The total number of square 6V2 ft KAP in the hallway.
feet in all of the exhaust openings should be at least 20,
If it becomes feasible to knock large air-exhaust holes
that is, at least half the area of this KAP. Earth should
in the ceilings of the four one-entry rooms (using
be mounded against the wall between these board
sledgehammers, etc.) and to open or break windows in
frames. When less than the maximum ventilation rate is
ground-floor rooms so as to provide efficiently large
required, additional sandbags should be used to further
air-exhaust openings to the outdoors, then a ventilation
reduce the entry of radiation through these air-exhaust
system capable of supplying about 40 cfm of fresh
openings.
outdoor air per occupant can be provided by:
Two 7 ft X 6% ft wide KAP's, to be installed and
operated in the 7-ft-wide hallway with its 7V2-ft ceiling. 1. Dividing the hallway with a partition placed between
In the easiest and least effective planned ventilation the doorways to the 1000 sq ft and the adjacent
system, only one of these big KAP's will be used, 1300 sq ft room,
positioned in one of the two 2 in, X 4 in. frames to be
2. Adjusting the door openings of the 2000 sq ft and
built in the hallway. This KAP - that is bigger than any
the 1000 sq ft rooms so that about two-thirds of the
available doorway — can be positioned to pump air
14,000 cfm of air pumped down the adjacent
from left to right, or from right to left, depending on
stairwell by the 7 ft X 6V2 ft KAP (almost 10,000
the wind direction and the direction of the resultant
cfm at its maximum rate) flows through the 2000 sq
natural flow of air through the basement when first-
ft room, and one-third (about 4000 cfm) flows
story outer doors and windows are opened. This size
through the 1000 sq ft room, and
KAP can be operated to force about 4000 cfm of
outdoor air through the 2000 square foot room and out 3. Installing the second 7 ft X 6% ft KAP in the
of its three small windows, and at the same time also to alternate frame, near the left end of the hallway, so
pump some 10,000 cfm down the hallway and out that, when the doors to the 1200 sq ft and the two
21
1300 sq ft rooms are properly adjusted and the workers who are assigned to this basement shelter, then
partitions between these three rooms are intact, then no more than 100 man-hours of work may be required
almost 40 cfm of fresh outdoor air for each to build these 4 0 KAP's — to judge from the fact that
occupant can be pumped through the open door- two Seabees, after spending 25 minutes reading the
ways of these rooms, and exhausted upward, out instructions and learning about KAP's for the first time,
through the large holes in the ceilings. An airflow took only 64 minutes to build a 36 in. X 29 in. KAP.
can be divided fairly accurately into desired frac- They had the materials needed, and used only hand
tions by using paper streamers as air velocity tools.
indicators. Paper streamers can be made of half a
width of rolled toilet paper, with these strips cut in L. Regulating the Ventilation Rate
lengths a little shorter than the heights of the During Hours When the Air Outdoors
openings to the tops of which the streamers are to Is Very Dry and Hot
be attached.
Under these conditions, it may prove advantageous to
Following an attack, there may be a population
pump less than 4 0 cfm of outdoor air per occupant
explosion of flies and mosquitoes. Therefore, the shelter
through a shelter, but decisions regarding ventilation
supplies should include insecticides and enough insect
rates should be based largely on the reactions of the
screen or netting to cover both the air-intake and air-
shelter occupants.
exhaust openings. However, since putting anything in
The advantage of supplying 4 0 cfm per occupant,
the air openings reduces the volume of air that can be
rather than a smaller number of cubic feet per minute,
pumped, screens should be installed only at those
is that this high a ventilation rate reduces the rise of the
times when the insect problem becomes more serious
effective temperature of the air inside the shelter, as
than the requirement for adequate shelter cooling.
compared to the rise of the ET that would result at
(2) Forty air-distribution KAP's - used as indicated lower ventilation rates than 40 cfm. However, much
in Fig. 28 by the small crosses, each with a directional smaller increases in effective temperatures result when a
arrow. These are standard 36 in. X 29 in. KAP's, given volume of very dry hot outdoor air enters a
provided on the basis of one for about each 250 sq ft of shelter, than when an equal volume of average or humid
floor. They are suspended from the ceiling and operated hot air enters the shelter. For example, in one test only
via pulleys or improvised "pulleys" (see Figs. 17 and 13 cfm of dry air (at 100°F, relative humidity 18%) was
18) also suspended from the ceiling (see Fig. 15). supplied under conditions that necessitated all body
heat being removed by evaporative cooling of sweat.
When two or three air-distribution KAP's are hung in
Yet the resultant increase in effective temperature was
the same straight line, they may be connected with
only about 1.2°F, accompanying a decrease in dry bulb
wires attached to their central braces, in a manner
air temperature of 6.8°F. If an increase of this
similar to that illustrated by Fig. 20 for a pull-cord magnitude in ET is tolerable, then, rather than limit the
connection; then one person can operate two or three increase in effective temperature to about one-half a
KAP's. In one shelter test involving 13 air-distribution degree by supplying 40 cfm of dry hot air per occupant,
KAP's hung from the ceiling near the walls of a 4000 sq it may be advantageous to supply only 13 cfm during
ft basement room that was almost square, these 13 some or all of the hottest hours of the day.
KAP's produced a measured airflow of over 10,000
The disadvantages of supplying as much as 4 0 cfm per
cfm. Adequate air velocities were attained except near
occupant of very dry hot air are:
the center of the room. If two or three more air-distri-
bution KAP's had been available, these could have been
1. The shelter itself will be heated in less time to
operated near the center of the room, and then air
temperatures approaching or exceeding skin temper-
velocities in all parts of this large shelter would have
atures, and the time will be lessened during which
been high enough to have fanned all occupants effec-
significant fractions of the occupants' body heat can
tively.
flow into the shelter floor, walls, and ceiling. This
The total of 40 air-distribution KAP's required for consideration can be important in a below-ground,
this whole basement can be built in a day by a small poured-concrete shelter covered with damp clay,
fraction of the 1000 persons assigned to this basement since heat can readily flow into and out of these
shelter. If before any crisis arises, plans are made to materials. This consideration is unimportant in a
utilize mechanized home workshops and some skilled wooden shelter in dry sand.
22
2. The shelter occupants may have to sweat more, and 1. Have no more than 1000 sq ft of floor space, if 10
drink more water due to the greater quantity of heat sq ft of bare floor spacc is to be provided for each
brought into the shelter by 4 0 cfm per occupant of occupant; or have no more than 500 sq ft, if the
dry air at temperatures higher than the surface shelter is to be efficiently furnished with benches
temperature of dry skin — than if less than 4 0 cfm and overhead board bunks, so that each occupant
were supplied. will require only 5 sq ft of floor space,
3. The KAP operators will have to work harder, 2. Be much longer than it is wide, and
thereby producing more body heat, to their own and 3. Have a doorway, or other sizeable entryway, at each
the other occupants' disadvantage. end.